[0001] The present invention relates to multi-ply tissue, and in particular to facial tissue,
and disposable handkerchiefs.
[0002] Paper webs or sheets, sometimes called tissue or paper tissue webs or sheets, find
extensive use in modern society. Such items as facial and toilet tissues are staple
items of commerce. It has long been recognised that four important physical attributes
of these products are their strength, their softness, their absorbency, including
their absorbency for aqueous systems; and their lint resistance. Research and development
efforts have been directed to the improvement of each of these attributes without
seriously affecting the others as well as to the improvement of two or three attributes
simultaneously.
[0003] Softness is the tactile sensation perceived by the consumer as he/she holds a particular
product, rubs it across his/her skin, or crumples it within his/her hand. This tactile
sensation is a combination of several physical properties. One of the more important
physical properties related to the softness is generally considered by those skilled
in the art to be the stiffness of the paper tissue from which the product is made.
Stiffness, in turn, is usually considered to be directly dependent on the dry tensile
strength of the web.
[0004] Strength is the ability of the product to maintain physical integrity and to resist
tearing, bursting, and shredding under use conditions.
[0005] Absorbency is the measure of the ability of a product to absorb quantities of liquid,
particularly aqueous solutions or dispersions. Overall absorbency as perceived by
the human consumer is generally considered to be a combination of the total quantity
of a liquid a given mass of tissue paper will absorb at saturation as well as the
rate at which the mass absorbs the liquid.
[0006] Lint resistance is the ability of the fibrous product, and its constituent webs,
to bind together under use conditions, including when wet. In other words, the higher
the lint resistance is, the lower the propensity of the web to lint will be.
[0007] WO95/11343, published on 27
th April 1995, discloses a process for making layered paper tissues. Example 3 discloses
a two-ply facial tissue having a basis weight of about 32 g/m
2 (20 lbs/3000 sq. ft.) The tissue of this example comprises 0.475% of a wet strength
resin.
[0008] US-A-4 481 243, issued on 6
th November 1984 discloses facial tissues which comprise multiple plies secured together
by embossing only along the margins of the tissue.
[0009] Disposable paper products having high wet burst strength are known, for example Bounty™,
sold by The Procter & Gamble Company, has a wet burst strength which is greater than
200 g. However such kitchen towels are embossed over the whole surface which results
in a surface texture which is rough and does not provide a suitably smooth wiping
surface for blowing the nose.
[0010] Facial tissues are commercially available comprising at least two plies, the tissue
having a surface area in one plane, and a thickness orthogonal to the plane, wherein
the thickness is a caliper of at least 0.35mm, and wherein the tissue has an unembossed
wiping surface over a major part of the surface area of the tissue. However the rather
low wet burst strength of today's facial tissues often results in tearing or bursting
which in turn results in contamination of the user's hand with mucus or other bodily
fluids.
[0011] The object of the present invention is to provide a multi-ply facial tissue having
the at least the desired softness and absorbency of known facial tissues, but also
providing enhanced protection against tearing or bursting when used, in particular
when used for blowing the nose.
Summary of the Invention
[0012] The object of the invention is achieved by a multi-ply tissue having an average basis
weight of at least 40 g/m
2, and preferably at least 45 g/m
2, and having a wet burst strength of at least 150g, preferably at least 200g. It is
also preferred that the multi-ply tissue has a caliper of at least 0.4 mm. In one
embodiment of the invention at least one of the plies comprises first and second regions,
the first region comprising a macroscopically monoplanar, continuous network having
a high density and low basis weight relative to the second region, the second region
being composed of discrete domes having low densities relative to the first region,
essentially all of the domes being dispersed throughout, encompassed by, and isolated
one from another by said network region. Furthermore it is preferred that the ratio
of the average basis weight of the first network region to the average basis weight
of the domes of the second region is greater than 0.8, and less than 1.0.
[0013] The invention also relates to a process for the manufacture of the multi-ply tissue,
wherein the process comprises the steps of :
- mechanically refining a first slurry of fibres wherein the fibres have an average
length of at least 2mm, preferably the first slurry comprises a substantial proportion
of softwood fibres, such as Nothern Softwood Kraft fibres;
- mixing the refined slurry with a second slurry of fibres, the average length of the
fibres of the second slurry being shorter than the average length of the fibres of
the first slurry, preferably the second slurry comprises a substantial proportion
of hardwood fibres, such as eucalyptus fibres;
- providing a embryonic web upon a foraminous surface, the composition of fibres in
the embryonic web being substantially homogeneous throughout the thickness of the
web;
- removing water from the embryonic web to form a ply; and
- juxtaposing at least two plies to form the multi-ply tissue.
Most preferably, the ratio of long softwood fibres to shorter hardwood fibres is greater
than 60:40, and preferably about 70:30.
Detailed Description of the Invention
[0014] The present invention may contain, as a highly preferred component, up to about 3.0%,
preferably at least 0.5%, and more preferably at least 0.8% by weight, on a dry fiber
weight basis, of wet strength chemical agent, such as water-soluble permanent and
temporary wet strength resin.
[0015] Wet strength resins useful herein can be of several types. For example, Westfelt
described a number of such materials and discussed their chemistry in Cellulose Chemistry
and Technology, Volume 13, at pages 813-825 (1979).
[0016] Usually, the wet strength resins are water-soluble, cationic materials. That is to
say, the resins are water-soluble at the time they are added to the papermaking furnish.
It is quite possible, and even to be expected, that subsequent events such as cross-linking
will render the resins insoluble in water. Further some resins are soluble only under
specific conditions, such as over a limited pH range. Wet strength resins are generally
believed to undergo a cross-linking or other curing reactions after they have been
deposited on, within, or among the papermaking fibres. Cross-linking or curing does
not normally occur so long as substantial amounts of water are present.
[0017] Of particular utility are the various polyamide-epichlorohydrin resins. These materials
are low molecular weight polymers provided with reactive functional groups such as
amino, epoxy, and azetidinium groups. The patent literature is replete with descriptions
of processes for making such materials,including US-A-3 700 623, issued to Keim on
October 24
th 1972, and US-A-3 772 076, issued to Keim on November 13
th 1973.
[0018] Polyamide-epihydrochlorin resins sold under the trademarks Kymene 557H and Kymene
LX by Hercules Inc. of Wilmington, Delaware, are particularly useful in this invention.
These resins are generally described in the aforementioned patents to Keim.
[0019] Base-activated polyamide-epichlorohydrin resins useful in the present invention are
sold under the Santo Res trademark, such as Santo Re 31, by Monsanto Company of St.
Louis, Missouri. These types of materials are generally described in US-A-3 855 158
issued to Petrovich on December 17
th 1974; US-A-3 899 388 issued to Petrovich on August 12
th 1975; US-A-4 129 528 issued to Petrovich on December 12 1978; US-A-4 147 586 issued
to Petrovich on April 3
rd 1979; and US-A-4 222 921 issued to Van Eenam on September 16
th 1980.
[0020] Other water-soluble cationic resins useful hererin are the polyacrylamide resins
such as those sold under the Parez trademark, such as Parez 631NC, by American Cyanamid
Company of Sandford, Connecticut. These materials are generally described in US-A-3
556 932 issued to Coscia et al on January 19
th 1971; and US-A3 556 933 issued to Williams et al on January 19
th 1971.
[0021] Other types of water-soluble resins useful in the present invention include acrylic
emulsions and anionic styrene-butadiene latexes. Numerous examples of these types
of resins are provided in US-A3 844 880. Meisel Jr et al, issued October 29
th 1974. Still other water-soluble cationic resins finding utility in this invention
are the urea formaldehyde and melamine formaldehyde resins. These polyfunctional,
reactive polymers have molecular weights on the order of a few thousand. The more
common functional groups include nitrogen containing groups such as amino groups and
methylol groups attached to the nitrogen. Although less preferred, polyethylenimine
type resins find utility in the present invention.
[0022] More complete descriptions of the aforementioned water-soluble resins, including
their manufacture, can be found in TAPPI Monograph Series No. 29, "Wet Strength in
paper and Paperboard, Technical Association of the Pulp and Paper Industry (New York;
1965).
[0023] Temporary wet strength agents, such as modified starch may also, optionally, be used.
Combinations
of permanent and temporary wet strength agents may be used.
[0024] The present invention may contain dry strength chemical agents, preferably at levels
up to 3% by weight, more preferably at least 0.1% by weight, on a dry fiber weight
basis. A highly preferred dry strength chemical agent is carboxymethyl cellulose.
Other suitable dry strength chemical agents include polyacrylamide (such as combinations
of Cypro™ 514 and Accostrength™ 711 produced by American Cyanamid of Wayne, N.J.);
starch (such as corn starch or potato starch); polyvinyl alcohol (such as Airvol™
540 produced by Air Products Inc. of Allentown, PA); guar or locust bean gums; and
polyacrylate latexes. Suitable starch materials may also include modified cationic
starches such as those modified to have nitrogen containing groups such as amino groups
and methylol groups attached to nitrogen, available from National Starch and Chemical
Company (Bridgewater, NJ).
[0025] Chemical softening compositions, comprising chemical debonding agents are optional
components of the present invention. US-A-3 821 068, issued June 28
th, 1974 teaches that chemical debonding agents can be used to reduce the stiffness,
and thus enhance the softness, of a tissue paper web. US-A-3 554 862, issued on January
12
th 1971 discloses suitable chemical debonding agents. These chemical debonding agents
include quaternary ammonium salts.
[0026] Preferred chemical softening compositions comprise from about 0.01% to about 3.0%
of a quaternary ammonium compound, preferably a biodegradable quaternary ammonium
compound; and from about 0.01% to about 3.0% of a polyhydroxy compound; preferably
selected from the group consisting of glycerol, sorbitols, polyglycerols having an
average molecular weight of from about 150 to about 800 and polyoxyethylene glycols
and polyoxypropylene glycols having a weight average molecular weight from about 200
to 4000. Preferably the weight ratio of the quaternary ammonium compound to the polyhydroxy
compound ranges from about 1.0:0.1 to 0.1:1.0. It has been discovered that the chemical
softening composition is more effective when the polyhydroxy compound and the quaternary
ammonium compound are first premixed together, preferably at a temperature of at least
40°C, before being added to the papermaking furnish. Either additionally, or alternatively,
chemical softening compositions may be applied to the substantially dry tissue paper
web, for example by means of a printing process (N.B. all percentages herein are by
weight of dry fibres, unless otherwise specified).
[0027] Examples of quaternary ammonium compounds suitable for use in the present invention
include either unmodified, or mono- or di- ester variations of : well-known dialkyldimethylammonium
salts and alkyltrimethyl ammonium salts. Examples include the di-ester variations
of di(hydrogenated tallow)dimethyl ammonium methylsulphate and di-ester variations
of di(hydrogenated tallow)dimethyl ammonium chloride. Without wishing to be bound
by theory, it is believed that the ester moity(ies) lends biodegradability to these
compounds. Commercially available materials are available from Witco Chemical Company
Inc. of Dublin, Ohio, under the tradename "Rewoquat V3512". Details of analytical
and testing procedures are given in WO95/11343, published on 27
th April, 1995.
[0028] Examples of polyhydroxy compounds useful in the present invention include polyoxyethylene
glycols having a weight average molecular weight of from about 200 to about 600, especially
preferred is "PEG-400".
[0029] The tissue paper of the present invention may be made by common methods well-known
to the person skilled in the art, such as by dewatering suitable pulp using, for example,
one or more papermakers felts and/or belts.
[0030] In one embodiment of the present invention, at least one ply of the tissue paper
has two primary regions. The first region comprises an imprinted region which is imprinted
against the framework of the papermaking belt. The imprinted region preferably comprises
an essentially continuous network. The continuous network of the first region of the
paper is made on the essentially continuous framework of the belt and will generally
correspond thereto in geometry and be disposed very closely thereto in position during
papermaking.
[0031] The second region of the paper comprises a plurality of domes dispersed throughout
the imprinted network region. The domes generally correspond in geometry, and during
papermaking in position, to the deflection conduits in the belt. The domes protrude
outwardly from the essentially continuous network region of the paper, by conforming
to the deflection conduits during the papermaking process. By conforming to the deflection
conduits during the papermaking process, the fibers in the domes are deflected in
the Z-direction between the paper facing surface of the framework and the paper facing
surface of the reinforcing structure. Preferably the domes are discrete.
[0032] Without being bound by theory, it is believed the domes and essentially continuous
network regions of the paper may have generally equivalent basis weights. By deflecting
the domes into the deflection conduits, the density of the domes is decreased relative
to the density of the essentially continuous network region. Moreover, the essentially
continuous network region (or other pattern as may be selected) may later be imprinted
as, for example, against a Yankee drying drum. Such imprinting increases the density
of the essentially continuous network region relative to that of the domes.
[0033] The paper according to the present invention may be made according to any of commonly
assigned U.S. Patents: 4,529,480, issued July 16, 1985 to Trokhan; 4,637,859, issued
Jan. 20, 1987 to Trokhan; 5,364,504, issued Nov. 15, 1994 to Smurkoski et al.; and
5,529,664, issued June 25, 1996 to Trokhan et al. and 5,679,222 issued Oct. 21, 1997
to Rasch et al., the disclosures of which are incorporated herein by reference.
[0034] If desired, the paper may be dried and made on a through-air drying belt not having
a patterned framework. Such paper will have discrete, high density regions and an
essentially continuous low density network. During or after drying, the paper may
be subjected to a differential vacuum to increase its caliper and dedensify selected
regions. Such paper, and the associated belt, may be made according to the following
patents: 3,301,746, issued Jan. 31, 1967 to Sanford et al.; 3,905,863, issued Sept.
16, 1975 to Ayers; 3,974,025, issued Aug. 10, 1976 to Ayers; 4,191,609, issued March
4, 1980 to Trokhan; 4,239,065, issued Dec. 16, 1980 to Trokhan; 5,366,785 issued Nov.
22, 1994 to Sawdai; and 5,520,778, issued May 28, 1996 to Sawdai, the disclosures
of which are incorporated herein by reference.
[0035] In yet another embodiment, the reinforcing structure may be a felt, also referred
to as a press felt as is used in conventional papermaking without through-air drying.
The framework may be applied to the felt reinforcing structure as taught by commonly
assigned U.S. Patents 5,549,790, issued Aug. 27, 1996 to Phan; 5,556,509, issued Sept.
17, 1996 to Trokhan et al.; 5,580,423, issued Dec. 3, 1996 to Ampulski et al.; 5,609,725,
issued Mar. 11, 1997 to Phan; 5,629,052 issued May 13, 1997 to Trokhan et al.; 5,637,194,
issued June 10, 1997 to Ampulski et al.; 5,674,663, issued Oct. 7, 1997 to McFarland
et al.; 5,693,187 issued Dec. 2, 1997 to Ampulski et al.; 5,709,775 issued Jan. 20,
1998 to Trokhan et al., 5,814,190 issued Sept. 29, 1998 to Van Phan; and 5,817,377
issued October 6, 1998 to Trokhan et al. the disclosures of which are incorporated
herein by reference.
[0036] If desired, in place of a belt having the patterned framework described above, a
belt having a jacquard weave may be utilized. Such a belt may be utilized as a forming
wire, drying fabric, imprinting fabric, transfer clothing etc. A jacquard weave is
reported in the literature to be particularly useful where one does not wish to compress
or imprint the paper in a nip, such as typically occurs upon transfer to a Yankee
drying drum. Illustrative belts having a jacquard weave are found in U.S. Pat. Nos.
5,429,686 issued July 4, 1995 to Chiu et al. and 5,672,248 issued Sept. 30, 1997 to
Wendt et al.
[0037] Two or more plies of tissue paper are combined to form the multi-ply tissue. The
plies may, optionally, be attached together by means, for example, of gluing or embossing.
Gluing is less preferred because it tends to result in a stiffer, less soft product.
Indeed it is preferred that no glue is used to attach the plies. Embossing may be
used to attach the plies together, for example, as disclosed in EP-A-0 755 212, published
on 29
th January 1997. According to the present invention the tissue has an unembossed wiping
surface over a major part of the surface area of the tissue. As used herein, this
means that the tissue has one or more unembossed regions and, optionally, one or more
embossed regions, and that the unembossed region is at least 50%, and as much as 100%,
of the surface area of the tissue. As used herein an embossed region is a region of
the tissue having a plurality of embossed points. Most commonly the embossed regions
lie close to the edge of the tissue (for example along two or four edges); and embossed
regions may also be used for decorative purposes (for example to create a pattern
or to spell out a logo or brand name). The unembossed region is the continuous region
between and/or around the embossed regions.
[0038] One or both surfaces of the tissue may, optionally, be further treated with a lotion.
The lotion may comprise softening/debonding agents, emollients, immobilizing agents
and mixtures thereof. Suitable softening/debonding agents include quaternary ammonium
compounds, polysiloxanes, and mixtures thereof. Suitable emollients include propylene
glycol, glycerine, triethylene glycol, spermaceti or other waxes, petrolatum, fatty
acids, fatty alcohols and fatty alcohol ethers having from 12 to 28 carbon atoms in
their fatty acid chain, and mixtures thereof. Suitable immobilizing agents include
polyhydroxy fatty acid esters, polyhydroxy fatty acid amides and mixtures thereof.
Other optional components include perfumes, antibacterial actives, antiviral actives,
disinfectants, pharmaceutical actives, film formers, deodorants, opacifiers, astringents,
solvents and the like. Particular examples of lotion components include camphor, thymol
and menthol.
[0039] "Long fibres" as defined herein are considered to be of an average fibre length of
at least 2.0 mm. These long paper making fibres are typically softwood fibres, preferably
Northern Softwood Kraft.
[0040] "Short fibres" as defined herein are considered to have an average fibre length of
less than 2.0 mm, preferably from 0.2mm to 1.5mm. These short papermaking fibres are
typically hardwood fibres, preferably Eucalyptus fibres. Alternatively low cost sources
of short fibres such as sulfite fibres, thermomechanical pulp, Chemi-ThermoMechanical
Pulp (CTMP) fibres, recycled fibres, and mixtures thereof can also be used.
Test Methods
[0041] The wet burst strength is measured using an electronic burst tester and the following
test conditions. The burst tester is a Thwing-Albert Burst Tester Cat. No. 177 equipped
with a 2000 g load cell. The burst tester is supplied by Thwing-Albert Instrument
Company, Philadelphia, PA 19154, USA.
[0042] Take eight paper tissues and stack them in pairs of two. Using scissors, cut the
samples so that they are approximately 228 mm in the machine direction and approximately
114 mm in the cross-machine direction, each two finished product units thick.
[0043] First age the samples for one to two hours by attaching the sample stack together
with a small paper clip and "fan" the other end of the sample stack to separate the
sheets, this allows circulation of air between them. Suspend each sample stack by
a clamp in a 107°C (± 3°C) forced draft oven for 5 minutes (± 10 seconds). After the
heating period, remove the sample stack from the oven and cool for a minimum of three
minutes before testing.
[0044] Take one sample strip, holding the sample by the narrow cross direction edges, dipping
the centre of the sample into a pan filled with about 25mm of distilled water. Leave
the sample in the water four (4.0 ± 0.5) seconds. Remove and drain for three (3.0
± 0.5) seconds holding the sample so the water runs off in the cross direction. Proceed
with the test immediately after the drain step. Place the wet sample on the lower
ring of the sample holding device with the outer surface of the product facing up,
so that the wet part of the sample completely covers the open surface of the sample
holding ring. If wrinkles are present, discard the sample and repeat with a new sample.
After the sample is properly in place on the lower ring, turn the switch that lowers
the upper ring. The sample to be tested is now securely gripped in the sample holding
unit. Start the burst test immediately at this point by pressing the start button.
The plunger will begin to rise. At the point when the sample tears or ruptures, report
the maximum reading. The plunger will automatically reverse and return to its original
starting position. Repeat this procedure on three more samples for a total of four
tests, i.e., 4 replicates. Report the results, as an average of the four replicates,
to the nearest gram.
[0045] Caliper of the multi-ply tissue paper, as used herein, is the thickness of the paper
when subjected to a compressive load of 14.7 g/m
2. Preferably, caliper is measured using a low load Thwing-Albert micrometer, Model
89-11, available from the Thwing-Albert Instrument Company of Philadelphia, Pa.
Example
[0046] An aqueous slurry comprising 3% by weight of Nothern Softwood Kraft (NSK) fibres
was prepared in a conventional re-pulper. The NSK slurry was refined gently and a
2% solution of the permanent wet strength resin (Kymene™ 557H) was added to the NSK
stock pipe at a rate of 1% by weight of the dry fibres. The absorption of the permanent
wet strength resin onto the NSK fibres is enhanced by an in-line mixer. A 1% solution
of the dry strength resin (carboxymethyl cellulose) is added to the NSK stock before
the fan pump at a rate of 0.15% by weight of the dry fibres. The NSK slurry was diluted
to about 0.2% consistency at the fan pump.
[0047] A chemical softening composition was prepared comprising di-hard tallow diethyl ester
dimethyl quaternary ammonium chloride and polyoxyethylene glycol, having an average
molecular weight of 400 (PEG-400). The PEG-400 was heated to about 66°C, and the quat
was dissolved into the molten PEG-400 so that a homogeneous mixture was formed.
[0048] An aqueous slurry comprising 3% by weight of eucalyptus fibres was prepared in a
conventional re-pulper. A 1% solution of the chemical softening composition was added
to the Eucalyptus stock pipe at a rate of 0.15% by weight of the dry fibres. The Eucalyptus
slurry was diluted to about 0.2% consistency at the fan pump.
[0049] The two slurries were combined so that the ratio of NSK to eucalyptus fibres was
70:30 and the resulting slurry was deposited, by means of a single layer headbox onto
a Fourdrinier wire to form an embryonic web. Dewatering occured through the Fourdrinier
wire and was assisted by a deflector and vacuum boxes. The Fourdrinier wire was a
5-shed, satin weave configuration having 3.3 machine-direction and 3.0 cross-machine
direction monofilaments per millimeter respectively.
[0050] The embryonic web was transferred from the Fourdrinier wire, at a fibre consistency
of about 20% at the point of transfer, to a photo-polymer fabric having 0.87 Linear
Idaho cells per square millimeter (562 cells per square inch), 40% knuckle area, and
0.2 mm of photo-polymer depth. Further dewatering was accomplished by vacuum assisted
drainage until the web has a fiber consistency of about 28%. The patterned web is
predried by air blow-through to a fibre consistency of about 65% by weight. The web
was then adhered to the surface of a Yankee dryer with a sprayed creping adhesive
comprising 0.25% aqueous solution of Polyvinyl Alcohol (PVA). The fibre consistency
was increased to an estimated 96% before dry creping the web with a doctor blade.
The doctor blade had a bevel angle of about 25° and is positioned with respect to
the Yankee dryer to provide an impact angle of about 81°. The Yankee dryer was operated
at about 4 m/s and the dried paper was formed into a roll at a reel.
[0051] The dry web comprised Kymene™ at a level of 0.7%, carboxymethyl cellulose at a level
of 0.11%, chemical softening composition at a level of 0.05%, all by weight of dry
fibre.
[0052] The web is converted into a two ply tissue paper product, having overall dimension
of 210 mm square. The tissue paper product was folded and packaged without embossing.
[0053] In a second example the same two-ply tissue paper product was subjected to an embossing
step before folding. The margin of the tissue paper product, extending about 15mm
in from the edge was embossed following the process described in WO95/27429, published
on 19
th October 1995. The major part of the surface area of the tissue paper product (i.e.
all of the surface area within the 15mm margin) was unembossed.
[0054] In a third example the product of the previous example was taken and decorated by
embossing the brand name over a small area of the previously unembossed area. Alternatively
four decorative leaf patterns where embossed in the previously unembossed area. Each
decorative pattern being about 30mm square.
[0055] The process of the previous examples was repeated and the paper was calandared either
at the reel; or during combining of the plies; or during converting; or calandared
two or three times by combination of these steps.
[0056] The two-ply tissue paper product of these examples has a caliper of 0.45mm, an average
basis weight of 50g/m
2 and a wet burst strength of 250 g.
1. A multi-ply tissue comprising at least two plies, the tissue having a surface area
in one plane, and a thickness orthogonal to the plane, wherein the thickness is at
caliper of at least 0.35 mm, and wherein the tissue has an unembossed wiping surface
over a major part of the surface area of the tissue, and characterised in that the
multi-ply tissue has an average basis weight of at least 40 g/m2 and has a wet burst strength of at least 150g.
2. A multi-ply tissue according to claim 1 wherein the multi-ply tissue has an average
basis weight of at least 45 g/m2 and has a wet burst strength of at least 200g.
3. A multi-ply tissue according to either of claims 1 or 2 wherein the thickness of the
multi-ply tissue is a caliper least 0.4mm.
4. A multi-ply tissue according to any of the previous claims wherein at least one of
the plies comprises first and second regions, the first region comprising a macroscopically
monoplanar, continuous network having a high density and low basis weight relative
to the second region, the second region being composed of discrete domes having low
densities relative to the first region, essentially all of the domes being dispersed
throughout, encompassed by, and isolated one from another by said network region.
5. A multi-ply tissue comprising at least one ply according to claim 4 wherein the ratio
of the average basis weight of the first, network region to the average basis weight
of the domes of the second region is greater than 0.8, and less than 1.0.
6. A multi-ply tissue according to any of the previous claims, comprising at least 0.5%
by weight of a wet strength chemical agent (% by weight of total dry fibres).
7. A multi-ply tissue according to claim 6 wherein the wet strength chemical agent is
selected from the group consisting of polyamide-epihydrochlorin resins, polyacrylamide
resins, or mixtures thereof, and/or the dry strength chemical agent is carboxymethyl
cellulose.
8. A process for making the multi-ply tissue according to any of the previous claims
comprising the steps of :
- mechanically refining a first slurry of fibres wherein the fibres have an average
length of at least 2mm;
- mixing the refined slurry with a second slurry of fibres, the average length of
the fibres of the second slurry being shorter than the average length of the fibres
of the first slurry;
- providing a embryonic web upon a foraminous surface, the composition of fibres in
the embryonic web being substantially homogeneous throughout the thickness of the
web;
- removing water from the embryonic web to form a ply; and
- juxtaposing at least two plies to form the multi-ply tissue.
9. A process according to claim 8 wherein the fibres of the first slurry comprises a
substantial proportion of softwood fibres, and the fibres of the second slurry comprises
a substantial proportion of hardwood fibres.
10. A process according to claim 9 wherein the ratio of long softwood fibres to shorter
hardwood fibres is greater than 60:40, and preferably about 70:30.