[0001] This patent application relates to a plastic moulded crate with a very rigid top
edge.
[0002] As it is known, all plastic moulded crates are provided with an enlarged edge located
in longitudinal position on the top of the four sides.
[0003] The function of the enlarged edge is to make the structure of the whole crate rigid.
In particular, the two sections of the enlarged edge located on the longitudinal sides
- slightly above the holding cut which is normally provided in all crates - are also
designed to make it easier for the user to grab and lift the crate.
[0004] Up to now, the rigid edges are produced according to two alternative constructive
solutions, but none of them can be considered as optimum in view of its functionality.
[0005] According to the traditional and more common constructive solution, the edge of the
crate features a C transversal cross-section, with the concavity facing towards the
inside of the crate.
[0006] As a matter of fact, it must be noted that this type of edge is not able to give
effective stiffness to the sides of the crate. The presence of the C cross-section
of the edge is explained by the fact that this is a very easy and cheap solution,
that only needs suitable modelling of the mould used for the sides of the crane.
[0007] The alternative solution is more complex and expensive, but much more effective in
terms of stiffening capacity and holding mode of the crate. According to this technology,
the edge of the crate is provided with a tubular cross-section with circular or square
section.
[0008] To his purpose, high-pressure air jets must be conveyed inside the moulding matrix
when moulding the crate, to interfere with the moulding material still in fluid state,
so as to create the hollow internal section of the tubular rigid edge.
[0009] The present invention is designed to overcome the inconvenience of the two above
technologies. In particular, the stiff edge of the crate according to the invention
features both the practical and economical advantages of the C cross-section edges
and the excellent rigidity of the edges provided with tubular structure.
[0010] As a matter of fact, the crate according to the present invention features a top
stiff edge with a particular transversal cross-section, which can be defined as "double
S".
[0011] The tests carried out during the experimental stage have shown that this particular
type of cross-section is capable of making the edge extremely rigid and sturdy.
[0012] On the other hand, this special kind of edge can be obtained using the traditional
moulding processes with traditional matrixes suitably shaped to obtain the "double
S" cross-section.
[0013] For major clarity the description according to the invention continues with reference
to the enclosed drawing, which is intended for purposes of illustration and not in
a limiting sense, whereby figure 1 is an axonometric view of the crate according to
the invention, in which one of the longitudinal walls has been removed.
[0014] With reference to this figure, the plastic moulded crate (1) features a traditional
general structure.
[0015] As mentioned before, its peculiarity consists in the fact that it is provided with
an enlarged rigid edge (2) with sinusoidal transversal cross-section, conventionally
defined as "double-S", on the top of the four sides.
[0016] This particular type of cross-section creates three alternate loops that delimit
three corresponding concavities, of which the upper and lower concavities have the
same direction, while the central concavity is oriented towards the opposite direction.
[0017] The "double S" cross-section of the enlarged edge (2) according to the invention
is oriented so that the first and third loop face the inside of the crate, while the
second one faces outwards.
1. Moulded plastic crate characterised in that it features an enlarged rigid edge (2)
with sinusoidal transversal cross-section, which can be conventionally defined as
"double-S", on the top of the four sides.
2. Moulded plastic crate, according to claim 1, characterised in that the sinusoidal
cross-section of the enlarged edge (2) is oriented so that the first and third loop
face the inside of the crate, while the second one faces outwards.