Technical field of the invention
[0001] There is provided a composition which provides care to the treated fabrics, in particular
color protection, especially after multiple wash cycles.
Background of the invention
[0002] The domestic treatment of colored fabric is a problem known in the art to the formulator
of laundry compositions. Hence, It is well known that alternating cycles of using
and laundering fabrics and textiles, such as articles of worn clothing and apparel,
will inevitably adversely affect the appearance and integrity of the fabric and textile
items so used and laundered. Fabrics and textiles simply wear out over time and with
use. Laundering of fabrics and textiles is necessary to remove soils and stains which
accumulate therein and thereon during ordinary use. However, the laundering operation
itself, over many cycles, can accentuate and contribute to the deterioration of the
integrity and the appearance of such fabrics and textiles.
[0003] Deterioration of fabric integrity and appearance can manifest itself in several ways.
Short fibers are dislodged from woven and knit fabric/textile structures by the mechanical
action of laundering. These dislodged fibers may form lint, fuzz or "pills" which
are visible on the surface of fabrics and diminish the appearance of newness of the
fabric. Further, repeated laundering of fabrics and textiles, especially with bleach-containing
laundry products, can remove dye from fabrics and textiles and impart a faded, worn
out appearance as a result of diminished color intensity, and in many cases, as a
result of changes in hues or shades of color.
[0004] Accordingly, the problem of formulating laundry compositions which reduces the amount
of dyes released from coloured fabrics upon wet treatment is a particular challenge
to the formulator. This problem is now even more acute with the trends of consumers
to move towards more colored fabrics.
[0005] Numerous solutions have been proposed in the art to solve this problem such as by
treating the fabric with a dye scavenger during the washing process as exemplified
by EP 0,341,205, EP 0,033,815 or with a polyvinyl substance as exemplified by WO 94/11482.
However, all these solutions are focused on preventing the end result of the dye bleeding,
that is the redeposition of the dye on the fabrics. It is now an object of the invention
to take the problem of dye at one of its source, that is to the colour fading arising
from the bleeding of the dye due to its poor fabric substantivity, especially after
multiple washings.
[0006] Solutions may be found for use in the industrial treatments. However, these solutions
are not usually transposable to domestic treatments. Indeed, in industrial processes
a strict control over parameters such as pH, electrolyte concentration, water hardness,
temperature, etc.. is possible whereas in a domestic washing machine, such a high
level of control is not possible.
[0007] In addition, in a domestic process, and in particular in a domestic rinse process,
it is not practical to rely on high treatment temperatures such as those used in industrial
processes, that is of above 40°C. Furthermore, industrial processes use high concentrations
of fixing agents which is required for industrial scale treatment whilst for domestic
treatment a low level is most preferred for economical reasons.
[0008] Accordingly, notwithstanding the advances in the art, there is still a need for an
efficient and economical composition which provides effective reduction of the amount
of dyes released from colored fabrics upon subsequent wet domestic treatments.
[0009] EP462806 provides the use of a cationic dye fixing agent in domestic treatment which
assist in binding the loosely held dye to the fabric. However, whilst efficient, it
has been found that the fading of fabrics still occurred to a certain degree, especially
after multiple wash cycles.
[0010] Accordingly, it is therefore an advantage of the invention to provide compositions
with effective dye fixing properties.
[0011] Another advantage of the invention is that such compositions provide a synergistic
increase in performance of the above mentioned benefit.
[0012] A further advantage of the invention is that the treated fabrics will thereafter
show a reduced tendency in the subsequent wash to release dye. Such benefit is more
particularly seen after multi-wash cycles (e.g. 20 wash cycles).
Summary of the invention
[0013] The present invention relates to a colour care composition comprising a dye fixing
agent and a divalent salt.
[0014] In another aspect of the invention, there is provided the use and method thereof
for preventing or reducing the colour fading of fabrics by means of the divalent salt.
Dye fixing agent
[0015] Dye fixing agent is an essential component of the invention composition. Dye fixing
agents, or "fixatives", are well-known, commercially available materials which are
designed to improve the appearance of dyed fabrics by minimizing the loss of dye from
fabrics due to washing. Not included within this definition are components which are
fabric softeners or those described hereinafter as amino-functional polymers.
[0016] Many dye fixing agents are cationic, and are based on various quaternized or otherwise
cationically charged organic nitrogen compounds. Cationic fixatives are available
under various trade names from several suppliers. Representative examples include:
CROSCOLOR PMF (July 1981, Code No. 7894) and CROSCOLOR NOFF (January 1988, Code No.
8544) from Crosfield; INDOSOL E-50 (February 27, 1984, Ref. No. 6008.35.84; polyethyleneamine-based)
from Sandoz; SANDOFIX TPS, which is also available from Sandoz and is a preferred
polycationic fixative for use herein and SANDOFIX SWE (cationic resinous compound),
REWIN SRF, REWIN SRF-O and REWIN DWR from CHT-Beitlich GMBH, Tinofix® ECO, Tinofix®
FRD and Solfin® available from Ciba-Geigy.
Other cationic dye fixing agents are described in "Aftertreatments for improving the
fastness of dyes on textile fibres" by Christopher C. Cook (REV. PROG. COLORATION
Vol. 12, 1982). Dye fixing agents suitable for use in the present invention are ammonium
compounds such as fatty acid - diamine condensates e.g. the hydrochloride, acetate,
metosulphate and benzyl hydrochloride of oleyldiethyl aminoethylamide, oleylmethyl-diethylenediaminemethosulphate,
monostearyl-ethylene diaminotrimethylammonium methosulphate and oxidized products
of tertiary amines; derivatives of polymeric alkyldiamines, polyamine-cyanuric chloride
condensates and aminated glycerol dichlorohydrins.
[0017] Preferred dye fixing agents are the cellulose reactive dye fixing agents.
[0018] By "cellulose reactive dye fixing agent", it is meant that the agent reacts with
the cellulose fibers upon heat treatment. The agents suitable for use herein can be
defined by the following test procedure, so called cellulose reactivity test measurement.
Cellulose reactivity test measurement
[0019] Two pieces of bleeding fabrics (e.g. 10 x 10 cm of knitted cotton dyed with Direct
Red 80) are soaked for 20 minutes in an aqueous solution of 1% (w/w) of the cellulose
reactive dye fixing agent candidate. The pH of the solution is as it is obtained at
this concentration.
[0020] The swatches are then dried. One of the dried swatches as well as an unsoaked swatch
(control 1) are passed 10 times trough an ironing calender set on a linen setting.
[0021] A control 2 swatch is also used in this measurement test which is a non-soaked and
non-ironed swatch.
[0022] The 4 swatches are washed separately in Launder-o-meter pots under typical conditions
with a commercial detergent used at the recommended dosage for ½ hour at 60°C, followed
by a thorough rinsing of 4 times 200 ml of cold water and then line dried.
[0023] The wash-fastness is then measured on the swatches by determination of their so-called
delta-E values versus a new, untreated swatch. Delta E's are defined, for instance,
in ASTM D2244. Delta E is the computed color difference as defined in ASTM D2244,
i.e the magnitude and direction of the difference between two psychophysical color
stimuli defined by tristimulus values, or by chromaticity coordinates and luminance
factor, as computed by means of a specified set of color-difference equations defined
in the CIE 1976 CIELAB opponent-color space, the Hunter opponent-color space, the
Friele-Mac Adam-Chickering color space or any equivalent color space.
[0024] Accordingly, the lower the Delta E versus new, the better the wash fastness improvement.
[0025] If the washfastness improvement of the ironed-soaked swatch is better than that of
the non-ironed soak swatch and also better than the two respective control 1 and 2,
then the candidate is a cellulose reactive dye fixing agent for the purpose of the
invention.
[0026] Typical cellulose reactive dye fixing agents are products containing the reactive
group of the reactive dye classes selected from halogeno-triazine products, vinyl
sulphones compounds, epichlorhydrine derivatives, hydroxyethylene urea derivatives,
formaldehyde condensation products, polycarboxylates, glyoxal and glutaraldehyde derivatives
and mixtures thereof.
[0027] Other reactive functionalities for cellulose can be found in Textile processing and
properties. Elsevier (1997) from Tyrone L. Vigo at page 120 to 121, which provides
the use of specific electrophilic groups with cellulose affinity.
[0028] Preferred hydroxyethylene urea derivatives include dimethyloldihydroxyethylene, urea,
and dimethyl urea glyoxal.
[0029] Preferred formaldehyde condensation products include the condensation products derived
from formaldehyde and a group selected from an amino-group, an imino-group, a phenol
group, an urea group, a cyanamide group and an aromatic group. Commercially available
compounds among this class are Sandofix WE 56 from Clariant, Zetex E from Zeneca and
Levogen BF from Bayer.
[0030] Preferred polycarboxylates derivatives include butane tetracarboxilic acid derivatives,
citric acid derivatives, polyacrylates and derivatives thereof.
[0031] A most preferred cellulosic reactive dye fixing agents is one of the hydroxyethylene
urea derivatives class commercialised under the tradename of Indosol CR from Clariant.
Still other most preferred cellulosic reactive dye fixing agents are commercialised
under the tradename Rewin DWR and Rewin WBS from CHT R. Beitlich.
[0032] Among the dye fixing agents disclosed, the preferred agent for use in the present
invention are cationic, in particular polycationic dye fixing agents.
[0033] A typical amount of the dye fixing agent to be employed in the composition of the
invention is from 0.01 % to 50% by weight, preferably from 0.01 % to 25% by weight,
more preferably from 1 % to 10% by weight, most preferably from 1.5% to 5% active
by weight of the composition.
Divalent salt
[0034] A divalent salt is an essential ingredient of the invention. By use of this ingredient,
the fabric appearance, in particular the color protection of the fabrics, is improved.
Not to be bound by theory, it is believed that the salt acts by reducing the dye solubility.
[0035] A divalent salt is defined as a salt which in water dissociates and releases a metal
ion with a valence of two.
[0036] The salt useful in the present invention is made of earth alkaline metal, and is
a compound that can form hydrates upon crystallization. Typically, the salt for use
in the present invention have the following formula: AM;
wherein A is a cation. This cation is an earth alkaline metal, preferably selected
from magnesium, calcium, more preferably magnesium, and
wherein M is a couteranion selected from sulfate, chloride, nitrate, carbonate, borate,
and carboxylates.
[0037] Preferred salts are salts selected from magnesium, calcium and mixtures thereof;
more preferably salt of magnesium.
[0038] Particularly preferred salts for use herein are selected from magnesium sulphate,
magnesium bicarbonate, magnesium chloride, magnesium borate, magnesium citrate, and
mixtures thereof, more preferably are selected from magnesium sulphate, magnesium
chloride and mixtures thereof.
[0039] A typical amount of the divalent salt to be employed in the composition of the invention
is from 0.01 % to 90% by weight, preferably from 0.5% and 90%, more preferably between
1% and 20%, most preferably between 3% and 10%, by weight of the composition.
[0040] For the purpose of the invention, it is preferred to have a weight ratio of the divalent
salt to dye fixing agent greater than 1:1.
Colour care component
[0041] The fabric care compositions may also comprise one or more of the following colour
care component:
Amino-functional polymer
[0042] Amino-functional polymers advantageously provide care to the colors of fabrics. Not
included within this definition are components which are polymers as defined herein
before or those described hereinafter as dye fixing agents.
[0043] The amino-functional polymers suitable for use in the present invention are water-soluble
or dispersible, polyamines. Typically, the amino-functional polymers for use herein
have a molecular weight between 150 and 10
6, preferably between 600 and 20,000, most preferably between 1000 and 10,000. These
polyamines comprise backbones that can be either linear or cyclic. The polyamine backbones
can also comprise polyamine branching chains to a greater or lesser degree. Preferably,
the polyamine backbones described herein are modified in such a manner that at least
one, preferably each nitrogen of the polyamine chain is thereafter described in terms
of a unit that is substituted, quaternized, oxidized, or combinations thereof.
[0044] For the purposes of the present invention the term "modification" as it relates to
the chemical structure of the polyamines is defined as replacing a backbone - NH hydrogen
atom by an R' unit (substitution), quaternizing a backbone nitrogen (quaternized)
or oxidizing a backbone nitrogen to the N-oxide (oxidized). The terms "modification"
and "substitution" are used interchangably when referring to the process of replacing
a hydrogen atom attached to a backbone nitrogen with an R' unit. Quaternization or
oxidation may take place in some circumstances without substitution, but substitution
is preferably accompanied by oxidation or quaternization of at least one backbone
nitrogen.
[0045] The linear or non-cyclic polyamine backbones that comprise the amino-functional polymer
have the general formula:

[0046] The cyclic polyamine backbones that comprise the amino-functional polymer have the
general formula:

[0047] The above backbones prior to optional but preferred subsequent modification, comprise
primary, secondary and tertiary amine nitrogens connected by R "linking" units
[0048] For the purpose of the present invention, primary amine nitrogens comprising the
backbone or branching chain once modified are defined as V or Z "terminal" units.
For example, when a primary amine moiety, located at the end of the main polyamine
backbone or branching chain having the structure
H
2N-[R]-
is modified according to the present invention, it is thereafter defined as a V "terminal"
unit, or simply a V unit. However, for the purposes of the present invention, some
or all of the primary amine moieties can remain unmodified subject to the restrictions
further described herein below. These unmodified primary amine moieties by virtue
of their position in the backbone chain remain "terminal" units. Likewise, when a
primary amine moiety, located at the end of the main polyamine backbone having the
structure
-NH
2
is modified according to the present invention, it is thereafter defined as a Z "terminal"
unit, or simply a Z unit. This unit can remain unmodified subject to the restrictions
further described herein below.
[0049] In a similar manner, secondary amine nitrogens comprising the backbone or branching
chain once modified are defined as W "backbone" units. For example, when a secondary
amine moiety, the major constituent of the backbones and branching chains of the present
invention, having the structure

is modified according to the present invention, it is thereafter defined as a W "backbone"
unit, or simply a W unit. However, for the purposes of the present invention, some
or all of the secondary amine moieties can remain unmodified. These unmodified secondary
amine moieties by virtue of their position in the backbone chain remain "backbone"
units.
[0050] In a further similar manner, tertiary amine nitrogens comprising the backbone or
branching chain once modified are further referred to as Y "branching" units. For
example, when a tertiary amine moiety, which is a chain branch point of either the
polyamine backbone or other branching chains or rings, having the structure

is modified according to the present invention, it is thereafter defined as a Y "branching"
unit, or simply a Y unit. However, for the purposes of the present invention, some
or all or the tertiary amine moieties can remain unmodified. These unmodified tertiary
amine moieties by virtue of their position in the backbone chain remain "branching"
units. The R units associated with the V, W and Y unit nitrogens which serve to connect
the polyamine nitrogens, are described herein below.
[0051] The final modified structure of the polyamines of the present invention can be therefore
represented by the general formula
V
(n+1)W
mY
nZ
for linear amino-functional polymer and by the general formula
V
(n-k+1)W
mY
nY
'kZ
for cyclic amino-functional polymer. For the case of polyamines comprising rings,
a Y' unit of the formula

serves as a branch point for a backbone or branch ring. For every Y' unit there is
a Y unit having the formula

that will form the connection point of the ring to the main polymer chain or branch.
In the unique case where the backbone is a complete ring, the polyamine backbone has
the formula

therefore comprising no Z terminal unit and having the formula
V
n-kW
mY
nY
'k
wherein k is the number of ring forming branching units. Preferably the polyamine
backbones of the present invention comprise no rings.
[0052] In the case of non-cyclic polyamines, the ratio of the index n to the index m relates
to the relative degree of branching. A fully non-branched linear modified polyamine
according to the present invention has the formula
VW
mZ
that is, n is equal to 0. The greater the value of n (the lower the ratio of m to
n), the greater the degree of branching in the molecule. Typically the value for m
ranges from a minimum value of 2 to 700, preferably 4 to 400, however larger values
of m, especially when the value of the index n is very low or nearly 0, are also preferred.
[0053] Each polyamine nitrogen whether primary, secondary or tertiary, once modified according
to the present invention, is further defined as being a member of one of three general
classes; simple substituted, quaternized or oxidized. Those polyamine nitrogen units
not modified are classed into V, W, Y, Y' or Z units depending on whether they are
primary, secondary or tertiary nitrogens. That is unmodified primary amine nitrogens
are V or Z units, unmodified secondary amine nitrogens are W units or Y' units and
unmodified tertiary amine nitrogens are Y units for the purposes of the present invention.
[0054] Modified primary amine moieties are defined as V "terminal" units having one of three
forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0055] Modified secondary amine moieties are defined as W "backbone" units having one of
three forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0056] Other modified secondary amine moieties are defined as Y' units having one of three
forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0057] Modified tertiary amine moieties are defined as Y "branching" units having one of
three forms:
a) unmodified units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0058] Certain modified primary amine moieties are defined as Z "terminal" units having
one of three forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0059] When any position on a nitrogen is unsubstituted of unmodified, it is understood
that hydrogen will substitute for R'. For example, a primary amine unit comprising
one R' unit in the form of a hydroxyethyl moiety is a V terminal unit having the formula
(HOCH
2CH
2)HN-.
[0060] For the purposes of the present invention there are two types of chain terminating
units, the V and Z units. The Z "terminal" unit derives from a terminal primary amino
moiety of the structure -NH
2. Non-cyclic polyamine backbones according to the present invention comprise only
one Z unit whereas cyclic polyamines can comprise no Z units. The Z "terminal" unit
can be substituted with any of the R' units described further herein below, except
when the Z unit is modified to form an N-oxide. In the case where the Z unit nitrogen
is oxidized to an N-oxide, the nitrogen must be modified and therefore R' cannot be
a hydrogen.
[0061] The polyamines of the present invention comprise backbone R "linking" units that
serve to connect the nitrogen atoms of the backbone. R units comprise units that for
the purposes of the present invention are referred to as "hydrocarbyl R" units and
"oxy R" units. The "hydrocarbyl" R units are C
2-C
12 alkylene, C
4-C
12 alkenylene, C
3-C
12 hydroxyalkylene wherein the hydroxyl moiety may take any position on the R unit chain
except the carbon atoms directly connected to the polyamine backbone nitrogens; C
4-C
12 dihydroxyalkylene wherein the hydroxyl moieties may occupy any two of the carbon
atoms of the R unit chain except those carbon atoms directly connected to the polyamine
backbone nitrogens; C
8-C
12 dialkylarylene which for the purpose of the present invention are arylene moieties
having two alkyl substituent groups as part of the linking chain. For example, a dialkylarylene
unit has the formula

although the unit need not be 1,4-substituted, but can also be 1,2 or 1,3 substituted
C
2-C
12 alkylene, preferably ethylene, 1,2-propylene, and mixtures thereof, more preferably
ethylene. The "oxy" R units comprise - (R
1O)
xR
5(OR
1)
x-, -CH
2CH(OR
2)CH
2O)
z(R
1O)
yR
1(OCH
2CH(OR
2)CH
2)
w-, - CH
2CH(OR
2)CH
2-, -(R
1O)
xR
1-, and mixtures thereof Preferred R units are selected from the group consisting of
C
2-C
12 alkylene, C
3-C
12 hydroxyalkylene, C
4-C
12 dihydroxyalkylene, C
8-C
12 dialkylarylene, - (R
1O)
xR
1-, -CH
2CH(OR
2)CH
2-, -(CH
2CH(OH)CH
2O)
z(R
1O)
yR
1(OCH
2CH(OH)CH
2)
w-, -(R
1O)
xR
5(OR
1)
x- , more preferred R units are C
2-C
12 alkylene, C
3-C
12 hydroxy-alkylene, C
4-C
12 dihydroxyalkylene, -(R
1O)
xR
1-, - (R
1O)
xR
5(OR
1)
x-, -(CH
2CH(OH)CH
2O)
z(R
1O)
yR
1(OCH
2CH-(OH)CH
2)
w-, and mixtures thereof, even more preferred R units are C
2-C
12 alkylene, C
3 hydroxyalkylene, and mixtures thereof, most preferred are C
2-C
6 alkylene. The most preferred backbones of the present invention comprise at least
50% R units that are ethylene.
[0062] R
1 units are C
2-C
6 alkylene, and mixtures thereof, preferably ethylene.
R
2 is hydrogen, and -(R
1O)
xB, preferably hydrogen.
R
3 is C
1-C
18 alkyl, C
7-C
12 arylalkylene, C
7-C
12 alkyl substituted aryl, C
6-C
12 aryl, and mixtures thereof, preferably C
1-C
12 alkyl, C
7-C
12 arylalkylene, more preferably C
1-C
12 alkyl, most preferably methyl. R
3 units serve as part of R' units described herein below.
[0063] R
4 is C
1-C
12 alkylene, C
4-C
12 alkenylene, C
8-C
12 arylalkylene, C
6-C
10 arylene, preferably C
1-C
10 alkylene, C
8-C
12 arylalkylene, more preferably C
2-C
8 alkylene, most preferably ethylene or butylene.
[0064] R
5 is C
1-C
12 alkylene, C
3-C
12 hydroxyalkylene, C
4-C
12 dihydroxyalkylene, C
8-C
12 dialkylarylene, -C(O)-, -C(O)NHR
6NHC(O)-, -C(O)(R
4)
rC(O)-, - R
1(OR
1)-, -CH
2CH(OH)CH
2O(R
1O)
yR
1OCH
2CH(OH)CH
2-, -C(O)(R
4)
rC(O)-, -CH
2CH(OH)CH
2-, R
5 is preferably ethylene, -C(O)-, -C(O)NHR
6NHC(O)-, - R
1(OR
1)-, -CH
2CH(OH)CH
2-, -CH
2CH(OH)CH
2O(R
1O)
yR
1OCH
2CH(OH)CH
2-, more preferably -CH
2CH(OH)CH
2-. R
6 is C
2-C
12 alkylene or C
6-C
12 arylene.
[0065] The preferred "oxy" R units are further defined in terms of the R
1, R
2, and R
5 units. Preferred "oxy" R units comprise the preferred R
1, R
2, and R
5 units. The preferred cotton soil release agents of the present invention comprise
at least 50% R
1 units that are ethylene. Preferred R
1, R
2, and R
5 units are combined with the "oxy" R units to yield the preferred "oxy" R units in
the following manner.
i) Substituting more preferred R5 into -(CH2CH2O)xR5(OCH2CH2)x-yields -(CH2CH2O)xCH2CHOHCH2(OCH2CH2)x-.
ii) Substituting preferred R1 and R2 into -(CH2CH(OR2)CH2O)z(R1O)yR1O(CH2CH(OR2)CH2)w- yields - (CH2CH(OH)CH2O)z(CH2CH2O)yCH2CH2O(CH2CH(OH)CH2)w-.
iii) Substituting preferred R2 into -CH2CH(OR2)CH2- yields
-CH2CH(OH)CH2-.
R' units are selected from the group consisting of hydrogen, C
1-C
22 alkyl, C
3-C
22 alkenyl, C
7-C
22 arylalkyl, C
2-C
22 hydroxyalkyl, -(CH
2)
pCO
2M, - (CH
2)
qSO
3M, -CH(CH
2CO
2M)CO
2M, -(CH
2)
pPO
3M, -(R
1O)
mB, -C(O)R
3, preferably hydrogen, C
2-C
22 hydroxyalkylene, benzyl, C
1-C
22 alkylene, - (R
1O)
mB, -C(O)R
3, -(CH
2)
pCO
2M, -(CH
2)
qSO
3M, -CH(CH
2CO
2M)CO
2M, more preferably C
1-C
22 alkylene, -(R
1O)
xB, -C(O)R
3, -(CH
2)
pCO
2M, - (CH
2)
qSO
3M, -CH(CH
2CO
2M)CO
2M, most preferably C
1-C
22 alkylene, - (R
1O)
xB, and -C(O)R
3. When no modification or substitution is made on a nitrogen then hydrogen atom will
remain as the moiety representing R'. A most preferred R' unit is (R
1O)
xB.
R' units do not comprise hydrogen atom when the V, W or Z units are oxidized, that
is the nitrogens are N-oxides. For example, the backbone chain or branching chains
do not comprise units of the following structure:

[0066] Additionally, R' units do not comprise carbonyl moieties directly bonded to a nitrogen
atom when the V, W or Z units are oxidized, that is, the nitrogens are N-oxides. According
to the present invention, the R' unit -C(O)R
3 moiety is not bonded to an N-oxide modified nitrogen, that is, there are no N-oxide
amides having the structure

or combinations thereof.
B is hydrogen, C
1-C
6 alkyl, -(CH
2)
qSO
3M, -(CH
2)
pCO
2M, -(CH
2)
q(CHSO
3M)CH
2SO
3M, -(CH
2)
q(CHSO
2M)CH
2SO
3M, -(CH
2)
pPO
3M, -PO
3M, preferably hydrogen, -(CH
2)
qSO
3M, -(CH
2)
q(CHSO
3M)CH
2SO
3M, -(CH
2)
q (CHSO
2M)CH
2SO
3M, more preferably hydrogen or -(CH
2)
qSO
3M.
M is hydrogen or a water soluble cation in sufficient amount to satisfy charge balance.
For example, a sodium cation equally satisfies -(CH
2)
pCO
2M, and -(CH
2)
qSO
3M, thereby resulting in -(CH
2)
pCO
2Na, and -(CH
2)
qSO
3Na moieties. More than one monovalent cation, (sodium, potassium, etc.) can be combined
to satisfy the required chemical charge balance. However, more than one anionic group
may be charge balanced by a divalent cation, or more than one mono-valent cation may
be necessary to satisfy the charge requirements of a poly-anionic radical. For example,
a -(CH
2)
pPO
3M moiety substituted with sodium atoms has the formula -(CH
2)
pPO
3Na
3. Divalent cations such as calcium (Ca
2+) or magnesium (Mg
2+) may be substituted for or combined with other suitable mono-valent water soluble
cations. Preferred cations are sodium and potassium, more preferred is sodium.
[0067] X is a water soluble anion such as chlorine (Cl
-), bromine (Br
-) and iodine (I
-) or X can be any negatively charged radical such as sulfate (SO
42-) and methosulfate (CH
3SO
3-).
[0068] The formula indices have the following values: p has the value from 1 to 6, q has
the value from 0 to 6; r has the value 0 or 1; w has the value 0 or 1, x has the value
from 1 to 100; y has the value from 0 to 100; z has the value 0 or 1; m has the value
from 2 to 700, preferably from 4 to 400, n has the value from 0 to 350, preferably
from 0 to 200; m + n has the value of at least 5.
[0069] Preferably x has a value lying in the range of from 1 to 20, preferably from 1 to
10.
[0070] The preferred amino-functional polymers of the present invention comprise polyamine
backbones wherein less than 50% of the R groups comprise "oxy" R units, preferably
less than 20%, more preferably less than 5%, most preferably the R units comprise
no "oxy" R units.
[0071] The most preferred amino-functional polymers which comprise no "oxy" R units comprise
polyamine backbones wherein less than 50% of the R groups comprise more than 3 carbon
atoms. For example, ethylene, 1,2-propylene, and 1,3-propylene comprise 3 or less
carbon atoms and are the preferred "hydrocarbyl" R units. That is when backbone R
units are C
2-C
12 alkylene, preferred is C
2-C
3 alkylene, most preferred is ethylene.
[0072] The amino-functional polymers of the present invention comprise modified homogeneous
and non-homogeneous polyamine backbones, wherein 100% or less of the -NH units are
modified. For the purpose of the present invention the term "homogeneous polyamine
backbone" is defined as a polyamine backbone having R units that are the same (i.e.,
all ethylene). However, this sameness definition does not exclude polyamines that
comprise other extraneous units comprising the polymer backbone which are present
due to an artifact of the chosen method of chemical synthesis. For example, it is
known to those skilled in the art that ethanolamine may be used as an "initiator"
in the synthesis of polyethyleneimines, therefore a sample of polyethyleneimine that
comprises one hydroxyethyl moiety resulting from the polymerization "initiator" would
be considered to comprise a homogeneous polyamine backbone for the purposes of the
present invention. A polyamine backbone comprising all ethylene R units wherein no
branching Y units are present is a homogeneous backbone. A polyamine backbone comprising
all ethylene R units is a homogeneous backbone regardless of the degree of branching
or the number of cyclic branches present.
[0073] For the purposes of the present invention the term "non-homogeneous polymer backbone"
refers to polyamine backbones that are a composite of various R unit lengths and R
unit types. For example, a non-homogeneous backbone comprises R units that are a mixture
of ethylene and 1,2-propylene units. For the purposes of the present invention a mixture
of "hydrocarbyl" and "oxy" R units is not necessary to provide a non-homogeneous backbone.
[0074] Preferred amino-functional polymers of the present invention comprise homogeneous
polyamine backbones that are totally or partially substituted by polyethyleneoxy moieties,
totally or partially quaternized amines, nitrogens totally or partially oxidized to
N-oxides, and mixtures thereof. However, not all backbone amine nitrogens must be
modified in the same manner, the choice of modification being left to the specific
needs of the formulator. The degree of ethoxylation is also determined by the specific
requirements of the formulator.
[0075] The preferred polyamines that comprise the backbone of the compounds of the present
invention are generally polyalkyleneimines (PAI's), preferably polyethyleneimines
(PEI's), or PEI's connected by moieties having longer R units than the parent PAI's
or PEI's.
[0076] Preferred amine polymer backbones comprise R units that are C
2 alkylene (ethylene) units, also known as polyethylenimines (PEI's). Preferred PEI's
have at least moderate branching, that is the ratio of m to n is less than 4:1, however
PEI's having a ratio of m to n of 2:1 are most preferred. Preferred backbones, prior
to modification have the general formula:

wherein R', m and n are the same as defined herein above. Preferred PEI's will have
a molecular weight greater than 200 daltons.
[0077] The relative proportions of primary, secondary and tertiary amine units in the polyamine
backbone, especially in the case of PEI's, will vary, depending on the manner of preparation.
Each hydrogen atom attached to each nitrogen atom of the polyamine backbone chain
represents a potential site for subsequent substitution, quaternization or oxidation.
[0078] These polyamines can be prepared, for example, by polymerizing ethyleneimine in the
presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen
peroxide, hydrochloric acid, acetic acid, etc. Specific methods for preparing these
polyamine backbones are disclosed in U.S. Patent 2,182,306, Ulrich et al., issued
December 5, 1939; U.S. Patent 3,033,746, Mayle et al., issued May 8, 1962; U.S. Patent
2,208,095, Esselmann et al., issued July 16, 1940; U.S. Patent 2,806,839, Crowther,
issued September 17, 1957; and U.S. Patent 2,553,696, Wilson, issued May 21, 1951;
all herein incorporated by reference.
[0079] The present invention allows the formulator to have a portion of the secondary amine
nitrogens ethoxylated while having other secondary amine nitrogens oxidized to N-oxides.
This also applies to the primary amine nitrogens, in that the formulator may choose
to modify all or a portion of the primary amine nitrogens with one or more substituents
prior to oxidation or quaternization. Any possible combination of R' groups can be
substituted on the primary and secondary amine nitrogens, except for the restrictions
described herein above.
[0080] Commercially available amino-functional polymer suitable for use herein are poly(ethyleneimine)
with a MW 1200, hydroxyethylated poly(ethyleneimine) from Polysciences, with a MW
2000, and 80% hydroxyethylated poly(ethyleneimine) from Aldrich. Still other suitable
amino-functional polymer are oligoamine of low molecular weight. Most particularly
preferred for use herein are oligoamines selected from 1,4-Bis(3-aminopropyl)piperazine,
N,N

-Bis(3-aminopropyl)1,3-propanediamine, and mixtures therof.
[0081] A typical amount of amino-functional polymer to be employed in the composition of
the invention is preferably up to 90% by weight, preferably from 0.01% to 50% active
by weight, more preferably from 0.1% to 20% by weight and most preferably from 0.5%
to 15% by weight of the composition.
Crystal growth inhibitor component
[0082] The compositions of the present invention can further contain a crystal growth inhibitor
component, preferably an organodiphosphonic acid component, and/or organo monophosphonic
acid, incorporated preferably at a level of from 0.01% to 5%, more preferably from
0.1% to 2% by weight of the compositions.
[0083] By organo diphosphonic acid it is meant herein an organo diphosphonic acid which
does not contain nitrogen as part of its chemical structure. This definition therefore
excludes the organo aminophosphonates, which however may be included in compositions
of the invention as heavy metal ion sequestrant components.
[0084] The organo diphosphonic acid is preferably a C
1-C
4 diphosphonic acid, more preferably a C
2 diphosphonic acid, such as ethylene diphosphonic acid, or most preferably ethane
1-hydroxy-1,1-diphosphonic acid (HEDP) and may be present in partially or fully ionized
form, particularly as a salt or complex.
[0085] Still useful herein as crystal growth inhibitor are the organic monophosphonic acid
Organo monophosphonic acid or one of its salts or complexes is also suitable for use
herein as a CGI.
[0086] By organo monophosphonic acid it is meant herein an organo monophosphonic acid which
does not contain nitrogen as part of its chemical structure. This definition therefore
excludes the organo aminophosphonates, which however may be included in compositions
of the invention as heavy metal ion sequestrants.
[0087] The organo monophosphonic acid component may be present in its acid form or in the
form of one of its salts or complexes with a suitable counter cation. Preferably any
salts/complexes are water soluble, with the alkali metal and alkaline earth metal
salts/complexes being especially preferred.
[0088] A prefered organo monophosphonic acid is 2-phosphonobutane-1,2,4-tricarboxylic acid
commercially available from Bayer under the tradename of Bayhibit.
[0089] Still other components may be suitable for use in the present invention are as follows:
Soil Release Agent
[0090] Soil Release agents are desirably used in fabric care compositions of the present
invention. Any polymeric soil release agent known to those skilled in the art can
optionally be employed in the compositions of this invention. Polymeric soil release
agents are characterized by having both hydrophilic segments, to hydrophilize the
surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments,
to deposit upon hydrophobic fibers and remain adhered thereto through completion of
washing and rinsing cycles and, thus, serve as an anchor for the hydrophilic segments.
This can enable stains occurring subsequent to treatment with the soil release agent
to be more easily cleaned in later washing procedures.
[0091] If utilized, soil release agents will generally comprise from about 0.01% to about
10.0%, by weight, of the detergent compositions herein, typically from about 0.1%
to about 5%, preferably from about 0.2% to about 3.0%.
[0092] The following, all included herein by reference, describe soil release polymers suitable
for use in the present invention. U.S. 3,959,230 Hays, issued May 25, 1976; U.S. 3,893,929
Basadur, issued July 8, 1975; U.S. 4,000,093, Nicol,
et al., issued December 28, 1976; U.S. Patent 4,702,857 Gosselink, issued October 27, 1987;
U.S. 4,968,451, Scheibel
et al., issued November 6; U.S. 4,702,857, Gosselink, issued October 27, 1987; U.S. 4,711,730,
Gosselink
et al., issued December 8, 1987; U.S. 4,721,580, Gosselink, issued January 26, 1988; U.S.
4,877,896, Maldonado
et al, issued October 31, 1989; U.S. 4,956,447, Gosselink
et al., issued September 11, 1990; U.S. 5,415,807 Gosselink
et al., issued May 16, 1995; European Patent Application 0 219 048, published April 22,
1987 by Kud,
et al..
[0093] Further suitable soil release agents are described in U.S. 4,201,824, Violland
et al.; U.S. 4,240,918 Lagasse
et al.; U.S. 4,525,524 Tung
et al.; U.S. 4,579,681, Ruppert
et al.; U.S. 4,240,918; U.S. 4,787,989; U.S. 4,525,524; EP 279,134 A, 1988, to Rhone-Poulenc
Chemie; EP 457,205 A to BASF (1991); and DE 2,335,044 to Unilever N. V., 1974 all
incorporated herein by reference.
[0094] Commercially available soil release agents include the METOLOSE SM100, METOLOSE SM200
manufactured by Shin-etsu Kagaku Kogyo K.K., SOKALAN type of material, e.g., SOKALAN
HP-22, available from BASF (Germany), ZELCON 5126 (from Dupont) and MILEASE T (from
ICI).
[0095] When the composition is formulated as a softening composition, it will also comprises
a fabric softening compound.
Fabric softening compound
[0096] Typical levels of incorporation of the softening compound in the composition are
of from 1% to 80% by weight, preferably from 5% to 75%, more preferably from 15% to
70%, and even more preferably from 19% to 65%, by weight of the composition.
[0097] Typical of the cationic softening components are the quaternary ammonium compounds
or amine precursors thereof as defined hereinafter.
A)-Quaternary Ammonium Fabric Softening Active Compound
[0098]
(1) Preferred quaternary ammonium fabric softening active compound have the formula

or the formula:

wherein Q is a carbonyl unit having the formula:

each R unit is independently hydrogen, C
1-C
6 alkyl, C
1-C
6 hydroxyalkyl, and mixtures thereof, preferably methyl or hydroxy alkyl; each R
1 unit is independently linear or branched C
11-C
22 alkyl, linear or branched C
11-C
22 alkenyl, and mixtures thereof R
2 is hydrogen, C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, and mixtures thereof X is an anion which is compatible with fabric
softener actives and adjunct ingredients; the index m is from 1 to 4, preferably 2;
the index n is from 1 to 4, preferably 2.
An example of a preferred fabric softener active is a mixture of quaternized amines
having the formula:

wherein R is preferably methyl; R
1 is a linear or branched alkyl or alkenyl chain comprising at least 11 atoms, preferably
at least 15 atoms. In the above fabric softener example, the unit -O
2CR
1 represents a fatty acyl unit which is typically derived from a triglyceride source.
The triglyceride source is preferably derived from tallow, partially hydrogenated
tallow, lard, partially hydrogenated lard, vegetable oils and/or partially hydrogenated
vegetable oils, such as, canola oil, safflower oil, peanut oil, sunflower oil, corn
oil, soybean oil, tall oil, rice bran oil, etc. and mixtures of these oils.
The preferred fabric softening actives of the present invention are the Diester and/or
Diamide Quaternary Ammonium (DEQA) compounds, the diesters and diamides having the
formula:

wherein R, R
1, X, and n are the same as defined herein above for formulas (1) and (2), and Q has
the formula:
These preferred fabric softening actives are formed from the reaction of an amine
with a fatty acyl unit to form an amine intermediate having the formula:

wherein R is preferably methyl, Q and R
1 are as defined herein before; followed by quaternization to the final softener active.
Non-limiting examples of preferred amines which are used to form the DEQA fabric softening
actives according to the present invention include methyl bis(2-hydroxyethyl)amine
having the formula:

methyl bis(2-hydroxypropyl)amine having the formula:

methyl (3-aminopropyl)(2-hydroxyethyl)amine having the formula:

methyl bis(2-aminoethyl)amine having the formula:

triethanol amine having the formula:

di(2-aminoethyl) ethanolamine having the formula:
The counterion, X
(-) above, can be any softener-compatible anion, preferably the anion of a strong acid,
for example, chloride, bromide, methylsulfate, ethylsulfate, sulfate, nitrate and
the like, more preferably chloride or methyl sulfate. The anion can also, but less
preferably, carry a double charge in which case X
(-) represents half a group.
Tallow and canola oil are convenient and inexpensive sources of fatty acyl units which
are suitable for use in the present invention as R
1 units. The following are non-limiting examples of quaternary ammonium compounds suitable
for use in the compositions of the present invention. The term "tallowyl" as used
herein below indicates the R
1 unit is derived from a tallow triglyceride source and is a mixture of fatty alkyl
or alkenyl units. Likewise, the use of the term canolyl refers to a mixture of fatty
alkyl or alkenyl units derived from canola oil.
In the following table are described non-limiting examples of suitable fabric softener
according to the above formula. In this list, the term "oxy" defines a

unit, whereas the term "oxo" defines a -O- unit.
Table II
| Fabric Softener Actives |
| N,N-di(tallowyl-oxy-2-oxo-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium chloride; |
| N,N-di(canolyl-oxy-2-oxo-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium chloride; |
| N,N-di(tallowyloxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride; |
| N,N-di(canolyloxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride |
| N,N,N-tri(tallowyl-oxy-2-oxo-ethyl)-N-methyl a ammonium chloride; |
| N,N,N-tri(canolyl-oxy-2-oxo-ethyl)-N-methyl ammonium chloride; |
| N-(tallowyloxy-2-oxo-ethyl)-N-(tallowyl)-N,N-dimethyl ammonium chloride; |
| N-(canolyloxy-2-oxo-ethyl)-N-(canolyl)-N,N-dimethyl ammonium chloride; |
| 1,2-di(tallowyloxy-oxo)-3-N,N,N-trimethylammoniopropane chloride; and |
| 1,2-di(canolyloxy-oxo)-3-N,N,N-trimethylammoniopropane chloride; |
| and mixtures of the above actives. |
Other examples of quaternay ammoniun softening compounds are methylbis(tallowamidoethyl)(2-hydroxyethyl)ammonium
methylsulfate and methylbis(hydrogenated tallowamidoethyl)(2-hydroxyethyl)ammonium
methylsulfate; these materials are available from Witco Chemical Company under the
trade names Varisoft® 222 and Varisoft® 110, respectively.
Particularly preferred is N,N-di(tallowyl-oxy-2-oxo-ethyl)-N-methyl, N-(2-hydroxyethyl)
ammonium chloride, where the tallow chains are at least partially unsaturated.
The level of unsaturation contained within the tallow, canola, or other fatty acyl
unit chain can be measured by the Iodine Value (IV) of the corresponding fatty acid,
which in the present case should preferably be in the range of from 5 to 100 with
two categories of compounds being distinguished, having a IV below or above 25.
Indeed, for compounds having the formula:

derived from tallow fatty acids, when the Iodine Value is from 5 to 25, preferably
15 to 20, it has been found that a
cis/trans isomer weight ratio greater than about 30/70, preferably greater than about 50/50
and more preferably greater than about 70/30 provides optimal concentrability.
For compounds of this type made from tallow fatty acids having a Iodine Value of above
25, the ratio of
cis to
trans isomers has been found to be less critical unless very high concentrations are needed.
Other suitable examples of fabric softener actives are derived from fatty acyl groups
wherein the terms "tallowyl" and canolyl" in the above examples are replaced by the
terms "cocoyl, palmyl, lauryl, oleyl, ricinoleyl, stearyl, palmityl," which correspond
to the triglyceride source from which the fatty acyl units are derived. These alternative
fatty acyl sources can comprise either fully saturated, or preferably at least partly
unsaturated chains.
As described herein before, R units are preferably methyl, however, suitable fabric
softener actives are described by replacing the term "methyl" in the above examples
in Table II with the units "ethyl, ethoxy, propyl, propoxy, isopropyl, butyl, isobutyl
and t-butyl.
The counter ion, X, in the examples of Table II can be suitably replaced by bromide,
methylsulfate, formate, sulfate, nitrate, and mixtures thereof. In fact, the anion,
X, is merely present as a counterion of the positively charged quaternary ammonium
compounds. The scope of this invention is not considered limited to any particular
anion.
For the preceding ester fabric softening agents, the pH of the compositions herein
is an important parameter of the present invention. Indeed, it influences the stability
of the quaternary ammonium or amine precursors compounds, especially in prolonged
storage conditions.
The pH, as defined in the present context, is measured in the neat compositions at
20 °C. While these compositions are operable at pH of less than about 6.0, for optimum
hydrolytic stability of these compositions, the neat pH, measured in the above-mentioned
conditions, must preferably be in the range of from about 2.0 to about 5, preferably
in the range of 2.5 to 4.5, preferably about 2.5 to about 3.5. The pH of these compositions
herein can be regulated by the addition of a Bronsted acid.
Examples of suitable acids include the inorganic mineral acids, carboxylic acids,
in particular the low molecular weight (C
1-C
5) carboxylic acids, and alkylsulfonic acids. Suitable inorganic acids include HCl,
H
2SO
4, HNO
3 and H
3PO
4. Suitable organic acids include formic, acetic, citric, methylsulfonic and ethylsulfonic
acid. Preferred acids are citric, hydrochloric, phosphoric, formic, methylsulfonic
acid, and benzoic acids.
As used herein, when the diester is specified, it will include the monoester that
is normally present in manufacture. For softening, under no/low detergent carry-over
laundry conditions the percentage of monoester should be as low as possible, preferably
no more than about 2.5%. However, under high detergent carry-over conditions, some
monoester is preferred. The overall ratios of diester to monoester are from about
100:1 to about 2:1, preferably from about 50:1 to about 5:1, more preferably from
about 13:1 to about 8:1. Under high detergent carry-over conditions, the di/monoester
ratio is preferably about 11:1. The level of monoester present can be controlled in
the manufacturing of the softener compound.
Mixtures of actives of formula (1) and (2) may also be prepared.
2)-Still other suitable quaternary ammonium fabric softening compounds for use herein
are cationic nitrogenous salts having two or more long chain acyclic aliphatic C
8-C
22 hydrocarbon groups or one said group and an arylalkyl group which can be used either
alone or as part of a mixture are selected from the group consisting of
(i) acyclic quaternary ammonium salts having the formula:

wherein R4 is an acyclic aliphatic C8-C22 hydrocarbon group, R5 is a C1-C4 saturated alkyl or hydroxyalkyl group, R8 is selected from the group consisting of R4 and R5 groups, and A- is an anion defined as above;
(ii) diamino alkoxylated quaternary ammonium salts having the formula:

wherein n is equal to 1 to about 5, and R1, R2, R5 and A- are as defined above;
(iii) mixtures thereof.
[0099] Examples of the above class cationic nitrogenous salts are the well-known dialkyldi
methylammonium salts such as ditallowdimethylammonium chloride, ditallowdimethylammonium
methylsulfate, di(hydrogenatedtallow)dimethylammonium chloride, distearyldimethylammonium
chloride, dibehenyldimethylammonium chloride. Di(hydrogenatedtallow)di methylammonium
chloride and ditallowdimethylammonium chloride are preferred. Examples of commercially
available dialkyldimethyl ammonium salts usable in the present invention are di(hydrogenatedtallow)dimethylammonium
chloride (trade name Adogen® 442), ditallowdimethylammonium chloride (trade name Adogen®
470, Praepagen® 3445), distearyl dimethylammonium chloride (trade name Arosurf ® TA-100),
all available from Witco Chemical Company. Dibehenyldimethylammonium chloride is sold
under the trade name Kemamine Q-2802C by Humko Chemical Division of Witco Chemical
Corporation. Dimethylstearylbenzyl ammonium chloride is sold under the trade names
Varisoft® SDC by Witco Chemical Company and Ammonyx® 490 by Onyx Chemical Company.
B)-Amine Fabric Softening Active Compound
[0100] Suitable amine fabric softening compounds for use herein, which may be in amine form
or cationic form are selected from:
(i)- Reaction products of higher fatty acids with a polyamine selected from the group
consisting of hydroxyalkylalkylenediamines and dialkylenetriamines and mixtures thereof
These reaction products are mixtures of several compounds in view of the multi-functional
structure of the polyamines.
The preferred Component (i) is a nitrogenous compound selected from the group consisting
of the reaction product mixtures or some selected components of the mixtures.
One preferred component (i) is a compound selected from the group consisting of substituted
imidazoline compounds having the formula:

wherein R7 is an acyclic aliphatic C15-C21 hydrocarbon group and R8 is a divalent C1-C3 alkylene group.
Component (i) materials are commercially available as: Mazamide® 6, sold by Mazer
Chemicals, or Ceranine® HC, sold by Sandoz Colors & Chemicals; stearic hydroxyethyl
imidazoline sold under the trade names of Alkazine® ST by Alkaril Chemicals, Inc.,
or Schercozoline® S by Scher Chemicals, Inc.; N,N''-ditallowalkoyldiethylenetriamine;
1-tallowamidoethyl-2-tallowimidazoline (wherein in the preceding structure R1 is an aliphatic C15-C17 hydrocarbon group and R8 is a divalent ethylene group).
Certain of the Components (i) can also be first dispersed in a Bronsted acid dispersing
aid having a pKa value of not greater than about 4; provided that the pH of the final
composition is not greater than about 6. Some preferred dispersing aids are hydrochloric
acid, phosphoric acid, or methylsulfonic acid.
Both N,N''-ditallowalkoyldiethylenetriamine and 1-tallow(amidoethyl)-2-tallowimidazoline
are reaction products of tallow fatty acids and diethylenetriamine, and are precursors
of the cationic fabric softening agent methyl-1-tallowamidoethyl-2-tallowimidazolinium
methylsulfate (see "Cationic Surface Active Agents as Fabric Softeners," R. R. Egan,
Journal of the American Oil Chemicals' Society, January 1978, pages 118-121). N,N''-ditallow
alkoyldiethylenetriamine and 1-tallowamidoethyl-2-tallowimidazoline can be obtained
from Witco Chemical Company as experimental chemicals. Methyl-1-tallowamidoethyl-2-tallowimidazolinium
methylsulfate is sold by Witco Chemical Company under the tradename Varisoft® 475.
(ii)-softener having the formula:

wherein each R2 is a C1-6 alkylene group, preferably an ethylene group; and G is an oxygen atom or an -NR-
group; and each R, R1, R2 and R5 have the definitions given above and A- has the definitions given above for X-.
An example of Compound (ii) is 1-oleylamidoethyl-2-oleylimidazolinium chloride wherein
R1 is an acyclic aliphatic C15-C17 hydrocarbon group, R2 is an ethylene group, G is a NH group, R5 is a methyl group and A- is a chloride anion.
(iii)- softener having the formula:

wherein R, R1, R2, and A- are defined as above.
[0101] An example of Compound (iii) is the compound having the formula:

wherein R
1 is derived from oleic acid.
[0102] Additional fabric softening agents useful herein are described in U.S. Pat. No. 4,661,269,
issued April 28, 1987, in the names of Toan Trinh, Errol H. Wahl, Donald M. Swartley,
and Ronald L. Hemingway; U.S. Pat. No. 4,439,335, Burns, issued March 27, 1984; and
in U.S. Pat. Nos.: 3,861,870, Edwards and Diehl; 4,308,151, Cambre; 3,886,075, Bernardino;
4,233,164, Davis; 4,401,578, Verbruggen; 3,974,076, Wiersema and Rieke; 4,237,016,
Rudkin, Clint, and Young; and European Patent Application publication No. 472,178,
by Yamamura et al., all of said documents being incorporated herein by reference.
[0103] Of course, the term "softening active" can also encompass mixed softening active
agents.
Preferred among the classes of softener compounds disclosed herein before are the
diester or diamido quaternary ammonium fabric softening active compound (DEQA).
[0104] Fully formulated fabric softening compositions may contain, in addition to the hereinbefore
described components, one or more of the following ingredients.
OPTIONAL INGREDIENTS
(A)Liquid carrier
[0105] Another optional, but preferred, ingredient is a liquid carrier. The liquid carrier
employed in the instant compositions is preferably at least primarily water due to
its low cost, relative availability, safety, and environmental compatibility. The
level of water in the liquid carrier is preferably at least about 50%, most preferably
at least about 60%, by weight of the carrier. Mixtures of water and low molecular
weight, e.g., <about 200, organic solvent, e.g., lower alcohols such as ethanol, propanol,
isopropanol or butanol are useful as the carrier liquid. Low molecular weight alcohols
include monohydric, dihydric (glycol, etc.) trihydric (glycerol, etc.), and higher
polyhydric (polyols) alcohols.
(B)-Additional Solvents
[0106] The compositions of the present invention may comprise one or more solvents which
provide increased ease of formulation. These ease of formulation solvents are all
disclosed in WO 97/03169. This is particularly the case when formulating liquid, clear
fabric softening compositions. When employed, the ease of formulation solvent system
preferably comprises less than about 40%, preferably from about 10% to about 35%,
more preferably from about 12% to about 25%, and even more preferably from about 14%
to about 20%, by weight of the composition. The ease of formulation solvent is selected
to minimize solvent odor impact in the composition and to provide a low viscosity
to the final composition. For example, isopropyl alcohol is not very effective and
has a strong odor. n-Propyl alcohol is more effective, but also has a distinct odor.
Several butyl alcohols also have odors but can be used for effective clarity/stability,
especially when used as part of a ease of formulation solvent system to minimize their
odor. The alcohols are also selected for optimum low temperature stability, that is
they are able to form compositions that are liquid with acceptable low viscosities
and translucent, preferably clear, down to about 40°F (about 4.4°C) and are able to
recover after storage down to about 20°F (about minus 6.7°C).
[0107] The suitability of any ease of formulation solvent for the formulation of the liquid,
concentrated, preferably clear, fabric softener compositions herein with the requisite
stability is surprisingly selective. Suitable solvents can be selected based upon
their octanol/water partition coefficient (P) as defined in WO 97/03169.
[0108] The ease of formulation solvents herein are selected from those having a ClogP of
from about 0.15 to about 0.64, preferably from about 0.25 to about 0.62, and more
preferably from about 0.40 to about 0.60, said ease of formulation solvent preferably
being at least somewhat asymmetric, and preferably having a melting, or solidification,
point that allows it to be liquid at, or near room temperature. Solvents that have
a low molecular weight and are biodegradable are also desirable for some purposes.
The more assymetric solvents appear to be very desirable, whereas the highly symmetrical
solvents such as 1,7-heptanediol, or 1,4-bis(hydroxymethyl) cyclohexane, which have
a center of symmetry, appear to be unable to provide the essential clear compositions
when used alone, even though their ClogP values fall in the preferred range.
The most preferred ease of formulation solvents can be identified by the appearance
of the softener vesicles, as observed via cryogenic electron microscopy of the compositions
that have been diluted to the concentration used in the rinse. These dilute compositions
appear to have dispersions of fabric softener that exhibit a more unilamellar appearance
than conventional fabric softener compositions. The closer to uni-lamellar the appearance,
the better the compositions seem to perform. These compositions provide surprisingly
good fabric softening as compared to similar compositions prepared in the conventional
way with the same fabric softener active.
[0109] Operable ease of formulation solvents are disclosed and listed below which have ClogP
values which fall within the requisite range. These include mono-ols, C6 diols, C7
diols, octanediol isomers, butanediol derivatives, trimethylpentanediol isomers, ethylmethylpentanediol
isomers, propyl pentanediol isomers, dimethylhexanediol isomers, ethylhexanediol isomers,
methylheptanediol isomers, octanediol isomers, nonanediol isomers, alkyl glyceryl
ethers, di(hydroxy alkyl) ethers, and aryl glyceryl ethers, aromatic glyceryl ethers,
alicyclic diols and derivatives, C
3C
7 diol alkoxylated derivatives, aromatic diols, and unsaturated diols. Particularly
preferred ease of formulation solvents include hexanediols such as 1,2-Hexanediol
and 2-Ethyl-1,3-hexanediol and pentanediols such as 2,2,4-Trimethyl-1,3-pentanediol.
(C) Dispersibility Aids
[0110] Relatively concentrated compositions containing both saturated and unsaturated diester
quaternary ammonium compounds can be prepared that are stable without the addition
of concentration aids. However, the compositions of the present invention may require
organic and/or inorganic concentration aids to go to even higher concentrations and/or
to meet higher stability standards depending on the other ingredients. These concentration
aids which typically can be viscosity modifiers may be needed, or preferred, for ensuring
stability under extreme conditions when particular softener active levels are used.
The surfactant concentration aids are typically selected from the group consisting
of (1) single long chain alkyl cationic surfactants; (2) nonionic surfactants; (3)
amine oxides; (4) fatty acids; and (5) mixtures thereof. These aids are described
in WO 94/20597, specifically on page 14, line 12 to page 20, line 12, which is herein
incorporated by reference.
When said dispersibility aids are present ,the total level is from 2% to 25%, preferably
from 3% to 17%, more preferably from 4% to 15%, and even more preferably from 5% to
13% by weight of the composition. These materials can either be added as part of the
active softener raw material, (I), e.g., the mono-long chain alkyl cationic surfactant
and/or the fatty acid which are reactants used to form the biodegradable fabric softener
active as discussed hereinbefore, or added as a separate component. The total level
of dispersibility aid includes any amount that may be present as part of component
(I).
[0111] Inorganic viscosity/dispersibility control agents which can also act like or augment
the effect of the surfactant concentration aids, include water-soluble, ionizable
salts which can also optionally be incorporated into the compositions of the present
invention. A wide variety of ionizable salts can be used. Examples of suitable salts
are the halides of the Group IA and IIA metals of the Periodic Table of the Elements,
e.g., calcium chloride, magnesium chloride, sodium chloride, potassium bromide, and
lithium chloride. The ionizable salts are particularly useful during the process of
mixing the ingredients to make the compositions herein, and later to obtain the desired
viscosity. The amount of ionizable salts used depends on the amount of active ingredients
used in the compositions and can be adjusted according to the desires of the formulator.
Typical levels of salts used to control the composition viscosity are from about 20
to about 20,000 parts per million (ppm), preferably from about 20 to about 11,000
ppm, by weight of the composition.
Alkylene polyammonium salts can be incorporated into the composition to give viscosity
control in addition to or in place of the water-soluble, ionizable salts above. In
addition, these agents can act as scavengers, forming ion pairs with anionic detergent
carried over from the main wash, in the rinse, and on the fabrics, and may improve
softness performance. These agents may stabilize the viscosity over a broader range
of temperature, especially at low temperatures, compared to the inorganic electrolytes.
Specific examples of alkylene polyammonium salts include l-lysine monohydrochloride
and 1,5-diammonium 2-methyl pentane dihydrochloride.
(D)-Stabilizers
[0112] Stabilizers can be present in the compositions of the present invention. The term
"stabilizer," as used herein, includes antioxidants and reductive agents. These agents
are present at a level of from 0% to about 2%, preferably from about 0.01% to about
0.2%, more preferably from about 0.035% to about 0.1% for antioxidants, and more preferably
from about 0.01% to about 0.2% for reductive agents. These assure good odor stability
under long term storage conditions for the compositions and compounds stored in molten
form. The use of antioxidants and reductive agent stabilizers is especially critical
for low scent products (low perfume).
[0113] Examples of antioxidants that can be added to the compositions of this invention
include a mixture of ascorbic acid, ascorbic palmitate, propyl gallate, available
from Eastman Chemical Products, Inc., under the trade names Tenox® PG and Tenox S-1;
a mixture of BHT (butylated hydroxytoluene), BHA (butylated hydroxyanisole), propyl
gallate, and citric acid, available from Eastman Chemical Products, Inc., under the
trade name Tenox-6; butylated hydroxytoluene, available from UOP Process Division
under the trade name Sustane® BHT; tertiary butylhydroquinone, Eastman Chemical Products,
Inc., as Tenox TBHQ; natural tocopherols, Eastman Chemical Products, Inc., as Tenox
GT-1/GT-2; and butylated hydroxyanisole, Eastman Chemical Products, Inc., as BHA;
long chain esters (C
8-C
22) of gallic acid, e.g., dodecyl gallate; Irganox® 1010; Irganox® 1035; Irganox® B
1171; Irganox® 1425; Irganox® 3114; Irganox® 3125; and mixtures thereof; preferably
Irganox® 3125, Irganox ® 1425, Irganox® 3114, and mixtures thereof more preferably
Irganox® 3125 alone. The chemical names and CAS numbers for some of the above stabilizers
are listed in Table II below.
TABLE II
| Antioxidant |
CAS No. |
Chemical Name used in Code of Federal Regulations |
| Irganox® 1010 |
6683-19-8 |
Tetrakis (methylene(3,5-di-tert-butyl-4 hydroxyhydrocinnamate)) methane |
| Irganox® 1035 |
41484-35-9 |
Thiodiethylene bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamate |
| Irganox® 1098 |
23128-74-7 |
N,N'-Hexamethylene bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamamide |
| Irganox® B 1171 |
31570-04-4 |
|
| 23128-74-7 |
1:1 Blend of Irganox® 1098 and Irgafos® 168 |
| Irganox® 1425 |
65140-91-2 |
Calcium bis(monoethyl(3,5-di-tert-butyl-4-hydroxybenzyl)phosphonate) |
| Irganox® 3114 |
65140-91-2 |
Calcium bis(monoethyl(3,5-di-tert-butyl-4-hydroxybenzyl)phosphonate) |
| Irganox® 3125 acid |
34137-09-2 |
3,5-Di-tert-butyl-4-hydroxy-hydrocinnamic triester with 1,3,5-tris(2-hydroxyethyl)-S-triazine-2,4,6-(1
H, 3H, 5H)-trione |
| Irgafos® 168 |
31570-04-4 |
Tris(2,4-di-tert-butyl-phenyl)phosphite |
[0114] Examples of reductive agents include sodium borohydride, hypophosphorous acid, Irgafos®
168, and mixtures thereof.
(E)-Bactericides
[0115] Examples of bactericides used in the compositions of this invention include glutaraldehyde,
formaldehyde, 2-bromo-2-nitro-propane-1,3-diol sold by Inolex Chemicals, located in
Philadelphia, Pennsylvania, under the trade name Bronopol®, and a mixture of 5-chloro-2-methyl-4-isothiazoline-3-one
and 2-methyl-4-isothiazoline-3-one sold by Rohm and Haas Company under the trade name
Kathon 1 to 1,000 ppm by weight of the agent.
(F)-Perfume
[0116] The present invention can contain a perfume. Suitable perfumes are disclosed in U.S.
Pat. 5,500,138, said patent being incorporated herein by reference.
[0117] As used herein, perfume includes fragrant substance or mixture of substances including
natural (i.e., obtained by extraction of flowers, herbs, leaves, roots, barks, wood,
blossoms or plants), artificial (i.e., a mixture of different nature oils or oil constituents)
and synthetic (i.e., synthetically produced) odoriferous substances. Such materials
are often accompanied by auxiliary materials, such as fixatives, extenders, stabilizers
and solvents. These auxiliaries are also included within the meaning of "perfume",
as used herein. Typically, perfumes are complex mixtures of a plurality of organic
compounds.
[0118] Examples of perfume ingredients useful in the perfumes of the present invention compositions
include, but are not limited to, hexyl cinnamic aldehyde; amyl cinnamic aldehyde;
amyl salicylate; hexyl salicylate; terpineol; 3,7-dimethyl-
cis-2,6-octadien-1-ol; 2,6-dimethyl-2-octanol; 2,6-dimethyl-7-octen-2-ol; 3,7-dimethyl-3-octanol;
3,7-dimethyl-
trans-2,6-octadien-1-ol; 3,7-dimethyl-6-octen-1-ol; 3,7-dimethyl-1-octanol; 2-methyl-3-(para-tert-butylphenyl)-propionaldehyde;
4-(4-hydroxy-4-methylpentyl)-3-cyclohexene-1-carboxaldehyde; tricyclodecenyl propionate;
tricyclodecenyl acetate; anisaldehyde; 2-methyl-2-(para-iso-propylphenyl)-propionaldehyde;
ethyl-3-methyl-3-phenyl glycidate; 4-(para-hydroxyphenyl)-butan-2-one; 1-(2,6,6-trimethyl-2-cyclohexen-1-yl)-2-buten-1-one;
para-methoxyacetophenone; para-methoxy-alpha-phenylpropene; methyl-2-n-hexyl-3-oxo-cyclopentane
carboxylate; undecalactone gamma.
[0119] Additional examples of fragrance materials include, but are not limited to, orange
oil; lemon oil; grapefruit oil; bergamot oil; clove oil; dodecalactone gamma; methyl-2-(2-pentyl-3-oxo-cyclopentyl)
acetate; beta-naphthol methylether; methyl-beta-naphthylketone; coumarin; decylaldehyde;
benzaldehyde; 4-tert-butylcyclohexyl acetate; alpha,alpha-dimethylphenethyl acetate;
methylphenylcarbinyl acetate; Schiff's base of 4-(4-hydroxy-4-methylpentyl)-3-cyclohexene-1-carboxaldehyde
and methyl anthranilate; cyclic ethyleneglycol diester of tridecandioic acid; 3,7-dimethyl-2,6-octadiene-1-nitrile;
ionone gamma methyl; ionone alpha; ionone beta; petitgrain; methyl cedrylone; 7-acetyl-1,2,3,4,5,6,7,8-octahydro-1,1,6,7-tetramethyl-naphthalene;
ionone methyl; methyl-1,6,10-trimethyl-2,5,9-cyclododecatrien-1-yl ketone; 7-acetyl-1,1,3,4,4,6-hexamethyl
tetralin; 4-acetyl-6-tert-butyl-1,1-dimethyl indane; benzophenone; 6-acetyl-1,1,2,3,3,5-hexamethyl
indane; 5-acetyl-3-isopropyl-1,1,2,6-tetramethyl indane; 1-dodecanal; 7-hydroxy-3,7-dimethyl
octanal; 10-undecen-1-al; iso-hexenyl cyclohexyl carboxaldehyde; formyl tricyclodecan;
cyclopentadecanolide; 16-hydroxy-9-hexadecenoic acid lactone; 1,3,4,6,7,8-hexahydro-4,6,6,7,8,8-hexamethylcyclopenta-gamma-2-benzopyrane;
ambroxane; dodecahydro-3a,6,6,9a-tetramethylnaphtho-[2,1b]furan; cedrol; 5-(2,2,3-trimethylcyclopent-3-enyl)-3-methylpentan-2-ol;
2-ethyl-4-(2,2,3-trimethyl-3-cyclopenten-1-yl)-2-buten-1-ol; caryophyllene alcohol;
cedryl acetate; para-tert-butylcyclohexyl acetate; patchouli; olibanum resinoid labdanum;
vetivert; copaiba balsam; fir balsam; and condensation products of hydroxycitronellal
and methyl anthranilate; hydroxycitronellal and indol; phenyl acetaldehyde and indol;
4-(4-hydroxy-4-methyl pentyl)-3-cyclohexene-1-carboxaldehyde and methyl anthranilate.
More examples of perfume components are geraniol; geranyl acetate; linalool; linalyl
acetate; tetrahydrolinalool; citronellol; citronellyl acetate; dihydromyrcenol; dihydromyrcenyl
acetate; tetrahydromyrcenol; terpinyl acetate; nopol; nopyl acetate; 2-phenylethanol;
2-phenylethyl acetate; benzyl alcohol; benzyl acetate; benzyl salicylate; benzyl benzoate;
styrallyl acetate; dimethylbenzylcarbinol; trichloromethylphenylcarbinyl methylphenylcarbinyl
acetate; isononyl acetate; vetiveryl acetate; vetiverol; 2-methyl-3-(p-tert-butylphenyl)-propanal;
2-methyl-3-(p-isopropylphenyl)-propanal; 3-(p-tert-butylphenyl)-propanal; 4-(4-methyl-3-pentenyl)-3-cyclohexenecarbaldehyde;
4-acetoxy-3-pentyltetrahydropyran; methyl dihydrojasmonate; 2-n-heptylcyclopentanone;
3-methyl-2-pentyl-cyclopentanone; n-decanal; n-dodecanal; 9-decenol-1; phenoxyethyl
isobutyrate; phenylacetaldehyde dimethylacetal; phenylacetaldehyde diethylacetal;
geranonitrile; citronellonitrile; cedryl acetal; 3-isocamphylcyclohexanol; cedryl
methylether; isolongifolanone; aubepine nitrile; aubepine; heliotropine; eugenol;
vanillin; diphenyl oxide; hydroxycitronellal ionones; methyl ionones; isomethyl ionomes;
irones; cis-3-hexenol and esters thereof; indane musk fragrances; tetralin musk fragrances;
isochroman musk fragrances; macrocyclic ketones; macrolactone musk fragrances; ethylene
brassylate.
[0120] The perfumes useful in the present invention compositions are substantially free
of halogenated materials and nitromusks.
[0121] Suitable solvents, diluents or carriers for perfumes ingredients mentioned above
are for examples, ethanol, isopropanol, diethylene glycol, monoethyl ether, dipropylene
glycol, diethyl phthalate, triethyl citrate, etc. The amount of such solvents, diluents
or carriers incorporated in the perfumes is preferably kept to the minimum needed
to provide a homogeneous perfume solution.
[0122] Perfume can be present at a level of from 0% to 10%, preferably from 0.1% to 5%,
and more preferably from 0.2% to 3%, by weight of the finished composition. Fabric
softener compositions of the present invention provide improved fabric perfume deposition.
[0123] Perfume ingredients may also be suitably added as releasable fragrances, for example,
as pro-perfumes or pro-fragrances as described in U.S. 5,652,205 Hartman et al., issued
July 29, 1997, WO95/04809, WO96/02625, PCT US97/14610 filed 19 August 1997 and claiming
priority of 19 August 1996, and EP-A-0,752,465, incorporated herein by reference.
(G)-Enzyme
[0124] The compositions and processes herein can optionally employ one or more enzymes such
as lipases, proteases, cellulase, amylases and peroxidases. A preferred enzyme for
use herein is a cellulase enzyme. Indeed, this type of enzyme will further provide
a color care benefit to the treated fabric. Cellulases usable herein include both
bacterial and fungal types, preferably having a pH optimum between 5 and 9.5. U.S.
4,435,307 discloses suitable fungal cellulases from
Humicola insolens or
Humicola strain DSM1800 or a cellulase 212-producing fungus belonging to the genus
Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk,
Dolabella Auricula Solander. Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832.
CAREZYME® and CELLUZYME® (Novo) are especially useful. Other suitable cellulases are
also disclosed in WO 91/17243 to Novo, WO 96/34092, WO 96/34945 and EP-A-0,739,982.
In practical terms for current commercial preparations, typical amounts are up to
5 mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent
composition. Stated otherwise, the compositions herein will typically comprise from
0.001% to 5%, preferably 0.01%-1% by weight of a commercial enzyme preparation. In
the particular cases where activity of the enzyme preparation can be defined otherwise
such as with cellulases, corresponding activity units are preferred (e.g. CEVU or
cellulase Equivalent Viscosity Units). For instance, the compositions of the present
invention can contain cellulase enzymes at a level equivalent to an activity from
0.5 to 1000 CEVU/gram of composition. Cellulase enzyme preparations used for the purpose
of formulating the compositions of this invention typically have an activity comprised
between 1,000 and 10,000 CEVU/gram in liquid form, around 1,000 CEVU/gram in solid
form.
Other Optional Ingredients
[0125] The present invention can include optional components conventionally used in textile
treatment compositions, for example: brighteners, chlorine scavengers such the non-polymeric
one described in EP-A-0,841,391, colorants; surfactants; anti-shrinkage agents; fabric
crisping agents; spotting agents; germicides; fungicides; anti-oxidants such as butylated
hydroxy toluene, anti-corrosion agents, antifoam agents, sun-protection agents such
as described in EP-A-0,773,987, and the like.
[0126] The present invention can also include other compatible ingredients, including those
as disclosed in WO96/02625, WO96/21714, and WO96/21715, and dispersible polyolefin
such as Velustrol® as disclosed in co-pending application PCT/US 97/01644, and the
like. The present invention can also contain optional chelating agents such as ethylenediamine-N,N'-disuccinic
acid, (S,S) isomer in the form of its sodium salt (EDDS).
[0127] Still other various optional adjunct ingredients may also be used to provide fully-formulated
deteregent compositions. Typical of such conventional deteresive ingredients include
detersive surfactants, builders, bleaching compounds, and mixtures thereof, such as
described in WO 98/20098.
Form of the composition
[0128] The colour care composition can take a variety of physical forms including liquid
such as aqueous or non-aqueous compositions and solid forms such as solid particulate
forms.
Such compositions may be applied onto a substrate such as a dryer sheet product, used
as a rinse added product, or as a spray or foam product.
Method of use
[0129] In another aspect of the invention, there is provided a method for preventing or
reducing the colour fading of fabrics which comprises the steps of contacting the
fabric with a divalent salt or composition of the invention. Also herein provided
is the use of said divalent salt to prevent or reduce the colour fading of fabrics
[0130] By the present method and/use, it has surprisingly been found that the treated fabric
had better fabric appearance, especially in term of their color protection, compared
to fabrics which had been treated with either no divalent salt.
[0131] Preferably, the method is performed in a domestic process. By "domestic process",
it is meant any step conventional to domestic laundering such as soaking, washing,
rinsing, and/or spraying as well as by means of a dryer sheet onto which is adsorbed
the composition.
[0132] Preferably, the contacting occurs in the step of a laundering process, preferably
a rinse step of a laundry process, which more preferably occurs at a temperature range
below 30°C, preferably between 5 and 25°C.
[0133] The invention is illustrated in the following non limiting examples, in which all
percentages are on a weight basis unless otherwise stated.
[0134] In the examples, the abbreviated component identifications have the following meanings:
- DEQA :
- Di-(tallowyl-oxy-ethyl) dimethyl ammonium chloride
- DOEQA :
- Di-(oleyloxyethyl) dimethyl ammonium methylsulfate
- DTDMAC :
- Ditallow dimethylammonium chloride
- DHEQA :
- Di-(soft-tallowyl-oxy-ethyl) hydroxyethyl methyl ammonium methylsulfate
- DTDMAMS :
- Ditallow dimethyl ammonium methylsulfate
- SDASA :
- 1:2 Ratio of stearyldimethyl amine:triple-pressed stearic acid
- Glycosperse S-20 :
- Polyethoxylated sorbitan monostearate available from Lonza
- Clay :
- Calcium Bentonite Clay, Bentonite L, sold by Southern Clay Products
- PEG :
- Polyethylene Glycol 4000
- PEI 1800 E1 :
- Ethoxylated polyethylene imine (MW 1800, at 50% active) as synthesised in Synthesis
example 1
- PEI 1800 E3 :
- Ethoxylated polyethylene imine (MW 1800, at 50% active) as synthesised as per Synthesis
example 1
- PEI 1200 E1 :
- Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesised in
Synthesis example 2
- PEI 1200 E4 :
- Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesised per
Synthesis example 2
- Dye Fix 1 :
- Cellulose reactive dye fixing agent available under the tradename Indosol CR from
Clariant
- Dye Fix 2 :
- Cellulose reactive dye fixing agent available under the tradename Rewin WBS from CHT
R. Beitlich
- Divalent salt 1
- Magnesium sulphate
- Divalent salt 2
- Magnesium chloride
- Divalent salt 3
- Calcium chloride
- LAS :
- Sodium linear C11-13 alkyl benzene sulfonate
- CxyAS :
- Sodium C1x-C1y alkyl sulfate
- CxyEzS :
- Sodium C1x-C1y alkyl sulfate condensed with z moles of ethylene oxide
- CxyEz :
- C1x-C1y predominantly linear primary alcohol condensed with an average of z moles of ethylene
oxide
- APA :
- C8 - C10 amido propyl dimethyl amine
- CFAA :
- C12-C14 (coco) alkyl N-methyl glucamide
- TFAA :
- C16-C18 alkyl N-methyl glucamide
- TPKFA :
- C12-C14 topped whole cut fatty acids
- Citric acid :
- Anhydrous citric acid
- Borate :
- Sodium borate
- Protease :
- Proteolytic enzyme, having 3.3% by weight of active enzyme, sold by NOVO Industries
A/S under the tradename Savinase
- Alcalase :
- Proteolytic enzyme, having 5.3% by weight of active enzyme, sold by NOVO Industries
A/S
- Cellulase :
- Cellulytic enzyme, having 0.23% by weight of active enzyme, sold by NOVO Industries
A/S under the tradename Carezyme
- Amylase :
- Amylolytic enzyme, having 1.6% by weight of active enzyme, sold by NOVO Industries
A/S under the tradename Termamyl 120T
- Lipase :
- Lipolytic enzyme, having 2.0% by weight of active enzyme, sold by NOVO Industries
A/S under the tradename Lipolase
- Endolase :
- Endoglucanase enzyme, having 1.5% by weight of active enzyme, sold by NOVO Industries
A/S
- DTPA :
- Diethylene triamine pentaacetic acid
- DTPMP :
- Diethylene triamine penta (methylene phosphonate), marketed by Monsanto under the
Tradename Dequest 2060
- Brightener 1 :
- Disodium 4,4'-bis(2-sulphostyryl)biphenyl
- Brightener 2 :
- Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5-triazin-2-yl)amino) stilbene-2:2'-disulfonate
- HEDP :
- 1,1-hydroxyethane diphosphonic acid
- TEPAE :
- Tetraethylenepentaamine ethoxylate
- PVNO :
- Polyvinylpyridine N-oxide polymer, with an average molecular weight of 50,000
- SRP 1 :
- Anionically end capped poly esters
- SRP 2 :
- Diethoxylated poly (1, 2 propylene terephtalate) short block polymer
- Silicone antifoam :
- Polydimethylsiloxane foam controller with siloxane-oxyalkylene copolymer as dispersing
agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1
- Opacifier :
- Water based monostyrene latex mixture, sold by BASF Aktiengesellschaft under the tradename
Lytron 621
- Polycarboxylic :
- Polycarboxylic compound marketed by BASF under the tradename Sokalan CP 10
- Glycolic :
- Glycolic acid
- Polymer I
- Polyvinylpyrrolidone K90 available under the tradename Luviskol K90 from BASF.
- Bayhibit AM :
- 2-phosphonobutane-1 2,4-tricarboxylic acid commercially available from Bayer
- pH :
- Measured as a 1% solution in distilled water at 20°C.
Synthesis Example 1 -Preparation of PEI 1800 E1
[0135] Step A)-The ethoxylation is conducted in a 2 gallon stirred stainless steel autoclave
equipped for temperature measurement and control, pressure measurement, vacuum and
inert gas purging, sampling, and for introduction of ethylene oxide as a liquid. A
∼20 lb. net cylinder of ethylene oxide (ARC) is set up to deliver ethylene oxide as
a liquid by a pump to the autoclave with the cylinder placed on a scale so that the
weight change of the cylinder could be monitored.
A 750 g portion of polyethyleneimine (PEI) (Nippon Shokubai, Epomin SP-018 having
a listed average molecular weight of 1800 equating to 0.417 moles of polymer and 17.4
moles of nitrogen functions) is added to the autoclave. The autoclave is then sealed
and purged of air (by applying vacuum to minus 28'' Hg followed by pressurization
with nitrogen to 250 psia, then venting to atmospheric pressure). The autoclave contents
are heated to 130 °C while applying vacuum. After about one hour, the autoclave is
charged with nitrogen to about 250 psia while cooling the autoclave to about 105 °C.
Ethylene oxide is then added to the autoclave incrementally over time while closely
monitoring the autoclave pressure, temperature, and ethylene oxide flow rate. The
ethylene oxide pump is turned off and cooling is applied to limit any temperature
increase resulting from any reaction exotherm. The temperature is maintained between
100 and 110 °C while the total pressure is allowed to gradually increase during the
course of the reaction. After a total of 750 grams of ethylene oxide has been charged
to the autoclave (roughly equivalent to one mole ethylene oxide per PEI nitrogen function),
the temperature is increased to 110 °C and the autoclave is allowed to stir for an
additional hour. At this point, vacuum is applied to remove any residual unreacted
ethylene oxide.
[0136] Step B)- The reaction mixture is then deodorized by passing about 100 cu. ft. of
inert gas (argon or nitrogen) through a gas dispersion frit and through the reaction
mixture while agitating and heating the mixture to 130 °C.
The final reaction product is cooled slightly and collected in glass containers purged
with nitrogen.
[0137] In other preparations the neutralization and deodorization is accomplished in the
reactor before discharging the product.
[0138] If a PEI 1800 E
7 is desired, the following step of catalyst addition will be included between Step
A and B.
Vacuum is continuously applied while the autoclave is cooled to about 50 °C while
introducing 376 g of a 25% sodium methoxide in methanol solution (1.74 moles, to achieve
a 10% catalyst loading based upon PEI nitrogen functions). The methoxide solution
is sucked into the autoclave under vacuum and then the autoclave temperature controller
setpoint is increased to 130 °C. A device is used to monitor the power consumed by
the agitator. The agitator power is monitored along with the temperature and pressure.
Agitator power and temperature values gradually increase as methanol is removed from
the autoclave and the viscosity of the mixture increases and stabilizes in about 1
hour indicating that most of the methanol has been removed. The mixture is further
heated and agitated under vacuum for an additional 30 minutes.
Vacuum is removed and the autoclave is cooled to 105 °C while it is being charged
with nitrogen to 250 psia and then vented to ambient pressure. The autoclave is charged
to 200 psia with nitrogen. Ethylene oxide is again added to the autoclave incrementally
as before while closely monitoring the autoclave pressure, temperature, and ethylene
oxide flow rate while maintaining the temperature between 100 and 110 °C and limiting
any temperature increases due to reaction exotherm. After the addition of 4500 g of
ethylene oxide (resulting in a total of 7 moles of ethylene oxide per mole of PEI
nitrogen function) is achieved over several hours, the temperature is increased to
110 °C and the mixture stirred for an additional hour.
The reaction mixture is then collected in nitrogen purged containers and eventually
transferred into a 22 L three neck round bottomed flask equipped with heating and
agitation. The strong alkali catalyst is neutralized by adding 167 g methanesulfonic
acid (1.74 moles).
[0139] Other preferred examples such as PEI 1800 E3, PEI 1800 E4, PEI 1800 E15 and PEI 1800
E20 can be prepared by the above method by adjusting the reaction time and the relative
amount of ethylene oxide used in the reaction.
Synthesis Example 2 - Preparation of PEI 1200 E1
[0140] Step A)-The ethoxylation is conducted in a 2 gallon stirred stainless steel autoclave
equipped for temperature measurement and control, pressure measurement, vacuum and
inert gas purging, sampling, and for introduction of ethylene oxide as a liquid. A
∼20 lb. net cylinder of ethylene oxide (ARC) is set up to deliver ethylene oxide as
a liquid by a pump to the autoclave with the cylinder placed on a scale so that the
weight change of the cylinder could be monitored.
A 750 g portion of polyethyleneimine (PEI) ( having a listed average molecular weight
of 1200 equating to about 0.625 moles of polymer and 17.4 moles of nitrogen functions)
is added to the autoclave. The autoclave is then sealed and purged of air (by applying
vacuum to minus 28'' Hg followed by pressurization with nitrogen to 250 psia, then
venting to atmospheric pressure). The autoclave contents are heated to 130 °C while
applying vacuum. After about one hour, the autoclave is charged with nitrogen to about
250 psia while cooling the autoclave to about 105 °C. Ethylene oxide is then added
to the autoclave incrementally over time while closely monitoring the autoclave pressure,
temperature, and ethylene oxide flow rate. The ethylene oxide pump is turned off and
cooling is applied to limit any temperature increase resulting from any reaction exotherm.
The temperature is maintained between 100 and 110 °C while the total pressure is allowed
to gradually increase during the course of the reaction. After a total of 750 grams
of ethylene oxide has been charged to the autoclave (roughly equivalent to one mole
ethylene oxide per PEI nitrogen function), the temperature is increased to 110 °C
and the autoclave is allowed to stir for an additional hour. At this point, vacuum
is applied to remove any residual unreacted ethylene oxide.
[0141] Step B)- The reaction mixture is then deodorized by passing about 100 cu. ft. of
inert gas (argon or nitrogen) through a gas dispersion frit and through the reaction
mixture while agitating and heating the mixture to 130 °C.
The final reaction product is cooled slightly and collected in glass containers purged
with nitrogen.
In other preparations the neutralization and deodorization is accomplished in the
reactor before discharging the product.
[0142] If a PEI 1200 E
7 is desired, the following step of catalyst addition will be included between Step
A and B.
[0143] Vacuum is continuously applied while the autoclave is cooled to about 50 °C while
introducing 376 g of a 25% sodium methoxide in methanol solution (1.74 moles, to achieve
a 10% catalyst loading based upon PEI nitrogen functions). The methoxide solution
is sucked into the autoclave under vacuum and then the autoclave temperature controller
setpoint is increased to 130 °C. A device is used to monitor the power consumed by
the agitator. The agitator power is monitored along with the temperature and pressure.
Agitator power and temperature values gradually increase as methanol is removed from
the autoclave and the viscosity of the mixture increases and stabilizes in about 1
hour indicating that most of the methanol has been removed. The mixture is further
heated and agitated under vacuum for an additional 30 minutes.
Vacuum is removed and the autoclave is cooled to 105 °C while it is being charged
with nitrogen to 250 psia and then vented to ambient pressure. The autoclave is charged
to 200 psia with nitrogen. Ethylene oxide is again added to the autoclave incrementally
as before while closely monitoring the autoclave pressure, temperature, and ethylene
oxide flow rate while maintaining the temperature between 100 and 110 °C and limiting
any temperature increases due to reaction exotherm. After the addition of 4500 g of
ethylene oxide (resulting in a total of 7 moles of ethylene oxide per mole of PEI
nitrogen function) is achieved over several hours, the temperature is increased to
110 °C and the mixture stirred for an additional hour.
The reaction mixture is then collected in nitrogen purged containers and eventually
transferred into a 22 L three neck round bottomed flask equipped with heating and
agitation. The strong alkali catalyst is neutralized by adding 167 g methanesulfonic
acid (1.74 moles).
[0144] Other preferred examples such as PEI 1200 E2, PEI 1200 E4, PEI 1200 E15 and PEI 1200
E20 can be prepared by the above method by adjusting the reaction time and the relative
amount of ethylene oxide used in the reaction.
Example 1
[0145] The following fabric care compositions are in accordance with the present invention
| Active (levels in %) |
I |
II |
III |
IV |
V |
VI |
VII |
| PEI 1200 E1 |
10 |
9 |
8 |
7 |
6 |
2 |
4 |
| Dye fix 2 |
2.5 |
2.5 |
1 |
2 |
3 |
2 |
3 |
| Divalent salt 1 |
5 |
6 |
7 |
8 |
10 |
2 |
15 |
| DEQA |
- |
- |
- |
- |
- |
25 |
- |
| HEDP |
1 |
0.2 |
0.4 |
0.5 |
0.5 |
0.1 |
1 |
| ammonium chloride |
- |
- |
- |
- |
- |
- |
0.25 |
| SRP1 |
- |
- |
- |
- |
- |
- |
2 |
| Water and minors to balance to 100 |
|
|
|
|
|
|
|
| Active (levels in %) |
VIII |
IX |
X |
XI |
XII |
XIII |
XIV |
| PEI 1200 E4 |
10 |
9 |
8 |
7 |
6 |
2 |
4 |
| Dye fix 1 |
2.5 |
2.5 |
1 |
2 |
3 |
2 |
3 |
| Divalent salt 2 |
5 |
6 |
7 |
8 |
10 |
2 |
15 |
| DTDMAC |
|
|
|
|
|
25 |
|
| HEDP |
1 |
0.2 |
0.4 |
0.5 |
0.5 |
0.1 |
1 |
| ammonium chloride |
- |
- |
- |
- |
- |
- |
0.25 |
| SRP1 |
- |
- |
- |
- |
- |
- |
2 |
| Water and minors to balance to 100 |
|
|
|
|
|
|
|
| |
XV |
XVI |
XVII |
XVIII |
| Divalent salt 1 |
5 |
15 |
2 |
2 |
| PEI 1800 E4 |
- |
- |
15 |
- |
| Polymer I |
- |
- |
- |
5 |
| DEQA |
5 |
- |
- |
- |
| Dye fix 1 |
- |
2.5 |
- |
- |
| Bayhibit AM |
2 |
- |
- |
- |
| Cellulase |
- |
0.1 |
- |
0.5 |
| Perfume |
0.15 |
0.3 |
0.1 |
0.4 |
| Water and minors |
Balance |
Balance |
Balance |
Balance |
Example 2
[0146] The following compositions for use as dryer-added sheets are in accordance with the
invention
| |
I |
II |
III |
IV |
V |
VI |
| DOEQA |
40 |
25 |
- |
- |
- |
- |
| DHEQA |
- |
- |
20 |
- |
- |
- |
| DTDMAMS |
- |
- |
- |
20 |
12 |
60 |
| SDASA |
30 |
30 |
20 |
30 |
20 |
- |
| Glycosperse S-20 |
- |
- |
10 |
- |
- |
- |
| Glycerol Monostearate |
- |
- |
- |
20 |
10 |
- |
| Clay |
4 |
4 |
3 |
4 |
4 |
- |
| Perfume |
0.7 |
1.1 |
0.7 |
1.6 |
2.6 |
1.4 |
| PEI 1800 E1 |
- |
5 |
- |
- |
- |
- |
| PEI 1200 E1 |
- |
- |
4 |
2.2 |
- |
- |
| PEI 1800 E3 |
2 |
- |
- |
- |
5 |
7.0 |
| Dye fix 2 |
2 |
5 |
4 |
2.2 |
5 |
3 |
| Divalent salt 1 |
5 |
3 |
10 |
2 |
5 |
6 |
| HEDP |
0.2 |
- |
0.5 |
- |
- |
0.7 |
| Glycolic |
- |
0.2 |
- |
0.2 |
- |
- |
| Polycarboxylic |
- |
0.2 |
- |
- |
0.4 |
- |
| Stearic acid to balance |
Example 3
[0147] The following liquid detergent formulations were prepared in accord with the invention
(levels are given as parts per weight).
| |
I |
II |
III |
IV |
V |
| LAS |
11.5 |
8.8 |
- |
3.9 |
- |
| C25E2.5S |
- |
3.0 |
18.0 |
- |
16.0 |
| C45E2.25S |
11.5 |
3.0 |
- |
15.7 |
- |
| C23E9 |
- |
2.7 |
1.8 |
2.0 |
1.0 |
| C23E7 |
3.2 |
- |
- |
- |
- |
| CFAA |
- |
- |
5.2 |
- |
3.1 |
| TPKFA |
1.6 |
- |
2.0 |
0.5 |
2.0 |
| Citric acid (50%) |
6.5 |
1.2 |
2.5 |
4.4 |
2.5 |
| Calcium formate |
0.1 |
0.06 |
0.1 |
- |
- |
| Sodium formate |
0.5 |
0.06 |
0.1 |
0.05 |
0.05 |
| Sodium cumene sulfonate |
4.0 |
1.0 |
3.0 |
1.18 |
- |
| Borate |
0.6 |
- |
3.0 |
2.0 |
2.9 |
| Sodium hydroxide |
5.8 |
2.0 |
3.5 |
3.7 |
2.7 |
| Ethanol |
1.75 |
1.0 |
3.6 |
4.2 |
2.9 |
| 1, 2 propanediol |
3.3 |
2.0 |
8.0 |
7.9 |
5.3 |
| Monoethanolamine |
3.0 |
1.5 |
1.3 |
2.5 |
0.8 |
| TEPAE |
1.6 |
- |
1.3 |
1.2 |
1.2 |
| Protease |
1.0 |
0.3 |
1.0 |
0.5 |
0.7 |
| Lipase |
- |
- |
0.1 |
- |
- |
| Cellulase |
- |
- |
0.1 |
0.2 |
0.05 |
| Amylase |
- |
- |
- |
0.1 |
- |
| SRP1 |
0.2 |
- |
0.1 |
- |
- |
| DTPA |
- |
- |
0.3 |
- |
- |
| Divalent salt 1 |
2 |
3 |
4 |
5 |
4 |
| PVNO |
- |
- |
0.3 |
- |
0.2 |
| Perfume |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
| Brightener 1 |
0.2 |
0.07 |
0.1 |
- |
- |
| Silicone antifoam |
0.04 |
0.02 |
0.1 |
0.1 |
0.1 |
| Water/minors |
|
|
|
|
|
Example 4
[0148] The following liquid detergent formulations were prepared in accord with the invention
(levels are given in parts per weight):
| |
I |
II |
III |
IV |
V |
VI |
VII |
VIII |
| LAS |
10.0 |
13.0 |
9.0 |
- |
25.0 |
- |
- |
- |
| C25AS |
4.0 |
1.0 |
2.0 |
10.0 |
- |
13.0 |
18.0 |
15.0 |
| C25E3S |
1.0 |
- |
- |
3.0 |
- |
2.0 |
2.0 |
4.0 |
| C25E7 |
6.0 |
8.0 |
13.0 |
2.5 |
- |
- |
4.0 |
4.0 |
| TFAA |
- |
- |
- |
4.5 |
- |
6.0 |
8.0 |
8.0 |
| APA |
- |
1.4 |
- |
- |
3.0 |
1.0 |
2.0 |
- |
| TPKFA |
2.0 |
- |
13.0 |
7.0 |
- |
15.0 |
11.0 |
11.0 |
| Citric acid |
2.0 |
3.0 |
1.0 |
1.5 |
1.0 |
1.0 |
1.0 |
1.0 |
| Dodecenyl/tetradecenyl succinic acid |
12.0 |
10.0 |
- |
- |
15.0 |
- |
- |
- |
| Rape seed fatty acid |
4.0 |
2.0 |
1.0 |
- |
1.0 |
- |
3.5 |
- |
| Ethanol |
4.0 |
4.0 |
7.0 |
2.0 |
7.0 |
2.0 |
3.0 |
2.0 |
| 1,2 Propanediol |
4.0 |
4.0 |
2.0 |
7.0 |
6.0 |
8.0 |
10.0 |
13.0 |
| Monoethanolamine |
- |
- |
- |
5.0 |
- |
- |
9.0 |
9.0 |
| Triethanolamine |
- |
- |
8.0 |
- |
- |
- |
- |
- |
| TEPAE |
0.5 |
- |
0.5 |
0.2 |
- |
- |
0.4 |
0.3 |
| DTPMP |
1.0 |
1.0 |
0.5 |
1.0 |
2.0 |
1.2 |
1.0 |
- |
| Divalent salt 2 |
2 |
3 |
4 |
5 |
4 |
5 |
5 |
5 |
| Protease |
0.5 |
0.5 |
0.4 |
0.25 |
- |
0.5 |
0.3 |
0.6 |
| Alcalase |
- |
- |
- |
- |
1.5 |
- |
- |
- |
| Lipase |
- |
0.10 |
- |
0.01 |
- |
- |
0.15 |
0.15 |
| Amylase |
0.25 |
0.25 |
0.6 |
0.5 |
0.25 |
0.9 |
0.6 |
0.6 |
| Cellulase |
- |
- |
- |
0.05 |
- |
- |
0.15 |
0.15 |
| Endolase |
- |
- |
- |
0.10 |
- |
- |
0.07 |
- |
| SRP2 |
0.3 |
- |
0.3 |
0.1 |
- |
- |
0.2 |
0.1 |
| Boric acid |
0.1 |
0.2 |
1.0 |
2.0 |
1.0 |
1.5 |
2.5 |
2.5 |
| Calcium chloride |
- |
0.02 |
- |
0.01 |
- |
- |
- |
- |
| Bentonite clay |
- |
- |
- |
- |
4.0 |
4.0 |
- |
- |
| Brightener 1 |
- |
0.4 |
- |
- |
0.1 |
0.2 |
0.3 |
- |
| Sud supressor |
0.1 |
0.3 |
- |
0.1 |
0.4 |
- |
- |
- |
| Opacifier |
0.5 |
0.4 |
- |
0.3 |
0.8 |
0.7 |
- |
- |
| Perfume |
- |
0.2 |
0.2 |
0.4 |
0.4 |
0.4 |
0.4 |
0.4 |
| Water/minors |
|
|
|
|
|
|
|
|
| NaOH up to pH |
8.0 |
8.0 |
7.6 |
7.7 |
8.0 |
7.5 |
8.0 |
8.2 |
Example 5
[0149] The following liquid detergent compositions were prepared in accord with the invention
(levels are given in parts per weight).
| |
I |
II |
| LAS |
27.6 |
18.9 |
| C45AS |
13.8 |
5.9 |
| C13E8 |
3.0 |
3.1 |
| Oleic acid |
3.4 |
2.5 |
| Citric acid |
5.4 |
5.4 |
| Sodium hydroxide |
0.4 |
3.6 |
| Calcium formate |
0.2 |
0.1 |
| Sodium formate |
- |
0.5 |
| Ethanol |
7.0 |
- |
| Monoethanolamine |
16.5 |
8.0 |
| 1,2 propanediol |
5.9 |
5.5 |
| Xylene sulfonic acid |
- |
2.4 |
| TEPAE |
1.5 |
0.8 |
| Protease |
1.5 |
0.6 |
| PEG |
- |
0.7 |
| Brightener 2 |
0.4 |
0.1 |
| Perfume |
0.5 |
0.3 |
| Divalent salt 1 |
3 |
3 |
| Water/minors |
|
|