Field of the Invention
[0001] The present invention relates to yarn sucking and cutting in a yarn winding device
for traversing and winding yarn.
Background of the Invention
[0002] First, a first conventional example will be described with reference to Fig. 11.
A threading device 1 conventionally comprises a yarn cut device 2, a yarn suction
device 3, and a threading arm 10. The Threading device 1 is configured so that the
yarn cut device 2 cuts a yarn Y being wound around a bobbin B while being traversed
on a traverse plane P, so that the yarn suction device 3 subsequently sucks the upstream
side of the cut yarn Y, and so that the oscillating threading arm 10 then catches
the yarn Y being sucked to pass it to an end of an empty bobbin, as shown in Fig.
11. The yarn suction device 3 comprises a yarn suction path 5 including a suction
port 4 that is open toward the traverse plane P, and a plate-like cover 6 that is
provided to open and close the suction port 4 and that rotationally moves in the direction
shown by arrow A. The yarn cut device 2 comprises a guide and cut member 9 including
a yarn guide surface 7 and a cutting portion 8 downstream of the suction port 4 in
a yarn running direction (shown by arrow C) and closer to the inside of the traverse
plane P. The yarn cut device 2 moves the guide and cut member 9 back and forth between
a lower standby position at which it does not intersect the traverse plane P and an
upper guide and cut position at which it intersects the traverse plane P.
[0003] To cut the yarn Y for doffing, the plate-like cover 6 of the yarn suction device
3 is rotationally moved to an open position (shown by a solid line in the drawing)
to open the suction port 4, and the guide and cut member 9 of the yarn cut device
2 is elevated to the guide and cut position. In this condition, the traversed yarn
Y passes across the guide and cut member 9 of the yarn cut device 2 and then moves
in the reverse direction while being traversed. The yarn Y is then captured by the
yarn guide surface 7 of the yarn cut device 2 and cut by the cutting portion 8, and
the upstream side of the cut yarn is sucked into the suction port 4 of the yarn suction
device 3. To thread an empty bobbin with the yarn Y, the guide and cut member 9 of
the yarn cut device 2 is lowered to the standby position, and the yarn Y being sucked
is then caught by the oscillating threading arm 10 and passed to an end of an empty
bobbin. Subsequently, the plate-like cover 6 of the yarn suction device 3 is rotationally
moved to a closed position (shown by an alternate long and two short dashes line in
the drawing) to close the suction port 4.
[0004] Next, a second conventional example will be described. A known yarn winding device
for a draw texturing machine etc. winds a yarn while traversing it and uses a yarn
cut device to cut the yarn when the amount of yarn wound reaches a predetermined value,
and the device comprises a yarn suction device for sucking and capturing the cut yarn
extending upstream of the cut portion. The yarn sucked and captured at the suction
port of the yarn suction device is passed to an end of an empty bobbin by means of
a threading arm of a threading device, and a normal winding operation is then started
for the empty bobbin. A yarn suction device of this kind has a main suction pipe disposed
along the longitudinal direction of the body, and branch pipes branched from the main
suction pipe for each spindle in such a way that their suction ports face the traverse
plane. A blower is provided at one end of the main suction port so that a negative
pressure generated in the pipe by the blower generates a suction force at the suction
port of the branch pipe to suck the running yarn from the suction port.
[0005] A mere negative pressure generated by the blower, however, may not be able to generate,
during fast winding, a sufficient tension to pull the yarn sucked from the suction
port of each branch pipe while preventing the yarn from loosening. In addition, under
a high tension, the cut yarn extending downstream of the suction port may fail to
be sucked. That is, if the blower is used for suction, a suction force effected at
the suction port varies with the distance from the blower, thereby precluding spindles
located away from the blower from reliable suction. If the size of the blower is increased
to enable the yarn to be reliably sucked and captured, power consumption may increase
and the yarn winding device may require a larger and more complicated structure.
[0006] Thus, a device has been developed that includes compressed air injection nozzle holes
in each branch pipe in addition to the blower in order to suck the yarn being wound
at a high speed while preventing it from loosening so that compressed air is injected
into the branch pipe toward the downstream side to generate a suction force at the
suction port. In this case, a strong suction force is effected near the suction port
to reliably suck the yarn, whereas downstream of the compressed air injection position,
a waste yarn sucked by means of injected compressed air is reliably ejected into the
main suction pipe without hindrance. With such a compressed air injection method,
airflow generated by the blower has only to transfer the waste yarn through the main
suction pipe, thereby enabling the blower capacity to be reduced.
[0007] In another example of the use of compressed air injection for generating a suction
force at the suction port, an opening and closing member is provided to close or open
the branch pipe relative to the exterior so as to preclude pressure losses when the
yarn need not be sucked. In addition, when the yarn must be sucked, compressed air
injected from the compressed air injection nozzle holes is used to operate the opening
and closing member. In this case, by connecting both the compressed air injection
nozzle holes and an operation device for operating the opening and closing member
to a common compressed air supply pipe to operate the opening and closing valve with
predetermined timings, compressed air can be simultaneously supplied to both the compressed
air injection nozzle holes and the operation device via the common compressed air
supply pipe.
[0008] Next, a third conventional example will be described. A known yarn winding device
winds a yarn while traversing it and uses a yarn cut device to cut the yarn when the
amount of yarn wound reaches a predetermined value, and the device comprises a yarn
suction device for sucking and capturing the cut yarn extending upstream of the cut
portion. The yarn sucked and captured at the suction port of the yarn suction device
is passed to an end of an empty bobbin by means of a threading arm of a threading
device, and a normal winding operation is then started for the empty bobbin. A yarn
suction device of this kind has a main suction pipe disposed along the longitudinal
direction of the body, and branch pipes branched from the main suction pipe for each
spindle in such a way that their suction ports face the traverse plane. A blower is
provided at one end of the main suction port so that a negative pressure generated
in the pipe by the blower generates a suction force at the suction port of the branch
pipe to suck the running yarn from the suction port.
[0009] As an example of such a yarn suction device, the Unexamined Japanese Patent Application
publication (Tokkai-Hei) Number 6-40661 describes a yarn suction device comprising
one main suction pipe that has a large number of suction ports over its length and
that is connected to a waste yarn capturing/collecting container and a blower for
generating a suction flow, wherein each suction port is configured as a branch port
and wherein the branch pipe is airtightly installed on the outer circumferential wall
of the main suction pipe. In this yarn suction device, the diameter of each branch
pipe is configured to be substantially smaller than that of the main suction pipe
so as to generate a fast suction flow in the branch pipe to enable the yarn to be
reliably sucked and captured, while enabling the large number of suction ports to
be simultaneously opened without reducing the suction force.
[0010] According to the yarn suction device described in the Unexamined Japanese Patent
Application Publication (Tokkai-Hei) Number 6-40661, the air flow in the main suction
pipe is used to generate an air flow in the branch pipe, so the air flows do not smoothly
merge together if a large resistance acts on the air flow from the branch pipe merging
into the main suction pipe. That is, if, for example, the axis of the branch pipe
is orthogonal with the axis of the main suction pipe, the airflow in the main suction
pipe may hinder the airflow from the branch pipe from merging into the main suction
pipe. Thus, the Unexamined Japanese Patent Application Publication (Tokkai-Hei) Number
6-40661 describes a configuration in which the axis of the branch pipe is slanted
relative to the axis of the main suction pipe so as to allow the yarn to have a motional
component moving in the direction of the suction flow in the main suction pipe, thereby
avoiding an aerodynamic air checking dynamic pressure at the suction port of the branch
pipe to the main suction pipe.
[0011] According to the yarn suction device described in the Unexamined Japanese Patent
Application Publication (Tokkai-Hei) Number 6-40661, however, increasing the suction
force (the velocity of the airflow in the branch pipe) at the suction port of each
branch pipe requires reducing the diameter of the branch pipe as described above.
The reduced diameter of the branch pipe may preclude a cut yarn from being reliably
sucked and captured at the suction port and may increase the possibility that sucked
the waste yarn will be caught in the middle the branch pipe.
[0012] Thus, a device has been proposed that injects compressed air into the middle of the
branch pipe so that the air flow has a motional component moving in a direction toward
the main suction to generate, even during fast winding, a sufficient tension to pull
the yarn sucked from the suction port of each branch pipe. In this case, the capacity
of a blower connected to the main suction pipe can be reduced to the extent that the
waste yarn ejected into the main suction port from the branch pipe can be transferred.
If, however, compressed air is injected into the branch pipe to generate a suction
force at the suction port in this manner, the air flow from the branch pipe merges
into the main suction pipe, collides against the opposed inner circumferential surface
of the main suction pipe, and then disperses. This dispersion occurs regardless of
the direction of the air flow in the main suction pipe, and if, for example, the axis
of the branch pipe is orthogonal with the axis of the main suction pipe, an air flow
dispersed upstream of the air flow in the main suction pipe interferes with an air
flow moving through the main suction pipe from the upstream side to the downstream
side to hinder the waste yarn from being transferred through the main suction pipe.
If such an air checking effect occurs, the waste yarn transferred from the upstream
side are accumulated upstream of the checked position, thereby preventing the waste
yarn from being transferred smoothly through the main suction pipe.
[0013] First, a first object of the present invention will be described that is based on
the first conventional example described with reference to Figure 11. In the yarn
suction device 3 according to the first conventional example, the suction port 4 must
be separated from the traverse plane P to prevent the yarn Y being wound from coming
in contact with the plate-like cover 6, so the yarn Y cut on the traverse plane P
may not be suction into the suction port 4. In particular, during fast winding (for
example, 1,200 m/min.), the yarn tension is so high that yarn sucking often fails.
[0014] If, however, the cut yarn Y fails to be sucked, it cannot be caught by the threading
arm 10 and a large amount of time is required before the yarn can be automatically
wound again, thereby sharply reducing the efficiency of winding operations.
[0015] Thus, an object of the present invention is to provide a yarn suction device and
a yarn suction and cut device that can allow the yarn to be sucked reliably.
[0016] Next, a second object of the present invention will be described that is based on
the second conventional example. If compressed air is simultaneously supplied to both
the compressed air injection nozzle holes and the operation device, the suction force
effected by compressed air injected from the nozzle holes may be insufficient to normally
move the opening and closing member from the closed state to the open state. That
is, if, for example, an oscillating opening and closing member is provided at the
suction port of the branch pipe, compressed air injected from the nozzle holes generates
at the suction port, a suction force moving toward the inside of the branch pipe.
The opening and closing member, however, oscillates and opens against the suction
force. In this manner, the injection of compressed air from the compressed air injection
nozzle holes and the opening operation of the opening and closing member are executed
simultaneously or so that the opening operation follows the injection. As a result,
a suction force effected by compressed air injected from the nozzle holes may hinder
and delay the opening operation of the opening and closing member or may prevent the
opening operation.
[0017] A second object of the present invention is to provide a yarn suction device wherein
when a running yarn is to be cut and sucked in a yarn winding device, the opening
and closing member can be reliably opened without being hindered by the suction force
effected by compressed air injected into the branch pipe.
[0018] Next, a third object of the present invention will be described that is based on
the third conventional example. In the yarn suction device described in the Unexamined
Japanese Patent Application Publication (Tokkai-Hei) Number 6-40661, the axis of the
branch pipe is slanted relative to the axis of the axis of the main suction pipe in
order to prevent the waste yarn from being caught near the outlet of the branch pipe
due to the checking effect of the air flow in the main suction pipe. That is, in the
yarn suction device using the air flow in the main suction pipe to generate an air
flow in the branch pipe, the air flow from the branch pipe merging into the main suction
pipe does not cause the waste yarn to accumulate inside the main suction pipe. Even
if instead of the main suction pipe, the branch pipe is choked with the waste yarn,
the waste yarn sucked from the branch pipes located upstream are collected after a
normal transfer through the main suction pipe as long as the air in the main suction
pipe is flowing smoothly. Thus, even if a particular branch pipe is choked with the
waste yarn, yarns can be normally sucked and removed from the other spindles.
[0019] If, however, compressed air is injected into the branch pipe to allow the yarn sucked
from the suction port to be drawn in more reliably and when the injection pressure
is set at a predetermined value or higher, this configuration can prevent the branch
pipe from being choked with the waste yarn, whereas the waste yarn may accumulate
inside the main suction pipe as described above, depending on the relationship between
the axes of the branch pipe and main suction pipe, thereby precluding the waste yarn
from being normally transferred from the upstream side. That is, in this case, the
air in the main suction pipe is hindered from flowing smoothly, thereby precluding
yarns from being normally sucked or removed from the other spindles.
[0020] A third object of the present invention is to provide a yarn suction device wherein
if compressed air is injected into the middle of the branch pipe to allow the yarn
to be more reliably sucked and captured from the suction port, a smooth air flow is
constantly maintained inside the main suction pipe to prevent the waste yarn from
accumulating inside the main suction pipe, thereby enabling the waste yarn sucked
from all branch pipes to be reliably transferred to the downstream end of the main
suction pipe for collection.
Summary of the Invention
[0021] A means adopted by the aspect of the present invention to allow a yarn to be reliably
sucked is a yarn suction device in which a suction port of a yarn suction path is
open so as to face a yarn traverse plane, characterized in that a yarn guide member
that advances and withdraws between a standby position at which it does not intersect
the traverse plane and a guide position at which it intersects the traverse plane
is provided and in that the yarn guide member comprises a yarn guide surface that
assumes a position for leading the yarn from the traverse plane to the vicinity of
the suction port when the yarn guide member has advanced to the guide position.
[0022] According to this aspect of the present invention, when the yarn guide member has
withdrawn to the standby position, the yarn passes over the traverse plane while being
traversed and without coming in contact with the yarn guide member. When the yarn
guide member has advanced to the guide position, the yarn passing while being traversed
is captured by the yarn guide surface and the captured yarn is moved in the traversing
direction while being guided to the vicinity of the suction port by means of the yarn
guide surface.
[0023] A means adopted by the aspect of the present invention to simplify the structure
is the above-mentioned yarn suction device, characterized in that the yarn guide member
comprises a cover section for closing the suction port once the yarn guide member
has withdrawn to the standby position.
[0024] According to this aspect of the present invention, since the yarn guide member comprises
a cover section, the suction port is covered with the cover section once the yarn
guide member has withdrawn to the standby position, whereas the suction port is opened
once the yarn guide member has advanced to the guide position.
[0025] A means adopted by the aspect of the present invention to simplify the structure
is the above-mentioned yarn suction device, characterized in that a common compressed
air path comprising an opening and closing valve is connected to both an operation
member for moving the yarn guide member forward using the force of supplied compressed
air and a yarn suction path for effecting suction through the suction port using supplied
compressed air.
[0026] According to this aspect of the present invention, to open the opening and closing
valve, compressed air is supplied to both the operation member and the yarn suction
path to allow the operation member to move the yarn guide member forward while allowing
the suction port to enter a sucking state.
[0027] A means adopted by the aspect of the present invention to cut a yarn after it has
been reliably sucked is a yarn suction and cut device comprising the above-mentioned
yarn suction device and a yarn cut device provided to move a yarn guide member for
guiding a captured yarn to a cutting section, back and forth between a standby position
at which it does not intersect the traverse plane and a yarn capturing position, characterized
in that the device has a control member for controlling activation of the yarn suction
device and the yarn cut device to move the yarn guide member of the yarn cut device
forward to the yarn capturing position after the yarn guide member of the yarn suction
device has been moved forward to a guide position.
[0028] According to this aspect of the present invention, the control member activates the
yarn guide member of the yarn cut device after activating the yarn guide member of
the yarn suction device so that the yarn guide surface of the yarn suction device
captures and guides the yarn to the vicinity of the suction port before the yarn cut
device cuts it. Consequently, the cut yarn can be reliably sucked into the suction
port.
[0029] The aspect of the present invention to achieve the second object is a yarn suction
device in which a plurality of branch pipes each having a yarn suction port are branched
from a main suction pipe, characterized in that the device comprises compressed air
injection nozzle holes for injecting compressed air into the branch pipes so that
a flow of air has a motional component that moves toward the main suction pipe, and
an opening and closing member for opening and closing the branch pipe relative to
the exterior, and in that compressed air is injected from the compressed air injection
nozzle holes after the opening operation of the opening and closing member has been
started.
[0030] According to this aspect of the present invention, compressed air is injected from
the compressed air injection nozzle holes after the opening operation of the opening
and closing member has been started, that is, compressed air is not injected from
the compressed air injection nozzle holes before the opening operation of the opening
and closing member is started. As a result, the opening operation of the opening and
closing member is started before a suction force is generated by the injected compressed
air, thereby preventing this operation from being hindered by the suction force effected
by the injected compressed air.
[0031] The aspect of the present invention is characterized in that the yarn suction device
has an operation member for switching the opening and closing member from a closed
state to an open state using supplied compressed air, and in that both the operation
member and the compressed air injection nozzle holes are connected to a common compressed
air supply pipe comprising an opening and closing valve.
[0032] According to this aspect of the present invention, compressed air is supplied via
the common compressed air supply pipe to both the compressed air injection nozzle
holes and the operation member for operating the opening and closing member. Consequently,
a simple structure can be used to inject compressed air from the nozzle holes while
concurrently opening the opening and closing member.
[0033] According to the aspect of the present invention, the operation member has a movement
member that moves from a closed position to an open position by means of compressed
air supplied via the opening and closing valve and the compressed air supply pipe
so that when pressed by the movement member moving to the open position, the opening
and closing member is opened, and when the movement member is located at the closed
position, the movement member blocks the compressed air supply pipe and the compressed
air injection nozzle hole, whereas once the movement member has moved from the closed
position to the open position, the compressed air supply pipe comes in communication
with the compressed air injection nozzle hole.
[0034] According to this aspect of the present invention, with a predetermined timing prior
to yarn sucking, the opening and closing valve is opened to supply compressed air
to the operation member via the compressed air supply pipe. At this point of time
when the supply is started, the compressed air injection nozzle holes are blocked
by the movement member located at the closed position and is supplied with no compressed
air. When the movement member of the operation member has moved a predetermined distance
in a direction in which the opening and closing member is opened, the movement member
presses and opens the opening and closing member of the operation member, and the
compressed air supply pipe and the compressed air injection nozzle holes communicate
with each other to supply compressed air to the compressed air injection nozzle hole.
Adjusting the operation member and its peripheral structure enables the setting of
how far the movement member of the operation member must be moved to bring the compressed
air supply pipe and the compressed air injection nozzle holes in communication with
each other. That is, the time from the start of operation of the operation member
for the opening and closing member until the start of injection of compressed air
from the compressed air injection nozzle holes can be set at a desired value. Thus,
the movement member is a time difference formation member for starting opening of
the opening and closing member prior to injection of compressed air from the compressed
air injection nozzle holes can be set at a desired value.
[0035] In order to achieve the third object, the aspect of the present invention is a yarn
suction device that is used for a yarn winding device comprising a plurality of spindles,
that includes a plurality of branch pipes branching from a main suction pipe for each
spindle, each branch pipe having a suction port and which sucks into a suction pipe
arranged upstream of a cutting position a yarn that has been cut by a cutting portion
while being wound into a winding package, characterized in that the device has in
a direction toward the main suction pipe, compressed air injection nozzle holes for
injecting compressed air into the branch pipes between their suction port and terminal,
and in that the branch pipe is shaped so that air injected from the compressed air
injection nozzle holes merges into the main suction pipe while maintaining the motional
component moving toward the downstream side of the air flow in the main suction pipe.
[0036] According to this aspect of the present invention, compressed air is injected from
the compressed air injection nozzle holes into the branch pipe between its suction
port and terminal to enable a strong suction force to be effected at the suction port.
In addition, since compressed air from the branch pipe merges into the main suction
pipe toward the downstream side of the air flow in the main suction pipe, the air
flow ejected from the branch pipe to the main suction pipe is prevented from blocking
the air flow in the main suction pipe, thereby maintaining a smooth air flow in the
main suction pipe to enable the waste yarn to be transferred. In addition, the airflow
ejected from the branch pipe serves to amplify the airflow moving downstream through
the main suction pipe to improve the yarn transfer capability.
[0037] The aspect of the present invention is characterized in that the inner diameter of
the branch gradually increases from the injection positions of the compressed air
injection nozzle holes to the main suction pipe.
[0038] According to this aspect of the present invention, since the inner diameter of the
branch pipe is small at the injection position of the compressed air injection nozzle
hole, the air flow velocity is high immediately downstream of the injection position
to allow the yarn to be drawn in reliably. In addition, since the inner diameter of
the branch pipe gradually increases from this small diameter portion toward the merging
portion of the main suction port, airflow generated by injected air can move smoothly
through the branch pipe.
[0039] The aspect of the present invention is characterized in that the inner diameter of
the branch is smaller than that of the main suction pipe.
[0040] According to this aspect of the present invention, by reducing the inner diameter
of each branch pipe below the inner diameter of the main suction pipe, compressed
air injected from the compressed air injection nozzle holes can be ejected to the
main suction pipe smoothly.
Brief Description of the Drawing
[0041]
Figure 1 is a top view of a threading device comprising a device according to the
present invention, showing a first embodiment of the device.
Figure 2 is a side view of the threading device.
Figure 3 is a partial sectional view taken along line III-III in Figure 2, showing
a state in which a yarn can be cut.
Figure 4 is a drawing taken along line IV-IV in Figure 2, showing a state in which
a yarn cannot be cut.
Figure 5 is a top view showing a second embodiment of a threading device comprising
a suction section of a yarn suction device according to the present invention.
Figure 6 is a side view of the threading device in Figure 5.
Figure 7 is a partial sectional view taken along line VII-VII in Figure 6, showing
a state in which a yarn can be cut.
Figure 8 is a front view showing a normal winding state.
Figure 9 is a partly vertical sectional view showing a threading device.
Figure 10 is a flowchart showing operations of a yarn cut device and a suction section
of a yarn suction device.
Figure 11 is a top view of a conventional threading device.
Detailed Description of the Preferred Embodiments
[0042] A yarn suction device and a yarn suction and cut device according to the present
invention (hereafter referred to as the "present device") is described below based
on the first embodiment shown in the drawings. The present device can be used for,
for example, a draw texturing machine that winds a synthetic filament yarn at a yarn
speed of 1,600 m/min. In a draw texturing machine, a synthetic filament yarn released
from a yarn supplying package is continuously fed downstream even during the suspension
of winding by means of a yarn feeding device.
[0043] Figures 1 to 4 show a first embodiment of the present device. Figure 1 is a top view
of a threading device comprising the present device. Figure 2 is a side view of the
threading device. Figure 3 is a partial sectional view taken along line III-III in
Figure 2, showing a state in which a yarn can be cut. Figure 4 is a drawing taken
along line IV-IV in Figure 2, showing a state in which a yarn cannot be cut.
[0044] A threading device 11 comprises a yarn cut device 12, a yarn suction device 13, and
a threading arm 10. The threading device 11 is configured so that the yarn cut device
12 cuts a yarn Y being wound around a bobbin B while being traversed on a traverse
plane P, so that the yarn suction device 13 subsequently sucks the upstream side of
the cut yarn Y, and so that the oscillating threading arm 10 then catches the yarn
Y being sucked and passes it to an end Ba of an empty bobbin.
[0045] The yarn suction device 13 comprises a body section 17 including a suction port 14
that is open so as to face the traverse plane P for the yarn Y, a yarn guide member
16 journaled (17a) to the body section 17 so as to lie or oscillate, a spring 18 placed
between the body section 17 and the yarn guide member 16 to press the yarn guide member
16 in a direction in which it is brought down, and an operation member 19 placed between
the body section 17 and the yarn guide member 16 to press the yarn guide member 16
in a direction in which it is raised. The body section 17 comprises a yarn suction
path 15 for allowing the suction port 14 that is open in its top surface to communicate
with a yarn ejection pipe 20 joined with its lower end, a compressed air path 22 in
communication with a compressed air piping 21 including an opening and closing valve
24, and nozzle holes 23 for allowing the compressed air path 22 and the yarn suction
path 23 to communicate with each other and injecting compressed air into the yarn
suction path 15, wherein the opening and closing valve 24 is opened to inject compressed
air to be injected from the nozzle holes 23 in order to generate a suction force at
the suction port 14. The body section 17 is configured so that compressed air injected
from the nozzle holes 23 forms a swirling flow in the yarn suction path 15, the swirling
flow serving to maintain a stable air flow velocity on the downstream side of the
yarn suction path 15 to allow the yarn Y to be reliably sucked and captured.
[0046] The yarn guide member 16 can lie or oscillate around a direction orthogonal with
the axial direction of the bobbin B so as to advance and withdraw between a standby
position E at which it does not intersect the traverse plane P (the position shown
in Figure 4) and a guide position F at which it intersects the traverse plane P (the
position shown in Figure 3). The yarn guide member 16 comprises a cover section 16a
for closing the suction port 14 when brought down to the standby position E and folded
pieces 16b, 16b that connect with the respective longitudinal edges of the cover section
16a, and a sleigh-like yarn guide surface 16c is formed at the lower edge of each
folded piece 16b. The yarn guide surfaces 16c, 16c of the yarn guide member 16 are
formed to assume a position for leading the yarn from the traverse plane P to the
vicinity of the suction port 14 after the yarn guide member 16 has advanced to the
guide position F (the position shown in Figure 3). The yarn guide surface 16c has
a section that covers the top of the captured yarn Y while the yarn guide member 16
is at the guide position F, in order to prevent the yarn from jumping up when cut
if the yarn is so thick as to effect a high winding tension. Once the yarn guide member
16 has withdrawn to the standby position E (the position shown in Figure 4), the yarn
passes over the traverse plane P while being traversed and without coming in contact
with the yarn guide member 16. Once the yarn guide member 16 has advanced to the guide
position F (the position shown in Figure 3), the yarn Y passing while being traversed
is captured by the yarn guide surfaces 16c, 16c and the captured yarn is moved in
the traversing direction while being guided to the vicinity of the suction port 14
by means of the yarn guide surfaces 16c, 16c. The folded piece 16b may be provided
at only one longitudinal edge of the cover section 16a.
[0047] In the yarn guide member 16, the yarn guide surfaces 16c, 16c and the cover section
16a are integrated together to simplify the structure, but the cover section 16a may
be omitted. In this case, although not shown in the drawings, the yarn suction device
13 includes an opening and closing valve in the middle of the yarn suction path 15
instead of the cover section 16a so that a common drive source simultaneously or approximately
simultaneously operates both the opening and closing valve and the yarn suction device
13 to close the opening and closing valve when the yarn guide member 16 is at the
standby position E, while opening the opening and closing valve when the yarn guide
member 16 is at the guide position F.
[0048] In the operation member 19, a piston 25 is placed in an insertion hole 26 drilled
in the body section 17 so that the piston 25 can move in the vertical direction, and
the compressed air path 22 is in communication with the insertion hole 26. When the
operation member 19 opens the opening and closing valve 24 in the compressed air piping
21, compressed air is guided into the insertion hole 26 through the compressed air
path 22. This compressed air elevates the piston 25 to press the yarn guide member
16 up to the guide piston F while accumulating an impact resilience in the compressed
spring 18. When the operation member 19 closes opening and closing valve 24 to stop
the supply of compressed air, the impact resilience of the spring 18 presses the yarn
guide member 16 and the piston 25 of the operation member 19 and ejects the air remaining
in the insertion hole 26, to the yarn suction path 15 via the compressed air path
22 and the nozzle holes 23, thereby bringing the yarn guide member 16 down to the
standby position E.
[0049] The yarn cut device 12 is provided so that the yarn guide member 29 guiding the captured
yarn Y to a cutting portion 28 advances and withdraws between a standby position G
(see Figure 2) where it does not intersect the traverse plane P and a yarn capture
position H. The yarn capture position H corresponds to a height position at which
the yarn Y being traversed while being guided by the yarn guide surfaces 16c, 16c
of the yarn guide member 16 of the yarn suction device 13 can be captured. The yarn
guide member 29 is placed so that the yarn Y is cut downstream of the yarn guide member
16 of the yarn suction device 13 in the yarn running direction while part of the yarn
Y is being captured (near the suction port 14) by the yarn guide member 16 and so
that the direction in which the yarn Y is introduced (the direction shown by arrow
K in Figure 1) is opposite to the direction in which the yarn Y is introduced into
the yarn guide member 16 of the yarn suction device 13 (the direction shown by arrow
M in Figure 1). After advancing to the yarn capture position H, the yarn guide member
29 receives the yarn Y being traversed toward the yarn guide member 29 while being
captured by the yarn guide member 16 of the yarn suction device 13. The yarn guide
member 29 is formed in an oscillation member 30. As shown in Figure 2, the oscillation
member 30 is journaled (32) to a locking bracket 31 so as to oscillate, is operated
via an operation lever 33 by an operation member (not shown in the drawings) comprising
an air cylinder or a solenoid, and moves the yarn guide member 29 between the standby
position G and the yarn capture position H. The cutting portion 28 comprising a cutter
or a heat ray is provided in the oscillation member 30 to cut the yarn guided by the
yarn guide member 29.
[0050] After the yarn guide member 16 of the yarn suction device 13 has moved (risen) to
the guide position F, the yarn Y is moved to the right of Figure 1 while being traversed
by the traverse guide 34 and is captured by the yarn guide surfaces 16c, 16c of the
yarn guide member 16. When the yarn is further moved rightward, it is traversed around
the yarn guide member 16. After the yarn Y has been captured by the yarn guide member
16, it is moved leftward while being traversed. The yarn is captured and cut by the
yarn cut device 12 if the yarn guide member 29 of the yarn cut device 12 has advanced
to the yarn capture position H, whereas the yarn continues to be traversed without
being cut if the yarn guide member 29 of the yarn cut device 12 has withdrawn to the
standby position G. After the yarn guide member 29 has withdrawn to the standby position
G and the yarn Y has passed beyond a predetermined position, the yarn Y being traversed
to the left of the drawing using the yarn guide member 16 as a traverse fulcrum is
released from the yarn guide member 16 without being cut.
[0051] The yarn suction and cut device comprising the yarn cut device 12 and the yarn suction
device 13 is operated based on a control signal from a control member (not shown in
the drawings). The control member comprises a circuit configured as follows. After
a predetermined amount of yarn has been wound around the bobbin B and when this bobbin
B is to be doffed, the circuit moves the yarn guide member 16 of the yarn suction
device 13 forward to the guide portion F and then controls activation of the yarn
suction device 13 and the yarn cut device 12 so as to move the yarn guide member 29
of the yarn cut device 12 forward to the yarn capture position H. After the bobbin
has been changed and the empty bobbin end Ba has been threaded with the yarn to start
normal winding, the circuit moves the yarn guide member 16 of the yarn suction device
13 and the yarn guide member 29 of the yarn cut device 12 backward to the standby
position.
[0052] During the bobbin change and the threading of the empty bobbin end Ba with the thread,
the yarn Y is continuously fed from the upstream side, so the yarn Y is continuously
suction into the suction port 14 to obtain a tension required for the yarn Y. After
threading, the yarn Y connected to the suction port 14 is cut, and a predetermined
amount of time later (the time required before the yarn Y extending from the cut position
to the suction port 14 has been ejected), the yarn guide member 16 is moved backward
(laid) to the standby position E.
[0053] The yarn suction and cut device comprising the yarn cut device 12 and the yarn suction
device 13 controls each activation as described above to capture the yarn Y on the
yarn guide surfaces 16c, 16c of the yarn suction device 13 and then to guide it to
the vicinity of the suction port 14 to cut it. Accordingly, the cut yarn can be reliably
sucked into the suction port 14. Once the yarn Y has been sucked and captured, it
is continuously and reliably sucked without loosening by means of airflow injected
into the compressed air path 22 from the nozzle holes 23 of the yarn suction device
13. After bobbin change, The threading device 11 uses the oscillating threading arm
10 to catch the yarn Y being sucked into the suction port 14 and then to pass it to
the empty bobbin end Ba. The yarn Y is wound around the bobbin B to finish threading.
Once threading has been completed, normal winding is started with a traverse operation.
[0054] A second embodiment of a yarn suction device according to the present invention is
explained below with reference to Figures 5 to 10.
[0055] The yarn suction device according to this embodiment can be used for a yarn winding
device composed of a large number of spindles installed in a line in the longitudinal
direction of the body. The yarn winding device uses a specified-length measuring device
(not shown in the drawings) to detect that the amount of yarn wound around a winding
package has reached a predetermined value in order to cut, suck, and hold the running
yarn Y before changing the bobbin, and comprises a threading device 1 that threads
the end Ba of a new empty bobbin with the yarn. Such a yarn winding device is, for
example, a draw texturing machine that winds synthetic filament yarns at a yarn running
velocity (a winding velocity) of about 1,600 m/min.
[0056] A threading device 101 comprises a yarn cut device 102, a yarn suction device 103,
and a threading arm 104. The threading device 101 is configured so that the yarn cut
device 102 cuts a yarn Y being wound around a bobbin B while being traversed on a
traverse plane P by a traverse guide 125, so that the yarn suction device 103 subsequently
sucks the upstream side of the cut yarn Y, and so that the oscillating threading arm
104 then catches the yarn Y being sucked and passes it to the empty bobbin end Ba.
The yarn winding device comprises a bobbin change device (not shown in the drawings)
for replacing an empty bobbin B with a full bobbin B held by a cradle arm.
[0057] The yarn suction device 103 comprises a main suction pipe 111 disposed along the
longitudinal direction of the yarn winding device body and a plurality of branch pipes
106 branched from the main suction pipe 111 so as to correspond to each spindle. The
branch pipe 106 belongs to a suction section of the yarn suction device 103 provided
for each spindle, and the suction section comprises a body section 107 including the
branch pipe 106 having a suction port 105 that is open so as to face a traverse plane
P for the yarn Y, a yarn guide member 108 journaled (107a) to the body section 107
so as to lie or oscillate, an elastic body (a spring) 109 placed between the body
section 107 and the yarn guide member 108 to press the yarn guide member 108 in a
direction in which it is brought down, and an operation member (an air cylinder) 110
placed between the body section 107 and the yarn guide member 108 to press the yarn
guide member 108 in a direction in which it is raised. The branch pipe 106 has formed
therein a yarn suction path 112 for allowing the suction port 105 that is open in
its top surface to communicate with the main suction pipe 111 joined with its lower
end.
[0058] As shown in Figure 9, the plurality of branch pipes 106 are connected to the single
main suction pipe 111 in such a way as to be located on the same plane. The example
in Figure 9 shows that only the most downstream branch pipe 106 is opened, but one
or more upstream branch pipes 106 (those on the right of Figure 9) may be simultaneously
opened. A blower 127 is provided at one end of the main suction pipe 111 to generate
in the main suction pipe 111 an air flow moving toward a waste yarn collection container
126. A waste yarn ejected from the branch pipe 106 are transferred through the main
suction pipe 111 along the air flow in the pipe and the longitudinal direction of
the yarn winding device (the lateral direction of Figure 9), and are then collected
in the waste yarn collection container 126. In order to generate an air flow in the
main suction pipe 111 even if the suction ports 105 of all branch pipes 106 are closed,
an opening of a predetermined size is formed at the upstream end of the main suction
pipe 111.
[0059] In the middle of the branch pipe 106, that is, between the suction port 105 of the
branch pipe 106 and its terminal, compressed air injection nozzle holes 113 for injecting
compressed air into the yarn suction path 112 are formed so that the air flow has
a motional component moving toward the main supply pipe 111. The plurality of compressed
air injection nozzle holes 113 are formed at an equal interval in the circumferential
direction so as to inject compressed air in the tangential direction of the yarn suction
path 112, which appears to have a circular cross section as seen from the axial direction.
By allowing the air flow injected from the compressed air injection nozzle holes 113
to form a swirling flow in the yarn suction path 112, a stable air flow velocity is
maintained inside the yarn suction path 112 downstream of the injection position to
allow the yarn Y to be reliably sucked and captured.
[0060] When the blower 127 alone is used to generate a suction force at the suction port
105 and if the main suction pipe 111 is choked with the waste yarn, no suction force
is effected at the suction port 105 of the branch pipe 106 located upstream of the
choked position. However, with the compressed air injection nozzle holes 113 provided
in each branch pipe 106, a suction force can be generated at an arbitrary suction
port 105 even if the main suction pipe 111 is blocked with the waste yarn. If, however,
that portion of the main suction pipe 111 which is joined with the branch pipe 106
is choked with the waste yarn to occlude the outlet of the branch pipe 106, no large
suction force is effected at the suction port 105 of the branch pipe 106 despite compressed
air injected from the compressed air injection nozzle holes 113.
[0061] The yarn suction path 112 includes a tapered section 112a having a diameter gradually
decreasing from the suction port 105, a linear reduced diameter section 112b between
the tapered section 112a and the compressed air injection positions of the compressed
air injection nozzle holes 113, and an increased diameter section 112c having a diameter
gradually increasing from the compressed air injection positions to the portion that
is joined with the main suction pipe 111. In this manner, the yarn suction path 112
has a diameter gradually increasing from the compressed air injection positions of
the compressed air injection nozzle holes 113 to the main suction pipe 111. In addition,
the diameter of the yarn suctions path 112 (the inner diameter of the branch pipe
106) is smaller than the inner diameter of the main suction pipe 111 all over the
length of the path.
[0062] In addition, at the junction between the yarn suction path 112 and the main suction
pipe 111, the axis of the yarn suction path 112 is configured to tilt so as to form
a sharp angle relative to the axis of the main suction pipe 111. Thus, when merging
into the main suction pipe 111, the air flow in the yarn suction path 112 has a motional
component moving toward the downstream side of the main suction pipe 111 (to the left
of Figures 7 and 9). The lower end of the yarn suction path 112 is bent toward the
downstream side of the main suction pipe 111. This portion is bent in such a way that,
for example, the angle formed between the axis of the yarn suction path 112 and the
axis of the main suction pipe 111 is approximately 45 degrees in the junction between
the yarn suction path 112 and the main suction pipe 111. As described above, compressed
air injected into the middle of the branch pipe 106 merges into the main suction pipe
111 while maintaining the motional component moving in the same direction as the airflow
in the main suction pipe. As a result, the effect of checking in the main suction
pipe 111, the waste yarn transferred from the upstream side is eliminated to reliably
prevent the waste yarn from being accumulated or caught.
[0063] The body section 107 has drilled therein an insertion hole 114 in which a piston
(a movement member) 115 is placed so as to move vertically between a closed position
and an open position. The insertion hole 114 has directly connected thereto a compressed
air supply pipe 117 connected to an external compressed air source (not shown in the
drawings) and comprising an opening and closing valve 116.
[0064] In addition, the insertion hole 114 can communicate with the compressed air injection
nozzle holes 113 via a recess section 118 formed around the branch pipe 106. When
an operation member 110 opens the opening and closing valve 116 in a compressed air
piping 117, compressed air is guided into the insertion hole 114 through the compressed
air path 117. This compressed air elevates the piston 115 to the open position to
press the yarn guide member 108 up to the guide position F while accumulating an impact
resilience in an elastic body 109. When the operation member 110 closes opening and
closing valve 116 to stop the supply of compressed air, the impact resilience of the
elastic body 109 brings the yarn guide member 108 down to the standby position E and
presses the piston 115 to the closed position to eject the air remaining in the insertion
hole 114, to the yarn suction path 112 via the recess section 118 and compressed air
nozzle holes 113. The opening and closing valve 116 is connected to an external control
member (not shown in the drawings) and is opened or closed in response to a control
signal from the control member with predetermined timings.
[0065] The compressed air supply pipe 117 can communicate with the compressed air injection
nozzle holes 113 via the insertion hole 114 and the recess section 118. When no compressed
air is supplied to the insertion hole 114 and the elastic body 109 maintains the piston
115 of the operation member 110 at the closed position (blocked position) (see Figure
8), part of the piston (lower end) blocks the communication between the insertion
hole 114 and the recess section 118. Consequently, when compressed air is started
to be supplied to the insertion hole 114 (the piston 115 is located at the closed
position), the piston 115 blocks the communication to preclude compressed air from
being injected from the compressed air injection nozzle holes 113. When compressed
air is supplied to the insertion hole 114 to move the piston 115 up to the open position
in the insertion hole 114 (see Figure 7), the blockage by the piston 115 is released
immediately after the movement to allow the insertion hole 114 and the compressed
air injection nozzle holes 113 to communicate with each other. As a result, the compressed
air from the compressed air supply pipe 117 is injected from the compressed air injection
nozzle holes 113 via the insertion hole 114 and the recess section 118.
[0066] When the opening and closing valve 116 is opened with a predetermined timing in this
manner, compressed air is first supplied to the insertion hole 114 to move the piston
115 upward from the closed position. At this start point, the piston 115 blocks the
communication to prevent compressed air from being injected from the compressed air
injection nozzle holes 113. When the piston 115 moves a predetermined distance from
the closed position, the insertion hole 114 and the recess section 118 communicate
with each other to allow compressed air from the compressed air supply pipe 117 to
be injected from the compressed air injection nozzle holes 113. That is, compressed
air from the compressed air supply pipe 117 is used as a common drive source for both
the opening operation of the yarn guide member 108 and the injection of compressed
air from the compressed air injection nozzle holes 113 so that the injection of compressed
air from the compressed air injection nozzle holes 113 follows the opening operation
of the yarn guide member 108 following the elevation of the piston 115. This configuration
provides a delay means for slightly delaying the injection of compressed air from
the compressed air injection nozzle holes 113 relative to the opening operation of
the yarn guide member 108. When the piston 115 moves even a very small distance from
the closed position, that is, the yarn guide member 108 is opened even very slightly
from the closed position, external air is admitted through this opening to prevent
a suction force effected in the branch pipe 106 from precluding the subsequent opening
operation of the yarn guide member 108. In this manner, a suction force is generated
at the suction port 105 at the moment the yarn guide member 108 is opened even very
slightly, so the yarn Y can be promptly sucked and captured when the yarn guide member
108 is opened. A suction force may also be effected at the suction port 105 once the
piston 115 has moved to the open position, that is, the yarn guide member 108 has
been fully opened.
[0067] The yarn guide member 108 can lie or oscillate so as to advance and withdraw between
a standby position E at which it does not intersect the traverse plane P (the position
shown in Figure 8) and a guide position F at which it intersects the traverse plane
P (the position shown in Figure 7). The yarn guide member 108 can oscillate around
the horizontal axis orthogonal with the axial direction of the bobbin B, and the yarn
Y being traversed is introduced into the yarn guide member 108 from one side of the
traverse direction. The yarn guide member 108 comprises a cover section 108a (opening
and closing member) for closing the suction port 105 when brought down to the standby
position E and folded pieces 108b, 108b that connect with the respective longitudinal
edges of the cover section 108a, and a sleigh-like yarn guide surface 108c is formed
at the lower edge of each folded piece 108b.
[0068] The yarn guide surfaces 108c, 108c of the yarn guide member 108 are formed to assume
a position for leading the yarn from the traverse plane P to the vicinity of the suction
port 14 after the yarn guide member 108 has advanced to the guide position F (the
position shown in Figure 7). The yarn guide surface 108c has a section that covers
the top of the captured yarn Y while the yarn guide member 108 is at the guide position
F, in order to prevent the yarn Y from jumping up when cut if the yarn Y is so thick
as to effect a high winding tension. Once the yarn guide member 108 has withdrawn
to the standby position E (the position shown in Figure 8), the yarn Y passes over
the traverse plane P while being traversed and without coming in contact with the
yarn guide member 108. Once the yarn guide member 108 has advanced to the guide position
F (the position shown in Figure 7), the yarn Y passing while being traversed is introduced
into the yarn guide member 108 from one side of the traverse direction and captured
by the yarn guide surfaces 108c, 108c, and the captured yarn Y is moved in the traversing
direction while being guided to the vicinity of the suction port 105 by means of the
yarn guide surfaces 108c, 108c. The folded piece 108b may be provided at only one
longitudinal edge of the cover section 108a.
[0069] In the yarn guide member 108, the yarn guide surfaces 108c and the cover section
108a are integrated together to simplify the structure, but the cover section 108a
may be omitted. In this case, although not shown in the drawings, the yarn suction
device 103 includes a slide-type opening and closing valve in the middle of the yarn
suction path 105 instead of the cover section 108a so that a common drive source is
used to inject compressed air from the compressed air injection nozzle holes 113 after
the opening operation of the opening and closing member. As in the integration of
the yarn guide surfaces 108c with the cover section 108a, this configuration closes
the opening and closing member when the yarn guide member 108 is at the standby position
E, while opening the opening and closing member when the yarn guide member 108 is
at the guide position F. In this case, this configuration prevents the opening operation
of the opening and closing member from being hindered by the suction force generated
in the yarn suction path.
[0070] The yarn cut device 102 is provided so that the yarn guide member 120 guiding the
captured yarn Y to a cutting portion 119 advances and withdraws between a standby
position G (see Figure 2) where it does not intersect the traverse plane P and a yarn
capture position H. The yarn capture position H corresponds to a height position at
which the yarn Y being captured by the yarn guide member 108 of the yarn suction device
102 and traversed using the yarn guide surfaces 108c as traverse fulcrums can be captured.
The yarn guide member 120 and the cutting portion 119 are placed so that the yarn
Y is cut while being captured (near the suction port 105) by the yarn guide member
108 of yarn suction device 102 and so that the direction in which the yarn Y being
traversed is introduced (the direction shown by arrow K in Figure 1) is opposite to
the direction in which the yarn Y is introduced into the yarn guide member 108 of
the yarn suction device 102 (the direction shown by arrow M in Figure 5). After advancing
to the yarn capture position H, the yarn guide member 120 receives the yarn Y being
traversed toward the yarn guide member 120 while being captured by the yarn guide
member 108 of the yarn suction device 102. The yarn guide member 120 is formed in
an oscillation member 121. As shown in Figure 6, the oscillation member 121 is journaled
(123) to a locking bracket 122 so as to oscillate, is operated via an operation lever
124 by an operation member (not shown in the drawings) comprising an air cylinder
or a solenoid, and moves the yarn guide member 210 between the standby position G
and the yarn capture position H. The cutting portion 119 comprising a cutter or a
heat ray is provided in the oscillation member 121 to cut the yarn guided by the yarn
guide member 120.
[0071] Operations of the yarn cut device 102 and the suction section of the yarn suction
device 103 will be explained with reference to Figure 10.
[0072] First, while the amount of yarn wound is being measured, the yarn Y is normally wound
while being traversed in the lateral direction (the lateral direction of Figure 5)
by the traverse guides 102, 105 until the measured length reaches a specified value.
At this point of time, the opening and closing valve 116 is opened. Then, compressed
air is supplied to the insertion hole 114 from the compressed air supply pipe 117.
Thus, the piston 115 of the operation member 110 is pressed against the urging force
of the elastic body 109 to move the yarn guide member 108 to the guide position F,
and a short time later, compressed air is injected into the yarn suction path 112
from the compressed air injection nozzle holes 113. After advancing to the guide position
F at which it intersects the traverse plane P, the yarn guide member 108 captures
part of the yarn being traversed rightward, and the captured yarn Y is traversed using
the position of the yarn guide member 108 as a fulcrum.
[0073] Once a predetermined time t1 has passed since the opening and closing valve 116 was
opened, the operation member (not shown in the drawings) is activated to move the
yarn guide member 120 forward from the standby position G to the yarn capture position
H. After the yarn guide member 120 has advanced to the yarn capture position H, the
cutting portion 119 cuts the yarn Y being traversed leftward using the yarn guide
member 108 as a fulcrum. The time t1 is set at such an appropriate value that the
cover section 108a is opened simultaneously with opening of the opening and closing
valve 116, that a short time after the start of the opening operation of the valve,
compressed air is injected from the compressed air injection nozzle holes 113, and
that the yarn guide member 120 advances to the yarn capture position H after a suction
force has been effected at the suction port 105.
[0074] Once the yarn Y has been cut, the yarn Y extending downstream of the cut portion
is wound around the bobbin B, whereas the yarn Y extending upstream of the cut portion
is automatically sucked from the suction port 105. When a predetermined time t2 has
passed since the yarn guide member 120 advanced, the full bobbin B held on the cradle
is replaced with the empty bobbin B, and the threading arm 104 is then operated to
catch the yarn Y being sucked from the suction port 105 in order to thread the empty
bobbin end Ba with the yarn Y. The time t2 is set at such an appropriate value that
the bobbin change is carried out after the cutting portion 119 has cut the traversed
yarn Y after the advance of the yarn guide member 120. Once the threading has been
completed, the traverse operation is resumed and normal winding is started for the
empty bobbin B. At this point, the yarn guide members 108 and 120 have both withdrawn
to the standby position so as not to be interfered with by the traversed yarn Y.
[0075] Since a yarn feeding device (not shown in the drawings) continuously feeds the yarn
from the upstream side even after a yarn cut, the yarn Y is continuously sucked from
the suction port 105 to apply a required tension to the yarn until threading has been
completed.
[0076] The yarn cut device 102, the suction section of the yarn suction device 103, and
the threading arm 104 are activated based on a control signal from a control member
(not shown in the drawing). For example, with respect to the withdrawing operation
of the yarn guide member 120, it can be moved backward to the standby position G immediately
after cutting. In addition, after threading has been completed, a cut device (not
shown in the drawings) different from the yarn cut device 102 may cut the yarn connecting
to the suction port 105, and a predetermined time later (the time required before
the yarn Y extending from the cut position to the suction port 105 has been ejected),
the opening and closing valve 116 may be closed to move (lay) the yarn guide member
108 backward to the standby position E. At this point, the injection of compressed
air from the compressed air injection nozzle holes 113 is stopped approximately simultaneously
with the withdrawal of the yarn guide member 108.
[0077] When the yarn cut device 102 and the suction section of the yarn suction device 103
is controlled as described above, the yarn guide member 108 captures the yarn Y on
the yarn guide surfaces 108c, 108c and uses the traverse operation to guide it along
the yarn guide surfaces 108c to the vicinity of the suction port 10, and the yarn
cut device 102 then captures and cuts the yarn Y. Consequently, part of the cut yarn
Y is always located near the suction port 105 to enable the cut yarn Y to be reliably
sucked into the suction port 105. Although the yarn Y is continuously fed even after
cutting, compressed air injected from the compressed air injection nozzle holes 113
draws the yarn Y downstream to allow it to be sucked without loosening.
[0078] In addition, compressed air is injected from the compressed air injection nozzle
holes 113 a short time after the start of the opening operation of the opening and
closing member (the cover member 108a) for opening and closing the inside of the branch
pipe 106. As a result, the opening and closing member can be opened and closed before
a strong suction force is generated in the branch pipe 106, thereby preventing the
opening operation of the opening and closing member from being delayed or hindered
by a suction force acting toward the main suction pipe 111.
[0079] According to the second embodiment, by simply switching the single opening and closing
valve 116, compressed air is injected from the compressed air injection nozzle holes
113 after the opening operation of the opening and closing member. Consequently, this
embodiment requires only one opening and closing valve 116 and thus has a simple structure.
This embodiment, however, can include separate opening and closing valves for opening
and closing the opening and closing member and for injecting compressed air from the
compressed air injection nozzle holes 113, respectively, wherein these opening and
closing valves can be opened at different points of time.
[0080] The present device guides the yarn captured by the yarn guide surface, to the vicinity
of the suction port to enable the high-tension yarn to be reliably sucked.
[0081] The present device integrates the yarn guide member and the cover section together
to simplify the structure, thereby reducing manufacture costs and improving operability.
[0082] According to the present device, the structure is simplified because the common compressed
air path comprising the opening and closing valve functions to move the yarn guide
member forward and to suck the yarn into the suction port. Consequently, this device
can reduce manufacture costs and improve operability.
[0083] The present device activates the yarn guide member of the yarn cut device after activating
the yarn guide member of the yarn suction device to enable the yarn to be cut while
it can be reliably sucked.
[0084] According to the aspect of the present device, the suction force effected by injection
of compressed air does not hinder the opening operation of the opening and closing
member. As a result, when the yarn is cut and sucked for doffing, the opening and
closing member can be normally and reliably opened.
[0085] According to the aspect of the present device, compressed air is supplied via the
common compressed air supply pipe to both the compressed air injection nozzle holes
and the operation member for operating the opening and closing member. Consequently,
the simple structure can be used to inject compressed air from the nozzle holes while
concurrently opening the opening and closing member.
[0086] According to the aspect of the present device, compressed air is injected from the
compressed air injection nozzle holes only after the operation member that moves in
such a way as to open the opening and closing member has moved to the open position.
As a result, the simple structure can be used to reliably carry out opening of the
opening and closing member and injection of compressed air from the compressed air
injection nozzle holes with predetermined timings.
[0087] According to the aspect of the present device, by injecting compressed air into the
middle of the branch pipe, a strong suction force can be reliably generated at the
suction port of the branch pipe compared to the case in which an air flow is generated
in the branch pipe by using only the air flow in the main suction pipe or injecting
compressed air directly after the outlet of the branch pipe. In addition, by injecting
compressed air into the middle of the branch pipe, the branch pipe can be prevented
from choking with a waste yarn.
[0088] In addition, since compressed air from the branch pipe merges into the main suction
pipe toward the downstream side of the airflow in the main suction pipe, approximately
all the airflow from the branch pipe diffuses toward the downstream side of the main
suction pipe. Thus, the checking effect in the main suction pipe can be precluded
to reliably prevent a waste yarn from being accumulated. In addition, the airflow
merging into the main suction pipe can amplify the airflow in the main suction pipe
to improve the capability of transferring the yarn through the pipe.
[0089] According to the aspect of the present device, the flow rate increases near the injection
positions of the compressed air injection nozzle holes to enable the yarn to be reliably
drawn in. In addition, beyond the injection positions, a smooth airflow, which is
not so fast, contributes to ejecting a waste yarn to the main suction pipe reliably.
[0090] The present device can increase the flow rate in the branch pipe to generate a strong
suction force at the suction port while reliably ejecting compressed air ejected from
the compressed air injection nozzle holes, to the main suction pipe.