FIELD OF THE INVENTION
[0001] The present invention relates to an applicator such as a ball-point pen or the like.
Particularly, the present invention provides a structure suitable to constitute the
applicator like the ball-point pen which contains an aqueous ink of various types
or more particularly an aqueous ink of a considerably high viscosity.
[0002] The term "aqueous inks" used hereinafter generally denotes "inks each containing
water or a water-soluble organic solvent" in comparison with "oily inks".
BACKGROUND OF THE INVENTION
[0003] Typically, the conventional ball-point pens have oily inks filled therein. However,
some novel types of ball-point pens containing aqueous inks instead of the oily inks
have recently developed, wherein the aqueous inks are less viscous than the oily inks.
The flow rate of the aqueous inks effluent from such novel type ball-point pens is
high enough to ensure the drawing of thicker lines, but these pens are likely to cause
the problem of "scratchy lines or blurred strokes".
[0004] This problem results from the fact that a ball-retaining cavity in each of those
novel type ball-point pens can not necessarily hold therein a sufficient amount of
an aqueous ink less viscous than the oily inks. If the novel type ball-point pens
are left for a while to take their upside down position where penpoint tips face upwards,
then a considerable amount of the ink will flow down into an ink reservoir from the
ball-retaining cavity. Therefore, the ball-retaining cavity will become almost empty
to render scratchy or blurred the first strokes or lines.
[0005] Some improvements proposed to incorporate check valves to resolve the problem of
such a backflow of the ink are disclosed in:
Japanese Patent Publication No. Sho. 28-717,
Japanese Utility Model Publication No. Sho. 54-15703,
ibid. 54-15704,
Japanese Utility Model Laying-Open Gazette No. Sho. 62-30684,
Japanese Utility Model Publication No. Hei. 4-52067,
Japanese Utility Model Laying-Open Gazette No. Hei. 6-64956, and
ibid. 6-83376.
[0006] The Japanese Utility Model Publication No. Hei. 4-52067 is regarded as the most typical
one, and the structure of ball-point pen disclosed therein will be discussed below.
[0007] Figs. 25(a) and 25(b) are cross-sectional views of the ball-point pen shown in this
publication and comprising a built-in valve.
[0008] A ball-point pen 100 shown in the publication 4-52067 comprises a pen-handle 101
and an ink core 102 inserted therein. The ink core 102 consists of a penpoint tip
(a.k.a. 'nib') 105, an ink reservoir 106, a connector. 107 and a valve body 108. The
penpoint tip 105 has a writing ball 109 installed therein. The ink reservoir 106 is
a cylindrical member to hold therein an aqueous ink. The connector 107 connects the
penpoint tip 105 to the ink reservoir 106 and has a bore 110 communicating therewith.
A valve seat 111 and lugs 113 are formed in and integral with the bore 110.
[0009] The penpoint tip 105 is fitted in a distal end of the connector 107, wit the ink
reservoir 106 being fitted thereon.
[0010] The prior art ball-point pen 100 has a valve chamber 115 defined between the valve
seat 111 and the lugs 113, within the bore 110 of the connector 107.
[0011] If and when this prior art pen 100 takes a position where its penpoint tip 105 faces
upwards, then the valve body 108 will contact and rest on the valve seat 111 in a
manner shown in Fig. 25(a). Consequently, a central opening through the valve seat
111 will be stopped so as to prevent the ink in the penpoint tip 105 from flowing
backward therefrom.
[0012] However, the penpoint tip 105 may be positioned to face downwards so that the valve
body 108 leaves the seat 111, then engages with and stands still on the lugs 113 as
shown in Fig. 25(b). The ink in the reservoir 106 will thus move towards the penpoint
tip 105, flowing through gaps that exist between the valve body 108 and the lugs 113.
[0013] In the prior art ball-point pen 100, its spherical valve body 108 is movable fore
and aft within the valve chamber 115, in response to whether the pen stands upright
or whether reversed upside down. Thus the ink is permitted to flow forward towards
the penpoint tip 105, but is inhibited from flowing backward towards the ink reservoir
106. This structure will diminish the problem of "scratchy first strokes".
[0014] In the pen 100 known in the art, an inner periphery of the bore 110 extending through
the connector 107 serves as a peripheral wall of the valve chamber 115. Unfavorably,
it is difficult for the valve chamber 115 thus formed to be of a sufficient preciseness.
[0015] In detail, the connector 107 may usually be formed by the injection molding such
that the lugs 113 protruding from its inner periphery renders 'undercut' a region
where the valve chamber 115 is located. Therefore, a wrenching force will unavoidably
be applied to such a region of the valve chamber 115 when removing those connectors
from an injection mold, thus failing to provide them with an unvarying accuracy in
dimension and thereby lowering the highest possible precision.
[0016] It also is difficult to design and adopt an optimum clearance between the valve chamber
115 and the valve body 108 in such a prior art ball-point pen 100. If the clearance
is too small, then the valve body 108 moving within said chamber will sometimes be
stopped therein at an intermediate position. In a case wherein the clearance is too
large, the valve body 108 will possibly rock transversely and undesirably fail to
rest tightly on the valve seat 111.
[0017] The other prior art ball-point pens likewise suffer from the same or similar problems.
In each of the ball-point pens known from the Publications or Gazettes listed above,
an internal surface of the connector is utilized as the periphery of the valve chamber.
This will result in a lower dimensional accuracy of the valve chambers thus formed.
Accordingly, there will be involved a difficulty in predetermination of an appropriate
clearance between each valve chamber and the valve body, thus failing to ensure smooth
motion of the valve body.
[0018] In view of the problems inherent in the prior art, a primary object of the present
invention is to provide a ball-point pen such that its valve chamber is formed with
an epoch-making accuracy in dimension and such an improved accuracy will in turn enable
optimization of the clearance between a valve body and the valve chamber, whereby
the valve body thus rendered capable of moving more smoothly will afford a smoother
hand-writing.
DISCLOSURE OF THE INVENTION
[0019] The present inventors have made various researches and studies to achieve the object
just described above, and from a fundamental aspect of the present invention, it now
provides a structure such that a penpoint tip has a region of an increased inner diameter
for receiving a valve body partially or wholly, as disclosed in our basic patent application
(No. Hei.9-349938) filed with the Japanese Patent Office. The ball-point pen pro-vided
herein from the fundamental aspect does comprise the penpoint tip having a distal
end in which a writing ball is secured and having an ink-feeding bore extending through
and axially of the penpoint tip, an ink reservoir for holding therein an amount of
an ink, a connector for connecting the pen-point tip to the reservoir, a communicating
bore formed through the connector so as to communicate with both the ink reservoir
and the penpoint tip, and a valve seat formed in the communicating bore such that
a valve body moving axially of the pen is allowed to rest on and engage with the valve
seat. This ball-point pen is characterized in that the penpoint tip has an increased-inner-diameter
region that is formed in and adjacent to an opening of the ink-feeding bore and located
in the connector so that the valve body is capable of transferring partially or wholly
into the ink-feeding bore, and that the ink-feeding bore has an engagement portion
capable of engaging with and stopping the valve body in such a manner that interstice(s)
for passage of the ink is provided between the engagement portion and the valve body,
whereby with the penpoint tip facing upwards, the valve body will tightly rest on
the valve seat so as to prevent the ink from flowing backward, whilst the valve body
moves partially or wholly into the ink-feeding bore and engages with the engagement
portion so as to allow the ink to flow through the interstice(s) towards the writing
ball if the penpoint tip is held in position to face downwards.
[0020] In the ball-point pen just mentioned above, a proximal end of the penpoint tip serves
as one of parts defining a valve chamber.
[0021] In summary, in this ball-point pen the increased-diameter region is disposed in and
close to the ink-feeding bore's opening confronting the connector so that the valve
body can move in part or fully into said region. The engagement portion for engaging
with and stopping the valve body is also formed in the ink-feeding bore, so that the
valve body can move between the valve seat formed in the connector's communicating
bore and the engagement portion formed-in the ink-feeding bore. Thus, the ink-feeding
bore serves
per se also as a part of valve chamber. In more detail, the increased-diameter-region and
the engagement portion provided in the preceding invention of ours do function as
the parts defining the valve chamber.
[0022] Generally, the penpoint tips are manufactured by the cutting or the like machining
technique so that an achievable degree of precision is much higher than in the case
of forming the connectors. Thus, the increased-diameter-regions can be formed highly
accurately in the penpoint tips such that a proper clearance may be provided for each
valve body.
[0023] Also from the fundamental aspect, interstice(s) will appear between the valve body
and the engagement portion engaging with and stopping same. Consequently, the ink
flows through the interstice(s) towards the writing ball though the valve body engages
with the engagement portion, whenever the penpoint tip is positioned to face downwards.
[0024] From a revised or innovated aspect of the present invention, an improvement is provided
such that the penpoint tip is received in the connector's communicating bore, and
a region thereof intervening between the seat and the tip's proximal end has characteristically
an inner diameter substantially equal to that of said tip's increased-diameter region.
[0025] In this improvement, the inner diameter of a portion of peripheral surfaces defining
the valve chamber and belonging to the connector is made substantially the same as
that of the increased-diameter-region of the penpoint tip so that the valve body can
move more reliably. In other words, the difference in inner diameter between the connector
and said increased diameter region is diminished to eliminate any obstacle or barrier
that would hinder the valve body from smoothly displacing itself.
[0026] Preferably, the valve body may be a spherical article.
[0027] Also preferably, the engagement portion for the valve body may be formed as an annular
stepping zone (viz., an annular shoulder) that is disposed at a boundary between the
increased-diameter region and the remaining regions of the ink-feeding bore. Grooves
that may be engraved in the stepping zone will serve as the interstice(s) through
which the ink flows.
[0028] The annular stepping zone is a peripheral wall portion that may either be of a rectangular
shape or of an oblique shape.
[0029] Preferably a plurality of such grooves engraved in the stepping zone may be triangular,
circular or tetragonal in cross section, insofar as they allow the increased-diameter-region
to communicate with the other region where the writing ball is disposed in the ink-feeding
bore.
[0030] As discussed above, the proximal end and more particularly the increased-diameter
region thereof of the penpoint tip is utilized as one of parts constituting the valve
chamber in the ball-point pen. By virtue of this feature, an optimum clearance can
be designed and employed for the valve body, and the latter can move smoothly and
the ink inhibited from flowing backwards will smoothly advance towards the writing
ball.
[0031] As already discussed above, the aqueous inks are generally less viscous than the
oily inks. However, a considerable difference is observed between individual aqueous
inks-due to the difference in additives contained in them. In a case wherein the ball-point
pen summarized above is used with an ordinary one of such aqueous inks, smooth flow
of the ink will afford a good writing condition. More viscous ones of those aqueous
inks will however be transferred onto a paper not smoothly but scratchily.
[0032] For example, metallic color inks (containing considerable amounts of metal powders),
double-color-developing inks, titanium oxide (usually 'dioxide')-containing inks and
inks containing considerable amounts of peal-like-glossy pigments will often render
blurred or scratchy the written characters, disabling a high speed writing.
[0033] This problem is considered to be caused by the phenomenon that it is difficult for
such a viscous ink to flow through the cut grooves whose inner edges are in contact
with the valve body.
[0034] It may be expected that the cut grooves (viz., interstices) could be enlarged in
cross section for more fluent passage of the ink in order to avoid the blurring or
scratching of the written characters. However, size of the valve bodies in the applicators
such as the ball-point pens will also affect the actual flowability of inks, and it
has not been known yet what a large cross-sectional area of each cut groove (interstice)
will assure a sufficient flow rate of the inks. Further, difficulty in machining the
cut grooves (interstices) has been making it impossible to increase the cross-sectional
area of each cut groove to an unlimited extent. In detail, in manufacture of those
penpoint tips, a chuck is used to grip one end of a length of wire-like raw material
while providing a bore as the ink-feeding bore is formed therethrough, before forming
the cut grooves as the interstices, using the broaching technique. In more detail,
a broach will be forced into the bore axially of the wire length in order to machine
the grooves. Thrust urging inwardly and axially the broach is thus born directly by
the chuck which merely seizes the wire length at its periphery, although the chuck
can not usually withstand an unlimitedly strong thrust. If the chuck is fastened with
an excessive pressure on such a wire-like and considerably soft raw material, then
the latter will be injured. If contrarily the chuck is operated to exert a moderate
pressure to the raw material, then the chuck will slip along the latter, resulting
an extremely insufficient precision of the cut grooves. Due to these problems, the
cut grooves (interstices) could not have been rendered large enough in their cross
section.
[0035] From a further revised or innovated aspect, the present invention provides an applicator
developed to resolve the drawbacks mentioned above and comprising an ink reservoir,
an ink-dispensing penpoint tip and a valve mechanism, wherein the mechanism comprises
a valve body movable in directions in which an ink flows, a valve seat disposed upstreamly
of the valve body and adjacent to the ink reservoir, and a valve support disposed
downstreamly of the valve body and adjacent to the ink-dispensing or penpoint tip.
The valve support capable of coming into engagement with the valve body is designed
such that interstices are provided between them for passage of the ink. In operation,
the valve body will rest on the valve seat so as to inhibit the ink from flowing backwards
if and while the tip of said applicator stands facing upwards, whereas the valve body
will rest on the valve support to permit the ink to flow through the interstices and
towards the tip if and while the tip faces downwards. The applicator provided herein
is characterized in that the valve body's portion contacting the valve support is
spherical in shape, arid that in a projection of the valve body and the interstices
made onto a plane perpendicular to the direction in which the ink flows such an interstice
region as not hidden with the valve body has a total area of at least 0.035 mm
2.
[0036] The wording "area of the interstice region not hidden with the valve body in a projection
of the valve body and the interstices, with the projection being made onto a plane
perpendicular to the direction in which the ink flows" mentioned above denotes the
area of the interstice region(s) in a parallel-projected figure of the valve body
8 and the valve support 15 (viz., a structural element for engagement with the valve
body), wherein said region(s) protrude outwards from a contour of the valve body 8
as shown in Fig. 2(b). Such protruding or jutting region(s) are indicated by the hatchings
in Fig. 2(b). If such an area is 0.035 mm
2 or more in the projection, then the ink will move through the interstices towards
this applicator's tip at a sufficient flow rate not causing any defect of 'scratching
or blurring'. If contrarily the area is less than 0.035 mm
2, then the ink would likely clog the interstices, resulting in 'scratched or blurred'
handwritten characters or the like.
[0037] The critical effect of such a projectional area has been found through experiments
done by the present inventors. Although theoretical studies have not yet been completed,
we suppose as follows. Namely, the ink will be forced to flow along the spherical
surface of the valve body so as to suffer from a resistance that hinders the ink from
moving towards the tip through the interstices, notwithstanding a relatively large
size thereof, in the event that said interstices were hidden entirely with the valve
body in the projection.
[0038] From another aspect of the present invention made to resolve the already discussed
problems, it provides a ball-point pen comprising a penpoint tip having a distal end
in which a writing ball is secured and having an ink-feeding bore extending through
and along an axis of the penpoint tip, the pen further comprising: an ink reservoir
for holding therein an amount of an ink, a connector for connecting the penpoint tip
to the reservoir, a communicating bore formed through the connector so as to communicate
with both the ink reservoir and the pen-point tip, and a valve seat formed in the
communicating bore such that a valve body moving axially of the pen is allowed to
rest on and engage with the valve seat. This ball-point pen is characterized in that
the penpoint tip has an increased-inner-diameter region that is formed in and adjacent
to an opening of the ink-feeding bore and located in the connector so that the valve
body is capable of transferring partially or wholly into the ink-feeding bore, and
that the ink-feeding bore has an engagement portion capable of engaging with and temporarily
stopping the valve body in such a manner that interstices for passage of the ink is
provided between the engagement portion and the valve body, whereby with the penpoint
tip facing upwards, the valve body will tightly rest on the valve seat so as to prevent
the ink from flowing backward, whilst the valve body moves partially or wholly into
the ink-feeding bore and engages with the engagement portion so as to allow the ink
to flow through the interstices towards the writing ball if the penpoint tip is held
in position to face downwards. More characteristically, the ball-point pen is further
characterized in that in a projection of the valve body and the interstices made onto
a plane perpendicular to the axis of the penpoint tip, such an interstice region as
not hidden with the valve body has a total area of at least 0.035 mm
2.
[0039] Preferably, the penpoint tip may be formed of a metal, with the interstices being
provided as grooves whose cut area is at greatest 0.40 mm
2 in total.
[0040] The cut area of the grooves is defined as an area in a projection of them made onto
a plane perpendicular to the penpoint tip's axis, with the valve body being removed
for convenience of doing the projection. If this area is designed to exceed 0.40 mm
2, then the chucking of a raw material would be rendered very difficult when broaching
same.
[0041] Desirably, the cut grooves constituting the interstices may each have in the direction
of ink flow a length greater than a width of said groove.
[0042] The words 'width of each groove' is a dimension measured circumferentially of the
valve support. Another dimension measured of each groove radially of said support
will hereinafter be referred to as 'depth' of said groove.
[0043] Shorter cut grooves will make it difficult for the ink to flow through said grooves,
failing to provide non-scratched or non-blurred written characters. The cut grooves
whose length is greater than their width will however render the pen free from this
problem, and ensuring a high speed writing.
[0044] The valve body may desirably be a sphere, because a spherical valve body is easy
to manufacture and capable of rotating about its center to facilitate the ink to flow
smoothly.
[0045] In a case wherein the penpoint tip is made of a material susceptible to magnetization,
it is desirable to form the valve body of a substantially nonmagnetic material. The
latter material may be any of those which in one case perfectly protect the valve
body from magnetic attraction to the penpoint tip, and which in another case weakly
magnetize said body to stick to said tip to such a degree as being readily removable
therefrom. For example, austenitic stainless steels, ceramics, copper alloys and glasses
are included in the non-magnetic materials.
[0046] Where the penpoint tip is temporarily or otherwise in a magnetized state, the valve
body of a magnetic material will firmly stick to said tip. In such an event, said
valve body would not descend towards the valve seat even if the penpoint tip is raised
above the pen's remaining portions, thus disabling the backflow prevention mechanism.
In contrast, the valve body of a non-magnetic material will not cause such a problem.
[0047] The relatively high-viscous inks mentioned hereinbefore may be of a viscosity falling
within a range from 1000 to 10000 mPa·s measured with the so-called "ELD-type" viscometer,
using a cone of 3° (R14) rotating at a speed of 0.5 rpm at 20 °C.
[0048] The present invention just summarized above will be most effective in particular
for an ink containing pigments whose average particle diameter is from 5 to 30µm.
[0049] Also effective is the present invention in cases of employing any of the metal powder-containing
inks, double-color-developing inks, titanium dioxide-containing inks and/or pearl-glossy
pigments-containing inks.
[0050] If the inks each contain a considerable amount of a thickener for raising viscosity
of the ink, the present invention will still be especially useful.
[0051] The present invention is especially effective if the viscosity-raising thickener
is a thixotropic polysaccharide or its derivative.
[0052] In particular, the applicator whose ink contains the polysaccharides produced by
some microbes will have good writing properties.
[0053] The present invention is extremely effective if the inks contain 'rhamsan' gums.
The rhamsan gums will function principally as a thickener for raising viscosity of
any ink so that durability or pot life of aluminum-pig-ment-containing inks is improved
noticeably.
[0054] From still another aspect of the present invention that was made to resolve the already
discussed problems, it provides a penpoint tip adapted for use with a spherical valve
body and a connector, the tip having a distal end in which a writing ball is secured
and having an ink-feeding bore extending through and along an axis of the penpoint
tip, the tip further comprising an increased-inner-diameter region that is formed
in and adjacent to an opening of the ink-feeding bore and located in the connector
so that the valve body is capable of transferring partially or entirely into the ink-feeding
bore. This bore has an engagement portion capable of engaging with and temporarily
stopping the valve body in such a manner that interstices are provided between the
engagement portion and the valve body, and the penpoint tip is characterized in that
in a projection of the valve body and the interstices made onto a plane perpendicular
to the axis of the pen point tip, such an interstice region as not hidden with the
valve body has a total area of from 0.035 mm
2 to 0.40 mm
2.
BRIEF DESCRIPTION OF THE DREWAINGS
[0055]
Fig. 1 is a cross section of a ball-point pen provided in an embodiment of the present
invention;
Fig. 2(a) is a perspective view of a distal end of a penpoint tip incorporated in
the pen shown in Fig. 1;
Fig. 2(b) is a side elevation of the penpoint tip shown in Fig. 2(a);
Fig. 3 is a perspective view of the distal end of the penpoint tip illustrated together
with a valve body and a proximal end of a connector, that are all included in the
ball-point pen of Fig. 1 and shown partly in cross section;
Fig. 4 is an enlarged cross section of a junction where the penpoint tip is secured
to the connector;
Fig. 5 is a cross section taken along the line A-A in Fig. 4;
Fig. 6 is a cross section taken along the line B-B in Fig. 4;
Fig. 7 is an enlarged cross section of the junction where the penpoint tip is secured
to the connector, wherein the tip faces upwards;
Fig. 8 also is an enlarged cross section of the junction where the penpoint tip is
secured to the connector, wherein the tip faces downwards;
Fig. 9(a) is an enlarged cross section taken along the line C-C in Fig. 9(b);
Fig. 9(b) is a side-elevational cross section of a junction where the penpoint tip
is secured to the connector in another embodiment of the present invention;
Figs. 9(c) and 9(d) are enlarged cross sections of modified junctions;
Fig. 10(a) is an enlarged cross section taken along the line D-D in Fig. 10(b);
Fig. 10(b) is a side-elevational cross section of a junction where the penpoint tip
is secured to the connector in still another embodiment of the present invention;
Fig. 11 is a perspective view of the distal end of the penpoint tip illustrated together
with a valve body and a proximal end of a connector, that are all included in the
ball-point pen of yet still another embodiment and shown partly in cross section;
Fig. 12(a) is an enlarged cross section taken along the line A-A in Fig. 12(b);
Fig. 12(b) is a side-elevational cross section of a junction where the penpoint tip
is secured to the connector in the yet still another embodiment;
Fig. 13(a) is an enlarged cross section taken along the line C-C in Fig. 13(b);
Fig. 13(b) is a side-elevational cross section of a junction where the penpoint tip
is secured to the connector in a further embodiment of the present invention;
Figs. 13(c) and 13(d) are enlarged cross sections of modified junctions;
Fig. 14(a) is an enlarged cross section taken along the line C-C in Fig. 14(b);
Fig. 14(b) is a side-elevational cross section of a junction where the penpoint tip
is secured to the connector in a still further embodiment of the present invention;
Fig. 15(a) is an enlarged cross section of the junction illustrated in Fig. 15(b),
shown similarly to Fig. 9(a) that is taken along the line C-C in Fig. 9(b);
Fig. 15(b) is a side-elevational cross section of a junction where the penpoint tip
is secured to the connector in a yet still further embodiment;
Fig. 16(a) is a side elevation of a penpoint tip used in Example 1;
Fig. 16(b) is a cross section taken along the line E-E;
Fig. 17(a) is a side elevation of a penpoint tip used in Example 2;
Fig. 17(b) is a cross section taken along the line E-E;
Fig. 18(a) is a side elevation of a penpoint tip used in Example 3;
Fig. 18(b) is a cross section taken along the line E-E;
Fig. 19(a) is a side elevation of a penpoint tip used in Example 4;
Fig. 19(b) is a cross section taken along the line E-E;
Fig. 20(a) is a side elevation of a penpoint tip used in Reference 1;
Fig. 20(b) is a cross section taken along the line E-E;
Fig. 21(a) is a side elevation of a penpoint tip used in Reference 2;
Fig. 21(b) is a cross section taken along the line E-E;
Fig. 22(a) is a side elevation of a penpoint tip used in Reference 3;
Fig. 22(b) is a cross section taken along the line E-E;
Fig. 23(a) is a side elevation of a penpoint tip used in Reference 4;
Fig. 23(b) is a cross section taken along the line E-E;
Fig. 24(a) is a side elevation of a penpoint tip used in Reference 5;
Fig. 24(b) is a cross section taken along the line E-E;
Fig. 25(a) is a cross section of the prior art ball-point pen disclosed in the Japanese
Utility Model Publication No. Hei.4-52067; and
Fig. 25(b) also is a cross section of the prior art pen reversed upside down.
BEST MODES OF CARRYING OUT THE INVENTION
[0056] Now, the best modes of carrying out the present invention will be described below
in detail and making reference to the accompanying drawings.
[0057] In Figs. 1 to 8, the reference numeral 1 denotes a ball-point pen provided in an
embodiment of the present invention. A cyindrical pen handle 2 and an ink core 3 constitute
this ball-point pen 1 as in the prior art ones. The ink core 3 consists of a penpoint
tip 5, a connector 6, an ink cylinder (viz., ink reservoir) 7 and a spherical valve
body 8.
[0058] Details of those parts will be described below. The penpoint tip 5 has a distal end
in which a writing ball 10 is secured, and may be formed by machining an elongate
metal piece such as a free-machining or free-cutting steel. This steel may for example
be a free-cutting stainless steel 'DSR6F' (made by the Daido Special Steels Co., Ltd.).
A matrix of this stainless steel is a steel 'SUS430', and blended with this matrix
are 20 % of Cr and small amounts of Mo, S, Pb and Te. Simiarly to the prior art ones,
the penpoint tip 5 has a distal end portion of conical shape and a proximal end portion
of columnar shape. An annular shoulder 19 is formed near a proximal extremity that
is of a reduced diameter and tapered for easy insertion into the connector 6.
[0059] The annular shoulder 19 maybe dispensed with, if so desired.
[0060] The penpoint tip is of an internal configuration as shown in Fig. 1 so that a small
ball-retaining cavity is provided for accommodation of a writing ball 10. An ink-feeding
bore 12 extends from this cavity to the proximal extremity of the penpoint tip.
[0061] It is an important feature of the present invention that the penpoint tip 5 has an
increased-diameter region 13 disposed in and close to a proximal opening of the ink-feeding
bore 12. Further, a valve support 15 (viz., engagement portion) capable of engaging
with and releasably stopping the valve body is formed as an annular stepping zone
(biz., annular shoulder) disposed in the ink-feeding bore 12. As will be seen in Figs.
3 and 4, the proximal portion of the ink-feeding bore 12 is of' a diameter greater
than that of other portions thereof (placed in the connector). The inner diameter
'D' of such an increased-diameter region 13 may be about 70 % to about 150 % of the
diameter of the valve body 8. More preferably, the diameter 'D' is designed to fall
within a range from about 110 % to 150 %. The preferable lower limit '110 %' ensures
that the valve body 8 is received by half a volume or more in the increased-diameter
region 13. A diameter 'D' exceeding 150 % will undesirably render excessively large
a clearance defined around the valve body and between same and the increased-diameter
region 13.
[0062] It is recommended that a length or depth 'h' of the increased-diameter region 13
is from about 30 % to 90 % of the diameter of the valve body 8.
[0063] An inner diameter 'd' of the other portions, i.e., a principal body portion, of the
ink-feeding bore 12 is preferably from about 70 % to 90 %, where seen from the proximal
end thereof.
[0064] The valve support 15 of a shape like an inner and annular shoulder may either be
perpendicular to or slanted relative to inner periphery of the increased-diameter
region 13. In the latter case, the bore is coneshaped if seen from the proximal end
thereof. Although in an illustrated example of the ball-point pen 1 the valve support
15 is oblique relative to said region's inner periphery by about 120°, this angle
may be changed within a range of about 110° to 130°.
[0065] Summarizing, a relationship between the portions of increased-dia-meter region 13
in their shape and dimension has to be such as to guaranteeing that the valve body
8 be permitted to fit in part in said region 13.
[0066] An extent to which the valve body 8 will sink into the increased-diameter region
13 has to be more than a hemisphere beyond the 'equator' if the body were regarded
as a virtual 'earth'. Thus, the distance 'H' (see Fig. 4) which the valve body 8 advances
into the region may be designed to be 50 % or more of the body's diameter, and more
preferably 60 % to 100 %.
[0067] Such a sinking distance 'H' of the valve body 8 may however be altered to be about
40 % or to be about 120 %. In the latter case, the valve body 8 will 'soak' itself
more than entirely in the increased-diameter region 13, whilst in the former case
of the body sinking shallower short of 'equator' its displacement into the region
will advantageously be finished more quickly.
[0068] In any case, the valve body 8 which has entered the increased-diameter region 13
must be in contact with the valve support 15 in part so as not to further move towards
the distal end. In this state of these members, the clearance for an ink stream should
appear between the body 8 and the inner periphery of said region 13.
[0069] Another important feature resides in that cut grooves 16 (serving as the interstices)
are formed in the valve support 15. In the present embodiment, each of eight cut grooves
16 is of a triangular and elongate shape as seen in Figs. 3 to 5 and they are arranged
at regular angular intervals. Length in axial direction of each groove 16 is about
one third of the diameter of the valve body 8, as seen in Fig. 4 or 7. Depth of each
groove 16 gradually decreases from the increased-diameter region 13 towards the writing
ball 10.
[0070] The connector 6 is made by injection molding a thermoplastic resin such as a polypropylene
and is of an appearance similar to that of the prior art connectors. A distal end
portion of the connector 6 is of a conical shape, and a proximal region of this connector
consists of a larger-diameter cylinder 21 and a smaller-diameter cylinder 22 stepwise
continuing thereto towards the proximal end.
[0071] A communicating bore 23 axially penetrates the connector 6 so as to extend along
a center line thereof.
[0072] A valve seat 25 is formed in the communicating bore 23, at an intermediate location
thereof. The valve seat 25 is similar to the prior art ones in shape and dimension,
and a positioning annular shoulder 31 is formed in a distal portion of the bore 23.
[0073] A characteristic feature of the connector 6 resides in the configuration of inner
periphery of the communicating bore 23. A relatively-small-diameter region 28 of said
periphery is disposed downstreamly of the valve seat 25, and inner diameter of said
region 28 is equal to that of the increased-diameter region 13 of the penpoint tip
5.
[0074] More exactly, the position of such a relatively-small-diameter region 28 is such
that it will intervene between the proximal end of the inserted penpoint tip 5 and
the valve seat 25.
[0075] The valve body 8 is a sphere made of a material such as a stainless steel, a hard
metal or a ceramics that are rust-resisting and of a considerable specific gravity.
[0076] It is preferable that the valve body 8 is formed of a non-magnetizable material for
the following reasons.
[0077] The penpoint tips 5 are usually prepared by machining a free-cutting stainless steel
to which sulfur, selenium, lead, tellurium and/or molybdenum are added. It is likely
that those penpoint tips 5 formed of such a steel tend to be magnetized during the
cutting process. If the valve body 8 is made of a magnetizable metal, then it will
be magnetized by and attracted to the magnetized penpoint tip 5. In such an event,
a non-use position of the pen whose tip 5 is located uppermost would not let the valve
body fall onto the valve seat 25, thus rendering inactive the ink backflow-preventing
mechanism.
[0078] The valve body 8 formed of a substantially non-magnetizable material will be effective
to avoid such a problem. Even if the penpoint tip 5 remains magnetized, the valve
body 8 will not be attracted to said tip but will descend therefrom to sit on the
valve seat 25 due to gravitational force, protecting the ink from backflow.
[0079] The substantially non-magnetizable materials are those which cause the valve body
not to stick at all to the penpoint tip, or allow said body to be weakly attracted
thereto in a readily releasable manner. Those materials include austenitic stainless
steels, ceramics, copper alloys and glasses.
[0080] Austenitic stainless steels are most preferable because they are not only of a higher
hardness and higher specific gravity, but also easy to be manufactured into a spherical
shape. All the types included in a range from SUS 201 to SUS 385 are usable, but SUS
304 and SUS 316 are the best.
[0081] The ink reservoir 7 made by extrusion of a plastics such as a polyethylene or a polypropylene
is filled with an aqueous ink. A mass of such an ink has a trailing end that is closed
with a sealant such as a polybutene in a gel state.
[0082] The ink core 3 comprises the penpoint tip 5 and the ink reservoir 7 that are connected
by the connector 6 to each other, as shown in Fig. 1. The penpoint tip 5 is inserted
in a distal region of the connector's communicating bore 23. On the other hand, the
ink reservoir 7 is fitted on the smaller-diameter cylinder 22 formed as a proximal
region of said connector 6. The penpoint tip 5 thus fitted in the connector will be
positioned correctly by means of its outer annular shoulder 19 stopped by the connector's
distal annular shoulder 31. As seen in Fig. 4, the proximal end of the penpoint tip
5 will be located in the vicinity of the relatively-small-diameter region 28 of the
connector 6.
[0083] The valve body 8 accommodated in the connector 6 is displaceable therein, axially
thereof and between the tip's valve support 15 and said connector's valve seat 25.
[0084] In other words, the ball-point pen 1 of the present embodiment has a space of an
inner diameter greater than that of adjacent cavities. This space consists of (i)
a part constituting the connector's communicating bore 23 and positioned downstreamly
of the valve seat 25 and (ii) the increased-diameter region 13 of the penpoint tip
5. The part of said bore 23 and the region of said tip 5 are disposed closely to each
other. Such an 'expanded' space in this embodiment is intended to function as the
valve chamber 27 in the ball-point pen.
[0085] The (handle 2 of) ball-point pen 1 fits on the larger-diameter cylinder 21 as a part
of the connector 6 included in the ink core 3.
[0086] The ball-point pen 1 of the embodiment will operate as follows.
[0087] If the pen takes a position such that its penpoint tip 5 tops the remainder, then
the valve body 8 will come into a liquid-tight contact with the valve seat 25 as shown
in Fig. 7. In this state, the ink is inhibited from flowing backwards out of the penpoint
tip 5.
[0088] If the pen 1 is positioned top over tail to write characters or so with the penpoint
tip. 5 facing down, then the valve body 8 will smoothly descend due to gravitational
force until received in the increased-diameter region 13 of said tip 5 as shown in
Fig. 8. As the connector's relatively-small-diameter region 28 located close to the
rearward or proximal end of the tip 5 is of an inner diameter equal to that 'D' of
the increased-diameter region 13, discontinuity in the zone transferring from the
connector 6 to this region is so small that the valve body 8 having departed from
the valve seat 25 can smoothly move towards said region 13. The valve body moving
in this manner will subsequently have its principal part entering the increased-diameter
region 13 and brought into engagement with the valve support 15 of the tip 5.
[0089] The grooves 16 cut in the valve support 15 of the penpoint tip 5 serve as interstices
33 around the valve body 8 and between same and the support 15, as will be seen in
Fig. 8. An annular clearance left between the valve body 8 and the inner periphery
of the increased-diameter region 13 is of a dimension sufficient for the ink to easily
flow through said clearance into the penpoint tip 5, via the interstices 33, and then
supplied to the writing ball 10.
[0090] As the tip 5 is raised again to face upwards after handwriting the characters or
so, the valve body 8 will depart from the valve support 15 to subsequently rest on
the valve seat 25 as shown in Fig. 7. This displacement of the valve body is guided
by the increased-diameter region 13 of the penpoint tip 5. This region in the invention
is formed by cutting the material of said tip, so that its precision in dimension
is remarkably higher than those which have been provided in the prior art. Thus, an
optimum clearance ensured between the region's 13 inner periphery and the valve body
8 will permit same to move to the valve seat 25 and to thereby close an opening thereof.
[0091] In the embodiment described above, the number of grooves 16 cut in the valve seat
15 of the penpoint tip 5 and serving as the interstices is 8 (eight). This number
of cut grooves may however be reduced to about 4 (four), or increased to exceed 10
(ten). It is recommended to design the grooves in a manner that they provide as a
large total area of the interstices as possible for the valve body 8 in contact with
the valve support 15, and usually the most preferable number of those grooves may
be about 8 (eight) to 10 (ten).
[0092] Each of the cut grooves may not necessarily be triangular but be tetragonal in cross
section as shown at the numeral 51 in Figs. 9(a) to 9(d) (illustrating another embodiment).
A semicircular cross section may also be preferable in view of easiness in manufacturing
the grooves. Length of each groove 51 will be designed in practice depending on the
manufacturing method employed, though longer grooves are advantageous in many cases.
The grooves may be quite short as shown in Fig. 4, or alternatively be much longer
like those 51 in Figs. 9(a) to 9(d). As for depth of each groove, it is desirable
that the area thereof (on outlet side) seen in side elevation normal to the inner
periphery of the ink-feeding bore 12 be equal to or greater than the area (on inlet
side) of each groove seen in plan view of the valve support 15. Inner ends of the
grooves 51 may be step-shaped as shown in Fig. 9(b), or tapered as shown in Fig. 9(c).
The tapered inner ends of the cut grooves will facilitate deaeration from this region
and smoothen the ink stream. Further, any excessive thrust will be relieved when machining
such inner ends of the grooves, to thereby protect them from deformation. The end
of each groove may desirably be tapered at a moderate angle of 90° to 120°. A more
acute angle of less than 90° will possibly cause an outward swelling of the portions
where the groove ends are formed.
[0093] Also for the sake of easier deaeration, the gap between the proximal end of the pen-point
tip 5 and the connector 6 may desirably be eliminated as exemplified in Fig. 9(d).
In this modification, said tip's 5 proximal end contacts the connector's portion facing
same. Such a direct contact of the penpoint tip end with said connector's portion
will contribute to axial positioning of them relative to each other, thereby dispensing
with the annular shoulders 19 and 31.
[0094] In embodiments shown in Figs. 9(a) to 9(d) ('another' embodiment) and in Figs. 10(a)
and 10(b) ('still another' embodiment), description of parts and members denoted with
the same reference numerals as those in the first embodiment will not be repeated.
[0095] Spoke-like grooves 40 shown in Fig. 10(a) and 10(b) are suited to a considerably
thin ink-feeding bore 12 in the penpoint tip 5, since they will provide interstices
between the annular shoulder and the valve body 8. If axial grooves were formed, then
their openings would be closed with the valve body. In this embodiment, the valve
body will indirectly abut against the annular shoulder 41, since the spoke-like grooves
40 formed and arranged therein in a radial fashion will intervene between said body
8 and shoulder.
[0096] In all the embodiments already discussed above, the penpoint tips 5 have each a tapered
proximal or inner end. However, their ends may alternatively be straight. Fig. 11
corresponding to Fig. 3 that illustrate partly in section and perspectively the first
embodiment does show 'yet still another' embodiment wherein the penpoint tip has no
tapered inner end. Figs. 12(a) and 12(b) also showing this embodiment in cross section
do respectively correspond to Figs. 5 and 4 of the first embodiment. A 'further' embodiment
also lacking in the tapered inner end of the penpoint tip 5 is shown in Figs. 13(a)
to 13(d), which correspond to Figs. 9(a) to 9(d) because its principal features are
the same as those in the 'another' embodiment. A 'still further' embodiment likewise
lacking in the tapered inner end of the penpoint tip 5 is shown in Figs. 14(a) and
14(b), which correspond to Figs. 10(a) and 10(b) because its principal features are
the same as those in the 'still another' embodiment.
[0097] It will somewhat be uneasy to insert into the connector 6 such a penpoint tip 5 having
no tapered inner end, but a gap is reduced between the former's 6 inner periphery
and the latter's 5 outer periphery. This is advantageous in that the problem of air
stagnation in that region will be diminished.
[0098] In detail, the penpoint tips 5 provided in the embodiments shown in Fig. 1 to Fig.
10(b) have their inner ends so tapered that an annular gap appears between the outer
periphery of each end and the inner periphery of the connector 6. Such gaps as seen
in Figs. 4, 7, 8, 9(b) and 10(b) will possibly cause air stagnation, which will in
turn hinder the ink from flowing smoothly. In contrast, the other types of pen-point
tips illustrated in Fig. 11 to 14(b) and having non-tapered straight inner ends will
not form any gap therearound but avoid air stagnation.
[0099] However it will be understood that even if the penpoint tip had a tapered inner end,
direct contact thereof with the (annular shoulder of) connector will ensure a smooth
stream of the ink.
[0100] A region of the inner periphery defining the communicating bore 23 in each embodiment
discussed above is formed as the relatively-small-dia-meter region 28. Axial ribs
may substitute for such a region 28, if they are formed integral with said inner periphery
and an inscribed circle of the ribs has a diameter substantially equal to the inner
diameter of the increased-diameter region 13.
[0101] Any of the known methods may be employed to process each penpoint tip 5 to have the
increased-diameter region 13 and the cut grooves 16.
[0102] For example, a semi-finished penpoint tip 5 may be subjected to a preliminary drilling
with a larger-diameter drill corresponding to the inner diameter of said region 13
and then to a succeeding boring with a smaller-diameter drill corresponding to the
ink-feeding bore 12. In a reversed process, this ink-feeding bore 12 will be formed
at first through the semi-finished product, before enlarging an inlet opening of such
a bore 12 using a larger-diameter drill or reamer corresponding to the inner diameter
of said region 13.
[0103] To form the grooves 16, a cutting tool such as a broach will be introduced through
an opening of the increased-diameter region and pressed to the valve support 15 so
as to sever therefrom a plurality of groove-shaped small masses. To form the arrowy
grooves 40 as shown in Figs 10(a) and 10(b), a tool whose end face has blades may
be pressed to the valve support 15, similarly to the process of usually forming spoke-like
grooves in a cavity for retaining a writing ball.
[0104] Next, another type of ball-point pen (in a 'yet still further' embodiment of Figs.
15(a) and 15(b) listed above) recommended for use with some aqueous inks of considerably
high viscosity will now be described. Such highly viscous inks include metallic-powder-containing
inks (i.e., the so-called 'metallic inks'), double-color-developing inks, titanium-oxide-con-taining
inks and pearl-glossy-pigment-containing inks and the like.
[0105] The metallic-powder-containing inks ('metallic inks') contain each as the pigment
a proper amount of aluminum powder, a brass powder or the like metal powder. In such
an ink, there is a noticeable difference in specific gravity between the metal pigment
and a liquid ingredient or matrix (viz., vehicle), so that a suitable amount or a
thickener for raising viscosity is added to the matrix so as to avoid precipitation
of the pigment.
[0106] The double-color-developing inks comprise each two kinds of coloring agents. One
of the agents is permeable into a surface layer or texture of an article to which
the ink is applied, and the other is not permeable into the surface layer or texture.
For example, each double developing ink consists of a metal pigment, a water-soluble
dye-stuff, water and a permeable organic solvent. When such an ink is applied to a
solvent-permeable surface such as a paper or fabric to write thereon characters, symbols
or figures, the metal pigment will remain on surface areas to which the ink has been
applied. On the other hand, the water-soluble dyestuff will diffuse sideways through
the surface layer or texture together with the solvent, thus oozing out of the contour
of each applied surface area. As a result, a 'frilled' appearance of a peculiar visual
effect will be given to the figures or the like drawn with this ink. A thickener for
increasing viscosity of the ink is also added thereto in order to protect the dispersed
metal pigment from precipitation.
[0107] Usually, white inks contain each a proper amount of titanium oxide as a pigment.
This pigment is also of a comparatively high specific gravity, so that a suitable
amount of a thickener is blended with the ink for preventing the pigment from depositing.
[0108] The Japanese Patent Publication No. Hei.5-46389 discloses an amount of fine particles
of a high polymer is added to such a titanium oxide-containing ink, in addition to
the thickener.
[0109] The pigment as an ingredient of the pearl-glossy-pigment containing ink is a fine
powder of mica such that each powdery particle is coated with a metal oxide such as
titanium oxide and ferrous or ferric oxide. These oxides stabilizing the dispersed
mica powder are of a high refractive index affording a glossy like pearls. In detail,
light beams will be reflected at boundaries each existing between a highly refractive
metal oxide layer and a much less refractive mica particle and a matrix fraction surrounding
same, whereby pearl-like or metal-like luster is produced. Also in these inks, the
pigment has a so high specific gravity that a suitable amount of a thickener has to
be blended with the ink for prevention of pigment deposition.
[0110] It is to be noted here that even the comparatively highly viscous aqueous inks mentioned
above are less viscous than oily inks. Accordingly, if the penpoint tip is left facing
up, the ink therein will probably flow back towards the ink reservoir, rendering empty
that penpoint tip and making blurred the first strikes of handwriting.
[0111] In particular, such a blurring ink will disable a high speed writing.
[0112] A ball-point pen 50 provided in accordance with a yet still further embodiment has
the same principal structure as that of the already described pen 1 with the built-in
valve. The pen 50 in this further embodiment differs from that pen 1 in the preceding
embodiments merely with respect to the shape of the penpoint tip's increased diameter
region and engagement portion. Therefore, only these region and portion will be highlighted
hereinafter, with the other parts or members being not so detailed repeatedly.
[0113] As seen in Fig. 1, the pen 50 of this embodiment comprises a cylindrical handle 2
and an ink core 3. The ink core 3 consists of, in common with the prior art ones,
a penpoint tip 5, a connector 6, an ink tube (viz., ink reservoir) 7 and a spherical
valve body 8.
[0114] All the ink reservoir 7, the connector 6 and valve body 8 are the same as those which
the present inventors have disclosed in their preceding application. The reservoir
7 is filled with an aqueous ink.
[0115] Formed axially through the connector 6 is a communicating bore 23 whose intermediate
portion is shaped as a valve seat 25.
[0116] The spherical valve body 8 accommodated in this pen is also movable axially thereof
between the valve seat 25 in the connector and a valve support 15 in the penpoint
tip 5.
[0117] A material forming the valve body 8 may be a stainless steel, a hard metal, a ceramics
or any other rust-resisting material of a comparatively high density. For the same
reason as in the case of abovedescribed ball-point pen 1, the material may preferably
be a non-magnetizable one such as any austenitic stainless steel included in a range
of SUS 201 to SUS 385. The most preferable steel is SUS 304 or SUS 316.
[0118] The valve body 8, though not necessarily be spherical, is a sphere also in this embodiment
and has a diameter of 1.0 to 2.0 mm and more preferably of 1.4 to 1.6 mm.
[0119] The penpoint tip 5 manufactured by machining a metal is a member having a writing
ball 10 secured in a distal end of the tip. A preferable material of this tip 5 may
for example be a free-cutting steel that is easy to cut, resistant to rusting and
corrosion.
[0120] Appearance of the penpoint tip 5 in this embodiment is the same as that in the already
discussed ball-point pen 1.
[0121] As for inner configuration of the tip 5 of the pen 50 in this 'yet still further'
embodiment, its distal end portion is similar to that of the other pen 1. Thus, a
ball-retaining cavity for the writing ball 10 is formed in a forward or distal end
and an ink-feeding bore 12 extends therefrom towards a rearward or proximal end as
seen in Fig. 1.
[0122] An increased-diameter region is formed in and adjacent to a proximal opening of the
pen point tip 5. The valve support 15 (i.e., engagement portion for the valve body)
formed in the ink-feeding bore 12 of this pen 50 is of a stepped shape. This shape
is considerably different from that in the ball-point pen 1 of the embodiments previously
described hereinbefore. There are still other differences and all the differences
between them will be detailed below.
[0123] Similarly to Fig. 4, Fig. 15(b) is an enlarged cross section taken along the line
C-C in Fig. 15(a). Figs. 15(a) and 15(b) show the penpoint tip and the connector proposed
in the present 'yet still further' embodiment, together with a junction involving
them.
[0124] The valve support which the ball-point pen 50 in this embodiment comprises has six
radially-extending cut grooves (interstices) 51, as seen in Fig. 15(a). Each groove
is rectangular in cross section.
[0125] It also is to be noted here that in a projection of the valve body 8 and the interstices
51 made onto a plane perpendicular to an axis of the pen such interstice regions as
not hidden with the valve body 8 have a total area of at least 0. 035 mm
2.
[0126] Further, the cut grooves (interstices) 51 have a total area of at greatest 0.40 mm
2.
[0127] More in detail, each groove 51 which the ball-point pen 50 in this embodiment has
is generally rectangular in a side elevation of the penpoint tip's 5 proximal end.
The following equations (1) and (2): namely,

and

will apply to parameters: 'GW' = width of each groove, 'GH' = depth of each groove,
'GL' = length of each groove, 'OD' = diameter of a circle circumscribed around all
the grooves (interstices), 'BD' = diameter of the valve body, and 'n' = the number
of the grooves. The dimension defined with parameter 'GL' does not include any distance
which the imperfect portion of each groove extends as shown in Fig. 15(b).
[0128] These equations (1) and (2) are for an ideal case wherein both the outer and inner
vertical walls of each groove are strictly flat and the cross section thereof is ideally
rectangular. However, the actual grooves whose walls are arc-shaped as parts of respective
peripheries as in the embodiment can be defined herein by said equations without any
substantial inaccuracy.
[0129] Since the ball-point pen 50 of the present embodiment satisfies both the equations
(1) and (2), the ink will flow smoothly through the valve support 15, avoiding the
problem of ink-blurring. In addition, the chuck gripping a raw material of the tip
will not slip thereon when broaching the grooves (interstices) 51.
[0130] The ink to be filled in the pen 50 of this embodiment may be any one of the known
inks whose vehicles are water or any hydrophilic solvent such as included in alcohols,
glycols or ethers. However, the present invention will be more useful if any of metal-pigment-containing
inks (viz., 'metallic' inks), double-color-developing inks, titanium-oxide-containing
inks or pearl-glossy-pigment-containing inks, that will be detailed below.
[0131] The pigments dispersed in the metal-pigment-containing inks may be aluminum powder,
brass powder, copper powder, gold powder, silver powder or the like. Among these,
aluminum powder is the best one in assuring the effects which the present invention
can afford.
[0132] Aluminum powder may either be a 'leafing' type or a 'non-leafing' type. Preferable
examples of aluminum powder pigments include: 'ALPASTE' series: WJP-U75C, WE1200,
WXM7675 and WXM 0630 (these four types made by the Toyo Aluminum Co., Ltd.), '1110W'
and '2172SW' (these two from the Showa aluminum Co., Ltd.), 'AW-808C' and 'AW-7000R'
(from the Asahi Chemical Industries Co., Ltd.).
[0133] Some colored aluminum pigments such as 'F500-RG', 'F500BG-W' and 'F701RE-G' (all
from Showa Aluminum) are also employable.
[0134] Examples of brass pigments as the other metal powder pigments 'BS-605', 'BS-607'
(from Toyo Aluminum), 'Bronze-Powder P-555', and 'Bronze-Powder P-777' (from the Nakajima
Metallic Powders Co., Ltd.).
[0135] Any of these metal powder pigments may be used alone, or alternatively two or more
of them used in combination.
[0136] If average particle size of these metal pigments is much smaller than a proper value,
then metallic glossy of written characters or the like will not be satisfiable. If
contrarily the average size is much greater than the proper value, then the penpoint
will tend to be clogged with the ink that does not flow fluently. The average size
within a range of 5 to 30 µm, or more preferably within a range of 5 to 15µm, will
give an excellent writing property and a satisfactory printability.
[0137] The double-color-developing inks usually contain each a colorant poorly permeable
into a surface layer of an ink-applied article in combination with another colorant
highly permeable into said layer, and water in combination with a water-soluble organic
solvent. The poorly permeable colorant may preferably be a metal powder pigment such
as aluminum pigment, a brass pigment or the like. Therefore, this ink may also be
classified in the already-mentioned metal-pigment-containing inks. Examples of such
pigments are the same as those which have been listed above, and will not be shown
here again.
[0138] If average particle size of these metal pigments is much smaller than an appropriate
standard, then metallic glossy of written characters or the like will be unsatisfactory.
If contrarily the actual average size is much greater than the standard, then the
penpoint will tend to be clogged with the ink that does not flow fluently. The average
size within a range of 1 to 20 µm will give an excellent writing property as well
as a satisfactory printability.
[0139] The conventional pigments that have been used in the aqueous inks may also be employed
herein as the poorly permeable colorant, in place of the metal pigments. Those conventional
pigments are: inorganic pigments such as carbon black and titanium dioxide, quinacridon
pigments such as quinacridon violet, and some insoluble azoic pigments such as Hansa
Yellow 10G.
[0140] The highly permeable pigments may be any of the known and conventional dyestuffs
and pigments, provided that they can readily be dissolved or dispersed in a solvent,
without suffering from any problem.
[0141] The dyestuffs employable herein are for instance metal-complex dyes, acid dyes, direct
dyes and basic dyes, as listed below. The acid dyes include: benzene azoic dyes, pyrazolone
azoic dyes, aceto-acetic-anilide azoic dyes, naphthalene-derivative azoic dyes, deep-color-developing
disazo dyes, high-efficient disazo dyes, quinizarin dyes, bromoamine dyes, anthraquinone
dyes, nitro dyes and the like. The direct dyes include: copper-phthalocyanine dyes,
benzine dyes, tolidine dyes, dianisidine dyes, stilbene diazo dyes, diazo dyes each
having a urea bond, azoic dyes each having a coupling group, diamine-diphnylamine
azoic dyes, polyazo dyes each having azo groups in series, polyazoic dyes, thiazole
azo dyes, sulfonated pigments and the like. The basic dyes include: diphenyl-methane
dyes, triphenyl-methane dyes, acridine dyes, di-(tri-)allyl methane dyes, quinone-imine
dyes, xanthene dyes, azoic dyes, polymethine dyes, azomethine dyes, diazomethine dyes,
diazo-trimethine dyes, triazo-trimethine dyes, triazole-azo dyes, thiazole-azo dyes,
benzothiazole-azo dyes, and the like.
[0142] The pigments preferable herein are for example phthalocyanine, dioxadine, carbon
black and the like. Fluorescent pigments may also be used.
[0143] Any of the listed colorants may be used alone, or any two or more may be used in
combination.
[0144] The water-soluble organic solvents noted above are alcohols, glycols, glycol ethers
and the like. Preferable eaxmples of such organic solvents are: dipropyleneglycol
monopropylether, dipropyleneglycol monomethyl-ether, hexylene glycol, and the like.
[0145] There is no limitation herein as to titanium dioxide in the titanium oxide-containing
inks, but those of various types (including the rutile type and the anatase type)
that are put on the market may be employed. For example, those whose brand is: 'Kronos'
suffixed with KR-270, KR-270D, KR-380, KR-380A, KR-380B, KR-380C, KR-380D and KR-380N
(all from the Titan Kogyo Co., Ltd.); a further brand 'Tipaque' suffixed with CR-58,
CR-60, CR-602, CR-63, CR-80, CR-90, CR-93 and CR-95 (all from the Ishihara Sangyo
Co., Ltd.); or still further products of titanium dioxide numbered FR-22, FR-41, FR-44,
FR-66 and FR-77 (all from the Furukawa Machinery Co., Ltd.), are all avialable.
[0146] Titanium oxide (viz., titanium dioxide as noted above) is of a specific gravity of
about 4 that is much higher than those of aluminum (about 2.7) and mica (2.7 to 3.1).
As a result, the thickener will sometimes fail to completely prevent the pigment deposition.
To avoid this problem, a fine powder of a high polymer may be added to the titanium-oxide-containing
inks. The powder consisting of flake-shaped flat minute high polymer particles is
more effective to stabilize dispersion, and thus more preferable, than that consisting
of spherical particles.
[0147] The high polymer composed of flat minute particles may be selected from the group
consisting of: polyoleffin resins such as polyethylene or polypropylene, styrene-based
resins such as polyvinyl chloride, acrylic resins such as polymethacrylates (e.g.,
methyl ester) or polyacrylates, Nylon (a registerd trademark) and the like resins,
fluoroplastics, amine-based resins and the like.
[0148] Average diameter of the flat minute particles of those polymer powders must not exceed
10 µm, for the sake of smooth flow of the inks out of each pen. Thus, the average
diameter will be selected for example within a range of 0.05 to 10 µm, desirably within
a narrower range of 0.1 to 5 µm and more desirably within a much narrower range of
0.2 to 1 µm. Preferable thickness of each flat and minute particle may be about one
to two thirds of the average diameter, that is a diametrical size measured in a plane
perpendicular to the direction of thickness.
[0149] 'Muticle 240D' (of an average diameter: 0.5 µm) that is a product of the Mitsui-Toatsu
Chemical Co., Ltd. is one preferable example of such polymer powders.
[0150] Examples of the pigments to be contained in the peal-glossy-pigment containing inks
are: 'Iriodin' series, 'Timiron MP' series and 'Extender W' (all from the Merck Japan
Co., Ltd.). The 'Iriodin' series includes the types: -100, -103, -111, -120, -123,
-151, -153, -163, -173, -201, -211, -221, -223, -231, -205, -215, -217, -219, -225,
-235, -249, -259, -289 and -299. The 'Timiron' series includes the types: -115, -1001,
-47, -1005, -10 and -45SP.
[0151] In addition to the pearl-glossy-pigments listed above, any known dyes and/or carbon
black may be added to such an ink so as to vary its tone of color.
[0152] The so-called 'colored pearl-glossy-pigments' that may be used to dispense with the
dyes for this purpose are for example 'Iriodin 300' series, 'Iriodin 500' series,
'Timiron MP-25, ibid.-20, 'Colorona Bronze', 'Colorona Light Blue' and 'Colorona Platina
Silver' (all from Merck Japan). 'Iriodin 300' series includes the types: -300, -302,
-303, -306, -309, -320, -323, -351 and -355. 'Iriodin 500' series includes the types:
-500, -502, -504, -505, -507, -520, -522, -524, -530, -532 and -534. If these pigments
are used, any desired tone will be obtained without adding any dyestuff, and nevertheless
enhancing light-resistance and water-resistance of the pearl-glossy inks.
[0153] If average particle size of these pearl-glossy pigments is much smaller than a proper
value, then luster of written characters or the like will be unsatisfactory. If contrarily
the average size is much greater than the proper value, then the penpoint will tend
to be clogged with the ink that does not flow fluently. The average size within a
range of 5 to 60 µm will give the inks excellent writing and printing properties.
[0154] Generally, thickeners for raising viscosity are added to the aqueoous inks in order
to adjust viscosity thereof. The thickeners adapted for use with the ball-point pen
50 of the present embodiment are thixotropic polysaccharides or derivatives thereof
[0155] In this case, these thickeners will make it easy to prepare thixotropic 'gel type'
inks. Due to thixotropicity, the inks' apparent viscosity will be lowered when passing
by the writing ball, affording a desirable performance to the ball-point pens each
filled with an aqueous ink.
[0156] Particularly preferable thickeners are natural polysaccharides and derivatives thereof,
such as microbial polysaccharides and their derivatives, water-soluble plant polysaccharides
and their derivatives, water-soluble animal polysaccharides and their derivatives.
[0157] The microbial polysaccharides and derivatives may be: 'pluran', xanthan gum, welan
gum, rhamsan gum, succinoglucan, dextran and the like. The water-soluble plant polysaccharides
and derivatives thereof may be: tragacanth gum, guar gum, tara gum, locust bean gum,
ghatti gum, arabinogalactan gum, Arabic gum, quince seed gum, pectin, starch, psyllium
seed gum, carrageenan, alginic acid, agar and the like. The water-soluble animal polysaccharides
and derivatives may be gelatin, casein and the like.
[0158] Among these thickeners, the microbial polysaccharides and their derivatives are most
suitable for the ink containing aluminum powder pigments and having to be of a longer
pot life to improve the writing performance of the applicator.
[0159] Rhamsan gum is particularly recommended to achieve the longer pot life (viz., better
preservation) of that type of the inks, and the product 'K7C 233' from the Sansho
Co., Ltd. is useful for this purpose.
[0160] Viscosity of the ink compositions may desirably be regulated to fall within a range
of 2000 to 40000 mPa·s at 20 °C in order that aluminum pigment or the like included
in the metal powder pigment-containing inks be prevented from depositing or precipitating
therein. A good writing performance as well as a satisfactory printing property will
be obtained in this manner, and especially the viscosity had better be adjusted to
fall within a narrower range of from 3000 to 15000 mPa·s at 20 °C.
[0161] The data of viscosity given in this Specification are all those which have been or
will be measured using a viscometer of the 'ELD' type with a cone rotor (3° cone R14)
rotating at 0.5 rpm.
[0162] In case of the double-color-developing inks, viscosity thereof may desirably be regulated
to fall within a range of 1000 to 10000 mPa·s at 20 °C in order that metal powder
pigment or the like included in this type of inks be prevented from depositing or
precipitating therein. A good writing performance as well as a satisfactory printing
property will be obtained in this manner, and especially the viscosity had better
be controlled to be from 2000 to 5000 mPa·s at 20 °C.
[0163] As for the titanium oxide-containing inks, viscosity thereof may desirably be regulated
to fall within a range of 1000 to 12000 mPa·s at 20 °C in order that titanium dioxide
pigment or the like included in this type of inks be prevented from depositing or
precipitating therein. A good writing performance as well as a satisfactory printing
property will also be obtained in this manner, and especially the viscosity had better
be controlled to be from 3000 to 9000 mPa·s at 20 °C.
[0164] Where any of the pearl-glossy pigment-containing inks is employed, viscosity thereof
may desirably be regulated to fall within a range of 2000 to 40000 mPa·s at 20 °C
in order that aluminum powder pigment or the like included in this type of inks be
prevented from depositing or precipitating therein. A good writing performance as
well as a satisfactory printing property will be obtained in this manner, and especially
the viscosity had better be controlled to be from 3000 to 15000 mPa·s at 20 °C.
[0165] An appropriate content of the polysaccharide or the like is 0.01 to 4 % by weight
of the entirety of each ink composition, and more preferably 0.3 to 2 % by weight.
A poorer content will impair dispersion of the pigment such as a metal powder, likely
causing same to precipitate soon. However, a much richer content of said polysaccharide
or the like will excessively raise viscosity of the ink, rather rendering same less
suited to the writing or printing use.
[0166] Any proper stabilizer such as sodium bezoate or the like sodium carboxylate may be
added to the ink, if necessary, as a stabilizer for the thickener.
[0167] Similar to the prior art inks, any desired dyestuff, a surfactant, a dispersant,
an anti-corrosion agent, a pH regulator, an anti-rusting agent and/or a antifoaming
agent may be added also to any ink described above.
[0168] Although the connector intervenes between the distal end (i.e., penpoint tip) and
the ink reservoir in each illustrated embodiment, the present invention is also applicable
to an applicator whose ink reservoir is formed integral with a part functioning as
such a connector.
[0169] Some ball-point pens were prepared by us as Examples and References given below.
These ball-point pens differ from each other only in shape of their valve supports
formed in the penpoint tips and in dimension of their valve bodies. Accordingly, Figs.
16(a) to 24(b) showing those Examples or References are grouped into pairs each consisting
of a figure suffixed with (a) and another with (b), and the former (a) is an end elevation
(regarded also as a 'side' elevation) as seen from a proximal end of each penpoint
tip, with the latter (b) being a cross section taken along the line E-E in the former.
The penpoint tips were manufactured each by machining a raw piece of a free-cutting
steel (Hv: 200 - 280, tensile strength: 600 - 780 N/mm
2 ) so that the ink-feeding bores are of the same diameter of 1.3 mm. All the interstices
were grooves rectangular in cross section. The inks filled in those Examples and References
each comprised water as the solvent, aluminum powder as the pigment, and rhamsan gum
'K7C 233' (from the Sansho Co., Ltd.) as the thickener.
[ Example 1 ]
[0170] Fig. 16(a) is an end elevation of the penpoint tip, and Fig. 16(b) is a cross section
taken along the line E-E in Fig. 16(a).
[0171] The ball-point pen in Example 1 had a penpoint tip as shown in Figs. 16(a) and 16(b).
Formed in its valve support were six (6) cut grooves rectangular in cross section.
Each interstice had: a width 'GW' of 0.27 mm, a depth 'GH' of 0.1 mm, an overall diameter
'OD' of 1.5 mm, and a length 'GL' of 0.35 mm. The valve body was a sphere having a
diameter of 1.45 mm.
[0172] Regarding each of the interstices as substantially being rectangular in a projection
of them, areas of those interstices not hidden with the valve body in a projection
were calculated to be approximately:

in total.
[Example 2]
[0173] Fig. 17(a) is an end elevation of the penpoint tip, and Fig. 17(b) is a cross section
taken along the line E-E in Fig. 17(a).
[0174] The ball-point pen in Example 2 had a penpoint tip as shown in Figs. 17(a) and 17(b).
Formed in its valve support were ten (10) cut grooves each rectangular in cross section
and each having inner region gradually reducing its width.
[0175] Each interstice in the ball-point pen of this Example 2 had: a width 'GW' of 0.16
mm, a depth 'GH' of 0.1 mm, an overall diameter 'OD' of 1.5 mm, and a length 'GL'
of 0.35 mm. The valve body was a sphere having a diameter of 1.45 mm.
[0176] Regarding each of the interstices as substantially being rectangular in a projection
of them, areas of those interstices not hidden with the valve body in a projection
were calculated to be approximately:

in total.
[ Example 3 ]
[0177] Fig. 18(a) is an end elevation of the penpoint tip, and Fig. 18(b) is a cross section
taken along the line E-E in Fig. 18(a).
[0178] The ball-point pen in Example 3 had a penpoint tip as shown in Figs. 18(a) and 18(b).
Formed in its valve support were six (6) cut grooves each rectangular in cross section.
Each interstice in the ball-point pen of this Example 3 had: a width 'GW' of 0.30
mm, a depth 'GH' of 0.2 mm, an overall diameter 'OD' of 1.7 mm, and a length 'GL'
of 0.35 mm. The valve body was a sphere having a diameter of 1.45 mm.
[0179] Areas of those interstices not hidden with the valve body in a projection were calculated
to be approximately:

in total.
[0180] In this embodiment and in the following Example 4, a gross area inclusive of the
hidden and non-hidden regions of the grooves cut as the interstices was of the largest
value among the Examples, and calculated to be:

in total.
[ Example 4 ]
[0181] Fig. 19(a) is an end elevation of the penpoint tip, and Fig. 19(b) is a cross section
taken along the line E-E in Fig. 19(a).
[0182] The ball-point pen in Example 4 had a penpoint tip as shown in Figs. 19(a) and 19(b).
Formed in its valve support were six (6) cut grooves each rectangular in cross section.
Each interstice in the ball-point pen of this Example 4 had: a width 'GW' of 0.30
mm, a depth 'GH' of 0.2 mm, an overall diameter 'OD' of 1.7 mm, and a length 'GL'
of 0.35 mm. The valve body was a sphere having a diameter of 1.59 mm.
[0183] Areas of those interstices not hidden with the valve body in a projection were calculated
to be approximately:

in total.
[ Reference 1 ]
[0184] Fig. 20(a) is an end elevation of the penpoint tip, and Fig. 20(b) is a cross section
taken along the line E-E in Fig. 20(a).
[0185] The ball-point pen in Reference 1 had a penpoint tip as shown in Figs. 20(a) and
20(b). Formed in its valve support were eight (8) cut grooves each rectangular in
cross section and each having inner region gradually reducing its width. Each interstice
in the ball-point pen of this Reference 1 had: a width 'GW' of 0.14 mm, a depth 'GH'
of 0.1 mm, an overall diameter 'OD' of 1.5 mm, and a length 'GL' of 0.35 mm. The valve
body was a sphere having a diameter of 1.45 mm.
[0186] Areas of those interstices not hidden with the valve body in a projection were calculated
to be approximately:

in total.
[ Reference 2 ]
[0187] Fig. 21(a) is an end elevation of the penpoint tip, and Fig. 21(b) is a cross section
taken along the line E-E in Fig. 21(a).
[0188] The ball-point pen in Reference 2 had a penpoint tip as shown in Figs. 21(a) and
21(b). Formed in its valve support were eight (8) cut grooves each rectangular in
cross section. Each interstice in the ball-point pen of this Reference 2 had: a width
'GW' of 0.14 mm, a depth 'GH' of 0.1 mm, an overall diameter 'OD' of 1.5 mm, and a
length 'GL' of 0.35 mm. The valve body was a sphere having a diameter of 1.59 mm.
[0189] The valve body's diameter (1.59 mm) was greater than the overall diameter (1.5 mm)
of a circle circumscribed around the interstices, thus giving an area of '0 mm
2' in a projection for regions not hidden with the valve body.
[0190] This area of '0 mm
2' for the unbidden regions does however not mean that those interstices were completely
closed with the valve body. As seen in Fig. 21(b), the interstices closed in the projection
were still effective to allow the ink reservoir to communicate with the penpoint tip.
[ Reference 3 ]
[0191] Fig. 22(a) is an end elevation of the penpoint tip, and Fig. 22(b) is a cross section
taken along the line E-E in Fig. 22(a).
[0192] The ball-point pen in Reference 3 had a penpoint tip as shown in Figs. 22(a) and
22(b). Formed in its valve support were six (6) cut grooves each rectangular in cross
section. Each interstice in the ball-point pen of this Reference 3 had: a width 'GW'
of 0.27 mm, a depth 'GH' of 0.1 mm, an overall diameter 'OD' of 1.5 mm, and a length
'GL' of 0.35 mm. The valve body was a sphere having a diameter of 1.59 mm.
[0193] Also, the valve body's diameter (1.59 mm) was greater than the overall diameter (1.5
mm) of a circle circumscribed around the interstices, thus giving an area of '0 mm
2' in a projection for regions not hidden with the valve body.
[ Reference 4 ]
[0194] Fig. 23(a) is an end elevation of the penpoint tip, and Fig. 23(b) is a cross section
taken along the line E-E in Fig. 23(a).
[0195] The ball-point pen in Reference 4 had a penpoint tip as shown in Figs. 23(a) and
23(b). Formed in its valve support were ten (10) cut grooves each rectangular in cross
section and each having inner region gradually reducing its width. Each interstice
in the ball-point pen of this Reference 4 had: a width 'GW' of 0.16 mm, a depth 'GH'
of 0.1 mm and an overall diameter 'OD' of 1.5 mm. The valve body was a sphere having
a diameter of 1.59 mm.
[0196] Those interstices were entirely and completely hidden with the valve body in a projection.
This was because the latter's diameter (1.59 mm) was greater than the overall diameter
(1.5 mm) of a circle circumscribed around the interstices, thus giving an area of
'0 mm
2' for the unhidden regions.
[ Reference 5 ]
[0197] Fig. 24(a) is an end elevation of the penpoint tip, and Fig. 24(b) is a cross section
taken along the line E-E in Fig. 24(a).
[0198] It was intended in the ball-point pen to form in its valve support six (6) cut grooves
as the interstices each rectangular in cross section and as shown in Figs. 24(a) and
24(b) each having a width of 0.35 mm, a depth of 0.2 mm (encircled with a circle having
a diameter of 1.7 mm) and a length of 0.35 mm. However, due to the loosening of a
chuck machining a raw material in this way, such a penpoint tip could not be manufactured.
[0199] In this Reference, a gross area inclusive of the hidden and non-hidden regions of
the grooves cut as the interstices was calculated to be:

in total.
[ Comparison of Examples with References ]
[0200] In Examples 1 to 3 and Reference 1, a valve body of a diameter of 1.45 mm was employed.
In Example 4 and References 2 to 4, another valve body of a diameter of 1.59 mm was
employed. In each of couples: References 1 and 2; Example 1 and Reference 3; Example
2 and Reference 4; and Examples 3 and 4, only the diameter of the valve bodies differs,
with the interstices being of the same shape and dimension.
[0201] Writing tests were carried out using the ball-point pens prepared in the respective
Examples and References. As a result, the pens of the Examples 1 to 4 have proved
smooth even in a mode of high speed writing, whereas the other pens of References
1 to 4 produced blurred characters to such a degree that the high speed writing would
be rendered difficult and almost impossible.
[0202] Comparison of Example 1 with Reference 3, as well as comparison of Example 2 and
Reference 4, have revealed the fact that not only the shape and size of interstices
but also the size of valve bodies do affect the ink streams. Larger valve bodies cooperating
with the interstices of the same shape and size decrease the areas of said interstices'
regions not hidden by said bodies in a projection. It may be considered that this
reduction in the unbidden projected areas in the projection would possibly force the
ink streams having advanced along each valve body's surface to subsequently deviate
from the interstices, thus becoming reluctant to move towards the tip end.
[0203] From another comparison of Example 1 to 3 with Reference 1, it may be concluded that
even if the interstices were not wholly hidden by the valve body in a projection,
a somewhat decreased area of each unhidden region would also render it difficult for
the ink streams to further advance towards the tip end. Reference 1 (giving a total
area of 0.028 mm
2 to the projected images of interstices) caused the blurring in high speed-written
characters, almost disabling the writing. In contrast with such a Reference 1, Example
2 (giving said projected area of 0.040 mm
2 ) ensured a smooth high speed-writing. A numerical critical point or threshold might
thus be supposed to exist at about 0.035 mm
2 of the projected area unhidden by the valve body.
[0204] Comparison of Examples 3 and 4 with Reference 5 will make it clear that an upper
limit resides at about 0.40 mm
2 for a gross area formable by machining the material.
[0205] Further, ten additional types of penpoint tips were prepared whose end-elevational
shape is the same as that in Example 1 (see Fig. 16(a) referred to above) but having
interstices of a length different from that in Example 1. A spherical valve body of
a diameter of 1.45 mm was combined with each penpoint tip to provide ten additional
types of the ball-point pens. They were then subjected to a continuous writing test
to compare flow rate of the ink between them. It was thus confirmed that the ink flow
rate did noticeably change as the interstice length 'GL' was made not equal to the
interstice width 'GW'. So long as the length 'GL' had been set greater than the width
'GW', the ink flow rate remained almost constant. Therefore, the length of grooves
sewing as the interstices has to be designed greater than their width. Taking into
account easiness in machinig those grooves, it may be most preferable that their length
is substantially the same as their width.
UTILIZEABILITY IN THE INDUSTRIES
[0206] The present invention provides an applicator such as a ball-point pen that affords
a smooth writing without fear of the blurring of an ink, even if the ink is such as
an aqueous metallic ink that has a relatively high viscosity in spite of its aqueous
composition.