Field of the Invention
[0001] The present invention is in the field of machine dishwashing. More specifically,
the invention encompasses automatic dishwashing detergents in granular, liquid, gel,
solid and tablet form which contain a cationic or amphoteric water soluble polymer
for the purpose of reducing the fading or corrosion of dishware such as decorated
glassware.
Background of the Invention
[0002] Machine dishwashing detergents constitute a generally recognized distinct class of
detergent compositions. In general, machine dishwashing detergents are mixtures of
ingredients whose purpose, in combination, is to breakdown and remove food soils;
to inhibit foaming caused by certain food soils; to promote the wetting of wash articles
in order to minimize or eliminate visually observable spotting and filming; to remove
stains such as might be caused by beverages such as coffee and tea or by vegetable
soils such as carotenoid soils; to prevent a buildup of soil films on wash ware surfaces;
and to reduce or eliminate tarnishing of flatware. An additional and critical characteristic
which the machine dishwashing detergent must possess is the ability to perform all
of the above tasks without substantially etching or corroding or otherwise damaging
the surface of glasses or dishes. It is particularly critical that the fading and
loss of luster from brightly colored decorations on glasses and dishes be prevented.
[0003] In conventional institutional and domestic dishwashing formulations, a strongly alkaline
solution is produced and is used to wash dishes, glasses, and other cooking and eating
utensils. Ordinary tap water can be used in preparing these strongly alkaline cleaning
solutions and for rinsing the wash articles subsequent to the cleaning step. However,
in European applications, this tap water is often treated (softened) to remove hardness
ions such as calcium and magnesium with the result that hard water residues on washware
are reduced. Nevertheless, spotting and filming from soil residues and precipitates
can remain a problem, especially if the ion exchange unit serving the dishwashing
machine is operating inefficiently. This problem can be minimized with a machine dishwashing
composition containing a relatively high level of polyphosphate which acts to sequester
hardness ions and to aid in soil removal and stabilization. In addition, these detergents
usually contain a chlorine bleaching system for stain removal and for an added cleaning
boost via oxidation of proteinaceous soils, thus helping to eliminate spotting on
glassware.
[0004] Although the cleaning performance of these conventional detergent compositions is
satisfactory, high phosphate levels, chlorine bleach, and high alkalinity have potential
environmental and consumer drawbacks. As a result, an alternative technology was developed
to deliver less alkaline products. Similarly, nonphosphated builders are substituted
to further improve the environmental profile of the composition. As a consequence
of the reduced cleaning efficiency of the modified composition, various detersive
enzymes including amylolytic and proteolytic enzymes are included in the detergent
composition in order to boost removal of starchy and proteinaceous soils, respectively.
Because these enzymes are not compatible with chlorine bleach systems, an oxygen bleaching
system can be substituted which can result in a reduction in bleach performance. Often,
enzymatic compositions based on oxygen bleaches are formulated with a phosphate builder,
in markets where local legislation will allow, to assure good overall performance.
An unfortunate weakness in the performance of this alternative technology, both in
formulations which are phosphated (i.e., containing inorganic phosphate builder salts)
and those which are nonphosphated, is that they are particularly prone to attacking
patterned glasses and plates. The striking color of this patterning is often a key
reason for the purchase of the article and its rapid fading after a relatively few
dishwashing cycles can be particularly noticeable and give rise to an unfavorable
rating by the consumer of an otherwise premium performing machine dishwashing product.
[0005] It is an object of the present invention to provide compositions, suitable for use
in machine dishwashing methods, having a reduced tendency to fade or otherwise corrode
brightly patterned plates and glasses while at the same time maintaining good cleaning
performance towards soiled articles.
[0006] UK Patent Application GB 2 295 625 A and WO 96/17051 disclose compositions for use
in machine dishwashing comprising a mixture of disilicate and metasilicate in which
the weight ratio of disilicate to metasilicate is from 50:1 to 3:2. The minor proportion
of metasilicate is described to reduce glass pattern corrosion.
[0007] WO 96/20268 describes a copolymer of an organomineral siliconate, obtained by condensation
polymerization of an alkali metal disilicate and an alkali metal siliconate, as an
additive in a machine dishwashing formulation for the purpose of reducing weight loss
and visible corrosion on glass.
[0008] WO 96/20129 discloses an alkali metal silicate partially substituted with calcium,
magnesium, strontium or cerium as counterion. This modified silicate, when incorporated
into a machine dishwashing composition, is described to reduce the weight loss and
visible corrosion of washed glassware.
[0009] WO 96/12783 describes the inclusion of a crystalline layered silicate of the general
formula Na
2Si
xO
2+1.yH
2O for preserving the color and luster of patterned glassware during machine dishwashing.
[0010] The prior art thus describes the use of specific silicates or modified silicates
to avoid dishwashing fading or corrosion. This basis restricts the type of formulation
to which these solutions are applicable. In particular, corrosion of patterned glassware
can be quite severe with formulations of low alkalinity, where silicates are of limited
use because of their low stability.
[0011] Recently, the use of transition metal salts, particularly of aluminum, has been described
in U.S. Patent No. 5,698,506 for use in mitigating the fading of colors from decorated
glassware. The use of aluminum complexes with such as citrate has been described in
U.S. Patent No. 5,624,892.
[0012] EP-A-0 560 519, DE-A-19 532 542 and EP-A-0 077 588 disclose compositions for use
in automatic dishwashing machines, which comprise water-soluble cationic or amphoteric
polymers. However they are used in these documents to prevent spotting or filming,
as rinse aids and to reduce foaming respectively. Their use to prevent fading or corrosion
is not disclosed.
Summary of the Invention
[0013] It has now been discovered that water soluble, cationic or amphoteric polymers provide
an unexpected and superior level of protection to decorated glassware when incorporated
into a machine dishwashing detergent. Such protection is illustrated by, but not limited
to, the prevention of fading and loss in luster of colored decorations and the reduction
in weight loss from washed glass articles.
[0014] The invention relates to a method for preventing fading or corrosion of dishware
during the wash process in an automatic dishwashing machine by adding to the dishwashing
machine a composition comprising a water soluble cationic or amphoteric polymer.
[0015] The present invention provides a further method for preventing fading or corrosion
of dishware during the wash process in an automatic dishwashing machine by adding
to the dishwashing machine a composition, comprising:
a) a water soluble cationic or amphoteric polymer; the cationic polymer comprising
as a monomer unit an ethylenically unsaturated compound as described by formula I

wherein R1 is hydrogen, hydroxyl, or a C1 to C30 straight or branched alkyl radical; R2 is hydrogen, a C1 to C30 straight or branched alkyl, a C1 to C30 straight or branched alkyl substituted aryl, aryl substituted C1 to C30 straight or branched alkyl radical or a poly oxyalkene condensate of an aliphatic
radical, and R3 is a heteroatomic alkyl or aromatic radical containing either one or more quaternerized
nitrogen atoms or one or more amine groups having a pKa of about 6 or greater and a positive charge over a portion of the pH interval pH
6 to 11.
b) 1 to 90 wt % of a builder
[0016] Furthermore use of a water soluble cationic or amphoteric polymer in a composition
for addition to an automatic dishwashing machine to prevent fading or corrosion of
dishware is described.
[0017] "Water soluble" polymers are, unless otherwise noted, here defined to include polymers
which, because of their molecular weight or monomer composition, are soluble or dispersible
to at least the extent of 0.01% by weight in distilled water at 25°C. "Cationic" polymers
herein comprise polymers in which at least one of the monomer units making up the
polymer contains a cationic charge over a portion of the wash pH range of pH 6 to
pH 11, those monomer units not containing cationic charges being nonionic in nature.
"Amphoteric" polymers herein are defined as polymers in which at least one of the
comprising monomer units contains a cationic charge over a portion of the pH range
6-11 and at least one of the comprising monomer units contains an anionic charge over
the same portion of the pH range 6-11. The overall composition of an amphoteric polymer
can otherwise freely be chosen from among monomers containing cationic charge(s),
monomers containing anionic charge(s), monomer units containing both cationic and
anionic charge(s), and monomer units which are nonionic in nature - so long as the
above definition is satisfied.
[0018] It is expected that the wash pH at which this invention would be employed would either
naturally fall within the above mentioned portion of the pH range 6-11 or, optionally,
would be buffered in that range.
[0019] Water soluble cationic or amphoteric polymers may be added to a rinse aid, in which
case the pH at which the polymers should retain their charge would be as low as 2.
Detailed Description of the Invention
[0020] The present composition contains as essential components a water soluble cationic
or amphoteric polymer and optionally a builder which may be a phosphate or nonphosphate
builder.
Phosphate builder
[0021] The compositions of the present invention which utilize a water-soluble phosphate
builder typically contain this builder at a level of from 1 to 90% by weight, preferably
from 10 to 80% by weight, most preferably from 20 to 70% by weight of the composition.
Specific examples of water-soluble phosphate builders are the alkali metal tripolyphosphates,
sodium, potassium and ammonium pyrophosphate, sodium and potassium orthophosphate,
sodium polymeta/phosphate in which the degree of polymerization ranges from about
6 to 21, and salts of phytic acid. Sodium or potassium tripolyphosphate is most preferred.
Nonphosphate Builder
[0022] The compositions of the present invention which utilize a water-soluble nonphosphate
builder typically contain this builder at a level of from 1 to 90% by weight, preferably
from 10 to 80% by weight, most preferably from 20 to 70% by weight of the composition.
Suitable examples of non-phosphorus-containing inorganic builders include water-soluble
alkali metal carbonates, bicarbonates, sesquicarbonates, borates, silicates, including
layered silicates such as SKS-6 ex. Hoechst, metasilicates, and crystalline and amorphous
aluminosilicates. Specific examples include sodium carbonate (with or without calcite
seeds), potassium carbonate, sodium and potassium bicarbonates, silicates including
layered silicates and zeolites.
[0023] Organic detergent builders can also be used as nonphosphate builders in the present
invention. Examples of organic builders include alkali metal citrates, succinates,
malonates, fatty acid sulfonates, fatty acid carboxylates, nitrilotriacetates, oxydisuccinates,
alkyl and alkenyl disuccinates, oxydiacetates, carboxymethyloxy succinates, ethylenediamine
tetraacetates, tartrate monosuccinates, tartrate disuccinates, tartrate monoacetates,
tartrate diacetates, oxidized starches, oxidized heteropolymeric polysaccharides,
polyhydroxysulfonates, polycarboxylates such as polyacrylates, polymaleates, polyacetates,
polyhydroxyacrylates, polyacrylate/polymaleate and polyacrylate/ polymethacrylate
copolymers, acrylate/maleate/vinyl alcohol terpolymers, aminopolycarboxylates and
polyacetal carboxylates, and polyaspartates and mixtures thereof. Such carboxylates
are described in U.S. Patent Nos. 4,144,226, 4,146,495 and 4,686,062. Alkali metal
citrates, nitrilotriacetates, oxydisuccinates, acrylate/maleate copolymers and acrylate/maleate/vinyl
alcohol terpolymers are especially preferred nonphosphate builders.
Water Soluble Cationic or Amphoteric Polymer
[0024] A water soluble cationic or amphoteric polymer is here defined to include polymers
which, because of their molecular weight or monomer composition, are soluble or dispersible
to at least the extent of 0.01% by weight in distilled water at 25°C. Water soluble
cationic or amphoteric polymers include polymers in which one or more of the constituent
monomers are selected from the list of copolymerizable cationic monomers. These monomer
units contain a positive charge over a portion of the pH range 6-11. A partial listing
of such monomers is presented in "Water-Soluble Synthetic Polymers: Properties and
Behavior, Volume II", by P. Molyneux, CRC Press, Boca Raton, 1983, ISBN 0-8493-6136-
incorporated herein by reference. Additional monomers can be found in the "International
Cosmetic Ingredient Dictionary, 5th Edition", edited by J.A. Wenninger and G.N. McEwen,
The Cosmetic, Toiletry, and Fragrance Association, Washington DC, 1993, ISBN 1-882621-06-9,
incorporated herein by reference. A third source of such monomers can be found in
"Encyclopedia of Polymers and Thickeners for Cosmetics", by R.Y. Lochhead and W.R.
Fron, Cosmetics & Toiletries, vol. 108, May 1993, pp 95-135, herein incorporated.
[0025] Specifically, monomers useful in this invention may be represented structurally as
ethenically unsaturated compounds as in formula I.

wherein R
1 is hydrogen, hydroxyl, or a C
1 to C
30 straight or branched alkyl radical; R
2 is hydrogen, or a C
1-30 straight or branched alkyl, a C
1-30 straight or branched alkyl substituted aryl, aryl substituted C
1-30 straight or branched alkyl radical, or a poly oxyalkene condensate of an aliphatic
radical; and R
3 is a heteroatomic alkyl or aromatic radical containing either one or more quaternerized
nitrogen atoms or one or more amine groups which possess a positive charge over a
portion of the pH interval pH 6 to 11. Such amine groups can be further delineated
as having a pK
a of about 6 or greater, as defined by R. Laughlin in "Cationic Surfactants, Physical
Chemistry", edited by D.N. Rubingh and P.M.Holland, Marcel Dekker, New York, 1991,
ISBN 0-8247-8357-3.
[0026] Examples of cationic polymers include, but are not limited to, co-poly 2-vinyl pyridine
and its co-poly 2-vinyl N-alkyl quaternary pyridinium salt derivatives; co-poly 4-vinyl
pyridine and its co-poly 4-vinyl N-alkyl quaternary pyridinium salt derivatives; co-poly
4-vinylbenzyltrialkylammonium salts such as co-poly 4-vinylbenzyltrimethylammonium
salt; co-poly 2-vinyl piperidine and co-poly 2-vinyl piperidinium salt; co-poly 4-vinylpiperidine
and co-poly 4-vinyl piperidinium salt; co-poly 3-alkyl 1-vinyl imidazolium salts such
as co-poly 3-methyl 1-vinyl imidazolium salt; acrylamido and methacrylamido derivatives
such as co-poly dimethyl aminopropylmethacrylamide, co-poly acrylamidopropyl trimethylammonium
salt and co-poly methacrylamidopropyl trimethylammonium salt; acrylate and methacrylate
derivatives such as co-poly dimethyl aminoethyl (meth)acrylate, co-poly ethanaminium
N,N,N trimethyl 2-[(1-oxo-2 propenyl) oxy] -salt, co-poly ethanaminium N,N,N trimethyl
2-[(2 methyl-1-oxo-2 propenyl) oxy] - salt , and co-poly ethanaminium N,N,N ethyl
dimethyl 2-[(2 methyl-1-oxo-2 propenyl) oxy] - salt.
[0027] Also included among the cationic polymers suitable for this invention are co-poly
vinyl amine and co-polyvinylammonium salt; co-poly diallylamine, co-poly methyldiallylamine,
and co-poly diallydimethylammonium salt; and the ionene class of internal cationic
monomers as defined by D. R. Berger in "Cationic Surfactants, Organic Chemistry",
edited by J.M. Richmond, Marcel Dekker, New York, 1990, ISBN 0-8247-8381-6, herein
incorporated by reference. This class includes co-poly ethylene imine, co-poly ethoxylated
ethylene imine and co-poly quaternized ethoxylated ethylene imine; co-poly [(dimethylimino)
trimethylene (dimethylimino) hexamethylene disalt], co-poly [(diethylimino) trimethylene
(dimethylimino) trimethylene disalt]; co-poly [(dimethylimino) 2-hydroxypropyl salt];
as defined in the "International Cosmetic Ingredient Dictionary, 5th Edition", edited
by J.A. Wenninger and G.N. McEwen.
[0028] Preferred, cationic polymers, are the cationic co-poly amido-amine having the chemical
structure of formula II.

where n is a number from 1 to 10,000 and X is any suitable counter ion preferably
CL , and the quaternized polyimidazoline having the chemical structure of formula
III

where X
- is any suitable counter ion preferably CH
3OSO
2-.
[0029] An additional class of cationic polymers suitable for this invention are those arising
from natural sources and include, but are not limited to, cocodimethylammonium hydroxypropyl
oxyethyl cellulose, lauryldimethylammonium hydroxypropyl oxyethyl cellulose, stearyldimethylammonium
hydroxypropyl oxyethyl cellulose, and stearyldimethylammonium hydroxyethyl cellulose;
guar 2-hydroxy-3-(trimethylammonium) propyl ether salt; cellulose 2-hydroxyethyl 2-hydroxy
3-(trimethyl ammonio) propyl ether salt.
[0030] It is likewise envisioned that polymers containing cationic sulfonium salts such
as co-poly 1-[3-methyl-4-(vinylbenzyloxy)phenyl] tetrahydrothiophenium chloride would
also be applicable to the present invention.
[0031] The counterion of the comprising cationic co-monomer is freely chosen from the halides:
chloride, bromide, and iodide; or from hydroxide, phosphate, sulfate, hydrosulfate,
ethyl sulfate, methyl sulfate, formate, and acetate.
[0032] Water soluble amphoteric polymers suitable for incorporation into the present invention
can also include polymers in which one or more of the constituent monomers are selected
from the list of copolymerizable, internally amphoteric monomers. These monomer units
contain both one or more positive charges and one or more negative charges over a
portion of the pH range 6-11. Such internally amphoteric monomers include those species
possessing formal anionic and cationic charges such as N,N-dimethyl, N-acetyl aminoethyl(meth)acrylate.
Also included are monomers which, while not possessing formal charges, have one or
more resonance forms which result in the occurrence of fractional cationic and anionic
charges being separated within the monomer. Monomers in this class are typified by
vinyl pyrrolidone, as described in "Water-Soluble Synthetic Polymers: Properties and
Behavior, Volume I", by P. Molyneux, CRC Press, Boca Ratan, 1983, ISBN 0-8493-6135-4.
Further examples include vinyl oxazolidone; vinyl methyoxazolidone; and vinyl caprolactam.
[0033] The weight fraction of the cationic or amphoteric polymer which is composed of the
above-described cationic or amphoteric monomer units can range from 1 to 100%, preferably
from 10 to 100%, and most preferably from 15 to 80% of the entire polymer. The remaining
monomer units comprising the cationic or amphoteric polymer are chosen from the class
of anionic monomers and the class of nonionic monomers or solely from the class of
nonionic monomers. In the former case, the polymer is an amphoteric polymer while
in the latter case it can be a cationic polymer, provided that no amphoteric co-monomers
are present. The anionic monomers comprise a class of monounsaturated compounds which
possess a negative charge over the portion of the pH range from pH 6 to 11 in which
the cationic monomers possess a positive charge. The nonionic monomers comprise a
class of monounsaturated compounds which are uncharged over the pH range from pH 6
to 11 in which the cationic monomers possess a positive charge. It is expected that
the wash pH at which this invention would be employed would either naturally fall
within the above mentioned portion of the pH range 6-11 or, optionally, would be buffered
in that range. A preferred class of both the anionic and the nonionic monomers are
the vinyl (ethylenically unsaturated) substituted compounds corresponding to formula
IV.

wherein R
4, R
5, and R
6 are independently hydrogen, a C
1 to C
3 alkyl, a carboxylate group or a carboxylate group substituted with a C
1 to C
30 linear or branched heteroatomic alkyl or aromatic radical, a heteroatomic radical
or a poly oxyalkene condensate of an aliphatic radical.
[0034] The class of anionic monomers are represented by the compound described by formula
IV in which at least one of the R
4, R
5, or R
6 comprises a carboxylate, substituted carboxylate, phosphonate, substituted phosphonate,
sulfate, substituted sulfate, sulfonate, or substituted sulfonate group. Preferred
monomers in this class include but are not limited to α-ethacrylic acid, α-cyano acrylic
acid, β,β-dimethacrylic acid, methylenemalonic acid, vinylacetic acid, allylacetic
acid, acrylic acid, ethylidineacetic acid, propylidineacetic acid, crotonic acid,
methacrylic acid, maleic acid, fumaric acid, itaconic acid, sorbic acid, angelic acid,
cinnamic acid, β-styryl acrylic acid (1-carboxy-4-phenyl butadiene-1,3), citraconic
acid, glutaconic acid, aconitic acid, α-phenylacrylic acid, β-acryloxy propionic acid,
citraconic acid, vinyl benzoic acid, N-vinyl succinamidic acid, and mesaconic acid.
Also included in the list of preferred monomers are co-poly styrene sulfonic acid,
2-methacryloyloxymethane-1-sulfonic acid, 3-methacryloyloxypropane-1-sulfonic acid,
3-(vinyloxy)propane-1-sulfonic acid, ethylenesulfonic acid, vinyl sulfuric acid, 4-vinylphenyl
sulfuric acid, ethylene phosphonic acid and vinyl phosphoric acid. Most preferred
monomers include acrylic acid, methacrylic acid and maleic acid. The polymers useful
in this invention may contain the above monomers and the alkali metal, alkaline earth
metal, and ammonium salts thereof.
[0035] The class of nonionic monomers are represented by the compounds of formula IV in
which none of the R
4, R
5, or R
6 contain the above mentioned negative charge containing radicals. Preferred monomers
in this class include, but are not limited to, vinyl alcohol; vinyl acetate; vinyl
methyl ether; vinyl ethyl ether; acrylamide, methacrylamide and other modified acrylamides;
vinyl propionate; alkyl acrylates (esters of acrylic or methacrylic acid); and hydroxyalkyl
acrylate esters. A second class of nonionic monomers include co-poly ethylene oxide,
co-poly propylene oxide, and co-poly oxymethylene. A third class of nonionic monomers
includes naturally derived materials such as hydroxyethylcellulose.
[0036] The average molecular weight of the polymers of this invention range from about 1000
to about 10
7, with the preferred molecular weight range depending on the polymer composition.
An effective amount of said polymer is 0.1 to 20%, preferably 0.5 to 10%, most preferably
1 to 5%, all by weight, of the total detergent formulation.
Optional Ingredients
[0037] In addition to the essential ingredients described herein above, the compositions
of the invention may be formulated as detergent compositions comprising conventional
ingredients, preferably selected from enzymes, buffering systems, oxygen bleaching
systems, surfactants, heavy metal ion sequestrants, antiscalants, corrosion inhibitors,
and antifoams.
Enzymes
[0038] Enzymes capable of facilitating the removal of soils from a substrate may also be
present in a combined amount of up to about 10% by weight of active enzyme. Such enzymes
include proteases, amylases, lipases, esterases, cellulases, pectinases, lactases
and peroxidases as conventionally incorporated into detergent compositions.
[0039] Preferred commercially available protease enzymes include those sold under the tradenames
Alcalase, Savinase and Esperase from Novo Industries A/S (Denmark); and those sold
by Genencor International under the tradename Purafect OxP. Preferred commercially
available amylases include those α-amylases sold under the tradenames Termamyl and
Duramyl from Novo Industries and those sold by Genencor International under the tradename
Purafect OxAm. A preferred lipase is commercially available from Novo Industries under
the trade name Lipolase.
Buffering System
[0040] The buffering system may be present in order to deliver a pH of about 6 to about
11 in the wash water. Materials which may be selected for the buffering system include
water-soluble alkali metal carbonates, bicarbonates, sesquicarbonates, borates, silicates,
layered silicates such as SKS-6 ex Hoechst, metasilicates, phytic acid, citric acid,
borate and crystalline and amorphous aluminosilicates and mixtures thereof. Preferred
examples include sodium and potassium carbonate, sodium and potassium bicarbonates,
borates and silicates, including layered silicates.
Oxygen Bleaching Systems
[0041] The present invention may optionally contain an oxygen bleach source chosen from
the following:
Peroxy Bleaching Agents - The oxygen bleaching agents of the compositions include organic peroxy acids and
diacylperoxides. Typical monoperoxy acids useful herein include alkyl peroxy acids
and aryl peroxy acids such as:
i) peroxybenzoic acid and ring-substituted peroxybenzoic acids, e.g., peroxy-alpha-naphthoic
acid, and magnesium monoperoxyphthalate
ii) aliphatic and substituted aliphatic monoperoxy acids, e.g., peroxylauric acid,
peroxystearic acid, epsilon-phthalimido-peroxyhexanoic acid and o-carboxybenzamido
peroxyhexanoic acid, N-nonylamidoperadipic acid and N-nonylamidopersuccinic acid.
iii) Cationic peroxyacids such as those described in U.S. 5,422,028, 5,294,362; and
5,292,447, Oakes et al., U.S. S/N 08/738,504 (WO-A-97/16515); and U.S. S/N 08/210,973
(WO-A-94/21605), Oakes et al..
iv) Sulfonyl peroxyacids such as compounds described in U.S. 5,039,447 (Monsanto Co.).
[0042] Typical diperoxy acids useful herein include alkyl diperoxy acids and aryl diperoxy
acids, such as:
v) 1,12-diperoxydodecanedioic acid
vi) 1,9-diperoxyazelaic acid
vii) diperoxybrassylic acid; diperoxysecacic acid and diperoxy-isophthalic acid
viii) 2-decyldiperoxybutan-1,4-dioic acid
ix) N,N1-terephthaloyl-di(6-aminopercaproic acid).
[0043] A typical diacylperoxide useful herein includes dibenzoylperoxide.
[0044] Inorganic peroxygen compounds are also suitable for the present invention. Examples
of these materials useful in the invention are salts of monopersulfate, perborate
monohydrate, perborate tetrahydrate, and percarbonate.
[0045] Preferred peroxy bleaching agents include epsilon-phthalimido-peroxyhexanoic acid,
o-carboxybenzamidoperoxyhexanoic acid, and mixtures thereof.
[0046] The organic peroxy acid is present in the composition in an amount such that the
level of organic peroxy acid in the wash solution is about 1 ppm to about 300 ppm
AvOx, preferably about 2 ppm to about 200 ppm AvOx.
[0047] The oxygen bleaching agent may be incorporated directly into the formulation or may
be encapsulated by any number of encapsulation techniques.
[0048] A preferred encapsulation method is described in U.S. Patent No. 5,200,236 issued
to Lang et al., herein incorporated by reference. In the patented method, the bleaching
agent is encapsulated as a core in a paraffin wax material having a melting point
from about 40°C to 50°C. The wax coating has a thickness of from 100 to 1500 microns.
[0049] Bleach Precursors - Suitable peracid precursors for peroxy bleach compounds have been amply described
in the literature, including GB Nos. 836,988; 855,735; 907,356; 907;358; 907,950;
1,003,310 and 1,246,339; U.S. Patent Nos. 3,332,882 and 4,128,494.
[0050] Typical examples of precursors are polyacylated alkylene diamines, such as N,N,N',N'-tetraacetylethylene
diamine (TAED) and N,N,N',N'-tetraacetylmethylene diamine (TAMD); acylated glycolurils,
such as tetraacetylglycoluril (TAGU); triacetylcyanurate, sodium sulfophenyl ethyl
carbonic acid ester, sodium acetyloxybenene sulfonate (SABS), sodium nonanoyloxy benzene
sulfonate (SNOBS) and choline sulfophenyl carbonate. Peroxybenzoic acid precursors
are known in the art, e.g., as described in GB-A-836,988. Examples of suitable precursors
are phenylbenzoate; phenyl p-nitrobenzoate; o-nitrophenyl benzoate; o-carboxyphenyl
benzoate; p-bromophenylbenzoate; sodium or potassium benzoyloxy benzene-sulfonate;
and benzoic anhydride.
[0051] Preferred peroxygen bleach precursors are sodium p-benzoyloxybenzene sulfonate, N,N,N',N'-tetraacetylethylene
diamine, sodium nonanoyloxybenzene sulfonate and choline sulfophenyl carbonate.
[0052] The peroxygen bleach precursors are present in the composition in an amount from
about 1 to about 20 weight percent, preferably from about 1 to about 15 wt. %, most
preferably from about 2 to about 15 wt. %. To deliver a functional peroxygen bleach
from a precursor, a source of hydrogen peroxide is required. The hydrogen peroxide
source is preferably a compound that delivers hydrogen peroxide on dissolution. Preferred
sources of hydrogen peroxide are sodium perborate, either as the mono- or tetrahydrate
and sodium percarbonate. The source of hydrogen peroxide, when included in these compositions
is present at a level of about 1% to about 40% by weight, preferably from about 2%
to about 30% by weight, most preferably from about 4% to about 25% by weight.
[0053] Bleach Catalyst - An effective amount of a bleach catalyst can also be present in the invention.
A number of organic catalysts are available such as the sulfonimines as described
in U.S. Patents 5,041,232; 5,047,163 and 5,463,115.
[0054] Transition metal bleach catalysts are also useful, especially those based on manganese,
iron, cobalt, titanium, molybdenum, nickel, chromium, copper, ruthenium, tungsten
and mixtures thereof. These include simple water-soluble salts such as those of iron,
manganese and cobalt as well as catalysts containing complex ligands.
[0055] Suitable examples of manganese catalysts containing organic ligands are described
in U.S. Pat. 4,728,455, U.S. Pat. 5,114,606, U.S. Pat 5,153,161, U.S. Pat. 5,194,416,
U.S. Pat. 5,227,084, U.S. Pat. 5,244,594, U.S. Pat.5,246,612, U.S. Pat. 5,246,621,
U.S. Pat. 5,256,779, U.S. Pat. 5,274,147, U.S. Pat. 5,280,117 and European Pat. App.
Pub. Nos. 544,440, 544,490, 549,271 and 549,272. Preferred examples of these catalysts
include Mn
IV2(u-O)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2(PF
6)
2, Mn
III2(u-O)
1(u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2(CIO
4)
2, Mn
IV4(u-O)
6(1,4,7-triazacyclononane)
4 (CIO
4)
4, Mn
IIIMn
IV4 (u-O)
1(u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2(ClO
4)
3, Mn
IV(1,4,7-trimethyl-1,4,7-triazacyclononane)-(OCH
3)
3(PF
6), and mixtures thereof. Other metal-based bleach catalysts include those disclosed
in U.S. Pat. 4,430,243 and U.S. Pat. 5,114,611.
[0056] Iron and manganese salts of aminocarboxylic acids in general are useful herein including
iron and manganese aminocarboxylate salts disclosed for bleaching in the photographic
color processing arts. A particularly useful transition metal salt is derived from
ethylenediaminedisuccinate and any complex of this ligand with iron or manganese.
[0057] Another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is a water
soluble complex of manganese (II), (III), and/or (IV) with a ligand which is a non-carboxylate
polyhydroxy compound having at least three consecutive C-OH groups. Preferred ligands
include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, mesoerythritol,
meso-inositol, lactose and mixtures thereof. Especially preferred is sorbitol.
[0058] U.S. Patent No. 5,114,611 teaches a bleach catalyst comprising a complex of transition
metals, including manganese, cobalt, iron or copper with a non-(macro)-cyclic ligand.
Other examples include Mn gluconate, MN(CF
3SO
3)
2, and binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands, including
[bipy
2Mn
III(u-O)
2Mn
IVbipy
2]-(CIO
4)
3.
[0059] Other bleach catalysts are described, for example, in European Pat. App. Pub. Nos.
408,131 (cobalt complexes), 384,503 and 306,089 (metallo-porphyrins), U.S. Pat. 4,728,455
(manganese/multidenate ligand), U.S. Pat. 4,711,748 (absorbed manganese on aluminosilicate),
U.S. Pat. 4,601,845 (aluminosilicate support with manganese, zinc or magnesium salt),
U.S. Pat. 4,626,373 (manganese/ligand), U.S. Pat. 4,119,557 (ferric complex), U.S.
Pat. 4,430.243 (Chelants with manganese cations and non-catalytic metal cations),
and U.S. Pat. 4,728,455 (manganese gluconates).
[0060] Useful catalysts based on cobalt are described in Pat. App. Pub. Nos. WO 96/23859,
WO 96/23860 and WO 96/23861 and U.S. Pat. 5,559,261. WO 96/23860 describe cobalt catalysts
of the type [Co
nL
mX
p]
zY
z, where L is an organic ligand molecule containing more than one heteroatom selected
from N, P, O and S; X is a co-ordinating species; n is preferably 1 or 2; m is preferably
1 to 5; p is preferably 0 to 4 and Y is a counterion. One example of such a catalyst
is N,N'-Bis(salicylidene)ethylenediaminecobalt (II). Other cobalt catalysts described
in these applications are based on Co(III) complexes with ammonia and mon-, bi-, tri-
and tetradentate ligands such as [Co(NH
3)
5OAc]
2+ with Cl
-, OAc
-, PF
6- , SO
4=, and BF
4- anions.
[0061] Certain transition-metal containing bleach catalysts can be prepared in the situ
by the reaction of a transition-metal salt with a suitable chelating agent, for example,
a mixture of manganese sulfate and ethylenediaminedisuccinate. Highly colored transition
metal-containing bleach catalysts may be co-processed with zeolites to reduce the
color impact.
[0062] When present, the bleach catalyst is typically incorporated at a level of about 0.0001
to about 10% by wt., preferably about 0.001 to about 5% by weight.
Surfactants
[0063] Optionally, a surfactant selected from the list including anionic, nonionic, cationic,
amphoteric, and zwitteronic surfactants and mixtures of these surface active agents
may be included in the machine dishwashing formulation. Such surfactants are well
known in the detergent arts and are described at length in "Surface Active Agents
and Detergents", Vol. 2 by Schwartz, Perry and Birch, Interscience Publishers, Inc.,
1959.
[0064] Preferred surfactants are one or a mixture of:
[0065] Anionic surfactants - Anionic synthetic detergents can be broadly described as surface active compounds
with one or more negatively charged functional groups. An important class of anionic
compounds are the water-soluble salts, particularly the alkali metal salts, of organic
sulfur reaction products having in their molecular structure an alkyl radical containing
from about 6 to 24 carbon atoms and a radical selected from the group consisting of
sulfonic and sulfuric acid ester radicals.
[0066] Primary Alkyl Sulfates
R
7OSO
3M
where R
7 is a primary alkyl group of 8 to 18 carbon atoms and M is a solubilizing cation.
The alkyl group R
7 may have a mixture of chain lengths. It is preferred that at least two-thirds of
the R
7 alkyl groups have a chain length of 8 to 14 carbon atoms. This will be the case if
R
7 is coconut alkyl, for example. The solubilizing cation may be a range of cations
which are in general monovalent and confer water solubility. An alkali metal, notably
sodium, is especially envisaged. Other possibilities are ammonium and substituted
ammonium ions, such as trialkanolammonium or trialkylammonium.
[0067] Alkyl Ether Sulfates
R
7 O(CH
2CH
2O)
nSO
3M
where R
7 is a primary alkyl group of 8 to 18 carbon atoms, n has an average value in the range
from 1 to 6 and M is a solubilizing cation. The alkyl group R
7 may have a mixture of chain lengths. It is preferred that at least two-thirds of
the R
7 alkyl groups have a chain length of 8 to 14 carbon atoms. This will be the case if
R
7 is coconut alkyl, for example. Preferably n has an average value of 2 to 5.
[0068] Fatty Acid Ester Sulfonates
R
8CH(SO
3M)CO
2R
9
where R
8 is an alkyl group of 6 to 16 atoms, R
9 is an alkyl group of 1 to 4 carbon atoms and M is a solubilizing cation.
[0069] The group R
8 may have a mixture of chain lengths. Preferably at least two-thirds of these groups
have 6 to 12 carbon atoms. This will be the case when the moiety R
8CH(-)CO
2(-) is derived from a coconut source, for instance. It is preferred that R
9 is a straight chain alkyl, notably methyl or ethyl.
[0070] Alkyl Benzene Sulfonates
R
10ArSO
3M
where R
10 is an alkyl group of 8 to 18 carbon atoms, Ar is a benzene ring (C
6H
4) and M is a solubilizing cation. The group R
10 may be a mixture of chain lengths. Straight chains of 11 to 14 carbon atoms are preferred.
[0071] Paraffin sulfonates having 8 to 22 carbon atoms, preferably 12 to 16 carbon atoms,
in the alkyl moiety. These surfactants are commercially available as Hostapur SAS
from Hoechst Celanese.
[0072] Olefin sulfonates having 8 to 22 carbon atoms, preferably 12 to 16 carbon atoms.
U.S. Patent No. 3,332,880 contains a description of suitable olefin sulfonates.
[0073] Organic phosphate based anionic surfactants include organic phosphate esters such
as complex mono- or diester phosphates of hydroxyl- terminated alkoxide condensates,
or salts thereof. Included in the organic phosphate esters are phosphate ester derivatives
of polyoxyalkylated alkylaryl phosphate esters, of ethoxylated linear alcohols and
ethoxylates of phenol. Also included are nonionic alkoxylates having a sodium alkylenecarboxylate
moiety linked to a terminal hydroxyl group of the nonionic through an ether bond.
Counterions to the salts of all the foregoing may be those of alkali metal, alkaline
earth metal, ammonium, alkanolammonium and alkylammonium types.
[0074] Particularly preferred anionic surfactants are the fatty acid ester sulfonates with
formula:
R
8CH(SO
3M)CO
2R
9
where the moiety R
8CH(-)CO
2(-) is derived from a coconut source and R
9 is either methyl or ethyl; primary alkyl sulfates with the formula:
R
7OSO
3M
wherein R
7 is a primary alkyl group of 10 to 18 carbon atoms and M is a sodium cation; and paraffin
sulfonates, preferably with 12 to 16 carbon atoms to the alkyl moiety.
[0075] Nonionic surfactants - Nonionic surfactants can be broadly defined as surface active compounds with one
or more uncharged hydrophilic substituents. A major class of nonionic surfactants
are those compounds produced by the condensation of alkylene oxide groups with an
organic hydrophobic material which may be aliphatic or alkyl aromatic in nature. The
length of the hydrophilic or polyoxyalkylene radical which is condensed with any particular
hydrophobic group can be readily adjusted to yield a water-soluble compound having
the desired degree of balance between hydrophilic and hydrophobic elements. Illustrative,
but not limiting examples, of various suitable nonionic surfactant types are:
polyoxyalkene condensates of aliphatic carboxylic acids, whether linear- or branched-chain
and unsaturated or saturated, especially ethoxylated and/or propoxylated aliphatic
acids containing from about 8 to about 18 carbon atoms in the aliphatic chain and
incorporating from about 2 to about 50 ethylene oxide and/or propylene oxide units.
Suitable carboxylic acids include "coconut" fatty acids (derived from coconut oil)
which contain an average of about 12 carbon atoms, "tallow" fatty acids (derived from
tallow-class fats) which contain an average of about 18 carbon atoms, palmitic acid,
myristic acid, stearic acid and lauric acid,
polyoxyalkene condensates of aliphatic alcohols, whether linear- or branched-chain
and unsaturated or saturated, especially ethoxylated and/or propoxylated aliphatic
alcohols containing from about 6 to about 24 carbon atoms and incorporating from about
2 to about 50 ethylene oxide and/or propylene oxide units. Suitable alcohols include
"coconut" fatty alcohol, "tallow" fatty alcohol, lauryl alcohol, myristyl alcohol
and oleyl alcohol.
[0076] Ethoxylated fatty alcohols may be used alone or in admixture with anionic surfactants,
especially the preferred surfactants above. The average chain lengths of the alkyl
group R
11 in the general formula:
R
11O(CH
2CH
2O)
nH
is from 6 to 20 carbon atoms. Notably the group R
11 may have chain lengths in a range from 9 to 18 carbon atoms.
[0077] The average value of n should be at least 2. The numbers of ethylene oxide residues
may be a statistical distribution around the average value. However, as is known,
the distribution can be affected by the manufacturing process or altered by fractionation
after ethoxylation. Particularly preferred ethoxylated fatty alcohols have a group
R
11 which has 9 to 18 carbon atoms while n is from 2 to 8.
[0078] Also included within this category are nonionic surfactants having a formula:

wherein R
12 is a linear alkyl hydrocarbon radical having an average of 6 to 18 carbon atoms,
R
13 and R
14 are each linear alkyl hydrocarbons of about 1 to about 4 carbon atoms, x is an integer
of from 1 to 6, y is an integer of from 4 to 20 and z is an integer from 4 to 25.
[0079] One preferred nonionic surfactant of the above formula is Poly-Tergent SLF-18 a registered
trademark of the Olin Corporation, New Haven, Conn. having a composition of the above
formula where R
12 is a C
6-C
10 linear alkyl mixture, R
13 and R
14 are methyl, x averages 3, y averages 12 and z averages 16. Another preferred nonionic
surfactant is:

wherein R
15 is a linear, aliphatic hydrocarbon radical having from about 4 to about 18 carbon
atoms including mixtures thereof; and R
16 is a linear, aliphatic hydrocarbon radical having from about 2 to about 26 carbon
atoms including mixtures thereof; j is an integer having a value of from 1 to about
3; k is an integer having a value from 5 to about 30; and 1 is an integer having a
value of from 1 to about 3. Most preferred are compositions in which j is 1, k is
from about 10 to about 20 and l is 1. These surfactants are described in WO 94/22800.
Other preferred nonionic surfactants are linear fatty alcohol alkoxylates with a capped
terminal group, as described in U.S. 4,340,766 to BASF. Particularly preferred is
Plurafac LF403 ex. BASF.
[0080] Another nonionic surfactant included within this category are compounds of formula:
R
17-(CH
2CH
2O)
qH
wherein R
17 is a C
6-C
24 linear or branched alkyl hydrocarbon radical and q is a number from 2 to 50; more
preferably R
17 is a C
8-C
18 linear alkyl mixture and q is a number from 2 to 15.
polyoxyethylene or polyoxypropylene condensates of alkyl phenols, whether linear-
or branched-chain and unsaturated or saturated, containing from about 6 to 12 carbon
atoms and incorporating from about 2 to about 25 moles of ethylene oxide and/or propylene
oxide.
polyoxyethylene derivatives of sorbitan mono-, di-, and tri-fatty acid esters wherein
the fatty acid component has between 12 and 24 carbon atoms. The preferred polyoxyethylene
derivatives are of sorbitan monolaurate, sorbitan trilaurate, sorbitan monopalmitate,
sorbitan tripalmitate, sorbitan monostearate, sorbitan monoisostearate, sorbital tristearate,
sorbitan monooleate, and sorbitan trioleate. The polyoxyethylene chains may contain
between about 4 and 30 ethylene oxide units, preferably about 10 to 20. The sorbitan
ester derivatives contain 1, 2 or 3 polyoxyethylene chains dependent upon whether
they are mono-, di- or tri-acid esters.
polyoxyethylene-polyoxypropylene block copolymers having formula:
HO(CH
2CH
2O)
a(CH(CH
3) CH
2O)
b(CH
2CH
2O)
cH
or
HO(CH(CH
3)CH
2O)
d(CH
2CH
2O)
e(CH(CH
3)CH
2O)
fH
wherein a, b, c, d, e and f are integers from 1 to 350 reflecting the respective polyethylene
oxide and polypropylene oxide blocks of said polymer. The polyoxyethylene component
of the block polymer constitutes at least about 10% of the block polymer. The material
preferably has a molecular weight of between about 1,000 and 15,000, more preferably
from about 1,500 to about 6,000. These materials are well-known in the art. They are
available under the trademark "Pluronic" and "Pluronic R", a product of BASF Corporation.
[0081] Amine oxides having formula:
R
18R
19R
20N=O
wherein R
18, R
19 and R
20 are saturated aliphatic radicals or substituted saturated aliphatic radicals. Preferable
amine oxides are those wherein R
18 is an alkyl chain of about 10 to about 20 carbon atoms and R
19 and R
20 are methyl or ethyl groups or both R
18 and R
19 are alkyl chains of about 6 to about 14 carbon atoms and R
20 is a methyl or ethyl group.
[0082] Amphoteric synthetic detergents - can be broadly described as derivatives of aliphatic tertiary amines, in which
the aliphatic radical may be straight chain or branched and wherein one of the aliphatic
substituents contain from about 8 to about 18 carbons and one contains an anionic
water-solubilizing group, i.e., carboxy, sulpho, sulphato, phosphato or phosphono.
Examples of compounds falling within this definition are sodium 3-dodecylamino propionate
and sodium 2-dodecylamino propane sulfonate.
[0083] Zwitterionic synthetic detergents - can be broadly described as derivatives of aliphatic quaternary ammonium, phosphonium
and sulphonium compounds in which the aliphatic radical may be straight chained or
branched, and wherein one of the aliphatic substituents contains from about 8 to about
18 carbon atoms and one contains an anionic water-solubilizing group, e.g., carboxy,
sulpho, sulphato, phosphato or phosphono. These compounds are frequently referred
to as betaines. Besides alkyl betaines, alkyl amino and alkyl amido betaines are encompassed
within this invention.
Alkyl Glycosides
R
21O(R
22O)
n(Z
1)
p
wherein R
21 is a monovalent organic radical (e.g., a monovalent saturated aliphatic, unsaturated
aliphatic or aromatic radical such as alkyl, hydroxyalkyl, alkenyl, hydroxyalkenyl,
aryl, alkylaryl, hydroxyalkylaryl, arylalkyl, alkenylaryl, arylalkenyl, etc.) containing
from about 6 to about 30 (preferably from about 8 to 18 and more preferably from about
9 to about 13) carbon atoms; R
22 is a divalent hydrocarbon radical containing from 2 to about 4 carbon atoms such
as ethylene, propylene or butylene (most preferably the unit (R
22O)
n represents repeating units of ethylene oxide, propylene oxide and/or random or block
combinations thereof); n is a number having an average value of from 0 to about 12;
Z
1 represents a moiety derived from a reducing saccharide containing 5 or 6 carbon atoms
(most preferably a glucose unit); and p is a number having an average value of from
0.5 to about 10 preferably from about 0.5 to about 5 .
[0084] Examples of commercially available materials from Henkel Kommanditgesellschaft Aktien
of Dusseldorf, Germany include APG 300, 325 and 350 with R
21 being C
9-C
11, n is 0 and p is 1.3, 1.6 and 1.8-2.2 respectively; APG 500 and 550 with R
21 is C
12-C
13, n is 0 and p is 1.3 and 1.8-2.2, respectively; and APG 600 with R
21 being C
12-C
14, n is 0 and p is 1.3.
[0085] While esters of glucose are contemplated especially, it is envisaged that corresponding
materials based on other reducing sugars, such as galactose and mannose are also suitable.
[0086] Particularly preferred nonionic surfactants are polyoxyethylene and polyoxypropylene
condensates of linear aliphatic alcohols.
[0087] The preferred range of surfactant is from about 0.5 to 30 % by wt., more preferably
from about 0.5 to 15% by weight of the composition.
Sequestrants
[0088] The detergent compositions herein may also optionally contain one or more transition
metal chelating agents. These components may also have calcium and magnesium chelation
capacity, but preferentially they show selectivity to binding heavy metal ions. Such
chelating agents can be selected from the group consisting of amino carboxylates,
amino phosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures
therein. Without intending to be bound by theory, it is believed that the benefit
of these materials is due in part to their exceptional ability to remove iron and
manganese ions from washing solutions by formation of soluble chelates.
[0089] Amino carboxylates useful as optional chelating agents include ethylenediaminetetraacetates,
N-hydroxyethylethylenediaminetriacetates, nitrilotriacetates, ethylenediamine tetraproprionates,
triethylenetetraaminehexaacetates, diethylenetriaminepentaacetates, ethylenediamine
disuccinate, and ethanoldiglycines, alkali metal, ammonium, and substituted ammonium
salts therein and mixtures therein.
[0090] Amino phosphonates are also suitable for use as chelating agents in the compositions
of the invention when at least low levels of total phosphorus are permitted in detergent
compositions, and include ethylenediaminetetrakis (methylenephosphonates) and diethylenetriaminepentakis
(methylenephosphonates). Preferably, these amino phosphonates do not contain alkyl
or alkenyl groups with more than about 6 carbon atoms.
[0091] Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions
herein. See U.S. Patent No. 3,812,044, issued May 21, 1974, to Connor et al. Preferred
compounds of this type in acid form are dihydroxydisulfobenzenes such as 1,2-dihydroxy-3,5-disulfobenzene.
[0092] If utilized, these chelating agents will generally comprise from about 0.1% to about
10% by weight of the detergent compositions herein. More preferably, if utilized,
the chelating agents will comprise from about 0.1% to about 5.0% by weight of such
composition.
Anti-Scalants
[0093] Scale formation on dishes and machine parts can be a significant problem. It can
arise from a number of sources but, primarily it results from precipitation of either
alkaline earth metal carbonates, phosphates or silicates. Calcium carbonate and phosphates
are the most significant problem. To reduce this problem, ingredients to minimize
scale formation can be incorporated into the composition. These include polyacrylates
of molecular weight from 1,000 to 400,000 examples of which are supplied by Rohm &
Haas, BASF and Alco Corp. and polymers based on acrylic acid combined with other moieties.
These include acrylic acid combined with maleic acid, such as Sokalan CP5 and CP7
supplied by BASF or Acusol 479N supplied by Rohm & Haas; with methacrylic acid such
as Colloid 226/35 supplied by Rhone-Poulenc; with phosphonate such as Casi 773 supplied
by Buckman Laboratories; with maleic acid and vinyl acetate such as polymers supplied
by Hηls; with acrylamide; with sulfophenol methallyl ether such as Aquatreat AR 540
supplied by Alco; with 2-acrylamido-2-methylpropane sulfonic acid such as Acumer 3100
supplied by Rohm & Haas or such as K-775 supplied by Goodrich; with 2-acrylamido-2-methylpropane
sulfonic acid and sodium styrene sulfonate such as K-798 supplied by Goodrich; with
methyl methacrylate, sodium methallyl sulfonate and sulfophenol methallyl ether such
as Alcoperse 240 supplied by Alco; polymaleates such as Belclene 200 supplied by FMC;
polymethacrylates such as Tamol 850 from Rohm & Haas; polyaspartates; ethylenediamine
disuccinate; organo polyphosphonic acids and their salts such as the sodium salts
of aminotri(methylenephosphonic acid) and ethane 1-hydroxy-1,1-diphosphonic acid.
The anti-scalant, if present, is included in the composition from about 0.05% to about
10% by weight, preferably from 0.1% to about 5% by weight, most preferably from about
0.2% to about 5% by weight.
Corrosion inhibitors
[0094] The composition my optionally contain corrosion inhibitors to reduce the tarnishing
of silver flatware. Such inhibitors include benzotriazole and other members of the
azole family. Particularly preferred are azoles, including imidazoles. Additional
antitarnish additives include water-soluble bismuth compounds such as bismuth nitrate
as taught in GB 2,297,096 A; heavy metal salts of copper, iron, manganese, zinc, or
titanium (EP 0 636 688 A1, GB 2,283,494 A); paraffin oil; and non-paraffin oil organic
agents such as fatty esters of mono or polyhydridic alcohols as claimed in EP 0 690
122 A2.
Antifoams
[0095] The compositions of the present invention, when formulated for use in machine dishwashing
compositions, preferably comprise an antifoam system. Suitable antifoam systems for
use herein may comprise essentially any known antifoam compound, including, for example,
silicone antifoams, silicone oil, mono- and distearyl acid phosphates, mineral oil,
and 2-alkyl and alcanol antifoam compounds. Even if the machine dishwashing composition
contains only defoaming surfactants, the antifoam assists to minimize foam which food
soils can generate. The compositions may include 0.02 to 2% by weight of antifoam,
preferably, 0.05 to 1.0%. Preferred antifoam systems are described in Angevaare et
al.; U.S. Serial No. 08/539,923 (WO-A-97/13833).
Form of the Composition
[0096] The machine dishwashing compositions of the present invention can be formulated in
any desirable form such as powders, granulates, pastes, liquids, gels, solids or tablets.
As an example, the process of preparing a granulate may involve preparing a slurry
of the ingredients identified above and drying the mixture by means of suitable equipment
such as a turbine dryer (Turbogranulation dryer ex Vomm-Turbo Technology, Vomm Impianti
E Processi SrL, Milan, Italy). Also, the process may involve preparing the slurry,
spray-drying the slurry by conventional techniques using a spray tower in which the
slurry is atomized and dried in a hot air stream, followed by restructuring the resulting
powder, optionally after milling, in a granulation process (Lödige recycler and Lödige
plow shear). In a particularly favorable process, the slurry is sprayed onto fine
(recycled) particles and then dried to form gradually growing co-granules. Another
attractive possibility is to dry the slurry in a rotary drum granulator and to spray
slurry onto recirculated fines, thus building up coarser particles. These particles
are either simultaneously or subsequently dried to give a co-granule with a more homogeneous
moisture distribution than those obtained by use of a turbine dryer.
[0097] The process of preparing a tablet may involve admixing the ingredients identified
above, transferring the mixture to the tablet die, and compressing with a compaction
pressure from about of 3x10
6 kg/m
2 to about 3x10
7 kg/m
2. It may be preferable to pre-granulate some or all of the ingredients, optionally
with surfactant to enhance dissolution, to give granulates of size 100-2000 microns
and mix these together with any remaining material prior to compaction. Another possibility
is to pre-coat the granulate with any liquid component of the composition via, for
example, a fluid bed, pan coater or rolling drum to give encapsulates. The encapsulates
are then compressed with a compaction pressure from about 1x10
6 kg/m
2 to about 3x10
7 kg/m
2.
Machine Dishwashing Method
[0098] A preferred machine dishwashing method comprises treating soiled articles selected
from crockery, glassware, hollowware, silverware and cutlery and mixtures thereof,
with an aqueous solution having dissolved or dispensed therein an effective amount
of a machine dishwashing composition in accord with the invention. By an effective
amount of the machine dishwashing composition it is meant from 8 g to 60 g of the
composition dissolved or dispersed in a wash solution of volume from 3 to 10 liters,
as typical product dosages and wash solution volumes commonly employed in conventional
machine dishwashing methods.
[0099] The following examples will serve to distinguish this invention from the prior art
and illustrate its embodiment more fully. Unless indicated otherwise, all parts, percentages
and portions referred to are by weight.
Examples 1-2
[0100] Machine dishwashing detergent formulations were prepared as detailed below. All figures
given refer to parts by weight. Example 1 is a granular product based on a phosphate
builder while Example 2 is a liquid based on a non-phosphate builder.
| Component |
Example 1 |
Example 2 |
| Sodium tripolyphosphate |
50.0 |
--- |
| Tri-sodium citrate dihydrate |
--- |
30.0 |
| Glycerol |
--- |
6.0 |
| Borax |
--- |
3.0 |
| Cross-linked polycarboxylate1 |
--- |
1.5 |
| Acrylate / maleate copolymer 2 |
--- |
5.0 |
| Amorphous sodium silicate (SiO2:Na2O = 2) |
7.0 |
--- |
| Sodium carbonate |
10.0 |
--- |
| Sodium perborate monohydrate |
10.0 |
--- |
| Tetraacetyl ethylene diamine - 83% |
2.0 |
--- |
| N-phthaloylamino-peroxycaproic acid3 |
--- |
2.0 |
| Sodium sulfite |
--- |
0.3 |
| Sodium hydroxide (50%) |
--- |
0.8 |
| Nonionic4 |
0.75 |
2.0 |
| Enzymes |
2.0 |
1.2 |
| Sodium sulfate |
13.25 |
--- |
| Cationic or amphoteric polymer5 |
5.0 |
5.0 |
| Water |
|
to 100 |
| 1 Carbopol 627 ex BF Goodrich |
| 2 Sokalan CP7 [40% solids] ex BASF |
| 3 Ex Ausimont |
| 4 LF 403 ex BASF |
| 5 Described in Example 3 |
Example 3
[0101] The following cationic or amphoteric polymers were evaluated in the formulations
of Examples 1-2 above.
| TRADE NAME |
SUPPLIER |
CHEMICAL DESCRIPTION |
| FlocAid 19 |
Alco |
34% AA, 51% DMDAAC, 15% HPA, 1.4x105 MW |
| FlocAid 34 |
Alco |
60% AA, 40% DMDAAC, 1.8x105 MW |
| EXP 2072 |
Alco |
90% AA, 9% DMDAAC, 1 % IAE |
| EXP 2075 |
Alco |
90% AA, 9% DMDAAC, 1% IAE |
| |
| 18,293-1 |
Aldrich |
50% styrene, 50% maleic anhydride, 3x105 MW |
| 34,827-9 |
Aldrich |
DMDAAC monomer |
| 41,640-1 |
Aldrich |
copolymer of sodium maleate and olefin, 1x104 MW |
| 41,911-7 |
Aldrich |
copolymer of maleic anhydride and 1-octadecene |
| |
| Salcare SC 10 |
Allied Colloids |
copolymer of DMDAAC and AM |
| Salcare SC 30 |
Allied Colloids |
DMDAAC |
| Salcare SC 60 |
Allied Colloids |
copolymer of AM and APTAC |
| Salcare SC 92 |
Allied Colloids |
copolymer of AM and ETMOPO (C) |
| |
| Luviquat FC 370 |
BASF |
30% MVI, 70% VP, 1x105 MW |
| Luviquat FC 550 |
BASF |
50% MVI, 50% VP, 8x104 MW |
| Luviquat HM 552 |
BASF |
50% MVI, 50% VP, 8x105 MW |
| Luviquat FC 905 |
BASF |
95% MVI, 5% VP, 4x104 MW |
| |
| Merquat 100 |
Calgon Corp. |
100% DMDAAC, 4x105 MW |
| Merquat 280 |
Calgon Corp. |
20% AA, 80% DMDAAC, 2x105 MW |
| Merquat 295 |
Calgon Corp. |
5% AA, 95% DMDAAC, 5x105 MW |
| Merquat 550 |
Calgon Corp. |
50% DMDAAC, 50% AM, 5x106 MW |
| Merquat 2200 |
Calgon Corp. |
50% DMDAAC, 50% AM, 5x106 MW |
| Merquat Plus 3330 |
Calgon Corp. |
25% AA, 50% DMDAAC, 25% AM, 4x106 MW |
| Merquat Plus 3331 |
Calgon Corp. |
17% AA, 45% DMDAAC, 38% AM, 5x106 MW |
| Merquat S |
Calgon Corp. |
50% DMDAAC, 50% AM, 7x106 MW |
| |
| Sandolec CF |
Clariant |
cationic polyamido amine, see Eq. II |
| Sandolec CL |
Clariant |
quartemized poly imidazoline, see Eq. III |
| Sandolec CT |
Clariant |
DMIHPC |
| Sandolec WA |
Clariant |
cationic methylene guanidine |
| VRN |
Clariant |
DMIHPC |
| ABIL Quat 3270 |
Goldschmidt |
DQPDMS |
| |
| Acrylidone 1001 |
ISP |
copolymer of AA and VP |
| Gafquat 734 |
ISP |
copolymer of VP and EEDMOPO(ES), 1x105 MW |
| Gafquat 755 |
ISP |
copolymer of VP and EEDMOPO(ES), 1x106 MW |
| Gafquat 755N |
ISP |
copolymer of VP and EEDMOPO(ES), 1x106 MW |
| Hsi |
ISP |
copolymer of VP and MAPTAC |
| |
| Celquat H-100 |
National Starch |
copolymer of HEC and DMDAAC, high MW |
| Celquat L-200 |
National Starch |
copolymer of HEC and DMDAAC, moderate MW |
| |
| 06090 |
PolySciences |
poly(ethyleneimine), 5x104 MW |
| 09657 |
PolySciences |
MAPTAC monomer |
| |
| Mirapol A-15 |
Rhone-Poulenc |
Polyquarternium-2 |
| Polycare 133 |
Rhone-Poulenc |
MAPTAC |
| |
| PC2 |
Rohm & Haas |
90% AA and 10% APTAC, 6x103 MW |
| KEY: |
| AA = acrylic acid |
| AM = acrylamide |
| APTAC = acrylamidopropyl trimethylammonium chloride |
| DMDAAC = dimethyldiallylammonium chloride |
| DMIHPC = dimethylimino 2-hydroxypropyl chloride |
| DQPDMS = diquaternary poly dimethylsiloxane |
| EEDMOPO (ES or C) = ethanaminium N,N, N ethyl dimethyl 2-[(2 methyl-1-oxo-2 propenyl)
oxyl] ethyl sulfate or chloride salt |
| ETMOPO (ES or C) = ethanaminimum N,N, N trimethyl 2-[(2 methyl-1-1-oxo-2 propenyl)
oxyl] ethyl sulfate or chloride salt |
| HEC = hydroxyethylcellulose |
| HPA = hydroxypropyl acrylate |
| IAE = itaconic acid, alkyl ethoxylate ester |
| MAPTAC = methylacrylamidopropyl trimetylammonium chloride, |
| MVI = methyl vinyl imidazolium chloride, |
| VP = vinyl pyrrolidone |
Example 4
[0102] The effect on glass patterning corrosion of a machine dishwashing composition according
to Example 1 of the present invention was determined by conducting a fifteen wash-cycle
procedure in which the wash articles were evaluated for fading and loss in luster
of colored decorations.
[0103] The fifteen wash-cycle procedure consisted of the following: A set of four 8 ounce
household glasses; having brightly colored, overlaid glass patterns representing garden
tools, seashells, fruit, and flowers; and a pair of 8 inch dinner plates having brightly
colored, overlaid glass borders in red or yellow were placed within a Miele Super-Electronic
G 595 SC machine dishwasher. The glasses were placed on the upper rack and the dinner
plates were placed on the lower rack. The Universal 65°C washing program was selected
and the wash program executed using soft water (0°FH) and 40 grams of the machine
dishwashing composition comprising Example 1. Each set of wash articles was put through
fifteen consecutive cycles with the same formulation, after which time the articles
were removed and graded for glass pattern corrosion effects. The grading was performed
by two expert appraisers on each article and the results were averaged for the plates
and glasses, respectively. Grading was through visual inspection according to the
following six point scale:
- 0 =
- no fading, identical to the unwashed article
- 1 =
- very slight fading, noticeable only when referenced to the unwashed article
- 2 =
- fading is noticeable, but colors are still bright and lustrous
- 3 =
- moderate fading, reduced color intensity level
- 4 =
- strong fading, pale, washed-out colors
- 5 =
- severe fading, color essentially completely removed
| TRADE NAME |
AVG. FADING SCORE ON PLATES |
AVG. FADING SCORE ON GLASSES |
| CONTROL (no polymer) |
2.25 |
2.75 |
| FlocAid 19 |
1 |
1.5 |
| FlocAid 34 |
1 |
1 |
| EXP 2072 |
2.25 |
3.5 |
| EXP 2075 |
2.5 |
2.25 |
| |
| 18,293-1 |
3 |
3.5 |
| 34,827-9 |
1.5 |
2.5 |
| 41,640-1 |
3 |
2 |
| 41,911-7 |
3 |
3.5 |
| |
| Salcare SC 10 |
0.75 |
1 |
| Salcare SC 30 |
1 |
1 |
| Salcare SC 60 |
1 |
1.75 |
| Salcare SC 92 |
1.5 |
1.75 |
| |
| Luviquat FC 370 |
0.75 |
1.75 |
| Luviquat FC 550 |
1.5 |
2 |
| Luviquat HM 552 |
0.5 |
1.5 |
| Luviquat FC 905 |
1.25 |
2 |
| |
| Merquat 100 |
1 |
0.5 |
| Merquat 280 |
0.8 |
0.5 |
| Merquat 295 |
1 |
0.5 |
| Merquat 550 |
0.5 |
0.5 |
| Merquat 2200 |
0.5 |
0.5 |
| Merquat Plus 3330 |
1 |
1 |
| Merquat Plus 3331 |
0.5 |
0.5 |
| Merquat S |
0.5 |
0.5 |
| |
| Sandolec CF |
0.5 |
0.75 |
| Sandolec CL |
0.5 |
0.5 |
| Sandolec CT |
0.75 |
0.5 |
| Sandolec WA |
0.5 |
0.5 |
| VRN |
0.5 |
0.5 |
| |
| ABIL Quat 3270 |
0.5 |
0.5 |
| |
| Acrylidone 1001 |
1 |
1.5 |
| Gafquat 734 |
0.75 |
0.75 |
| Gafquat 755 |
1 |
0.75 |
| Gafquat 755N |
1 |
1.75 |
| Hsi |
1 |
0.75 |
| |
| Celquat H-100 |
1 |
1.25 |
| Celquat L-200 |
1 |
1.5 |
| |
| 06090 |
0.5 |
0.5 |
| 09657 |
2.0 |
3.25 |
| |
| Mirapol A-15 |
0.5 |
0.5 |
| Polycare 133 |
2 |
0.75 |
| |
| PC2 |
0.5 |
2.0 |
[0104] As shown by the above example, water soluble copolymers which contain cationic monomer
groups significantly reduce the fading of overlaid patterns on plates and glasses
relative to the control. Similarly, water soluble copolymers which contain amphoteric
monomer groups, such as Acrylidone 1001, also significantly reduce the fading of overlaid
patterns. However, water soluble copolymers which do not contain such monomer groups,
such as 18,293-1, 41,640-1, and 41,911-7 offer no improvement relative to the control
and in some cases even enhance fading. Likewise, water soluble copolymers containing
an insufficient level of the cationic monomer groups do not deliver the optimum level
of fading protection. As an example, EXP 2072 and EXP 2075 each contain 9% by weight
of the cationic monomer DMDAAC and do not deliver the same protection as do copolymers
with higher DMDAAC levels such as FlocAid 19, FlocAid 34, Merquat 280, or Merquat
295.
[0105] This example demonstrates that the weight fraction of the cationic or amphoteric
polymers of the invention which is composed of the above-described cationic or amphoteric
monomer units can range from 1 to 100%, but is preferably in the range 10 to 100%,
and is most preferably in the range from 15 to 80% of the entire polymer. In addition,
the cationic monomer groups themselves, such as 34,827-9 and 09657, do not offer the
same degree of protection toward patterned glassware as that due to the corresponding
polymers. Thus the protection observed for the cationic or amphoteric polymers is
imparted by the polymers themselves and not by any unpolymerized, residual monomer.
Example 5
[0106] The procedure of Example 4 was repeated with the exception that 26 grams of the machine
dishwashing composition comprising Example 2 was substituted for 40 grams of that
of Example 1. In addition, preweighed lead glass tiles of 5 cm x 5 cm dimension were
added to the upper rack of the Miele Super-Electronic G 595 SC machine dishwasher.
The Universal 65°C washing program was selected and the glasses, plates, and lead
glass tiles were put through fifteen consecutive cycles with the formulation, after
which time the glasses and plates were graded as before and the weight changes of
the lead glass tiles were determined as a measure of the corrosive tendency of the
trial formulation towards the colored glass comprising the patterning. Also, the tile
was judged for intensity and coverage of discoloration in reflected light. Scores
of 0 to 5 were assigned by two expert appraisers and then averaged. On this six point
scale, 0 indicates that the entire tile surface was free from discoloration and 5
indicates that the entire tile surface was very strongly discolored blue in reflected
light. Results in the presence and absence of a cationic polymer of the current invention
were as follows:
| TRADE NAME |
AVG. FADING SCORE ON PLATES |
AVG. FADING SCORE ON GLASSES |
AVG. WEIGHT LOSS FROM LEAD GLASS PLATE (%) |
DISCOLORATION ON SCORE ON LEAD GLASS PLATE |
| Control |
2.0 |
2.25 |
0.035 |
5 |
| FlocAid 19 |
1.0 |
1.5 |
0.02 |
2 |
[0107] This example demonstrates that a water soluble copolymer containing cationic monomer
groups significantly reduces fading of overlaid patterns on plates and glasses in
a nonphosphate built dishwashing detergent. In addition, weight loss and discoloration
of lead glass tiles, measures of the corrosive tendency of the detergent towards the
colored glass comprising the patterning, is also significantly reduced.