FIELD OF TECHNOLOGY
[0001] This invention relates to a display controller for a construction machine, and more
particularly to a display controller, for a construction machine such as a hydraulic
excavator, which can display detection information and fault information from a plurality
of control units to control the construction machine.
BACKGROUND TECHNOLOGY
[0002] Hitherto, a controller mounted in a construction machine, such as a hydraulic excavator,
generally comprises a first control unit for giving a control command to the construction
machine, a second control unit for giving a control computation command necessary
to control the individual construction machine parts based on the control command
from the first control unit, a third control unit for outputting the computation control
commands of the second control unit to actuators to drive the individual construction
machine parts, and a display unit for displaying various kinds of information involved
in the construction machine. Between these control units and the display unit, a multiplicity
of electric signal lines are arranged to transfer related signals to one another.
[0003] This arrangement of multiple electric signal lines is accomplished by wiring connection
and would therefore make the whole structure complex, resulting in an increased price.
In order to solve this problem, a display controller for a construction machine has
been proposed, by Japanese Patent Publication No. HEI 7-113854, in which various control
units arranged and distributed over the individual machine parts are connected to
a display unit by a common data bus to transfer control signals between them. According
to this prior art, it is possible to simplify connection of electrical signal lines
and to reduce the manufacturing cost, thus realizing an improved controller for a
construction machine.
[0004] In the meantime, for its better operativeness, an ordinary construction machine requires
a display unit for displaying various kinds of information, such as a remaining amount
of fuel needed during normal operation, r.p.m. of engine, and actuating liquid temperature,
and another display unit for displaying fault information of the machine and its history
information. And for a highly sophisticated construction machine in particular, an
additional display unit is required for displaying a posture of a front mechanism
mounted on a front portion of a construction machine body and is equipped with a control
switch to start and stop automatic controlling.
[0005] However, if the above-mentioned plural display units are connected to the above-mentioned
plural control units, which are arranged and distributed over the individual construction
machine parts, via the common communication line, it would require an increased number
of connecting wires, thus resulting in complicated wiring. Further, if all the plural
display units are mounted inside the cab of the construction machine, the cab would
be narrowed in space so that the operator can work only uncomfortably in the cab.
[0006] Furthermore, assuming that the cab is to be provided with a display unit serving
also as plural operating sections, such display unit is mounted usually at a position
front right of the operator in the cab. With this arrangement, the operator must keep
particular attention to the display unit and operate the operating sections associated
with the display unit, in addition to operation of a boom-control lever, which would
be large labor to the operator.
[0007] With the foregoing various problems, it is an object of this invention to provide
a display controller, for a construction machine, which can secure enough space inside
a cab and hence improve the workability of the operator inside the cab.
DISCLOSURE OF THE INVENTION
[0008] In order to accomplish the above object, according to the invention as defined in
claim 1, there is provided a display controller for a construction machine, comprising:
detecting means provided in each of various parts of the construction machine; a plurality
of control units for controlling the operations of the individual parts of the construction
machine based on information collected from the detecting means; and a display unit,
connected to the control units with a common communication line, for displaying the
respective operation states of the individual parts of the construction machine; the
display unit including inputting means for inputting commands to change display information
representing the operation states of the individual parts of the construction machine,
and displaying means for reading from the individual control units the display information
corresponding to the inputted commands and displaying the read display information.
[0009] According to the invention as recited in claim 2 in addition to the features recited
in claim 1, the displaying means has a single display section for displaying various
kinds of the display information to be changed.
[0010] According to the invention as recited in claim 3 in addition to the features recited
in claim 1 or 2, each control unit has fault-diagnosing means for diagnosing a possible
fault of the detecting means associated with the corresponding control unit and a
possible fault of the individual part to be controlled.
[0011] According to the invention as recited in claim 4 in addition to the features recited
in claim 3, the fault-diagnosing means of each control unit diagnoses a possible fault
of at least the detecting means and an actuator of the construction machine.
[0012] According to the invention as recited in claim 5 in addition to the features recited
in claim 3 or 4, the display unit is responsive to the fault detection by the fault-diagnosing
means of each control unit to display the fault information in precedence to the non-fault
display information.
[0013] According to the invention as recited in claim 6 in addition to the features recited
in claim 3 or 4, the commands include commands to send the fault information.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
Fig. 1 is a diagram generally showing a display controller, for a construction machine,
according to one embodiment of this invention; Fig. 2 is a diagram schematically showing
a control unit 20 shown in Fig. 1; Fig. 3 is a diagram schematically showing another
control unit 22 shown in Fig. 1; Fig. 4 is a diagram schematically showing a posture
computing unit 25 shown in Fig. 1; Fig. 5 is a diagram schematically showing a display
unit 26 shown in Fig. 1; Fig. 6 is a flowchart illustrating the procedure in which
an amount of discharge is controlled by the control unit 20 of Fig. 1; Fig. 7 is a
flowchart illustrating the procedure in which the control unit 20 of Fig. 1 receives
data from another control unit via a common communication line 30; Fig. 8 is a flowchart
illustrating the procedure in which the control unit 20 of Fig. 1 sends data from
another control unit; Fig. 9 is a flowchart illustrating the procedure in which the
operation of the construction machine is controlled by the control unit 22 of Fig.
1; Fig. 10 is a flowchart illustrating the procedure in which the posture computing
unit 25 of Fig. 1 performs a posture control; Fig. 11 is a graph showing one embodiment
of input/output characteristic of a slant-plate angular position detector 17 shown
in Fig. 1; Fig. 12 is a diagram showing the relationship between fault flags and fault
history flags stored in a RAM 204 and an EEROM 208 in the control unit 20 of Fig.
2; Fig. 13 is a flowchart illustrating the procedure in which the control unit 20
of Fig. 1 performs a fault diagnosis based on a slant-plate turning angle θ; Fig.
14 is a diagram schematically showing a message as a minimum unit of data to be sent/received
between the control unit 20, the control unit 22 and the posture computing unit 25
of Fig. 1; Fig. 15 is a flowchart illustrating the procedure in which a display processing
unit 27 performs a display process; Fig. 16 is a diagram schematically showing the
contents of a message A to be sent from the display processing unit 27 of Fig. 1;
Fig. 17 is a diagram schematically showing the contents of a message B to be sent
from the control unit 20 of Fig. 1; Fig. 18 is a diagram schematically showing the
contents of a message A' to be sent from the display processing unit 27 of Fig. 1;
Fig. 19 is a diagram schematically showing the contents of a message C to be sent
from the posture computing unit 25 of Fig. 1; Fig. 20 is a diagram schematically showing
the contents of a message A'' to be sent from the display processing unit 27 of Fig.
1; Fig. 21 is a diagram schematically showing the contents of a message D to be sent
from the control unit 20 of Fig. 1; Fig. 22 is a diagram schematically showing the
contents of a message E to be sent from the control unit 22 of Fig. 1; Fig. 23 is
a diagram schematically showing the contents of a message F to be sent from the posture
computing unit 25 of Fig. 1; and Fig. 24 is a composite diagram showing various examples
of display selectively displayed on a display section 29 of Fig. 1.
THE BEST MODE EMBODYING THE INVENTION
[0015] One embodiment of this invention will now be described using Figs. 1 to 24.
[0016] Fig. 1 is a diagram schematically showing a display controller, for a construction
machine, according to this embodiment.
[0017] In Fig. 1, reference number 1 designates a construction machine, such as a hydraulic
excavator; the construction machine 1 generally comprises a travel base 2, a swivel
superstructure 3 mounted on the travel base 2, a cab 4 carried by a front portion
of the swivel superstructure 3, a front mechanism 5 supported on the front portion
of the swivel superstructure 3, a boom 6 vertically angularly movably mounted on the
swivel superstructure 3, an arm 7 pivotally mounted on a distal end of the boom 6,
a bucket 8 pivotally mounted on a distal end of the arm 7, a hydraulic cylinder 9
for vertically angularly moving the boom 6, a hydraulic cylinder 10 for pivotally
moving the arm 7, a hydraulic cylinder 11 for pivotally moving the bucket 8, and a
link mechanism 12 connecting between the hydraulic cylinder 11 and the bucket 8.
[0018] An electrical system and a hydraulic system depicted outside the construction machine
1 in Fig. 1 are actually arranged in the construction machine 1.
[0019] In these control systems, reference number 13 designates a reservoir; 14, a hydraulic
pump; 15, a control valve for controlling an amount of flow of pressurized liquid
to be supplied from the hydraulic pump 14 to the boom-moving hydraulic cylinder 9;
16, a pressure sensor for detecting a discharge pressure of the hydraulic pump 14;
17, a slant-plate angular position sensor for detecting an angular position of a slant
plate of the hydraulic pump 14; 18, an actuating liquid temperature sensor for detecting
a temperature of actuating liquid of the reservoir; and 19, a slant-plate angular
position control unit for controlling an angular position of the slant plate of the
hydraulic pump 14.
[0020] Further, 20 designates a control unit for the hydraulic pump 14; the control unit
20 adjusts the angular position of the slant plate of the hydraulic pump 14 via the
slant-plate angular position control unit 19 based on a pressure signal Pd from the
pressure sensor 16 and a slant-plate angle signal θ from the slant-plate angular position
sensor 17 to control a volume of forced-out liquid, i.e. an amount of flow of discharged
liquid, of the hydraulic pump 14. Furthermore, 21 designates a boom-control lever,
and 22 designates a boom control unit operatively connected to the boom-control lever
21; the boom control unit 22 controls the control valve 15 based on an control signal
X from the boom-control lever 21 to adjust the extent of opening of the valve, thereby
driving the boom.
[0021] In Fig. 1, only the control system composed of the control valve 15 for controlling
the boom-driving hydraulic cylinder 9, the boom-control lever 21 and the boom control
unit 22 is illustrated, while the illustration of the control system for driving the
arm-driving hydraulic cylinder 10, the bucket-driving hydraulic cylinder 11, a swivel-superstructure-driving
hydraulic motor and a travel-base-driving hydraulic motor is omitted here to avoid
making the description complex.
[0022] 23 designates a boom angle sensor for detecting an angle of angular movement of the
boom 6; 24, an arm angle sensor for detecting an angle of pivotal movement of the
arm 7; 25, a posture computing unit for computing a posture of the front mechanism
5 based on a detection signal α and a detection signal β respectively from the boom
angle sensor 23 and the arm angle sensor 24.
[0023] 26 designates a display unit; 27, a display processing unit; 28, a display change-over
section; 29, a display section.
[0024] The display processing unit 27, the posture computing unit 25, the boom control unit
22, and the control unit 20 of the hydraulic pump 14 are interconnected by a common
communication line 30 for bi-directional communications.
[0025] Fig. 2 is a diagram showing the control unit 20 shown in Fig. 1; reference numbers
identical with those in Fig. 1 designate similar parts or elements here.
[0026] In Fig. 2, reference number 201 designates an A/D converter for converting a pressure
signal Pd, which is inputted from the pressure sensor 16, and a slant-plate angular
position signal θ, which is inputted from the slant-plate angular position sensor
17, into digital signals; 202, a central processing unit (CPU); 203, various programs,
such as a control program for providing instructions for the central processing unit
to perform a control process, a fault analysis program, and a read only memory (ROM)
in which constants needed for controlling is stored; 204, a random access memory (RAM)
for temporarily storing the result of a computation process and interim values during
the computing; 205, an output interface (I/O); 206, an amplifier for outputting to
the slant-plate angular position control unit 19 a drive signal to drive the slant
plate of the hydraulic pump 14; 207, communication means for controlling communications
between the individual control units interconnected by the common communication line
30, the communication means including a memory for storing various communications
data; 208, an EEPROM (Electrically Erasable Programmable Read Only Memory) as a nonvolatile
memory in which a history of fault information is stored even in off-power state.
[0027] Fig. 3 is a diagram showing the control unit 22 shown in Fig. 1; reference numbers
identical with those in Fig. 1 designate similar parts or elements here.
[0028] In Fig. 3, reference number 221 designates an A/D converter for converting a control
signal X, which is inputted from the boom-control lever 21, into a digital signal;
222, a central processing unit (CPU); 223, various programs, such as a control program
for providing instructions for the central processing unit to perform a control process,
a fault analysis program, and a read only memory (ROM) in which constants needed for
control is stored; 224, a random access memory (RAM) for temporarily storing the result
of a computation process and interim values during the computing; 225, a D/A converter
for converting a digital signal into an analog signal; 226, an amplifier for outputting
to the control valve 15 a signal from the D/A converter 225; 227, communication means
for controlling communications between the individual control units interconnected
by the common communication line 30, the communication means including a memory for
storing various communications data; 228, an EEPROM as a nonvolatile memory in which
a history of fault information is stored.
[0029] Fig. 4 is a diagram showing the posture computing unit 25 shown in Fig. 1; reference
numbers identical with those in Fig. 1 designate similar parts or elements here.
[0030] In Fig. 4, reference number 251 designates an A/D converter for converting an angle
signal α, which is inputted from the arm angle sensor 23, and an angle signal β, which
is inputted from the boom angle sensor 24, into digital signals; 252, a central processing
unit (CPU); 253, various programs, such as a control program for providing instructions
for the central processing unit to perform a control process, a fault analysis program,
and a read only memory (ROM) in which constants needed for controlling is stored;
254, a random access memory (RAM) for temporarily storing the result of a computation
process and interim values during the computing; 255, a D/A converter for converting
a digital signal into an analog signal: 256, communication means for controlling communications
between the individual control units interconnected by the common communication line
30, the communication means including a memory for storing various communications
data; 257, an EEPROM as a nonvolatile memory in which a history of fault information
is stored.
[0031] Fig. 5 is a diagram showing the display unit 26, the display processing unit 27,
the display change-over section, and the display section 29 according to the embodiment;
reference numbers identical with those in Fig. 1 designate similar parts or elements
here.
[0032] In Fig. 5, reference numbers 281, 282, 283 designate a plurality of display change-over
switches for the operator to use when intending to change the contents of display.
[0033] 271 designates an interface for inputting signals from the display change-over switches
281-283; 272, a central processing unit (CPU); 273, various programs, such as a control
program for providing instructions for the central processing unit to perform a control
process, a fault analysis program, and a read only memory (ROM) in which constants
needed for control is stored; 274, a random access memory (RAM) for temporarily storing
the result of a computation process and interim values during the computing; 275,
an output interface (I/O); 276, an image display control unit for sending data to
the display section 29 upon receipt of an command for display on the display section
29; 277, an EEPROM as a nonvolatile memory in which a history of fault information
is stored; 278, communication means for controlling communications between the individual
control units interconnected by the common communication line 30, the communication
means including a memory for storing various communications data.
[0034] In the various units 20, 22, 25, 27 shown in Figs. 2 through 5, the A/D converter
or the interface, the central processing unit (CPU), the read only memory (ROM), the
random access memory (RAM), and the output interface (I/O) or the D/A converter, all
encircled by a dotted line, are in the form of a single-chip microcomputer.
[0035] The mode of operation of the control unit 20 of Fig. 2 will now be described using
Figs. 6 to 8.
[0036] Fig. 6 is a flowchart illustrating the procedure in which an amount of discharge
of the hydraulic pump 14 is controlled by the control unit 20 of Fig. 20.
[0037] First of all, in step 60, constants needed for control are read from the ROM 203
or the EEPROM 208. Then in step 61, a pressure signal Pd detected from the pressure
sensor 16, a slant-plate angle signal θ detected from the slant-plate angular position
sensor 17 and an operating liquid temperature detection signal t of the reservoir
13 are read through the A/D converter 201. Then in step 62, a fault diagnosis is performed
based on the read numerical data; if the numeral data is over a preset upper limit
value or under a preset lower limit value, it is judged that a fault has occurred.
The fault diagnosis will be described later in detail. Then in step 63, a target turn
angle θr of the hydraulic pump 14 is computed, and in step 64, a control signal is
outputted to the slant-plate angular position control unit 19 such that the target
turn angle θr coincides with the slant-plate angular position signal θ to adjust the
turn angle of the hydraulic pump 14, thereby controlling the amount of discharge of
the hydraulic pump 14.
[0038] Fig. 7 is a flowchart illustrating the procedure in which data sent from the other
units 22, 25, 27 via the common communication line 30 are processed by the control
unit 20. First of all, after it has normally completed the receiving of data from
the other units 22, 25, 27, the communication means 207 marks out with a flag indicating
the normal completion of data receipt and sends a receipt-completion interruption
signal to the control unit 20. At that time, the received data is stored in the memory
inside the communication means 207. Upon receipt of the receipt-completion interruption
signal, the control unit 20 automatically start a receipt-completion interruption
processing program shown in Fig. 7.
[0039] As the interruption process starts, in step 70, the data stored in the communication
means 207 is transferred to the RAM 204. Then in step 71, the flag is cleared away
because of the data receipt completion.
[0040] The control unit 20 performs a necessary computing process in accordance with the
control program stored in the ROM 203 using data stored in the RAM 204.
[0041] In the foregoing description, the data receiving process is explained only when the
control unit 20 receives data from the other units; actually the same data receiving
process takes place in connection with any other unit.
[0042] Fig. 8 is a flowchart illustrating the procedure in which data is sent to the other
units 22, 25, 27 via the common communication line 30 in the control unit 20.
[0043] In step 80, data to be sent is transferred from the RAM 204 of FIG. 2 to the memory
inside the communication means 207. Then in step 81, a transmission request flag requesting
to send data is marked out. The communication means 207 converts the data, for which
the transmission request flag has been marked out, into a time-series serial data
and then sends to the common communication line 30.
[0044] In the foregoing description, the data transmission process is explained only when
the control unit 20 sends data to the other units; the same data transmission process
takes place also in connection with any other unit.
[0045] Fig. 9 is a flowchart illustrating the procedure in which constants needed for control
computation are read from the ROM 223 or the EEPROM 228. Then in step 91, a control
signal X from the boom-control lever 21 is read through the A/D converter 221. Then
in step 92, a fault diagnosis is performed using the control signal X; if the control
signal X is over a preset upper limit value or under a preset lower limit value, it
is judged that a fault has occurred. The fault diagnosis will be described later in
detail. Then in step 93, an extent of control of the control valve 15 corresponding
to the control signal X is computed. Then in step 94, the extent of control of the
control valve 15 is outputted through the D/A converter 225 and the amplifier 226.
[0046] Fig. 10 is a flowchart illustrating the procedure in which the posture computing
unit 25 computes a posture of the front mechanism 5.
[0047] First of all, in step 100, for computing a posture of the front mechanism 5, size
data such as of the boom 6 and the arm 7 which constitute the front mechanism 5 is
read from the ROM 253 or the EEPROM 257. Then in step 101, an angle signal α from
the boom angle sensor 23 and an angle signal β from the arm angle sensor 24 are read
through the A/D converter 251. Then in step 102, a fault diagnosis is performed using
the angle signals; if the angle signal α and the angle signal β are over a preset
upper limit value or under a preset lower limit value, it is judged that a fault has
occurred. The fault diagnosis will be described later in detail. Then in step 103,
a posture of the front mechanism 5 is computed using the size data and the angle signals
α, β of the individual parts of the front mechanism 5 and the computed posture is
stored in the RAM 254.
[0048] The fault analysis in the control unit 20 based on the slant-plate angular position
signal θ detected by the slant-plate angular position sensor 17 will now be described
using Figs. 11 through 13.
[0049] Fig. 11 is a graph showing one example of input/output characteristic in the A/D
converter 201 shown in Fig. 2.
[0050] In Fig. 11, the slant-plate angular position sensor 17 detects a turn angle defining
the angular position of the slant plate of the hydraulic pump 14 and outputs a voltage
signal of 0V to 5V commensurate with the detected angle. Assuming that this electrical
signal is converted from an analog signal to an 8-bit digital signal of a0 to a4 by
the A/D converter 201 and that the slant-plate angular position sensor 17 can detect
the range of -20° to 160° as 0V to 5V, a digital value for -20° and a digital value
for 160° are correlated with a0 and a4, respectively, and the correlation between
these two values is set as a linear proportional relation.
[0051] Now assuming that a digital value when a possible range of the slant-plate turn angle
of the hydraulic pump 14 is set to 45° at maximum and that the slant-plate angular
position sensor 17 is mounted so as to output a signal representing 0° at the minimum
angular position, a value to be obtained through the A/D converter 201 will be approximately
within the range of a1 to a2; this is, a value smaller than a1 or a value larger than
a2 will not be inputted structurally. Using this principle, it is possible to perform
a fault analysis of the slant-plate angular position sensor 17.
[0052] Fig. 12 is a diagram showing the relationship between fault flags and fault history
flags stored in a RAM 204 and an EEROM 208 in Fig. 2.
[0053] In Fig. 12, reference number 2041 designates a θ fault flag to be set when a fault
in connection with a slant-plate turn angle θ is judged; 2042, a Pd fault flag to
be set when a fault in connection with a pressure signal Pd is judged; 2043, a θ fault
history flag in connection with a slant-plate turn angle θ; 2044, a Pd fault history
flag in connection with a pressure signal Pd; 2081, a θ fault history flag in connection
with a slant-plate turn angle θ; 2082, a Pd fault history flag in connection with
a pressure signal Pd.
[0054] In the θ fault history flag 2081, "1" is written if a value of the slant-plate angular
position signal θ had have come into the fault analysis region. The θ fault history
flag 2043 and the Pd fault history flag 2044 in the RAM204 are a copy of the θ fault
history flag 2081 and the Pd fault history flag 2082 , respectively, in the EEPROM
208; copying takes place when the control unit 20 is started. The fault information
will be retained in the EEPROM 208 all times even when the fault information in the
RAM 204 is erased.
[0055] Fig. 13 is a flowchart illustrating the procedure in which a fault diagnosing program
is executed based on the slant-plate turn angle θ in the control unit 20. In view
of allowance, the range in which a fault is diagnosed is set to be over a3 and under
a1 in Fig. 11.
[0056] In Fig. 13, in step 120, the slant-plate angular position signal θ is read via the
A/D converter 201. Then in step 121, as the result of checking a value of the slant-plate
angular position signal θ, a judgment is made in the following cases: if the slant-plate
angular position signal θ is smaller than a1 as the result of checking a value of
the read slant-plate angular position signal θ, namely, the slant-plate turn angle
is under -2°, and if the slant-plate angular position signal θ is larger than a3.
And the same judgment is made also in the three additional cases individually as follows.
If the slant-plate angular position signal θ is smaller than a1 or larger than a3,
a possible concern is exemplified by a fault of the slant-plate angular position sensor
17, and a break-out or short-circuit of electric wiring between the control unit 20
and the slant-plate angular position sensor 17. In step 121, if the slant-plate angular
position signal θ is judged as smaller than a1, procedure advances to step 122 where
though smaller than a1, the slant-plate angular position signal θ is represented by
a1. Then in step 123, the θ fault flag 2041 of the RAM 204 is set to "1". Then in
step 124, the fault information is sent to the display processing unit 27 in the procedure
shown in Fig. 8.
[0057] And in step 121, if the slant-plate angular position signal θ is judged as larger
than a3, the procedure advances to step 125 where because its read value is larger
than a3, the slant-plate angular position signal θ is represented by a3.
[0058] Subsequently, in step 126, the θ fault flag 2041 is set to "1". And the fault information
is sent to the display processing unit 27 in the procedure shown in Fig. 8.
[0059] If the slant-plate angular position signal θ is outside the fault diagnosis region,
the procedure advances to step 128 where it is checked whether the θ fault flag 2041
of the RAM 204 is set to "0". And if the θ fault flag is judged as being not "0",
the procedure advances to step 129 where the fault flag 2041 is set to "0".
[0060] Then in step 130, it is checked whether the θ fault flag 2041 of the RAM 204 is set
to "1" and also whether the θ faul history flag 2043 is set to "0". If these conditions
are positively established, because it proves that a new fault has occurred, the procedure
advances to step 131 where the θ fault flag 2043 of the RAM 204 is set to "1" and
"1" is transferred to a fault history flag 2081 in the EEPROM 208.
[0061] By the foregoing procedure, it is possible to detect a possible fault of the slant-plate
angular position sensor 17 and to store a history of the detected fault in the ROM
204 and the EEPROM 208.
[0062] The procedure of this fault analysis is illustrated only for the slant-plate turn
angle θ in the control unit 20, but the illustration of the fault analysis procedure
for the pressure signal Pd in the control unit 20, the control unit 22, and the posture
computing unit 25 is omitted here because the fault analysis procedure is similar
to the illustrated one.
[0063] The procedure in which the display of data on the display section 29 is changed one
to another between various kinds of display data in the display processing unit 27
of Fig. 1 will now be described using Figs. 14 to 23.
[0064] Fig. 14 is a diagram schematically showing a message as a minimum unit of data to
be sent/received between the units 20, 22, 25 and the display processing unit 27.
[0065] This message is composed of at most eight of byte (8-bit) data and an ID number peculiar
to the message; receiving is restricted by the ID number. For example, if a message
of ID number A is sent from the display processing unit 27 respectively for the control
unit 20, the control unit 22 and the posture computing unit 25, receiving restriction
is such that the control unit 20 and the control unit 22 receives the message while
the posture computing unit 25 does not receive the same message. Then in the control
unit 20 and the control unit 22, the received message is stored in the respective
memories of the communication means 207 and the communication means 227.
[0066] According to this embodiment, by previously setting for each of the various units
20, 22, 25 as to which message should be received, it is possible to send only one
message instead 1:N (plural units) transmission.
[0067] Fig. 15 is a flowchart illustrating the procedure in which the display processing
unit 27 performs a display change-over control in response to a display change-over
request of the operator.
[0068] The display change-over request of the operator is made by operating any of the display
change-over switches 281-283 in the display change-over section shown in Fig. 5.
[0069] First of all, in step 150, a control signal from any display change-over switch 281-283
is stored into the display processing unit 27 via the interface 271, and in step 151,
such inputted control information is analyzed. Then in step 152, it is discriminated
whether the control information is a maintenance-inspection mode or not. If it is
not a maintenance-inspection mode, in step 153, it is discriminated whether the contents
of the display request is different from the then-current display contents; if data
held by another unit is needed, the procedure advances to step 154. In step 154, a
request is made to send data needed for the control unit 20, the control unit 22 and
the posture computing unit 25.
[0070] Now assuming that a request is made to display a front depth d while an actuating
liquid temperature t is on display, a message requesting to stop sending the message
is sent to the control unit 20, while another message requesting to send the message
relating to the depth d of the front mechanism 5 is sent to the posture computing
unit 25.
[0071] Fig. 16 is a diagram schematically showing the contents of a message A to be sent
from the display processing unit 27 to the units 20, 22, 25. The message A is sent
from the display processing unit 27 to the control unit 20, the control unit 22 and
the posture computing unit 25 when the actuating liquid temperature t is to be displayed
on the display section 29. Since the message A is marked up with a flag requesting
the actuating liquid temperature t, the control unit 20 of the hydraulic pump 14 sends,
upon receipt of this message, a message B containing the actuating liquid temperature
t to the display processing unit 27. Fig. 17 is a diagram schematically showing the
contents of the message B at that time.
[0072] Now assuming that a request is made from the display processing unit 27 to display
the front depth d of the front mechanism 5, the display processing unit 27 sends to
the control unit 20, the control unit 22 and the posture computing unit 25 the message
A with its contents substituted by a message A'.
[0073] Fig. 18 is a diagram schematically showing the contents of the message A' at that
time. The message A' is a message to be sent from the display processing unit 27 to
the control unit 20, the control unit 22 and the posture computing unit 25 if the
front depth d is to be displayed on the display section 29. Since the message A' is
marked up with a flag requesting the front depth d, the posture computing unit 25
sends, upon receipt of this message, a message C containing the front depth d to the
display processing unit 27. Fig. 19 is a diagram schematically showing the contents
of the message C at that time.
[0074] Turning back to step 155 of the flowchart shown in Fig. 15, if the display processing
unit 27 receives a new message, e.g., the message C, the display processing unit 27
displays the front depth d of the front mechanism 5 on the display section 29 in step
156.
[0075] As a result of receiving interruption in step 159, fault information from the other
units is successively received in step 160, and the received fault information is
displayed on the display section 29 in step 156.
[0076] The display process during maintenance-inspection will now be described using again
the flowchart shown in Fig. 15.
[0077] In step 150, for maintenance-inspection on a construction machine, when the operator
or other workperson makes a request to change the display, such request is accomplished
by operating any of the display change-over switches 281-283 in the display change-over
section 28. In step 151, the control information stored in the display processing
unit 27 is analyzed. In step 152, it is discriminated whether the control information
is maintenance-inspection mode; in this case, since it is maintenance-inspection mode,
the display processing unit 27 requests the control units 20, 22 and the posture computing
unit 25 to send data needed for maintenance-inspection in step 157. Fig. 20 is a diagram
schematically showing the contents of a message A'' sent from the display processing
unit 27 to the other units. The message contents are equivalent to the message shown
in Fig. 16 or Fig. 18 with the flag portion of fault diagnosis mode K alternatively
assuming "1" (ON).
[0078] Fig. 21 is a diagram schematically showing the contents of a message D to be sent
by the control unit 20 when the control unit 20 detects a possible fault of the actuating
liquid temperature sensor upon receipt of the message in which the flag of fault diagnosis
mode K assumes "1". In Fig.21, among a flag to display a fault of pressure Pd of the
pump-discharge pressure sensor 16, a flag to display a fault of slant-turn angle θ
of the slant-plate angular position sensor 17 and a flag to display a fault of actuating
liquid temperature t of the actuating liquid temperature sensor 18, the flag of the
actuating liquid temperature t assumes "1".
[0079] Fig. 22 is a diagram schematically showing the contents of a message E to be sent
by the control unit 22 when the control unit detects a possible fault of the boom-control
lever 21 upon receipt of the message in which the flag of fault diagnosis mode K assume
"1". In Fig. 22, the flag to display a fault of control x of the boom-control lever
21.
[0080] Fig. 23 is a diagram schematically showing the contents of a message E to be sent
by the posture computing unit 25 when the posture computing unit detects a possible
fault with respect to the detection signal α from the boom angle sensor 23 and the
detection signal β from the arm angle sensor 24 upon receipt of the message in which
the flag of fault diagnosis mode K assumes "1". In Fig. 23, the flag to display a
fault of the detection signal α and detection signal β assumes "1".
[0081] When the display processing unit 27 receives a message containing fault information
like the above-mentioned messages D, E, F, fault information is displayed in preference
to and in place of the then-currently displayed information.
[0082] Fig. 24 is a composite diagram showing various examples of display selectively displayed
on the display section 29 of Fig. 1; Fig. 24(a) shows an example displaying a then-current
operating state of the construction machine, such as current r.p.m of engine, actuating
liquid temperature and operating time, Fig. 24(b) shows another example displaying
an inclined image of the construction machine and an angle of inclination of the construction
machine with respect to the ground level, and Fig. 24(c) shows still another example
displaying fault information of the construction machine.
[0083] As described above, according to this embodiment, it is possible to display on a
single display section a plurality of different kinds of information, such as information
needed for operation, fault information and fault history information, selectively
one at a time. Since fault information is displayed in preference to any other information,
the operator can become aware of the fault information without delay so that any possible
misoperation of the construction machine due to a fault of a sensor or an actuator
can be avoided.
[0084] Further, since the display unit displays on a single display section various kinds
of information selectively one at a time, it is possible not only to reduce the cost
of a display unit but also to enlarge the space inside a cab.
APPLICABILITY TO INDUSTRY
[0085] According to this invention, since a plurality of control units, which control the
respective operations of various construction machine parts based on information collected
from sensor means provided in the individual construction machine parts, are connected
to a display unit, which displays a state of the individual construction machine part,
by a common communication line, it is possible to display on a single display section
input signals, fault information, interim results of control computation, fault history
information, etc. of sensors and actuators mounted in the individual machine parts
selectively one at a time in response to an command from the display unit. As a result,
since various kinds of information involved in the construction machine can be obtained,
it is possible to improve the working efficiency of the operator. Further, since only
a single display unit is provided inside a cab, it is possible to secure an enlarged
space inside the cab, thus making the cab more comfortable for the operator to work
inside.