[0001] The invention relates to a film deck for feeding and returning developed photographic
films of various types from an insertion station to a processing station of a mini-lab.
[0002] European patent application 0 770 917 A1 shows a device for the processing of photographic
films with a film insertion station that is designed such that both an APS (Advanced
Photo System) film and a 35 mm film can be processed. To that end, film edge guides
designed as setting means are used, which are adjustable to the respective film width
by two actuating rods connected to a motor. To prevent incorrect insertions, extensive
scanning means are needed to set the film transport and setting means to the film
type inserted, such as APS film or 35 mm film. Furthermore, it is necessary to use
so-called copy plates for setting a copier (mini-lab) to the film size currently being
processed and for which the device is used. This makes the overall design of the device
complicated and also prone to wear and faults because of the incorporation of selling
and scanning means.
[0003] The object underlying the present invention is therefore to provide a film deck for
feeding and returning developed films of various type, in particular for APS films
and 35 mm films, from an insertion station to a processing station of a mini-lab,
and that avoids the above drawbacks of the prior art. In particular, a simple design
that dispenses with moving setting and scanning means is to ensure rapid and reliable
adjustment of the film deck to the various film types to be processed.
[0004] This object is attained by a film deck having the features of Claim 1. By a complete
exchange only of the first film deck carrier plate having film-specific processing
and transport means, it is advantageously achieved that rapid and reliable feeding
of films of various sizes is possible, in particular of APS films and 35 mm films,
to a processing station of a mini-lab. Hence a simple adjustment of the film feed
to the copying station of the mini-lab is achieved. Since the film deck in accordance
with the invention is matched only to a certain film size in each case, an incorrect
insertion of films, for example due to a mix-up, is ruled out even for incompletely
trained employees of the mini-lab. In addition, wear and tear on the equipment is
markedly minimized as a result of dispensing with setting means that set the device
to the film type that is to be processed. A simplified design is also achieved by
the stationary connection to the mini-lab of a second carrier plate having all the
means for actively driving the film. With this version of the film deck, it is not
necessary to close down the entire mini-lab in the event of a failure of the film-specific
means arranged on the carrier plate.
[0005] Further features and advantages can be taken from the sub-claims and from the description
of the design example shown in greater detail in the drawing.
[0006] In the drawing,
- Fig. 1 shows
- a perspective view of the film deck in accordance with the invention for APS films,
- Fig. 2 shows
- a view of a first carrier plate of the film deck for APS films in accordance with
Fig. 1 from above,
- Fig. 3 shows
- a view of the first carrier plate according to Fig. 2 from below,
- Fig. 4 shows
- a perspective view of the film deck in accordance with the invention for 35 mm films,
- Fig. 5 shows
- a view of the first carrier plate of the film deck for 35 mm films in accordance with
Fig. 4 from above,
- Fig. 6 shows
- a view of the first carrier plate in accordance with Fig. 5 from below, and
- Fig. 7 shows
- a perspective view of a second carrier plate of the film deck.
[0007] The film deck 100, identified as 1001 for APS films and as 1002 for 35 mm films,
is formed from a first carrier plate, 101 for APS films and 102 for 35 mm films, and
from a second carrier plate 20. The second carrier plate 20 is stationarily connected
by connecting means 28 to the mini-lab, not shown, so that feeding of the developed
photographic film to the processing station BA (copying window) is enabled.
[0008] The first carrier plate 101 for APS films has means for the film insertion 3 that
substantially comprise a film cartridge receptacle 32. The latter comprises a stationary
film cartridge holder with drive and transmission block 321 and a movable film cartridge
holder 322 that is movable by a sliding part 323 in the direction of the arrow as
per Fig. 2. The holder 322 has a support pin for supporting the film spool (not identified),
a pushbutton 35 for status inquiry of whether the film cartridge contains an already
developed film or an undeveloped one, and a support pin that engages in the hollow
shaft of the film cartridge shutter. By means of a stepping motor 22 that drives,
via a transmission block 36, a shaft 33 for opening and closing the film cartridge
shutter and a shaft 34 for driving the film spool, the film 1 can be wound forward
out of the film cartridge 31 or back. The film is passed over a film guide 37 designed
as a guide plate into a guide 2 of the carrier plate matched to the film width until
a first passively driven film drive roller pair 41 grips the film, conveys it further
to underneath a PCB sensor 5 for scanning of the DX code and perforation, and to underneath
an MOF (magnetic of film) unit for scanning the film magnetic tracks, until a second
passively driven film transport roller pair 42 grips the film in order to convey it
further to underneath a projection opening 71 of a film arresting device 7. The device
7 serves mainly for holding the film flat so that a correct copying operation can
be performed. To do so, an arresting plate 72 is provided that is connected to a holder
722 via a hinge 721. For holding the film flat in the projection opening 71, the arresting
plate 72 is pressed together with the film against a film support surface 77 with
its projection opening 8 by means of an anchor plate 73 that is actuatable by applying
current to the solenoid 75 via an anchor pin 74 engaging in the solenoid. The elastic
hold-downs 76 also serve to assist a flat film position. The solenoid as an active
element is here not arranged on the first carrier plate 101, as is made clear by Figs.
2 and 3. Fig. 3 shows openings 271 and 272, in which engage actively driven film transport
roller pairs 251 and 252 (Fig. 7) that are pressed by their spring-loaded bearings
against the film 1 and the passively driven film transport roller pairs 41 and 42.
Likewise, the individual sensors 61 and 66 for scanning of the film magnetic tracks
are shown and - in diagram form - the PCB sensor unit 5 comprising IR transmitter/receiver
diodes. As a result, all film-specific means for film insertion, film guidance, film
transport and film processing are arranged on the first carrier plate 101.
[0009] The carrier plate 101 further shows three holes 11 arranged at intervals of 120°
and into which engage fixing pins 21 of the second carrier plate 20.
[0010] The first carrier plate 102 for a 35 mm film has specific means for insertion, film
guidance, film transport and processing of these films. Unlike carrier plate 101,
only the film guide 2 of the carrier plate 102 is functionally set to the film width
of 35 mm that is to be processed. The MOF unit is also dispensed with, since this
film type is without magnetic tracks. The mode of operation of the film arresting
device is similar to that with carrier plate 101. A film is inserted via the insertion
opening 12 for this film type either directly from the film outlet of a film developing
machine (not shown) or separately by hand.
[0011] In respect of the holes 11 of the carrier plates 101 and 102, the film guides 2,
the film drive rollers 41, 42, the PCB sensor unit and the film arresting device 7
are arranged congruently on both carrier plates.
[0012] A second carrier plate 20 of the film deck 100 has all the means for active film
drive, such as a stepping motor 22 that drives a first film transport roller pair
251 via a drive shaft 23 and transmission 231, and a second transport roller pair
252 via a gear wheel carrying a toothed belt 24. The transport rollers of the first
and second pairs 251 and 252 are designed in a width that assures dependable transport
of the different film types. The transmission designed as a frictional gear 231 also
connects to the transmission 36, via which the drive shaft 34 of the film spool is
actuated. The copying operation can be performed through the projection opening 8
by the mini-lab (not shown). The solenoid 75 for actuating the film arresting device
7 is also arranged on the carrier plate. The stepping motor 22 is connected by means
of a plug connector 221 to a control unit, not shown, of the mini-lab.
[0013] In a similar arrangement to the first carrier plates 101 and 102, the second carrier
plate 20 has three fixing pins 21 at intervals of 120°, so that here too a precisely
fitting connection between the carrier plates can be made. The weight of the first
carrier plate, which is made of steel, is sufficient for a secure connection. By simply
changing the carrier plates 10 therefore, a rapid changeover of the film deck to another
film type can be achieved.
List of reference numerals
[0014]
- 100
- Film deck, general
- 1001
- Film deck / carrier plates for APS films
- BA
- Processing station
- 101
- First carrier plate for APS films
- 102
- First carrier plate for 35 mm films
- 1
- Developed film
- 2
- Film guide of carrier plate
- 3
- Means for film insertion
- 31
- Film cartridge
- 32
- Film cartridge receptacle
- 321
- Film cartridge holder with drive and transmission block
- 322
- Movable film cartridge holder
- 323
- Sliding part
- 33
- Shaft for opening and closing the film cartridge shutter
- 34
- Shaft for driving the film spool
- 35
- Button
- 36
- Transmission block
- 37
- Film guide
- 4
- Passive (driven) drive roller pair
- 41
- First drive roller pair
- 42
- Second drive roller pair
- 41
- Bearings of drive roller pairs
- 5
- PCB sensor unit
- 6
- MOF unit
- 61/62
- Magnetic heads
- 7
- Film arresting device
- 71
- Projection opening
- 72
- Arresting plate
- 721
- Hinge
- 722
- Holder
- 73
- Anchor plate
- 74
- Anchor pin
- 76
- Hold-down
- 77
- Film support surface
- 8
- Projection opening
- 11
- Holes
- 1002
- Film deck / carrier plates for 35 mm films
- 12
- Film insertion opening
- 20
- Second carrier plate
- 21
- Fixing pins
- 22
- Stepping motor
- 221
- Electrical plug connector
- 23
- Drive shaft
- 231
- Transmission
- 24
- Toothed belt
- 25
- Active (driving) drive roller pair
- 251
- First active drive roller pair
- 252
- Second active drive roller pair
- 261
- Bearing element for first active drive roller pair
- 262
- Bearing element for second active drive roller pair
- 271
- Openings for receiving the first active drive roller pair
- 272
- Openings for receiving the second active drive roller pair
- 28
- Connecting means
1. A film deck (100) for feeding and returning developed photographic films of various
types from an insertion station to a processing station (BA) of a mini-lab,
characterized by
- a first carrier plate (101, 102) having means for film insertion (3, 12), film guidance
(2), film transport (4) and film-specific processing (5, 6, 7) of the various film
types;
- a second carrier plate (20) with means (22, 23, 24, 25) for active film drive of
the various film types to convey them from the insertion device (10) to the processing
station (BA); and
- means (11, 12) for connecting and detaching the first carrier plate (101, 102) to/from
the second carrier plate (20).
2. Device according to Claim 1, characterized in that a precisely fitting plug connection
can be made by means of fixing pins (21) arranged on the second carrier plate and
by means of holes (11) provided in the first carrier plate (101, 102).
3. Device according to Claim 2, characterized in that the fixing pins (21) and the holes
(11) are arranged such that a three-point contact in a single plane is created and
that the plug connection is made by the weight of the first carrier plate (101, 102)
being exerted on the second carrier plate.
4. Device according to Claim 1, characterized in that the second carrier plate (20) is
stationarily connected to the mini-lab by connecting means (28).
5. Device according to Claim 1, characterized in that the means for active film drive
comprise a stepping motor (22) and a toothed belt (24) connected thereto, said means
driving pairs (251, 252) of film transport rollers arranged on the second carrier
plate (20).
6. Device according to Claim 5, characterized in that the pairs (251; 252) of transport
rollers are arranged at a distance from one another such that the various film types
are transportable to the processing station (BA).
7. Device according to Claim 1, characterized in that the means for film insertion comprise
a film cartridge receptacle (3) and/or an insertion opening (12) to suit the various
film types.
8. Device according to Claim 1, characterized in that the means for film guidance are
formed by a guide channel (2) adapted to the film widths of the various film types.
9. Device according to Claim 1, characterized in that the means for film-specific processing
comprise:
- a sensor array (5) for scanning of film perforation and film bar-code;
- a magnetic head for scanning magnetic tracks (6, 61; 62) provided on the film, and
- means (7) for ensuring planar film support.