BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a slitter. More specifically, the present invention
relates to a slitter which is capable of slitting an endless corrugated paperboard
sheet, for instance, along the direction in which the sheet is fed by rotating a single
thin slitting blade at a high speed.
Description of the Related Art
[0002] A slitter for slitting, for instance, a corrugated paperboard sheet continously fed
along the direction in which the sheet is fed comprises a pair of upper and lower
slitting blades on opposite sides of the line along which the corrugated paperboard
sheet is fed (the feed line), which slitting blades are rotated in directions opposite
from each other. Each of these slitting blades is configured to be a single blade
and they are positioned in such a way that flat sides of their blade tips overlap
a predetermined length. The corrugated paperboard sheet is slit along the feeding
direction by horizontally feeding the corrugated paperboard sheet between the slitting
blades.
[0003] Since these single blade type slitting blades are large in thickness, there has been
the disadvantage that the quality of the sheet can be worsened if the length of the
portion which the upper and lower blades overlap is not appropriately set in accordance
with the thickness of the corrugated paperboard sheet. More specifically, when the
sheet is slit, the slit portion of the sheet may be crushed by the slitting blades,
so that the slit portion loses its neatness and becomes ragged. In order to slit the
corrugated paperboard sheet in a desired manner by enhancing the neatness of the slit
portion of the corrugated paperboard sheet, the length of the overlapping portion
of the upper and lower slitting blades has to be adjusted in accordance with the thickness
of the sheet with accuracy. This adjustment operation has been an extremely troublesome
one requiring dexterity. In addition, since the gap between the slitting blades greatly
influences the result of slitting the corrugated paperboard sheet, it has to be set
extremely closely. This setting can take a lot of time.
[0004] Therefore, in order to overcome the above problem, a slitter comprising a single
disk slitting blade whose thickness is extremely thin (less than 2 mm) and a sheet
receiver which is disposed opposite of the disk slitting blade with a feed line of
a corrugated paperboard sheet therebetween has been proposed. According to this slitter,
the corrugated paperboard sheet can be slit by rotating the slitting blade at a speed
one and a half to three times as high as the feeding speed of the corrugated paperboard
sheet with a portion of the tip of the slitting blade being positioned at a gap defined
between a pair of receiving rollers constituting a sheet receiving device so as not
to contact the rollers ( slitting condition ). Thus, this offers some advantages.
For instance, since a single slitting blade can be used, adjusting the slitting blade
relative to the corrugated paperboard sheet can be simplified. In addition, since
the slitting blade is extremely thin, the slit portion of the corrugated paperboard
sheet can be prevented from being crushed.
[0005] According to the above slitter, the corrugated paperboard sheet is slit by the slitting
blade while it is supported by the pair of receiving rollers disposed opposite of
the slitting blade with the feed line therebetween. In this condition, since the pair
of receiving rollers are disposed parallel to the direction perpendicular to the direction
in which the corrugated paperboard sheet is fed, the receiving rollers contact the
corrugated paperboard sheet on the same line which is perpendicular to the feeding
direction. More specifically, since the corrugated paperboard sheet slit by the slitting
blade is supported only by the slitting blade at one point along the feeding direction,
the corrugated paperboard sheet can escape from the slitting blade particularly if
the corrugated paperboard sheet to be slit is one with low stiffness, and a result,
cannot be slit in a reliable manner.
SUMMARY OF THE INVENTION
[0006] In view of the above problem, an object of the present invention is to provide a
slitter capable of slitting a sheet in a reliable and desired manner while at the
same time keeping the slit portion of the sheet neat and clean.
[0007] These and other objects are achieved according to the present invention in one aspect
thereof by providing a slitter comprising at its one side a circular slitting blade
driven to be rotated in the direction in which a paperboard sheet to be slit is fed,
and at its the other side at least one receiving roller which receives the paperboard
sheet being slit thereon, characterized in that said slitting blade is disposed below
the paperboard sheet, said at least one receiving roller includes a pair of receiving
rollers disposed as close to each other in the direction in which the paperboard sheet
is fed as possible while maintaining both rollers out of contact with said slitting
blade, with a vertical line passing through a center of rotation of said slitting
blade between the pair of receiving rollers.
[0008] These and other objects are achieved according to the present invention in another
aspect thereof by providing a slitter comprising at its one side a circular slitting
blade driven to be rotated in the direction in which a paperboard sheet to be slit
is fed, and at its the other side at least one receiving roller which receives the
paperboard sheet being slit thereon, characterized in that said slitting blade is
disposed below the paperboard sheet and is reciprocally movable between a slitting
position where a tip portion of said slitting blade protrudes from said one side to
said the other side and a stand-by position where the tip portion of said slitting
blade remains out of contact with said paperboard sheet, said at least one receiving
roller includes a pair of receiving rollers separated in the direction in which the
paperboard sheet is fed with a vertical line passing through a center of rotation
of said slitting blade located at said slitting position between the pair of receiving
rollers, one of said pair of receiving rollers upstream in the feeding direction is
disposed adjacent to the most upstream position of the protruding portion of the slitting
blade located at the slitting position, while the other of said pair of receiving
rollers downstream in the feeding direction is disposed adjacent to the most downstream
position of the protruding portion of the slitting blade.
[0009] The above and other objects, features, and advantages of the present invention will
become apparent from the following description read in conjunction with the accompanying
drawings, in which like reference numerals designate the same elements.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
Figure 1 is a side and a partially cutaway view showing a main part of a slitter according
to the first embodiment of the present invention.
Figure 2 is a rear view showing a main part of the slitter according to the first
embodiment of the present invention.
Figure 3 is a side and partially longitudinal sectional view showing the sheet receiver
of the slitter according to the present invention.
Figure 4 is a front and partially longitudinal sectional view showing a main part
of the sheet receiver of the slitter according to the present invention.
Figure 5 is a bottom view showing the sheet receiver of the slitter according to the
first embodiment of the present invention.
Figure 6 is a schematic illustration showing the relationship between the slitting
blade of the slitter and the receiving roller according to the first embodiment of
the present invention.
Figure 7 is a front and partially longitudinal sectional view showing a slitter according
to the second embodiment of the present invention.
Figure 8 is a bottom view showing the sheet receiver of the slitter according to the
second embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] Now, preferred embodiments of the slitter according to the present invention will
be described with reference to the drawings. In the actual slitter, a plurality of
pairs of a slitting blade and a sheet receiver are disposed along the widthwise direction
of these devices. However, only one pair is shown in the drawings.
[0012] Figures 1 and 2 show a main part of a slitter according to the first embodiment of
the present invention. A guide rail 10 is disposed below a feed line along which the
corrugated paperboard sheet S is fed. The guide rail 10 extends horizontally in the
widthwise direction of the slitter which crosses the feed line. A slitter yoke 12
is mounted on the guide rail 10. The slitter yoke 12 includes a gear 16 threaded into
a screw shaft 14 disposed parallel with the guide rail 10. The gear 16 is rotatable
and is not movable in the axial direction. The slitter 12 can be moved along the guide
rail 10 and can be stopped at any desired point by driving a motor 18 provided on
the yoke 12 forwardly or reversely.
[0013] In addition, a fork-like slitter head 20 is pivotably mounted on the yoke 12 so as
to be swung in the feeding direction. A piston rod 22a of a hydraulic cylinder 22
is pinned to the slitter head 20 with its bottom portion pinned to the yoke 12. Further,
a slitting blade 24 with thin thickness (less than 2mm) is rotatably supported via
a rotating shaft 26 parallel with the screw shaft 14. The slitting blade 24 is driven
in the counterclockwise direction in Figure 1 by a driving means ( not shown ). By
biasing the hydraulic cylinder 22 forwardly or reversely, the slitting blade 24 can
be reciprocally moved between a slitting position where the tip of the slitting blade
protrudes from an upper surface of the corrugated paperboard sheet S fed along the
feeding direction as shown in solid line of Figure 1 and a stand-by position where
the blade tip remains out of contact with the lower surface of the corrugated paperboard
sheet S as shown in double dotted line in Figure 1. The slitting blade 24 is so configured
as to be rotatably driven from the upstream side to the downstream side in the direction
in which the corrugated paperboard sheet S is fed when the slitting blade 24 is in
the area where the corrugated paperboard sheet S is slit, so that the lower surface
of the corrugated paperboard sheet S can be set to a position where slitting of the
corrugated paperboard sheet S is started ( the position where the tip of the slitting
blade 24 contacts the lower surface of the corrugated paperboard sheet S for the first
time).
[0014] An adjustable bolt 28 contactable by the slitter head 20 when it has moved from the
stand-by position to the slitting position is threaded into the slitter yoke 12 so
as to adjust the slitting position of the slitting blade 24. In addition, as shown
in Figure 2, a guide plate 30 extends along the line along which the sheet is fed
and is disposed below such line so as to support the lower surface of the corrugated
paperboard sheet S.
[0015] A sheet receiver 32 is disposed above the line along which the sheet is fed in order
to stably support the sheet S by opposing the slitting blade 24. Namely, a guide rail
34 is disposed to be parallel to the guide rail 10 with the feeding line therebetween.
A receiving yoke 36 is mounted on the guide rail 34 so as to be freely movable. The
receiving yoke 36 is provided with a gear 40 threaded into a screw shaft 38 disposed
parallel to the guide rail 34. The gear 40 is rotatable and is not movable in the
axial direction. By rotating the gear 40 by means of a motor 42 provided on the yoke
36 forwardly and reversely, the receiving yoke 36 can be freely moved along the guide
rail 34 and can be stopped at any desired position. When the slitter yoke 12 is shifted
in the axial direction along the guide rail 10, the receiving yoke 36 is also shifted
along the guide rail 34 synchronously with the slitter yoke 12.
[0016] A suction chamber 44 is suspended from the lower portion of the receiving yoke 36
to serve as a support means which opens downward and is connected to a suction source
(not shown). The suction chamber 44 acts to suck and then remove the paper powder
produced when the corrugated paperboard sheet S is slit. A guide plate 46 is provided
on the lower open end of the suction chamber 44. As shown in Figures 3 and 5, the
guide plate 46 comprises a body portion 46a which extends parallel with the feeding
line so as to close the open portion of the suction chamber 44 and guide portions
46b, 46c which are inclined upwardly toward the open end and formed at the upstream
and the downstream sides of the body portion 46a, respectively. A pair of openings
48,50 are formed on the body portion 46a as spaced apart in the feed direction from
each other. The openings 48,50 are configured in such a way that portions of receiving
rollers 58, 60 (which will be described later) can protrude downward (that is, toward
the side on which the slitter yoke 12 is provided) from the corresponding openings
48, 50. In addition, a slit 52 with a predetermined width is formed between openings
48,50 along the feed line so as to receive the upper portion of the slitting blade
24. The width of the slit 52 is set to be a little larger than that of the slitting
blade 24.
[0017] As shown in Figure 3, a pair of support shafts 54,56 extending in the widthwise direction
which crosses the feed line is housed inside the suction chamber 44. The support shafts
54,56 are spaced apart in the feeding direction from each other with a vertical line
C passing through the center of the slitting blade 24 located at the slitting position
therebetween. The first receiving roller 58 is fitted on the support shaft 54 located
upstream in the feeding direction, so that a portion of the outer periphery of the
first receiving roller 58 can protrude from the opening 48 formed upstream of the
guide plate 46. In addition, the second receiving roller 60 is fitted on the support
shaft 56 located downstream in the feeding direction, so that a portion of the outer
periphery of the second receiving roller 60 can protrude from the opening 50 formed
downstream of the guide plate 46. The corrugated paperboard sheet S is stably supported
at two points spaced apart in the feeding direction by the outer peripheries of the
pair of receiving rollers 58,60 spaced apart in the feeding direction from each other.
More specifically, as shown in Figure 3, by positioning the slitting blade 24 at the
slitting position, the tip of the slitting blade 24 is partially received in the slit
52 of the guide plate 46, while at the same time the pair of receiving rollers 58,60
are positioned upstream and downstream in the feeding direction, respectively. In
this situation, the corrugated paperboard sheet S horizontally fed from the right
in Figure 1 is slit along the feeding direction by rotating the slitting blade 24
at a speed one and a half to three times as high as the feeding speed at which the
corrugated paperboard sheet S is fed.
[0018] As shown in Figure 6, the first receive roller 58 is located almost immediately above
the slitting start position A where slitting of the corrugated paperboard sheet S
is started by the slitting blade 24 located at the slitting position, so that the
corrugated paperboard sheet S can be reliably supported upon it being slit. Namely,
the first receiving roller 58 prevents the corrugated paperboard sheet S from floating
due to the rotation of the slitting blade 24, so that the corrugated paperboard sheet
S can be reliably slit. A peripheral groove 58a is formed on the first receiving roller
58 on the trace along which the slitting blade 24 reciprocates between the stand-by
position and the slitting position. This prevents the slitting blade 24 from contacting
the first receiving roller 58 while the slitting blade 24 is moved between the stand-by
position and the slitting position even if the first receiving roller 58 is situated
immediately above the slitting start position A.
[0019] On the other hand, at the second receiving roller 60, the tip of the slitting blade
24 located at the slitting position is situated at almost immediately above a position
B which is below the corrugated paperboard sheet S. This reliably prevents floating
of the corrugated paperboard sheet which would not be fully prevented only by the
first receiving roller 58 which only can come into linear contact with the sheet S
in some cases. More specifically, since the first receiving roller 58 is located substantially
immediately above the slitting start position A, it can happen that the slitting start
position A gets spaced apart in the feeding direction from a position C where the
slitting blade 24 at the slitting position moves away from the upper surface of the
corrugated paperboard sheet S, depending on the thickness of the corrugated paperboard
sheet or the size of the slitting blade 24. In this situation, even if the corrugated
paperboard sheet S can be prevented from floating at the slitting start position A,
a floating force may be applied to the corrugated paperboard sheet S between the slitting
start position A and the position C, and as a result, floating of the sheet S may
occur downstream from the slitting start position A, which can make the slitting extremely
difficult or impossible. Namely, the first and second receiving rollers 58, 60 are
positioned to be as close as possible to each other with the vertical line C therebetween
under the condition that they do not contact the slitting blade 24 situated at the
slitting position.
[0020] In Figure 1, the reference number 62 indicates a grinder which automatically grinds
the slitting blade 24 to enable the corrugated paperboard sheet S to be slit in a
good condition. The reference number 64 indicates a coating device which coats the
slitting blade 24 with a lubricant such as oil. Further, the reference numbers 66,68
indicate upper and lower plates which are situated upstream in the feeding direction
from the slitter to guide the corrugated paperboard sheet S toward the slitter.
[0021] Next, the operation of the slitter in accordance with the first embodiment will be
described. As shown in Figure 1, when the corrugated paperboard sheet S is slit, the
tip of the slitting blade 24 is partially received in the slit 52 of the guide plate
46, while at the same time the pair of rollers 58, 60 are positioned upstream and
downstream in the direction in which the blade tip is rotated, respectively, by shifting
the slitting blade 24 from the stand-by position to the slitting position. In this
situation, the corrugated paperboard sheet S is slit along the feeding direction by
rotating the slitting blade 24 at a speed one and a half to three times as high as
that at which the corrugated paperboard sheet S is fed while at the same time feeding
the corrugated paperboard sheet S horizontally. Namely, while the upper surface of
the corrugated paperboard sheet S is supported at the two points spaced apart in the
feeding direction by the pair of receiving rollers 58,60 protruding downwardly from
the guide plate 46, the corrugated paperboard sheet S is slit by the slitting blade
24.
[0022] Under this condition, since the first and second rollers 58, 60 are positioned to
be as close as possible to the slitting blade 24 with the vertical line C therebetween
under the condition that they stay separated from the slitter blade 24, and the first
receiving roller 58 is situated almost immediately above the slitting start position
A, the corrugated paperboard sheet S can be reliably slit by the slitting blade 24
without the corrugated paperboard sheet S being forced to float. In addition, since
the pair of receiving rollers 58,60 protruding downwardly from the guide plate 46
support the corrugated paperboard sheet S so as to be rotated by the movement of the
corrugated paperboard sheet S, the guide plate 46 does not resist the feeding of the
corrugated paperboard sheet S. Since the paper powder produced when the corrugated
paperboard sheet S is slit is sucked into the suction chamber 44 through the openings
48,50 and the slit 52 of the guide plate 46, degradation of the slitting performance
by the paper powder adhering to the tip of the slitting blade 24 is prevented.
[0023] When a job change command is transmitted after the current corrugated paperboard
sheet S is completed, the hydraulic cylinder 22 is energized to move the slitting
blade 24 from the slitting position to the stand-by position. Then, the motors 18,
42 are synchronously driven to move the slitter yoke and the receiving yoke along
the guide rails 10, 34 to a new position where the corrugated paperboard sheet S is
to be slit in the new job. Then, as described above, the slitting blade 24 is moved
to the slitting position and then rotated at a high speed, while at the same time
the corrugated paperboard sheet S to be slit in accordance with the new job specification
is fed, whereby the corrugated paperboard sheet S can be reliably slit along the feeding
direction. As described above, since the peripheral groove 58a is formed on the first
receiving roller 58 upstream in the feeding direction on the trace along which the
slitting blade 24 is moved, the slitting blade 24 is not reliably kept from contacting
the first receiving roller 58 while it is moved between the stand-by position and
the slitting position.
[0024] As described above, according to the slitter of the first embodiment, since the corrugated
paperboard sheet S to be slit by the slitting blade 24 can be supported at two points
by the pair of the receiving rollers 58, 60 spaced apart in the feeding direction
from each other, the corrugated paperboard sheet S can be reliably slit. Namely, even
if the corrugated paperboard sheet S lacks stiffness, the corrugated paperboard sheet
S can be prevented from being forced to float due to the rotation of the slitting
blade 24, and as a result, the slitting can be conducted so as to leave a neat cut
portion of the sheet S.
[0025] The corrugated paperboard sheet S can be prevented from being stripped by the fact
that the slitting blade 24 is disposed below the feed line of the corrugated paperboard
sheet S so as to slit the corrugated paperboard sheet S from below. Namely, the corrugated
paperboard sheet S fed to the slitter is manufactured by attaching a liner fed from
below to a single facer fed from above at a double facer situated upstream in the
feeding line. For this reason, if the corrugated paperboard sheet S is slit under
the condition that the slitting blade 24 is disposed above the feed line, the liner
attached to the lower side of the single facer may be pushed in the direction in which
it can be stripped. There is a risk that the liner may be stripped if the liner and
the single facer are not firmly attached. However, in the case where the slitting
blade 24 is disposed below the feed line as in the first embodiment, since the liner
is pushed in the direction causing it to be attached, the corrugated paperboard sheet
S can be reliably prevented from being stripped.
[0026] On the other hand, in the case where the lower surface of the corrugated paperboard
sheet S is printed downstream of the slitter, the slitting of the corrugated paperboard
sheet from below by the slitting blade 24 can prevent the printing operation on its
lower surface from being badly affected even if long burrs like whiskers should remain
at a portion slit on the upper surface of the corrugated paperboard sheet S.
[0027] In the first embodiment, the corrugated paperboard sheet is supported by the receiving
rollers protruding from the openings of the guide plate provided on the suction chamber.
However, the guide plate may be omitted. In addition, the slitter may adopt a structure
which is inverted from that in the first embodiment. Namely, the slitter may be configured
in such a way that the slitting blade is disposed above the feed line, while the sheet
receiving device is disposed below the feed line. With this configuration, the corrugated
paperboard sheet can still be stably supported by the pair of receiving rollers when
it is slit by the slitting blade and thus reliably slit.
[0028] Further, in the first embodiment, the slitting blade is configured so as to be swingably
moved between the stand-by position and the slitting position. However, the slitter
head, which supports the slitting blade on the slitter yoke, may be linearly moved
up and down by a linear actuator such as a hydraulic cylinder in order to linearly
reciprocate the slitting blade between the slitting position and the stand-by position.
In this case, since the slitting blade does not swing, the peripheral groove does
not need to be provided on the first receiving roller. The suction chamber serves
as a support member in the first embodiment. However, the support member is not restricted
to a box structure like the suction chamber but can be of any structure so long as
it can rotatably support the receiving roller. In this respect, a pair of frames spaced
apart in the widthwise direction from each other can be adopted, for instance.
[0029] Figures 7 and 8 show a slitter in accordance with the second embodiment comprising
a pair of rollers 69,70 which are disposed to extend over substantially the entire
widthwise length of the widest corrugated paperboard sheet S to be processed by the
slitter. This makes adjustment of the position of a sheet receiving device 71 unnecessary
at the time of a job change. Elements the same as those in the first embodiment will
not be explained again.
[0030] A suction chamber 72, which serves as a support member extending in the direction
crossing the feed line, is provided between frames 78 of the slitter above the feed
line of the corrugated paperboard sheet S. A guide plate 73 is provided on the lower
open end of the suction chamber 72. The guide plate 73, similarly to that of the first
embodiment, comprises a body portion 73a which extends parallel to the feed line so
as to close the opening portion of the suction chamber 72 and guide portions 73b,
73c which are formed at the upstream side and the downstream side of the body portion
73a , respectively, and are inclined upwardly toward the open end. The body portion
73a of the guide plate 73 is formed with an opening 74 the size of which is set larger
than that of the width of the corrugated paperboard sheet S to such an extent that
a portion of the pair of the receiving rollers 69,70 protrude downwardly from the
opening 74.
[0031] As shown in Figure 8, a pair of support shafts 75,76, each of which extends in the
widthwise direction of the corrugated paperboard sheet S crossing the direction in
which the corrugated paperboard sheet S is fed, are provided as spaced apart a predetermined
distance in the feeding direction with a vertical line C passing through the center
of the rotation of the slitting blade 24 situated at the slitting position therebetween.
The elongated first receiving roller 69, which is longer than the width of the corrugated
paperboard sheet S of the greatest width among the corrugated paperboard sheets to
be processed by the slitter, is rotatably fitted on the support shaft 75 situated
upstream in the feed line. The roller 69 is set in such a way that an outer peripheral
portion thereof protrudes slightly outwardly ( downwardly) from the opening 74 of
the guide plate 73. In addition, the elongated second receiving roller 70, which is
also longer than the width of the corrugated paperboard sheet S of the greatest width
among the corrugated paperboard sheets to be processed by the slitter, is rotatably
fitted on the support shaft 76 situated downstream in the feed line. The roller 70
is set in such a way that an outer peripheral portion therof protrudes a little outwardly
(downwardly) from the opening 74 of the guide plate 73. This enables the corrugated
paperboard sheet S to be stably supported by the outer peripheries of the pair of
receiving rollers 69,70 spaced apart in the feeding direction from each other. Namely,
by positioning the slitting blade 24 at the slitting position, the tip of the slitting
blade 24 is partially received in the opening 74 of the guide plate 73 while at the
same time the pair of receiving rollers 69,70 are set upstream and downstream in the
direction in which the blade tip is delivered. Under this condition, the corrugated
paperboard sheet S horizontally fed is slit along the feeding direction by rotating
the slitting blade 24 at a speed one and a half to three times as high as that at
which the corrugated paperboard sheet S is fed.
[0032] In addition, the first and second receiving rollers 69, 70 are positioned so as to
be as close as possible to the slitting blade 24 under the condition that they do
not contact the slitting blade 24 situated at the slitting position. It is to be noted
that the first receiving roller 69 located upstream in the feeding direction is set
to be as close as possible to the vertical line C under the condition that it does
not contact the slitting blade 24 while the slitting blade 24 is moved between the
stand-by position and the slitting position, and as a result, it is positioned to
be adjacent to the position where slitting of the corrugated paperboard sheet S by
the slitting blade 24 situated at the slitting position is started. Therefore, in
this embodiment, no peripheral groove is formed on the first receiving roller 69.
In addition, the second receiving roller 70 situated downstream in the feeding direction
is, like in the first embodiment, positioned almost immediately above the position
B where the tip of the slitting blade 24 situated at the slitting position starts
to move downwardly away from the corrugated paperboard sheet S.
[0033] Next, the operation of the slitter according to the second embodiment will be explained.
When the corrugated paperboard sheet S is slit, the tip of the slitting blade 24 is
partially received in the opening of the guide plate 73 while at the same time the
pair of receiving rollers 69,70 are positioned upstream and downstream in the direction
in which the blade tip is delivered by shifting the slitting blade 24 from the stand-by
position to the slitting position. In this condition, the corrugated paperboard sheet
S can be slit along the direction in which the corrugated paperboard sheet S is fed
by rotating the slitting blade 24 at a speed which is one and a half to three times
as high as that at which the corrugated paperboard sheet S is fed and horizontally
feeding the corrugated paperboard sheet S. More specifically, with the upper surface
of the corrugated paperboard sheet S supported at two points spaced apart from each
other in the direction in which the corrugated paperboard sheet S is fed by the pair
of the receiving rollers 69,70 protruding downwardly from the guide plate 73, the
corrugated paperboard sheet S can be slit by the slitting blade 24 between the two
points.
[0034] In this case, the first and second rollers 69, 70 are set to be as close as possible
to the slitting blade 24 with the vertical line therebetween but so that they do not
contact the slitting blade 24 situated at the slitting position and the first receiving
roller 69 is positioned to be adjacent to the position A where slitting of the corrugated
paperboard sheet S is started by the slitting blade 24. The corrugated paperboard
sheet S can therefore be reliably slit without the sheet S being forced to float when
the sheet S is slit. In addition, since the pair of receiving rollers 69,70 protrude
downwardly from the guide plate 73 and thus support the corrugated paperboard sheet
S, the guide plate 73 does not resist the feeding of the corrugated paperboard sheet
S. Besides, since the first and second rollers 69, 70 support the entire widthwise
length of the corrugated paperboard sheet S, the corrugated paperboard sheet S can
be slit in a stable and desired manner.
[0035] Next, when a job change command related to the corrugated paperboard sheet S is transmitted,
the corrugated paperboard sheet S can be slit in accordance with the new job specification
simply by positioning the slitting blade 24 at the slitting position, i.e. by shifting
the slitting blade 24 once shifted to the stand-by position to the position where
the corrugated paperboard sheet S is to be slit in accordance with the new job specification.
Namely, since the position of the sheet receiver 71 itself does not have to be adjusted
at the time of a job, no mechanism for moving the sheet receiver need be provided
so that the cost of the machine can be reduced and the structure of the machine can
be simplified as well. Further, the liner can be prevented from being stripped from
the corrugated paperboard sheet S by disposing the slitter 24 below the feed line,
as in the case of the first embodiment.
[0036] In the second embodiment, the slitter head supporting the slitting blade on the slitter
yoke may be so configured as to be linearly moved up and down by a linear actuator
such as a hydraulic cylinder to linearly reciprocate the slitting blade between the
stand-by position and the slitting position. In this case, the space between the first
and second rollers can be further reduced so that slit portion of the corrugated paperboard
sheet S can be supported in a stable manner. The suction chamber serving as the support
member is provided between the pair of frames in this embodiment. However, the receiving
rollers may be directly mounted on a pair of frames serving as the support member,
with the suction chamber omitted.
[0037] As described above, according to the present invention, since the corrugated paperboard
sheet is supported relative to the slitting blade located at the slitting position
at two points by the pair of receiving rollers spaced apart in the direction in which
the corrugated paperboard sheet is fed, while at the same time the receiving roller
located upstream in the feeding direction is positioned to be adjacent to the position
where slitting of the corrugated paperboard sheet is started by the slitting blade,
the corrugated paperboard sheet can be slit in a reliable and desired manner. Thus,
this enables the portion slit by the slitter to exhibit a neat cut, thereby enhancing
the quality of the corrugated paperboard sheet.
[0038] Further, in a case where the pair of rollers is configured so as to extend over the
generally entire widthwise length of the corrugated paperboard sheet, only the slitter
has to be adjusted at the time of a job; so that no mechanism for adjustably moving
the receiving roller is required. Therefore, the structure of the machine can be simplified
and the cost can be greatly reduced as well. Still further, since substantially the
entire widthwise length of the corrugated paperboard sheet can be supported, the corrugated
paperboard sheet can be slit by the slitting blade in a stable and desired manner.
[0039] Preferred embodiments of the invention has been described with reference to the accompanying
drawings, but it is to be understood that the invention is not limited to these precise
embodiments, and that various changes and modifications may be effected therein by
one skilled in the art without departing from the scope or spirit of the invention
as defined in the appended claims.
1. A slitter comprising at its one side a circular slitting blade driven to be rotated
in the direction in which a paperboard sheet to be slit is fed, and at its the other
side at least one receiving roller which receives the paperboard sheet being slit
thereon, characterized in that:
said slitting blade is disposed below the paperboard sheet,
said at least one receiving roller includes a pair of receiving rollers disposed as
close to each other in the direction in which the paperboard sheet is fed as possible
while maintaining both rollers out of contact with said slitting blade, with a vertical
line passing through a center of rotation of said slitting blade between the pair
of receiving rollers.
2. A slitter comprising at its one side a circular slitting blade driven to be rotated
in the direction in which a paperboard sheet to be slit is fed, and at its the other
side at least one receiving roller which receives the paperboard sheet being slit
thereon, characterized in that:
said slitting blade is disposed below the paperboard sheet and is reciprocally movable
between a slitting position where a tip portion of said slitting blade protrudes from
said one side to said the other side and a stand-by position where the tip portion
of said slitting blade remains out of contact with said paperboard sheet,
said at least one receiving roller includes a pair of receiving rollers separated
in the direction in which the paperboard sheet is fed with a vertical line passing
through a center of rotation of said slitting blade located at said slitting position
between the pair of receiving rollers,
one of said pair of receiving rollers upstream in the feeding direction is disposed
adjacent to the most upstream position of the protruding portion of the slitting blade
located at the slitting position, while the other of said pair of receiving rollers
downstream in the feeding direction is disposed adjacent to the most downstream position
of the protruding portion of the slitting blade.
3. A slitter according to claim 1 or 2, wherein said receiving roller located downstream
and said roller located upstream are disposed to be substantially symmetrical with
reference to the vertical line passing through the center of rotation of the slitting
blade located at the slitting position.
4. A slitter according to claim 1, 2 or 3, wherein said slitting blade is a thin blade
with a thickness of less than 2 mm.
5. A slitter according to claim 1 or 2, 3 or 4, wherein the rotating speed of said slitting
blade is one and a half to three times as high as the speed at which the paperboard
sheet is fed.
6. A slitter according to claim 5, wherein the rotating speed of said slitting blade
is 1.8 times as high as the speed at which the sheet is fed.
7. A slitter according to claim 1, 2, 3, 4, 5 or 6, wherein said slitting blade is swingable
about a point located below said one side of the paperboard sheet between the slitting
position and the stand-by position.
8. A slitter according to claim 1, 2, 3, 4, 5, 6 or 7, wherein said slitting blade is
movable up and down at said one side of the paperboard sheet between the slitting
position and the stand-by position.
9. A slitter according to claim 1, 2, 3, 4, 5, 6, 7 or 8, wherein the slitter further
comprises at said other side a suction chamber for sucking and thus removing paper
powder produced by slitting of the paperboard sheet, and the suction chamber houses
said pair of receiving rollers so as to support them and includes an opening immediately
below each of said pair of receiving rollers.
10. A slitter according to claim 1, 2, 3, 4, 5, 6, 7, 8 or 9, wherein at least one of
said pair of receiving rollers includes a peripheral groove which prevents said slitting
blade from coming in contact therewith while said slitting blade moves between the
slitting position and the stand-by position.