BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a cylinder head structure in an internal combustion
engine having counterflow-type intake and exhaust ports.
2. Description of the Related Art
[0002] Among internal combustion engines, one having counterflow-type intake and exhaust
systems is well known in which intake ports and exhaust ports are collectively provided
on the same side of a cylinder head which is joined to a deck surface of a cylinder
block (refer to Japanese Patent Examined Publication No. 14092/1993).
[0003] With the above-described internal combustion engine having counterflow-type intake
and exhaust ports, there is an advantage in that the transverse width of the cylinder
head, i.e., the width in the direction perpendicular to the axis of a crankshaft,
can be reduced. However, since technical means has not been provided for reducing
the length in the axial direction of the crankshaft, and the degree of freedom of
routing two intake ports communicating with two intake valve openings is small, there
is a problem in that it is difficult to provide layout for securing desired intake
performance of the intake ports, and a desired swirl characteristic cannot be obtained
in a case where the intake ports are formed as swirl ports.
[0004] The present invention has been devised in view of the above-described circumstances,
and its object is to provide a novel cylinder head structure in an internal combustion
engine which is capable of enhancing the degree of freedom in routing the intake ports
to provide desired layout thereof while making the cylinder head compact, which is
capable of preventing as practically as possible a boundary wall of two intake ports
from becoming thin-walled even if they are juxtaposed in close proximity to each other,
and which excels in the swirl performance by permitting free layout of the swirl port.
[0005] To attain the above-object, according to the present invention, there is provided
a cylinder head structure in an internal combustion engine having counterflow-type
intake and exhaust ports wherein the intake and exhaust ports formed in a cylinder
head and communicating with an internal combustion chamber are disposed in a concentrated
manner in one side of the cylinder head in such a manner as to be directed in an identical
direction, and upstream ends of the intake and exhaust ports are open in one side
surface of the cylinder head, wherein, in a combustion chamber wall formed in the
cylinder head, a first intake valve opening on a side which is farther from the one
side surface of the cylinder head and a second intake valve opening which is closer
than the same are open in a juxtaposed manner along a direction perpendicular to an
axis of a crankshaft; a first intake port and a second intake port formed in the cylinder
head are formed vertically in two stages respectively independently and their center
lines cross each other, the first intake port being located at a position higher than
the second intake port and being formed to be longer than the same, the first intake
port having a downstream end communicating with the first intake valve opening, the
second intake port being located at a position lower than the first intake port and
being formed to be shorter than the same, the second intake port having a downstream
end communicating with the second intake valve opening, upstream ends of the first
intake port and the second intake port being open in the one side surface of the cylinder
head. According to the above-described structure, it is possible to make the cylinder
head compact by reducing the dimensions of the cylinder head in the axial direction
of the crankshaft and in the direction perpendicular to that axial direction, and
it is possible to improve the intake efficiency by increasing the degree of freedom
in routing the two intake ports. Further, it is possible to prevent as practically
as possible a boundary wall of two intake ports from becoming thin-walled even if
they are juxtaposed in close proximity to each other.
[0006] In addition, to attain the above object, in the above cylinder head structure in
an internal combustion engine, the downstream end of the first intake port is directed
in a circumferential direction of the combustion chamber, and constitutes a swirl
port. Accordingly, the intake port can be made long in its overall length as a swirl
port and permits free routing, thereby making it possible to produce a high swirl
ratio.
BRIEF DESCRIPTION OF DRAWINGS
[0007]
Fig. 1 is a side elevational view, viewed from the direction of arrow I in Fig. 2,
of a cylinder head;
Fig. 2 is a plan view, viewed from the direction of arrow II in Fig. 1, of the cylinder
head;
Fig. 3 is a bottom view, viewed from the direction of arrow III in Fig. 1, of the
cylinder head;
Fig. 4 is a horizontal cross-sectional view, taken along line IV - IV in Fig. 1, of
the cylinder head;
Fig. 5 is a vertical cross-sectional view, taken along line V - V in Fig. 2, of the
cylinder head;
Fig. 6 is a vertical cross-sectional view, taken along line VI - VI in Fig. 2, of
the cylinder head;
Fig. 7 is a vertical cross-sectional view, taken along line VII - VII in Fig. 2, of
the cylinder head;
Fig. 8 is a vertical cross-sectional view, taken along line VIII - VIII in Fig. 2,
of the cylinder head;
Fig. 9 is a vertical cross-sectional view, taken along line IX - IX in Fig. 2, of
the cylinder head;
Fig. 10 is a fragmentary vertical cross-sectional view, taken along line X - X in
Fig. 2, of the cylinder head;
Fig. 11 is a schematic perspective view illustrating the positional relationship among
intake ports and exhaust ports; and
Fig. 12 is a diagram illustrating the flow of cooling water.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0008] Hereafter, a description will be given of an embodiment of the present invention
with reference to the appended drawings.
[0009] This embodiment shows an example in which the present invention is implemented in
a straight-type four-cylinder four-stroke cycle diesel engine. Fig. 1 is a side elevational
view, viewed from the direction of arrow I in Fig. 2, of a cylinder head; Fig. 2 is
a plan view, viewed from the direction of arrow II in Fig. 1, of the cylinder head;
Fig. 3 is a bottom view, viewed from the direction of arrow III in Fig. 1, of the
cylinder head; Fig. 4 is a horizontal cross-sectional view, taken along line IV -
IV in Fig. 1, of the cylinder head; Fig. 5 is a vertical cross-sectional view, taken
along line V - V in Fig. 2, of the cylinder head; Fig. 6 is a vertical cross-sectional
view, taken along line VI - VI in Fig. 2, of the cylinder head; Fig. 7 is a vertical
cross-sectional view, taken along line VII - VII in Fig. 2, of the cylinder head;
Fig. 8 is a vertical cross-sectional view, taken along line VIII - VIII in Fig. 2,
of the cylinder head; Fig. 9 is a vertical cross-sectional view, taken along line
IX - IX in Fig. 2, of the cylinder head; Fig. 10 is a fragmentary vertical cross-sectional
view, taken along line X - X in Fig. 2, of the cylinder head; Fig. 11 is a schematic
perspective view illustrating the positional relationship among intake ports and exhaust
ports; and Fig. 12 is a diagram illustrating the flow of cooling water.
[0010] A cylinder head CH is joined to a deck surface of a cylinder block CB by means of
a gasket, and a head cover HC is fitted to the cylinder head CH by means of packing.
The cylinder head CH is formed of a metallic material such as Fe by casting and is
formed in a rectangular shape in a plan view. On the underside of the cylinder block
CB which faces cylinder bores, four combustion chambers 1 are formed in a straight
row along its longitudinal direction, i.e., along the axial direction of a crankshaft.
First and second intake valve openings 2
1 and 2
2 and first and second exhaust valve openings 3
1 and 3
2 are respectively open on at an upper wall of each combustion chamber 1 in such a
manner as to be juxtaposed in a transverse direction of the cylinder head CH, i.e.,
in a direction perpendicular to the axial direction of the crankshaft. The first intake
valve opening 2
1 is located on a side which is farther from one side surface of the cylinder head
CH where outer ends of exhaust ports 6 and 7, which will be described later, are open,
while the second intake valve opening 2
2 is on a side which is closer to that side surface. Similarly, the first exhaust valve
opening 3
1 is located on the side which is farther from that side surface of the cylinder head
CH, while the second exhaust valve opening 3
2 is on the side which is closer to that side surface.
[0011] The first and second intake valve openings 2
1 and 2
2 and the first and second exhaust valve openings 3
1 and 3
2 are opened and closed by first and second intake valves and first and second exhaust
valves in the ordinary manner. In addition, an injection valve fitting hole 4 which
passes through this upper wall is provided in a central portion of the upper wall
of each combustion chamber 1, and an fuel injection valve (not shown) is detachably
fitted in this fitting hole 4. Furthermore, hollow cylindrical valve guides 5 are
respectively provided penetratingly in the upper wall of the cylinder head CH at substantially
central positions on the center lines of the first and second intake valve openings
2
1 and 2
2 and the first and second exhaust valve openings 3
1 and 3
2. The first and second intake valves and the first and second exhaust valves are respectively
fitted in these valve guides 5.
[0012] As most clearly shown in Figs. 4 and 11, the intake port 6 and the exhaust port 7
are provided in a concentrated manner in the cylinder head CH on one side thereof
in a direction of traversing the cylinder head CH, i.e., in a counterflow manner,
in correspondence with each combustion chamber 1. Inner ends of the intake port 6
and the exhaust port 7 communicate with the combustion chamber 1. Further, their outer
ends are open on one side surface of the cylinder head CH and are respectively made
to communicate with and connected to an intake system and an exhaust system (not shown).
[0013] The intake port 6 corresponding to each combustion chamber 1 is comprised of a first
intake port 6
1 and a second intake port 6
2 which are respectively independent. These first and second intake ports 6
1 and 6
2 are provided in two stages in such a manner as to vertically overlap with each other
in the upper wall of the cylinder head CH, and their inner ends are respectively made
to communicate with the first and second intake valve openings 2
1 and 2
2.
[0014] Meanwhile, the exhaust port 7 corresponding to each combustion chamber 1 is arranged
such that upstream-side two first and second branch exhaust ports 7
1 and 7
2 branch off in a bifurcating manner from a midway portion of a downstream-side exhaust
port 7
0 which is open in one side surface of the cylinder head CH. The first and second branch
exhaust ports 7
1 and 7
2 are respectively made to communicate with the aforementioned first and second exhaust
valve openings 3
1 and 3
2.
[0015] Next, referring to Figs. 5 to 12, a more detailed description will be given of the
arrangement of the first and second intake ports 6
1 and 6
2. The first intake port 6
1 is located at a position higher than the second intake port 6
2, and is formed to be longer than the second intake port 6
2. A central axis of base side of the first intake port 6
1, i.e., its upstream-side portion crosses a central axis of the second intake port
6
2 and extends in the widthwise direction of the cylinder head CH (in a direction perpendicular
to the axial direction of the crankshaft). Further, a distal side of the first intake
port 6
1, i.e., its downstream-side portion, is curved toward the outer side with respect
to the combustion chamber 1 in the axial direction of the crankshaft in such a manner
as to detour the second intake valve opening 2
2, and its downstream open end is directed in the circumferential direction of the
combustion chamber 1, i.e., in a tangential direction of the combustion chamber 1,
and is communicated with and connected to the combustion chamber 1, thereby forming
a so-called swirl port. Accordingly, the intake air which flows through the first
intake port 6
1, which constitutes the swirl port, flows in the peripheral tangential direction of
the combustion chamber 1, and is able to produce a swirl in the intake air which flows
into the combustion chamber 1.
[0016] On the other hand, the second intake port 6
2 is located at a position lower than the first intake port 6
1, and is formed to be shorter than the same. A center line of an intermediate portion
of the second intake port 6
2 crosses the intake port 6
1 at a lower portion of the intake port 6
1 and extends substantially rectilinearly in a direction perpendicular to the axial
direction of the crankshaft, and its downstream open end is communicated with and
connected to the second intake valve opening 2
2 substantially perpendicularly thereto. The first and second intake ports 6
1 and 6
2 are provided in two stages in such a manner as to vertically overlap with each other
in the upper wall of the cylinder head CH, and are able to shorten the horizontal
width of the overall intake port 6 in the axial direction of the crankshaft. In addition,
even if the first and second intake ports 6
1 and 6
2 are juxtaposed adjacent to each other, since their boundary wall is only a crossing
portion, their port walls are not made thin.
[0017] Further, an intake port wall W of the intake port 6 comprised of the first and second
intake ports 6
1 and 6
2 arranged vertically in two stage forms a vertical guide wall in a direction perpendicular
to the axial direction of the crankshaft in the upper wall of the cylinder head CH.
This guide wall is adapted to guide the flow of cooling water which flows through
cooling water passages 10 which will be described later in detail. The intake air
from the intake system flows into the combustion chamber 1 through the first and second
intake valve openings 2
1 and 2
2 from the first and second intake ports 6
1 and 6
2. At that time, a swirl is produced in the combustion chamber 1 by the intake air
which flows through the first intake port 6
1, as described before, and favorably improves its mixing with the injected fuel, thereby
enhancing the efficiency of subsequent combustion of the air-fuel mixture.
[0018] On the other hand, the exhaust port 7 is provided in juxtaposition with the first
and second intake ports 6
1 and 6
2 with the injection valve fitting hole 4 located therebetween. Further, an inner end
portion of the downstream-side exhaust port 7
0 extending straightly in such a manner as to be perpendicular to the axial direction
of the crankshaft bifurcates into the first branch exhaust port 7
1 and the second branch exhaust port 7
2 on the upstream side. The first branch exhaust port 7
1 is curved convexly toward the outer side with respect to the combustion chamber 1,
and its upstream end is communicated with and connected to the first exhaust valve
opening 3
1, while the second branch exhaust port 7
2 is slightly curved toward the outer side with respect to the combustion chamber 1,
and its upstream end is communicated with and connected to the second exhaust valve
opening 3
2. Accordingly, the exhaust air from the combustion chamber 1 passes through the bifurcated
first and second branch exhaust ports 7
1 and 7
2 from the first and second exhaust valve openings 3
1 and 3
2 and is collected in the single exhaust port 7
0, and is exhausted therefrom into the exhaust system.
[0019] It should be noted that, as shown in Fig. 1, the open ends of the first and second
intake ports 6
1 and 6
2, which are open at one side surface of the cylinder head CH, and the exhaust port
7 overlap with each other in the vertical direction and longitudinal direction of
the cylinder head CH, so that the layout of these ports can be facilitated, thereby
contributing to making the cylinder head CH compact.
[0020] As most clearly shown in Figs. 1, 4, and 11, the intake ports 6 and the exhaust ports
7 corresponding to the two adjacent combustion chambers 1 are arranged to be symmetrical
in such a manner as to face each other. By adopting such an arrangement, it is possible
to enlarge the volume of the cooling water passages 10 surrounding these ports, particularly
the exhaust ports 7 where the temperature becomes high, with the result that cooling
by the cooling water can be performed effectively.
[0021] The cooling water passages 10 (water jacket) are provided in the cylinder head CH
for effectively cooling the cylinder head, particularly the surroundings of the exhaust
ports and the combustion chambers 1 which are heated to high temperature. These cooling
water passages 10 are arranged such that, as shown by arrows A in the drawings, cooling
water effectively cools the surroundings of the exhaust ports 7 and the combustion
chambers 1 by flowing in parallel inside the cylinder head CH while being subjected
to resistance in the direction of arrangement of the plurality of intake ports 6 and
exhaust ports 7, i.e., in a direction perpendicular to the axial direction of the
crankshaft, and then flows in the axial direction of the crankshaft through a cooling
water outlet passage 11 formed on the other side of the cylinder head CH where the
intake and exhaust ports 6 and 7 are not formed.
[0022] The cooling water passages (water jackets) 10 formed in the cylinder head CH for
effectively cooling heated portions, mainly the surroundings of the exhaust ports
7 and the combustion chambers 1, are formed in the overall region of the cylinder
head CH in such a manner as to surround the outer peripheral portions of the respective
two exhaust ports 7 facing each other in correspondence with the adjacent ones of
the combustion chambers 1 and to surround the fuel injection valves, the first and
second intake valves, the first and second exhaust valves and the like in the upper
walls of the combustion chambers 1. In addition, these cooling water passages 10 are
partitioned in the direction perpendicular to the axial direction of the crankshaft
by means of the intake port walls W, extending in the transverse direction of the
cylinder head CH, of the first and second intake ports 6
1 and 6
2 arranged vertically in two stages. Hence, the cooling water flowing through the cooling
water passages 10 is adapted to be guided inside the cylinder head CH by the intake
port walls W from one side toward the other side thereof in the direction perpendicular
to the axial direction of the crankshaft. A communicating passage 13 is formed in
the intake port wall W below the second intake port 6
2, and the left and right cooling water passages (water jackets) 10 of the suction
port 6 are communicated with each other through this communicating passage 13. In
addition, as shown in Fig. 8, these cooling water passages 10 are not provided in
the upper walls of the first and second intake ports 6
1 and 6
2 formed vertically in two stages, thereby ensuring that the cylinder head CH does
not become high.
[0023] On the other side of the cylinder head CH where the intake and exhaust ports 6 and
7 are not provided, the cooling water outlet passage 11 is formed along the longitudinal
direction of the cylinder head CH. This cooling water outlet passage 11 communicates
with the aforementioned cooling water passages (water jackets) 10, and its one end
communicates with an efflux port 12 communicating with an cooling water circuit (not
shown).
[0024] As clearly shown in Figs. 3, 5, and 8, a plurality of cooling water influx ports
15 are open in a bottom wall of the cylinder head CH in such a manner as to be offset
on the side having the intake and exhaust ports 6 and 7 with respect to the axis of
the crankshaft and to be arranged on the sides of the combustion chambers 1 at intervals
in the longitudinal direction of the cylinder head CH. These cooling water influx
ports 15 communicate with the cooling water passages (not shown) on the cylinder block
CB side and the aforementioned cooling water passages 10, and the cooling water on
the cylinder block CB side passes through these cooling water influx ports 15 and
flows into the cooling water passages 10.
[0025] It should be noted that, as for the cooling water influx ports 15, it is possible
to change the flow rate of the cooling water flowing through the cooling water influx
ports 15 by partially changing water holes formed in the gasket interposed between
the cylinder block CB and the cylinder head CH.
[0026] In addition, as clearly shown in Figs. 3 and 9, two small holes 16 communicating
with the cooling water passage (water jacket) 10 between the adjacent ones of the
combustion chambers 1 are formed in the bottom wall of the cylinder head CH. The cooling
water on the cylinder block CB side is adapted to pass through these small holes 16
and flows into the cooling water passage 10, thereby making it possible to effectively
cool heated portions between the cylinders in the cylinder block CB and between the
combustion chambers 1 in the cylinder head CH.
[0027] Furthermore, as clearly shown in Fig. 3, a plurality of other cooling water influx
ports 17 are open in the bottom wall of the cylinder head CH in such a manner as to
be offset on the side opposite to the side having the intake and exhaust ports 6 and
7 with respect to the axis of the crankshaft and to be arranged on the sides of boundary
portions of the combustion chambers 1 at intervals in the longitudinal direction of
the cylinder head CH. These other cooling water influx ports 17 communicate with the
water jackets on the cylinder block CB side and the aforementioned cooling water outlet
passages 11, and the cooling water on the cylinder block CB side passes through these
cooling water influx ports 17 and flows into the cooling water outlet passages 11.
[0028] The cooling water on the cylinder block CB side passes through the plurality of cooling
water influx ports 15 and flows into the cooling water passages 10. The cooling water
which flowed into the cooling water passages 10 is guided by the intake port walls
W of the first and second intake ports 6
1 and 6
2 arranged vertically in two stages, and flows in parallel through the cooling water
passages in the direction perpendicular to the axial direction of the crankshaft.
At that time, the flow of the cooling water in the axial direction of the crankshaft
is suppressed by the intake port walls W. Accordingly, the cooling water flowing through
the cooling water passages 10 is capable of cooling in a concentrated manner the portions
surrounding the exhaust ports 7 and the combustion chambers 1 which are heated to
high temperature. Then, the cooling water, which has effectively cooled the heated
portions of the cylinder head CH by flowing in parallel through the cooling water
passages 10 in the direction perpendicular to the axial direction of the crankshaft,
flows through the cooling water outlet passages 11 in the cylinder head in the axial
direction of the crankshaft, and then flows to the cooling water circuit outside the
cylinder head CH from the efflux port 12.
[0029] In addition, since the two exhaust ports 7 corresponding to the two adjacent combustion
chambers 1 face each other, it is possible to enlarge the volume of the cooling water
passages 10 surrounding these exhaust ports 7. Hence, the exhaust ports 7 can be effectively
cooled by the large volume of cooling water which flows therethrough.
[0030] On the upper wall of the cylinder head CH where the intake and exhaust ports 6 and
7 are provided, a plurality of bearing half portions 20 are formed at intervals in
its longitudinal direction, and a valve camshaft Sc is rotatably supported on these
bearing half portions 20. Further, a plurality of bolt through holes 21 are formed
in straight rows on both sides in the transverse direction of the cylinder head CH
along its longitudinal direction, and the cylinder head CH is integrally joined to
the deck surface of the cylinder block CB with a gasket interposed therebetween by
means of bolts (not shown) which are inserted in these bolt through holes 21. In addition,
on the side of the cylinder head CH where the intake and exhaust ports 6 and 7 are
not provided, an oil return passage 22 is formed in its longitudinal direction, and
a plurality of oil return holes 23 which are open in the upper surface of the cylinder
head CH communicate with this oil return passage 22. Hence, lubricating oil in an
upper portion of the cylinder head CH passes through the oil return passage 22 from
these oil return holes 23 and is returned to an oil sump (not shown).
[0031] It should be noted that, in the drawings, reference numeral 27 denotes a plug fitting
hole, and preheating plugs (not shown) which are operated at the time of an engine
start are threadedly fitted in these fitting holes 27. In addition, reference numeral
28 in the drawings denotes a guide pin which is provided uprightly on an upper wall
above each combustion chamber 1 of the cylinder head CH so as to support a cross head
of a valve mechanism (not shown).
[0032] Although one embodiment of the present invention has been described above, the present
invention is not limited to the embodiment, and various modifications are possible
within the scope of the present invention. For example, although in the above-described
embodiment a description has been given of the case in which the present invention
is applied to the cylinder head of a straight-type four-cylinder diesel engine, it
goes without saying that the present invention can be implemented for the cylinder
head of another type of internal combustion engine. In addition, although in the above-described
embodiment the exhaust ports are arranged such two branch exhaust ports bifurcate
from a single exhaust port, each of these exhaust ports may be formed by respectively
independent two exhaust ports.
[0033] As described above, in the cylinder head in an internal combustion engine having
counterflow-type intake and exhaust ports, it is possible to make the cylinder head
compact by reducing the dimensions of the cylinder head in the axial direction of
the crankshaft and in the direction perpendicular to that axial direction. In addition,
it is possible to improve the intake efficiency by increasing the degree of freedom
in routing the two intake ports. Further, it is possible to reduce as practically
as possible a thin-walled portion which constitutes a boundary wall of the two intake
ports even if the two intake ports are juxtaposed in close proximity to each other.
[0034] In addition, the intake port permits free routing as the swirl port, and the overall
length of the swirl port can be made long, with the result that a high swirl ratio
can be produced, thereby making it possible to substantially enhance the swirl effect.
[0035] The present disclosure relates to the subject matter contained in Japanese patent
application No. Hei.10-245402 filed on August 31, 1998 which is expressly incorporated
herein by reference in its entirety.
[0036] A first intake port and a second intake port (6
1, 6
2) formed in a cylinder head CH are formed vertically in two stages respectively independently
and their center lines cross each other. The first intake port (6
1) is located at a position higher than the second intake port (6
2) and is formed to be longer than the same. The first intake port (6
1) is communicated with an intake valve opening (2
1) on a side which is far from one side surface of the cylinder head, and the second
intake port (6
2) is communicated with a second intake valve opening (2
2) which is closer than the same.