TECHNICAL FIELD
[0001] The present invention relates generally to containers and particularly to packages
which are folded from a single package blank and to package blanks as such. These
packages comprise at least one inclined wall and can conveniently be used for storing,
shipping and for shop presentation, especially in connection with foodstuff, in particular
square or rectangular packages of cheese, breakfast cereals, bars of confectionery,
such as chocolate bars, etc.
BACKGROUND ART
[0002] Numerous packages which are foldable from a single package blank are known in the
art. Such packages are required to be stacked on shelves and to display the products
in a manner so that a customer standing in front of the display shelf has a full view
of the displayed product and can easily reach same.
[0003] Conventionally, such packages comprised two separate pieces, a bottom piece with
an inclined wall and a separate lid. In the bottom piece, the inclined wall, typically
the back wall of the package, was formed by providing a double layered wall. The outer
layer of this double layered back wall was oriented perpendicularly to the bottom
wall, and the inner layer of this double layered back wall extended between the upper
edge of the outer layer and a base line on the bottom wall. Depending on the distance
between the base line and the line of contact between the outer back wall and the
bottom wall, the angle of inclination of the inner layer could be pre-selected.
[0004] With these conventional packages, problems arise as to the amount of waste material
in the production of the corresponding package blank and as to possible misplacement
of the separate lid as well as the necessity of manual packing operations on account
of the separate lid.
[0005] US 2,132,604 discloses a display package which is manufactured from a single package
blank. The package comprises a multi-layered side wall at the back side of the display
package. Several layers facing the inside of the package are inclined and form an
obtuse angle with the bottom wall. These inclined layers of the backside wall support
the contents of the box during shipping and display. An automatized folding of the
package blank and packing operation are not contemplated.
SUMMARY OF THE INVENTION
[0006] Under consideration of the known packages, it is an underlying technical problem
of the present invention to provide a package which is manufactured from a single
blank and to reduce waste material in its manufacture. Further, it is an underlying
technical problem of the present invention to provide a package blank for producing
such a package in an automatized way.
[0007] According to one aspect of the present invention, this problem is solved by a package
in accordance with claim 1. Advantageous embodiments of this package are described
in the dependent claims 2 to 7.
[0008] In another aspect according to the invention, there is provided a foldable package
blank in accordance with claim 11. Advantageous embodiments of this package blank
are defined in the dependent claims 12 to 18.
[0009] Finally, in another aspect according to the invention, the preferred use of the inventive
package is claimed in claims 8 to 10.
[0010] The invention provides significant advantages over previously known packages and
blanks therefor. The design is such that the packages comprise a plurality of side
walls, at least one of which is at least partially a single-layered support side wall.
This support side wall provides support for the products to be packaged, i.e. these
products typically rest with a point or line of contact with the bottom wall against
at least part of the support side wall. In order to obtain an optimal display of the
packaged goods to the customer, this part of the support side wall forms an obtuse
angle with the bottom wall. It is also contemplated that substantially the entire
support side wall is formed into this obtuse angle. In addition to the plurality of
side walls or side wall segments, which may define any chosen cross-sectional shape,
i.e. triangular, square, hexagonal or other polygonal shapes, circular or arc-shaped
segments, and/or a combination thereof, a bottom wall and a top are provided so as
to enclose a package space. This package space does not necessarily need to be enclosed
by contiguous wall segments without any gaps and/or openings. Rather, the configuration
in this respect should be designed to fulfil requirements as regards preventing loss
of the package contents, providing the required ventilation as well as sufficient
surface area to provide the outside of the package with the desired imprints, such
as expiration dates, logos, etc. Erection of the package from the blank and the package's
stability is ensured in accordance with the invention by the necessary flaps and tabs
so as to permit, by folding and attaching, formation of the package from the blank.
A further side wall of the inventive package, this side wall being located opposite
the support side wall, is at least partially removable. Additionally, at least part
of the top can be removable. Removal of the removable part of the support side wall
and, if applicable, that of the top, provides access to the package space.
[0011] Such removal can be enabled by suitable design measures such as weakening lines.
At present, perforations are preferred.
[0012] The support side wall is at least partially single-layered. This opens up the possibility
to automatize the folding and packaging operation. The support side wall forms in
a single-layered portion an obtuse angle with the bottom wall and supports the contents
of the box during shipping and display. In the single-layered portion of the support
wall, a protrusion towards the inside of the display package is formed. This protrusion
can be pushed in from the outside of the folded package which opens up the possibility
for an easy automatization of the production and packaging process.
[0013] A preferred embodiment of the invention suggests, in combination with at least one
product to packed, that the obtuse angle is selected so that a perpendicular which
is dropped from the center of gravity of the product to the plane of the bottom wall,
passes through the support side wall. For selecting this angle, this product should
be directly adjacent to the support side wall. This feature advantageously ensures
that even without any further action of locking the package contents, the package
securely rests against the obtusely inclined side wall and the bottom wall.
[0014] A further preferred feature of the inventive solution contributes to the locking
of the package contents. Accordingly, the further side wall opposite the support side
wall is single-layered and at least part thereof forms an acute angle with the bottom
wall. Hence, this further side wall is, relative to the bottom wall, at least partially
inclined in the same direction as the support side wall. Again, it is also contemplated
that substantially the entire further side wall is formed into this acute angle. Packaging
and transport of stackable goods is considerably enhanced, since the goods are form-locked
between the obtusely and the acutely inclined portions of the respective walls. Naturally,
it is also possible to extend this feature to walls adjacent to the respective side
walls such as top wall segments and/or bottom wall segments.
[0015] Preferably, the degree of acuteness of the acute angle is higher than the degree
of obtuseness of the obtuse angle. Hence, the difference between the acute angle and
the perpendicular to the bottom wall is greater than the difference between the obtuse
angle and a perpendicular to the bottom wall.
[0016] This feature facilitates ease of manufacture since it enables a line of contact of
the acute portion with the packaged product rather than surface area contact and,
therefore, permits the enlarging of the tolerances for the wall and/or wall segment
dimensions. Although this preferred embodiment clearly defines the two walls to be
non-parallel, it is in accordance with the broader aspects of the invention also possible
to make use of opposite side walls that are inclined and parallel to one another.
[0017] Generally, the obtuse and/or acute side walls can be formed by various means and
methods known to persons having skill in the art. However, it is preferred that the
obtuse angle of the single-layered support side wall and the acute angle of the further
single-layered side wall are formed by parts thereof projecting to the inside of the
package. It is at present preferred to provide the side walls or additionally the
adjacent top and bottom wall of the package with elongate openings, typically cuts,
so that the portion of the respective walls between the cuts can be folded inwardly
so as to form the angled walls. This folding can advantageously take place in-line
during formation of the package from the blank.
[0018] The inventive package is particularly useful for packaging planar goods. In this
context, planar goods are to be understood as two dimensional goods or three-dimensional
goods with a thickness that is small in comparison to the length and the breadth.
[0019] The most efficient use of the package space provided by a package that is easy to
form is made by using the inventive package for packing foodstuff, in particular square
or rectangular packages of cheese, breakfast cereals, bars of confectionery, such
as chocolate bars, etc.
[0020] The inventive package blank referred to above, preferably provides that at least
part of the support side wall segment is arrangeable, in the folded disposition of
the blank, so as to form an obtuse angle with the bottom wall segment. By utilising
the side wall segment for formation of the outer wall of the package as well as the
inclined support wall, waste of material in the production of blanks is advantageously
reduced. Further, at least part of at least one further side wall segment or additionally
of the at least one top segment is or are removable to provide, by removal in the
folded disposition of the blank, access to the package space.
[0021] Hence, ease of access is improved without adversely affecting the stackability of
the finished packages. Further, this design permits the production of the inventive
package blank in a one-step operation.
[0022] Automatic manufacturing of the blank and the package from the blank requires a high
speed operation. To meet this requirement, the present invention advantageously further
provides that the inventive blank is punched from one piece. Preferably, filling of
the inventive package takes place in-line upon formation of the package from the blank.
[0023] Those skilled in the art will be familiar with the methods of manufacture of the
blanks of this invention, whether the blanks are made of plastic, paper or other suitable
materials. They will also be able to select suitable methods of folding the blanks,
as already mentioned, preferably already about the product items to be packaged, and
suitable ways of fixing the blank to form a package, which might be by means of adhesive
if not welding or hot-melt gluing.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The invention is described in greater detail in the following, by way of purely exemplary
embodiments represented schematically in the following drawings, in which:
- Fig. 1
- shows a plan view of a package blank in accordance with a first embodiment of the
present invention;
- Figs. 2 to 4
- show perspective views of the inventive package blank of the first embodiment in sequential
manufacturing steps;
- Fig. 5
- shows a plan view of a package blank in accordance with a second embodiment of the
present invention;
- Figs. 6 to 8
- show perspective views of the inventive package blank in accordance with the second
embodiment in sequential manufacturing steps;
- Figs. 9 to 10
- show a plan view of a part of a blank and a perspective view of the package according
to a further embodiment of the invention; and
- Fig. 11 and 12
- show a plan view of a part of a blank and a perspective view of the package according
to a further embodiment of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] In the following detailed description of preferred embodiments, similar reference
signs are used throughout for the same or corresponding parts of the inventive package
and the inventive package blank.
[0026] A shipping and display package according to a first embodiment of the present invention
is shown in Fig. 1 in plan view in its configuration after manufacture of the blank.
[0027] It comprises, in the centre of Fig. 1 from the left to the right, a front wall attachment
flap 12, a front wall segment 14 which forms, in the folded disposition of the blank,
an inclined front wall, a top wall segment 16, rear wall segments 20 and 22, a bottom
wall segment 26, an outer front wall segment 40 and, finally, an inner front wall
segment 38. Top wall segment 16 extends in Fig. 1 to the top and bottom into outer
side wall segments 18. These outer side wall segments 18 are provided with inclined
edges 19, the function of which will be discussed in greater detail below.
[0028] Rear wall segment 20 extends, in Fig. 1 to the top and bottom, into side wall enforcement
flaps 24.
[0029] Bottom wall segment 26, in turn, extends to the top and bottom into inner side wall
segments 28 which are provided with inclined edges 29, the function of which will
also be discussed in greater detail below. To the left and right of the respective
inner side wall segments 28 are rear wall locking flaps 30 with tongues 32 and front
wall enforcement flaps 36, respectively.
[0030] In this connection, it is to be noted that terminology such as "front" and "rear"
as well as "top" and "bottom" etc. are used for the sake of simplification of the
description and is not intended to limit the scope of the present invention, unless
explicitly stated.
[0031] If applicable, crease lines or fold lines are located within the various wall segments
and are adapted to enable folding of adjacent segments along these lines, substantially
without deformation of the respective segments. A skilled person will be aware as
to how to best embody this function.
[0032] Referring again to Fig. 1, it is evident that side wall segments 18 and 28 are of
approximately equal size. Similarly, the dimensions of front attachment flap 12 substantially
correspond to the dimensions of the front wall segments 38,40. Upon manufacture of
the package from the blank in accordance with the first embodiment of the present
invention, these segments come to overly one another, so that this dimensioning maintains
ease of fabrication.
[0033] Turning now to Fig. 2, in which the blank of Fig. 1 is depicted in a perspective
view, several arrows indicate the first steps of forming the inventive blank into
the inventive package. Accordingly, arrow A indicates how the rear wall portion 22
is folded away from the rear wall segment 20. This infolding of segments 22 and 23
into what will become the interior of the package in the folded disposition of the
blank, does not necessarily need to be the first step in the formation of the package.
However, this step as indicated by arrow A should be carried out before the respective
side wall segments are folded and provide the blank with initial stability. Foldable
wall segment 22 is foldable on account of cut 27 (compare Fig. 1). Further, recesses
between the wall segments 22, 23 maintain a precise definition of fold lines.
[0034] Arrow B indicates a subsequent folding step during which side wall enforcement flaps
24 are folded upwards along their respective crease or fold lines. In a following
step, rear wall segment 20 together with top wall segment 16, side wall segment 18
and the inclined front wall segment 14 are folded upwards so that the side wall reinforcement
flaps 24 are located adjacent to the fold lines between inner side wall segments 28
and the bottom wall segment 26. This folding step also causes the foldable portion
23 of the bottom wall segment 26 to approach the non-foldable portion of the latter
and to assume a position substantially parallel thereto. Accordingly, the obtuse angle
of the folded rear wall portion 22 relative to the bottom wall segment 26 in the folded
disposition of the blank is achieved, as will be noted in connection with Fig. 3.
[0035] Hereafter, the inner side wall segments 28 are folded upwardly and the rear wall
locking flaps 30 are folded so that they reach around the unfolded portion 20 of the
rear wall that is not folded inwardly. Subsequently, tongues 32 of the rear wall locking
flap are inserted into their corresponding recesses 34. During or after this folding
step, the front wall enforcement flaps 36 are also folded upwardly, as indicated by
arrow C.
[0036] In order to complete the formation of the lower parts of the inventive package, the
inner front wall segment 38 is folded upwardly, over the front wall enforcement flaps
and again downwardly until the front wall locking tabs 42 are insertable into their
corresponding recesses 44. Hence, the front wall enforcement flaps 36 come to lie
between the inner front wall segment 38 and the outer segment 40 and formation of
the lower part of the package is completed, as depicted in Fig. 3.
[0037] It will certainly be noted, in particular from Fig. 3, that the folded rear wall
portion 22 forms an angle together with the bottom wall 26 that is obtuse, i.e. an
angle greater than 90 degrees. Hence, the folded wall portion 22 serves as a support
for product to be inserted into the pre-formed package, as will be described in more
detail below.
[0038] Substantially planar products P, preferably chocolate bars, are inserted into the
pre-formed package as a stack, following arrow E in Fig. 3.
[0039] Each Product P of the stack rests with one of its narrow sides on the bottom wall
26 and leans simultaneously against the rear wall segment 22 which is folded at an
obtuse angle
○. As will surely be noted, this infolding provides a simple, yet effective means to
produce an inclined side wall without the necessity to provide an extra wall segment
on the blank. Sparing this extra wall segment results in a substantial reduction of
blank waste material and, hence, in a substantial reduction of material costs.
[0040] The obtuse angle ○ is selected so that each Product P will securely rest against
an adjacent product or, eventually, against the support walls 22.
[0041] To this end, the obtuse angle ○ is selected such that the centre of gravity lies
beyond the line of contact between support walls 22 and bottom walls 26, beyond as
seen from bottom wall segment 26. In other words, if a perpendicular is dropped from
the centre of gravity of the Product P at adjacent support wall 22 to the bottom wall
26, it will pass through support wall 22. After packing a stack of products P into
the pre-packed package, the top of the package is closed so as to complete formation
of the package. This is done by following arrows F and G. Arrow F denotes how the
top wall 16 and the inclined front wall 14 are lowered until the front wall attachment
flap 12 can engage behind the inner front wall 38. Further engagement takes place
between the front wall 14 and the inclined edges 19 and 29 of the outer and inner
side walls, respectively. As can be taken from Fig. 3, the angle of inclination is
determined by the angle α between the edges 19,29 and the bottom wall 26. This angle
α can be selected so that the inclined front wall 14 in a closed disposition of the
package (compare Fig. 4) is parallel to the support wall 22.
[0042] This design will guarantee that each of the stack of products P is secured within
the closed package and that any movement of any of the products in the package is
prevented. Hence, breaking open of the package during transport is advantageously
inhibited.
[0043] In order to improve this effect, the preferred variation of this embodiment provides
that the angle of inclination of the inclined front wall 14 is greater than that of
the support wall 22. Accordingly, the front wall 14 in combination with the support
wall 22 will engage with a stack of products along a line of contact in the upper
region of the package and tolerance requirements during manufacture of the blank and
package are reduced.
[0044] Manufacture of the package from the blank in accordance with this first embodiment
of the invention is facilitated since the tolerances required in order to arrange
front wall 14 and the back wall 22 in parallel are not as tight.
[0045] The package is closed by applying strips of adhesive tape to the inclining front
wall 14 and the side walls 18 as well as the side walls 18 and the bottom walls 26,
as indicated in Fig. 4.
[0046] With reference again to Figs. 3 and 4, it will be noted that the top wall of the
package in accordance with the first embodiment of the present invention is provided
with stacking recesses 48 and stacking tabs 50. If desired, the stacking tabs 50 can
be folded upwardly from the top wall 16, as depicted in Fig. 4, so as to mate with
corresponding stacking recesses 28 of a package stacked on top. Mating engagement
between these stacking tabs 50 and stacking recesses 48 will ensure proper alignment
and stability of a stack of inventive packages and, therefore, improve transport conditions
and/or display.
[0047] Turning now, initially with reference to Fig. 5, to the second embodiment of the
present invention, it is to be noted that, for the sake of brevity of this specification,
parts and functions similar to the first embodiment of the present invention will
only be briefly referred to. Naturally, although some features of the invention are
only explained with reference to one of the embodiments, it is within the scope of
this invention also possible to combine such features in a further embodiment.
[0048] In the central part of Fig. 5 are depicted, as seen from left to right, a side wall
segment 118, rear wall segments 120,122, a further side wall segment 118, front wall
segments 113,114, and finally a package attachment flap 112.
[0049] Extending from the various segments just described, downwardly in Fig. 5, are various
top wall segments 116. Located opposite to the top wall segment and integrally joined
to the side, front and rear wall segments are upper wall segments 126. As can be taken
from Fig. 5, two pairs of top 116 and bottom 126 wall segments are provided with clearance
recesses 119, the function of which will be discussed in greater detail below.
[0050] As is also evident from Fig. 5, the foldable support rear wall portion 122 is separated
from the rear wall portion 120 by elongate openings 127. Similarly, the foldable front
wall portion 114 is separated from front wall portion 113 by elongate openings 129.
These elongate openings 127, 129 are to be understood as alternatives to the cuts
27 described in connection with the first embodiment of the present invention. Although
both of these embodiments enable the present invention to be carried out, the elongate
openings are preferred since in-line filling of the package upon formation of the
package from the blank is facilitated.
[0051] The elongate openings 127,129 extend into the wall segments adjacent to the respective
rear wall portion 122 and front wall portion 114, and define a foldable bottom wall
portion 123 and a foldable top wall portion 115, respectively.
[0052] Still with reference to Fig. 5, perforations 146 are depicted which, in the folded
disposition of the blank, are joined to form a substantially continuous weakening
line.
[0053] Turning now to Fig. 6, a stack of products P to be disposed in the package, in accordance
with the second embodiment of the present invention, is depicted.
[0054] Fig. 6 denotes the starting position for fully automated filling and package-formation.
Initially, the stack of products P is disposed on the rear wall portions 120,122.
Subsequently, side wall segments 118 are folded upwards and their adjacent top and
bottom wall segments 116,126 inwardly, so that they abut the stack of products P.
In a folding step, the top and bottom wall segments 116 and 126 adjacent to the rear
wall portions 120 and 122 are folded upwardly and attached to the corresponding top
and bottom wall segments adjacent to the side wall segments 118.
[0055] Hereafter, the foldable rear wall portion 122 is pushed toward the interior of the
pre-formed package until the disposition depicted in Fig. 7 results. It will surely
be noted that the stack of products is tilted or inclined relative to the top wall
edges visible in Fig. 7. The degree of this tilting inclination corresponds to the
obtuse angle preselected by positioning and dimensioning the foldable rear wall portion
122 and the foldable bottom wall portion 123 to one another and to the unfolded portion
120 of the rear wall. However, it is noted that the uppermost point of the stack of
products P in Fig. 7 is to be flush with the upper edge of side wall segments 118.
[0056] In order to proceed with the in-line packaging and package-forming process, the foldable
front wall portion 114 is folded towards the interior of the package so as to lock
the products P into place. As is to be noted, the innermost top and bottom wall segments
are provided with clearance recesses 119 for the following reasons:
[0057] As there is a considerable overlap between the various top wall segments 116, which
are attached to one another, the top and bottom wall segments extending from the side
wall segments 118 would interfere with the folding in of the locking front wall 114
and the support wall portion 122. In order to avoid such interference, recesses 119
are provided, as can be taken from Figs. 5 and 6.
[0058] A further step in the in-line filling and packaging process relates to closing the
pre-formed package and defining a package space therein. This is achieved by folding
over the front wall segments 113 and 114 in the direction of arrow H in Fig. 7. After
folding over the front wall segments 113,114, the respective top wall segments 116,126
adjacent thereto are folded downwards and suitably attached in their contact region
with abutting top and bottom wall segments. Further, the package attachment flap 112
is attached to the neighbouring side wall segments 118 in order to close the package
and to provide it with stability. Preferably, this further step just described is
carried out simultaneous to the step of folding the front wall portion 114 inwardly;
as previously mentioned, this in-folding in connection with closing the package achieves
the advantageous locking effect.
[0059] Finally, with reference to Fig. 8, the completely folded blank and the final disposition
of the package is depicted. Similar to the first embodiment described with reference
to Figs. 1 through 4, the inwardly projecting front wall portion 114 forms an acute
angle α relative to the bottom wall 126. As the support and the locking effect of
the wall portions 122 and 114, respectively, correspond to that described in connection
with the first embodiment of the present invention, reference is made thereto.
[0060] In order to display the packed products P on a shelf, the complete package as depicted
in Fig. 8 is to be turned by 90 degrees, so that the top wall 116 faces upwards. On
account of the inwardly projecting inclined walls of 114,122, a secure support and
reliable locking of the product is achieved and, simultaneously, substantially planar
and symmetric outer limits of the package are obtained. Hence, the package is easy
to stack and, therefore, safe transport is ensured.
[0061] In order to open the inventive package, part of the front wall, part of the side
walls and, additionally, part of the top wall is removed by separating along the perforation
146. To facilitate the gripping of the parts to be separated, a semi-circular opening
is provided, as depicted in the drawings.
[0062] Fig. 9 and 10 show another embodiment of the invention. Fig. 9 and 10 are closely
related to Fig. 1 and 3 and, therefore, for the same or corresponding parts of the
inventive package and the inventive package blank the same reference signs are used.
[0063] Fig. 9 shows only a part of the package blank including the bottom wall segment 26,
side wall segments 28 with a locking flap 30 and a tongue 32, respectively, and a
rear wall segment 20 with side wall enforcement flaps 24 and recesses 34 for receiving
the tongues 32. There are two cuts 56 which are perpendicular to the fold line between
the bottom wall segment 26 and the side wall segments 28 in a region near to the crossing
60 of the fold line between the rear wall segment 20 and bottom wall segment 26 on
the one hand and on the other hand, the bottom wall segment 26 and the side wall segments
28, respectively. The crossing 60 forms the corner of the folded package. Moreover,
there are fold lines 58 connecting the crossing 60 with the respective ends of the
cuts 56, as can be seen from Fig. 9.
[0064] During the folding operation or in the already folded state, the regions bounded
by the cut 56, the fold lines 58 and the crossing 60 can be pushed to the inside of
the package which leads to protrusions 55 as indicated in Fig. 10. These protrusions
55 serve as a stop against which the lower portions of the rear most product come
into an abutting engagement. This ensures that the lower edge of the rear most product
is always spaced a predetermined distance from the lower edge between the bottom wall
26 and the rearward side wall 20 of the display package. This allows the products
P to be packaged to be stored in the desired, inclined position.
[0065] Additionally, there is a certain pattern of surface regions of the bottom wall which
are treated in a way to enhance the friction between the products P and the inner
surface of the bottom wall 26. This higher friction can be achieved by different surface
treatments. A preferred possibility is the application of an adhesive on certain regions
of the inner bottom wall which serve to prevent the sliding of the products in the
display package. Preferably, the adhesive is a hot-meld adhesive and applied in one
or more, preferably two, longitudinal tracks 62 between the rearward side surface
20 and the front surface of the display package.
[0066] Fig. 11 and 12 show jet another embodiment of the invention. The shipping and display
package 210 shown in Fig. 12 is formed from a blank 201 which is shown in Fig. 11.
The blank has a bottom wall segment 226, side wall segments 228 and a rear wall segment
220 integrally formed with a top wall segment 216. Additionally, rear wall segments
230 are contiguous to the side wall segments 228, leaving in the folded state a space
of thickness d, the effect of which together with the rear wall segment 220 will be
explained later.
[0067] As can be seen from a comparison of the height H1 of the side wall segments 228 and
the height H2 of the rear wall segment 220, H2 is higher than H1. This allows the
rear wall segment 220 to be folded towards the inside of the display package. To this
end, fold lines 222 which are parallel to the fold line between the bottom segment
226 and the rear wall segment 220 extend over the rear wall segment and can be used
to fold part of the rear wall segment 220, namely the portions 220a and 220b into
the interior of the display package. The remaining portion of the rear wall segment
has a height of H3 corresponding to the height H3 of the rear wall segments 230. Therefore,
the blank 210 can be folded so that the upper edges 229 of the side wall segments
and 231 of the bottom wall segments have the same height over the bottom wall segment
226 as the fold line 221 between the rear wall segment 220 and the top wall segment
216.
[0068] After folding the blank 201 shown in Fig. 11 into a three dimensional display package,
the rear wall portion of the display package looks like that given in Fig. 12. The
portions 220a (not to be seen in Fig. 12) and 220b project into the interior of the
package 210 and serve as a stop which allows the products to be shipped and displayed
to lie angularly to the direction perpendicular to the bottom wall 226. In this embodiment,
as well as all the other embodiment described in this application, again measures
can be taken to increase the friction between the bottom wall 226 and the products
to be displayed. In the present embodiment, two tracks 262 of a hot-melt adhesive
are applied to the bottom surface 226.
[0069] All embodiments discussed herein have in common that protrusions are formed which
project into the interior of the display packages. These protrusions are formed from
the material available to build up the display packages. Moreover, all protrusions
are placed into regions of one of the side walls, where these side walls are single-layered.
This makes it possible to form the protrusions simply by pushing in the respective
portions from the outside of the package into the inside thereof. Therefore, optimum
use is made of the material for forming the single-piece blanks and, moreover, the
forming of the protrusions can easily be automatized because it is not necessary to
perform complicated folding operations within the interior of the packages.
[0070] Further embodiments and advantages of the inventive package and the inventive package
blank are defined in and by the various combinations of the following claims.
1. Shipping and display package (10;110;210), foldable from a single package blank (1;101;201)
and comprising:
- a bottom wall (26;126;226) providing a base for the package during shipping and
display,
- a plurality of side walls (14,18,20,22,28,38,40; 113,114,118,120,122;220,228) and
- the necessary flaps and tabs (12,30,42;112,230) so as to permit, by folding and
attaching, formation of the package from the blank,
the package being characterized by
- at least one of the side walls (20,22;120,122;220) being at least partially a single-layered
support side wall, at least part of the single-layed portion of the support side wall
forming an obtuse angle (○) with the bottom wall so as to support the contents of
the box during shipping and display,
- a top (16,116;216) which encloses a package space together with the bottom walls
and the plurality of side walls, and
- at least part of at least one further side wall opposite the support side wall or
additionally of the top being removable to provide, by removal, access to the package
space.
2. Package as claimed in claim 1, in combination with at least one product (P) to be
packed and characterised in that the obtuse angle (○) is selected so that a perpendicular
dropped from the centre of gravity of that of the at least one product directly adjacent
to the support side wall (22;122;220) to the plane of the bottom wall (26;126;226)
passes through the support side wall.
3. Package as claimed in any of the preceding claims, characterised in that the further
side wall (14;113,114) opposite the support side wall is single-layered and at least
part thereof forms an acute angle (α) with the bottom wall (26;126,220b).
4. Package as claimed in claim 3, characterised in that the degree of acuteness of the
acute angle (α) is higher than the degree of obtuseness of the obtuse angle (○).
5. Package as claimed in any of the preceding claims, characterised in that the obtuse
angle (○) of the single-layered support side wall (20,22;120,122;220b) is formed by
an inwardly projecting part thereof.
6. Package as claimed in any of claims 3 to 5, characterised in that the acute angle
(α) of the further single-layered side wall (113,114) is formed by an inwardly projecting
part (114) thereof.
7. Package as claimed in any of claims 3 to 5, further comprising at least partially
a friction-enhancing layer (62) on the inner surface of the bottom wall (2b; 12b;
22b), the friction-enhancing layer (62) being preferably formed of hot-melt adhesive.
8. Use of the package as claimed in any of the preceding claims for packing planar goods
(P).
9. Use as claimed in claim 8, characterised in that the planar goods are substantially
rectangular.
10. Use as claimed in claim 8 or 9, characterised in that the goods are bars of confectionary,
cheese packages, and/or breakfast cereals.
11. Blank (1;101;201), foldable into a package (10;110;210) and comprising:
- at least one bottom wall segment (26;126; 226) foldable into a package base,
- a plurality of side wall segments (14,18,20,22,28,38, 40;113,114,118,120,122;220,228)
at least one of which (20,22;120,122; 220) is a support side wall segment, and
- the necessary flaps and tabs (12,30,42;112; 230) on the segment margins so as to
permit, by folding and attaching, formation of the package from the blank,
- the blank being characterized by
- at least part of the support side wall segment (22;114;220a,220b) being arrangeable,
in the folded disposition of the blank, so as to form a single-layered support side
wall at an obtuse angle with the bottom wall segment (26;126;226),
- at least one top segment (16;116;216) for enclosing a package space, in the folded
disposition of the blank and together with the at least one bottom wall segment and
the plurality of side wall segments,
- at least part of at least one further side wall segment or additionally of the at
least one top segment being removable to provide, by removal in the folded disposition
of the blank, access to the package space.
12. Blank as claimed in claim 11, characterised in that at least the support side wall
segment (20,22;120,122) or additionally a top segment or a bottom wall segment is
or are provided with elongate openings (27;127) so as to enable said arrangement into
said otuse angle (○).
13. Blank as claimed in claim 11 or 12, characterised in that at least part of the further
side wall segment (14;114) is arrangeable, in the folded disposition of the blank,
so as to form an acute angle (α) with the bottom wall segment (26;126).
14. Blank as claimed in claim 13, characterised in that at least the further support side
wall segment (114) or additionally a top segment (115) or a bottom wall segment (23;123)
is or are provided with elongate openings (27;127,129) so as to enable said arrangement
into said acute angle (α).
15. Blank as claimed in claim 13 or 14, characterised in that, in the folded disposition
of the blank, the degree of acuteness of the acute angle (α) is higher than the degree
of obtuseness of the obtuse angle (○).
16. Blank as claimed in any of claims 11 to 15, characterised in that the obtuse angle
of the support side wall segment in the folded disposition of the blank is formed
by an inwardly projecting part (22;122) of the support side wall segment.
17. Blank as claimed in any of claims 13 to 16, characterised in that the acute angle
(α) of the further side wall segment (113,114) in the folded disposition of the blank
is formed by an inwardly projecting part (114) of the further side wall segment.
18. Blank as claimed in any of claims 11 to 17, further comprising at least partially
a friction-enhancing layer (62) on the bottom wall segment (26;126;226); the friction-enhancing
layer being preferably formed of hot-melt adhesive.