BACKGROUND OF THE INVENTION
Subject matter of the invention
[0001] The present invention relates to a smoothing device for seals covering the mouth
of any type of bottles by capsule forming and thereby providing a warranty watertight
seal.
[0002] Seal placing is performed by a device head actuated from an exterior motor through
an arrangement of springs and counterweights acting on the bottle-neck by smoothing
fittings.
[0003] Thanks to this arrangement, the placement and shape of counterweights allow for a
suitable head performance at any feasible rotational speed, thus increasing instrument
output and decreasing capsule material consumption thanks to a more effective fitting
"capsule to bottle".
Description of the Prior Art
[0004] Nowadays there are different seal smoothing devices provided with a head, well known
to the art, rotating at a certain speed and applying a constant pressure through a
set of smoothing fittings, to the capsules of the bottles lifted toward said head
inner part.
[0005] Actually, the rotational speed of such heads is about 1,400 r.p.m. for an output
of 800 bottles per hour. Attempts to enlarge the rotational speed in order to increase
the instrument output failed because the centrifugal forces, generated by the device
head rotation, separate the smoothing members and lead to a faulty encapsulation.
A study in detail of the different device head members has shown that the only feasible
way for rotational speed enlargement could be find in the design and shape improvement
of the counterweights, used for power transmission from the spring system to the smoothing
fittings.
DESCRIPTION OF THE INVENTION
[0006] This invention relates to a smoothing device for seals that comprises counterweight
members specially designed for bearing and overcoming the centrifugal forces acting
on the smoothing fittings.
[0007] The smoothing device for seals is provided with a steering motor placed at device
top part, generating both a suitable head rotational speed and an impeller displacement,
said impeller with this purpose is located on the same rotational device axle; another
self-sufficient steering motor lifts up and down the bottles toward the inner part
of the smoothing device. An elastic system, preferably a spring one, is positioned
all over the device head perimeter, exerts a constant pressure on and displaces the
counterweights, said counterweights transmitting via a rotational axle the impelling
strength to the smoothing fittings. One spring member is anchored at the top part
of the counterweight, while at the bottom part is anchored the smoothing fitting.
This counterweight arrangement provides a mass dynamic balance in such a way that
no matter at which rotational speed the device head is driven, the spring system strength
is directly acting on the smoothing fittings, said smoothing fittings being axially
displaced for bottle sealing.
[0008] Thanks to the feasibility for enlarging the head rotational speed, it becomes possible
to achieve an instrument output increase and a continuous seal smoothing. Furthermore,
this reduction of the smoothing fitting pitch allows for a non-restricted combination
of device head movements, i.e., for a continuous increase or decrease of both head
rotational and vertical displacement speed.
[0009] Therefore, thanks to that compensation by said counterweights of the centrifugal
forces acting on the smoothing device, it becomes feasible to operate the device head
at any potential speed.
[0010] All the above-mentioned features of the present invention will be better understood
in reference to the attached to the present description drawings, which are disclosed
with an explaining and non-limiting purpose. The following figures herein are shown,
where:
Short description of the figures
[0011]
Figure 1 is a cross elevation view of the smoothing device, showing the arrangement,
size and shape of all members of the head device with the exception of the steering
motor and the impeller rod. This figure cross section allows for a better identification
of the hollow and mass head members.
Figure 2 is a cross plant view of the bottom part of the smoothing device according
to the middle line of the head device and showing the counterweights, its spin axles
and rider rings.
Figure 3 is an elevation view of the smoothing device as a whole showing a performance
embodiment, which in distinction with Figure 1 includes the impeller rod, a bottle
to be sealed and the bottle lifting platform.
Description of the preferred embodiment
[0012] The smoothing device without the steering section as can be seen from the preferred
embodiment of Figure 1, is a hollow cylinder where are assembled several details actually
forming the rotative head (1). The rotative head is fixed to the motor by the thread
(16). On the head top there is the toroid fastening ring (2) provided with passing
screws (3), which affix said fastening ring with the upper rider ring (4), being one
end of the spring system (15) anchored on said upper rider ring. The other end of
said spring system is provided with an anchor pin (5) located on a rib arranged at
the extremity of the counterweight (6).
[0013] The counterweight (6) is the main member of the whole head device (1), said counterweight
being able to compensate and equilibrate all the centrifugal forces acting on the
smoothing device of the present invention. The counterweight (6) is L-shaped provided
with rounded edges, wherein said counterweight lengthy side accommodates the anchor
pin (5) of the spring system (15) within a small hole made at an external rib placed
at the end of said lengthy side; the short counterweight side is provided with a lateral
recess allowing rotation through the spin axle (7) without any contact with the inner
part of the head; finally, the smoothing fitting (9) is anchored at the end (8) of
said short side. Said smoothing fittings (9) are alternately arranged all along the
perimeter of the head, being provided said fittings with a spin axle (10), said spin
axle being locked through a nut and washer and allowing for the fitting self-rotation
which performs the progressive smoothing of the capsule.
[0014] On figure 2 can be seen the quantity and position of the counterweights (6) placed
around the rider ring (11), and the corresponding locations of the counterweights
spin axles (7).
[0015] The performance embodiment shown in Figure 3 adds to the above-described features
the usage of the impeller rod (14) and the lift platform (13) designed for bottle
(12) sealing. The head (1) rotational speed and the platform (13) rising speed are
the factors ruling the capsuling step. Thanks to the compensation of the centrifugal
forces by the counterweight (6) action, the spring system (15) exerts a constant strength
on the smoothing fitting, said smoothing fitting in its turn being acting on the capsule.
Since it is not necessary to compensate the strength variation originated by the modification
of the rotational speed, it becomes possible at the same time to actuate on the vertical
displacement of the head device. Said non-restricted combination of both movements
of the head device allows for the reduction of the pitch of the smoothing fittings,
being consequently reduced labor cost and increased instrument output.
[0016] Once the nature of the present invention as well as an embodiment to perform it have
been described thoroughly, it is only to be added that it would be possible to introduce
changes with respect to shape, materials and arrangement, as long as said changes
do not substantially affect the characteristics of the invention which are claimed
hereinafter.
1. Smoothing device for warranty seals of bottles comprised by a steering motor providing
the head device with the suitable rotational speed; one more steering motor for lifting
up and down the bottles towards the inner part of the smoothing device, said steering
motor being helped by a displacement impeller (14) for this purpose located at the
same spin axle of the instrument, characterized in that is provided with the counterweights
(6) located all along the head device perimeter, said counterweights being L-shaped
with rounded edges, wherein said counterweight lengthy side accommodates the anchorage
of the spring system (15) as a locking lug (5) introduced into an external rib placed
at the end of said lengthy side; and wherein the short counterweight side is provided
with a lateral recess allowing rotation through the spin axle (7) without any contact
with the inner part of the head; and finally, wherein the smoothing fitting (9) being
locked at the end of said short counterweight side by the anchorage (8).
2. Smoothing device for warranty seals of bottles according to claim 1 characterized
in that the counterweights (6) transmit directly to the smoothing fittings (9) the
constant strength provided by the spring system (15), said smoothing fitting in its
turn acting on the capsule, wherein being not necessary to compensate the centrifugal
forces and any other factors acting on the seals.
3. Smoothing device for warranty seals of bottles according to claim 1 characterized
in that the counterweights (6) will equilibrate dynamically the device head at any
selected rotational speed for the smoothing seals operation.
4. Smoothing device for warranty seals of bottles according to claim 1 to 3 characterized
in that the rider ring (2) is provided with passing screws (3), which affix said rider
ring with the upper rider ring (4), the transmitted strength to said springs (15)
being regulated in accordance with the selected material for capsule manufacture.