[0001] The invention relates to an apparatus for cleaning a plurality of cylinders with
a cleaning fabric in an offset printing press. The cylinders may be an impression
cylinder, a blanket cylinder and the like. The apparatus includes a plurality of pressure
pads by which the cleaning fabric is pressed against the outer surfaces of the cylinders
to clean the outer surfaces of the cylinders.
[0002] There has been proposed an apparatus for cleaning a plurality of cylinders with a
cleaning fabric in an offset printing press, as disclosed in Japanese Patent Publication
No. 5182 of 1996. The apparatus comprises a cleaning unit which includes a supply
of cleaning fabric installed thereon. The cleaning unit further includes a plurality
of pressure pads incorporated thereinto and opposed to the outer surfaces of the cylinders
respectively. Each of the pressure pads comprises an air pad which can be inflated
by air under pressure so that the cleaning fabric is pressed against the outer surface
of the cylinder by the air pad to clean the outer surface of the cylinder.
[0003] By the way, the printing press sometimes includes a certain cylinder which is positioned
across a restricted space. In the case, in order to clean the outer surface of the
cylinder in the apparatus, it is required to insert the pressure pad of the cleaning
unit into the restricted space to approach the outer surface of the cylinder. However,
the cleaning unit is too large to insert it into the restricted space. The air pad
is also too large to insert it into the restricted space. The apparatus is therefore
unavailable to clean the outer surface of the cylinder which is positioned across
the restricted space.
[0004] It is therefore an object of the invention to provide a new and improved apparatus
for cleaning a plurality of cylinders with a cleaning fabric, to thereby overcome
the above problems.
[0005] Another object is to provide the apparatus which can clean the outer surface of the
cylinder which is positioned across a restricted space.
[0006] According to the invention, there is provided an apparatus for cleaning a plurality
of cylinders each of which includes an outer surface. The apparatus comprises a cleaning
unit including a supply of means to provide a supply of cleaning fabric when installed
thereon. The cleaning unit further includes a plurality of pressure pads opposed to
the outer surfaces of the cylinders respectively, at least one of the pressure pads
being incorporated into the cleaning unit for reciprocatingly movement toward and
away from the outer surface of the corresponding cylinder. A cleaning fabric is fed
to the pressure pads from the supply of cleaning fabric. The apparatus further comprises
actuating means for moving at least one of the pressure pads relatively to the cleaning
unit so that the cleaning fabric is pressed against the outer surface of the corresponding
cylinder and then released from being pressed by at least one of the pressure pads
to clean the outer surface of the corresponding cylinder.
[0007] The cleaning unit may include a base portion and an elongate portion which extends
from the base portion, has a length and terminates at an end portion. The elongate
portion and the end portion are thinner than the base portion. The supply of cleaning
fabric is installed on the base portion. At least one of the pressure pads is incorporated
into the end portion, the actuating means moving at least one of the pressure pads
relatively to the end portion.
[0008] The actuating means may comprise first air cylinder means mounted on a carriage.
At least one of the pressure pads may be connected to and supported by the first air
cylinder means for reciprocating movement toward and away from the outer surface of
the corresponding cylinder, the first air cylinder means moving at least one of the
pressure pads relatively to the carriage. The carriage may be incorporated into the
cleaning unit for reciprocating movement toward and away from the outer surface of
the corresponding cylinder. The cleaning unit may further include second air cylinder
means incorporated thereinto and connected to the carriage to move the carriage relatively
to the cleaning unit.
[0009] In a preferred embodiment, each of the pressure pads is incorporated into the cleaning
unit for reciprocatingly movement toward and away from the outer surface of the cylinder.
A plurality of the actuating means are connected to the pressure pads respectively
for moving the pressure pads relatively to the cleaning unit so that the cleaning
fabric is pressed against the outer surfaces of the cylinders and then released from
being pressed by the pressure pads to clean the outer surfaces of the cylinders.
[0010] The cleaning unit further includes springs for resiliently urging the pressure pads
to move them away from the outer surfaces of the cylinders.
[0011] The cylinders comprise an impression cylinder and a blanket cylinder in a printing
press.
[0012] At least one of the pressure pads includes a central portion engaged with the cleaning
fabric and opposite edge portions to be mounted, the central portion being thinner
than the opposite edge portions.
[0013] At least one of the pressure pad is mounted on one end of a rod which is supported
by a support for linearly movement toward and away from the outer surface of the cylinder,
the cleaning unit further including side plate means on which the support is mounted.
[0014] At least one of the pressure pads is mounted on an arm which is supported by a shaft
for swinging movement thereabout toward and away from the outer surface of the cylinder,
the cleaning unit further including side plate means on which the shaft is mounted.
[0015] The cleaning unit further includes means for resiliently urging the pressure pads
to move them away from the outer surfaces of the cylinders.
[0016] At least one of the actuating means may comprise first air cylinder means mounted
on a carriage. At least one of the pressure pads may be connected to and supported
by the first air cylinder means for reciprocating movement toward and away from the
outer surface of the cylinder, the first air cylinder means moving the pressure pad
relatively to the carriage. The carriage may be incorporated into the cleaning unit
for reciprocating movement toward and away from the outer surface of the cylinder.
The cleaning unit may further include second air cylinder means incorporated thereinto
and connected to the carriage to move the carriage relatively to the cleaning unit.
[0017] The cylinders comprise a first cylinder which is late contaminated and a second cylinder
which is early contaminated. The cleaning fabric is firstly fed to the outer surface
of the first cylinder and then fed to the outer surface of the second cylinder from
the supply of cleaning fabric.
[0018] The cylinders comprise an impression cylinder and a blanket cylinder, the cleaning
fabric being firstly fed to the outer surface of the impression cylinder and then
fed to the outer surface of the blanket cylinder.
[0019] The pressure pads may comprise first and second pressure pads cooperating with the
cleaning fabric to clean the outer surfaces of the first and second cylinders respectively.
The cleaning fabric is consumed by a predetermined length in one programmed cleaning
cycle to accomplish the cleaning of the first cylinder. The first and second pressure
pads are spaced from each other at a distance which is greater than the predetermined
length of the cleaning fabric.
[0020] The cleaning fabric is firstly fed to the outer surface of the first cylinder and
then fed to the outer surface of the second cylinder from the supply of cleaning fabric
to clean the outer surface of the first cylinder at a first frequency and clean the
outer surface of the second cylinder at a second frequency. The first frequency is
lower than the second frequency.
[0021] At least one of the actuating means comprises an actuator connected to the pressure
pad through a wire and a converting means. The wire transmits a power to the converting
means from the actuator. The converting means converts the power to a moving force
for moving the pressure pad toward the outer surface of the cylinder.
[0022] The cleaning unit further includes means for changing the length of the wire for
adjustment of a press force imparted to the pressure pad by which the cleaning fabric
is pressed.
[0023] The actuator is driven in timed relation with the feeding of the cleaning fabric.
[0024] The impression cylinder has gripper means by which a sheet is held, the actuating
means for the impression cylinder being driven in timed relation with the feeding
of the cleaning fabric and in connection with the rotation of the impression cylinder
not to cause interference between the gripper means and the pressure pad.
[0025] The pressure pad is covered by a pair of covers which extend toward the outer surface
of the cylinder and terminate at edge portions between which an opening is formed.
The pressure pad protrudes out of and retracts into an inner space between the covers
through the opening.
[0026] The rod extends through the support, the cleaning unit further including spring means
for resiliently urging the rod to move it away from the outer surface of the cylinder.
[0027] The cleaning fabric is released from being pressed when the pressure pad retracts
into the inner space between the covers.
[0028] The pressure pad is positioned to be disengaged from the cleaning fabric or not to
hinder the feeding of cleaning fabric when the pressure pad retracts into the inner
space between the covers.
[0029] The edge portions of the covers are adapted to guide the cleaning fabric to be fed
when the pressure pad retracts into the inner space between the covers.
[0030] A pair of guide rollers may be disposed near and spaced from the pressure pad not
to hinder the movement of the pressure pad.
[0031] The cleaning fabric may be released from being pressed when the pressure pad retracts
into or across a position between the guide rollers.
[0032] The apparatus further comprises adapter plate means extending vertically to the cylinders,
the cleaning unit being supported by the adapter plate means for movement toward the
cylinders. The apparatus further comprises guide means for guiding the cleaning fabric
to be fed to the pressure pads and not to be engaged with the outer surfaces of the
cylinders between the pressure pads.
[0033] The guide means comprises guide rollers mounted on press frame means or the adapter
plate means which is fixed to the press frame means. The cleaning unit is supported
by the adapter plate means for movement toward the cylinders when cleaning and movement
away from the cylinders into a standby position when not cleaning. The apparatus further
comprises tubular air bar means including a plurality of holes formed therein for
blowing air toward the sheet held by the gripper means and advanced toward the blanket
cylinder, the blowing of air being started in accordance with the movement of the
cleaning unit into the standby position after cleaning.
[0034] The air bar means is mounted on press frame means or the adapter plate means which
is fixed to the press frame means.
[0035] The apparatus may further comprise a pair of guide means disposed near the pressure
pad on the opposite sides of the pressure pad for guiding the cleaning fabric to be
fed between the pressure pad and the cylinder when moving the pressure pad away from
the cylinder.
[0036] The apparatus may further comprise means for preventing the pressure pad from moving
tangentially to the cylinder by the rotation thereof when cleaning.
[0037] There is also provided an apparatus for cleaning an impression cylinder which includes
an outer surface. In the embodiment, a pressure pad is opposed to the outer surface
of the impression cylinder. The pressure pad is incorporated into the cleaning unit
for reciprocating movement toward and away from the outer surface of the impression
cylinder. A cleaning fabric is fed to the pressure pad from the supply of cleaning
fabric. The pressure pad includes a central portion engaged with the cleaning fabric
and opposite edge portions to be mounted, the central portion being thinner than the
opposite edge portions. The cleaning unit further includes spring means for resiliently
urging the pressure pad to move it away from the outer surface of the impression cylinder.
The actuating means moves the pressure pad toward the outer surface of the impression
cylinder against the spring means so that the cleaning fabric is pressed against the
outer surface of the impression cylinder by the pressure pad to clean the outer surface
of the impression cylinder.
[0038] At least one of the pressure pads may be linearly movable. The apparatus may further
comprise a first guide roller interposed between the linearly movable pressure pad
and the supply of cleaning fabric for preventing the cleaning fabric from loosening
to interfere with another cylinder and the like. The apparatus may further comprise
a second guide roller interposed between the linearly movable pressure pad and the
adjacent pressure pad for preventing the cleaning fabric from being engaged with the
outer surface of the cylinder.
[0039] The first and second guide rollers may be supported by press frame means or adapter
plate means which is fixed to the press frame means.
[0040] The first and second guide rollers may be supported for movement in accordance with
the movement of the cleaning unit.
[0041] There is also provided an apparatus for cleaning at least one cylinder which includes
an outer surface. The apparatus comprise a cleaning unit including a base portion
and an elongate portion which extends from the base portion, has a length and terminates
at an end portion, the elongate portion and the end portion being thinner than the
base portion. The cleaning unit further includes a supply of cleaning fabric installed
on the base portion. The cleaning unit further includes at least one pressure pad
opposed to the outer surface of the cylinder, the pressure pad being incorporated
into the end portion for reciprocating movement toward and away from the outer surface
of the cylinder, a cleaning fabric being fed to the pressure pad from the supply of
cleaning fabric. The apparatus further comprise actuating means for moving the pressure
pad relatively to the end portion so that the cleaning fabric is pressed against the
outer surface of the cylinder and then released from being pressed by the pressure
pad to clean the outer surface of the cylinder.
[0042] The pressure pad may be incorporated into the end portion for linearly movement longitudinally
of the elongate portion.
[0043] The invention will further be described by way of example and with reference to the
accompanying drawings, in which:
[0044] Fig. 1 is a schematic view of the apparatus in a preferred embodiment of the invention.
[0045] Fig. 2 is a schematic view of the cleaning unit in Fig. 1 in a standby position when
not cleaning.
[0046] Fig. 3 is a side view of the side plate in Fig. 1.
[0047] Fig. 4 is a side view of the adapter plate in Fig. 1.
[0048] Fig. 5 is an explanatory view of the pressure pad for the blanket cylinder seen in
a direction of arrows A-A in Fig. 1.
[0049] Fig. 6 is an explanatory view of the pressure pad for the blanket cylinder seen in
a direction of arrows B-B in Fig. 1.
[0050] Fig. 7 is an explanatory view of the arm seen in a direction C-C in Fig. 5.
[0051] Fig. 8 is an explanatory view of the pressure pad for the impression cylinder with
the cover removed in Fig. 1.
[0052] Fig. 9 is an explanatory view illustrating how to move the pressure pad in Fig. 8.
[0053] Fig. 10 is an explanatory view of the actuating means seen in a direction D-D in
Fig. 8.
[0054] Fig. 11 is a schematic view of the pressure pad for impression cylinder retracting
in Fig. 1.
[0055] Fig. 12 is a schematic view of the means for adjustment of the press forces imparted
to the pressure pads in Fig. 1.
[0056] Fig. 13 is a schematic view of the pressure pad for the impression cylinder in other
embodiment.
[0057] Fig. 14 is a schematic view of the pressure pad for impression cylinder in other
embodiment.
[0058] Fig. 15 is a side view of the side plate in other embodiment.
[0059] Fig. 16 is a side view of the adapter plate in Fig. 15.
[0060] Fig. 17 is a side view illustrating the moving step of the side plate in Fig. 15.
[0061] Fig. 18 is a side view illustrating the next step to Fig. 17.
[0062] Fig. 19 is a side view illustrating the next step to Fig. 18.
[0063] Fig. 20 is a schematic view illustrating a force acting on the pressure pad when
cleaning.
[0064] Fig. 21 is an explanatory view of the stop in Fig. 20.
[0065] Fig. 22 is an explanatory view of the stop seen in a direction of arrows E-E in Fig.
21.
[0066] Fig. 23 is a schematic view of the apparatus in other embodiment.
[0067] Turning now to the drawings, Fig. 1 illustrates an apparatus for cleaning a plurality
of cylinders 2 and 4 each of which includes an outer surface. The apparatus comprises
a cleaning unit 6 including a supply of cleaning fabric 8 installed thereon. The cleaning
unit 6 further includes a plurality of pressure pads 10 and 12 opposed to the outer
surfaces of the cylinders 2 and 4 respectively, at least one of the pressure pads
being incorporated into the cleaning unit 6 for reciprocating movement toward and
away from the outer surface of the corresponding cylinder. In the embodiment, the
cylinders comprise an impression cylinder 2 and a blanket cylinder 4 in an offset
printing press, the cleaning unit 6 including a pressure pad 10 which is opposed to
the outer surface of the impression cylinder 2 and a pressure pad 12 which is opposed
to the outer surface of the blanket cylinder 4. Each of the pressure pads 10 and 12
is incorporated into the cleaning unit 6 for reciprocating movement toward and away
from the outer surface of the cylinder.
[0068] The cleaning unit 6 further includes side plate means which comprises a pair of side
plates 14 spaced from and extending parallel to each other. The supply of cleaning
fabric comprises a supply roll 8 including a shaft and extending between the side
plates 14, the shaft being mounted on the side plates 14 for rotation. The supply
roll 8 may not include the shaft but have an outer surface engaged with a table to
be supported. A cleaning fabric 16 is directed to a take-up roll 18 from the supply
roll 8 through a guide roller 20, the pressure pad 10, a guide roller 22, the pressure
pad 12 and the guide rollers 24 and 26. The take-up roll 18 includes a shaft 28 and
extends between the side plates 14, the shaft 28 being mounted on the side plates
14 for rotation. The shaft 28 is intermittently rotated by drive means not shown to
take-up the cleaning fabric 16 about the take-up roll 18 so that the cleaning fabric
15 can be intermittently fed for a length to the pressure pads 10 and 12 from the
supply roll 8. The cleaning unit 6 may further include brake means not shown for preventing
the cleaning fabric 16 from being accidentally fed. The brake means may comprise a
brake adapted to be frictionally engaged with the shaft of the supply roll 8 to brake
it. The brake means may comprise a brake adapted to be frictionally engaged with the
cleaning fabric 16 to brake it. The cleaning unit 6 may further include a coil spring
for resiliently urging the shaft of the supply roll 8 so that the shaft is reversely
rotated by the coil spring to prevent the cleaning fabric 16 from loosing.
[0069] In the printing press, the impression cylinder 2 is positioned across a restricted
space formed between the blanket cylinder 4 and a transfer cylinder 30. The transfer
cylinder 30 has gripper means by which a sheet is held, the gripper means being rotated
integrally with the transfer cylinder 30 along a track 32 to transfer the sheet to
the impression cylinder 2.
[0070] In this connection, the apparatus further comprises actuating means for moving the
pressure pad 10 relatively to the cleaning unit 6 so that the cleaning fabric 16 is
pressed against the outer surface of the impression cylinder 2 and then released from
being pressed by the pressure pad 10 to clean the outer surface of the impression
cylinder 2. The apparatus is therefore not required to use an air pad as the pressure
pad 10 to clean the outer surface of the impression cylinder 2. In addition, the cleaning
unit 6 include a base portion 34 and an elongate portion 36 which extends from the
base portion 34, has a length and terminates at an end portion 38, as shown in Fig.
3. The base portion 34 comprises the base portions of the side plates 14, the elongate
portion 36 comprising the elongate portions of the side plates 14, the end portion
38 comprising the end portions of the side plates 14. The elongate portion 36 and
the end portion 38 are thinner than the base portion 34. The supply roll 8 is installed
on the base portion 34. The pressure pad 10 is incorporated into the end portion 38
for linearly movement longitudinally of the elongate portion 36.
[0071] Accordingly, it is feasible to insert the elongate portion 36 and the end portion
38 into the restricted space formed between the blanket cylinder 4 and the transfer
cylinder 30 without trouble and without difficulty. Unlike the air pad, the pressure
pad 10 can be compact to insert it into the restricted space to approach the outer
surface of the impression cylinder 2. The apparatus is therefore available to clean
the outer surface of the impression cylinder 2.
[0072] In the embodiment, a plurality of the actuating means are connected to the pressure
pads 10 and 12 respectively for moving the pressure pads 10 and 12 relatively to the
cleaning unit 6 so that the cleaning fabric 16 is pressed against the outer surfaces
of the cylinders 2 and 4 and then released from being pressed by the pressure pads
10 and 12 to clean the outer surfaces of the cylinders 2 and 4. The pressure pad 12
is incorporated between the base portion 34 and the elongated portion 36 of the cleaning
unit 6.
[0073] The apparatus further includes adapter plate means which comprises a pair of adapter
plates 40 spaced from each other and mounted on press frame means 42, the adapter
plates 40 extending parallel to each other and vertically to the cylinders 2 and 3,
as shown in Fig. 4 and Fig. 5. The side plates 14 are disposed between and opposed
to the adapter plates 40, the side plates 14 including upper and lower rollers 44
mounted thereon for rotation. The adapter plates 40 include upper and lower grooves
46 formed therein, the upper and lower rollers 44 being fitted into the upper and
lower grooves 46 for movement therealong. The upper and lower grooves 46 extend toward
the cylinders 2 and 4 so that the cleaning unit 6 is supported by the adapter plates
40 for movement toward the cylinders 2 and 4. An operator can therefore move the cleaning
unit 6 along the upper and lower grooves 46 between a cleaning position shown in Fig.
1 and a standby or not cleaning position shown in Fig. 2. The apparatus may include
drive means such as air cylinders not shown to move the cleaning unit 6 along the
upper and lower grooves 46.
[0074] The upper and lower grooves 46 bend in position to have inclined portions 46a and
horizontal portions 46b. The inclined portions 46a are intended to move the cleaning
unit 6 therealong between the cleaning position and the standby position. The horizontal
portions 46b are intended to move the cleaning unit 6 therealong away from the cylinders
2 and 4 for exchange of the supply roll 8. The cleaning unit 6 can therefore be held
horizontally on the adapter plates 40 when the supply roll 8 is removed from the side
plates 14 and exchanged for new one. The take-up roll 18 can also be removed from
the side plates 14. As to the upper grooves 46, the horizontal portions 46b are opened
to notches 48 formed in the adapter plates 40. As to the lower grooves 46, the horizontal
portions 46b are communicated with inclined portions 46c which are opened to the notches
48. Accordingly, the upper rollers 44 can be firstly moved to the notches 48 to be
disengaged from the upper grooves 46. The lower rollers 44 can be then moved to the
notches 48 to be disengaged from the lower grooves 46. The cleaning unit 6 can therefore
be removed from the adapter plates 40 for maintenance.
[0075] In addition, in the embodiment, the pressure pad 12 is fixed to a member 50 extending
between the side plates 14 and mounted on arms 52. Each of the arms 52 is supported
by a shaft 54 for swingingly movement thereabout, the shaft 54 being fixed to a bracket
55 which is mounted on the side plate 14. The cleaning unit 6 further includes means
comprising a spring 56 for resiliently urging the pressure pad 12 to move it away
from the outer surface of the cylinder 4, as shown in Fig. 6 and Fig. 7. The actuating
means comprises an actuator connected to the pressure pad 12 through a wire 58 and
a converting means. The wire 58 transmits a power to the converting means from the
actuator. The converting means converts the power to a moving force for moving the
pressure pad 12 toward the outer surface of the cylinder 4. For example, the converting
means comprises a pulley 60 mounted on the side plate 14 for rotation. The arm 52
includes a shoulder 62 formed thereon. The pulley 60 includes an eccentric pin 64
engaged with the shoulder 62 of the arm 52. The wire 58 is connected to the pulley
60 and pulled by the actuator in a direction shown by arrow in Fig. 6. The pulley
60 is therefore rotated integrally with the pin 64 by the wire 58 so that the arm
52 is pushed by the pin 64 to move the member 50 and the pressure pad 12 toward the
outer surface of the cylinder 4.
[0076] On the other hand, the pressure pad 10 is fixed to a bar 66 extending between the
side plates 14 and mounted on one end of a rod 68, as shown in Fig. 8. The rod 68
extends through a support 70 to be supported by the support 70 for linearly movement
toward and away from the outer surface of the cylinder 2. The support 70 extends between
the side plates 14 to be mounted on the side plates 14. The cleaning unit 6 further
includes means comprising a compression spring 72 for resiliently urging the rod 68,
the bar 66 and the pressure pad 10 to move them away from the outer surface of the
cylinder 2. In addition, the bar 66 includes followers 74 fixed to the opposite ends
of the bar 66. Each of the followers 74 cooperates with the actuating means which
comprises an actuator connected to the pressure pad 10 through a wire 76 and a converting
means. The wire 76 transmits a power to the converting means from the actuator. The
converting means converts the power to a moving force for moving the pressure pad
10 toward the outer surface of the cylinder 2. For example, the converting means comprises
a pulley 78 mounted on the side plate 14 for rotation. The follower 74 includes a
shoulder 80 formed thereon, as shown in Fig. 10. The pulley 78 includes an eccentric
pin 82 engaged with the shoulder 80 of the follower 74. The wire 76 is connected to
the pulley 78 and pulled by the actuator in a direction shown by arrow in Fig. 8.
The pulley 78 is therefore rotated integrally with the pin 82 by the wire 76 so that
the follower 74 is pushed by the pin 82 to move the bar 66 and the pressure pad 10
toward the outer surface of the cylinder 2. The spring 72 then moves the pressure
pad 10 away from the outer surface of the cylinder 2, as shown in Fig. 9.
[0077] The actuator is driven in timed relation with the feeding of the cleaning fabric
16.
[0078] Furthermore, the pressure pad 10 is covered by a pair of covers 84. The covers 84
extend toward the outer surface of the cylinder 2 and terminates at edge portions
between which an opening is formed. The pressure pad 10 protrudes out of and retracts
into an inner space between the covers 84 through the opening, as shown in Fig. 11.
The cleaning fabric 16 is released from being pressed when the pressure pad 10 retracts
into the inner space between the covers 84. The pressure pad 10 is positioned to be
disengaged from the cleaning fabric 16 or not to hinder the feeding of cleaning fabric
16 when the pressure pad 10 retracts into the inner space between the covers 84. The
edge portions of the covers 84 are adapted to guide the cleaning fabric 16 to be fed
when the pressure pad 10 retracts into the inner space between the covers 84.
[0079] The apparatus further includes guide means for guiding the cleaning fabric 16 to
be fed to the pressure pads 10 and 12 and not to be engaged with the outer surfaces
of the cylinders 2 and 4 between the pressure pads 10 and 12. The guide means comprises
the guide rollers 20, 22 and 24 mounted on the press frame means 42 or the adapter
plates 40 which are fixed to the press frame means 42. The guide rollers 20, 22 and
24 may be mounted on the side plates 14. The guide roller 20 is interposed between
the pressure pad 10 and the supply roll 8 for preventing the cleaning fabric 16 from
loosening to interfere with the transfer cylinder 30 or the like. In the embodiment,
the guide roller 20 is mounted on the side plates 14 as shown in Fig. 4 to be supported
for movement in accordance with the movement of the cleaning unit 6. The guide roller
20 can be removed from the side plates 14 for setting the cleaning fabric 16 without
difficulty. The guide roller 22 is mounted on the adapter plates 40 as shown in Fig.
4 and interposed between the pressure pads 10 and 12 for preventing the cleaning fabric
16 from being engaged with the outer surface of the blanket cylinder 4. The guide
roller 22 may also be supported for movement in accordance with the movement of the
cleaning unit 6.
[0080] The impression cylinder 2 has gripper means by which a sheet is held, the sheet being
advanced toward the blanket cylinder 4. In this connection, the apparatus further
includes tubular air bar means comprising an air bar 86 which is supported at opposite
ends by arms 88, spring means resiliently urging the arms 88 counterclockwise in Fig.
1. The air bar 86 includes a plurality of holes 90 formed therein for blowing air
toward the sheet held by the gripper means and advanced toward the blanket cylinder
4. In addition, the air bar 86 is engaged with the edge portion of the cover 84, the
spring means moving the air bar 86 to a position shown in Fig. 2 from a position shown
in Fig. 1 in accordance with the movement of the cleaning unit 6 into the standby
position. The blowing of air is also started in accordance with the movement of the
cleaning unit 6 into the standby position after cleaning. The air bar 86 is arranged
to blow the air toward the sheet in the reverse direction to the advancement of the
sheet, as shown in Fig. 2, so as to prevent the trailing edge portion of the sheet
from fluttering. The cover 84 then pushes and moves the air bar 86 to the position
shown in Fig. 1 in accordance with the movement of the cleaning unit 6 into the cleaning
position, the blowing of air being also stopped in accordance with the movement. The
side plates 14 may include protrusions to move the air bar 86 in stead of the cover
84. The air bar 86 may be mounted on the press frame means 42 or the adapter plates
40.
[0081] The pressure pad 10 includes a central portion engaged with the cleaning fabric 16
and opposite edge portions to be mounted, the central portion being thinner than the
opposite edge portions. This arrangement is convenient to clean the vicinity of the
gripper means of the impression cylinder 2. As to the actuating means for moving the
pressure pads 10 and 12, the actuating means is driven in timed relation with the
feeding of the cleaning fabric 16 and in connection with the rotation of the impression
cylinder 2 not to cause interference between the gripper means and the pressure pad
10.
[0082] In the apparatus, the impression cylinder 2 is late contaminated, the blanket cylinder
4 being early contaminated. In this connection, the cleaning fabric 16 is firstly
fed to the outer surface of the impression cylinder 2 and then fed to the outer surface
of the blanket cylinder 4 from the supply roll 8. In addition, the cleaning fabric
16 is consumed by a predetermined length in one programmed cleaning cycle to accomplish
the cleaning of the impression cylinder 2, the pressure pads 10 and 12 being spaced
from each other at a distance which is greater than the predetermined length of the
cleaning fabric 16. The apparatus is arranged to clean the outer surface of the impression
cylinder 10 at a first frequency and clean the outer surface of the blanket cylinder
12 at a second frequency, the first frequency being lower than the second frequency.
[0083] The cleaning unit 6 further includes means for changing the length of the wires 58
and 76 for adjustment of press forces imparted to the pressure pads 10 and 12 by which
the cleaning fabric 16 is pressed. In the embodiment, the wires 58 and 76 are inserted
into pipes 86 each of which has one end mounted on a fixture 88 and the other end
mounted on a curved portion 90 of the side plate 14, as shown in Fig. 12. Each of
the wires 58 and 76 is connected to the actuator through an adjustment screw 92, a
channel member 94 and a wire 96 so that the adjustment screw 92 can change the length
of the wire 58 and 76 for adjustment of the press forces.
[0084] In other embodiment shown in Fig. 13, a pair of guide rollers 98 are disposed near
and spaced from the pressure pad 10 not to hinder the movement of the pressure pad
10. The pressure pad 10 protrudes from an inner space formed between the guide rollers
98 so that the cleaning fabric 16 is pressed against the outer surface of the cylinder
2 by the pressure pad 10. The cleaning fabric 16 is released from being pressed when
the pressure pad 10 retracts into or across a position between the guide rollers 98.
In the embodiment, the guide rollers 98 are disposed near the pressure pad 10 on the
opposite sides of the pressure pad 10 for guiding the cleaning fabric 16 to be fed
between the pressure pad 10 and the cylinder 2 when moving the pressure pad 10 away
from the cylinder 2. The guide rollers 98 are mounted on the side plates 14 for rotation.
[0085] In other embodiment shown in Fig. 14, the pressure pad 10 is mounted on a shaft 100
for swingingly movement thereabout. The actuating means comprises an elongated rod
102 such as a piston rod fitted into an air cylinder. The rod 102 moves the pressure
pad 10 clockwise about the shaft 100 so that the pressure pad 10 protrudes from the
inner space between the covers 84, the cleaning fabric 16 being pressed against the
outer surface of the cylinder 2. The rod 102 then moves the pressure pad 10 counterclockwise
about the shaft 100 so that the pressure pad 10 retracts into the inner space between
the covers 84, the cleaning fabric 16 being released from being pressed. The rod 102
may be pulled by spring means to move the pressure pad 10 counterclockwise about the
shaft 100.
[0086] In other embodiment shown in Fig. 15 and Fig. 16, each of the side plates 14 includes
an elongate portion 104 terminating at a inclined edge portion 106, a groove 108 being
formed between the elongate portions 36 and 104. Each of the adapter plates 40 includes
guide groove 110 formed therein and extending vertically to the inclined portion 46a
of the lower groove 46. The guide rollers 20 and 22 are mounted in position of the
adapter plate 40 for rotation, the arm 88 of the air bar 86 being also mounted in
position on the adapter plate 40 for swingingly movement.
[0087] The guide roller 20 is held in position to be engaged with the cleaning fabric 16
when moving the cleaning unit 6 to the standby position from the cleaning position,
as shown in Fig. 17 and Fig. 18. The guide roller 20 is positioned in the open end
of the groove 108 in the standby position of the cleaning unit 6. The arrangement
moves the air bar 86 in a direction shown by arrow to blow air in accordance with
the movement of the cleaning unit 6. It then moves the guide roller 20 downward along
the inclined edge portion 106 and the guide groove 110 when moving the cleaning unit
6 horizontally, as shown in Fig. 18. The arrangement then moves the guide roller 20
to be disengaged from the edge portion 106 and into the bottom of the guide groove
110, as shown in Fig. 19. It can be arranged to change the position of the guide roller
22 in accordance with the movement of the cleaning unit 6.
[0088] In the apparatus, a force F acts on the pressure pad 10 in a direction shown by arrow
in Fig. 20 by the rotation of the cylinder 2 when cleaning. The pressure pad 10 is
therefore subject to bending stress which is harmful to the cleaning. Under the circumstances,
the apparatus may include means comprising a stop 112 for preventing the pressure
pad 10 from moving tangentially to the cylinder 2 by the rotation thereof when cleaning,
as shown in Fig. 21. The stop 112 is fixed to the adapter plate 40, the stop 112 including
a cut surface 114 for guiding the follower 74 when moving the cleaning unit 6 to the
cleaning position from the standby position, as shown in Fig. 22.
[0089] In other embodiment shown in Fig. 23, the actuating means comprises first air cylinder
means 116 mounted on a carriage 118 for moving the pressure pad 10. The first air
cylinder means comprises a plurality of first air cylinders 116 spaced from each other
longitudinally of the pressure pad 10. The pressure pad 10 is connected to and supported
by the first air cylinders 116 for reciprocatingly movement toward the outer surface
of the impression cylinder 2, the first air cylinders 116 moving the pressure pad
10 relatively to the carriage 118 so that the cleaning fabric 16 is pressed against
the outer surface of the impression cylinder 2 and then released from being pressed
by the pressure pad 10. The carriage 118 is incorporated into the cleaning unit 6
for reciprocatingly movement toward and away from the outer surface of the impression
cylinder 2. In the embodiment, the carriage 118 extends between the side plates 14
to be engaged with the side plates 14 for reciprocatingly movement. The cleaning unit
6 further includes second air cylinder means 120 incorporated thereinto, mounted on
a bracket 122 and connected to the carriage 118 to move the carriage 118 relatively
to the cleaning unit 6. The second air cylinder means also comprises a plurality of
second air cylinders 120 spaced from each other longitudinally of the pressure pad
10. The bracket 122 is mounted on the side plates 14. The second air cylinders 120
can move the carriage 118, the first air cylinders 116 and the pressure pad 10 at
a distance for setting the cleaning fabric 16 to the take-up roll 18 from the supply
roll 8 through the guide roller 20, the pressure pad 10, the guide roller 22 and the
pressure pad 12. The covers 84 are mounted on the carriage 118 for movement integrally
with the carriage 118. The guide roller 22 is mounted on the adapter plates 40 to
be removed therefrom for setting the cleaning fabric 16 without difficulty.
1. An apparatus for cleaning a plurality of cylinders each of which includes an outer
surface, said apparatus comprising:
a cleaning unit including means to provide a supply of cleaning fabric when installed
thereon;
said cleaning unit further including a plurality of pressure pads opposed in use to
the outer surface of said cylinders respectively, at least one of said pressure pads
being incorporated into said cleaning unit for reciprocating movement toward and away
from the outer surface of the corresponding cylinder, a cleaning fabric being fed
to said pressure pads from said supply of cleaning fabric; and
actuating means for moving said at least one of said pressure pads relatively to said
cleaning unit so that said cleaning fabric is pressed against the outer surface of
the corresponding cylinder and then released from being pressed by said at least one
of said pressure pads to clean the outer surface of the corresponding cylinder.
2. The apparatus as set forth in claim 1 wherein said cleaning unit includes a base portion
and an elongated portion which extends from the base portion, has a length and terminates
at an end portion, said elongated portion and said end portion being thinner than
said base portion, said supply of cleaning fabric being installed on said base portion,
said at least one of said pressure pads being incorporated into said end portion,
said actuating means moving said. at least one of said pressure pads relatively to
said end portion.
3. The apparatus as set forth in claim 2 wherein said actuating means comprises first
air cylinder means mounted on a carriage, said at least one of said pressure pads
being connected to and supported by said first air cylinder means for reciprocatingly
movement toward and away from the outer surface of the corresponding cylinder, said
first air cylinder means moving said at least one of said pressure pads relatively
to said carriage, said carriage being incorporated into said cleaning unit for reciprocating
movement toward and away from the outer surface of the corresponding cylinder, said
cleaning unit further including second air cylinder means incorporated thereinto and
connected to said carriage to move said carriage relatively to said cleaning unit.
4. The apparatus as set forth in claim 1 or 2 wherein each of said pressure pads is incorporated
into said cleaning unit for reciprocating movement toward and away from the outer
surface of said cylinder, a plurality of said actuating means being connected to said
pressure pads respectively for moving said pressure pads relatively to said cleaning
unit so that said cleaning fabric is pressed against the outer surfaces of said cylinders
and then released from being pressed by said pressure pads to clean the outer surfaces
of said cylinders.
5. The apparatus as set forth in claim 4 wherein said cleaning unit further includes
springs for resiliently urging said pressure pads to move them away from the outer
surfaces of said cylinders.
6. The apparatus as set forth in claim 4 wherein said cylinders comprise an impression
cylinder and a blanket cylinder in a printing press.
7. The apparatus as set forth in claim 4 wherein at least one of said pressure pads includes
a central portion engaged with said cleaning fabric and opposite edge portions to
be mounted, said central portion being thinner than said opposite edge portions.
8. The apparatus as set forth in claim 4 wherein at least one of said pressure pad is
mounted on one end of a rod which is supported by a support for linearly movement
toward and away from the outer surface of said cylinder, said cleaning unit further
including side plate means on which said support is mounted.
9. The apparatus as set forth in claim 4 wherein at least one of said pressure pads is
mounted on an arm which is supported by a shaft for swingingly movement thereabout
toward and away from the outer surface of said cylinder, said cleaning unit further
including side plate means on which said shaft is mounted.
10. The apparatus as set forth in claim 8 wherein said cleaning unit further includes
means for resiliently urging said pressure pads to move them away from the outer surfaces
of said cylinders.
11. The apparatus as set forth in claim 4 wherein at least one of said actuating means
comprises first air cylinder means mounted on a carriage, at least one of said pressure
pads being connected to and supported by said first air cylinder means for reciprocatingly
movement toward and away from the outer surface of said cylinder, said first air cylinder
means moving said pressure pad relatively to said carriage, said carriage being incorporated
into said cleaning unit for reciprocatingly movement toward and away from the outer
surface of said cylinder, said cleaning unit further including second air cylinder
means incorporated thereinto and connected to said carriage to move said carriage
relatively to said cleaning unit.
12. The apparatus as set forth in claim 4 wherein said cylinders comprise a first cylinder
which is late contaminated and a second cylinder which is early contaminated, said
cleaning fabric being firstly fed to the outer surface of said first cylinder and
then fed to the outer surface of said second cylinder from said supply of cleaning
fabric.
13. The apparatus as set forth in claim 4 wherein said cylinders comprise an impression
cylinder and a blanket cylinder, said cleaning fabric being firstly fed to the outer
surface of said impression cylinder and then fed to the outer surface of said blanket
cylinder.
14. The apparatus as set forth in claim 4 wherein said cylinders comprise first and second
cylinders, said cleaning fabric being firstly fed to the outer surface of said first
cylinder and then fed to the outer surface of said second cylinder from said supply
of cleaning fabric, said pressure pads comprising first and second pressure pads cooperating
with said cleaning fabric to clean the outer surfaces of said first and second cylinders
respectively, said cleaning fabric being consumed by a predetermined length in one
programmed cleaning cycle to accomplish the cleaning of said first cylinder, said
first and second pressure pads being spaced from each other at a distance which is
greater than said predetermined length of said cleaning fabric.
15. The apparatus as set forth in claim 4 wherein said cylinders comprise first and second
cylinders, said cleaning fabric being firstly fed to the outer surface of said first
cylinder and then fed to the outer surface of said second cylinder from said supply
of cleaning fabric to clean the outer surface of said first cylinder at a first frequency
and clean the outer surface of said second cylinder at a second frequency, said first
frequency being lower than said second frequency.
16. The apparatus as set forth in claim 4 wherein at least one of said actuating means
comprises an actuator connected to said pressure pad through a wire and a converting
means, said wire transmitting a power to said converting means from said actuator,
said converting means converting the power to a moving force for moving said pressure
pad toward the outer surface of said cylinder.
17. The apparatus as set forth in claim 16 wherein said cleaning unit further includes
means for changing the length of said wire for adjustment of a press force imparted
to said pressure pad by which said cleaning fabric is pressed.
18. The apparatus as set forth in claim 16 wherein said actuator is driven in timed relation
with the feeding of said cleaning fabric.
19. The apparatus as set forth in claim 13 wherein said impression cylinder has gripper
means by which a sheet is held, said actuating means for said impression cylinder
being driven in timed relation with the feeding of said cleaning fabric and in connection
with the rotation of said impression cylinder not to cause interference between said
gripper means and said pressure pad.
20. The apparatus as set forth in claim 4 wherein at least one of said pressure pads is
mounted on one end of a rod which is supported by a support for linearly movement
toward and away from the outer surface of said cylinder, said cleaning unit further
including side plate means on which said support is mounted, said pressure pad being
covered by a pair of covers which extend toward the outer surface of said cylinder
and terminate at edge portions between which an opening is formed, said pressure pad
protruding out of and retracting into an inner space between said covers through said
opening.
21. The apparatus as set forth in claim 20 wherein said rod extends through said support,
said cleaning unit further including spring means for resiliently urging said rod
to move it away from the outer surface of said cylinder.
22. The apparatus as set forth in claim 20 wherein said cleaning fabric is released from
being pressed when said pressure pad retracts into said inner space between said covers.
23. The apparatus as set forth in claim 20 wherein said pressure pad is positioned to
be disengaged from said cleaning fabric or not to hinder the feeding of cleaning fabric
when said pressure pad retracts into said inner space between said covers.
24. The apparatus as set forth in claim 20 wherein said edge portions of said covers are
adapted to guide said cleaning fabric to be fed when said pressure pad retracts into
said inner space between said covers.
25. The apparatus as set forth in claim 4 wherein at least one of said pressure pads is
mounted on one end of a rod which is supported by a support for linearly movement
toward and away from the outer surface of said cylinder, said cleaning unit further
including side plate means on which said support is mounted, a pair of guide rollers
being disposed near and spaced from said pressure pad not to hinder the movement of
said pressure pad, said rod extending through said support, said cleaning unit further
including spring means for resiliently urging said rod to move it away from the outer
surface of said cylinder.
26. The apparatus as set forth in claim 25 wherein said cleaning fabric is released from
being pressed when said pressure pad retracts into or across a position between said
guide rollers.
27. An apparatus for cleaning a plurality of cylinders each of which includes an outer
surface, said apparatus comprising:
a cleaning unit including a supply of cleaning fabric installed thereon;
said cleaning unit further including a plurality of pressure pads opposed to the outer
surfaces of said cylinders respectively, said pressure pads being incorporated into
said cleaning unit for reciprocatingly movement toward and away from the outer surfaces
of said cylinders, a cleaning fabric being fed to said pressure pads from said supply
of cleaning fabric;
a plurality of actuating means connected to said pressure pads respectively for moving
said pressure pads relatively to said cleaning unit so that said cleaning fabric is
pressed against the outer surfaces of said cylinders and then released from being
pressed by said pressure pads to clean the outer surfaces of said cylinders;
adapter plate means extending vertically to said cylinders, said cleaning unit being
supported by said adapter plate means for movement toward said cylinders; and
guide means for guiding said cleaning fabric to be fed to said pressure pads and not
to be engaged with the outer surfaces of said cylinders between said pressure pads.
28. The apparatus as set forth in claim 27 wherein said guide means comprises guide rollers
mounted on press frame means or said adapter plate means which is fixed to the press
frame means.
29. An apparatus for cleaning a plurality of cylinders each of which includes an outer
surface, one of said cylinders comprising an impression cylinder having gripper means
by which a sheet is held, said apparatus comprising:
a cleaning unit including a supply of cleaning fabric installed thereon;
said cleaning unit further including a plurality of pressure pads opposed to the outer
surfaces of said cylinders respectively, said pressure pads being incorporated into
said cleaning unit for reciprocatingly movement toward and away from the outer surfaces
of said cylinders, a cleaning fabric being fed to said pressure pads from said supply
of cleaning fabric;
said cleaning unit further including spring means for resiliently urging said pressure
pads to move them away from the outer surface of said cylinder;
a plurality of actuating means connected to said pressure pads respectively to move
them toward the outer surfaces of said cylinders against said spring means so that
said cleaning fabric is pressed against the outer surfaces of said cylinder by said
pressure pads to clean the outer surfaces of said cylinders;
adapter plate means extending vertically to said cylinders, said cleaning unit being
supported by said adapter plate means for movement toward said cylinders when cleaning
and movement away from said cylinders into a standby position when not cleaning; and
tubular air bar means including a plurality of holes formed therein for blowing air
toward said sheet held by said gripper means and advanced toward a blanket cylinder,
the blowing of air being started in accordance with the movement of said cleaning
unit into said standby position after cleaning.
30. The apparatus as set forth in claim 29 wherein said air bar means is mounted on press
frame means or said adapter plate means which is fixed to the press frame means.
31. An apparatus for cleaning at least one cylinder which includes an outer surface, said
apparatus comprising:
a cleaning unit including a supply of cleaning fabric installed thereon;
said cleaning unit further including at least one pressure pad opposed to the outer
surface of said cylinder, said pressure pad being incorporated into said cleaning
unit for reciprocatingly movement toward and away from the outer surface of said cylinder,
a cleaning fabric being fed to said pressure pad from said supply of cleaning fabric;
actuating means for moving said pressure pad relatively to said cleaning unit so that
said cleaning fabric is pressed against the outer surface of said cylinder and then
released from being pressed by said pressure pad to clean the outer surface of said
cylinder; and
a pair of guide means disposed near said pressure pad on the opposite sides of said
pressure pad for guiding said cleaning fabric to be fed between said pressure pad
and said cylinder when moving said pressure pad away from said cylinder.
32. The apparatus as set forth in claim 31 wherein said pressure pad is mounted on one
end of a rod which supported by a support for linearly movement toward the outer surface
of said cylinder, said cleaning unit further including side plate means on which said
support is mounted.
33. The apparatus as set forth in any one of claims 8, 20, 25 and 32 further comprising
means for preventing said pressure pad from moving tangentially to said cylinder by
the rotation thereof when cleaning.
34. The apparatus as set forth in claim 31 wherein said cleaning unit further includes
means for resiliently urging said pressure pad to move it away from said cylinder.
35. The apparatus as set forth in any one of claims 32 to 34 wherein said actuating means
comprises an actuator connected to said pressure pad through a wire and a converting
means, said wire transmitting a power to said converting means from said actuator,
said converting means converting the power to a moving force for moving said pressure
pad toward the outer surface of said cylinder.
36. The apparatus as set forth in claim 35 wherein said cleaning unit further including
means for changing the length of said wire for adjustment of a press force imparted
to said pressure pad by which said cleaning fabric is pressed.
37. The apparatus as set forth in claim 35 wherein said actuator is driven in timed relation
with the feeding of said cleaning fabric.
38. An apparatus for cleaning an impression cylinder which includes an outer surface,
said apparatus comprising:
a cleaning unit including a supply of cleaning fabric installed thereon;
said cleaning unit further including a pressure pad opposed to the outer surface of
said impression cylinder, said pressure pad being incorporated into said cleaning
unit for reciprocatingly movement toward and away from the outer surface of said impression
cylinder, a cleaning fabric being fed to said pressure pad from said supply of cleaning
fabric, said pressure pad including a central portion engaged with said cleaning fabric
and opposite edge portions to be mounted, said central portion being thinner than
said opposite edge portions;
said cleaning unit further including spring means for resiliently urging said pressure
pad to move it away from the outer surface of said impression cylinder; and
actuating means for moving said pressure pad toward the outer surface of said impression
cylinder against said spring means so that said cleaning fabric is pressed against
the outer surface of said impression cylinder by said pressure pad to clean the outer
surface of said impression cylinder.
39. An apparatus for cleaning a plurality of cylinders each of which includes an outer
surface, said apparatus comprising:
a cleaning unit including a supply of cleaning fabric installed thereon;
said cleaning unit further including a plurality of pressure pads opposed to the outer
surfaces of said cylinders respectively, said pressure pads being incorporated into
said cleaning unit for reciprocatingly movement toward and away from the outer surfaces
of said cylinders, a cleaning fabric being fed to said pressure pads from said supply
of cleaning fabric;
a plurality of actuating means connected to said pressure pads respectively for moving
said pressure pads relatively to said cleaning unit so that said cleaning fabric is
pressed against the outer surfaces of said cylinders and then released from being
pressed by said pressure pads to clean the outer surfaces of said cylinders;
at least one of said pressure pads being linearly movable;
a first guide roller interposed between said linearly movable pressure pad and said
supply of cleaning fabric for preventing said cleaning fabric from loosening to interfere
with another cylinder and the like; and
a second guide roller interposed between said linearly movable pressure pad and the
adjacent pressure pad for preventing said cleaning fabric from being engaged with
the outer surface of said cylinder.
40. The apparatus as set forth in claim 39 wherein said first and second guide rollers
are supported by press frame means or adapter plate means which is fixed to the press
frame means.
41. The apparatus as set forth in claim 40 wherein said first and second guide rollers
are supported for movement in accordance with the movement of said cleaning unit.
42. An apparatus for cleaning at least one cylinder which includes an outer surface, said
apparatus comprising:
a cleaning unit including a base portion and an elongated portion which extends from
the base portion, has a length and terminates at an end portion, said elongated portion
and said end portion being thinner than said base portion;
said cleaning unit further including a supply of cleaning fabric installed on said
base portion;
said cleaning unit further including at least one pressure pad opposed to the outer
surface of said cylinder, said pressure pad being incorporated into said end portion
for reciprocatingly movement toward and away from the outer surface of said cylinder,
a cleaning fabric being fed to said pressure pad from said supply of cleaning fabric;
and
actuating means for moving said pressure pad relatively to said end portion so that
said cleaning fabric is pressed against the outer surface of said cylinder and then
released from being pressed by said pressure pad to clean the outer surface of said
cylinder.
43. The apparatus as set forth in claim 42 wherein said pressure pad being incorporated
into said end portion for linearly movement longitudinally of said elongated portion.