[0001] The present invention relates to a bobbin transfer tray according to the preamble
of claim 1.
[0002] Such a tray is known from DE-A-4110284. The spring means of this tray is a tube having
a longitudinal slit and being helically bent. One of the side edges of the tube has
a bent portion engaging into a slit of the peg.
[0003] The problem underlying the present invention is to provide a bobbin transfer tray
having a structure that allows the spring means to be installed on the peg by one
action and the tray to be assembled easily.
[0004] This problem is a accomplished by the features defined in the characterizing portion
of claim 1.
[0005] The proposed structure allows both side edges of the spring plate to be fully inserted
into the slits, so that sharp spring plate edges do not damage the lower end and inner
circumferential surface of a core tube.
[0006] The middle area between the bent portions of the spring plates be curved along the
outer circumferential surface of the peg, wherein the curvature at the top of the
middle area of the spring plates is equal to that of the outer circumferential surface
of the peg, and the curvature of the inner circumferential surface of the lower part
differs from that of the outer circumferential surface of the peg.
[0007] Such a structure allows the lower part of the middle of spring plates to be tilted
and fanned out in the length direction of the peg, and the lower part to be closed
radially inward when the bobbin is fit, so that reactive force due to longitudinal
deformation presses the bobbin. Because the lower part of the spring plates radially
collapses from outside, thus deforming the plates in the circumferential direction
when the bobbin is installed, the resulting reactive force also presses the bobbin.
Brief Description of the Drawing
[0008]
Figure 1 is a perspective view showing an embodiment of a bobbin transfer tray according
to the present invention.
Figure 2 is a longitudinal section of a tray.
Figure 3 is the cross section of the tray, taken along line III-III in Figure 2.
Figure 4 is the cross section of the tray, taken along line IV-IV in Figure 2.
Figure 5 is a cross section of a tray with a bobbin installed, which is equivalent
to the cross section taken along line IV-IV in Figure 2.
Figure 6 shows an unfinished spring plate.
Detailed Description of the Preferred Embodiments
[0009] Referring to the drawings, a preferred embodiment of the present invention is described
below.
[0010] As shown in Figures 1 and 2, a bobbin transfer tray T, with a cylindrical peg 2 integrally
provided in an upright position in the center of a discoid base 1, is adapted so that
a core tube 3 of a bobbin B is fit over the peg 2 to support the bobbin B in an upright
position. The base 1 and the peg 2 are formed integrally from plastic. At the lower
end of the peg 2, a step 4 having a larger diameter than the peg 2 is provided, on
top of which is positioned the lower end 5 of the core tube 3.
[0011] The top of the peg 2 is formed into a cone shape. A center hole 6 is drilled from
below in the base 1 and peg 2. The hole provides a suction path to find a yarn end.
A suction port 7 is provided to communicate through the top of the peg 2 with the
center hole 6. When suction is provided through the center hole 6, with the bobbin
fit over the peg 2, negative pressure propagates through the suction port 7 and core
tube 3 to the top of the core tube 3, so that a yarn end at the top is sucked.
[0012] Pressing members in the form of spring plates 9 are provided to press the core tube
3 from inside on the outer circumferential surface 8 of the peg 2. The three spring
plates 9 are installed along the circumferential direction of the peg 2 and curved
in the circumferential direction so that the spring plates 9 almost entirely cover
the lower part of the outer circumferential surface 8, with the upper part of the
surface left partially uncovered.
[0013] The spring plates 9 are formed by curving rectangular stainless steel plates as shown
in Figure 6. In particular, both of their side edges are bent at the chain lines over
their entire length in the height direction, toward the side of the peg 2, to form
bent portions 10 having a predetermined bend length L. The intermediate part 12 between
the bent portions 10 is curved along the outer circumferential surface 8 of the peg
2, as described later.
[0014] As shown in Figures 3 and 4, slits 13 are formed in the peg 2 along its circumferential
direction at intervals of 120 degrees. The slits 13 are intended for insertion of
the bent portions 10 of the spring plates 9. The slits 13, which are formed from the
bottom of the tray T to the top of the peg 2 along the axis of the tray T, extend
into the center hole 6 of the peg. The slits 13 receive both side edges or the bent
portions 10 of the spring plates 9, which extend over the entire length in the height
direction of the spring plates 9. However, the slits 13 do into the center hole 6
of the peg 2 at the step 4, so that a predetermined wall thickness remains on the
side of the outer circumference of the step 4. Because the radial thickness H of the
peg 2 is greater than the bend length L of the bent portions 10, the slits 13 have
a depth H from the outer circumference 8 that is greater than the bend length L.
[0015] As shown Figure 3, at the intermediate part 12 at the top 14 of the spring plates
9, the curvature R
1 of the inner circumferential surface 20 of the spring plates 9 is equal to the curvature
R
o of the outer circumferential surface 8 of the peg 2. Thus, the top 14 of the intermediate
parts 12 of the spring plates 9 is in close contact at their top with the outer circumferential
surface 8 of the peg 2. The bent portions 10 at the top 14 of the spring plates 9
are inserted into the slits 13, thus elastically holding the internal surfaces of
the slits 13. The bent portions 10 at the top 14 therefore provide fixed portions
16 to be secured to the peg 2.
[0016] The spring plates 9 are so thin that the difference in level between the outer circumferential
surface 8 of the peg 2 and the outer circumferential surface 17 of the spring plates
9 is virtually negligible. Because the depth H of the slits 13 is greater than the
bend length L of the bent portions 10, the bent portions 10 do not enter the center
hole 6 completely. Thus, there are no obstructions in the center hole 6 on which yarn
may be caught.
[0017] As shown in Figure 4, the curvature R
2 of the inner circumferential surface 20 of the spring plates 9 is smaller than the
curvature R
o of the outer circumferential surface 8 of the peg 2 at the lower part 18 from the
top 14 of the intermediate part 12 of the spring plates 12. Thus, the lower part 18
of the intermediate part 12 of the spring plates 9 is separated from the outer circumferential
surface 8 of the peg 2, and both sides in the circumferential direction are in contact
with the outer circumferential surface 8 of the peg 2. As described above, the bent
portions 10 of the lower part 18 of the spring plates 9 is inserted into the slit
13. However, the bent portions 10 do not actually abut the inner surface 15 of the
slit 13, and only the edge of the bent portions 10 is in contact with the inner surface
15. In this way, the lower part 18 is able to freely move radially and elastically
deform to come in close contact with the peg 2.
[0018] Strictly speaking, the spring plates 9 are curved so that the curvature of their
inner circumferential surface is exactly equal at the top to that of the outer circumferential
surface 8 of the peg 2, and becomes progressively smaller in the downward direction.
However, due to machining errors, the tops of the spring plates 9 are almost entirely
secured in close contact with the outer circumferential surface 8 of the peg 2, and
their lower parts are projected away from the outer circumferential surface 8 of the
peg 2, so that the lower part can freely and elastically deform. As shown in Figures
1 and 2, after the spring plates 9 are installed, the spring plates 9 tilt and are
farther from the peg 2 at their lower parts, so that the three spring plates 9 fan
out along the length of the peg 2, thus forming a virtually tapered surface.
[0019] The effect of the embodiment is described below.
[0020] To assemble the tray T, it is only necessary to install the three spring plates 9
on the outer circumferential surface 8 of the peg 2. Holding the spring plates 9 against
the outer circumferential surface 8 of the peg 2 and pressing the intermediate part
12 of the spring plates 9 causes the spring plates 9 to elastically deform, so that
their curvature increases and both their bent portions 10 are inserted into the slits
13, thus bringing the spring plates 9 into close contact with the outer circumferential
surface 8 of the peg 2. In this way, the spring plates, which can be inserted into
the slots by one action, facilitate tray assembly and eliminate the difficult operations.
[0021] When the bobbin B is fit over the peg 2 from above to use the tray T, the inner circumferential
surface 19 of the core tube 3 comes in contact with the outer circumferential surface
17 of the spring plates 9. Because there is little difference in level between the
inner circumferential surface 8 of the peg 2 and the outer circumferential surface
17 of the spring plates 9, the bobbin B is not caught on its downward way.
[0022] As fitting of the bobbin B progresses, the lower parts 18 of the spring plates 9
are gradually pressed and deformed radially inwardly. The bobbin B finally rests against
the step 4, thus completing the bobbin fitting.
[0023] Figure 5 shows the condition of the lower parts 18 of the spring plates 9 upon completion
of fitting. Because the lower parts 18 of the spring plates 9, which are tilted and
fanned out, close radially inwardly at their tops 14, the resulting reactive force
presses the bobbin B from inside. The spring plates 9, when longitudinally deformed,
provide pressure.
[0024] At the same time that the bobbin B is fit, the inner circumferential surface 19 of
the core tube 3 radially collapses the spring plates 9 from outside at the outer circumferential
surface 8 of the peg 2, so that they come in close contact with the peg 2. Because
the curvature R
2 of the inner circumferential surface of the spring plates 9 changes so that it equals
the curvature R
o f the outer circumference of the peg 2, such deformation in the circumferential direction
also provides a pressing force.
[0025] Because deformation in both the longitudinal and circumferential directions provides
a pressing force, as described above, even a simple structure provides excellent bobbin
supporting performance. The outer circumferential surface 17 of the spring plates
9 ensures stable support and prevents bobbin B vibration, because the outer surface
17 of the spring plates 9 comes in surface contact with the inner circumferential
surface 19 of the core tube 3. The spring plates 9 are provided around almost the
entire circumference of the peg 2, thus providing a pressing force due to surface
contact with the entire circumference.
[0026] In Figure 5, when the core tube 3 collapses the spring plates 9, the inner circumferential
surface 20 of the spring plates 9 comes in surface contact with the outer circumferential
surface 8 of the peg 2. However, the spring plates 9 may be slightly away from the
outer circumferential surface 8 of the peg 2. That is, the spring plates 9 serve their
purpose if they can be deformed from their normal shape. In Figure 5, the inner circumferential
surface 19 of the core tube 3 is also in close contact with the entire outer circumferential
surface 17 of the spring plates 9. However, the inner circumferential surface 19 may
be slightly away from the outer circumferential surface 17.
[0027] The curvature R
2 of the inner circumferential surface of the spring plates 9 may normally be greater
than the curvature R
o of the outer circumferential surface 8 of the peg 2. The curvature R
2 therefore poses no problem if it differs from the curvature R
o. As shown in Figure 4, for the embodiment, the curvature R
2 is smaller than the curvature R
o. Thus, the center of the spring plates 9 in the circumferential direction is the farthest
point from the peg 2. However, if the curvature R
2 is greater than the curvature R
o , both sides of the spring plates 9 are the farthest points from the peg 2. When
the bobbin B is fit over the peg 2, the structure is as shown in Figure 5. In such
a case, a pressing force is applied to the core tube 3 from both sides of the spring
plates 9.
[0028] The sharp edges of the spring plates 9 do not damage the bottom 15 or the inner circumferential
surface 19 of the core tube 3, because both side edges of the spring plates 9 and
both their bent portions 10 completely enter the slits 13. In combination with this,
the round comers of the spring plates 9 enable safer assembly and easy handling.
[0029] Because the bent portions 10 do not protrude into the center hole 6, there are no
obstructions in the center hole 6, thus ensuring a stable suction. In addition, a
yarn end can be smoothly removed from the center hole 6 if it has entered the hole.
In such a case, if the yarn end penetrates the center hole 6 relatively deeply, the
yarn end is easy to remove because it does not escape through the slits 13.
1. A bobbin transfer tray (T) having a peg (2) in an upright position in the centre of
a disk shaped base (1) to receive a core tube (3) of a bobbin (B) fit over the peg
(2) comprising a spring means received on the peg and engaging rotationally fixed
in the circumferential direction but removably into the peg (2) characterized by at least one curved spring plate (9) both side edges of which form bent portions
(10) engaging resiliently into longitudinal slits (13) of the peg (2), and characterized in that the curvature (R2) of the inner circumferential surface of the spring plate (9) is
smaller than the curvature (R0) of the outer circumferential surface (8) of the peg
(2) at the lower part (18) of the spring plate (9).
2. A bobbin transfer tray according to claim 1, wherein the bent portions (10) and slits
(13) are formed over the entire length of the spring plate (9) in the height direction,
and both side edges of the spring plate are fully insertable into the slits.
3. A bobbin transfer tray according to claim 1 or 2, wherein the spring plate (9) is
curved so that the curvature of its inner circumferential surface is equal at the
top to that of the outer circumferencial surface (8) of the peg (2), and becomes progressively
smaller in the downward direction.
4. A bobbin transfer tray according to on of the claims 1 to 3, wherein the depth of
the slits (13) from the outer circumferencial surface of the peg is greater than the
length of the bent portions (10) of the spring plate (9).
1. Spulentransportteller (T) mit einem Zapfen (2) in aufrechter Position in der Mitte
einer scheibenförmigen Basis (1) zur Aufnahme eines Kernrohrs (3) einer Spule (B),
die auf den Zapfen (2) aufgesetzt ist, bestehend aus einer Federeinrichtung, die im
Zapfen aufgenommen und drehfest in Umfangsrichtung, jedoch abnehmbar in den Zapfen
(2) eingreift,
gekennzeichnet durch
wenigstens eine gebogene Federplatte (9), deren beide Seitenkanten abgebogene Abschnitte
(10) bilden, die federnd in Längsschlitze (13) des Zapfens (2) eingreifen, und dadurch, dass
die Krümmung (R2) der Innenumfangsfläche der Federplatte (9) kleiner als die Krümmung
(R0) der Außenumfangsfläche (8) des Zapfens (2) am unteren Teil (18) der Federplatte
(9) ist.
2. Spulentransportteller nach Anspruch 1, bei dem die abgebogenen Abschnitte (10) und
die Schlitze (13) über die gesamte Länge der Federplatte (9) in Höhenrichtung gebildet
sind, und beide Seitenkanten der Federplatte vollständig in die Schlitze einsetzbar
sind.
3. Spulentransportteller nach Anspruch 1 oder 2, bei dem die Federplatte (9) derart gebogen
ist, dass die Krümmung ihrer Innenumfangsfläche am oberen Ende gleich der Außenumfangsfläche
(8) des Zapfens (2) ist und nach unten fortschreitend kleiner wird.
4. Spulentransportteller nach einem der Ansprüche 1 bis 3, bei dem die Tiefe der Schlitze
(13) von der Außenumfangsfläche des Zapfens aus größer als die Länge der abgebogenen
Abschnitte (10) der Federplatte (9) ist.