Technical Field
[0001] The present invention relates to a stratified scavenging two-cycle engine and, more
particularly, to a stratified scavenging two-cycle engine which includes an air supply
flow passage for supplying air and a mixture supply flow passage for supplying mixture
separately and conducts the purification of exhaust gas by setting the ratio of flow
rates flowing through the two flow passages at a predetermined ratio.
Background Art
[0002] As for a two-cycle internal combustion engine, it is generally known that part of
fuel mixture fed into a cylinder flows out of an exhaust port to an exhaust flow passage
with combustion gas in an exhaust stroke and is exhausted to the outside, thus causing
air pollution.
[0003] As an example of solutions to the aforesaid problem, Japanese Utility Model Publication
No. 55-4518 is proposed. According to the above, in an air supply flow passage which
introduces air into a scavenging flow passage connected to a scavenging port owing
to negative pressure in a crank chamber before starting a scavenging stroke, a variable
valve is provided, the variable valve making an extremely small quantity of air including
zero flow in a state of low rotation and low load operation of an engine and increasing
a flow rate of air in states other than the aforesaid operation state. Thus, in a
scavenging stroke in which the scavenging port is opened, air is fed into a fuel flow
passage from the crank chamber to form a layer of air between combustion gas and a
scavenging flow in a cylinder, thereby preventing blow-by of fuel mixture. In addition,
the aforesaid air supply quantity is zero or very small at the time of low rotation
and low load operation of the engine, thus preventing excessive rarefaction of fuel
mixture, eliminating poor ignition, and stabilizing combustion operation. Moreover,
it is described that the aforesaid air supply quantity into the cylinder increases
at the time of low rotation and low load operation of the engine, thus effectively
fulfilling the aforesaid operation of preventing blow-by of mixture.
[0004] As another example, Japanese Laid-open Patent No. 58-5423 is proposed. According
to the above, a crank chamber compression two-cycle internal combustion engine has
an exhaust port and a scavenging port in a wall on the side of a cylinder, and the
exhaust port and the scavenging port are opened and closed by a wall on the side of
a piston. Air is sucked into a scavenging flow passage connected to the scavenging
port through an air supply flow passage due to negative pressure in the crank chamber,
and sucked air is fed into the cylinder prior to fuel mixture which is sent from the
crank chamber at the beginning of a scavenging stroke in which the scavenging port
is opened. At this time, it is intended that the scavenging port is not opened to
the crank chamber by the wall on the piston side even at an lower dead center, and
that the scavenging flow passage connected to the scavenging port is at least more
than twice as long as that of the conventional crank chamber compression two-cycle
internal combustion engine. Moreover, the total volume of the scavenging port and
the scavenging flow passage is designed to be 20 % or more of stroke volume. Thus,
an initial part of scavenge which is blown to exhaust can be almost only air component
with an extremely low fuel content. Accordingly, the quantity of an initial scavenge
which is not mixed with fuel mixture in a crankcase can be selected so as to be optimum
value according to the volume of the scavenging flow passage. When liquid fuel such
as gasoline or the like is used, a large quantity of liquid fuel adhering to the wall
surface of the scavenging flow passage evaporates by high speed flow of sucked air
accompanied by pulsation, is mixed in the initial part of scavenge and blown to exhaust
with scavenge, thereby significantly reducing the stratified scavenging effect of
this system. It is described, however, that the use of fuel gas almost prevents mixing
of fuel into sucked air in the scavenging flow passage.
[0005] In the aforesaid Japanese Utility Model Publication No. 55-4518, the quantity of
air supply is zero or very small at the time of low rotation and low load operation
of the engine, thus preventing excessive rarefaction of fuel mixture, eliminating
poor ignition, and stabilizing combustion operation. Moreover, the aforesaid quantity
of air supply into the cylinder increases at the time of low rotation and low load
operation of the engine, thus effectively fulfilling the aforesaid operation of preventing
blow-by of mixture. However, in recent years, a demand for purification of exhaust
gas is increasing more and more, emission regulation is tightened up, and purification
of exhaust gas at the time of the whole range of rotation of the engine as well as
at the time of low rotation and low load operation of the engine is desired. For instance,
in California 1999 Regulation as an example, it is demanded that the emission rate
of total hydrocarbon (referred to as "THC" for short hereinafter) is not more than
50[g /HP · h]. Therefore, there is a disadvantage that it is difficult that the above
regulation is satisfied only with Japanese Utility Model Publication No. 55-4518.
[0006] According to the aforesaid Japanese Laid-open Patent No. 58-5423, the scavenging
flow, passage is designed to be at least more than twice as long as that of the conventional
crank chamber compression two-cycle internal combustion engine, and the total volume
of the scavenging port and the scavenging flow passage is designed to be 20 % or more
of stroke volume. However, this is an art applied only to fuel gas. In the use of
fuel gas, blow-by is prevented. On the contrary, in the use of liquid fuel such as
gasoline or the like, a large quantity of liquid fuel adhering to the wall surface
of the scavenging flow passage evaporates by high speed flow of sucked air accompanied
by pulsation, is mixed in the initial part of scavenge and blown to exhaust with scavenge.
In addition, since the scavenging flow passage is provided outside the crankcase,
there arise disadvantages that the crankcase is increased in size and the production
becomes difficult.
Disclosure of the Invention
[0007] In view of the aforesaid conventional disadvantages, an object of the present invention
is to provide a stratified scavenging two-cycle engine which includes an air supply
flow passage for supplying air and a mixture supply flow passage for supplying mixture
separately and whose simple configuration can satisfy the regulation of emission rate
of THC in exhaust gas by setting the ratio of flow rates flowing through the two flow
passages at a predetermined ratio.
[0008] To attain the aforesaid object, the first aspect of a stratified scavenging two-cycle
engine according to the present invention is characterized in that in a stratified
scavenging two-cycle engine including a piston, a cylinder housing the piston to be
vertically slidable and having an exhaust port and a scavenging port in a side wall,
a crankcase connected to the cylinder, a scavenging flow passage for connection between
a crank chamber provided in the crankcase and the scavenging port, an air supply flow
passage connected to the scavenging flow passage and supplying air through a check
valve, and a mixture supply flow passage supplying mixture, to which fuel from a fuel
supply means is supplied, to the crank chamber,
supply quantity ratio

, which is the ratio of a supply quantity qa of air flowing through the air supply
flow passage to a supply quantity Qf of mixture flowing through the mixture supply
flow passage during a suction stroke in which pressure in the crank chamber is negative,
is 0.7 ≦ R ≦ 1.4. Moreover, the supply quantity ratio R may be 0.8 ≦ R ≦ 1.2.
[0009] According to the aforesaid configuration, pressure in the crank chamber becomes negative
with upward movement of the piston, and pressure in the scavenging flow passage connected
to the crank chamber and pressure in the air supply flow passage also become negative.
Thus, air is sucked into the scavenging flow passage connected with the check valve
in the air supply flow passage and the crank chamber, and hence a predetermined quantity
of fresh air is supplied. At this time, mixture to which fuel is supplied through
the mixture supply passage is sucked into the crank chamber, and thus a predetermined
quantity of mixture is supplied to the crank chamber. The supply quantity ratio R
of the supply quantity qa of air supplied to the scavenging flow passage and the crank
chamber to the supply quantity Qf of mixture supplied to the crank chamber is set
to be 0.7 ≦ R ≦ 1.4, and more preferably 0.8 ≦ R ≦ 1.2. When the supply quantity ratio
R supplied to the cylinder is less than 0.7, blow-by of fuel to the exhaust port increases,
thereby deteriorating the THC emission rate. On the contrary, when the supply quantity
ratio R supplied to the cylinder is more than 1.4, the time when mixture in the crank
chamber flows into a cylinder chamber is delayed and the ratio of fuel in mixture
inside the crank chamber needs to be increased. As a result, when the supply quantity
ratio R is more than 1.4, fuel flows into the cylinder chamber in a liquid film state,
which makes the satisfactory formation of mixture in the cylinder chamber difficult.
Consequently, irregular combustion and output reduction due to delay of combustion
occur and the THC emission rate deteriorates. Contrary to this, by maintaining the
supply quantity ratio R within the aforesaid range of the present invention, blow-by
of fuel caused when the supply quantity ratio R is less than 0.7 can be prevented
and the occurrence of incomplete combustion in the cylinder caused when the supply
quantity ration is more than 1.4 can be prevented. As a result, it is confirmed that
the emission rate of THC in exhaust gas exhausted from the stratified scavenging two-cycle
engine is not more than 50 [g / HP · h].
[0010] The second aspect of a stratified scavenging two-cycle engine according to the present
invention is characterized in that in a stratified scavenging two-cycle engine including
a piston, a cylinder housing the piston to be vertically slidable and having an exhaust
port and a scavenging port in a side wall, a crankcase connected to the cylinder,
a scavenging flow passage for connection between a crank chamber provided in the crankcase
and the scavenging port, an air supply flow passage connected to the scavenging flow
passage and supplying air through a check valve, and a mixture supply flow passage
supplying mixture, to which fuel from a fuel supply means is supplied, to the crank
chamber,
the scavenging flow passage is provided in the cylinder, or in the cylinder and
the crankcase, and
volume Vs of the scavenging flow passage from an end portion on the crank chamber
side to the check valve in the air supply flow passage is 70 % or more of a supply
quantity qa of air flowing through the air supply flow passage at full load rated
power engine speed and during a suction stroke in which pressure in the crank chamber
is negative. In addition, the volume Vs may be 80 % or more of the air supply quantity
qa.
[0011] According to the aforesaid configuration, similarly to the aforesaid first configuration,
pressure in the crank chamber becomes negative with upward movement of the piston,
whereby a predetermined quantity of fresh air is supplied to the scavenging flow passage
and the crank chamber and a predetermined quantity of mixture to which fuel is supplied
is supplied to the crank chamber. At this time, since the volume Vs of the scavenging
flow passage is set to be 70 % or more and more preferably 80 % or more at full load
rated power engine speed, the scavenging flow passage is filled with fresh air and
exhaust gas within the cylinder chamber is exhausted by the fresh air, whereby the
inside of the cylinder chamber is filled with the remnant of the fresh air and mixture.
Liquid fuel adhering to the scavenging flow passage is taken into the crank chamber
with fresh air which is early sucked into the scavenging flow passage. Therefore,
it is confirmed that liquid fuel taken into the cylinder chamber from the scavenging
flow passage at the beginning of a scavenging stroke decreases, whereby blow-by to
exhaust with scavenge reduces and the emission rate of THC in exhaust gas exhausted
from the stratified scavenging two-cycle engine is not more than 40 [g / HP · h].
[0012] Furthermore, the aforesaid first and second configurations may be combined. Specifically,
a configuration is suitable in which a predetermined quantity of fresh air is supplied
to the scavenging flow passage and the crank chamber during a suction stroke in which
pressure in the crank chamber is negative, a predetermined quantity of mixture to
which fuel is supplied is supplied to the crank chamber, the supply quantity ratio
R is 0.7 ≦ R ≦ 1.4 and more preferably 0.8 ≦ R ≦ 1.2, and the scavenging flow passage
volume Vs is 70 % or more and more preferably 80 % or more of the air supply quantity
qa at full load rated power engine speed.
[0013] Consequently, blow-by of fuel reduces and uniform mixture is formed in the cylinder,
thus raising combustion efficiency. Since pressure in the crank chamber becomes negative
with upward movement of the piston, a predetermined quantity of fresh air is supplied
to the scavenging flow passage and fresh air also enters the crank chamber. Therefore,
liquid fuel adhering to the scavenging flow passage is taken into the crank chamber
and fresh air in the scavenging flow passage pushes out combustion gas in the cylinder
chamber, whereby the inside of the cylinder chamber is filled with the remnant of
the fresh air and mixture and blow-by of fuel is reduced. In addition, since the scavenging
flow passage volume Vs is 70 % or more and more preferably 80 % or more of the air
supply quantity qa, mixture in the crank chamber uniformly enters the cylinder chamber,
thus improving combustion efficiency. Contrary to this, if the scavenging flow passage
volume Vs is not more than 70 %, the air supply quantity qa is excessively mixed with
mixture in the crank chamber, thereby increasing blow-by of fuel to the exhaust port
and deteriorating the THC emission rate. It is confirmed from the aforesaid results
that the emission rate of THC in emitted exhaust gas is not more than 50 [g / HP ·
h] if the scavenging flow passage volume Vs is 70 % or more.
Brief Description of the Drawings
[0014]
Fig. 1 is a side sectional view of a stratified scavenging two-cycle engine according
to a first embodiment of the present invention showing a state that a piston is positioned
at a lower dead center;
Fig. 2 is a sectional view taken along the 2-2 line in Fig. 1;
Fig. 3 is a side sectional view of the stratified scavenging two-cycle engine according
to the first embodiment of the present invention showing a state that the piston is
positioned at an upper dead center;
Fig. 4 is a diagram according to the first embodiment of the present invention showing
the relationship between the supply quantity ratio and the THC emission rate; quantity
Fig. 5 is a diagram according to the first embodiment of the present invention showing
the relationship between the scavenging flow passage volume ratio and the THC emission
rate; and
Fig. 6 is a side sectional view of a stratified scavenging two-cycle engine according
to a second embodiment of the present invention showing a state that a piston is positioned
at an upper dead center.
Best Mode for Carrying out the Invention
[0015] A stratified scavenging two-cycle engine according to the present invention will
be described in detail below with reference to the attached drawings.
[0016] The configuration of a first embodiment of the stratified scavenging two-cycle engine
of the present invention is shown in Fig. 1 to Fig. 3. Fig. 1 shows the entire configuration
of the stratified scavenging two-cycle engine 1. A piston 2 is tightly housed in a
cylinder 4 so as to be vertically slidable. A crankcase 6 is connected to the underside
of the cylinder 4, and a crank chamber 8 is formed in the crankcase 6. A cylinder
head 10 is connected to the upside of the cylinder 4. The piston 2, the cylinder 4,
and the cylinder head 10 form a cylinder chamber 12 to which mixture is fed to burn
and explode. Provided in a side wall 4a of the cylinder 4 are an exhaust port 14 for
exhausting combustion gas after combustion and explosion and a scavenging port 16
for supplying air to the cylinder chamber 12 at the beginning of a scavenging stroke
and supplying mixture thereto after combustion gas is pressed out. In this embodiment,
the scavenging port 16 is disposed opposite the exhaust port 14 and three scavenging
ports in all are disposed in a circumferential direction. The exhaust port 14 is connected
to a silencer 34 with an exhaust pipe 18, and the combustion gas is exhausted as exhaust
gas from the silencer 34 into the atmosphere.
[0017] The scavenging port 16 is connected to the crankcase 6 through a scavenging flow
passage 22. In this embodiment, three scavenging flow passages 22 are provided in
the cylinder 4 and the crankcase 6. The scavenging flow passage 22 of this embodiment
is composed of a flow passage 22a provided in the cylinder 4 and a port 22b. The port
22b is connected to the flow passage 22a in the cylinder 4 and surrounded by a slot
provided in the crankcase 6 and the cylinder 4 extending downward. Incidentally, the
scavenging flow passage 22 may be formed only by the cylinder 4.
[0018] An air supply flow passage 24 is connected to the scavenging flow passage 22 for
connection between the cylinder 4 and the crankcase 6. Disposed in a connecting portion
24a of the scavenging flow passage 22 and the air supply flow passage 24 is a check
valve 26 which permits the air flow from the air supply flow passage 24 to the scavenging
flow passage 22 and impedes the reverse flow. The connecting portion 24a is connected
to the upper portion shown of the scavenging flow passage 22 so that the scavenging
flow passage 22 can be filled with supplied air. Scavenging flow passage volume Vs
formed in the scavenging flow passage 22 of the present invention consists of the
volume surrounded by the flow passage 22a in the cylinder 4, the port 22b enclosed
by the slot provided in the crankcase 6 and the cylinder 4 extending downward, and
the check valve 26 formed in the air supply flow passage 24.
[0019] The check valve 26 is disposed in the connecting portion 24a in the aforesaid embodiment,
but may be disposed in the air supply flow passage 24. An air flow rate control valve
may be provided to control a suction flow rate of air to be sucked in the air supply
flow passage 24, although the drawing thereof is omitted.
[0020] In the crankcase 6, a crank 28 is rotatably housed through a connecting rod 29 connected
to the piston 2 and the crank chamber 8 is formed. Provided in the crank chamber 8
is a mixture supply port 8a to which a mixture supply flow passage 20 is connected.
In the mixture supply flow passage 20, a fuel supply system 30 for supplying liquid
fuel such as gasoline or the like to form air-fuel mixture is provided. Disposed in
a connecting portion of the mixture supply flow passage 20 and the crank chamber 8
is a check valve 32 for mixture which permits only the flow from the mixture supply
flow passage 20 to the crank chamber 8 and impedes the reverse flow. In addition,
an air cleaner which is not shown is disposed at the uppermost stream of the mixture
supply flow passage 20.
[0021] In the aforesaid configuration, the operation will be described below.
[0022] As for the stratified scavenging two-cycle engine 1, with upward movement of the
piston 2 from a lower dead center, pressure in the crank chamber 8 starts to lower
and the scavenging port 16 and the exhaust port 14 are closed in sequence by the side
wall of the piston 2. Subsequently, air and mixture which are supplied into the cylinder
chamber 12 from the scavenging flow passage 22 are compressed in the cylinder chamber
12. Meanwhile, mixture supplied from the mixture supply flow passage 20 is sucked
into the crank chamber 8. At this time, air flows from the air supply flow passage
24 through the scavenging flow passage 22 and liquid fuel adhering to the inside of
the scavenging flow passage 22 is taken into the crank chamber 8 by the flow of air.
Under this situation, during a suction stroke in which pressure in the crank chamber
8 is negative, a predetermined quantity of fresh air is supplied to the scavenging
flow passage 22 and the nearby crank chamber 8 connected to the scavenging flow passage
22, and moreover a predetermined quantity of mixture, to which fuel is supplied, is
supplied to the crank chamber 8. The suction stroke is generally a period from a lower
dead center to an upper dead center. In the stratified scavenging two-cycle engine
1, however, even when the piston 2 passes the upper dead center and starts to descend,
pressure in the crank chamber 8 is negative and thus air and fuel are sucked into
the crank chamber 8. At this time, the ratio of the quantity of air to the quantity
of mixture each supplied to the scavenging flow passage 22 and the crank chamber 8,
that is, supply quantity ratio

which is the ratio of a supply quantity qa [cm
3] of air flowing through the air supply flow passage 24 to a supply quantity Qf [cm
3] of mixture flowing through the mixture supply flow passage 20 is 0.7 ≦ R ≦ 1.4.
Incidentally, it is preferable that the supply quantity ratio R is 0.8 ≦ R ≦ 1.2.
Further, scavenging flow passage volume Vs [cm
3] of the scavenging flow passage 22 is 70 % or more of the air supply quantity qa
[cm
3]. Therefore, the air supply flow passage 24 is filled with air which is supplied
thereafter, and the communication portion of the scavenging flow passage 22 at the
upper portion in the crank chamber 8 is also filled with air. Incidentally, it is
preferable that the scavenging flow passage volume Vs is 80 % or more of the air supply
quantity qa. As an example of obtaining the range of the aforesaid supply quantity
ratio R, the ratio of the sectional area of the air supply flow passage 24 through
which air passes to the sectional area of the mixture supply flow passage 20 through
which mixture passes is set so that the aforesaid range can be obtained. Alternatively,
it is possible to obtain the aforesaid range by controlling an air flow rate control
valve which is not shown and a mixture flow rate control valve provided in the fuel
supply system 30.
[0023] Next, when the piston 2 reaches the vicinity of the upper dead center, mixture within
the cylinder chamber 12 is ignited by an ignition plug (not shown). Mixture with predetermined
concentration supplied into the cylinder chamber 12 burns and explodes, thus increasing
pressure in the cylinder chamber 12 and making the piston 2 descend. When the piston
2 descends to a predetermined position, the exhaust port 14 is opened and then the
scavenging port 16 is opened in sequence. The opening of the exhaust port 14 permits
combustion gas to be exhausted as exhaust gas into the atmosphere from the exhaust
port 14 through the silencer 20. The combustion gas is exhausted, pressure in the
cylinder chamber 12 is sharply lowered, and the scavenging port 16 is opened. In addition,
with downward movement of the piston 2, the crank chamber 8 and the scavenging flow
passage 22 are pressurized so that air stored in the scavenging flow passage 22 is
jetted from the scavenging port 16 into the cylinder chamber 12 and combustion gas
remaining in the cylinder chamber 12 is forcibly exhausted from the exhaust port 14
by air. Thereafter, mixture in the crank chamber 8 goes into the cylinder chamber
12 from the scavenging port 16 through the scavenging flow passage 22, thus completing
scavenge and preparing for next combustion and explosion.
[0024] Subsequently, the piston 2 starts to ascend again and the aforesaid cycle is repeated,
whereby the stratified scavenging two-cycle engine 1 continuously rotates.
[0025] According to the stratified scavenging two-cycle engine 1 constructed as described
above, the inside of the cylinder 12 can be scavenged by a predetermined quantity
of air stored in the scavenging flow passage 22, which enables great decrease in blow-by
in a scavenging stroke of mixture. Consequently there is an advantage that exhaust
gas is made clearer.
[0026] The confirmed results of the above are shown in Figs. 4 and 5, and described below.
[0027] In Fig. 4, the horizontal axis represents the supply quantity ratio

of the air supply quantity qa [cm
3] to the mixture supply quantity Qf [cm
3], and the vertical axis represents the THC emission rate. A full line Pa shows the
THC emission rate relative to the supply quantity ratio R when the scavenging flow
passage volume Vs [cm
3] is 100 % of the air supply quantity qa [cm
3]. A broken line Ma shows the THC emission rate relative to the supply quantity ratio
R when the scavenging flow passage volume Vs [cm
3] is 60 % of the air supply quantity qa [cm
3]. It is confirmed from the above result that the THC emission rate of not more than
50 [g / HP · h] in California Regulation in 1999 can be fully satisfied, if the air
supply ratio R

is 0.7 ≦ R ≦ 1.4. It is also confirmed that even if the regulation is further tightened
up in future, the THC emission rate up to not more than 35 [g / HP · h] can be fully
satisfied, if 0.8 ≦ R ≦ 1.2.
[0028] In Fig. 5, the horizontal axis represents scavenging flow passage volume ratio

of the scavenging flow passage volume Vs to the air supply quantity qa [cm
3] when the supply quantity ratio

of the air supply quantity qa [cm
3] to the mixture supply quantity Qf[cm
3] is 1, and the vertical axis represents the THC emission rate. A full line Sa shows
the THC emission rate relative to the scavenging flow passage volume ratio S. It is
confirmed from this result that the THC emission rate of not more than 50 [g / HP
· h] in California Regulation in 1999 can be fully satisfied, if the scavenging flow
passage volume Vs of the scavenging flow passage 22 is 70 % or more of the air supply
quantity qa [cm
3]. It is also confirmed that even if the regulation is further tightened up in future,
the THC emission rate up to not more than 35 [g / HP · h] can be fully satisfied,
if the scavenging flow passage volume Vs is 80 % or more.
[0029] Fig. 6 shows a second embodiment of the stratified scavenging two-cycle engine 1
of the present invention. The mixture supply flow passage 20 is connected to the crank
chamber 8 in the first embodiment shown in Fig. 1, while a mixture supply flow passage
35 is connected to the cylinder chamber 12 in the second embodiment. Opening and closing
of the mixture supply flow passage 35 is conducted by upward and downward movement
of the piston 2. It is confirmed that it is effective also in the stratified scavenging
engine 1 in the second embodiment as is the case with the first embodiment.
Industrial Availability
[0030] The present invention is useful as a stratified scavenging two-cycle engine whose
simple configuration can satisfy the regulation of emission rate of THC in exhaust
gas.