[0001] This application is a continuation-in-part (CIP) of each of 08/869,973, filed June
5, 1997, and 08/876,043, filed June 13, 1997, the disclosures of which are hereby
incorporated herein by reference.
[0002] This invention relates to a normally white (NW) liquid crystal display (LCD) including
tilted and negative optical compensators or retarders. More particularly, this invention
relates to a NW twisted nematic (TN) LCD including first and second tilted retarders
arranged in an LCD in a manner so as to provide improved contrast and/or shift high
contrast to a non-inverting gray scale viewing region.
RELATED APPLICATIONS
[0003] This application is related to commonly owned U.S. Patent Nos. 5,576,861; 5,594,568;
and 5,570,214; and U.S. Serial Nos. 08/559,275, filed November 15, 1995; 08/711,797,
filed September 10, 1996, and 08/768,502, filed December 18, 1996, the entire disclosures
of which are all hereby incorporated herein by reference. Each of these commonly owned
applications and/or patents relates to a liquid crystal display with specific retarder
values, contrast ratios, retarder positions or orientations, and/or retarder types.
BACKGROUND OF THE INVENTION
[0004] Contrast ratio (CR) is one of the most important attributes considered in determining
the quality of both normally white (NW) and normally black (NB) LCDs. The contrast
ratio (CR) in a normally white display is determined in low ambient conditions by
dividing the "off-state" light transmission (high intensity white light) by the "on-state"
or darkened transmitted intensity. For example, if the "off-state" transmission is
200 fL at a particular viewing angle and the "on-state" transmission is 5 fL at the
same viewing angle, then the display's contrast ratio at that particular viewing angle
is 40 (or 40:1) for the particular driving voltages utilized.
[0005] Accordingly, in normally white LCDs, a significant factor adversely limiting contrast
ratio is the amount of light which leaks through the display in the darkened or "on-state."
In a similar manner, in normally black displays, a significant factor limiting the
contrast ratio achievable is the amount of light which leaks through the display in
the darkened or "off-state." The higher and more uniform the contrast ratio of a particular
display over a wide range of viewing angles, the better the LCD in most applications.
[0006] Normally black (NB) twisted nematic displays typically have better contrast ratio
contour curves or characteristics than do their counterpart NW displays (i.e. the
NB image can often be seen better at large or wide viewing angles). However, NB displays
are optically different than NW displays and are much more difficult to manufacture
due to their high dependence on the cell gap or thickness "d" of the liquid crystal
layer as well as on the temperature of the liquid crystal (LC) material itself. Accordingly,
a long-felt need in the art has been the ability to construct a normally white (NW)
display with high contrast ratios over a large range of viewing angles, rather than
having to resort to the more difficult and expensive to manufacture NB displays in
order to achieve these characteristics.
[0007] What is often needed in NW LCDs is an optical compensating or retarding element(s),
i.e. retardation film(s), which introduces a phase delay that restores the original
polarization state of the light, thus allowing the light to be substantially blocked
by the output polarizer (analyzer) in the "on-state." Optical compensating elements
or retarders are known in the art and are disclosed, for example, in U.S. Patent Nos.
5,184,236; 5,189,538; 5,406,396; 4,889,412; 5,344,916; 5,196,953; 5,138,474; and 5,071,997.
[0008] The disclosures of U.S. Serial No. 08/559,275; and U.S. Patent Nos. 5,570,214 and
5,576,861 (all incorporated herein by reference) in their respective "Background"
sections illustrate and discuss contrast ratio, and driving voltage versus intensity
(fL) graphs of prior art NW displays which are less than desirable. Many prior art
NW LCD viewing characteristics are problematic in that, for example, their contrast
ratios are limited horizontally and/or vertically (and are often non-symmetric), and
their gray level performance lacks consistency.
[0009] Gray level performance, and the corresponding amount of inversion, are also important
in determining the quality of an LCD. Conventional active matrix liquid crystal displays
(AMLCDs) typically utilize anywhere from about 8 to 64 different driving voltages.
These different driving voltages are generally referred to as "gray level" voltages.
The intensity of light transmitted through the pixel(s) or display depends upon the
driving voltage utilized. Accordingly, conventional gray level voltages are used to
generate dissimilar shades of color so as to create different colors and images when,
for example, the shades are mixed with one another.
[0010] Preferably, the higher the driving voltage in a normally white display, the lower
the intensity (fL) of light transmitted therethrough. The opposite is true in NB displays.
Thus, by utilizing multiple gray level driving voltages, one can manipulate either
a NW or NB LCD to emit desired intensities and shades of light/color. A gray level
voltage V
ON is generally known as any driving voltage greater than V
th (threshold voltage) up to about 3.0 to 6.5 volts, although gray level voltages may
be as low as 2.0 in certain applications.
[0011] Gray level intensity in an LCD is dependent upon the display's driving voltage. It
is desirable in NW displays to have an intensity versus driving voltage curve for
as many viewing angles as possible wherein the intensity of light emitted from the
display or pixel continually decreases as the driving voltage increases. Such desired
gray level curves across a wide range of view allows the intensity of light reaching
viewers at different viewing angles to be easily and consistently controlled. It is
also desirable that all such curves have as close to the same slope as possible.
[0012] U.S. Patent No. 5,583,679 (the disclosure of which is incorporated herein by reference)
discloses an LCD including an optical compensating sheet that includes a discotic
structure and negative birefringence, with the discotic structure unit having an inclined
plane. Unfortunately, the contrast ratios and inversion characteristics resulting
from displays of the '679 patent have been found by the instant inventors to be less
than desirable. Certain embodiments of the instant invention described herein exhibit
surprisingly improved results with respect to contrast ratio and/or inversion as compared
to the '679 patent.
[0013] It is apparent from the above that there exists a need in the art for a normally
white TN liquid crystal display (LCD) wherein the viewing zone of the display has
high contrast ratios and/or little or no inversion over a wide range of viewing angles.
Furthermore, there exists a need in the art for improved contrast and reduced inversion
in the same viewing zone (e.g. in the upper vertical viewing zone principally utilized
by pilots of aircraft in avionic applications).
[0014] The term "rear" when used herein as it is used to describe substrates, polarizers,
electrodes, buffing films or zones, retarders, and orientation films means that the
described element is on the backlight side of the liquid crystal material, or in other
words, on the side of the LC material opposite the viewer.
[0015] The term "front" when used herein but only as it is used to describe substrates,
polarizers, retarders, electrodes, buffing films or zones and orientation films means
that the described element is located on the viewer side of the liquid crystal material.
[0016] Unless otherwise specified, the actual LCDs and light valves made and/or tested herein
included a liquid crystal material with a birefringent value (Δn) of 0.0854 at room
temperature, Model No. ZLI-4718 obtained from Merck.
[0017] Unless otherwise specified, the term "retardation value" as used herein for uniaxial
retarders means "d · Δn" of the retardation film or plate, where "d" is the film or
plate thickness and "Δn" is the film birefringence (i.e. difference in certain indices
of refraction).
[0018] The term "interior" when used herein to describe a surface or side of an element
(or an element itself), means that closest to the nematic liquid crystal (LC) material.
The term "exterior" means the side farthest from the nematic liquid crystal layer.
[0019] The term "light valve" as used herein means a liquid crystal display including a
rear linear polarizer, a rear transparent substrate, a rear continuous pixel electrode,
a rear orientation film, an LC layer, a front orientation film, a front continuous
pixel electrode, a front substrate, and a front linear polarizer (i.e. without the
presence of color filters and/or active matrix driving circuitry such as TFTs). Such
a light valve may also include retardation film(s) disposed on either side of the
LC layer as described with respect to each example and/or embodiment herein. In other
words, a "light valve" (LV) may be referred to as one giant pixel without segmented
pixel electrodes.
[0020] For all circular grid contrast ratio graphs herein, "EZContrast" equipment available
from Eldim of Caen, France (ID #204F) was used to develop these graphs. This equipment
includes a system for measuring Luminance and Contrast versus viewing angle (incident
(polar) and azimuth angle), utilizing 14 bits A/D conversion to give luminance measurements
from 1/10 to 8,000 cd/m
2, with an accuracy of 3% and a fidelity of 1%. A temperature regulated CCD sensor
with a photopic response (and specially designed lenses) are part of this commercially
available Eldim system and corresponding software. The measurement device of this
Eldim system includes a specially designed large viewing angle lens system having
a numerical aperture of 0.86. The Eldim software is Windows™ 3.1 based, running on
any 486 and above PC, supporting DDE interface with other programs.
[0021] All measured real data herein, in the Examples, included the non-uniform characteristics
of the backlight over a range of angles. Backlights are more intense at normal than
at wide angles.
SUMMARY OF THE INVENTION
[0022] In certain preferred embodiments, the azimuthal angles φ of each of the first and
second tilted retardation layers remain substantially fixed (i.e. do not vary more
than about 10°, preferably no more than 5°, and most preferably substantially zero
degrees of variation) throughout the thickness of the layers, while the polar or incline
angles (β or θ) of negative tilted retarders vary either continuously or intermittently
through the thickness of tilted retarders herein.
[0023] In certain embodiments, the display further includes first and second negative retardation
layers, (e.g. TAC layers), each of the first and second negative retardation layers
being defined by one of: (i) n
x ≻ n
y ≻ n
z; and (ii)

, where the n
z optical axis (i.e. index of refraction for the extraordinary mode) is normal to the
plane of the retarder. These first and second layers may be non-tilted.
[0024] In certain embodiments, each tilted retarder has a retardation value d · (n
e - n
o) of from about -20 to -200 nm, and preferably from about -50 to -150 nm, and most
preferably from about -70 to -150 nm. The value "d" or thicknesses is the thickness
measured in the direction normal to the plane of the film.
[0025] This invention will now be described with respect to certain embodiments thereof,
along with reference to the accompanying illustrations, wherein:
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
Figure 1(a) is a schematic diagram of the optical components of a normally white (NW)
twisted nematic (TN) liquid crystal display (LCD) including first and second negative
tilted retarders and first and second negative non-tilted retarders according to an
embodiment of this invention.
Figure 1(b) is a schematic diagram illustrating the tilted characteristics of the
rear tilted retarder and the non-tilted characteristics of the rear negative non-tilted
retarder.
Figure 1(c) is an enlarged schematic illustrating the tilted characteristic (via tilt
angles θ and β) of the molecules and optical axes in the rear tilted retarder on the
exterior side of thereof.
Figure 1(d) is a schematic diagram illustrating the tilted characteristics of the
front tilted retarder and the non-tilted characteristic of the front negative non-tilted
retarder.
Figure 1(e) is an enlarged schematic illustrating the tilted characteristic (via tilt
angles θ and β) of the molecules and optical axes in the front tilted retarder on
the exterior side thereof.
Figure 2(a) is an optical diagram defining azimuthal angle φ and tilt angles θ and
β for the Figure 1(a) - 1(e) embodiment and other embodiments herein.
Figure 2(b) illustrates the angular relationship between the azimuthal axes of the
optical components of the Figure 1(a) - 1(e) embodiment, as viewed from the point
of view of the viewer 1 (i.e. as viewed from the front of the display).
Figure 3 is a side cross-sectional view of an NW twisted nematic LCD according to
the Figure 1-2 embodiment.
Figure 4 is a side cross-sectional view of an NW twisted nematic LCD according to
another embodiment of this invention.
Figure 5 is a measured white light contrast ratio contour graph (at 25° C.) of the
NW TN light valve (LV) of Example 1 herein.
Figure 6 is a measured intensity (fL) versus vertical viewing angle along the 0° horizontal
viewing axis, for a plurality of driving voltages, for the light valve of Example
1 herein at 25° C., this graph illustrating, from about -20° to +50° vertical, virtually
no gray scale inversion, good separation, each of which while maintaining high contrast
shown in Figure 5 in the viewing zone at issue.
Figure 7 is a measured intensity (fL) versus horizontal viewing angle graph (at 25°
C.) along the 15° vertical viewing axis for a plurality of different driving voltages,
for the light valve of Example 1 herein, this graph illustrating from -60° to +60°
horizontal experiencing virtually no gray scale inversion and good separation, while
maintaining high contrast as shown in Figure 5.
Figure 8 is a measured white light contrast ratio contour graph of the NW TN LV of
Example 1 herein at 50° C.
Figure 9 is a measured white light contrast ratio graph of the Example 1 NW light
valve at 70° C.
Figure 10 is a contrast ratio graph of the simulated NW TN LV LCD of Example 2 herein,
with an off-state driving voltage of 1.6 volts and an on-state driving voltage of
5.6 volts, and an LC thickness of 4.7 µm.
Figure 11 is a simulated horizontal transmission vs. driving voltage graph of the
Example 2 light valve, at the 0° vertical viewing angle.
Figure 12 is a gray scale linearity graph, at 0° vertical, of the Example 2 light
valve.
Figure 13 is a vertical viewing angle transmission vs. driving voltage graph, of the
Example 2 simulated light valve, at the 0° horizontal viewing angle.
Figure 14 is a viewing angle vs. retardation (nm) graph, showing both simulated and
measured results, of tilted retarder systems herein. In Figure 14, at the 0° angle,
a measuring laser beam is striking the retarder from a direction normal to (i.e. perpendicular
to) the plane of the retarder system, and at the peak of the curve (e.g. at about
negative 30-37 degrees) the laser beam is being directed at the retarder system in
a direction approximately parallel to the average optical axis tilt direction of the
retarder system.
DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS OF THIS INVENTION
[0027] Referring now more particularly to the accompanying drawings in which like reference
numerals indicate like parts throughout the several views.
[0028] Figure 1(a) is an exploded schematic view of the optical components, and their respective
azimuthal φ orientations, of a twisted nematic (TN) NW LCD according to a first embodiment
of this invention, this LCD being either a light valve (LV) or an AMLCD having a matrix
array of pixels and colored (e.g. RGB, RGBG, RGGB, or RGBW) subpixels therein. As
shown, this display includes from the rear forward toward viewer 1, conventional backlight
3, rear or light-entrance linear polarizer 5, first rear tilted negative retarder
2, first rear negative retarder 4 (which may be either uniaxial or biaxial, including
indices of refraction n
x, n
y, and n
z), rear tilt sense or direction A
R which shows the tilt sense of the liquid crystal molecules adjacent the rear LC orientation
layer, twisted nematic (TN) liquid crystal (LC) layer 10, front tilt sense or direction
A
F which shows the tilt sense of the LC molecules of layer 10 adjacent the front LC
orientation film, front negative retarder 7 which may be uniaxial or biaxial, front
tilted negative retarder 6, and finally front or light-exit linear polarizer 15 (analyzer).
The LCD or LV of Figure 1(a) is viewed by viewer 1.
[0029] Glass substrates (discussed below) are located on opposite sides of nematic liquid
crystal layer 10 so as to be disposed, for example, between the respective orientation
films and their adjacent polarizers. Driving electrodes are disposed on and between
the substantially transparent substrates and their adjacent orientation layers.
[0030] A key to our invention is the surprise finding that when negative tilted retarders
2 and 6 and negative retarders 4 and 7 (which may be tilted or non-tilted) are placed
on opposite sides of the LC layer 10 and are within a particular retardation value(s)
range and/or ratio, have their tilt sense oriented in a certain manner, and/or are
arranged in predetermined positions in the LCD, improved viewing characteristics of
the display result. For example, the viewing characteristics of the LCD with respect
to contrast ratio is wider/larger, while inversion is lessened, both in a particular
viewing zone in some embodiments such as the positive vertical zone which is so important
to aircraft pilots.
[0031] Retarders 2, 4, 6, and 7 are said to be "negative" as refractive index n
z in each of them is less than both indices n
x and n
y (i.e. negative birefringence). Indices of refraction n
x and n
y, while being co-planar, are oriented at a 90° angle relative to one another in, for
example, the plane(s) of the respective film(s). Index of refraction n
z is perpendicular to the plane defined by the n
x and n
y directions (i.e. the n
z direction in certain embodiments may be normal to the film plane(s) and in other
embodiments may not). For negative uniaxial or slightly biaxial retarders 4 and 7,
indices n
x and n
y typically define a plane co-planar with the retarder layers. However, for tilted
retarders 2 and 6, the plane defined by n
x and n
y is usually tilted relative to the plane of the overall layer because, for example,
the n
x, n
y plane is parallel to or co-planar with the plane of the discotic molecules of the
tilted retarder layers in certain embodiments. Thus, in retarders 2 and 6, the n
z optical axis or index is not perpendicular to the plane of the layer, but instead
is tilted relative thereto.
[0032] Negative (when non-tilted) retarders 4 and 7 each have a retardation value d · (n
x - n
z) of from about +10 to +150 nm (preferably from about +10 to +80 nm), and a retardation
value d · (n
x - n
y) of from about -20 to +20 nm, in certain embodiments [where "d" is the thickness
of the retarder or compensator]. Thus, when

(or approximately zero), these retarders 4 and 7 are negative uniaxial retarders
and when refractive index n
x is substantially greater or less than refractive index n
y they are biaxial negative retarders (they are "negative" because n
z is less than each of n
x and n
y). Retarders 4 and 7 may be made, for example, of triacetyl cellulose (TAC) [i.e.
cellulose tri-acetate film] having a thickness of about 80-140 µm (more preferably
of from about 90-120 µm, and most preferably about 100 µm) or of any of the other
materials disclosed in U.S. Patent No. 5,583,679, incorporated herein by reference.
Each of these retarders may also include or be supplemented by a thin gelatin alignment
layer thereon (0.1 µm) and/or a polyvinyl alcohol coating solution which is rubbed
as discussed in the '679 patent. Alternatively, retarders 4 and 7 may be uniaxial
C-plate made of a polyimide. This alignment layer is located between, for example,
layers 2 and 4 and aligns molecules of the tilted retarder layer 2.
[0033] Negative tilted anisotropic optical retarders or compensators 2 and 6 (e.g. made
of a compound having a discotic structure unit in its molecule such as a discotic
liquid crystalline compound having low molecular weight such as monomer and a polymer
obtained by polymerization of a polymeric discotic LC compound) have tilted optical
axes T
1 and T
2, respectively (the azimuthal angles φ of optical axes T
1 and T
2, defined as the axes project in the plane of the respective films, are shown in Figure
1(a)). Each discotic negative retarder 2 and 6 is from about 1.5 to 3.0 µm thick (preferably
about 2.0 µm thick) according to certain embodiments of this invention. Because each
of optical axes T
1 and T
2 are angled relative to both the vertical and horizontal, each defines both a polar
angle (i.e. tilted or inclined angle θ) which is the angle defined between (i) the
direction normal to the disc-like molecules of the retarder, and (ii) the direction
normal to the display; and an azimuth angle φ which is the direction of axis T
1, T
2 of the optical axis of a retarder in the n
x, n
y, plane or the plane of the film, as viewed from the point of view of viewer 1, as
shown, for example, in Figure 2(a) and 2(b). It is noted that because the plane defined
by discotic molecules in the tilted retarders varies along with tilt angle θ, the
n
x, n
y plane also varies in tilted retarders herein. According to certain embodiments, the
polar angle θ of each of tilted retarders 2 and 6 varies (either continuously or intermittently
in either direction) throughout the thickness of the film while the azimuthal angle
φ remains substantially constant in the film. For example, the tilt angle θ of one
or both of retarders 2 and 6 may vary continuously from about 5° to 65° through the
thickness of the layer. In certain embodiments, the inclined or polar angle θ varies
within the range of from 5° to 85° (preferably from about 10° to 80°) while the minimum
polar angle θ in the film (at the side of the film closest to LC layer 10) is in the
range of from about 0° to 85° (preferably from about 1 to 10°) and the maximum polar
angle θ is (at the side of the film 2, 6 located furthest from LC layer 10) from about
5° to 90° (preferably from about 45° to 70°). See U.S. Patent No. 5,583,679 (the disclosure
of which is incorporated herein by reference) for exemplary embodiments of tilted
films 2 and 6. Preferably, tilted retarders 2 and 6 are oriented on opposite sides
of LC layer 10, although that need not be the case in all embodiments.
[0034] In certain preferred embodiments of this invention, it has been found that improved
results are obtained by orienting tilted retarders 2 and 6 so that the light from
backlight 3 hits the high tilt angle θ side of rear tilted retarder 2 first, travels
through retarder 2 and LC layer 10, exits the LC layer 10 and then first hits the
low tilt angle θ side of front tilted retarder 6 and exits retarder 6 on the high
tilt angle θ side thereof [see Figures 1(b) - 1(e)].
[0035] A "negative" retarder means that n
e ≺ n
o. As known in the art, refractive index n
z (i.e. optical axis) in a negative uniaxial retarder is equal to refractive index
n
e in such a retarder. In slightly biaxial retarders when n
x is proximate to but not exactly equal to n
y (e.g. n
x = 1.57 and n
y = 1.59), then n
o may be considered equal to either n
x or n
y as such retarders, although slightly biaxial, are essentially uniaxial in nature(n
e is considered the n
z index in such biaxial retarders also).
[0036] Tilted negative retarders 2 and 6 each include refractive indices n
x, n
y, and n
z, and thus extraordinary refractive index n
e for the optical axis of symmetry of the discotic molecule structure, and ordinary
refractive index or axis n
o which is perpendicular to n
e as known in the art. According to certain embodiments of this invention, each of
retarders 2 and 6 has an n
e (and n
z) of from about 1.40 to 1.65, preferably from about 1.45 to 1.60, most preferably
about 1.54, and an n
o (and n
x and/or n
y) of from about 1.45 to 1.70, preferably from about 1.5 to 1.6, and most preferably
from about 1.57 to 1.58. Also, each of retarders 2 and 6 has a thickness of from about
1.5 to 3.0 µm (preferably about 2.0 µm), and a Δn (i.e. n
e - n
o) value of from about -0.30 to +0.20, preferably from about -0.20 to +0.10, and most
preferably from about -0.10 to 0.0.
[0037] Rear retarders 2 and 4 may be laminated or otherwise formed together as one unit
as discussed in the '679 patent, as may front retarders 6 and 7. An orientation or
alignment layer may be provided between layers 2 and 4 (and between layers 6 and 7)
to align the discotic molecules of the tilted retarders.
[0038] Retarders 2, 4, and 6, 7 may be obtained from Fuji Photo Film Co., Ltd., Japan, as
WV-film.
[0039] Backlight 3 is conventional in nature and emits substantially collimated, or alternatively
diffused (in Examples herein), light toward the display panel. Backlight 3 may be,
for example, the backlighting assembly disclosed in U.S. Patent No. 5,161,041, the
disclosure of which is hereby incorporated herein by reference. Other conventional
high intensity substantially collimated or diffuse backlight assemblies may also be
used.
[0040] Rear and front polarizers, 5 and 15 respectively, may be iodine based absorption
and linear in nature according to certain embodiments of this invention, and their
respective linear transmission axes P
R and P
F are oriented perpendicular to one another (i.e. about 90° from one another ± about
10° (substantially perpendicular) in either direction) so that LCDs and LVs of the
different embodiments of this invention are of the normally white (NW) twisted nematic
(TN) type. Therefore, when a driving voltage (e.g. 0.0 or 0.1 V) below the threshold
voltage V
th is applied by the opposing electrodes across liquid crystal (LC) layer 10, transmission
axes P
R and P
F of polarizers 5 and 15, respectively, are oriented such that the light emitted from
backlight 3 proceeds through and is linearly polarized in direction P
R by rear polarizer 5, is then twisted (e.g. from about 80° to 100°, preferably about
90°) by twisted nematic LC layer 10, and finally exits front polarizer or analyzer
15 via transmission axis P
F thus reaching viewer 1 with an image. The light reaches viewer 1 because its polarization
direction upon reaching front polarizer 15 is similar to the direction defined by
transmission axis P
F. Thus, a NW display or pixel to which a voltage less than V
th is applied is said to be in the "off-state" and appears white (or colored if color
filters are present) to the viewer. These conventional polarizers 5 and 15 are commercially
available from, for example, Nitto Denko America, as #G1220DUN.
[0041] However, when a substantial driving voltage (i.e. gray level voltage or full voltage
greater than the threshold voltage V
th) is applied across the LC of selected NW pixels of the LCD matrix array, the light
transmitted through rear polarizer 5 is not twisted as much by LC layer 10 and thus
is at least partially blocked by front polarizer 15 due to the fact that the polarization
direction of light reaching the interior surface of front polarizer 15 is substantially
perpendicular (or otherwise non-aligned) to transmission axis P
F, thereby resulting in substantially no, or a lessor amount of, light reaching viewer
1 by way of the selected pixel(s) to which the substantial driving voltage (e.g. from
about 3.0-6.5 volts) is applied. Thus, driven pixels in the LCD appear darkened to
viewer 1, these pixels said to be in the "on-state."
[0042] Important aspects of this invention which result in the improved viewing characteristics
(better contrast and less inversion) disclosed herein include (i) the substantially
parallel orientation (i.e. within ±10° from parallel in either direction) of the azimuthal
angle φ aspect of optical axis T
2 of tilted retarder 6 relative to the transmission axis P
F of the front polarizer as shown in Figures 1(a) and 2(b); (ii) each of the rear and
front polarizers 5 and 15 having its transmission axis aligned parallel ±10° (i.e.
substantially parallel) to the tilt sense alignment direction (A
R or A
F) on the same side of the LC layer 10; (iii) each of tilted retarders 2 and 6 being
oriented so that the side having the smallest tilt angle θ is closest to the LC layer
10 and the maximum tilt angle θ side is furthest from the LC layer 10 as shown in
Figures 1(b) through 1(e); (iv) the substantial perpendicular orientation of optical
axes T
1 and T
2 (with respect to azimuthal angle φ); (v) the substantial parallel (± about 10° from
parallel in either direction) orientation of the azimuthal angle aspect of T
1 and rear LC tilt sense direction A
R as shown in Figures 1(a) and 2(b); and (vi) direction A
F being substantially parallel to the azimuthal φ angle aspect of optical axis T
2 of retarder 6 as shown in Figures 1(a) and 2(b).
[0043] The rear and front orientation or buffing films are each from about 250 - 500 Å thick,
and may be made of a substantially transparent polyimide material as is known in the
art. Directions A
R and A
F are oriented substantially perpendicular to one another so as to allow the molecules
of nematic liquid crystal layer 10, when in the off or non-driven state, to be twisted
from about 80° to 100°, preferably about 90° as known in the art. Also, it is pointed
out that the tilted retarders of the instant invention may be used in conjunction
with multi-domain [e.g. two-domain] alignment applications [the retarders may be patterned
or otherwise provided in such embodiments].
[0044] Liquid crystal layer 10 has a thickness "d" of from about 3.5 to 6.5 µm according
to certain embodiments, preferably from about 4.0 to 5.0 µm. LC layer 10 has a birefringent
value Δn of from about 0.08 to 0.10 according to certain embodiments, preferably from
about 0.084 to 0.086 at room temperature.
[0045] Negative retarders 4 and 7 are preferably non-tilted and defined by either the characteristic
n
x ≻ n
y ≻ n
z, or alternatively

, where n
x, n
y, and n
z are respective indices of refraction, and the "z" direction is substantially perpendicular
to the plane defined by the "x" and "y" index directions. Negative retarders 4 and
7 are either of the C-plate type (approximately

) or of the biaxial type (e.g. n
x ≻ n
y ≻ n
z, or n
y ≻ n
x ≻ n
z), and may be obtained from Nitto Denko America or Nitto Corporation (Japan), or alternatively
from Fuji Photo Film Co., Ltd., Industrials and Products Division, Japan.
[0046] According to certain embodiments, the retarders and polarizers herein may all be
separate sheets, although they alternatively may be all integrally formed or laminated
together (or even deposited onto one another) with a known laminating material or
deposition process according to certain embodiments. Thus, films 2, 4, and 5, for
example, may be laminated or otherwise formed together to form a single sheet having
negative tilted retarder 2, negative uniaxial or biaxial retarder 4, and rear polarizer
5. Likewise, films 6, 7, and 15 may be formed together as one unit or separately.
[0047] Figure 2(a) is an optical diagram illustrating different angles associated with tilted
retarders 2 and 6 herein. As illustrated, the x and y axes define a plane, and the
z axis is perpendicular to that plane. Figure 2(a) illustrates the embodiment herein
where the non-tilted retarders 4 and 7 are laminated to or otherwise integrally formed
immediately adjacent to tilted retarders 2 and 6. As shown in Figure 2(a), TAC layer
4 (or 7) is immediately adjacent a corresponding tilted retarder 2 (or 6). The optical
axis (T
1 or T
2) [and thus the n
z direction] associated with each retarder 2, 6 extends substantially perpendicularly
outward from a plane defined by the discotic molecular structure of each molecule
within tilted retarders 2 and 6. As shown in Figure 2(a), the n
z direction for uniaxial TAC retarders may be in the normal direction, while in tilted
retarders 2, 6 the n
z direction (the same as the optical axis T
1 or T
2 direction) is tilted from the normal direction. Optical axes T
1 and T
2 point in the n
z or n
e index direction, and indices n
x and n
y define the plane of disc-like discotic molecules 8 in tilted retarders 2 and 6. Because
the tilt angle of the molecules 8 within retarders 2 and 6 varies throughout the thickness
of retarders 2 and 6, the incline θ of optical axes T
1 and T
2 also vary through the thicknesses of layers 2 and 6.
[0048] Figure 2(a) defines azimuthal angle φ as well as tilt angles θ and β as used herein
with regard to tilted retarders 2 and 6. Azimuthal angle φ defines the orientation
of optical axis T
1 or T
2 in the film plane when viewed by a hypothetical viewer located normal to the plane
of the film (note that the plane of the film is not the same as the n
x, n
y plane for tilted retarders 2 and 6, although these planes are effectively the same
for non-titled uniaxial retarders 4 and 7). Meanwhile, angles θ and β illustrate the
varying tilt of the optical axis of a tilted retarder through its thickness. Tilt
angle θ defines the tilt angle between the optical axis (T
1 or T
2) and the axis normal to the display, which is perpendicular to the plane of the film.
Meanwhile, tilt angle β defines the tilt angle defined between the optical axis (T
1 or T
2) and the plane of the film or retarder. In all embodiments herein, tilt angles β
and θ should add up to be 90°, because the axis normal to the display is perpendicular
to the plane of the retarder film.
[0049] Still referring to Figure 2(a), in this embodiment tilt angle θ in tilted retarder
layer 2 (or 6) is smallest adjacent non-tilted retarder TAC layer 4 (or 7) [see also
Figures 1(b) to 1(e)]. Tilt angle θ increases throughout the thickness of the tilted
retarder as the molecules therein move further away from the adjacent TAC layer 4.
Thus, tilt angle θ is largest on the surface of the tilted retarder 2 (or 6) furthest
from TAC layer 4 (or 7). As will be appreciated by those of skill in the art, tilt
angle β is largest adjacent the adjacent TAC layer, and is smallest on the side of
the tilted retarder furthest from the TAC layer and continually decreases therebetween
through the thickness of the tilted retarder layer.
[0050] Figure 2(b) illustrates the relationship between the Figure 1(a) azimuthal axis directions
parallel to the film planes, from the point of view of viewer 1. As shown in Figure
2(b), transmission axis P
F of front polarizer 15 is substantially perpendicular to axis P
R of rear polarizer 5. In this particular embodiment, front polarizer axis P
F is aligned at the 48° angle 101 while the rear polarizer axis P
R is at the 138° angle 103. It should be understood that these angles are exemplary
only, and that the front and rear polarizer axes may be aligned at different angles
according to other embodiments of this invention, provided that the display is of
the normally white type. Still referring to Figure 2(b), direction A
F is approximately perpendicular to direction A
R. In this particular embodiment, front direction A
F is aligned at 225° while rear direction A
R is at 315°.
[0051] With regard to tilted retarders 2 and 6, the azimuthal angle aspect φ of axis T
1 of retarder 2 is substantially perpendicular to the azimuthal angle aspect φ of axis
T
2 of retarder 6. In this particular embodiment, T
1 azimuthal angle φ is aligned at about 313° while T
2 azimuthal angle φ is aligned at about 228°. According to the Figure 2(b) embodiment,
P
F, A
F, and T
2 (azimuthal) are substantially parallel to one another, while P
R, A
R, and T
1 (azimuthal) are also parallel to one another, ± approximately 10° (i.e. substantially
parallel).
[0052] Figure 3 is a side cross-sectional view of an NW twisted nematic LCD or LV of any
of Figures 1-2. From the backlight forward, the display includes rear polarizer 5,
negative tilted retarder 2, tilted or non-tilted negative retarder 4 (either uniaxial
or biaxial), substantially transparent glass or plastic substrate 33, conductive transparent
electrode(s) 34, rear buffing or orientation film 35, twisted nematic liquid crystal
(LC) layer 10, front orientation or buffing film 36, front transparent conductive
electrode(s) 37 which functions in conjunction with rear electrode(s) 34 in order
to apply voltage across LC layer 10 and/or individual pixels or subpixels defined
therein, front substantially transparent glass or plastic substrate 38, front tilted
or non-tilted negative retarder 7 (either uniaxial or biaxial), front tilted negative
retarder 6, and finally front polarizer 15. Thus, the incline or polar angle θ of
the optical axis T
1 of retarder 2 may continuously vary, for example, from a maximum of 65° in the area
of film 2 closest to polarizer 5, to 5° adjacent retarder layer 4. Thus, in this particular
example, the plane of the discotic structure in negative tilted retarder 2 has a planar
incline angle that is continuously reduced from a tilt of 60° or 65° to one of 5°,
from the exterior side of layer 2 (i.e. the edge closest to polarizer 5) to the interior
side of layer 2 (i.e. the side closest to LC layer 10). The other negative tilted
retarder 6 has its polar or incline angle θ vary (continuously or intermittently)
relative to LC layer 10 as shown in Figures 1(a) - 1(e).
[0053] Exemplary variations of polar angles θ for each of tilted retarders 2 and 6 are:
(i) from 65° to 5° going closer to LC layer 10; (ii) from 50° to 20° going closer
to LC layer 10; (iii) from 70° to 20° going closer to LC layer 10; and (iv) from 40°
to 20° going closer to LC layer 10. In certain preferred embodiments, the azimuthal
angles φ of optical axes T
1 and T
2 remain substantially constant while the incline angles θ and β vary either continuously
or intermittently as discussed above.
[0054] Figure 4 is a side cross-sectional view of a TN NW LCD or LV according to another
embodiment of this invention. This particular display is similar in structure to that
of Figure 3 discussed above, except that additional retarder layer 16 is also provided
on the rear or front side of LC layer 10. Retarder 16 may be an A-plate, C-plate,
or tilted retarder (uniaxial or biaxial). In certain embodiments, retarder 16 may
be a negative A-plate retarder having a retardation value of from about -10 to -60
nm, and another similar negative A-plate retarder (with the same retardation value)
may be provided on the opposite side of LC layer 10 in between substrate 38 and retarder
7.
[0055] According to certain embodiments of this invention, the retardation value d · (n
e - n
o) of each of the two tilted negative retarders 2 and 6 is from about -20 to -200 nm,
preferably about -50 nm to -150 nm, and most preferably from about -70 nm to -100
nm, and where n
e ≺ n
o. In certain embodiments, n
e is equal to n
z, and n
o is equal to n
x or n
y because n
x and n
y are either equal to one another or differ from one another by less than about 0.5%
(e.g. when n
x = 1.57 and n
y = 1.58) so that the retarders 2 and 6 are effectively uniaxial. Also, for each of
tilted retarders 2 and 6, retardation values d · (n
z - n
x) and d · (n
z - n
y) are each from about -20 to -200 nm, preferably from about -50 to -150 nm, and most
preferably from about -70 to -100 nm.
[0056] In combination with these average tilted retarder values, it has been found that
excellent results are achieved when the d · (n
x - n
z) birefringent value (retardation value) of each of negative retardation films 4 and
7 is from about 10 to 150 nm, more preferably from about 10 to 80 nm.
[0057] According to certain other embodiments, it has been found that improved viewing characteristics
result when the retardation values of the tilted 2, 6 and preferably non-tilted negative
4, 7 retarders are maintained within a particular ratio range. The absolute value
ratio of the average retardation values d · (n
e - n
o) of each or one of negative tilted retarders 2 and 6 to the retardation value d ·
(n
x - n
z) of each or one of retarders 4 and 7 is from about 1:1 to 3:1 (more preferably from
about 1.0:1 to 2.0:1) according to certain embodiments. The retardation values of
each of the like (e.g. tilted) retarders need not be identical, but the ratio range
is often met by both sets of retardation values.
[0058] This invention will now be described with respect to certain examples as follows.
In each of the examples set forth below, unless otherwise indicated, the liquid crystal
layer had a Δn (or birefringent value) of 0.0854, the thickness "d" of LC layer 10
in each LV was substantially constant across the entire viewing area, the front and
rear linear polarizers 5 and 15 were linear and each included both an iodined PVA
layer and a TAC layer on each side of the PVA as known in the art, and the retarders
2, 4, 6, and 7 were all negative and present and located as shown in Figure 1(a).
All polarizers in actual units were NPF-G1220DUN. In each of the Examples retarders
2 and 4 were a single unit made up of a discotic liquid crystalline tilted retarder
layer 2, a TAC negative uniaxial retarder layer 4, and an alignment layer therebetween,
with the tilt or polar angle θ varying continuously as shown in Figure 1(b). Layers
6 and 7 were similarly formed as one unit made up of a discotic LC tilted retarder
layer 6, a TAC negative uniaxial retarder 7, and an alignment layer therebetween,
oriented as shown in Figure 1(d). For each example, negative tilted retarders 2 and
6 were essentially uniaxial (although slightly biaxial in theory) and were defined
approximately by n
x = 1.577, n
y = 1.580, and n
z = 1.538.
EXAMPLE 1
[0059] In this first Example, a normally white (NW) light valve (LV) was constructed as
shown in Figures 1(a) - 3. This light valve optically included, from the rear forward,
rear polarizer 5 having a PVA layer and a pair of TAC layers [NPF-G1220DUN], rear
tilted retarder 2, rear non-tilted negative uniaxial retarder 4 (TAC), TN LC layer
10, front non-tilted negative uniaxial retarder 7 (TAC), front tilted negative retarder
6, and finally front polarizer 15 [NPF-G1220DUN]. The thickness "d" of LC layer 10
was 4.75 µm and the Δn value of LC layer 10 was 0.0854. The incline or tilt angle
θ of each of retarders 2 and 6 varied throughout the thickness of the layers from
60° on the side furthest from LC layer 10 down to approximately 3° on the side closest
to liquid crystal layer 10. An alignment layer for the negative tilted retarder material
was disposed between each tilted retarder 2 (or 6) and the adjacent non-tilted uniaxial
TAC layer 4 (or 7). Each of non-tilted retarders 4 and 7 was TAC and about 100 µm
thick and was defined approximately by

. Meanwhile, each of tilted retarders 2 and 6 were about 2.0 µm thick. Single units
making up (i) layers 2, 4; and (ii) layers 6, 7 (including discotic LC alignment layer)
were obtained from Fuji as its WV film.
[0060] Figure 5 is a white light contrast ratio graph of the LV of this first Example at
25° C., when 5.85 volts were applied in the on-state and 1.81 volts in the off-state.
As illustrated, this LV exhibited good contrast throughout the entire viewing zone,
especially in the positive vertical viewing areas. This LV exhibited contrast of at
least about 30:1 over a horizontal angular span of at least about 120°.
[0061] Figure 6 is an intensity (fL) versus vertical viewing angle plot (25° C.), at a plurality
of different gray level driving voltages, for the LV of this first Example along the
0° horizontal viewing axis at a plurality of vertical viewing angles. As shown, there
is virtually no gray scale inversion from -20° vertical all the way up to +50° vertical,
and there is provided excellent separation of the gray scale voltages in this particular
viewing zone. By adjusting the drive voltage of the brightest gray level to a higher
voltage, the non-inversion region can be pushed to +60 degrees or more. This process
of selecting gray level voltages to suit a particular application is known as harmonization.
[0062] Figure 7 is an intensity (fL) versus horizontal viewing angle plot (25° C.), at a
plurality of different gray level driving voltages, for the LV of this first Example
along the 15° vertical viewing axis. As illustrated, from the horizontal viewing angles
of -60° to +60°, there was excellent separation, and no crossovers (i.e. excellent
gray scale inversion characteristics).
[0063] Figure 8 is a white light contrast ratio graph of the light valve of Example 1, at
50° C. The maximum contrast ratio measured in the Figure 8 graph was 429.07, while
the minimum contrast ratio measured in the Figure 8 graph was 2.48. As can be seen,
this light valve portrayed excellent contrast ratio viewing characteristics.
[0064] Figure 9 is a white light contrast ratio graph of the light valve of Example 1, at
70° C. The maximum contrast ratio measured in the Figure 9 graph was 402.24, while
the minimum contrast ratio measured was 0.32. As can be seen in Figures 8 and 9, the
orientation or configuration of the retarders in the Example 1 light valve (LV) rendered
the light valve surprisingly resistant to temperature variation. In other words, the
light valve displayed excellent viewing characteristics, including contrast ratio,
over a wide range of temperatures.
EXAMPLE 2
[0065] In this second Example, an NW TN LV having an LC thickness of 4.70 µm was simulated
based upon algorithms which may be found in SID 1991, pages 586-589, entitled "Application
Of The Extended Jones Matrix Method To LCDs At The Oblique Incidence", by A. Lien.
This simulated NW TN LV is fairly represented by Figures 1 - 3 herein. From the rear
forward, this LV optically included rear polarizer 5, negative discotic liquid crystalline
tilted retarder 2, negative uniaxial retarder 4 (TAC), a rear orientation film, TN
liquid crystal layer 10, a front orientation film, front non-tilted TAC negative uniaxial
retarder 7, front negative tilted discotic liquid crystalline retarder 6, and front
linear polarizer 15. The Δn of the LC layer was 0.0854. Each of tilted retarders 2
and 6, was about 2.0 µm thick. Each of negative approximately uniaxial TAC non-tilted
retarders 4 and 7 had a d · (n
x - n
z) value of from about 10 - 80 nm, and a thickness "d" of about 100 µm. Regarding each
of tilted retarders 2 and 6, the tilt angle θ continuously varied from 60° on the
side furthest from LC layer 10 down to 3° on the side closest to LC layer 10. Azimuthal
aspect φ for each axis T
1 and T
2 remained approximately constant through the tilted retarder layer.
[0066] Figure 10 is a contrast ratio of the LV of this Example at 25° C. when 5.6 volts
were applied in the on-state and 1.6 volts in the off-state. As illustrated, excellent
contrast resulted with the LV exhibiting contrast of at least 60:1 over a horizontal
viewing range or extent of 120°. Furthermore, the LV of this Example exhibited contrast
of at least 100:1 over a horizontal span of at least 120°, and a contrast of at least
40:1 over a vertical span of at least about 80°.
[0067] Figure 11 is a horizontal transmission vs. voltage plot at the 0° vertical viewing
angle, for a plurality of different voltages and different horizontal viewing angles,
for this LV of Example 2. As can be seen, there was virtually no gray scale inversion.
[0068] Figure 12 is a gray scale linearity (at 0° vertical) plot of the LV of this second
Example, for a plurality of different driving voltages, at a plurality of different
horizontal angles (horizontal axis of graph) at the 0° vertical viewing axis. Again,
excellent separation and inversion characteristics are illustrated.
[0069] Figure 13 is a transmission versus voltage plot for a plurality of different vertical
viewing angles for the LV of Example 2, at the 0° horizontal viewing angle. As shown,
this display exhibited excellent gray scale behavior with regard to both separation
and inversion. This concludes the discussion of the examples herein.
[0070] Figure 14 is a viewing angle (horizontal axis of graph) vs. retardation (vertical
axis of graph) [nm] plot of retardation layer systems herein made up of both a negative
tilted layer (2 or 6) and an adjacent non-tilted TAC negative retarder layer (4 or
7) [Fuji WV film]. As with all other embodiments herein, an alignment layer is typically
provided between the adjacent tilted retarder (2 or 6) and the non-tilted negative
uniaxial or biaxial retarder (4 or 7). In previous embodiments, the "retardation value"
of retarders herein (and unless otherwise specified) was a function of the retarder's
thickness "d" [with "d" being measured in a direction normal to the display plane]
multiplied by a difference in refractive index (e.g. n
e - n
o). While this aforesaid method of determining retardation value is accepted throughout
the industry, and is typically regarded as the way in which to do so, it is problematic
in some instances because it does not take viewing angle into consideration. For instance,
the thickness "d" of a retardation or optical compensating layer varies as a function
of viewing angle. If one were viewing a layer from a point normal to that layer, the
viewed thickness of the layer would be the least possible thickness for the layer.
If, however, a viewer were to view a layer from a point 30° angled from the normal
axis, then the viewing thickness "d" would be much thicker because light proceeding
through the layer and reaching the viewer would not be traveling straight through
the layer, but instead would be traveling at a 30° angle diagonally through the layer
thereby increasing the effective thickness of the retardation layer for the 30° off-axis
viewing angle. In such a manner, the thickness of a retardation layer varies as a
function of viewing angle.
[0071] The Δn value (e.g. n
e - n
o) of a retardation layer also varies as a function of viewing angle. For example,
theoretically, at a normal viewing angle (at a viewing angle perpendicular to the
plane of the retarder layer) n
e is equal to n
o for certain types of retarder. Thus, the retardation for these types of retarders
would be zero at this "normal" viewing angle, and different at other viewing angles.
[0072] In view of the above, the graph of Figure 14 uses the following equation to determine
retardation value of a retardation system including e.g. retarders 2 and 4 as a function
of viewing angle:

, where "d" is the thickness of the retardation layer or layer system taking viewing
angle into consideration, "∝" is the viewing angle relative to the normal viewing
direction at which the viewer is looking at the retardation layer, and "R (∝)" is
the retardation value (nm) of the layer system as a function of viewing angle. As
can be seen in Figure 14, the average retardation value of a retarder made up of a
tilted layer 2 (or 6) and a non-tilted TAC layer 4 (or 7) was approximately -34 nm.
Also, the lowest retardation value was measured at a viewing angle of approximately
-33°. This is because the average tilt angle θ of the tilted retardation layer was
approximately 33° ± 3°. In other words, the peak of the retardation value curve of
Figure 14 is found proximate the average tilt value θ of the retarder system.
[0073] With regard to Figure 14, it is noted that the viewing angles in the horizontal axis
were determined as follows. At 0°, a sampling and measuring laser beam was striking
the retarder system from a direction normal to the plane thereof, and at the peak
of the curve (i.e. at about 33° ± 3°) the laser beam is striking the retarder in a
direction approximately parallel to the average retarder optical axis direction [e.g.
see Figure 2(a) for three dimensional optical axis directions]. A pair of the Figure
14 retarder systems may be provided in an LCD according to certain embodiments of
this invention.
[0074] Still referring to Fig. 14, the retardation value R(α) [in nm] curves from the peak
downward from about 30-35 nm over about 40 degrees in viewing angle change; and the
retardation value slopes downward 50 nm over a viewing angle change of from about
40-60 degrees, and preferably slopes downward 50 nm over a viewing angle change of
from about 45-55 degrees. Additionally, as shown in Fig. 14, each retardation system
herein (e.g. retarders 2, 4) defines a retardation value R(α) in nanometers (nm) which
curves from a peak downward from about 25 to 40 nm over a span of about 40 degrees
in change in viewing angle.
[0075] Once given the above disclosure, many other features, modifications, and improvements
will become apparent to the skilled artisan. Such other features, modifications, and
improvements are therefore considered to be a part of this invention, the scope of
which is to be determined by the following claims.