FIELD OF THE INVENTION
[0001] The present invention relates to an aluminium-magnesium-zinc-silicon alloy, preferably
in the form of semi-fabricated products like extrusions, plates, coil or sheets, which
is particularly suitable to be used in welded or brazed structures and all other applications
where the beneficial combination of properties is helpful. For example, the extrusions
of this invention can be used in the welded construction of marine transportation
vessels such as catamarans or monohull type, fast ferries, but also in bridges and
offshore structures. An example of coil and sheet products would be the use as the
core alloy for brazing sheet to be brazed in for example heat exchangers. Sheets may
have a thickness in the range of less than 6 mm, e.g. 0.5 mm. The plates of the alloy
of this invention can be used for example in the construction of ships, offshore structures,
silos, bridges and armoured vehicles. Plates may have a thickness in the range of
a few mm, e.g. 5 mm, up to 400 mm. Further the alloy in accordance with the invention
can be used as weld filler wire.
DESCRIPTION OF THE RELATED ART
[0002] Extrusions and rolled products of Al-Mg-Si-type alloys are being used extensively
in the construction of marine vehicles and other applications resulting in the construction
of large welded structures. In case of marine vessels, AA6082 alloy is being used
in the construction of primarily hulls and to a lesser extent in superstructures.
The advantage with the AA6082 alloy is that it represents the most widely used, commercially
available strongest marine grade alloy. However, this alloy suffers from the following
disadvantages, in case of extrusions low extrudability (as compared to AA6063), lower
strength after welding (for example: as compared to 7XXX) and quench sensitivity.
In extrusions the reduced extrudability of this alloy consequently limits the shape
and the minimum wall thickness of the profiles that can be produced using this alloy.
Any increase in Mg or Si or Mn levels of AA6082 causes drastic reduction in the extrudability.
Although commercially available 7XXX series alloys can be stronger than AA6082 in
the welded condition, they do not qualify as marine grade alloys due to severe corrosion
in the heat affected zone. One of the known methods of controlling the stress corrosion
in 7XXX series alloys is to reduce the Zn and Mg levels. However, this approach leads
to substantial strength loss in both welded and unwelded conditions. Another known
method is to add Cu to 7XXX series alloys to a level of more than 0.4 wt.%, which
in turn deteriorates resistance to pitting. There exists up to the present no 6XXX-series
or 7XXX-series alloy, that as extrusions is better extrudable than AA6082, and having
higher strength after welding plus a corrosion resistance similar to that of AA6082
as extrusions and rolled products.
[0003] For brazing applications to produce aluminium heat exchangers usually clad products
with a combination of 3XXX-series core alloys and a cladding of alloy 4XXX-series
are used extensively. After mechanical assembling of stamped parts these heat exchangers
are brazed in vacuum or in flux controlled atmosphere combinations at temperatures
where the 4XXX-series alloys due to their eutectic composition is melting. The 3XXX-series
alloy remains solid after brazing but is softened to very low strength due to the
exposure to temperatures around 600 °C during brazing. These low properties of the
core alloy limits the minimum thicknesses and weight of the heat exchangers. Therefore,
alloys which give higher strength after brazing would be beneficial for downgauging.
Such alloys have to be in a melting range which is at least slightly above the brazing
temperature. The core alloy should have a good corrosion resistance after brazing
especially in salt atmosphere. Such corrosion behaviour is influenced by Si diffusion
of the clad 4XXX-series alloy during brazing. Alloys which avoid extensively Si-diffusion
e.g. by keeping non-recrystallised or pan-cake structures or by other microstructural
means, are beneficial.
[0004] Some other disclosures of Al-Mg-Zn-Si alloys found in the prior art literature will
be mentioned below.
[0005] EP-B-0173632 describes an alloy for extruded or rolled products having a microstructure
which is essentially non-recrystallised, and has a preference for high Cu levels.
The chemical composition is, in wt.%:
| Si |
0.9 - 1.2 |
| Mg |
0.7 - 1.1 |
| Mn |
0.25 - 0.75 |
| Cu |
0.30 - 1.1, preferably 0.8 - 1.0 |
| Zr |
0.07 - 0.20 |
| Zn |
0.10 - 0.70, preferably 0.30 - 0.60 |
| Fe |
< 0.30 |
balance Al.
[0006] WO-A-96/12829 describes a method for the production of AlSiMgCu alloy products in
the T6-temper having enhanced intercrystalline corrosion resistance. The chemical
composition of the product is, in wt.%:
| Si |
0.7 - 1.3 |
| Mg |
0.6 - 1.1 |
| Mn |
0.3 - 0.8 |
| Cu |
0.5 - 1.1 |
| Zr |
< 0.20 |
| Fe |
< 0.30 |
| Zn |
< 1.0 |
| Ag |
< 1.0 |
| Cr |
< 0.25 |
balance Al, and with the proviso that Mg/Si < 1. The proviso Mg/Si < 1 is required
to obtain the desired corrosion resistance levels, and the high Cu content is required
to obtain the desired strength levels and to obtain thermal stability of the alloy.
The examples, both comparative and within the invention, all have a maximum Zn content
of 0.15 % and a Cu content of 0.8 % or more.
[0007] Reynaud, G.M., "New aluminium products for high speed light crafts", dated 20/9/85,
(see Table 1, alloy 6082 and Table 4 alloy 6005A) omits the mandatory amount of 0.05-0.25
wt.%Zr.
SUMMARY OF THE INVENTION
[0008] One object of the present invention is to provide an Al-Mg-Zn-Si alloy rolled product
or extrusion with substantially improved strength in the welded condition as compared
to the standard AA6082 alloy and having a corrosion resistance at least equivalent
to that of the standard AA6082 alloy. It is also an object to provide alloy rolled
products or extrusions which can offer ductility, weldability, and formability at
least equivalent to those of AA6082.
[0009] A further object of the present invention is to provide an Al-Mg-Zn-Si alloy rolled
product or extrusion with substantially improved strength after brazing as compared
to the standard 3XXX-series alloys, e.g. AA3003. It is also an object to provide alloy
rolled products or extrusions which have a melting range which is above brazing temperature,
having a good corrosion resistance, and can offer ductility, weldability (in order
to produce tubes prior to brazing), and formability at least equivalent to those of
standard 3XXX-series alloys. The invention is given in claim 1, preferred embodimets
being in the dependent claims.
[0010] By the invention we can provide alloy plate or extrusion having higher strength than
AA6082, and particularly the welded joints of the present alloy can have higher strength
than the standard AA6082 welds, while maintaining a good corrosion resistance.
[0011] We can further provide alloy sheet or extrusion having higher post-braze strength
than the standard 3XXX-series alloys.
[0012] The invention also consists in a welded structure having at least one welded plate
or extrusion of the alloy set out above. Preferably the proof strength of the weld
is at least 135 MPa.
[0013] The invention also consists in a brazed structure having at least one sheet or extrusion
of the alloy set out above. The alloy is capable of obtaining in the post-brazing
state proof strength of at least 70MPa, and in a more preferred embodiment of at least
90MPa.
[0014] It is believed that the improved properties available with the invention, particularly
higher strength levels in both welded condition and post-braze condition, result from
a combination of a fine distribution of GP-zones, MgZn
2-type and Mg
2Si-type precipitates, as well as Mg and Zn solutes and Al
3Zr dispersoids. The deleterious effect of Zn addition on the stress corrosion cracking,
particularly in extrusions, is compensated by keeping the level of Zn to a value below
3.8 wt.% and using combination of appropriate levels of Si and Cu in solid solution.
[0015] The alloy plates, coils and sheets of the invention can be manufactured by preheating,
hot rolling, cold rolling with or without inter-annealing and final heat treatment
of an Al-Mg-Zn-Si alloy slab of the selected composition. It is to be understood that
products of an Al-Mg-Zn-Si alloy can also be manufactured by forging.
[0016] The conditions are preferably that the temperature for homogenisation in the range
400 - 600 °C and the time for homogenisation not more than 36 hours. The preheat to
hot rolling is typically performed in the range 350 - 600 °C. If required the final
or intermediate annealing is preferably at temperatures in the range 200 - 550 °C
and soak period at the annealing temperature in the range 5 min. to 20 hours. Artificial
ageing can be carried out using a single or multiple step cycle at temperatures in
the range 75-250 °C.
[0017] The alloy extrusions of the invention can be manufactured by preheating, extrusion,
and annealing of an Al-Mg-Zn-si alloy billet of the selected composition. The conditions
are preferably that the temperature for preheat in the range 400 - 600 °C and the
time for homogenisation not more than 400 - 600 °C. The extrusion temperature is in
the range 350 - 600 °C, and the extrusion sections can either be water or air quenched
upon exiting from the die. The extrusions of the alloys may subsequently heat treated
to produce all known tempers such as T4 and T6, similar to rolled products. However,
if the extrusion conditions are appropriately selected, it is possible to obtain solution
heat treated microstructure after exiting from the die. In such cases, the profiles
need to be only artificial aged to produce T6 temper. The extrusions may be stretched
to improve the flatness.
[0018] The reasons for the limitations of the alloying elements and the processing conditions
of the aluminium alloy according to the present invention are described below. All
composition percentages are by weight.
[0019] Mg: Mg in combination with Zn and Si provides the basic strength to the alloy according
to the present invention. Mg levels below 0.5 % do not provide sufficient strength
in the welded condition. However, if the Mg level exceeds 1.5 %, the alloy according
to the present invention has no better extrudability than the existing AA6082-alloy.
The preferred level of Mg is 0.5 - 1.0 %, as a compromise between ease of fabrication
and strength.
[0020] Zn: Zn in combination with Mg is an important strengthening element in the alloy,
since these elements form precipitates/GP zones in the heat affected zones of weldaments
of the alloy according to the present invention. Zinc also contributes to the corrosion
resistance of the alloy. In order to maximise the strength increase in the heat affected
zone it is preferred to maintain a Zn/Mg-ratio of 5 or more. Below 0.1 % the zinc
addition does not provide sufficient intergranular corrosion resistance equivalent
to that of 6082-alloy. In a preferred embodiment the lower limit of the zinc addition
is 1.0%, and in a more preferred embodiment 1.5% in order to maximise the strength
increase. Although higher levels of Mg and Zn are preferred from a strength point
of view, in order to avoid stress corrosion related problems in weldaments, it is
preferred to use not more than 3.8 %.
[0021] Si: Si forms Mg
2Si which contributes significantly to the strength of the alloy according to the invention,
especially in the unwelded condition. The Si-level in the alloy should be such that
it is in excess of that required to form coarse Al-Fe-Si phase particles (during casting)
and should allow the formation of sufficient MgZn
2-phase particles in the heat affected zone. The range for Si is 0.05 - 0.75 % for
welding, extrusion applications and for brazing applications.
[0022] Mn: Mn is an important additive for the strength of the alloy, since it forms MnAl
6-dispersoids. Since levels above 0.8 % causes reduction in the extrudability, the
Mn level in the alloy according to the invention should not exceed 0.8 %, it is preferred
to use Mn in the range of 0.2 - 0.6 %.
[0023] Zr: Zr is important for achieving strength improvements in the work-hardened tempers
of the alloy. Zr is also important for resistance against cracking during welding
of the plates or the extrusions of the alloy. Zr levels above 0.25 % tend to result
in very coarse needle-shaped primary particles which decreases ease of fabrication
of the alloy an bendability of the alloy plates, and therefore the Zr level must be
not more than 0.25 %. The minimum level of Zr is 0.05 % and to provide sufficient
strength in the work-hardened tempers a preferred Zr range of 0.10 - 0.20 % is employed.
[0024] Cr: Cr improves the corrosion resistance of the alloy. However, Cr limits the solubility
of Mn and Zr. Therefore, to avoid formation of coarse primaries, the Cr level must
be not more than 0.3 %. A preferred range for Cr is 0 - 0.15 %.
[0025] Cu: Cu should be not more than 0.3 %. Cu levels above 0.3 % gives rise to unacceptable
corrosion resistance of the alloy rolled product or extrusions of the invention. The
preferred level for Cu is not more than 0.1 %.
[0026] Fe: Fe forms Al-Fe-Mn compounds during casting, thereby limiting the beneficial effects
due to Mn Fe levels above 0.5 % causes formation of coarse primary particles which
decrease the fatigue life of the welded joints of the alloy of the invention. The
preferred range for Fe is 0.15 - 0.30 %.
[0027] Ag: Ag may optionally be included in the alloy up to a maximum of 0.4 %, preferably
at least 0.05 %, to improve further the stress corrosion resistance.
[0028] Ti: Ti is important as a grain refiner during solidification of both ingots and welded
joints produced using the alloy of the invention. However, Ti in combination with
Zr forms undesirable coarse primaries. To avoid this, Ti levels must be not more than
0.2 % and the preferred range for Ti is not more than 0.1 %. A suitable minimum level
for Ti is 0.03 %.
[0029] The balance is Al and inevitable impurities. Typically each impurity element is present
at 0.05 % maximum and the total of impurities is 0.15 % maximum.
[0030] Methods of making the products of the invention will now be described.
[0031] The casting of an Al-Mg-Zn-Si alloy ingot of the selected composition can be achieved
using conventional semi-continuous process, e.g. DC-casting and Electromagnetic casting,
or by conventional continuous casting processes.
[0032] Using a continuous casting process the need for a hot-rolling process step can be
overcome.
[0033] The homogenisation prior to hot-rolling is usually carried out at a temperature in
the range 400 - 600 °C in single or in multiple steps. In either care, preheating
decreases the segregation of alloying elements in the as-cast material. If the treatment
is carried out below 400 °C, the resultant homogenisation effect is inadequate. Further
more, due to substantial increase in deformation resistance of the ingot, industrial
hot rolling is difficult for temperatures below 400 °C. If the temperature is above
600 °C, eutectic melting might occur resulting in undesirable pore formation. The
preferred time the above preheat treatment is between 1 to 36 hours. The preheating
to hot-rolling is typically performed in a temperature range of 350 - 600 °C.
[0034] For plates hot rolling is usually done to final thickness preferably down to 8 mm.
Below 8 mm and for sheet cold rolling reductions of 20 - 70 % are preferably applied
after hot rolling. If final thickness of sheet requires an interanneal or final temper
annealing is necessary, it is typically performed in the range of 200 - 550 °C for
soak periods between 5 min. and 10 hours. For natural or artificial aged tempers (e.g.
T3/T351 resp. T6/T651) solution heat treatment subsequently is performed with preferred
temperatures between 350 and 550 °C and soak times up to 3 hours depending on the
thickness of the material. Fast cooling preferably by moved air or water quench follows
usually immediately. Controlled stretching may follow to achieve flatness, reduce
residual stresses or improve strength or all of them. Artificial ageing may follow
consisting of temperature ranges between 75 and 250 °C. It may consist of more than
one temperature and soak time to achieve optimum balance of properties such as strength
and corrosion resistance.
[0035] Coil products are preferably hot rolled in a first rolling operation with similar
parameter as hot rolled plates. In a second immediately following hot rolling step
the slab is rolled to coils of intermediate thickness up to about 10 mm. Cold rolling
of coil may follow in reductions of 20 - 70 % with similar parameters as for cold
rolled sheet. Also the parameters for interannealing, annealing, solution heat treatment
or artificial ageing for sheet may apply to coils, where stretching is usually replaces
by tension levelling.
[0036] In the manufacture of extrusions, the homogenisation step is usually done at a temperature
in the range 400 - 600 °C for a period of not more than 30 h. The homogenisation step
cycle may involve soaks at more than one temperature. The different soaks may signify
the need for specific metallurgical reactions such as dissolution of Mg and/or Zn
containing eutectics, spherodisation of Fe containing intermetallics. From the soak
temperature, the ingots are cooled to room temperature, and a fast quenching like
water quenching is preferred to improved extrudability.
[0037] The preheating prior to extrusion is usually done at a temperature in the range 350
- 600 °C in a gas furnace for 1 - 24 hours or an induction furnace for 1 - 10 minutes.
Excessively high temperature such as 600 °C is normally avoided to ensure good surface
quality of extruded products. Extrusion can be done on an extrusion press with a one-
or a multi-hole die depending on the available pressure and billet sizes. A large
variation in extrusion ratio 10 - 100 can be applied with extrusion speeds typically
in the range 0.5 - 10 m/min.
[0038] After extrusion, the extruded section can be water or air quenched. Annealing can
be carried out in batch annealing furnace by heating the extruded section to a temperature
in the range 350 - 550 °C, and may be needed if the artificial ageing response of
the extruded section is found inadequate. The profiles, either after a separate solution
heat treatment or directly after extrusion process, can be artificially aged at a
temperature in the range 75 - 250 °C. The artificial ageing treatment may consist
of soaking at more than one temperature. Artificial ageing involving multiple soaks
may be necessary to achieve optimum combination of properties such as strength and
corrosion resistance.
[0039] The alloy in accordance with the invention can be extruded in any configurations
including channels, bars, I-beams, angles tubing, rectangular hollows, rods or other
complicated shapes.
[0040] The aluminium alloy in accordance with the present invention can further be used
as a weld filler alloy for use as filler wire.
[0041] The weld filler alloy of the present invention is most preferably provided in the
form of drawn wire. The wire may be produced, for example, by extruding the alloy
through a multiple hole die at a temperature range of 200-500 °C and a ram speed in
a range of 1-25 m/min. The extruded rod may then be drawn into wire using multiple
drawing steps. Extrusion ratios typically used to draw aluminium wire may be employed.
During the wire drawing operation intermediate annealing of the alloy in a temperature
in the range of 250-550 °C may be employed. The drawn wire may then be finally annealed,
if required, in a temperature range of 250-550 °C. Each annealing step may have a
soak period in the range 10 min. to 10 hours. The diameter of the finished drawn wire
is typically in a range of 0.6-6.0 mm. The wire may also be produced by continuously
casting the alloy in the form, for example, of a round bar. The bars may either directly
coiled or after a rolling step, and then subsequently drawn to produce weld filler
wire.
EXAMPLES
Example 1
[0042] Table 1 lists the chemical composition (in wt.%) of the billets used to produce T4
and T6 temper materials, where alloy A13 is within the standard alloy AA6082. Apart
from the alloy A13, all the other alloys were homogenised at 470 °C for a period of
12 hours. The alloy A13 was soaked at 570 °C for 8 hours and subsequently water-cooled
to room temperature. The billets were cooled to room temperature and extrusion billets
were machined out from the homogenised billets. The extrusion billets were then preheated
to 475 °C prior to extrusion and extruded with an extrusion ratio of 1:27 to a flat
shape using a direct press. The extruded profiles were air quenched upon exiting from
the press. Except for the A13 alloy, the T6 temper was produced by artificially ageing
the profiles at 120 °C for 10 hours. The T6 temper of the alloy A13 was produced by
ageing the profile at 160 °C for a period of 8 hours. The T4 temper was produced by
50 days of natural ageing. The tensile properties and corrosion resistance of the
resultant materials are listed in Table 2.
[0043] In Table 2, PS is proof strength in MPa, UTS is ultimate tensile strength in MPa,
and Elong is maximum elongation in %.
[0044] The materials were assessed for corrosion resistance using the EXCO-test (ASTM G34).
N, EA, PA, PB indicate the results of the EXCO-test, N representing the best results.
[0045] From these results it can be seen that as compared to the A13-alloy, all the other
alloys are stronger in the T4 temper. In general, the microstructure in the heat affected
zone of welded panels is similar to that in the T4 temper. Therefore, any strength
increase in T4 temper would imply a corresponding increase in the strength of the
heat affected zone after welding. Since the proof strength of a welded panel is approximately
the strength of the heat affected zone, the alloys in accordance with the invention
are expected to be stronger in the welded condition as compared to alloy A13. The
comparability of the EXCO-test results in the T4 temper illustrate that the corrosion
resistance of the alloys are similar.
Example 2
[0046] Table 3 lists the chemical composition (in wt.%) of the ingots used to produce core
material to be used for brazing.
[0047] An important prerequisite for brazing is that the core material should not have any
low melting eutectics or phases. Samples of the alloys in the as-cast condition were
analysed using Differential Scanning Calorimetry (DSC). Generally, the presence of
any low melting eutectics in a given alloy is indicated by a negative peak (endothermic
reaction), while melting of a phase is indicated by a negative peak in the DSC-curve.
The DSC-curve of the B3 alloy is shown in Fig. 1, while the DSC-curves of alloys B1
and B2 showed similar results. The absence of any negative peak in the DSC-curve indicates
that there exists no low melting phase or eutectics in the alloy in accordance with
the present invention, which means that the alloy can be used as core alloy for manufacturing
brazing sheet.
[0048] The ingots of the alloys B1-B3 were preheated to 430 °C and hot rolled to a gauge
of 2.7 mm. The hot rolled sheets were further cold rolled to 0.4 mm. Tensile samples
from the cold rolled sheets were exposed to 590 °C for a period of 10 min. to simulate
a brazing cycle. After this heat-treatment the samples were air-cooled to room temperature
and tensile properties were determined, which are listed in Table 4. In Table 4, PS
is proof strength in MPa, and UTS is ultimate tensile strength in MPa. As compared
to the standard 3XXX-series core alloys with a post-braze proof strength of 50-65
MPa, the alloys in accordance with the invention have significant higher strength.
Table 3
| Alloy |
Mg |
Zn |
Si |
Mn |
Cu |
Zr |
Fe |
Cr |
Al |
| B1 |
0.5 |
2.5 |
0.08 |
0.75 |
< 0.01 |
0.12 |
0.17 |
- |
bal. |
| B2 |
0.7 |
3.0 |
0.08 |
0.75 |
< 0.01 |
0.12 |
0.17 |
- |
bal. |
| B3 |
0.7 |
2.5 |
0.08 |
0.75 |
< 0.01 |
0.12 |
0.18 |
0.10 |
bai. |
Table 4
| Alloy |
PS (MPa) |
UTS (MPa) |
| B1 |
90 |
152 |
| B2 |
100 |
160 |
| B3 |
105 |
162 |
Table 1
| Alloy |
Mg |
Zn |
Si |
Mn |
Zr |
Fe |
Cu |
Al |
| Al |
0.5 |
2.5 |
0.08 |
0.5 |
0.06 |
0.17 |
< 0.01 |
remainders |
| A2 |
0.7 |
3.5 |
0.08 |
0.5 |
0.06 |
0.17 |
< 0.01 |
remainders |
| A3 |
0.7 |
3.5 |
0.08 |
0.75 |
0.06 |
0.18 |
< 0.01 |
remainders |
| A4 |
0.7 |
3.5 |
0.08 |
0.25 |
0.06 |
0.17 |
< 0.01 |
remainders |
| A5 |
0.7 |
3.5 |
0.08 |
0.5 |
0.12 |
0.17 |
< 0.01 |
remainders |
| A6 |
0.7 |
3.5 |
0.08 |
0.5 |
0.16 |
0.17 |
< 0.01 |
remainders |
| A7 |
0.5 |
3.5 |
0.08 |
0.5 |
0.06 |
0.17 |
< 0.01 |
remainders |
| A8 |
0.7 |
2.5 |
0.1 |
0.5 |
0.06 |
0.17 |
< 0.01 |
remainders |
| A9 |
0.7 |
3.5 |
0.1 |
0.5 |
0.06 |
0.25 |
< 0.01 |
remainders |
| A10 |
0.7 |
3.5 |
0.1 |
0.5 |
0.06 |
0.10 |
0.1 |
remainders |
| A11 |
1.0 |
1.2 |
0.1 |
0.25 |
0.06 |
0.17 |
< 0.01 |
remainders |
| A12 |
0.7 |
2.0 |
0.1 |
0.5 |
0.12 |
0.17 |
< 0.01 |
remainders |
| A13 |
0.8 |
- |
0.90 |
0.65 |
- |
0.20 |
< 0.01 |
remainders |
| A15 |
0.9 |
1.0 |
0.1 |
0.76 |
0.12 |
0.25 |
< 0.01 |
remainders |
| A16 |
0.8 |
1.5 |
0.08 |
0.76 |
0.12 |
0.17 |
< 0.01 |
remainders |
Table 2
| Alloy |
T4 Temper |
T6 Temper |
| |
PS |
UTS |
Elong (%) |
EXCO TEST |
PS |
UTS |
Elong (%) |
EXCO TEST |
| A1 |
151 |
261 |
17 |
N/EA |
165 |
273 |
16 |
N/PA |
| A2 |
165 |
273 |
16 |
N/EA |
186 |
275 |
17 |
N/PA |
| A3 |
173 |
285 |
15 |
N/EA |
201 |
287 |
16 |
PA |
| A4 |
163 |
270 |
17 |
N |
175 |
272 |
15 |
PB |
| A5 |
175 |
300 |
14 |
N/EA |
220 |
305 |
12 |
N/PA |
| A6 |
190 |
310 |
15 |
N/EA |
235 |
315 |
11 |
N/PA |
| A7 |
153 |
264 |
13 |
N/EA |
190 |
275 |
15 |
PA |
| A8 |
158 |
270 |
14 |
N/EA |
195 |
285 |
16 |
PA |
| A9 |
164 |
274 |
16 |
N/EA |
182 |
290 |
18 |
PA |
| A10 |
169 |
270 |
17 |
N/EA |
184 |
291 |
16 |
EA |
| A11 |
183 |
290 |
13 |
N/EA |
190 |
295 |
14 |
PA |
| A12 |
152 |
252 |
18 |
N/EA |
160 |
260 |
21 |
N |
| A13 |
140 |
240 |
17 |
N/EA |
290 |
335 |
13 |
PB |
| A15 |
145 |
243 |
19 |
N |
160 |
268 |
19 |
N/PA |
| A16 |
147 |
245 |
18 |
N |
164 |
270 |
21 |
N/PA |
1. Aluminium-magnesium-zinc-silicon alloy, preferably in the form of a plate or a sheet
or an extrusion, having the following composition in weight percent:
| Mg |
0.5 - 1.5 |
| Zn |
0.1 - 3.8 |
| Si |
0.05 - 0.75 |
| Mn |
0.2 - 0.8 |
| Zr |
0.05 - 0.25 |
| Cr |
0.3 max. |
| Cu |
< 0.3 |
| Fe |
0.5 max. |
| Ag |
0.4 max. |
| Ti |
0.2 max. |
balance A1 and inevitable impurities.
2. Aluminium-magnesium-zinc-silicon alloy according to claim 1 wherein the Mg content
is in the range of 0.5 - 1.0 wt.%.
3. Aluminium-magnesium-zinc-silicon alloy according to claim 1 or 2 wherein the Mn-content
is in the range of 0.2 - 0.6 wt.%.
4. Aluminium-magnesium-zinc-silicon alloy acoording to any of the claims 1 to 3 wherein
the Zr-content is in the range of 0,1 - 0.2 wt.%.
5. Aluminium-magnesium-zinc-silicon alloy according to any one of the claims 1 to 4 wherein
the Fe-content is in the range of 0.15 - 0.3 wt.%.
6. Aluminium-magnesium-zinc-silicon alloy according to any one of the claims 1 to 5 wherein
the Cu-content is not more than 0.2 wt.%.
7. Aluminium-magnesium-zinc-silicon alloy according to any one of the claims 1 to 6 wherein
the Zn-content is in the range 1.0 - 3.8 wt.%.
8. Aluminium-magnesium-zinc-silicon alloy according to claim 7 wherein the Zn-content
is in the range 1.5 3.8 wt.%.
9. Aluminium-magnesium-zinc-silicon alloy according to any one of the claims 1 to 8 wherein
the alloy has the proviso of Zn/Mg-ratio of 5 or more.
10. Welded struatuse comprising at least one welded plate or extrusion made of aluminium-magnesium-zinc-silicon
alloy according to any one of claims 1 to 9.
11. Welded structure according to claim 10 wherein the proof strength of the weld of said
plate or extrusion is at least 135 MPa.
12. Brazed structure comprising at least one sheet or extrusion made of aluminium-magnesium-zinc-silicon
alloy according to any one of claims 1 to 9.
13. Brazed structure according to claim 12 wherein the alloy is capable of obtaining in
the post-brazing state proof strength of at least 70 MPa.
14. Use of an aluminium-magnesium-zinc-silicon alloy according to any one of the claims
1 to 9 as a weld filler alloy.
1. Aluminium-Magnesium-Zink-Silizium-Legierung, vorzugsweise in der Form einer Platte
oder eines Bogens oder eines Strangpreßprodukts, welche die folgende zusammensetzung
in Gew.-% besitzt:
| Mg |
0,5 - 1,5 |
| Zn |
0,1 - 3,8 |
| Si |
0,05 - 0,75 |
| Mn |
0,2 - 0,8 |
| ZR |
0,05 - 0,25 |
| CR |
0,3 max. |
| Cu |
< 0,3 |
| Fe |
0,5 max. |
| Ag |
0,4 max. |
| Ti |
0,2 max. |
wobei der Rest Aluminium und unvermeidbare Verunreinigungen sind.
2. Aluminium-Magnesium-Zink-Silizium-Legierung nach Anspruch 1, dadurch gekennzeichnet, daß der Mg-Anteil in dem Bereich von 0,5 bis 1,0 Gew.-% liegt.
3. Aluminium-Magnesium-Zink-Silizium-Legierung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß der Mn-Anteil in dem Bereich von 0,2 bis 0,6 Gew.-% liegt.
4. Aluminium-Magnesium-Zink-Silizium-Legierung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß der Zr-Anteil in dem Bereich von 0,1 bis 0,2 Gew.-% liegt.
5. Aluminium-Magnesium-Zink-Silizium-Legierung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß der Fe-Anteil in dem Bereich von 0,15 bis 0,3 Gew.-% liegt.
6. Aluminium-Magnesium-Zink-Silizium-Legierung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß der Cu-Anteil nicht mehr als 0,1 Gew.-% ist.
7. Aluminium-Magnesium-Zink-Silizium-Legierung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß der Zn-Anteil in dem Bereich von 1,0 bis 3,8 Gew.-% liegt.
8. Aluminium-Magnesium-Zink-Silizium-Legierung nach Anspruch 7, dadurch gekennzeichnet, daß der Zn-Anteil in dem Bereich von 1,5 bis 3,8 Gew.-% liegt.
9. Aluminium-Magnesium-Zink-Silizium-Legierung nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, daß die Legierung die Bedingung eines Zn/Mg-Verhältnisses von 5 oder mehr hat.
10. Geschweißte Struktur mit wenigstens einer geschweißten Platte oder einem geschweißten
Extrusionsprodukt, die bzw. das aus einer Aluminium-Magnesium-Zink-Silizium-Legierung
nach einem der Ansprüche 1 bis 9 hergestellt ist.
11. Geschweißte Struktur nach Anspruch 10, dadurch gekennzeichnet, daß die Dehngrenze der Schweißnaht der Platte oder des Extrusionsprodukts wenigstens
135 MPa beträgt.
12. Gelötete Struktur mit wenigstens einem Bogen oder einem Extrusionsprodukt aus einer
Aluminium-Magnesium-Zink-Silizium-Legierung nach einem der Ansprüche 1 bis 9.
13. Gelötete Struktur nach Anspruch 12, dadurch gekennzeichnet, daß die Legierung geeignet ist, in dem Zustand nach dem Löten eine Dehngrenze von wenigstens
70 MPa zu erhalten.
14. Verwendung einer Aluminium-Magnesium-Zink-Silizium-Legierung nach einem der Ansprüche
1 bis 9 als eine Schweißzusatzwerkstoff-Legierung.
1. Alliage aluminium-magnésium-zinc-silicium, de préférence sous la dorme d'une plaque
ou d'une feuille ou d'une pièce extrudée, ayant la composition suivante exprimée en
pourcentages en poids :
| Mg |
0,5 à 1,5 |
| Zn |
0,1 à 3,8 |
| Si |
0,05 à 0,75 |
| Mn |
0,2 à 0,8 |
| Zr |
0,05 à 0,25 |
| Cr |
0,3 au maximum |
| Cu |
< 0,3 |
| Fe |
0,5 au maximum |
| Ag |
0,4 au maximum |
| Ti |
0,2 au maximum |
complément constitué de A1 et des impuretés inévitables.
2. Alliage aluminium-magnésium-zinc-silicium selon la revendication 1, dont la teneur
en Mg est comprise dans l'intervalle allant de 0,5 à 1,0 % en poids.
3. Alliage aluminium-magnésium-zinc-silicium selon la revendication 1 ou 2, dont la teneur
en Mn est comprise dans l'intervalle allant de 0,2 à 0,6 % en poids.
4. Alliage aluminium-magnésium-zinc-silicium selon l'une quelconque des revendications
1 à 3, dont la teneur en Zr est comprise dans l'intervalle allant de 0,1 à 0,2 % en
poids.
5. Alliage aluminium-magnésium-zinc-silicium selon l'une quelconque des revendications
1 à 4, dont la teneur en Fe est comprise dans l'intervalle allant de 0,15 à 0,3 %
en poids.
6. Alliage aluminium-magnésium-zinc-silicium selon l'une quelconque des revendications
1 à 5, dont la teneur en Cu ne dépasse pas 0,1 % en poids.
7. Alliage aluminium-magnésium-zinc-silicium selon l'une quelconque des revendications
1 à 6, dont la teneur en Zn est comprise dans l'intervalle allant de 1,0 à 3,8 % en
poids.
8. Alliage aluminium-magnésium-zinc-silicium selon la revendication 7, dont la teneur
en Zn est comprise dans l'intervalle allant de 1,5 à 3,8 % en poids.
9. Alliage aluminium-magnésium-zinc-silicium selon l'une quelconque des revendications
1 à 8, pour lequel le rapport Zn/Mg est supérieur ou égal à 5.
10. Structure soudée comprenant au moins une plaque soudée ou une pièce extrudée soudée,
constituée de l'alliage aluminium-magnésium-zinc-silicium selon l'une quelconque des
revendications 1 à 9.
11. Structure soudée selon la revendication 10, pour laquelle la résistance d'épreuve
de la soudure de ladite plaque ou pièce extrudée est d'au moins 135 MPa.
12. Structure brasée comprenant au moins une feuille ou une pièce extrudée, consituée
d'un alliage aluminium-magnésium-zinc-silicium selon l'une quelconque des revendications
1 à 9.
13. Structure brasée selon la revendication 12, pour laquelle l'alliage est capable d'atteindre,
dans l'état après le brasage, une résistance d'épreuve d'au moins 70 MPa.
14. Utilisation d'un alliage aluminium-magnésium-zinc-silicium selon l'une quelconque
des revendications 1 à 9 en tant qu'alliage de remplissage d'une soudure.