Field of the invention
[0001] This invention relates to coating, adhesive and sealant compositions curable by Michael
reaction, that is by addition of an anion derived from a nucleophilic group, for example
a carbanion, to an activated carbon-carbon double bond. This involves reaction between
(A) a Michael acceptor which is a compound or polymer generally containing at least
two activated olefinic double bonds and (B) a Michael donor which is a compound or
polymer containing at least one and generally containing at least two nucleophilic
groups.
Background art
[0002] Coating compositions curable by Michael reaction are disclosed in US-A-4408018, GB-A-2048913,
US-A-4602061, US-A-5084536, US-A-5169979, EP-A-697444 and US-A-4730033. In general,
the Michael donor in these compositions is a compound having at least two activated
methylene groups, for example acetoacetate groups, or a polyamine or polythiol.
[0003] US-A-4588807 describes a benzylidenemalonic acid polyester and its use for the UV
stabilisation of thermoplastics.
[0004] EP-A-599478 describes a coating or impregnating composition comprising an aqueous
dispersion of a vinyl addition polymer and a reactive coalescent of the formula:
(CH
3COCH
2COO)
xR
or

where R is an organic radical of valency x=1-6 and R
1 is H or alkyl.
[0005] US-A-5451653 describes improved crosslinking systems for coatings and adhesives comprising
a crosslinkable polymer having activated ketomethylene (e.g. acetoacetate) groups
and an aldimine curing agent.
[0006] US-A-5426156 describes a two-component binder system comprising a CH-acid component
that is a polymer with at least two enamine functions in the molecule and a compound
containing at lease two alpha, beta-unsaturated ester or amide groups.
[0007] Coating and sealant compositions curing by Michael reaction have several advantages.
Liquid polymers and oligomers can be crosslinked to form tough hard coatings, so that
the coating composition need have little or no volatile organic solvent to achieve
a viscosity suitable for spray application. The reactive groups involved in curing
are less of a health and/or safety risk than most crosslinkable reactive groups. The
cured materials are generally resistant to hydrolysis and degradation, particularly
in the case where the Michael donor is an activated methylene group since the new
bonds formed on crosslinking are C-C bonds. Ester linkages, such as acetoacetates,
acquire greater steric hindrance and hence hydrolysis resistance as a result of the
Michael crosslinking reaction. The Michael reaction is beneficial for water-borne
systems because it involves the transfer of hydrogen (as a proton) from a more electronegative
element (with potential for hydrogen bonding) to a less electronegative element, carbon,
which is not capable of hydrogen bonding. The reaction mixture therefore becomes less
polar during curing, and in a coating the affinity for water should consequently decrease
as curing progresses. In some cases, a water-soluble polymer/crosslinker system can
be transformed into a water-resistant cured coating upon crosslinking. There is, however,
a need for Michael curing coatings which cure more rapidly, particularly at ambient
temperature, and/or are capable of curing without the need for powerful alkaline catalysts.
Disclosure of invention
[0008] According to one aspect of the invention, a coating, adhesive or sealant composition
curable by Michael reaction comprises (A) a Michael acceptor which is a compound or
polymer containing at least two activated olefinic double bonds and (B) a Michael
donor which is a compound or polymer containing at least two nucleophilic groups and
is characterised in that the Michael acceptor (A) is a polymer having repeating units
of the formula:-

where R is hydrogen or an alkyl or aryl group which is optionally substituted and
R
1 is hydrogen or an alkyl group which is optionally substituted;
X and X
1 are each selected from an oxygen atom and a group of the formula

where R
2 is hydrogen or an alkyl or aryl group which is optionally substituted; and
A is a divalent organic group.
[0009] The alkyl groups mentioned above and throughout the remainder of the text may for
example have up to 12 carbon atoms, preferably up to 4 or 6 carbon atoms, for example
methyl or ethyl. The aryl groups mentioned above and throughout the remainder of the
text may for example have 6 to 12 carbon atoms and are preferably phenyl. The alkylene
and arylene groups referred to below and throughout the remainder of the text may
be similarly defined except for being divalent instead of monovalent. Substituents
for all such groups which may be mentioned are halogen, hydroxyl and other non-reactive
groups. The divalent organic group A is linked to X
1 through a carbon atom. It may for example be an alkylene or arylene group which is
optionally substituted.
[0010] According to another aspect of the invention a coating, adhesive or sealant composition
curable by Michael reaction comprises (A) a Michael acceptor which is a compound or
polymer containing at least two activated olefinic double bonds and (B) a Michael
donor which is a compound or polymer containing at least two nucleophilic groups and
is characterised in that the Michael acceptor (A) is a compound or polymer containing
at least two groups of the formula:-

where A
1 is a divalent organic group or a linking bond whereby the group (II) is linked to
the compound or polymer (A);
R
3 is hydrogen or an alkyl group; and
E and E
1 are each electron-withdrawing groups independently selected from groups of the formula:

where R
4 and R
5 each represent an optionally substituted alkyl or aryl group and each group R
6 represents a hydrogen atom or an optionally substituted alkyl or aryl group.
[0011] According to another aspect of the invention, a coating, adhesive or sealant composition
curable by Michael reaction comprises (A) a Michael acceptor which is a compound or
polymer containing at least two activated olefinic double bonds and (B) a Michael
donor which is a compound or polymer containing at least two nucleophilic groups and
is characterised in that the Michael acceptor (A) is a compound or polymer containing
at least two groups of the formula:-

where R and R
1 are defined as in formula (I) above and R
46 is an alkyl or aryl group which is optionally substituted.
[0012] We have found that the polymers of formula (I), (II) or (XLV), in which the olefinic
C=C bond is doubly activated by having two electron-withdrawing groups on one of the
carbon atoms at the C=C bond, are substantially more reactive in Michael curing systems
than are polymers containing acrylate or methacrylate ester groups.
[0013] According to another aspect of the invention, a coating, adhesive or sealant composition
curable by Michael reaction comprises (A) a Michael acceptor which is a compound or
polymer containing at least two activated double bonds and (B) a Michael donor which
is a compound or polymer containing at least two nucleophilic groups and is characterised
in that the Michael acceptor (A) is a compound or polymer containing at least two
doubly activated olefinic groups of the formula:

where R
7 is an electron-withdrawing group, R
8 and R
9 are each independently selected from hydrogen, alkyl, which is optionally substituted,
and aryl, which is optionally substituted; X
2 is an -O- or

group, where R
10 is hydrogen or an alkyl group; and A
2 is an optionally substituted alkylene group linking the doubly activated olefinic
group to the compound or polymer (A) ; and in that the nucleophilic groups of the
Michael donor (B) are beta-ketoamide groups of the formula:

where at least one of the groups R
11, R
12 and R
13 is an optionally substituted alkylene or arylene radical whereby the ketoamide group
is linked to the compound or polymer (B) and the remaining groups R
11, R
12 and R
13 are in the case of R
11 an optionally substituted alkyl or aryl group and in the case of R
12 and R
13 a hydrogen atom or an optionally substituted alkyl or aryl group, provided that at
least one of R
12 and R
13 is other than aryl and arylene; or
(ii) enamine beta-carboxylate groups of the formula:

where at least one of the groups R
18, R
19 and R
10 is an optionally substituted alkylene radical or R
18 is an optionally substituted arylene radical, whereby the enamine beta-carboxylate
group is linked to the compound or polymer (B), and of the remaining groups R
18 is a hydrogen atom or an optionally substituted alkyl or aryl group, R
19 is a hydrogen atom or an optionally substituted alkyl group and R
20 is an optionally substituted alkyl group.
[0014] The use of beta-ketoamide groups in Michael donors for curing coating systems is
mentioned in US-A-4871822, US-A-5084536 and EP-A-697444 but is not suggested as being
particularly useful in conjunction with Michael acceptors which contain doubly activated
olefinic groups. We have found that the combination of a Michael donor having beta-ketoamide
groups with a Michael acceptor having doubly activated olefinic groups provides a
coating composition curable at ambient temperature many times faster than known Michael
curing coatings, for example about 100 or even 1000 times faster than similar coatings
based on acetoacetate groups and acrylate groups.
[0015] The use of enamine carboxylate groups in Michael donors is mentioned in US-A-5426156
but is not suggested as being particularly useful in conjunction with Michael acceptors
which contain doubly activated olefinic groups. We have found that the combination
of a Michael donor having enamine beta-carboxylate groups with a Michael acceptor
having doubly activated olefinic groups provides a coating composition which cures
rapidly at ambient temperature without need for a basic catalyst.
[0016] The coating, adhesive or sealant composition according to the present invention comprises
(A) a Michael acceptor which is a compound or polymer containing at least two activated
olefinic double bonds and (B) a Michael donor which is a compound or polymer containing
at least two nucleophilic groups. The nucleophilic groups of the Michael donor (B)
can be groups selected from:
(i) enamine amide groups of the formula:

where at least one of the groups R14, R15, R16 and R17 is an optionally substituted alkylene radical or one of the groups R14, R15 and R16 is an optionally substituted arylene radical, whereby the enamine amide group is
linked to the compound or polymer (B), and of the remaining groups R14, R15 and R16 are hydrogen atoms or optionally substituted alkyl or aryl groups, provided that
R14 and R15 are not both aryl or arylene groups, and R17 is a hydrogen atom or an optionally substituted alkyl group;
(ii) heterocyclic groups of the formula:

where R21 is a hydrogen atom or an optionally substituted alkyl group, Z is a trivalent radical
completing a heterocyclic 5- to 7- membered ring and A3 is a radical of valency at least 2 or a linking bond whereby the heterocyclic group
is linked to the compound or polymer (B) ;
(iii) heterocyclic groups of the formula

where R22 is a hydrogen atom or an optionally substituted alkyl group, Z1 is a trivalent radical completing a heterocyclic 5- to 7-membered ring and A3 is defined as above;
(iv) heterocyclic groups of the formula

where Z2 is a divalent radical completing a heterocyclic 5- to 7-membered ring and A4 is an optionally substituted alkylene radical whereby the heterocyclic group is linked
to the compound or polymer (B) ;
(v) heterocyclic groups of the formula:

where R23 is a hydrogen atom or an optionally substituted alkyl group; R24 is a hydrogen atom or an optionally substituted alkyl or aryl group; Z3 is a trivalent radical completing a 5- to 7- membered heterocyclic ring and A5 is a radical of valency at least 2 or a linking bond whereby the heterocyclic group
is linked to the compound or polymer (B) ;
(vi) heterocyclic groups of the formula:

where R23 is a hydrogen atom or an optionally substituted alkyl group; Z4 is a divalent radical completing a 5- to 7- membered heterocyclic ring and A6 is an optionally substituted alkylene or arylene radical or a linking bond whereby
the heterocyclic group is linked to the compound or polymer (B) ;
(vii) heterocyclic groups of the formula:

where X3 is an oxygen or sulphur atom; X4 is -O-, -S- or

where R25 is a hydrogen atom or an optionally substituted alkyl group; Z5 is a trivalent radical completing a 5- to 7- membered heterocyclic ring; and A7 is a radical of valency at least 2 or a linking bond whereby the heterocyclic group
is linked to the compound or polymer (B) ;
(viii) heterocyclic groups of the formula:

where X5 is an oxygen or sulphur atom; R26 is a hydrogen atom or an optionally substituted alkyl group; and A8 is an optionally substituted alkylene group whereby the heterocyclic group is linked
to the compound or polymer (B) ;
(ix) thio-containing ester or lactone groups of the formula:

where R27 is a hydrogen atom or an optionally substituted alkyl or aryl group and R28 is an optionally substituted alkyl group or R27 and R28 together form an optionally substituted alkylene linkage completing a lactone ring
and A9 is an optionally substituted alkylene or arylene group whereby the thio-containing
ester or lactone group is linked to the compound or polymer (B), or R29 is an optionally substituted alkyl or aryl group and A10 is an optionally substituted alkylene or arylene group whereby the thio- containing
ester group is linked to the compound or polymer (B) ;
(x) phosphonite esters of the formula:

where R30 is an optionally substituted alkyl or aryl group, R31 is an optionally substituted alkyl group and A11 is an optionally substituted alkylene group whereby the phosphonite ester group is
linked to the compound or polymer (B) or R31 and A11 are joined to form an optionally substituted alkylene linkage which completes a cyclic
phosphonite ester ring, which alkylene linkage is substituted by a chemical linkage
to the compound or polymer (B) ; A12 is an optionally substituted alkylene or arylene group whereby the phosphonite ester
group is linked to the compound or polymer (B) and the groups R32 are each optionally substituted alkyl groups which are the same or different or are
joined to form a heterocyclic ring; and
(xi) phosphinite esters of the formula:

where each group R33, which may be the same or different, is an optionally substituted alkyl or aryl group;
A13 is an optionally substituted alkylene group whereby the phosphinite ester group is
linked to the compound or polymer (B) or one of the groups R33 and A13 are joined to form an optionally substituted alkylene linkage which completes a cyclic
phosphinite ester ring, which alkylene linkage is substituted by a chemical linkage
to the compound or polymer (B) ; A14 is an optionally substituted alkylene or arylene group whereby the phosphinite ester
group is linked to the compound or polymer (B) ; R34 is an optionally substituted alkyl group and R35 is an optionally substituted alkyl or aryl group or R34 and R35 are joined to form a heterocyclic ring.
[0017] We have found that Michael donors containing groups of any of the formulae (IV) to
(XIX) are substantially more active in Michael curing coatings than are the acetoacetates
described in US-A-4408018 and GB-A-2048913, the malonates described in US-A-4602061
or the amines described in US-A-4730033 and are capable of giving more rapid curing
at ambient temperature and/or curing with less powerful alkaline catalysts. No base
catalyst is required when using Michael donors containing thio-containing ester or
lactone groups of formula (XIV) or (XV) or phosphonite or phosphinite esters of formulae
(XVI) to (XIX).
[0018] The polymer having repeating units of formula (I) can for example be a polyester
in which the groups X and X
1 represent oxygen atoms or a polyamide in which the groups X and X
1 represent groups of the formula:

where R
2 is hydrogen or an alkyl group. Polyesters can for example be synthesised from a di(lower
alkyl) malonate such as dimethyl malonate by either of two different routes, as illustrated
in the following reaction scheme:

in which Me=methyl, R is a monovalent aliphatic or aromatic group or hydrogen and
A is a divalent aliphatic group.
[0019] The first route (1 and 3) uses the synthesis of dimethyl alkylidenemalonate from
dimethyl malonate and an aldehyde RCHO by the Knoevenagel reaction (Reaction 1). Reaction
3 gives the polyester oligomer by a transesterification polymerisation reaction of
the alkylidenemalonate with a diol HO-A-OH.
[0020] The second route (2 and 4) uses the synthesis of a malonate polyester oligomer from
dimethyl malonate and a diol (Reaction 2). Reaction of the oligomer with an aldehyde
by the Knoevenagel reaction produces the doubly activated double bond on each malonate
site (Reaction 4). Malonyl di(acid chloride) can be used in place of the dialkyl malonate
ester in Reaction 2.
[0021] The Knoevenagel reaction can for example be carried out by the use of Dean and Stark
apparatus where the starting aldehyde and malonate compound are refluxed in toluene
with a base catalyst such as piperidine or morpholine and an acid catalyst such as
benzoic acid or acetic acid. Water, the reaction co-product, is separated and collected
in the Dean and Stark graduated tube. An alternative procedure uses a titanium tetrachloride
tetrahydrofuran complex and pyridine or N-methylmorpholine as the respective acid
and base catalysts. This reaction is carried out under nitrogen at around 0°C with
stirring. These lower temperature reaction conditions are preferred, especially for
lower boiling aldehydes.
[0022] The transesterification reaction (Reactions 2 and 3) is carried out at temperatures
of up to 190°C with vigorous stirring. A nitrogen purge can be used to facilitate
distillation of the methanol condensate. A Dean and Stark apparatus can be used to
collect the condensate, the amount of methanol collected being indicative of the progress
of the reaction. n-Butyltin chloride dihydroxide or titanium tetraisopropoxide can
be used as catalyst for the reaction. The degree of polymerisation of the polyester
oligomer is dependent on the relative quantities of dimethyl malonate or dimethyl
alkylidenemalonate and diol. For example, oligomers synthesised by using a mole ratio
of 10:9 malonate to diol would at completion give a theoretical degree of polymerisation
n of 9 and in practice give values of n of 6 to 9. Polymers having 3 to 20, particularly
5 to 10, activated C=C bonds and a molecular weight in the range 600 to 5000 are generally
suitable as Michael acceptors in coating and sealant compositions according to the
invention. For use in coatings, the reactive oligomer preferably has a low Tg (-30°C
to -80°C) and a viscosity of less than 1.5 Pa s (15 poise).
[0023] Suitable aldehydes for use in the Knoevenagel reaction (1 or 4) are acetaldehyde
(R=CH
3), formaldehyde (R=H), butyraldehyde (R=n-C
3H
7), isobutyraldehyde (R=i-C
3H
7), isovaleraldehyde (R=i-C
4H
9) and benzaldehyde (R=C
5H
5). The diol HO-A-OH is preferably a straight-chain alkanediol HO(CH
2)
mOH where m=2-10, for example propane-1,3-diol, butane-1,4-diol, hexane-1,6-diol or
decane-1,10-diol, although branched diols such as propylene glycol or neopentyl glycol
or ether-containing diols such as diethylene glycol can be used.
[0024] The polymer having repeating units of formula I can alternatively be a polyamide.
For example, a polyamide having repeating units of the formula:

can be prepared by reaction of a di(lower alkyl) malonate or malonyl di(acid chloride)
with a di(primary amine) H
2NANH
2 to form a polyamide followed by Knoevenagel reaction with an aldehyde RCHO or ketone
RCOR
1. Alternatively, a diisocyanate OCN-J-NCO can be heated with malonic acid to form
a polyamide

which can undergo a Knoevenagel reaction to introduce the activated C=C bond. In
the latter reaction, the steps can be carried out in reverse order, that is malonic
acid can be reacted with an aldehyde or ketone in a Knoevenagel reaction and the resulting
unsaturated dicarboxylic acid can be heated with a diisocyanate to produce a polyamide.
Polyamides possess considerable hydrolytic stability, as well as good resistance to
other substances such as hydraulic fluid. Advantage may also be taken of the affinity
of amides for water; water can be used as a solvent, diluent or plasticiser in coating
or adhesive compositions based on a polyamide having repeating units of formula XXI.
[0025] The compound or polymer containing at least two doubly activated olefinic groups
of formula (II) can be prepared from a compound containing at least two glycidyl groups,
such as the diglycidyl ether of bisphenol A or a glycidyl acrylate polymer, by reaction
with a hydroxy-substituted aldehyde such as p-hydroxybenzaldehyde, which can optionally
be further substituted, for example 4-hydroxy-3-methoxybenzaldehyde, followed by Knoevenagel
reaction with a beta-dicarbonyl compound, preferably a beta-diketone, as shown in
the following reaction scheme:-

The beta-diketone

can for example be benzoylacetone, alpha-thenoyltrifluoroacetylmethane, pivaloyl
propionylmethane or bis(alpha-furoyl)methane. The resulting compound of formula (XXII)
contains no ester linkages and is extremely resistant to hydrolysis.
[0026] The Michael acceptor of formula (XLV) containing at least two doubly activated olefinic
groups can for example be a phosphonocarboxylate ester containing groups of the formula

where A
2- is the residue of a polyol A
2-(OH)
n. Such a Michael acceptor can be prepared by reacting the chloroacetate of a polyol,
for example butane-1,4-diol bis(chloroacetate), with trialkyl phosphite to form the
phosphonoacetate

of the polyol, and then carrying out a Knoevenagel reaction with an aldehyde RCHO
under the conditions described above. The compound or polymer of formula (XLVI) can
alternatively be prepared by a transesterification reaction of a phosphonocarboxylate
triester of the formula

where L is a lower alkyl group, for example a methyl or ethyl group, with a polyol
such as 1,6-hexanediol or trimethylolpropane to prepare a polyol ester containing
at least two

groups, followed by a Knoevenagel reaction. Alternatively the phosphonocarboxylate
triester can be reacted first with an aldehyde in a Knoevenagel reaction followed
by transesterification with a polyol.
[0027] The compound or polymer of formula (XLV) can alternatively contain at least two groups
of the formula

where R
53 is an alkyl or aryl group which is optionally substituted. Such a polymer can for
example be prepared by reaction of an acidic phosphonocarboxylate diester of the formula

with a compound or polymer containing at least two glycidyl groups, for example the
diglycidyl ether of bisphenol A or hydrogenated bisphenol A, to prepare a polyol ester
such as

where Bp is a bisphenol A nucleus. This polyol ester can undergo a Knoevenagel reaction
with an aldehyde RCHO to form a compound or polymer containing at least two groups
(XLVII).
[0028] The polymer having repeating units of formula (I) or containing groups of formula
(II) can for example be used in a coating, adhesive or sealant composition with a
Michael donor in which the nucleophilic groups are thiol groups, for example 1,6-hexanedithiol,
bis(2-mercaptoethyl)ether or pentaerythritol tetrakis (beta-mercaptopropionate), primary
or secondary amine groups, for example diethylene triamine or an amine-tipped polyether,
phosphite ester groups or active hydrogen groups of the formula Y-CH-Y
1, where Y and Y
1 are each selected from groups of the formula:

pyridyl or triazinyl, R
39, R
40 and Q each represent an alkyl or aryl group and each group R
41 represents a hydrogen atom or an alkyl group. The Michael donor can for example be
a material containing at least two acetoacetate groups, cyanoacetate groups or beta-diketone
groups, for example a polymer of acetoacetoxyethyl methacrylate or trimethylolpropane
tris(acetoacetate). The polymer having repeating units of formula (I) can alternatively
be used with a Michael donor containing groups having any of the formulae (IV) to
(XIX).
[0029] The beta-ketoamide groups of formula (IV) can be prepared by the reaction of primary
or secondary amine groups with diketene as described in US-A-4871822 or with tetrahydropyrantrione
(acetone dicarboxylic anhydride) as described in J. Chem. Soc. C 1971 at p.2721 or
by the reaction of amine groups with a cyclic acetone diketene adduct. A polyamine
such as diethylene triamine or an amine-tipped polyether can for example be reacted
with diketene or tetrahydropyrantrione to prepare a material containing at least two
beta-ketoamide groups.
[0030] The enamine beta-carboxylate groups of formula (VI) can be formed by the reaction
of beta-ketoesters such as acetoacetates with amines or ammonia at ambient or slightly
elevated temperatures of up to 100°C, particularly 20-100°C. Higher temperature reaction
of beta-ketoesters with amines or ammonia, for example at about 180°C, forms beta-ketoamides.
In general, a poly(acetoacetate) can be reacted with ammonia, or a monoamine or a
polyamine can be reacted with an alkyl acetoacetate, to produce materials containing
two or more enamine beta-carboxylate groups of formula (VI). The enamine beta-carboxylate
groups need not be preformed. A compound containing at least two beta-ketoester groups,
for example trimethylolpropane tris(acetoacetate), and a substantially non-volatile
primary amine having at least 6 carbon atoms can be mixed to form a component of the
coating composition. They will react at least partially to form enamine beta-carboxylate
groups and will react further as the enamine beta-carboxylate groups are consumed
in the Michael curing reaction. The enamine beta-carboxylate groups of formula (VI)
can alternatively be formed by the reaction of an amine, for example a polyamine such
as a di(primary amine), with an acetylenecarboxylate ester.
[0031] The material containing at least two beta-ketoamide groups, or the material containing
at least two enamine beta-carboxylate groups, is used in a Michael curing coating,
adhesive or sealant composition with a Michael acceptor which is a compound or polymer
containing at least two doubly activated olefinic groups. The Michael acceptor can
for example be a polymer containing repeating units of formula (I) or a compound or
polymer containing at least two groups of formula (II) or (XLV). The electron-withdrawing
groups of the Michael acceptor are preferably selected from -CN, acyl groups of the
formula

where R
43 is an optionally substituted alkyl or aryl group, ester groups of the formula

where R
44 is an optionally substituted alkyl or aryl group, amide groups of the formula -CON(R
45)
2 where each group R
45, which can be the same or different, is selected from hydrogen and optionally substituted
alkyl or aryl, or a triazine group which is optionally substituted, a phosphonate
ester group of the formula

where R
46 is an optionally substituted alkyl or aryl group, a sulphone group of the formula
-SO
2R
47, where R
47 is optionally substituted alkyl or aryl, or an alpha- or gamma-pyridyl group. The
Michael acceptor can for example be prepared from a polyhydroxy compound Z
6 -(A
2OH)
n where Z
6 is a core radical of functionality (n) at least 2 and A
2 is an optionally substituted alkylene group, by reaction with either an alkyl malonate
diester such as dimethyl malonate to produce the poly (methyl malonate) ester

or diketene or a diketene adduct to produce the poly(acetoacetate) ester

followed in either case by a Knoevenagel reaction with an aldehyde RCHO to convert
the active methylene group to a

linkage. The polyhydroxyl compound can for example be trimethylolpropane, pentaerythritol
or the oligomer octa-caprolactone tetrol sold under the Trade Mark CAPA 316 and having
equivalent weight 262 g/mol and Tg -66°C.
[0032] A dialkyl malonate such as dimethyl malonate can be reacted with a polyhydroxyl oligomer
in a transesterification reaction at about one mole dimethyl malonate per hydroxyl
group of the oligomer at temperatures of up to 180°C with stirring. An organometallic
compound such as butyltin chloride dihydroxide is generally used as a catalyst for
the reaction. The progress of the reaction can be followed by the amount of methanol
co-product evolved.
[0033] The acetoacetylation reaction can be carried out using diketene or a cyclic diketene/acetone
adduct such as 2,2,6-trimethyl-4H-1,3-dioxin-4-one.

[0034] This compound decomposes when heated above 100°C, for example at 120-180°C, to provide
acetylketene and acetone and readily reacts with hydroxyl groups by acetoacetylation.
[0035] The subsequent Knoevenagel reaction can be carried out under the conditions and using
the aldehydes as described above, most preferably at 0°C using titanium tetrachloride
tetrahydrofuran complex and pyridine as the respective acid and base catalysts.
[0036] The Michael acceptor containing at least two doubly activated olefinic groups can
alternatively be a triazine compound of the formula:

where R
48 is hydrogen or an alkyl or aryl group. Such a triazine compound can be prepared from
cyanuric chloride by the following reaction scheme:

[0037] The enamine amide groups of formula (V) can be formed by the reaction of beta-ketoamide
groups with primary amine groups. For example, a polyamine of the formula Z
7 - (R
17NH
2)
n, where Z
7 is a core radical of valency n, for example a diamine such as hexamethylene diamine,
can be reacted with a beta-ketoamide of the formula

under the conditions described in US-A-4089845 and US-A-1161580. Alternatively, a
compound or polymer containing beta-ketoamide groups, prepared as described above,
can be reacted with an amine of the formula R
17NH
2.
[0038] The heterocyclic groups of formula (VII) can for example be cyclic beta-ketocarboxylic
amide groups such as pyrrolidindione groups of the formula:

[0039] These can be formed by the reaction of an amine, for example a polyamine of the formula
A
3(NH
2)
n such as hexamethylene diamine, with 2,2-dimethyl-6-bromomethyl-1,3-dioxen-4-one (the
bromination product of (XXIII)) with elimination of acetone.
[0040] The heterocyclic groups of formula (VIII) can for example be amino-substituted pyrrolinone
groups of the formula:

which can be formed from pyrrolidindione groups of formula (XXV) by reaction with
an amine R
22NH
2.
[0041] The heterocyclic groups of formula (IX) can for example be cyclic enamine beta-carboxylate
ester groups such as 4-aminofuranone groups of the formula:-

or cyclic enamine beta-carboxylic amide groups such as 4-aminopyrrolinone groups
of the formula

where R
49 is hydrogen or an alkyl or aryl group. The 4-aminofuranone groups of formula (XXVII)
can for example be prepared by reaction of a polyamine A
4(NH
2)
n with furan-2,4-dione or a gamma-chloroacetoacetate ester. The 4-aminopyrrolinone
groups of formula (XXVIII) can be prepared by reacting a polyamine A
4(NH
2)
n with a pyrrolidindione.
[0042] The heterocyclic groups of formula (X) or (XI) can for example be pyrazolone groups
of the formula:

where R
50 is a hydrogen atom or an alkyl or aryl group, or tetrahydro-1,4-diazepin-5-ones of
the formula (XXXI) or isoxazolones of the formula (XXXII)

The pyrazolone groups can readily be synthesised by reaction of hydrazines with beta-ketoester
groups. Pyrazolones of formula (XXIX) can be formed from poly(hydrazines), particularly
bishydrazines of the formula A
5(NHNH
2)
2, by reaction with a beta-ketoester such as methyl or ethyl acetoacetate. Pyrazolones
of formula (XXX) can be formed by reaction of a big(4-thioacetoacetate), formed from
a dithiol and a gamma-chloroacetoacetate, with hydrazine or an alkylhydrazine or arylhydrazine.

The tetrahydro-1,4-diazepin-5-ones can likewise be synthesised from 1,2-diamines
by reaction with a beta-ketoester as described for example in US-A-4315860. In particular,
tetrahydrodiazepinones of formula (XXXI) can be synthesised by reaction of bis(beta-aminoamines)
of the formula A
5(NHCH
2CH
2NH
2)
2 with methyl or ethyl acetoacetate or benzoylacetate. Isoxazolone groups can be formed
from beta-ketoester groups by reaction with hydroxylamine.
[0043] The heterocyclic groups of formula (XII) or (XIII) can for example be hydantoins
where X
3 or X
5 is O, and Z
5 is 〉CH-with X
4 being

for example compounds having groups of formula (XII) can be bis(hydantoins) of the
formula:

or compounds having groups of formula (XIII) can be bis(hydantoins) of the formula:

where G is a hydrocarbon or polyether chain. Compounds of formula (XXXIV) can be
prepared from a hydrocarbon or polyether chain tipped with aldehyde groups, and compounds
of formula (XXXV) can be prepared from a hydrocarbon or polyether chain tipped with
primary amine groups, as shown by the following reaction schemes:-

Alternatively, the heterocyclic groups of formula (XII) or (XIII) can be analagous
2-thiohydantoin groups in which X
3 or X
5 is a sulphur atom; these can be prepared by reactions similar to the above using
HSCN in place of HNCO. As a further alternative, the heterocyclic groups of formula
(XII) can be rhodanine groups of the formula:

Compounds containing rhodanine groups of formula (XXXVIII) can be prepared from a
hydrocarbon or polyether chain tipped with alpha-halo (chloro or bromo)-carboxylic
acid groups by reaction with ammonium dithiocarbamate.
[0044] Thio-containing unsaturated ester groups of formula (XV) can be formed from a mercaptan
and the diester of a diol and an alkynylcarboxylic acid

Thio-containing lactone groups of formula (XIV) can be formed by Michael addition
of a bis-mercaptan and a butenolide, followed by oxidation to regenerate the butenolide
ring

where Ar is an arylene group.
[0045] The phosphonite ester groups (XVI) or (XVII) or phosphinite ester groups (XVIII)
or (XIX) can for example be formed by reaction of a compound or polymer containing
free hydroxyl groups with the appropriate organophosphorus chloride. If a cyclic phosphonite
ester or phosphinite ester is used, the compound or polymer (B) need only contain
one such cyclic phosphonite or phosphinite ester group, since this will react both
by Michael-type addition and by ring-opening polymerisation of the Michael adduct
to form a crosslinked network. For example, a cyclic phosphonite ester will react
with an acrylate-functional polymer containing acrylate groups derived from the reaction
of glycidyl groups with acrylic acid as shown below

where Pm is a polymer residue. Other compounds or polymers containing at least two
activated olefinic double bonds such as acrylate groups can be used. The invention
therefore includes a coating, adhesive or sealant composition curable by Michael reaction
comprising (A) a Michael acceptor which is a compound or polymer containing at least
two activated olefinic double bonds and (B) a Michael donor which is a compound containing
a nucleophilic group, characterised in that the nucleophilic group of the Michael
donor (B) is selected from cyclic phosphonite esters of the formula:-

and cyclic phosphinite esters of the formula:

where R
51 and R
52 each represent an optionally substituted alkyl or aryl group and A
16 and A
17 each represent an optionally substituted alkylene group. The alkylene group A
16 preferably contains 2 to 4 carbon atoms, for example the cyclic phosphonite ester
can be ethylene phenylphosphonite, which is readily prepared from C
6H
5PCl
2 and ethylene glycol. Cyclic phosphonite ester groups can in general be readily prepared
by hydrolysis of epoxide groups. Particularly preferred Michael donors are those containing
two or more cyclic phosphonite ester groups (compounds of formula (XVI) in which R
31 and A
11 are joined) derived from polyepoxides such as the diglycidyl ether of bisphenol A,
a glycidyl acrylate polymer or the diepoxide of 1,7-octadiene. The alkylene group
A
17 preferably contains 3 to 5 carbon atoms.
[0046] The Michael donor compounds containing nucleophilic groups of any of the formulae
(V) to (XIX) can in general be used in coating, adhesive or sealant compositions with
any Michael acceptor containing at least two activated olefinic double bonds according
to the present invention. The Michael acceptor contains doubly activated olefinic
double bonds, for example a polymer containing repeating units of formula (I) or a
polymer or compound containing groups of formula (II), (III) or (XLV), for most rapid
curing.
[0047] Many of the coating, adhesive or sealant compositions of the invention preferably
contain a basic catalyst, although Michael donors of formulae (XIV) to (XIX) cure
readily without the use of basic catalysts. Tertiary amine catalysts are usually preferred
as basic catalysts. These may be strongly basic amines such as diazabicycloundecene
or diazabicyclononene or a substituted guanidine for most rapid curing or less basic
tertiary amines such as triethylamine. US-A-4408018 teaches that tertiary amines such
as triethylamine are not sufficiently alkaline to act as catalysts for Michael curing
coating compositions, but we have found that compositions containing a Michael donor
having nucleophilic groups of formula (IV) or any of formulae (VII) to (XIII) can
cure in less than an hour at ambient temperature when catalysed by triethylamine,
particularly if the Michael acceptor contains doubly activated olefinic double bonds.
In one preferred embodiment of the invention, a tertiary amine capable of imparting
stability against degradation by light, particularly UV light and sunlight, is used
as catalyst, preferably as the only basic catalyst. Such an amine is generally a sterically
hindered amine such as pentamethylpiperidine or a derivative thereof, particualarly
bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate sold commercially under the Trade
Mark Tinuvin 292.
[0048] An alternative form of preferred catalyst is an alkali metal salt of an activated
methylene compound in which the methylene is activated by two adjacent electron-withdrawing
groups, for example the sodium or potassium salt of an acetoacetic ester such as ethyl
acetoacetate or a malonate diester such as diethyl malonate.
[0049] Michael donor compounds containing enamine amide groups of formula (V), enamine beta-carboxylate
groups of formula (VI), cyclic enamine amides or beta-carboxylates of formula (VIII)
or (IX) or thio-containing ester or lactone groups of formula (XIV) or (XV) have the
advantage that they can form coating compositions with Michael acceptors which will
cure at ambient temperature without the need for any catalysts, for example in a time
of 2 to 3 hours when a Michael acceptor containing doubly activated olefinic double
bonds is used. The point of nucleophilic reaction, in contradistinction to other amines
which take part in a Michael-type reaction, is not through the N atom. For example,
a group of formula (V) reacts with an activated double bond as follows:

and a group of formula (VI) reacts as follows:

In general, the nucleophilic groups (IV) to (XIII) take part in the Michael reaction
through an activated methylene group, for example in a linkage

this linkage alternatively may be represented

[0050] The groups of formulae (XIV) and (XV) react with an activated double bond as follows:

[0051] A Michael donor containing phosphonite or phosphinite ester groups, for example those
of formulae (XVI) to (XIX), can be used with the same Michael acceptors described
above, but the composition is preferably catalysed by a quaternary ammonium halide
such as tetrabutylammonium iodide.
[0052] The compositions of the invention may contain an organic solvent, for example an
aromatic hydrocarbon such as xylene, a ketone such as methyl isobutyl ketone or an
ester or etherester such as butyl acetate or methoxypropyl acetate, or they may be
solventless. Many of the Michael donors of formulae (IV) to (XIX) are liquids suitable
for inclusion in solventless compositions or can be used with liquid Michael acceptors.
Similarly, many of the Michael acceptors of formulae (I) to (III) or (XLV) are liquids
or can be used with liquid Michael donors. Michael donors of asymmetric molecular
structure may be preferred since they are more likely to be liquid or of low Tg and
may give rise to tougher cured films.
[0053] The compositions of the invention are generally packaged as 2-pack compositions in
which the Michael acceptor and the Michael donor are packaged separately and mixed
up to 8 hours, preferably up to 2 hours, before use or at the time of application
as in the case of coatings applied by twin-feed spray or sealants or adhesives applied
from a twin-barrel applicator.
[0054] The coating, sealant or adhesive composition may contain additional ingredients.
For example, coating compositions will generally contain pigments, for example anticorrosive
pigments such as zinc phosphate or sodium zinc molybdate, or colouring and opacifying
pigments such as titania, iron oxide or phthalocyanine pigments. Sealant compositions
will also generally contain pigments and/or fillers such as calcium carbonate or talc
and all types of 5 composition may contain additives such as plasticisers, thixotropes
such as silica gel or bentonite clay, or stabilising agents.
[0055] The invention is illustrated by the following Examples:-
Example 1
Poly-(1,6-hexanediol 1,1-propylenedicarboxylate)
[0056] A stirred mixture of dimethyl 1,1-propylenedicarboxylate (16.28g, 0.103 mol), 1,6-hexanediol
(10.96g, 0.093 mol), n-butyltin chloride dihydroxide (0.53g) and p-quinol (1.74g)
was heated under nitrogen to 130°C over 80 min and then to a maximum of 190°C over
a further 100 min, with collection of methanol (7ml, 93%) in a Dean and Stark apparatus
by distillation from the reaction mixture.
[0057] The cooled product (23.15g) was dissolved in dichloromethane, and the solution was
washed with aqueous potassium sodium tartrate solution and dried (MgSO
4). Removal of solvent and drying (85°C/100 Pa/1hr) gave poly-(1,6-hexanediol 1,1-propylenedicarboxylate)
as a viscous liquid (20.21g, yield 94%), identified by NMR. The polymer had olefinic
functionality 7.9 and equivalent weight 253.
[0058] 1.51g polymer was mixed with 0.74g pentaerythritol tetrakis (
β-mercaptopropionate), cast as a film and cured at 95°C for 3 hours.
[0059] The crosslinked polymer film had: Tg -11°C by DSC, Tg -7°C by DMA, sol content 2%,
linear swell (ethyl acetate) 19%, hydrolytic weight loss (1
M NaOH, 1 week) 3%, initial 20° gloss 70, gloss retention 70% after 300 MJm
-2 solar UV exposure.
Examples 2 and 3
[0060] Following the procedure of Example 1, coating films were prepared from the polymer
of Example 1 with bis(
β-mercaptoethyl) ether (Example 2) or 1,6-hexanedithiol (Example 3). The results are
shown in Table 1 below.
Table 1
| |
Example 2 |
Example 3 |
| Weight of polymer of Example 1 |
1.56g |
1.54g |
| Weight of bis (β-mercaptoethyl ether) |
0.44g |
- |
| Weight of 1,6-hexanedithiol |
- |
0.46g |
| Tg of cured film by DSC |
-36°C |
-36°C |
| Tg of cured film by DMA |
-23°C |
-21°C |
| Gloss retention after 300 MJm-2 UV |
60% |
75% |
Example 4
Poly-(1,3-propanediol malonate)
[0061] A stirred mixture of dimethyl malonate (27.18g, 0.206 mol), 1,3-propanediol (14.05g,
0.185 mol) and titanium tetraisopropoxide (0.35g) was heated to 120°C over 30 min
and then to a maximum of 170°C over a further 2.5 h, with collection of methanol (14
ml, 94%) in a Dean and Stark apparatus by distillation from the reaction mixture.
[0062] The cooled product (28.34g, 97%) was dissolved in dichloromethane, and the solution
was washed with aqueous disodium hydrogen phosphate solution and dried (MgSO
4). Removal of solvent and drying (85°C/200 Pa/2h) gave poly-(1,3-propanediol malonate)
as a viscous liquid (26.30g, yield 90%), identified by NMR. Degree of polymerisation
6.3; Molecular weight (Mn) 1040; Malonate equivalent weight 142.
Poly-(1,3-propanediol β,β-styrenedicarboxylate)
[0063] A solution of titanium tetrachloride in dichloromethane (1.0
M, 100 ml, 0.10 mol) was added slowly to tetrahydrofuran (200 ml) at 0-10°C, with stirring
under nitrogen, to give a yellow precipitate of the TiCl
4/THF complex. To the stirred suspension of TiCl
4/THF (0.10 mol) in tetrahydrofuran/dichloromethane at 0-10°C was slowly added dropwise
a solution of poly-(1,3-propanediol malonate) (7.55g, 0.0530 g eq wt) and benzaldehyde
(6.41g, 0.0604 mol) in THF (30 ml). After 1.5 hours at 0°C, pyridine (15.65g, 0.20
mol) in THF (20 ml) was added dropwise at 0-10°C over 40 min, with separation of a
brown gum. Stirring was continued for 20 hours at 0°C, during which the gum redissolved.
Water and diethyl ether were then added to the light tan reaction mixture, the aqueous
layer was washed with diethyl ether, and the combined organic phases were dried (MgSO
4). Removal of solvent and drying (100°C/100 Pa) gave poly-(1,3-propanediol
β,
β-styrenedicarboxylate) as a viscous liquid which on cooling became a gum (11.16g,
yield 96%), identified by NMR. Degree of polymerisation 6.2; functionalisation of
reactive sites 93%; Olefinic functionality 6.4; Molecular weight (Mn) 1550; Olefin
equivalent weight 249.
[0064] 1.81g polymer (7.30 x 10
-3 equivalents) was mixed with 0.91g (1.86 x 10
-3 mol) pentaerythritol tetrakis (
β-mercapcopropionate) (PETMP), 9.7 mg tri-n-butylamine and 0.14g toluene and allowed
to cure at ambient temperature. Gelation occurred after 30 minutes. The crosslinked
polymer film had: Tg 42°C (Tg
∞ 48°C) by DSC, initial 20° gloss 70, gloss retention 70% after 300 MJm
-2 solar UV exposure.
[0065] The curing reaction was repeated using 1.62g polymer, 0.70g PETMP, 9.6mg tri-n-butylamine
and 0.55g di-n-butyl phthalate plasticiser. The cured film had Tg -2°C by DSC (+29°C
by DMA), linear swell (ethyl acetate) 10%, and anhydrolytic weight loss (1M NaOH,
1 week) 2%,
Examples 5 and 6
[0066] Following the procedure of Example 4 coating films were prepared from the polymer
of Example 4 and bis(
β-mercaptoethyl) ether (Example 5) or 1,6-hexanedithiol (Example 6). The results are
shown in Table 2 below.
Table 2
| |
Example 5 |
Example 6 |
| Weight of polymer of Example 4 |
2.06g |
2.06g |
| Weight of bis(β-mercaptoethyl)ether |
0.48g |
- |
| Weight of 1,6-hexanedithiol |
- |
0.51g |
| weight of tri-n-butylamine catalyst |
14.1mg |
26.6mg |
| Weight of di-n-butyl phthalate plasticiser |
0.28g |
0.28g |
| Tg of cured film by DSC |
6°C |
2°C |
| Tg of cured film by DMA |
25°C |
19°C |
| Linear swell (ethyl acetate) |
17% |
19% |
| Hydrolytic weight loss (1M NaOH, 1 week) |
1% |
0% |
| Initial 20° gloss |
75 |
75 |
Examples 7 and 8
[0067] Poly(1,6-hexanediol
β,
β-styrenedicarboxylate) (Example 7) and poly(1,10-decanediol
β,
β-styrenedicarboxylate) (Example 8) were prepared by the process described in Example
4 but using equimolar amounts of 1,6-hexanediol (Example 7) or 1,10-decanediol (Example
8). Unplasticised coating films were prepared by the process of Example 4 using an
equivalent amount of the polymer and the same amounts of PETMP and tributylamine and
toluene as in Example 4. The properties of the films are shown in Table 3 below.
Table 3
| |
Example 7 |
Example 8 |
| Tg of cured film by DSC |
25°C |
14°C |
| Tg of cured film by DMA |
48°C |
27°C |
| Linear swell (ethyl acetate) |
10% |
16% |
| Hydrolytic weight loss (1M NaOH, 1 week) |
0 |
0 |
| Initial 20° gloss |
80 |
90 |
Example 9
[0068] Poly-(1,3-propanediol
β,
β-styrenedicarboxylate) was prepared by a modification of the procedure in "Organic
Syntheses" (CFH Allen and FW Spangler Organic Synthesis, 1955, Coll. Vol.
3, 377-379), from poly-(1,3-propanediol malonate) and benzaldehyde, in the presence
of benzoic acid (4 mol %) and piperidine (6 mol %), using toluene as solvent instead
of benzene. Solvent was removed under reduced pressure (90°C/400 Pa), the product
was dissolved in dichloromethane, and the solution was washed with water and aqueous
sodium carbonate solution and dried (MgSO
4). Removal of solvent gave poly-(1,3-propanediol
β,
β-styrenedicarboxylate) as a clear gum (yield 92%), identified by NMR. Degree of polymerisation
4.6; molecular weight (Mn) 1140; olefin equivalent weight 252.
Curing of Poly-(1,3-propanediol β,β-styrenedicarboxylate) (PPDSDC) with Neopentylene Glycol Bis (acetoacetate) [NPGBAA]
[0069] PPDSDC (0.504g) was mixed with NPGBAA (0.271g) and thenwith 1,8-diazabicyclo[5.4.0]
undec-7-ene (DBU) (0.0185g) in the presence of ethyl acetate (0.126g) and 1-methoxy-5-propanol
(0.074g). The polymer mixture (non-volatile concent 80% w/w) was cast as a film and
cured at ambient temperature (tack-free time 150 minutes). Crosslinked polymer properties
are given in Table 4 [System PPDSDC/NPGBAA (DBU)].
[0070] By comparison, when trimethylolpropane triacrylate and a copolymer of
β-methacryloxyethyl acetoacetate and butyl acrylate were cured using DBU under similar
conditions. The tack-free time at ambient temperature was about 3 days.
Example 10
Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate)
[0071] Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) was prepared by a modification
of the procedure of Ravve et al. (J Polym Sci Polym Chem Ed, 1973,
11, 1733-1752), from poly-(1,3-propanediol malonate) and isobutyraldehyde, in the presence
of isobutyric and benzoic acids (total acid 4 mole %) and piperidine (6 mole %), using
2.0 equivalents of aldehyde instead of 1.5 equivalents. Solvent (toluene) was removed
under reduced pressure (50°C/2000 Pa), the product was dissolved in dichloromethane,
and the solution was washed with aqueous sodium carbonate solution and water and dried
(MgSO
4). Removal of solvent gave poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) as
a viscous liquid (yield 98%), identified by NMR. Degree of polymerisation 6.9; functionalisation
of reactive sites 99%; olefinic functionality 7.6; molecular weight (Mn) 1520; olefin
equivalent weight 203.
Curing of Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate (PPDIDC) with Neopentylene
Glycol Bis(acetoacetate) [NPGBAA]
[0072] PPDIDC was cured with NPGBAA in the presence of DBU and 1-methoxy-2-propanol using
the procedure of Example 9. Cure behaviour was similar (tack-free time 150 minutes
at ambient temperature) and the cured film had similar properties.
Example 11
Curing of Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) with Pentaerythritol
Tetrakis-(β-mercaptopropionate) using Hindered Amine Light Stabiliser as Base Catalyst
[0073] Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) of Example 10 (2.00g) was mixed
with pentaerythritol tetrakis-(
β-mercaptopropionate) (1.20g, 2.46 mmol) and bis-(1,2,2,6,6-pentamethyl-4-piperidyl)
sebacate (Tinuvin 292 light stabiliser)(56 mg, 0.11 mmol) as amine catalyst, cast
as a film and allowed to cure at ambient temperature. Gelation occurred after 20 minutes.
The crosslinked polymer film had: Tg 43°C by DSC; sol content 2%; linear swell (ethyl
acetate) 9%; hydrolytic weight loss (1
M NaOH, 1 week) 1%; initial 60° gloss 98; gloss retention 95% after 1268 hours and
88% after 2034 hours UV exposure in a QUT test apparatus.
Example 12
[0074] Following the procedure of Example 10, poly-(1,6-hexanediol 1-isopentene-1,1-dicarboxylate)
was prepared from poly-(1,6-hexanediol malonate) and isobutyraldehyde and was recovered
as a viscous liquid (yield 94%), identified by NMR. Degree of polymerisation 5.9%;
functionalisation of reactive sites 96%; olefinic functionality 6.1; molecular weight
(Mn) 1510; olefin equivalent weight 247.
[0075] The polymer of Example 12 was cured with pentaerythritol tetrakis (
β-mercaptopropionate) following the procedure and proportions of reagents and catalyst
used in Example 11. It cured slightly more slowly than the polymer of Example 11 but
had gelled within 30 minutes. The properties of the crosslinked polymer film were
similar to those of the film of Example 11.
Example 13
[0076] Poly-(1,10-decanediol malonate) was prepared from dimethyl malonate (274.04g, 2.08
mol), 1,10-decanediol (323.64g, 1.86 mol) and titanium tetraisopropoxide (4.80g, 0.0169
mol) using the procedure of Example 4 and was recovered as a waxy solid (402.11g,
yield 87%), identified by NMR. Degree of polymerisation 4.4; molecular weight (Mn)
1130; malonate equivalent weight 238.
[0077] Following the procedure of Example 9, poly-(1,10-decanediol
β,
β-styrenedicarboxylate) was prepared from poly-(1,10-decanediol malonate) and benzaldehyde
and recovered as a viscous liquid (yield 95%), identified by NMR. Degree of polymerisation
4.3; functionalisation of reactive sites 94%; olefinic functionality 4.4; molecular
weight (Mn) 1500; olefin equivalent weight 347.
Curing of Poly-(1,10-decanediol β,β-styrenedicarboxylate) with 1,1,1-Trimethylolpropane Tris(acetoacetate)
[0078] Poly-(1,10-decanediol
β,
β-styrenedicarboxylate) (Eq Wt 347; 2.450g, 7.21 x 10
-3 gram-equivalents) was mixed with 1,1,1-trimethylolpropane tris(acetoacetate) (0.807g,
2.09 mmol) and ethyl α-sodio acetoacetate (0.035g, 3.02 mol%). The polymer mixture
was cast as a film and allowed to cure at ambient temperature. Gelation occurred 40
minutes after mixing, and the film was tack-free overnight. The crosslinked polymer
film had: Tg 16°C by DSC, Tg 26°C by DMA, 60° gloss 96 units.
Example 14
[0079] Following the procedure of Example 10, poly-(1,10-decanediol 1-isopentene-1,1-dicarboxylate)
was prepared from poly -(1,10-decanediol malonate) and isobutyraldehyde and recovered
as a viscous liquid (yield 88%), identified by NMR. Degree of polymerisation 4.6;
functionalisation of reactive sites 95%; olefinic functionality 4.8; molecular weight
(Mn) 1450; olefin equivalent weight 303.
Curing of Poly-(1,10-decanediol 1-isopentene-1,1-dicarboxylate) with 1,1,1-Trimethylolpropane
Tris(acetoacetate)
[0080] Poly-(1,10-decanediol 1-isopentene-1,1-dicarboxylate (Eq Wt 303; 2.502g, 8.25 x 10
-3 gram-equivalents) was mixed with 1,1,1-trimethylolpropane tris(acetoacetate) (1.023g,
2.65 mmol, 7.95 x 10
-3 g-eq) and ethyl α-sodio acetoacetate (0.010g, 0.07 mmol, 0.84 mol%). The polymer
mixture was cast as a film and allowed to cure at ambient temperature. Gelation occurred
15 minutes after mixing, and the film was tack-free overnight. The crosslinked polymer
film had: Tg 14°C by DSC, Tg 31°C by DMA.
Example 15
Ethylene Bis[(diethyl phosphono) acetate]
[0081] Ethylene bis[(diethyl phosphono)acetate] was prepared by a modification of the procedure
described in US Patent 3943200 employing a shorter reaction time and lower final temperature.
To ethylene bis(chloroacetate) (107.5g, 0.5 mol) under nitrogen at 150°C triethyl
phosphite (166.0g, 1.0 mol) was slowly added over 60 minutes with stirring, and the
reaction mixture was maintained at 150°C for a further 3 hours. Continuous evolution
of ethyl chloride occurred throughout the reaction. Removal of volatiles under vacuum
gave ethylene bis [(diethyl phosphono) acetate] as a straw-coloured liquid (197.5g,
95%), identified by NMR.
Ethylene Bis[(diethyl α-phosphono)cinnamate]
[0082] A stirred solution of ethylene bis[(diethyl phosphono)acetate] (10.0g, 23.9 mmol),
benzaldehyde (7.6g, 71.7 mmol) and piperidine (0.41g, 4.8 mmol) in toluene (100ml)
was refluxed under nitrogen for 1 hour until no more water was collected in a Dean
and Stark trap. The cooled reaction mixture was filtered through a silica gel plug,
and removal of volatiles gave ethylene bis[(diethyl α-phosphono)cinnamate] as a yellow
viscous oil (13.6g, 96%), identified by NMR.
Curing of Poly-[(n-butyl acrylate)-co-(β-methacryloyloxyethyl acetoacetate)] with ethylene bis [(diethyl α-phosphono)cinnamatel
[0083] A copolymer of n-butyl acrylate and
β-acetoacetate in molar ratio 7:3 (2.00g, 3.7 x 10
-3 gram-equivalents) was mixed with ethylene bis[(diethyl α-phosphono)cinnamate] (1.10g,
3.7 x 10
-3 gram equivalents) and 1,8-diazabicyclo-[5.4.0] undec-7-ene (23 mg, 0.151 mmol) and
allowed to cure at ambient temperature. Gelation occurred after 30 minutes. The crosslinked
polymer film had 60° gloss 62 units, Tg 0°C by DSC, Tg 24°C by DMA.
Example 16
Curing of Poly-[(3-mercapto-1-propyl)methylsiloxane] with Ethylene bis [(diethyl α-phosphono)cinnamate]
[0084] Poly-[(3-mercapto-1-propyl)methylsiloxane] (2.00g, 14.9 x 10
-3 gram-equivalents) was mixed with ethylene bis [(diethyl α-phosphono)-cinnamate] (4.40g,
14.9 x 10
-3 gram-equivalents) and bis-(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate (60mg, 0.236
x 10
-3 gram-equivalents) and allowed to cure at ambient temperature. Gelation occurred after
3 minutes. The crosslinked polymer film had Tg -4°C by DSC.
Example 17
Curing of Poly -(1,3-propanediol 1-isopentene-1,1-dicarboxylate) and Ethylene Bis
[(diethyl α-phosphono)cinnamate] with Pentaerythritol Tetrakis -(β-mercaptopropionate
[0085] Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) (1.80g, 8.82 x 10
-3 gram-equivalents) was mixed with ethylene bis[(diethyl α-phosphono) cinnamate] (0.29g,
0.98 x 10
-3 gram-equivalents), pentaerythritol tetrakis-(
β-mercaptopropionate) (1.20g, 9.80 x 10
-3 gram equivalents) and bis-(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate (56mg, 0.22
x 10
-3 gram equivalents) and allowed to cure at ambient temperature. Gelation occurred after
10 minutes. The crosslinked polymer film had 60° gloss 77 units, Tg 3°C by DSC, Tg
12°C by DMA.
Example 18
Ethylene bis[(diethyl 2-phosphono)-2-isohexenoate)
[0086] A stirred solution of ethylene bis [(diethyl phosphono)acetate] (10.0g, 23.9 mmol),
isobutyraldehyde (10.0g, 138.7 mmol) and piperidine (0.50g, 5.87 mmol) in toluene
(100 ml) was refluxed under nitrogen for 1 hour, after which further isobutyraldehyde
(10.0g, 138.7 mmol) and piperidine (0.50g, 5.87 mmol) were added, and the reaction
mixture was refluxed for another 2 hours, until no more water was collected in a Dean
and Stark crap. The cooled reaction mixture was filtered through a silica gel plug,
and removal of volatiles gave ethylene bis[(diethyl 2-phosphono)-2-isohexeneoate]
as a pale yellow viscous oil (12.3g, 98%), identified by NMR.
Curing of Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) and Ethylene Bis[(diethyl
2-phosphono)-2-isohexenoate] with Pentaerythritol Tetrakis-(β-mercaptopropionate)
[0087] Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) (1.80g, 8.82 x 10
-3 gram-equivalents) was mixed with ethylene bis [(diethyl 2-phosphono)-2-isohexenoate](0.26g,
0.98 x 10
-3 gram-equivalents), pentaerythritol tetrakis-(
β-mercaptopropionate) (1.20g, 9.80 x 10
-3 gram-equivalents) and bis-(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate (56mg, 0.22
x 10
-3 gram-equivalents) and allowed to cure at ambient temperature. Gelation occurred after
20 minutes. The crosslinked polymer film had 60° gloss 82 units, Tg 21°C by DSC.
Example 19
[0088] To 5-amino-2,2,4-trimethylcyclopentylmethylamine (127.72g, 0.819 mol) in xylene (525
ml) at 122°C was added with stirring 2,2,6-trimethyl-1,3-dioxen-4-one (232.51g, 1.637
mol) in xylene (525 mol) over 10 minutes, during which the temperature decreased to
104°C. After heating to 113°C over 5 minutes, vigorous effervescence and distillation
of acetone (through a Vigreux column) commenced. Pot temperature was increased to
127°C over 5 minutes and to 140°C over a further 30 minutes, with collection of acetone
distillate. After cooling to 39°C, dichloromethane was added, and removal of solvent
and drying (93°C/100 Pa) gave 1-acetoacetamido-2-acetoacetamidomethyl-3,3,5-trimethylcyclopentane
(237.03g, 89%), (AAMTCP), which was crushed to a light yellow powder, mp 94-114°C
(mixture of stereoisomers), and identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.
[0089] Poly-(1,3-propanediol
β,
β-styrenedicarboxylate) (PPDSDC) (0.756 g) was mixed with AAMTCP (0.4855g) and then
with 1,8-diazabicyclo[5.4.0] undec-7-ene (DBU) (0.027g) in the presence of 1-methoxy-2-propanol
(0.402g). The polymer mixture (non-volatile content 76% w/w) was cast as a film and
allowed to cure at ambient temperature. Gelation occurred 4 minutes after complete
mixing, and the film was tack-free after 120 minutes. Crosslinked polymer film properties
are given in Table 4 [System PPDSDC/AAMTCP(DBU)].
Example 20
[0090] Poly-(1,3-propanediol 1-isopentene-1,1-dicarboxylate) (PPDIDC) (0.616g) was mixed
with AAMTCP (0.486g) and then with DBU (0.026g) in the presence of 1-methoxy-2-propanol
(0.311g). The polymer mixture (non-volatile content 78% w/w) was cast as a film and
allowed to cure at ambient temperature. Gelation occurred 2 minutes after complete
mixing and the film was tack-free after 50 minutes. Crosslinked polymer film properties
are given in Table 4 [System PPDIDC/AAMTCP (DBU)].
[0091] Similar quantities of oligomer and crosslinker were mixed together and then with
tri-n-butylamine (0.055g) in the presence of 1-methoxy-2-propanol (0.3375g). The polymer
mixture (non-volatile content 77% w/w) was cast as a film and allowed to cure at ambient
temperature. Gelation occurred 10 minutes after complete mixing, and the film was
tack-free overnight. Crosslinked polymer film properties are given in Table 4 [System
PPDIDC/AAMTCP (TBA)].
Example 21
1-Acetoacetamido-3-acetoacetamidomethyl-3,5,5-trimethylcyclohexane
[0092] To isophoronediamine (139.24g, 0.819 mol) in xylene (525 ml) at 120°C was added with
stirring 2,2,6-trimethyl-1,3-dioxen-4-one (232.51g, 1.637 mol) in xylene (525 ml)
over 10 minutes, during which the temperature decreased to 103°C. Vigorous effervescence
and distillation of acetone (through a Vigreux column) immediately commenced. Pot
temperature was increased to 120°C over 15 minutes, and to 139°C over a further 30
minutes, with collection of acetone distillate. After cooling to 58°C, supernatant
solution was separated from deposited gum, which was dissolved in dichloromethane.
Removal of solvent from combined solutions and drying (91°C/100 Pa) gave 1-acetoacetamido-3-acetoacetamidomethyl-3,5,5-trimethylcyclohexane
(270.21g, 98%), (AAMTCH), which was crushed to a light yellow powder, mp 144-147°C
(mixture of E and Z isomers), and identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.
[0093] PPDSDC (0.757g) was mixed with AAMTCH (0.507g) and then with DBU (0.026g) in the
presence of 1-methoxy-2-propanol (0.527g). The polymer mixture (non-volatile content
71% w/w) was cast as a film and allowed to cure at ambient temperature. Gelation occurred
5 minutes after complete mixing, and the film was tack-free after 15 minutes. Crosslinked
polymer film properties are given in Table 4 [System PPDSDC/AAMTCH (DBU)].
[0094] Similar quantities of oligmer and crosslinker were mixed together, and then with
tri-n-butylamine (0.057g) in the presence of 1-methoxy-2-propanol (0.556g). The polymer
mixture (non-volatile content 70% w/w) was cast as a film and allowed to cure at ambient
temperature. Gelation occurred 5 minutes after complete mixing, and the film was tack-free
overnight (20 hours). Crosslinked polymer film properties are given in Table 4 [System
PPDSDC/AAMTCH (TBA)].
[0095] By comparison, an acetoacetate such as neopentyl glycol bis(acetoacetate) will not
cure a Michael acceptor at ambient temperature using tributylamine as catalyst.
Example 22
N,N'Bis(acetoacetyl)-2-methylpiperazine
[0096] To 2-methylpiperazine (81.90g, 0.819 mol) in xylene (525 ml) at 133°C was added with
stirring 2,2,6-trimethyl-1,3-dioxen-4-one (232.48g, 1.637 mol) in xylene (525 ml)
over 10 minutes, during which the temperature decreased to 100°C. After heating to
115°C over 5 minutes vigorous effervescence commenced, and after heating to 124°C
over another 5 minutes distillation of acetone (through a Vigreux column) also commenced.
Pot temperature was increased to 139°C over a further 30 minutes, with collection
of acetone distillate. After cooling to 20°C overnight, supernatant liquid was separated
from deposited syrup, which was dissolved in dichloromethane. Removal of solvent from
combined solutions and drying (92°C/100 Pa) gave N,N'-bis(acetoacetyl)-2-methylpiperazine
(BAAMPZ) as a viscous syrup (216.66g, 99%), identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.
[0097] PPDSDC (0.757g) was mixed with BAAMPZ (0.403g) and then with DBU (0.028g) in the
presence of 1-methoxy-2-propanol (0.1945g). The polymer mixture (non-volatile content
86% w/w) was cast as a film and allowed to cure at ambient temperature. Gelation occurred
5 minutes after complete mixing, and the film was tack-free after 30 minutes. Crosslinked
polymer film properties are given in Table 4 [System PPDSDC/BAAMPZ (DBU)].
Example 23
N,N'-Bis (acetoacetyl)-1,4-diazacycloheptane
[0098] To 1,4-diazacycloheptane (81.90g, 0.819 mol) in xylene (525 ml) at 122°C was added
with stirring 2,2,6-trimethyl-1,3-dioxen-4-one (232.49g, 1.637 mol) in xylene (525
ml) over 10 minutes, during which the temperature decreased to 99°C. After heating
to 124°C over 5 minutes vigorous effervescence commenced, and after heating to 127°C
over 5 minutes distillation of acetone (through a Vigreux column) also commenced.
Pot temperature was increased to 140°C over a further 30 minutes, with collection
of acetone distillate. After cooling to 15°C overnight, supernatant liquid was separated
from deposited syrup, which was dissolved in dichloromethane. Removal of solvent from
combined solutions and drying (91°C/100 Pa) gave N,N'-bis(acetoacetyl)-1,4-diazacycloheptane
(BAADCH) as a viscous syrup (211.16g, 96%), identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.
[0099] BAADCH was cured with PPDSDC under the same conditions as described in Example 22.
A tack-free film was formed after about an hour.
Example 24
1-(1-Ethoxycarbonyl-2-prop-1-enylamino)-2-(1-ethoxycarbonyl-2-prop-1-enylaminomethyl)-3,3,5-trimethylcyclopentane
[0100] To 5-amino-2,2,4-trimethylcyclopentylmethylamine (127.76g, 0.819 mol) in methanol
(700 ml) was slowly added with stirring ethyl acetoacetate (215.85g, 1.660 mol) in
methanol (700 ml) over 35 minutes, during which the temperature increased from 22°C
to 31°C. The reaction mixture was allowed to stand at 21°C overnight (17 h). Further
methanol was added, and removal of solvent and drying (91°/100 Pa) gave 1-(1-ethoxycarbonyl-2-prop-1-enylamino)-2-(1-ethoxycarbonyl-2-prop-1-enylaminomethyl)
- 3,3,5-trimethylcyclopentane (EEMTCP, formula shown below) as a clear light yellow
pourable viscous oil (296.54g, 95%) identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.

[0101] A mixture of EEMTCP and PPDIDC cured to a tack-free film within 48 hours even without
catalyst.
Example 25
1- (1-Isobutoxycarbonyl-2-prop-1-enylamino)-3-(1-isobutoxycarbonyl-2-prop-1-enylaminomethyl)-3,5,5-trimethylcyclohexane
[0102] To isophoronediamine (139.23g, 0.819 mol) in methanol (700 ml) was slowly added with
stirring isobutyl acetoacetate (262.31g, 1.660 mol) in methanol (700 ml) over 45 minutes,
during which the temperature increased from 22°C to 30°C. The reaction mixture was
allowed to stand at 21°C overnight (15 h). Further methanol was added, and removal
of solvent and drying (91°C/100 Pa) gave 1-(1-isobutoxycarbonyl-2-prop-1-enylamino)-3-(1-isobutoxycarbonyl-2-prop-1-enylaminomethyl)-3,5,5-trimethylcyclohexane
(IIMTCH) as a clear light yellow viscous syrup (366.80g, 100%), which set to a soft
gum on standing and was identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.
[0103] PPDIDC (0.6165g) was mixed with IIMTCH (0.6745g) in the presence of 1-methoxy-2-propanol
(0.075g). The polymer mixture (non-volatile content 95% w/w) was cast as a film and
allowed to cure at ambient temperature. Gelation occurred 30 minutes after complete
mixing, and the film was tack-free after 24 hours. Crosslinked polymer film properties
are given in Table 4 [System PPDIDC/IIMTCH].
[0104] Similar quantities of oligomer and crosslinker were mixed together, and then with
triphenylphosphine (0.079g), in the presence of toluene (0.184g) and 1-methoxy-2-propano
(0.075g). The polymer mixture (non-volatile content 84% w/w) was cast as a film and
allowed to cure at ambient temperature. Gelation occurred 45 minutes after complete
mixing, and the film was tack-free after 24 hours. Crosslinked polymer film properties
are given in Table 4 [System PPDIDC/IIMTCH (TPP)].
Example 26
1-(1-ethoxycarbonyl-2-pent-1-enylamino)-3-(1-ethoxycarbonyl-2-pent-1-enylaminomethyl)
-3,5,5-trimethylcyclohexane
[0105] To isophoronediamine (139.23g, 0.819 mol) in methanol (700 ml) was slowly added with
stirring ethyl butyroacetate (262.32g, 1.660 mol) in methanol (700 ml) over 45 minutes,
during which the temperature decreased slightly from 24°C to 23°C. The reaction mixture
was allowed to stand at 22°C overnight (16h). Further methanol was added, and removal
of solvent and drying (91°C/100 Pa) gave 1-(1-ethoxycarbonyl-2-pent-1-enylamino)-3-(1-ethoxycarbonyl-2-pent-1-enylaminomethyl)-3,5,5-trimethylcyclohexane
(EEMTCH formula shown below) as a clear light yellow pourable syrup (356.74g, 97%),
identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.

[0106] PPDIDC and EEMTCH were cured without catalyst under the conditions described in Example.
25 and formed a tack-free film in 48 hours.
Example 27
Curing of Poly- (1,3-propanediol 1-isopentene-1,1-dicarboxylate) with 1,1,1-Trimethylolpropane
Tris-[β-(2-ethylhexylamino)crotonatel generated in situ
[0107] 1,1,1-Trimethylolpropane tris (acetoacetate) (0.387g) was mixed with 2-ethylhexylamine
(0.386g) and then with PPDIDC (0.616g). The polymer mixture (non-volatile content
100% w/w) was cast as a film and allowed to cure at ambient temperature. Gelation
occurred overnight (15 hours), and the film was tack-free after 72 hours. Crosslinked
polymer film properties are given in Table 4 [System PPDIDC/TMPTAA/EHA].
Example 28
Dimethyl 3,14-Dioxo-5,12-dithia-1,16-hexadecanedioate
[0108] To methyl gamma-chloroacetoacetate (199.72g, 1.327 mol) in isopropanol (350 ml) at
20°C was added with stirring 1,6-hexanedithiol (98.75g, 0.658 mol) in isopropanol
(350 ml) over 5 minutes, followed by isopropanol washings (270 ml) over a further
5 minutes. To the resulting solution at 22°C was added dropwise sodium hydroxide (52.55g,
1.314 mol) in methanol (650 ml) over 60 minutes, during which the temperature increased
to 31°C, followed by addition at 30°C of methanol washings (80 ml) over 5 minutes.
The milky suspension was stirred at 27°C for another 60 minutes, and then allowed
to stand at 21°C overnight (16 hours). The suspension was again stirred at 21°C for
3 hours, during which complete reaction was confirmed by thin-layer chromatography.
Water was added to give a two-phase liquid mixture, which was extracted with dichloromethane,
and the combined organic phases were dried (Na
2SO
4). Removal of solvent and drying (86°C/100 Pa) gave dimethyl 3,14-dioxo-5,12-dithia-1,16-hexadecanedioate
CH
3OOCCH
2COCH
2S(CH
2)
6SCH
2COCH
2COOCH
3 as a mobile oil (248.55g, yield 100%, purity 99% by NMR).
1,10-Bis-(1-phenyl-5-oxo-3-pyrazolinyl)-2,9-dithiadecane
[0109] To dimethyl 3,14-dioxo-5,12-dithia-1,16-hexadecanedioate (209.58g, 0.554 mol) in
methanol (850 ml) at 20°C was added with stirring phenylhydrazine (124.00g, 1.148mol)
in isopropanol (510 ml) over 15 minutes, during which the temperature increased to
39°C. The reaction mixture was heated to 60°C over 25 minutes and maintained at 63°C
for a further 90 minutes. After cooling to 20°C overnight (17.5 hours), much solid
had crystallised from solution. The reaction mixture was stirred at 21°C for 4.5 hours,
and the thick suspension was then filtered to separate solid. The solid was washed
with methanol/isopropanol (280:170 v/v, 2 x 450 ml) until washings were virtually
colourless, sucked dry on a filter, and then dried under vacuum to constant weight,
to give 1,10-bis-(1-phenyl-5-oxo-3-pyrazolinyl)-2,9-dithiadecane (BPOPDD) (formula
shown below) (199.26g, 73%) as a pale brown powder, mp 136-137°C, identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra.

[0110] PPDSDC (0.504g) was mixed with BPOPDD (0.494g) and then with tri-n-butylamine (0.037g)
in the presence of cyclohexanone (0.741g) and 1-methoxy-2-propanol (0.213g). The polymer
mixture (non-volatile content 52% w/w) was cast as a film and cured at either 17°C
(gel time 25 minutes) or 89°C (tack-free time 15 minutes). Crosslinked polymer film
properties are given in Table 4 [System PPDSDC/BPOPDD (TBA)].
[0111] Similar quantities of oligomer and crosslinker were mixed together, and then with
DBU (0.019g) in the presence of cyclohexanone (0.741g) and 1-methoxy-2-propanol (0.202g).
The polymer mixture (non-volatile content 52% w/w) was cast as a film and cured at
either 17°C (gel time 30 minutes) or 89°C (tack-free time 15 minutes). Crosslinked
polymer film properties are given in Table 4. [System PPDSDC/BPOPDD (DBU)].
Example 29
[0112] PPDSDC (0.757g) was mixed with a solution of BPOPDD (0.106g) in Trimethylolpropane
Tris(acetoacetate) (TMPTAA, 0.331g), and then with DBU (0.028g) in the presence of
1-methoxy-2-propanol (0.196g). The polymer mixture (non-volatile content 86% w/w)
was cast as a film and cured at ambient temperature (gel time 20 minutes). Crosslinked
polymer film properties are given in Table 4 [System PPDSDC/BPOPDD/TMPTAA (DBU)].
Example 30
Poly-[(hydrogenated linoleic dimer acid)-co-(3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate)]
(2:3) bis-[p-(3-methyl-5-oxo-1-pyrazolinyl) benzoate]
[0113] To a stirred mobile slurry of p-(3-methyl-5-oxo-1-pyrazolinyl)-benzoic acid( 24.2g,
0.111 mol) in hydrogenated linoleic dimer acid (62.59g, 0.111 mol) and 3,4-epoxycyclohexylmethyl
3,4-epoxycyclohexanecarboxylate (41.96g, 0.167 mol) at 22°C under nitrogen was added
benzyltrimethylammonium hydroxide in methanol (40% w/w, 4.171g, 9.99 mmol, 3.00 mol%),
followed after 5 minutes by addition at 23°C of xylene washings (7.5 ml). The reaction
mixture was heated to 125°C over 15 minutes and maintained at 122°C for 5 hours, changing
from suspension to opaque viscous liquid. After cooling to 37°C, dichloromethane was
added, the viscous solution was washed with water, the aqueous phase was washed with
dichloromethane, and the combined dichloromethane phases were dried (Na
3SO
4). Removal of solvent and drying (91°C/100 Pa) gave poly-[(hydrogenated linoleic dimer
acid)-co-(3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate)] (2:3) bis-[p-(3-methyl-5-oxo-1-pyrazolinyl)benzoate]
(PDEBPB) as a clear hard glassy gum (111.99g, 87%), identified by
1H-NMR,
13C-NMR, FT-IR and Raman spectra. This was a polyester having terminal

groups.
[0114] PPDSDC (0.2520 was mixed with PDEBPB (1.160g) and then with tri-n-butylamine (0.019g)
in the presence of ethylacetate (0.497g) and 1-methoxy-2-propanol (0.073g). The polymer
mixture (non-volatile content 72% w/w) was cast as a film, and cured at ambient temperature
(gel time 2 minutes). Crosslinked polymer film properties are given in Table 4 [System
PPDSDC/PDEBPB (TBA)]
[0115] Similar quantities of PPDSDC and PDEBPB were mixed together, and then with DBU (0.0095g)
in the presence of ethyl acetate (0.497g) and 1-methoxy-2-propanol (0.066g). The polymer
mixture (non-volatile content 72% w/w) was cast as a film and cured at ambient temperature
(gel time 2 minutes). Crosslinked polymer film properties are given in Table 4 [System
PPDSDC/PDEBPB (DBU)].
Example 31
[0116] PPDIDC (0.206g) was mixed with PDEBPB (1.160g) and then with tri-n-butylamine (0.019g)
in the presence of ethyl acetate (0.497g) and 1-methoxy-2-propanol (0.044g). The polymer
mixture (non-volatile content 72% w/w) was cast as a film and cured at ambient temperature
(gel time 2 minutes). Crossliked polymer film properties are given in Table 4 [System
PPDIDC/PDEBPB(TBA)].
[0117] Similar quantities of PPDIDC and PDEBPB were mixed together, and then with DBU (0.010g)
in the presence of ethyl acetate (0.497g) and 1-methoxy-2-propanol (0.039g). The polymer
mixture (non-volatile content 72% w/w) was cast as a film and cured at ambient temperature
(gel time 2 minutes). Crosslinked polymer film properties are given in Table 4 [System
PPDIDC/PDEBPB(DBU)].
