Field of the Invention
[0001] The present invention relates to detergent compositions comprising a mannanase and
percarbonate.
Background of the invention
[0002] Perborate is well-known in the art as a laundry or dish additive that provide available
oxygen via a hydrogen peroxide release mechanism. Perborate is broadly used in laundry
or dish detergent due to its high performance and its attractive cost.
[0003] However it has been recognised in the art that the side product formed during the
release of hydrogen peroxide from perborate, i.e. meta borate derivatives, complex
with sugar polymers such as starch and leads to cleaning negative (EP-A-736 085).
It has been surprisingly found that mannose polymers such as guar gum also cross-link
with perborate thereby rendering the food or cosmetic stains even harder to remove
by perborate-containing detergents. It has additionally been surprisingly found that
the borate cross-linking with guar gum reduces the activity of the enzyme on such
gum/borate complex substrates.
[0004] Indeed, food and cosmetic stains/soils represent the majority of consumer relevant
stains/soils and often comprise food additives such as thickener / stabiliser agents.
Indeed, hydrocolloids gums and emulsifiers are commonly used food additives. The term
"gum" denotes a group of industrially useful polysaccharides (long chain polymer)
or their derivatives that hydrate in hot or cold water to form viscous solutions,
dispersions or gels. Gums are classified as natural and modified. Natural gums include
seaweed extracts, plant extrudates, gums from seed or root, and gums obtained by microbial
fermentation. Modified (semisynthetic) gums include cellulose and starch derivatives
and certain synthetic gums such as low methoxyl pectin, propylene glycol alginate,
and carboxymethyl and hydropropyl guar gum (Gums in
Encyclopedia Chemical Technology 4
th Ed. Vol. 12, pp 842-862, J. Baird, Kelco division of Merck). See also Carbohydrate
Chemistry for Food Scientists (Eagan Press - 1997) by R. L. Whistler and J.N. BeMiller,
Chap 4, pp 63-89 and Direct Food Additives in Fruit Processing by P. Laslo, Bioprinciples
and Applications, Vol 1, Chapter II, pp 313-325 (1996) Technomie publishing. Some
of these gums such as guar gum (E412), locust bean (E410) are widely used alone or
in combinations in many food applications (Gums in
ECT 4
th Ed., Vol. 12 pp 842-862, J. Baird, Kelco division of Merck).
[0005] The guar gum used in these food and cosmetic stains is obtained from the seed endosperm
of the leguminous plant
Cyamopsis tetragonoloba. The guar gum (also called guaran) extracted from the dicotyledonous seed is composed
of a 1-4, β-D-mannopyranosyl unit backbone and is used as a thickening agent in dressing
and frozen products and cosmetics (H.-D. Belitz, Food Chemistry pp 243, English version
of the second edition, Springer-verlag, 1987, ISBN 0-387-15043-9 (US)) & (Carbohydrate
Chemistry for Food Scientists, R.L. Wilstler, eagan press, 1997, ISBN 0-913250-92-9)
& (Industrial Gum, second editions, R.L. Whistler pp 308, Academic Press, 1973, ISBN,
0-12-74-6252-x). The locus bean gum (also called carob bean gum or St Jon's bread)
is also used in the food industry and is extracted from the seed of an evergreen cultivated
in the Mediterranean area. The locus bean gum probably differs from the structure
of guar gum only in smaller number of D-galactosyl side chains and have the same 1-4,
β-D-mannopyranosyl backbone. In leguminous seeds, water-soluble galactomanann is the
main storage carbohydrate, comprising up to 20% of the total dry weight in some cases.
Galactomannan has a α-galactose linked to O-6 of mannose residues and it can also
be acetylated to various degree on O-2 and O-3 of the mannose residues.
[0006] Additionally, the action of percarbonate on bleacheable stains is broadly known in
the art. The active ingredient released from percarbonate, i.e. H
2O
2, is identical to the active ingredient released from perborate, but without the release
of borate material. It has now been surprisingly discovered that the combined use
of percarbonate and mannanase, especially at specific levels, provides a synergetic
removal of difficult stains such as food and cosmetic stains comprising mannans, in
particular at low temperatures.
[0007] It has further been found that the ternary system consisting of percarbonate/mannanase/protease
at specific levels provides an even better result on said stains.
[0008] Mannanases have been identified in several
Bacillus organisms. For example, Talbot et al., Appl. Environ. Microbiol., vol. 56, No. 11,
pp. 3505-3510 (1990) describes a β-mannanase derived from
Bacillus stearothermophilus in dimer form having a M.W of 162 kDa and an optimum pH of 5.5-7.5. Mendoza et al.,
World J. Micobio. Boitech., vol. 10, no. 5, pp. 551-555 (1994) describes a β-mannanase
derived from
Bacillus subtilisis having a MW of 38 kDa, an optimum activity at pH 5.0 / 55°C and a pl of 4.8. JP 03047076
discloses a β-mannanase derived from
Bacillus sp. having a MW of 37+/- 3 kDa measured by gel filtration, an optimum pH of 8-10 and
a pl of 5.3-5.4. JP 63056289 describes the production of an alkaline, thermostable
β-mannase, which hydrolyses β-1,4-D-mannopyranoside bonds of e.g. mannans and produces
manno:oligo:saccharides. JP 63036774 relates to a
Bacillus micro-organism FERM P-8856 which produces β-mannanase and β-mannosidase, at an alkaline
pH. A purified mannanase from
Bacillus amyloliquefaciens and its method of preparation useful in the bleaching of pulp and paper, is disclosed
in WO97/11164. WO91/18974 describes an hemicellulase such as a glucanase, xylanase
or mannanase, active at extreme pH and temperature and the production thereof. WO94/25576
describes an enzyme exhibiting a mannanase activity derived from
Aspergillus aculeatus CBS 101.43, that might be used for various purposes for which degradation or modification
of plant or algae cell wall material is desired. WO93/24622 discloses a mannanase
isolated from
Trichoderma reesie for bleaching lignocellulosic pulps.
[0009] WO95/35362 describes cleaning compositions comprising a plant cell wall degrading
enzyme such as pectinase andlor hemicellulase for removing stains of vegetable origin.
EP 709 452 discloses cleaning composition comprising an enzyme having a xylanolytic
activity for boosting the cleaning performance on fruit, vegetable and/or mud and
clay containing soils. EP 755 999 describes detergent composition comprising an oxidative
stability-enhanced amylase and a specific level of protease to obtain a performance
boosting function of the amylase. WO96/16154 concerns laundry composition comprising
a lipase enzyme other than Lipolase, a protease enzyme other than Alcalase and a surfactant
at such levels that the whitening performance of said composition is increased.
[0010] However, the synergistic combination of a mannanase and percarbonate, for superior
cleaning performance in a detergent composition, i.e., superior stain removal, especially
on mannans-containing cosmetic and food stains, dingy cleaning and whiteness maintenance,
has never been previously recognised.
[0011] Additionally, the synergistic combination of a mannanase and percarbonate and protease,
for superior cleaning performance in a detergent composition, i.e., superior stain
removal, dingy cleaning and whiteness maintenance, has never been previously recognised.
Summary of the invention
[0012] The present invention relates to detergent compositions comprising a mannanase and
percarbonate. These compositions provide superior cleaning performance, i.e. superior
stain removal, especially on mannans-containing cosmetic and food stains, dingy cleaning
and whiteness maintenance.
Detailed description of the invention
[0013] An essential element of the detergent composition of the present invention is a mannanase
enzyme. The use of mannanase provides significant stain removal benefits on stains
such as cosmetic and food stains containing hydrocolloid gums such as Guar Gum.
[0014] We have surprisingly found that the combination of perborate and mannanase provide
limited performance benefits. It is believed that this limited performance is due
to the presence of the meta borate that can cross-link with the hydrocolloid gum contained
in the stains. In contrast, it has been found that the use of percarbonate, i.e.,
a material that provides available oxygen without forming meta borate derivatives,
provides in combination with the mannanase of the present invention, an outstanding
synergistic cleaning.
[0015] Therefore, the present invention relates to the use of the mannanase enzyme in combination
with percarbonate. This combination provides outstanding synergistic whitening and/or
stain removal benefits on food and cosmetic stains that contain mannanase sensitive
hydrocolloid gums such as Guar gum or Locus bean gum. Without wishing to be bound
by theory, it is believed that the percarbonate bleaching agent does not complex with
the gums present in the stains and therefore facilitate the access of the enzyme and/or
of the bleaching agent to said stains. Moreover, it is believed that this synergistic
effect is due to a) the use of percarbonate that bleach the chromophore of the gum
containing stains without cross linking and b) the action of the mannanase on the
hydrocolloid polymer to form more soluble small residues and providing high removal
of the hydrocolloid residues known to have a high affinity for the cotton surface
of the garments. Additionally, it is believed that the synergy is due to the absence
of borate ions that are known to act as crosslinking agent with hydrated guar gum
(see Industrial Gum, second editions, R.L. Whistler pp 317, Academic Press, 1973,
ISBN, 0-12-74-6252-x).
The mannanase enzyme
[0016] An essential element of the detergent compositions of the present invention is a
mannanase enzyme.
[0017] Encompassed in the present invention are the following three mannans-degrading enzymes
: EC 3.2.1.25 : β-mannosidase, EC 3.2.1.78 : Endo-1,4-β-mannosidase, referred therein
after as "mannanase" and EC 3.2.1.100 : 1,4-β-mannobiosidase (IUPAC Classification-
Enzyme nomenclature, 1992 ISBN 0-12-227165-3 Academic Press).
[0018] More preferably, the detergent compositions of the present invention comprise a β-1,4-Mannosidase
(EC 3.2.1.78) referred to as Mannanase. The term "mannanase" or "galactomannanase"
denotes a mannanase enzyme defined according to the art as officially being named
mannan endo-1,4-beta-mannosidase and having the alternative names beta-mannanase and
endo-1,4-mannanase and catalysing the reaction: random hydrolysis of 1,4-beta-D-mannosidic
linkages in mannans, galactomannans, glucomannans, and galactoglucomannans.
[0019] In particular, Mannanases (EC 3.2.1.78) constitute a group of polysaccharases which
degrade mannans and denote enzymes which are capable of cleaving polyose chains contaning
mannose units, i.e. are capable of cleaving glycosidic bonds in mannans, glucomannans,
galactomannans and galactoglucomannans. Mannans are polysaccharides having a backbone
composed of β-1,4- linked mannose; glucomannans are polysaccharides having a backbone
of more or less regularly alternating β-1,4 linked mannose and glucose; galactomannans
and galactoglucomannans are mannans and glucomannans with α-1,6 linked galactose sidebranches.
These compounds may be acetylated.
[0020] The degradation of galactomannans and galactoglucomannans is facilitated by full
or partial removal of the galactose sidebranches. Further the degradation of the acetylated
mannans, glucomannans, galactomannans and galactoglucomannans is facilitated by full
or partial deacetylation. Acetyl groups can be removed by alkali or by mannan acetylesterases.
The oligomers which are released from the mannanases or by a combination of mannanases
and α-galactosidase and/or mannan acetyl esterases can be further degraded to release
free maltose by β-mannosidase and/or β-glucosidase.
[0021] Mannanases have been identified in several
Bacillus organisms. For example, Talbot et al., Appl. Environ. Microbiol., Vol. 56, No. 11.
pp. 3505-3510 (1990) describes a beta-mannanase derived from
Bacillus stearothermophilus in dimer form having molecular weight of 162 kDa and an optimum pH of 5.5-7.5. Mendoza
et al., World J. Microbiol. Biotech., Vol. 10, No. 5, pp. 551-555 (1994) describes
a beta-mannanase derived from
Bacillus subtilis having a molecular weight of 38 kDa, an optimum activity at pH 5.0 and 55°C and a
pl of 4.8. JP-03047076 discloses a beta-mannanase derived from
Bacillus sp., having a molecular weight of 37 +/- 3 kDa measured by gel filtration, an optimum
pH of 8-10 and a pl of 5.3-5.4. JP-63056289 describes the production of an alkaline,
thermostable beta-mannanase which hydrolyses beta-1,4-D-mannopyranoside bonds of e.g.
mannans and produces manno-oligosaccharides. JP-63036774 relates to the
Bacillus microorganism FERM P-8856 which produces beta-mannanse and beta-mannosidase at an
alkaline pH. JP-08051975 discloses alkaline beta-mannanases from alkalophilic
Bacillus sp. AM-001. A purified mannanase from
Bacillus amyloliquefaciens useful in the bleaching of pulp and paper and a method of preparation thereof is
disclosed in WO 97111164. WO 91/18974 describes a hemicellulase such as a glucanase,
xylanase or mannanase active at an extreme pH and temperature. WO 94/25576 discloses
an enzyme from
Aspergillus aculeatus, CBS 101.43, exhibiting mannanase activity which may be useful for degradation or
modification of plant or algae cell wall material. WO 93/24622 discloses a mannanase
isolated from
Trichoderma reseei useful for bleaching lignocellulosic pulps. An hemicellulase capable of degrading
mannan-containing hemicellulose is described in WO91/18974 and a purified mannanase
from
Bacillus amyloliquefaciens is described in WO97/11164.
[0022] In particular, this mannanase enzyme will be an alkaline mannanase as defined below,
most preferably, a mannanase originating from a bacterial source. Especially, the
laundry detergent composition of the present invention will comprise an alkaline mannanase
selected from the mannanase from the strain
Bacillus agaradherens and/or
Bacillus subtilisis strain 168, gene yght
[0023] The term "alkaline mannanase enzyme" is meant to encompass an enzyme having an enzymatic
activity of at least 10%, preferably at least 25%, more preferably at least 40% of
its maximum activity at a given pH ranging from 7 to 12, preferably 7.5 to 10.5.
[0024] Most preferably, the Idetergent composition of the present invention will comprise
the alkaline mannanase from
Bacillus agaradherens. Said mannanase is
i) a polypeptide produced by Bacillus agaradherens, NCIMB 40482, or
ii) a polypeptide comprising an amino acid sequence as shown in positions 32-343 of
SEQ ID NO:2 or
iii) an analogue of the polypeptide defined in i) or ii) which is at least 70% homologous
with said polypeptide, or is derived from said polypeptide by substitution, deletion
or addition of one or several amino acids, or is immunologically reactive with a polyclonal
antibody raised against said polypeptide in purified form.
[0025] The present invention also encompasses an isolated polypeptide having mannanase activity
selected from the group consisting of
(a) polynucleotide molecules encoding a polypeptide having mannanase activity and
comprising a sequence of nucleotides as shown in SEQ ID NO: 1 from nucleotide 97 to
nucleotide 1029;
(b) species homologs of (a);
(c) polynucleotide molecules that encode a polypeptide having mannanase activity that
is at least 70% identical to the amino acid sequence of SEQ ID NO: 2 from amino acid
residue 32 to amino acid residue 343;
(d) molecules complementary to (a), (b) or (c); and
(e) degenerate nucleotide sequences of (a), (b), (c) or (d).
[0026] The plasmid pSJ1678 comprising the polynucleotide molecule (the DNA sequence) encoding
a mannanase of the present invention has been transformed into a strain of the
Escherichia coli which was deposited by the inventors according to the Budapest Treaty on the International
Recognition of the Deposit of Microorganisms for the Purposes of Patent Procedure
at the Deutsche Sammlung von Mikroorganismen und Zellkulturen GmbH, Mascheroder Weg
1b, D-38124 Braunschweig, Federal Republic of Germany, on 18 May 1998 under the deposition
number DSM 12180.
[0027] A second most preferred enzyme is the mannanase from the
Bacillus subtilisis strain 168, which mannanase:
i) is encoded by the coding part of the DNA sequence shown in SED ID No. 5 or an analogue
of said sequence and/or
ii) a polypeptide comprising an amino acid sequence as shown SEQ ID NO:6 or
iii) an analogue of the polypeptide defined in ii) which is at least 70% homologous
with said polypeptide, or is derived from said polypeptide by substitution, deletion
or addition of one or several amino acids, or is immunologically reactive with a polyclonal
antibody raised against said polypeptide in purified form.
[0028] The present invention also encompasses an isolated polypeptide having mannanase activity
selected from the group consisting of
(a) polynucleotide molecules encoding a polypeptide having mannanase activity and
comprising a sequence of nucleotides as shown in SEQ ID NO:5
(b) species homologs of (a);
(c) polynucleotide molecules that encode a polypeptide having mannanase activity that
is at least 70% identical to the amino acid sequence of SEQ ID NO: 6;
(d) molecules complementary to (a), (b) or (c); and
(e) degenerate nucleotide sequences of (a), (b), (c) or (d).
DEFINITIONS
[0029] Prior to discussing this invention in further detail, the following terms will first
be defined :
[0030] The term "ortholog" (or "species homolog") denotes a polypeptide or protein obtained
from one species that has homology to an analogous polypeptide or protein from a different
species.
[0031] The term "paralog" denotes a polypeptide or protein obtained from a given species
that has homology to a distinct polypeptide or protein from that same species.
[0032] The term "expression vector" denotes a DNA molecule, linear or circular, that comprises
a segment encoding a polypeptide of interest operably linked to additional segments
that provide for its transcription. Such additional segments may include promoter
and terminator sequences, and may optionally include one or more origins of replication,
one or more selectable markers, an enhancer, and a polyadenylation signal. Expression
vectors are generally derived from plasmid or viral DNA, or may contain elements of
both. The expression vector of the invention may be any expression vector that is
conveniently subjected to recombinant DNA procedures, and the choice of vector will
often depend on the host cell into which the vector it is to be introduced. Thus,
the vector may be an autonomously replicating vector, i.e. a vector which exists as
an extra chromosomal entity, the replication of which is independent of chromosomal
replication, e.g. a plasmid. Alternatively, the vector may be one which, when introduced
into a host cell, is integrated into the host cell genome and replicated together
with the chromosome(s) into which it has been integrated.
[0033] The term "recombinant expressed" or "recombinantly expressed" used herein in connection
with expression of a polypeptide or protein is defined according to the standard definition
in the art. Recombinantly expression of a protein is generally performed by using
an expression vector as described immediately above.
[0034] The term "isolated", when applied to a polynucleotide molecule, denotes that the
polynucleotide has been removed from its natural genetic milieu and is thus free of
other extraneous or unwanted coding sequences, and is in a form suitable for use within
genetically engineered protein production systems. Such isolated molecules are those
that are separated from their natural environment and include cDNA and genomic clones.
Isolated DNA molecules of the present invention are free of other genes with which
they are ordinarily associated, but may include naturally occurring 5' and 3' untranslated
regions such as promoters and terminators. The identification of associated regions
will be evident to one of ordinary skill in the art (see for example, Dynan and Tijan,
Nature 316:774-78, 1985).
[0035] The term "an isolated polynucleotide" may alternatively be termed "a cloned polynucleotide".
When applied to a protein/polypeptide, the term "isolated" indicates that the protein
is found in a condition other than its native environment. In a preferred form, the
isolated protein is substantially free of other proteins, particularly other homologous
proteins (i.e. "homologous impurities" (see below)). It is preferred to provide the
protein in a greater than 40% pure form, more preferably greater than 60% pure form.
Even more preferably it is preferred to provide the protein in a highly purified form,
i.e., greater than 80% pure, more preferably greater than 95% pure, and even more
preferably greater than 99% pure, as determined by SDS-PAGE.
[0036] The term "isolated protein/polypeptide may alternatively be termed "purified protein/polypeptide".
[0037] The term "homologous impurities" means any impurity (e.g., another polypeptide than
the polypeptide of the invention) which originates from the homologous cell where
the polypeptide of the invention is originally obtained from. The term "obtained from"
as used herein in connection with a specific microbial source, means that the polynucleotide
and/or polypeptide produced by the specific source, or by a cell in which a gene from
the source has been inserted.
[0038] The term "operably linked", when referring to DNA segments, denotes that the segments
are arranged so that they function in concert for their intended purposes, e.g. transcription
initiates in the promoter and proceeds through the coding segment to the terminator.
[0039] The term "polynucleotide" denotes a single- or double- stranded polymer of deoxyribonucleotide
or ribonucleotide bases read from the 5' to the 3' end. Polynucleotides include RNA
and DNA, and may be isolated from natural sources, synthesized in vitro, or prepared
from a combination of natural and synthetic molecules.
[0040] The term "complements of polynucleotide molecules" denotes polynucleotide molecules
having a complementary base sequence and reverse orientation as compared to a reference
sequence. For example, the sequence 5' ATGCACGGG 3' is complementary to 5' CCCGTGCAT
3'.
[0041] The term "degenerate nucleotide sequence" denotes a sequence of nucleotides that
includes one or more degenerate codons (as compared to a reference polynucleotide
molecule that encodes a polypeptide). Degenerate codons contain different triplets
of nucleotides, but encode the same amino acid residue (i.e., GAU and GAC triplets
each encode Asp).
[0042] The term "promoter" denotes a portion of a gene containing DNA sequences that provide
for the binding of RNA polymerase and initiation of transcription. Promoter sequences
are commonly, but not always, found in the 5' non-coding regions of genes.
[0043] The term "secretory signal sequence" denotes a DNA sequence that encodes a polypeptide
(a "secretory peptide") that, as a component of a larger polypeptide, directs the
larger polypeptide through a secretory pathway of a cell in which it is synthesized.
The larger peptide is commonly cleaved to remove the secretory peptide during transit
through the secretory pathway.
HOW TO USE A SEQUENCE OF THE INVENTION TO GET OTHER RELATED SEQUENCES.
[0044] The disclosed sequence information herein relating to a polynucleotide sequence encoding
a mannanase of the invention can be used as a tool to identify other homologous mannanases.
For instance, polymerase chain reaction (PCR) can be used to amplify sequences encoding
other homologous mannanases from a variety of microbial sources, in particular of
different Bacillus species.
ASSAY FOR ACTIVITY TEST
[0045] A polypeptide of the invention having mannanase activity may be tested for mannanase
activity according to standard test procedures known in the art, such as by applying
a solution to be tested to 4 mm diameter holes punched out in agar plates containing
0.2% AZCL galactomannan (carob), i.e. substrate for the assay of endo-1,4-beta-D-mannanase
available as CatNo.I- AZGMA from the company Megazyme for US$110.00 per 3 grams (Megazyme's
Internet address: http://www.megazyme.com/Purchase/index.html).
POLYNUCLEOTIDES:
[0046] An isolated polynucleotide of the invention will hybridize to similar sized regions
of SEQ ID No. 1, or a sequence complementary thereto, under at least medium stringency
conditions.
In particular polynucleotides of the invention will hybridize to a denatured doublestranded
DNA probe comprising either the full sequence shown in positions 97-1029 of SEQ ID
NO:1 or any probe comprising a subsequence of SEQ ID NO:1 having a length of at least
about 100 base pairs under at least medium stringency conditions, but preferably at
high stringency conditions as described in detail below. Suitable experimental conditions
for determining hybridization at medium, or high stringency between a nucleotide probe
and a homologous DNA or RNA sequence involves presoaking of the filter containing
the DNA fragments or RNA to hybridize in 5 x SSC (Sodium chloride/Sodium citrate,
Sambrook et al. 1989) for 10 min, and prehybridization of the filter in a solution
of 5 x SSC, 5 x Denhardt's solution (Sambrook et al. 1989), 0.5 % SDS and 100 µg/ml
of denatured sonicated salmon sperm DNA (Sambrook et al. 1989), followed by hybridization
in the same solution containing a concentration of 10ng/ml of a random-primed (Feinberg,
A. P. and Vogelstein, B. (1983) Anal. Biochem. 132:6-13), 32P-dCTP-labeled (specific
activity higher than 1 x 109 cpm/µg) probe for 12 hours at 45°C. The filter is then
washed twice for 30 minutes in 2 x SSC, 0.5 % SDS at least 60°C (medium stringency),
still more preferably at least 65°C (medium/high stringency), even more preferably
at least 70°C (high stringency), and even more preferably at least 75°C (very high
stringency).
Molecules to which the oligonucleotide probe hybridizes under these conditions are
detected using a x-ray film.
As previously noted, the isolated polynucleotides of the present invention include
DNA and RNA. Methods for isolating DNA and RNA are well-known in the art. DNA and
RNA encoding genes of interest can be cloned in Gene Banks or DNA libraries by means
of methods known in the art.
[0047] Polynucleotides encoding polypeptides having mannanase activity of the invention
are then identified and isolated by, for example, hybridization or PCR.
The present invention further provides counterpart polypeptides and polynucleotides
from different bacterial strains (orthologs or paralogs). Of particular interest are
mannanase polypeptides from gram-positive alkalophilic strains, including species
of
Bacillus.
Species homologues of a polypeptide with mannanase activity of the invention can be
cloned using information and compositions provided by the present invention in combination
with conventional cloning techniques. For example, a DNA sequence of the present invention
can be cloned using chromosomal DNA obtained from a cell type that expresses the protein.
Suitable sources of DNA can be identified by probing Northern blots with probes designed
from the sequences disclosed herein. A library is then prepared from chromosomal DNA
of a positive cell line. A DNA sequence of the invention encoding an polypeptide having
mannanase activity can then be isolated by a variety of methods, such as by probing
with probes designed from the sequences disclosed in the present specification and
claims or with one or more sets of degenerate probes based on the disclosed sequences.
A DNA sequence of the invention can also be cloned using the polymerase chain reaction,
or PCR (Mullis, U.S. Patent 4,683,202), using primers designed from the sequences
disclosed herein. Within an additional method, the DNA library can be used to transform
or transfect host cells, and expression of the DNA of interest can be detected with
an antibody (mono-clonal or polyclonal) raised against the mannanase cloned from
B.agaradherens, NCIMB 40482, expressed and purified as described in Materials and Methods and Example
1, or by an activity test relating to a polypeptide having mannanase activity.
The mannanase encoding part of the DNA sequence cloned into plasmid pSJ1678 present
in
Escherichia coli DSM 12180 and/or an analogue DNA sequence of the invention may be cloned from a strain
of the bacterial species
Bacillus agaradherens, preferably the strain NCIMB 40482, producing the enzyme with mannan degrading activity,
or another or related organism as described herein.
Alternatively, the analogous sequence may be constructed on the basis of the DNA sequence
obtainable from the plasmid present in
Escherichia coli DSM 12180 (which is believed to be identical to the attached SEQ ID NO:1),
e.g be a sub-sequence thereof, and/or by introduction of nucleotide substitutions which
do not give rise to another amino acid sequence of the mannanase encoded by the DNA
sequence, but which corresponds to the codon usage of the host organism intended for
production of the enzyme, or by introduction of nucleotide substitutions which may
give rise to a different amino acid sequence (i.e., a variant of the mannan degrading
enzyme of the invention).
POLYPEPTIDES:
[0048] The sequence of amino acids nos. 32-343 of SEQ ID NO: 2 is a mature mannanase sequence.
The present invention also provides mannanase polypeptides that are substantially
homologous to the polypeptide of SEQ ID NO:2 and species homologs (paralogs or orthologs)
thereof. The term "substantially homologous" is used herein to denote polypeptides
having 70%, preferably at least 80%, more preferably at least 85%, and even more preferably
at least 90%, sequence identity to the sequence shown in amino acids nos. 32-343 of
SEQ ID NO:2 or their orthologs or paralogs. Such polypeptides will more preferably
be at least 95% identical, and most preferably 98% or more identical to the sequence
shown in amino acids nos. 32-343 of SEQ ID NO:2 or its orthologs or paralogs. Percent
sequence identity is determined by conventional methods, by means of computer programs
known in the art such as GAP provided in the GCG program package (Program Manual for
the Wisconsin Package, Version 8, August 1994, Genetics Computer Group, 575 Science
Drive, Madison, Wisconsin, USA 53711) as disclosed in Needleman, S.B. and Wunsch,
C.D., (1970), Journal of Molecular Biology, 48, 443-453, which is hereby incorporated
by reference in its entirety. GAP is used with the following settings for polypeptide
sequence comparison:
GAP creation penalty of 3.0 and GAP extension penalty of 0.1.
Sequence identity of polynucleotide molecules is determined by similar methods using
GAP with the following settings for DNA sequence comparison: GAP creation penalty
of 5.0 and GAP extension penalty of 0.3.
The enzyme preparation of the invention is preferably derived from a microorganism,
preferably from a bacterium, an archea or a fungus, especially from a bacterium such
as a bacterium belonging to
Bacillus, preferably to an alkalophilic
Bacillus strain which may be selected from the group consisting of the species
Bacillus agaradherens and highly related
Bacillus species in which all species preferably are at least 95%, even more preferably at
least 98%, homologous to
Bacillus agaradherens based on aligned 16S rDNA sequences.
Substantially homologous proteins and polypeptides are characterized as having one
or more amino acid substitutions, deletions or additions. These changes are preferably
of a minor nature, that is conservative amino acid substitutions (see Table 2) and
other substitutions that do not significantly affect the folding or activity of the
protein or polypeptide; small deletions, typically of one to about 30 amino acids;
and small amino- or carboxyl-terminal extensions, such as an amino-terminal methionine
residue, a small linker peptide of up to about 20-25 residues, or a small extension
that facilitates purification (an affinity tag), such as a poly-histidine tract, protein
A (Nilsson et al.,
EMBO J. 4:1075, 1985; Nilsson et al.,
Methods Enzymol. 198:3, 1991. See, in general Ford et al.,
Protein Expression and Purification 2: 95-107, 1991, which is incorporated herein by reference. DNAs encoding affinity
tags are available from commercial suppliers (e.g., Pharmacia Biotech, Piscataway,
NJ; New England Biolabs, Beverly, MA).
However, even though the changes described above preferably are of a minor nature,
such changes may also be of a larger nature such as fusion of larger polypeptides
of up to 300 amino acids or more both as amino- or carboxyl-terminal extensions to
a Mannanase polypeptide of the invention.
Table 1
| Conservative amino acid substitutions |
| Basic |
arginine, lysine, histidine |
| Acidic |
glutamic acid, aspartic acid |
| Polar |
glutamine, asparagine |
| Hydrophobic |
leucine, isoleucine, valine |
| Aromatic |
phenylalanine, tryptophan, tyrosine |
| Small |
glycine, alanine, serine, threonine, methionine |
[0049] In addition to the 20 standard amino acids, non-standard amino acids (such as 4-hydroxyproline,
6-
N-methyl lysine, 2-aminoisobutyric acid, isovaline and a-methyl serine) may be substituted
for amino acid residues of a polypeptide according to the invention. A limited number
of non-conservative amino acids, amino acids that are not encoded by the genetic code,
and unnatural amino acids may be substituted for amino acid residues. "Unnatural amino
acids" have been modified after protein synthesis, and/or have a chemical structure
in their side chain(s) different from that of the standard amino acids. Unnatural
amino acids can be chemically synthesized, or preferably, are commercially available,
and include pipecolic acid, thiazolidine carboxylic acid, dehydroproline, 3- and 4-methylproline,
and 3,3-dimethylproline.
Essential amino acids in the mannanase polypeptides of the present invention can be
identified according to procedures known in the art, such as site-directed mutagenesis
or alanine-scanning mutagenesis (Cunningham and Wells,
Science 244: 1081-1085, 1989). In the latter technique, single alanine mutations are introduced
at every residue in the molecule, and the resultant mutant molecules are tested for
biological activity (
i.e mannanase activity) to identify amino acid residues that are critical to the activity
of the molecule. See also, Hilton et al.,
J. Biol. Chem. 271:4699-4708, 1996. The active site of the enzyme or other biological interaction can
also be determined by physical analysis of structure, as determined by such techniques
as nuclear magnetic resonance, crystallography, electron diffraction or photoaffinity
labeling, in conjunction with mutation of putative contact site amino acids. See,
for example, de Vos et al.,
Science 255:306-312, 1992; Smith et al.,
J. Mol. Biol. 224:899-904, 1992; Wlodaver et al.,
FEBS Lett. 309:59-64, 1992. The identities of essential amino acids can also be inferred from analysis
of homologies with polypeptides which are related to a polypeptide according to the
invention.
Multiple amino acid substitutions can be made and tested using known methods of mutagenesis,
recombination and/or shuffling followed by a relevant screening procedure, such as
those disclosed by Reidhaar-Olson and Sauer (
Science 241:53-57, 1988), Bowie and Sauer (
Proc. Natl. Acad. Sci. USA 86:2152-2156, 1989), WO95/17413, or WO 95/22625. Briefly, these authors disclose methods
for simultaneously randomizing two or more positions in a polypeptide, or recombination/shuffling
of different mutations (WO95/17413, WO95/22625), followed by selecting for functional
a polypeptide, and then sequencing the mutagenized polypeptides to determine the spectrum
of allowable substitutions at each position. Other methods that can be used include
phage display (e.g., Lowman et al.,
Biochem. 30:10832-10837, 1991; Ladner et al., U.S. Patent No. 5,223,409; Huse, WIPO Publication
WO 92/06204) and region-directed mutagenesis (Derbyshire et al.,
Gene 46:145, 1986; Ner et al.,
DNA 7:127, 1988).
Mutagenesis/shuffling methods as disclosed above can be combined with high-throughput,
automated screening methods to detect activity of cloned, mutagenized polypeptides
in host cells. Mutagenized DNA molecules that encode active polypeptides can be recovered
from the host cells and rapidly sequenced using modern equipment. These methods allow
the rapid determination of the importance of individual amino acid residues in a polypeptide
of interest, and can be applied to polypeptides of unknown structure.
Using the methods discussed above, one of ordinary skill in the art can identify and/or
prepare a variety of polypeptides that are substantially homologous to residues 32
to 343 of SEQ ID NO: 2 and retain the mannanase activity of the wild-type protein.
PROTEIN PRODUCTION:
[0050] The proteins and polypeptides of the present invention, including full-length proteins,
fragments thereof and fusion proteins, can be produced in genetically engineered host
cells according to conventional techniques. Suitable host cells are those cell types
that can be transformed or transfected with exogenous DNA and grown in culture, and
include bacteria, fungal cells, and cultured higher eukaryotic cells. Bacterial cells,
particularly cultured cells of gram-positive organisms, are preferred. Gram-positive
cells from the genus of Bacillus are especially preferred, such as from the group
consisting of
Bacillus subtilis, Bacillus lentus, Bacillus brevis, Bacillus, stearothermophilus,
Bacillus alkalophilus, Bacillus amyloliquefaciens, Bacillus coagulans, Bacillus circulans,
Bacillus lautus, Bacillus thuringiensis, Bacillus licheniformis, and
Bacillus agaradherens, in particular
Bacillus agaradherens.
Techniques for manipulating cloned DNA molecules and introducing exogenous DNA into
a variety of host cells are disclosed by Sambrook et al.,
Molecular Cloning: A Laboratory Manual, 2nd ed., Cold Spring Harbor Laboratory Press, Cold Spring Harbor, NY, 1989; Ausubel
et al. (eds.),
Current Protocols in Molecular Biology, John Wiley and Sons, Inc., NY, 1987; and "Bacillus subtilis and Other Gram-Positive
Bacteria", Sonensheim et al., 1993, American Society for Microbiology, Washington
D.C., which are incorporated herein by reference.
In general, a DNA sequence encoding a mannanase of the present invention is operably
linked to other genetic elements required for its expression, generally including
a transcription promoter and terminator within an expression vector. The vector will
also commonly contain one or more selectable markers and one or more origins of replication,
although those skilled in the art will recognize that within certain systems selectable
markers may be provided on separate vectors, and replication of the exogenous DNA
may be provided by integration into the host cell genome. Selection of promoters,
terminators, selectable markers, vectors and other elements is a matter of routine
design within the level of ordinary skill in the art. Many such elements are described
in the literature and are available through commercial suppliers.
To direct a polypeptide into the secretory pathway of a host cell, a secretory signal
sequence (also known as a leader sequence, prepro sequence or pre sequence) is provided
in the expression vector. The secretory signal sequence may be that of the polypeptide,
or may be derived from another secreted protein or synthesized
de novo. Numerous suitable secretory signal sequences are known in the art and reference
is made to "Bacillus subtilis and Other Gram-Positive Bacteria", Sonensheim et al.,
1993, American Society for Microbiology, Washington D.C.; and Cutting, S. M.(eds.)
"Molecular Biological Methods for Bacillus", John Wiley and Sons, 1990, for further
description of suitable secretory signal sequences especially for secretion in a Bacillus
host cell. The secretory signal sequence is joined to the DNA sequence in the correct
reading frame. Secretory signal sequences are commonly positioned 5' to the DNA sequence
encoding the polypeptide of interest, although certain signal sequences may be positioned
elsewhere in the DNA sequence of interest (see, e.g., Welch et al., U.S. Patent No.
5,037,743; Holland et al., U.S. Patent No. 5,143,830).
Transformed or transfected host cells are cultured according to conventional procedures
in a culture medium containing nutrients and other components required for the growth
of the chosen host cells. A variety of suitable media, including defined media and
complex media, are known in the art and generally include a carbon source, a nitrogen
source, essential amino acids, vitamins and minerals. Media may also contain such
components as growth factors or serum, as required. The growth medium will generally
select for cells containing the exogenously added DNA by, for example, drug selection
or deficiency in an essential nutrient which is complemented by the selectable marker
carried on the expression vector or co-transfected into the host cell.
PROTEIN ISOLATION:
[0051] When the expressed recombinant polypeptide is secreted the polypeptide may be purified
from the growth media. Preferably the expression host cells are removed from the media
before purification of the polypeptide (e.g. by centrifugation).
When the expressed recombinant polypeptide is not secreted from the host cell, the
host cell are preferably disrupted and the polypeptide released into an aqueous "extract"
which is the first stage of such purification techniques. Preferably the expression
host cells are collected from the media before the cell disruption (e.g. by centrifugation).
The cell disruption may be performed by conventional techniques such as by lysozyme
digestion or by forcing the cells through high pressure. See (Robert K. Scobes, Protein
Purification, Second edition, Springer-Verlag) for further description of such cell
disruption techniques.
Whether or not the expressed recombinant polypeptides (or chimeric polypeptides) is
secreted or not it can be purified using fractionation and/or conventional purification
methods and media.
Ammonium sulfate precipitation and acid or chaotrope extraction may be used for fractionation
of samples. Exemplary purification steps may include hydroxyapatite, size exclusion,
FPLC and reverse-phase high performance liquid chromatography. Suitable anion exchange
media include derivatized dextrans, agarose, cellulose, polyacrylamide, and specialty
silicas. PEI, DEAE, QAE and Q derivatives are preferred, with DEAE Fast-Flow Sepharose
(Pharmacia, Piscataway, NJ) being particularly preferred. Exemplary chromatographic
media include those media derivatized with phenyl, butyl, or octyl groups, such as
Phenyl-Sepharose FF (Pharmacia), Toyopearl butyl 650 (Toso Haas, Montgomeryville,
PA), Octyl-Sepharose (Pharmacia); or polyacrylic resins, such as Amberchrom CG 71
(Toso Haas). Suitable solid supports include glass beads, silica-based resins, cellulosic
resins, agarose beads, cross-linked agarose beads, polystyrene beads, cross-linked
polyacrylamide resins that are insoluble under the conditions in which they are to
be used. These supports may be modified with reactive groups that allow attachment
of proteins by amino groups, carboxyl groups, sulfhydryl groups, hydroxyl groups and/or
carbohydrate moieties. Examples of coupling chemistries include cyanogen bromide activation,
N-hydroxysuccinimide activation, epoxide activation, sulfhydryl activation, hydrazide
activation, and carboxyl and amino derivatives for carbodiimide coupling chemistries.
These and other solid media are well-known and widely used in the art, and are available
from commercial suppliers.
[0052] Selection of a particular method is a matter of routine design and is determined
in' part by the properties of the chosen support. See, for example,
Affinity Chromatography: Principles & Methods, Pharmacia LKB Biotechnology, Uppsala, Sweden, 1988.
Polypeptides of the invention or fragments thereof may also be prepared through chemical
synthesis. Polypeptides of the invention may be monomers or multimers; glycosylated
or non-glycosylated; pegylated or non-pegylated; and may or may not include an initial
methionine amino acid residue.
[0053] Based on the sequence information disclosed herein a full length DNA sequence encoding
a mannanase of the invention and comprising the DNA sequence shown in SEQ ID No 1,
at least the DNA sequence from position 97 to position 1029, may be cloned.
Cloning is performed by standard procedures known in the art such as by,
■ preparing a genomic library from a Bacillus strain, especially the strain B. agaradherens, NCIMB 40482;
■ plating such a library on suitable substrate plates;
■ identifying a clone comprising a polynucleotide sequence of the invention by standard
hybridization techniques using a probe based on SEQ ID No 1; or by
■ identifying a clone from said Bacillus agaradherens NCIMB 40482 genomic library by an Inverse PCR strategy using primers based on sequence
information from SEQ ID No 1. Reference is made to M.J. MCPherson et al. ("PCR A practical
approach" Information Press Ltd, Oxford England) for further details relating to Inverse
PCR.
Based on the sequence information disclosed herein (SEQ ID No 1, SEQ ID No 2) is
it routine work for a person skilled in the art to isolate homologous polynucleotide
sequences encoding homologous mannanase of the invention by a similar strategy using
genomic libraries from related microbial organisms, in particular from genomic libraries
from other strains of the genus
Bacillus such as alkalophilic species of
Bacillus.
Alternatively, the DNA encoding the mannan or galactomannan-degrading enzyme of the
invention may, in accordance with well-known procedures, conveniently be cloned from
a suitable source, such as any of the above mentioned organisms, by use of synthetic
oligonucleotide probes prepared on the basis of the DNA sequence obtainable from the
plasmid present in
Escherichia coli DSM 12180.
[0054] Accordingly, the polynucleotide molecule of the invention may be isolated from
Escherichia coli, DSM 12180, in which the plasmid obtained by cloning such as described above is deposited.
Also, the present invention relates to an isolated substantially pure biological culture
of the strain
Escherichia coli, DSM 12180.
In the present context, the term "enzyme preparation" is intended to mean either a
conventional enzymatic fermentation product, possibly isolated and purified, from
a single species of a microorganism, such preparation usually comprising a number
of different enzymatic activities; or a mixture of monocomponent enzymes, preferably
enzymes derived from bacterial or fungal species by using conventional recombinant
techniques, which enzymes have been fermented and possibly isolated and purified separately
and which may originate from different species, preferably fungal or bacterial species;
or the fermentation product of a microorganism which acts as a host cell for expression
of a recombinant mannanase, but which microorganism simultaneously produces other
enzymes, e.g. pectin degrading enzymes, proteases, or cellulases, being naturally
occurring fermentation products of the microorganism, i.e. the enzyme complex conventionally
produced by the corresponding naturally occurring microorganism.
[0055] A method of producing the enzyme preparation of the invention, the method comprising
culturing a microorganism, eg a wild-type strain, capable of producing the mannanase
under conditions permitting the production of the enzyme, and recovering the enzyme
from the culture. Culturing may be carried out using conventional fermentation techniques,
e.g. culturing in shake flasks or fermentors with agitation to ensure sufficient aeration
on a growth medium inducing production of the mannanase enzyme. The growth medium
may contain a conventional N-source such as peptone, yeast extract or casamino acids,
a reduced amount of a conventional C-source such as dextrose or sucrose, and an inducer
such as guar gum or locust bean gum. The recovery may be carried out using conventional
techniques, e.g. separation of bio-mass and supernatant by centrifugation or filtration,
recovery of the supernatant or disruption of cells if the enzyme of interest is intracellular,
perhaps followed by further purification as described in EP 0 406 314 or by crystallization
as described in WO 97/15660.
IMMUNOLOGICAL CROSS-REACTIVITY:
[0056] Polyclonal antibodies to be used in determining immunological cross-reactivity may
be prepared by use of a purified mannanase enzyme. More specifically, antiserum against
the mannanase of the invention may be raised by immunizing rabbits (or other rodents)
according to the procedure described by N. Axelsen et al. in: A Manual of Quantitative
Immunoelectrophoresis, Blackwell Scientific Publications, 1973, Chapter 23, or A.
Johnstone and R. Thorpe, Immunochemistry in Practice, Blackwell Scientific Publications,
1982 (more specifically p. 27-31). Purified immunoglobulins may be obtained from the
antisera, for example by salt precipitation ((NH
4)
2 SO
4), followed by dialysis and ion exchange chromatography, e.g. on DEAE-Sephadex. Immunochemical
characterization of proteins may be done either by Outcherlony double-diffusion analysis
(O. Ouchterlony in: Handbook of Experimental Immunology (D.M. Weir, Ed.), Blackwell
Scientific Publications, 1967, pp. 655-706), by crossed immunoelectrophoresis (N.
Axelsen et al.,
supra, Chapters 3 and 4), or by rocket immunoelectrophoresis (N. Axeisen et al., Chapter
2).
[0057] Examples of useful bacteria producing the enzyme or the enzyme preparation of the
invention are Gram positive bacteria, preferably from the
Bacillus/
Lactobacillus subdivision, preferably a strain from the genus
Bacillus, more preferably a strain of
Bacillus agaradherens, especially the strain
Bacillus agaradherens, NCIMB 40482.
The present invention includes an isolated mannanase having the properties, described
above and which is free from homologous impurities, and is produced using conventional
recombinant techniques.
DETERMINATION OF CATALYTIC ACTIVITY (ManU) OF MANNANASE
[0058] Colorimetric Assay:Substrate:0.2% AZCL-Galactomannan (Megazyme, Australia) from carob
in 0.1 M Glycin buffer, pH 10.0. The assay is carried out in an Eppendorf Micro tube
1.5 ml on a thermomixer with stirring and temperature control of 40°C. Incubation
of 0.750 ml substrate with 0.05 ml enzyme for 20 min, stop by centrifugation for 4
minutes at 15000 rpm. The color of the supernatant is measured at 600 nm in a 1 cm
cuvette. One ManU (Mannanase units) gives 0.24 abs in 1 cm.
OBTENTION OF THE BACILLUS AGARADHERENS MANNANASE NCIMB 40482
Strains
[0059] Bacillus agaradherens NCIMB 40482 comprises the mannanase enzyme encoding DNA sequence.
E. coli strain: Cells of E. coli SJ2 (Diderichsen, B., Wedsted, U., Hedegaard, L. Jensen,
B. R., Sjøholm, C. (1990) Cloning of aldB, which encodes alpha-acetolactate decarboxylase,
an exoenzyme from Bacillus brevis. J. Bacteriol. 172, 4315-4321), were prepared for
and transformed by electroporation using a Gene Pulser™ electroporator from BIO-RAD
as described by the supplier.
B.subtilis PL2306. This strain is the B.subtilis DN1885 with disrupted apr and npr genes (Diderichsen,
B., Wedsted, U., Hedegaard, L., Jensen, B. R., Sjøholm, C. (1990) Cloning of aldB,
which encodes alpha-acetolactate decarboxylase, an exoenzyme from Bacillus brevis.
J. Bacterial., 172, 4315-4321) disrupted in the transcriptional unit of the known
Bacillus subtilis cellulase gene, resulting in cellulase negative cells. The disruption was performed
essentially as described in ( Eds. A.L. Sonenshein, J.A. Hoch and Richard Losick (1993)
Bacillus subtilis and other Gram-Positive Bacteria, American Society for microbiology, p.618).
Competent cells were prepared and transformed as described by Yasbin, R.E., Wilson,
G.A. and Young, F.E. (1975) Transformation and transfection in lysogenic strains of
Bacillus subtilis: evidence for selective induction of prophage in competent cells. J. Bacteriol, 121:296-304.
Plasmids
[0060] pSJ1678 (as described in detail in WO 94/19454).
[0061] pMOL944: This plasmid is a pUB110 derivative essentially containing elements making
the plasmid propagatable in
Bacillus subtilis, kanamycin resistance gene and having a strong promoter and signal peptide cloned
from the amyL gene of
B.licheniformis ATCC14580. The signal peptide contains a Sacll site making it convenient to clone
the DNA encoding the mature part of a protein in-fusion with the signal peptide. This
results in the expression of a Pre-protein which is directed towards the exterior
of the cell.
[0062] The plasmid was constructed by means of conventional genetic engineering techniques
which are briefly described in the following.
Construction of pMOL944:
[0063] The pUB110 plasmid (McKenzie, T. et al., 1986, Plasmid 15:93-103) was digested with
the unique restriction enzyme Ncil. A PCR fragment amplified from the amyL promoter
encoded on the plasmid pDN1981 (P.L. Jørgensen el al.,1990, Gene, 96, p37-41.) was
digested with Ncil and inserted in the Ncil digested pUB110 to give the plasmid pSJ2624.
The two PCR primers used have the following sequences:

[0064] The primer #LWN5494 inserts a NotI site in the plasmid.
The plasmid pSJ2624 was then digested with Sad and NotI and a new PCR fragment amplified
on amyL promoter encoded on the pDN1981 was digested with Sacl and Notl and this DNA
fragment was inserted in the Sacl-Notl digested pSJ2624 to give the plasmid pSJ2670.
This cloning replaces the first amyL promoter cloning with the same promoter but in
the opposite direction. The two primers used for PCR amplification have the following
sequences:

[0065] The plasmid pSJ2670 was digested with the restriction enzymes Pstl and BcII and a
PCR fragment amplified from a cloned DNA sequence encoding the alkaline amylase SP722
(disclosed in the International Patent Application published as WO95/26397) was digested
with PstI and BclI and inserted to give the plasmid pMOL944. The two primers used
for PCR amplification have the following sequence:

The primer #LWN7901 inserts a Sacll site in the plasmid.
Cloning of the mannanase gene from Bacillus agaradherens
Genomic DNA preparation:
[0066] Strain
Bacillus agaradherens NCIMB 40482 was propagated in liquid medium as described in WO94/0153 After 16 hours
incubation at 30°C and 300 rpm, the cells were harvested, and genomic DNA isolated
by the method described by Pitcher et al. (Pitcher, D. G., Saunders, N. A., Owen,
R. J. (1989). Rapid extraction of bacterial genomic DNA with guanidium thiocyanate.
Lett. Appl. Microbiol., 8, 151-156).
Genomic library construction:
[0067] Genomic DNA was partially digested with restriction enzyme Sau3A, and size-fractionated
by electrophoresis on a 0.7 % agarose gel. Fragments between 2 and 7 kb in size was
isolated by electrophoresis onto DEAE-cellulose paper (Dretzen, G., Bellard, M., Sassone-Corsi,
P., Chambon, P. (1981) A reliable method for the recovery of DNA fragments from agarose
and acrylamide gels. Anal. Biochem., 112, 295-298).
Isolated DNA fragments were ligated to BamHI digested pSJ1678 plasmid DNA, and the
ligation mixture was used to transform
E. coli SJ2.
Identification of positive clones:
[0068] A DNA library in
E. coli, constructed as described above, was screened on LB agar plates containing 0.2% AZCL-galactomannan
(Megazyme) and 9 µg/ml Chloramphenicol and incubated overnight at 37°C. Clones expressing
mannanase activity appeared with blue diffusion halos. Plasmid DNA from one of these
clone was isolated by Qiagen plasmid spin preps on 1 ml of overnight culture broth
(cells incubated at 37°C in TY with 9 µg/ml Chloramphenicol and shaking at 250 rpm).
This clone (MB525) was further characterized by DNA sequencing of the cloned Sau3A
DNA fragment. DNA sequencing was carried out by primerwalking, using the Taq deoxy-terminal
cycle sequencing kit (Perkin-Elmer, USA), fluorescent labelled terminators and appropriate
oligonucleotides as primers.
Analysis of the sequence data was performed according to Devereux
et al. (1984) Nucleic Acids Res. 12, 387-395. The sequence encoding the mannanase is shown
in SEQ ID No 1. The derived protein sequence is shown in SEQ ID No.2.
Subcloning and expression of mannanase in B.subtilis:
[0069] The mannanase encoding DNA sequence of the invention was PCR amplified using the
PCR primer set consisting of these two oligo nucleotides:

[0070] Restriction sites SaclI and NotlI are underlined.
Chromosomal DNA isolated from
B.agaradherens NCIMB 40482 as described above was used as template in a PCR reaction using Amplitaq
DNA Polymerase (Perkin Elmer) according to manufacturers instructions. The PCR reaction
was set up in PCR buffer (10 mM Tris-HCl, pH 8.3, 50 mM KCl, 1.5 mM MgCl
2, 0.01 % (w/v) gelatin) containing 200 µM of each dNTP, 2.5 units of AmpliTaq polymerase
(Perkin-Elmer, Cetus, USA) and 100 pmol of each primer.
The PCR reaction was performed using a DNA thermal cycler (Landgraf, Germany). One
incubation at 94°C for 1 min followed by thirty cycles of PCR performed using a cycle
profile of denaturation at 94°C for 30 sec, annealing at 60°C for 1 min, and extension
at 72°C for 2 min. Five-µl aliquots of the amplification product was analysed by electrophoresis
in 0.7 % agarose gels (NuSieve, FMC). The appearance of a DNA fragment size 1.4 kb
indicated proper amplification of the gene segment.
Subcloning of PCR fragment.
[0071] Fortyfive-µl aliquots of the PCR products generated as described above were purified
using QlAquick PCR purification kit (Qiagen, USA) according to the manufacturer's
instructions. The purified DNA was eluted in 50 µl of 10mM Tris-HCl, pH 8.5.
5 µg of pMOL944 and twentyfive-µl of the purified PCR fragment was digested with Sacll
and Notl, electrophoresed in 0.8% low gelling temperature agarose (SeaPlaque GTG,
FMC) gels, the relevant fragments were excised from the gels, and purified using QIAquick
Gel extraction Kit (Qiagen, USA) according to the manufacturer's instructions. The
isolated PCR DNA fragment was then ligated to the SaclI-NotI digested and purified
pMOL944. The ligation was performed overnight at 16°C using 0.5µg of each DNA fragment,
1 U of T4 DNA ligase and
T4 ligase buffer (Boehringer Mannheim, Germany).
The ligation mixture was used to transform competent
B.subtilis PL2306. The transformed cells were plated onto LBPG-10 µg/ml of Kanamycin plates.
After 18 hours incubation at 37°C colonies were seen on plates. Several clones were
analysed by isolating plasmid DNA from overnight culture broth.
One such positive clone was restreaked several times on agar plates as used above,
this clone was called MB594. The clone MB594 was grown overnight in TY-10 µg/ml kanamycin
at 37°C, and next day 1 ml of cells were used to isolate plasmid from the cells using
the Qiaprep Spin Plasmid Miniprep Kit #27106 according to the manufacturers recommendations
for
B.subtilis plasmid preparations. This DNA was DNA sequenced and revealed the DNA sequence corresponding
to the mature part of the mannanase, i.e. positions 94-1404 of the appended SEQ ID
NO:3. The derived mature protein is shown in SEQ ID NO:4. It will appear that the
3' end of the mannanase encoded by the sequence of SEQ ID NO:1 was changed to the
one shown in SEQ ID NO:3 due to the design of the lower primer used in the PCR. The
resulting amino acid sequence is shown in SEQ ID NO:4 and it is apparent that the
C terminus of the SEQ ID NO:2 (SHHVREIGVQFSAADNSSGQTALYVDNVTLR) is changed to the
C terminus of SEQ ID NO:4 (IIMLGK).
Media:
[0072] TY (as described in Ausubel, F. M. et al. (eds.) "Current protocols in Molecular
Biology". John Wiley and Sons, 1995).
LB agar (as described in Ausubel, F. M. et al. (eds.) "Current protocols in Molecular
Biology". John Wiley and Sons, 1995).
LBPG is LB agar (see above) supplemented with 0.5% Glucose and 0.05 M potassium phosphate,
pH 7.0
BPX media is described in EP 0 506 780 (WO 91/09129).
Expression, purification and characterisation of mannanase from Bacillus agaradherens
[0073] The clone MB 594 obtained as described above under Materials and Methods was grown
in 25 x 200ml BPX media with 10 µg/ml of Kanamycin in 500ml two baffled shakeflasks
for 5 days at 37°C at 300 rpm.
6500 ml of the shake flask culture fluid of the clone MB 594 (batch #9813) was collected
and pH adjusted to 5.5. 146 ml of cationic agent (C521) and 292 ml of anionic agent
(A130) was added during agitation for flocculation. The flocculated material was separated
by centrifugation using a Sorval RC 3B centrifuge at 9000 rpm for 20 min at 6°C. The
supernatant was clarified using Whatman glass filters GF/D and C and finally concentrated
on a filtron with a cut off of 10 kDa.
750 ml of this concentrate was adjusted to pH 7.5 using sodium hydroxide. The clear
solution was applied to anion-exchange chromatography using a 900 ml Q-Sepharose column
equilibrated with 50 mmol Tris pH 7.5. The mannanase activity bound was eluted using
a sodium chloride gradient.
The pure enzyme gave a single band in SDS-PAGE with a molecular weight of 38 kDa.
The amino acid sequence of the mannanase enzyme, i.e. the translated DNA sequence,
is shown in SEQ ID No.2.
Determination of kinetic constants:
[0074] Substrate: Locust bean gum (carob) and reducing sugar analysis (PHBAH). Locust bean
gum from Sigma (G-0753).
Kinetic determination using different concentrations of locust bean gum and
incubation for 20 min at 40°C at pH 10 gave
Kcat: 467 per sec.
K
m: 0.08 gram per I
MW: 38kDa
pl (isoelectric point): 4.2
The temperature optimum of the mannanase was found to be 60°C.
The pH activity profile showed maximum activity between pH 8 and 10.
DSC differential scanning calometry gives 77°C as melting point at pH 7.5 in Tris
buffer indicating that this enzyme is very thermostable.
Detergent compatibility using 0.2% AZCL-Galactomannan from carob as substrate and
incubation as described above at 40°C shows excellent compatibility with conventional
liquid detergents and good compatibility with conventional powder detergents.
OBTENTION OF THE BACILLUS SUBTILISIS MANNANASE 168
[0075] The
Bacillus subtilisis β-mannanase was characterised and purified as follows :
The
Bacillus subtilis genome was searched for homology with a known
Bacillus sp β-Mannanase gene sequence (Mendoza et al.,
Biochemica et Biophysica Acta 1243:552-554, 1995). The coding region of
ydhT, whose product was unknown, showed a 58% similarity to the known
Bacillus β-Mannanase. The following oligonucleotides were designed to amplify the sequences
coding for the mature portion of the putative β-Mannanase: 5'-GCT CAA TTG GCG CAT
ACT GTG TCG CCT GTG-3' and 5'-GAC GGA TCC CGG ATT CAC TCA ACG ATT GGC G-3'. Total
genomic DNA from
Bacillus subtilis strain 1A95 was used as a template to amplify the
ydhT mature region using the aforementioned primers. PCR is performed using the GENE-AMP
PCR Kit with AMPLITAQ DNA Polymerase (Perkin Elmer, Applied Biosystems, Foster City,
CA). An initial melting period at 95°C for 5 min was followed by 25 cycles of the
following program: melting at 95°C for 1 min, annealing at 55°C for 2 min, and extension
at 72°C for 2 min. After the last cycle, the reaction was held at 72°C for 10 min
to complete extension. The PCR products were purified using QlAquick PCR purification
kit (Qiagen, Chatsworth, CA).
The
ydhT mature region amplified from
Bacillus subtilis strain 1A95 was inserted into the expression vector pPG1524 (previously described)
as follows. The amplified 1028bp fragment was digested with
Mfe I and
BamH I. The expression vector pPG1527 was digested with
EcoR I and
BamH I. The restriction products were purified using QIAquick PCR purification kit (Qiagen,
Chatsworth, CA). The two fragments were ligated using T4 DNA ligase (13 hr, 16°C)
and used to transform competent
E. coli strain DH5-α. Ampicilin resistant colonies were cultured for DNA preparations. The
DNA was then characterized by restriction analysis. Plasmid pPG3200 contains the mature
region of the
ydhT gene. Plasmid pPG3200 was then used to transform competent
Bacillus subtilis strain PG 632 (Saunders et al., 1992).
Seven kanamycin resistant
Bacillus subtilis clones and one PG 632 control clone were picked and grown in 20ml of 20/20/5 media
( 20g/l tryptone, 20g/l yeast extract, 5g/l NaCl) supplemented with 1ml 25% maltrin,
120µl 10mM MnCl
2, and 20µl of 50 mg/ml kanamycin. Clones were grown overnight in 250ml baffled flasks
shaking at 250 rpm at 37°C for expression of the protein. Cells were spun out at 14,000rpm
for 15 minutes. One µl of each supernatant was diluted in 99µl of 50mM sodium acetate
(pH 6.0). One µl of this dilution was assayed using the endo-1,4-β-Mannanase Beta-Mannazyme
Tabs (Megazyme, Ireland) according to the manufacturers instructions. Absorbance was
read at 590 nm on a Beckman DU640 spectrophotometer. Clone 7 showed the highest Absorbance
of 1.67. The PG632 control showed no Absorbance at 590nm.
Supernatant was analyzed by SDS-PAGE on a 10-20% Tris-Glycine gel (Novex, San Diego,
Ca) to confirm expected protein size of 38kDa. Samples were prepared as follows. A
500µl sample of
ydhT clone 7 and PG 632 supernatants were precipitated with 55.5µl 100% Trichloroacetic
acid (Sigma), washed with 100µl 5% Trichloroacetic, resuspended in 50µl of Tris-glycine
SDS sample buffer(Novex) and boiled for five minutes. One µl of each sample was electrophoresed
on the gel at 30 mA for 90minutes. A large band of protein was observed to run at
38kDa for
ydhT clone 7.
A 10 l fermentation of
Bacillus subtilis ydhT clone 7 was performed in a B.Braun Biostat C fermentator. Fermentation conditions
were as follows. Cells were grown for 18h in a rich media similar to 20/20/5 at 37°C.
At the end of the fermentation run, the cells were removed and the supernatant concentrated
to 1 liter using a tangential flow filtration system. The final yield of β-Mannanase
in the concentrated supernatant was determined to be 3 g/l.
The purification of the β-Mannanase from the fermentation supernatant was performed
as follows: 500 ml of supernatant was centrifuged at 10,000 rpm for 10 min at 4°C.
The centrifuged supernatant was then dialyzed overnight at 4°C in two 4 I changes
of 10 mM potassium phosphate (pH 7.2) through Spectrapor 12,000-14,000 mol.wt. cutoff
membrane (Spectrum). The dialyzed supernatant was centrifuged at 10,000 rpm for 10
min at 4°C. A 200 ml Q Sepharose fast flow (Pharmacia) anion exchange column was equilibrated
with 1 liter of 10 mM potassium phosphate (pH 7.2) at 20°C and 300 ml of supernatant
was loaded on column. Two flow through fractions of 210 ml (sample A) and 175 ml (sample
B) were collected. The two fractions were assayed as before, except that the samples
were diluted with 199 µl of 50 mM sodium acetate (pH 6.0), and they showed Absorbance
of .38 and .52 respectively. Two µl of each sample was added to 8µl of Tris-glycine
SDS sample buffer (Novex, CA) and boiled for 5 min. The resulting samples were electrophoresed
on a 10-20% Tris-Glycine gel (Novex, Ca) at 30 mA for 90 minutes. A major band corresponding
to 38kDa was present in each sample and comprised greater than 95% of the total protein.
A BCA protein assay (Pierce) was performed on both samples according to the manufacturers
instructions, using bovine serum albumin as standard. Samples A and B contained 1.3
mg/ml and 1.6 mg/ml of β-Mannanase respectively. The identity of the protein was confirmed
by ion spray mass spectrometry and amino terminal amino acid sequence analysis.
The purified β-Mannanase samples were used to characterize the enzymes activity as
follows. All assays used endo-1,4-β-Mannanase Beta-Mannazyme Tabs (Megazyme, Ireland)
as described earlier. Activity at pH range 3.0-9.0 were performed in 50 mM citrate
phosphate buffer, for activity determination at pH 9.5, 50 mM CAPSO (Sigma), and for
pH 10.0-11.0 range 50 mM CAPS buffer was employed. The optimum pH for the
Bacillus subtilis β-Mannanase was found to be pH 6.0-6.5. Temperature activity profiles were performed
in 50mM citrate phosphate buffer (pH 6.5). The enzyme showed optimum activity at 40-45°C.
The
Bacillus subtilis β-Mannanase retained significant activity at less than 15°C and greater than 80°C.
Specific activity against β-1,4-Galactomannan was determined to be 160,000 µmol/min•mg
β-Mannanase using endo-1,4-β-Mannanase Beta-Mannazyme Tabs (Megazyme, Ireland) according
to the manufacturers directions. The nucleotide and amino acid sequences of the
Bacillus subtilisis β-mannanase are shown in SEQ. ID. No. 5 and 6.
[0076] The mannanase is incorporated into the compositions of the invention preferably at
a level of from 0.0001% to 2%, more preferably from 0.0005% to 0.1%, most preferred
from 0.001% to 0.02% pure enzyme by weight of the composition.
[0077] The enzyme of the invention, in addition to the enzyme core comprising the catalytically
domain, also comprise a cellulose binding domain (CBD), the cellulose binding domain
and enzyme core (the catalytically active domain) of the enzyme being operably linked.
The cellulose binding domain (CBD) may exist as an integral part of the encoded enzyme,
or a CBD from another origin may be introduced into the enzyme thus creating an enzyme
hybrid. In this context, the term "cellulose-binding domain" is intended to be understood
as defined by Peter Tomme et al. "Cellulose-Binding Domains: Classification and Properties"
in "Enzymatic Degradation of Insoluble Carbohydrates", John N. Saddler and Michael
H. Penner (Eds.), ACS Symposium Series, No. 618, 1996. This definition classifies
more than 120 cellulose- binding domains into 10 families (I-X), and demonstrates
that CBDs are found in various enzymes such as cellulases, xylanases, mannanases,
arabinofuranosidases, acetyl esterases and chitinases. CBDs have also been found in
algae, e.g. the red alga Porphyra purpurea as a non-hydrolytic polysaccharide-binding
protein, see Tomme et al., op.cit. However, most of the CBDs are from cellulases and
xylanases, CBDs are found at the N and C termini of proteins or are internal. Enzyme
hybrids are known in the art, see e.g. WO 90/00609 and WO 95/16782, and may be prepared
by transforming into a host cell a DNA construct comprising at least a fragment of
DNA encoding the cellulose- binding domain ligated, with or without a linker, to a
DNA sequence encoding the mannanase enzyme and growing the host cell to express the
fused gene. Enzyme hybrids may be described by the following formula:
CBD-MR-X
wherein CBD is the N-terminal or the C-terminal region of an amino acid sequence corresponding
to at least the cellulose- binding domain; MR is the middle region (the linker), and
may be a bond, or a short linking group preferably of from 2 to 100 carbon atoms,
more preferably of from 2 to 40 carbon atoms; or is preferably from 2 to to 100 amino
acids, more preferably of from 2 to 40 amino acids; and X is an N-terminal or C-terminal
region of the enzyme of the invention.
[0078] The above-mentioned enzymes may be of any suitable origin, such as vegetable, animal,
bacterial, fungal and yeast origin. Origin can further be mesophilic or extremophilic
(psychrophilic, psychrotrophic, thermophilic, barophilic, alkalophilic, acidophilic,
halophilic). Purified or non-purified forms of these enzymes may be used. Nowadays,
it is common practice to modify wild-type enzymes via protein / genetic engineering
techniques in order to optimise their performance efficiency in the cleaning compositions
of the invention. For example, the variants may be designed such that the compatibility
of the enzyme to commonly encountered ingredients of such compositions is increased.
Alternatively, the variant may be designed such that the optimal pH, bleach or chelant
stability, catalytic activity, of the enzyme variant is tailored to suit the particular
cleaning application.
[0079] In particular, attention should be focused on amino acids sensitive to oxidation
in the case of bleach stability and on surface charges for the surfactant compatibility.
The isoelectric point of such enzymes may be modified by the substitution of some
charged amino acids, e.g. an increase in isoelectric point may help to improve compatibility
with anionic surfactants. The stability of the enzymes may be further enhanced by
the creation of e.g. additional salt bridges and enforcing metal binding sites to
increase chelant stability.
The percarbonate compound
[0080] The detergent compositions herein typically contain from 0.1% to 50%, preferably
from 0.5% to 35% by weight, most preferably from 1% to 25% by weight of an alkali
metal percarbonate bleach in the form of particles having a mean size from 250 to
900 micrometers, preferably 500 to 700 micrometers.
[0081] Laundry additives typically contain from 20% to 80% of said percarbonate particles.
[0082] Preferred detergent compositions according to the present invention comprise a level
of mannanase (pure enzyme by weight of total composition) of from 0.0001% to 2% and
a level of percarbonate of from 0.1 % to 50% by weight of the total composition, preferably
a mannanase level of from 0.0005% to 0.5% and a percarbonate level of from 0.5 % to
35%, more preferably a level of mannanase of from 0.001% to 0.1% and a percarbonate
level of from 1% to 25%
[0083] The alkali metal percarbonate bleach is usually in the form of the sodium salt. Sodium
percarbonate is an addition compound having a formula corresponding to 2Na
2CO
3•3H
2O
2. To enhance storage stability the percarbonate bleach can be coated with e.g. a further
mixed salt of an alkali metal sulphate and carbonate. Such coatings together with
coating processes have previously been described in GB-1,466,799, granted to Interox
on 9th March 1977. The weight ratio of the mixed salt coating material to percarbonate
lies in the range from 1:2000 to 1:4, more preferably from 1:99 to 1:9, and most preferably
from 1:49 to 1:19. Preferably, the mixed salt is of sodium sulphate and sodium carbonate
which has the general formula Na2SO4.n.Na2CO3 wherein n is from 0.1 to 3, preferably
n is from 0.3 to 1.0 and most preferably n is from 0.2 to 0.5.
[0084] Suitable percarbonate for the purpose of the present invention is the sodium percarbonate
described in WO97/35591 being characterised by an intrinsic mean particle size of
500 to 100 mu m, not more than 20% below 350 mu m and a moisture pick-up of no more
than 30g per 1000g sample at 80% relative humidity and 32°C in 24h or characterised
by a mean particle size of 500 to 1200 mu m and a 7-days aged heat emission at 40°C
of below 3 mu W/g in 16h. Also suitable is the sodium percarbonate manufactured from
hydrogen peroxide and sodium carbonate in aqueous medium without the use of chloride
salting-out agent as described in WO97/35806.
[0085] Other suitable coating materials are sodium silicate, of SiO
2:Na
2O ratio from 1.6:1 to 2.8:1, and magnesium silicate.
[0086] Commercially available carbonate/sulphate coated percarbonate bleach may include
a low level of a heavy metal sequestrant such as EDTA, 1-hydroxyethylidene 1,1-diphosphonic
acid (HEDP) or an aminophosphonate, that is incorporated during the manufacturing
process. Preferred heavy metal sequestrants for incorporation as described herein
above include the organic phosphonates and amino alkylene poly(alkylene phosphonates)
such as the alkali metal ethane 1-hydroxy diphosphonates, the nitrilo trimethylene
phosphonates, the ethylene diamine tetra methylene phosphonates and the diethylene
triamine penta methylene phosphonates.
Detergent components
[0087] The detergent compositions of the invention must contain at least one additional
detergent component. The precise nature of these additional component, and levels
of incorporation thereof will depend on the physical form of the composition, and
the nature of the cleaning operation for which it is to be used.
[0088] The detergent compositions according to the invention can be liquid, paste, gels,
bars, tablets, spray, foam, powder or granular. Granular compositions can also be
in "compact" form and the liquid compositions can also be in a "concentrated" form.
[0089] In a preferred embodiment, the present invention relates to a laundry composition
comprising a mannanase and percarbonate. In a second embodiment, the present invention
relates to dishwashing compositions.
[0090] The compositions of the invention may for example, be formulated as hand and machine
dishwashing compositions, hand and machine laundry detergent compositions including
laundry additive compositions and compositions suitable for use in the soaking and/or
pretreatment of stained fabrics, rinse added fabric softener compositions.
[0091] When formulated as compositions for use in manual dishwashing methods the compositions
of the invention preferably contain a surfactant and preferably other detergent compounds
selected from organic polymeric compounds, suds enhancing agents, group II metal ions,
solvents, hydrotropes and additional enzymes.
[0092] When formulated as compositions suitable for use in a laundry machine washing method,
the compositions of the invention preferably contain both a surfactant and a builder
compound and additionally one or more detergent components preferably selected from
organic polymeric compounds, bleaching agents, additional enzymes, suds suppressors,
dispersants, lime-soap dispersants, soil suspension and anti-redeposition agents and
corrosion inhibitors. Laundry compositions can also contain softening agents, as additional
detergent components. Such compositions containing mannanase and percarbonate can
provide fabric cleaning, stain removal, whiteness maintenance, color appearance, dye
transfer inhibition and sanitisation when formulated as laundry detergent compositions.
[0093] The compositions of the invention can also be used as detergent additive products
in solid or liquid form. Such additive products are intended to supplement or boost
the performance of conventional detergent compositions and can be added at any stage
of the cleaning process.
[0094] If needed the density of the laundry detergent compositions herein ranges from 400
to 1200 g/litre, preferably 500 to 950 g/litre of composition measured at 20°C.
The "compact" form of the compositions herein is best reflected by density and, in
terms of composition, by the amount of inorganic filler salt; inorganic filler salts
are conventional ingredients of detergent compositions in powder form; in conventional
detergent compositions, the filler salts are present in substantial amounts, typically
17-35% by weight of the total composition. In the compact compositions, the filler
salt is present in amounts not exceeding 15% of the total composition, preferably
not exceeding 10%, most preferably not exceeding 5% by weight of the composition.
The inorganic filler salts, such as meant in the present compositions are selected
from the alkali and alkaline-earth-metal salts of sulphates and chlorides. A preferred
filler salt is sodium sulphate.
Liquid detergent compositions according to the present invention can also be in a
"concentrated form", in such case, the liquid detergent compositions according the
present invention will contain a lower amount of water, compared to conventional liquid
detergents. Typically the water content of the concentrated liquid detergent is preferably
less than 40%, more preferably less than 30%, most preferably less than 20% by weight
of the detergent composition.
[0095] Suitable detergent compounds for use herein are selected from the group consisting
of the below described compounds.
Surfactant system
[0096] The detergent compositions according to the present invention generally comprise
a surfactant system wherein the surfactant can be selected from nonionic and/or anionic
and/or cationic and/or ampholytic and/or zwitterionic and/or semi-polar surfactants.
[0097] The surfactant is typically present at a level of from 0.1% to 60% by weight. More
preferred levels of incorporation are 1% to 35% by weight, most preferably from 1%
to 30% by weight of detergent compositions in accord with the invention.
[0098] The surfactant is preferably formulated to be compatible with enzyme components present
in the composition. In liquid or gel compositions the surfactant is most preferably
formulated such that it promotes, or at least does not degrade, the stability of any
enzyme in these compositions.
[0099] Preferred surfactant systems to be used according to the present invention comprise
as a surfactant one or more of the nonionic and/or anionic surfactants described herein.
[0100] Polyethylene, polypropylene, and polybutylene oxide condensates of alkyl phenols
are suitable for use as the nonionic surfactant of the surfactant systems of the present
invention, with the polyethylene oxide condensates being preferred. These compounds
include the condensation products of alkyl phenols having an alkyl group containing
from 6 to 14 carbon atoms, preferably from 8 to 14 carbon atoms, in either a straight-chain
or branched-chain configuration with the alkylene oxide. In a preferred embodiment,
the ethylene oxide is present in an amount equal to from 2 to 25 moles, more preferably
from 3 to 15 moles, of ethylene oxide per mole of alkyl phenol. Commercially available
nonionic surfactants of this type include Igepal™ CO-630. marketed by the GAF Corporation;
and Triton™ X-45, X-114, X-100 and X-102, all marketed by the Rohm & Haas Company.
These surfactants are commonly referred to as alkylphenol alkoxylates (e.g., alkyl
phenol ethoxylates).
[0101] The condensation products of primary and secondary aliphatic alcohols with from 1
to 25 moles of ethylene oxide are suitable for use as the nonionic surfactant of the
nonionic surfactant systems of the present invention. The alkyl chain of the aliphatic
alcohol can either be straight or branched, primary or secondary, and generally contains
from 8 to 22 carbon atoms. Preferred are the condensation products of alcohols having
an alkyl group containing from 8 to 20 carbon atoms, more preferably from 10 to 18
carbon atoms, with from 2 to 10 moles of ethylene oxide per mole of alcohol. 2 to
7 moles of ethylene oxide and most preferably from 2 to 5 moles of ethylene oxide
per mole of alcohol are present in said condensation products. Examples of commercially
available nonionic surfactants of this type include Tergitol™ 15-S-9 (the condensation
product of C
11-C
15 linear alcohol with 9 moles ethylene oxide), Tergitol™ 24-L-6 NMW (the condensation
product of C
12-C
14 primary alcohol with 6 moles ethylene oxide with a narrow molecular weight distribution),
both marketed by Union Carbide Corporation; Neodol™ 45-9 (the condensation product
of C
14-C
15 linear alcohol with 9 moles of ethylene oxide), Neodol™ 23-3 (the condensation product
of C
12-C
13 linear alcohol with 3.0 moles of ethylene oxide), Neodol™ 45-7 (the condensation
product of C
14-C
15 linear alcohol with 7 moles of ethylene oxide), Neodol™ 45-5 (the condensation product
of C
14-C
15 linear alcohol with 5 moles of ethylene oxide) marketed by Shell Chemical Company,
Kyro™ EOB (the condensation product of C
13-C
15 alcohol with 9 moles ethylene oxide), marketed by The Procter & Gamble Company, and
Genapol LA 030 or O5O (the condensation product of C
12-C
14 alcohol with 3 or 5 moles of ethylene oxide) marketed by Hoechst. Preferred range
of HLB in these products is from 8-11 and most preferred from 8-10.
[0102] Also useful as the nonionic surfactant of the surfactant systems of the present invention
are the alkylpolysaccharides disclosed in U.S. Patent 4,565,647, LIenado, issued January
21, 1986, having a hydrophobic group containing from 6 to 30 carbon atoms, preferably
from 10 to 16 carbon atoms and a polysaccharide, e.g. a polyglycoside, hydrophilic
group containing from 1.3 to 10, preferably from 1.3 to 3, most preferably from 1.3
to 2.7 saccharide units. Any reducing saccharide containing 5 or 6 carbon atoms can
be used, e.g., glucose, galactose and galactosyl moieties can be substituted for the
glucosyl moieties (optionally the hydrophobic group is attached at the 2-, 3-, 4-
positions thus giving a glucose or galactose as opposed to a glucoside or galactoside).
The intersaccharide bonds can be, e.g., between the one position of the additional
saccharide units and the 2-, 3-, 4-, and/or 6- positions on the preceding saccharide
units.
The preferred alkylpolyglycosides have the formula
R
2O(C
nH
2nO)
t(glycosyl)
x
wherein R
2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl,
and mixtures thereof in which the alkyl groups contain from 10 to 18, preferably from
12 to 14, carbon atoms; n is 2 or 3, preferably 2; t is from 0 to 10, preferably 0;
and x is from 1.3 to 10, preferably from 1.3 to 3, most preferably from 1.3 to 2.7.
The glycosyl is preferably derived from glucose. To prepare these compounds, the alcohol
or alkylpolyethoxy alcohol is formed first and then reacted with glucose, or a source
of glucose, to form the glucoside (attachment at the 1-position). The additional glycosyl
units can then be attached between their 1-position and the preceding glycosyl units
2-, 3-, 4- and/or 6-position, preferably predominately the 2-position.
[0103] The condensation products of ethylene oxide with a hydrophobic base formed by the
condensation of propylene oxide with propylene glycol are also suitable for use as
the additional nonionic surfactant systems of the present invention. The hydrophobic
portion of these compounds will preferably have a molecular weight of from 1500 to
1800 and will exhibit water insolubility. The addition of polyoxyethylene moieties
to this hydrophobic portion tends to increase the water solubility of the molecule
as a whole, and the liquid character of the product is retained up to the point where
the polyoxyethylene content is 50% of the total weight of the condensation product,
which corresponds to condensation with up to 40 moles of ethylene oxide. Examples
of compounds of this type include certain of the commercially-available Plurafac™
LF404 and Pluronic™ surfactants, marketed by BASF.
[0104] Also suitable for use as the nonionic surfactant of the nonionic surfactant system
of the present invention, are the condensation products of ethylene oxide with the
product resulting from the reaction of propylene oxide and ethylenediamine.
[0105] The hydrophobic moiety of these products consists of the reaction product of ethylenediamine
and excess propylene oxide, and generally has a molecular weight of from 2500 to 3000.
This hydrophobic moiety is condensed with ethylene oxide to the extent that the condensation
product contains from 40% to 80% by weight of polyoxyethylene and has a molecular
weight of from 5,000 to 11,000. Examples of this type of nonionic surfactant include
certain of the commercially available Tetronic™ compounds, marketed by BASF.
[0106] Preferred for use as the nonionic surfactant of the surfactant systems of the present
invention are polyethylene oxide condensates of alkyl phenols, condensation products
of primary and secondary aliphatic alcohols with from 1 to 25 moles of ethylene oxide,
alkylpolysaccharides, and mixtures thereof. Most preferred are C
8-C
14 alkyl phenol ethoxylates having from 3 to 15 ethoxy groups and C
8-C
18 alcohol ethoxylates (preferably C
10 avg.) having from 2 to 10 ethoxy groups, and mixtures thereof.
[0107] Highly preferred nonionic surfactants are polyhydroxy fatty acid amide surfactants
of the formula.

wherein R
1 is H, or R
1 is C
1-4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl or a mixture thereof, R
2 is C
5-31 hydrocarbyl, and Z is a polyhydroxyhydrocarbyl having a linear hydrocarbyl chain
with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative
thereof. Preferably, R
1 is methyl, R
2 is a straight C
11-15 alkyl or C
16-18 alkyl or alkenyl chain such as coconut alkyl or mixtures thereof, and Z is derived
from a reducing sugar such as glucose, fructose, maltose, lactose, in a reductive
amination reaction.
[0108] Suitable anionic surfactants to be used are linear alkyl benzene sulfonate, alkyl
ester sulfonate surfactants including linear esters of C
8-C
20 carboxylic acids (i.e., fatty acids) which are sulfonated with gaseous SO
3 according to "The Journal of the American Oil Chemists Society", 52 (1975), pp. 323-329.
Suitable starting materials would include natural fatty substances as derived from
tallow, palm oil.
The preferred alkyl ester sulfonate surfactant, especially for laundry applications,
comprise alkyl ester sulfonate surfactants of the structural formula:

wherein R
3 is a C
8-C
20 hydrocarbyl, preferably an alkyl, or combination thereof, R
4 is a C
1-C
6 hydrocarbyl, preferably an alkyl, or combination thereof, and M is a cation which
forms a water soluble salt with the alkyl ester sulfonate. Suitable salt-forming cations
include metals such as sodium, potassium, and lithium, and substituted or unsubstituted
ammonium cations, such as monoethanolamine, diethanolamine, and triethanolamine. Preferably,
R
3 is C
10-C
16 alkyl, and R
4 is methyl, ethyl or isopropyl. Especially preferred are the methyl ester sulfonates
wherein R
3 is C
10-C
16 alkyl.
[0109] Other suitable anionic surfactants include the alkyl sulfate surfactants which are
water soluble salts or acids of the formula ROSO
3M wherein R preferably is a C
10-C
24 hydrocarbyl, preferably an alkyl or hydroxyalkyl having a C
10-C
20 alkyl component, more preferably a C
12-C
18 alkyl or hydroxyalkyl, and M is H or a cation, e.g., an alkali metal cation (e.g.
sodium, potassium, lithium), or ammonium or substituted ammonium (e.g. methyl-, dimethyl-,
and trimethyl ammonium cations and quaternary ammonium cations such as tetramethyl-ammonium
and dimethyl piperdinium cations and quaternary ammonium cations derived from alkylamines
such as ethylamine, diethylamine, triethylamine, and mixtures thereof. Typically,
alkyl chains of C
12-C
16 are preferred for lower wash temperatures (e.g. below 50°C) and C
16-18 alkyl chains are preferred for higher wash temperatures (e.g. above 50°C).
[0110] Other anionic surfactants useful for detersive purposes can also be included in the
detergent compositions of the present invention. These can include salts (including,
for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-,
di- and triethanolamine salts) of soap, C
8-C
22 primary of secondary alkanesulfonates, C
8-C
24 olefinsulfonates, sulfonated polycarboxylic acids prepared by sulfonation of the
pyrolyzed product of alkaline earth metal citrates, e.g., as described in British
patent specification No. 1,082,179, C
8-C
24 alkylpolyglycolethersulfates (containing up to 10 moles of ethylene oxide); alkyl
glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfates,
alkyl phenol ethylene oxide ether sulfates, paraffin sulfonates, alkyl phosphates,
isethionates such as the acyl isethionates, N-acyl taurates, alkyl succinamates and
sulfosuccinates, monoesters of sulfosuccinates (especially saturated and unsaturated
C
12-C
18 monoesters) and diesters of sulfosuccinates (especially saturated and unsaturated
C
6-C
12 diesters), acyl sarcosinates, sulfates of alkylpolysaccharides such as the sulfates
of alkylpolyglucoside (the nonionic nonsulfated compounds being described below),
branched primary alkyl sulfates, and alkyl polyethoxy carboxylates such as those of
the formula RO(CH
2CH
2O)
k-CH
2COO-M+ wherein R is a C
8-C
22 alkyl, k is an integer from 1 to 10, and M is a soluble salt-forming cation. Resin
acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated
rosin, and resin acids and hydrogenated resin acids present in or derived from tall
oil.
[0111] Further examples are described in "Surface Active Agents and Detergents" (Vol. I
and II by Schwartz, Perry and Berch). A variety of such surfactants are also generally
disclosed in U.S. Patent 3,929,678, issued December 30, 1975 to Laughlin, et al. at
Column 23, line 58 through Column 29, line 23.
When included therein, the laundry detergent compositions of the present invention
typically comprise from 1% to 40%, preferably from 3% to 20% by weight of such anionic
surfactants.
[0112] Highly preferred anionic surfactants include alkyl alkoxylated sulfate surfactants
hereof are water soluble salts or acids of the formula RO(A)
mSO3M wherein R is an unsubstituted C
10-C
24 alkyl or hydroxyalkyl group having a C
10-C
24 alkyl component, preferably a C
12-C
20 alkyl or hydroxyalkyl, more preferably C
12-C
18 alkyl or hydroxyalkyl, A is an ethoxy or propoxy unit, m is greater than zero, typically
between 0.5 and 6, more preferably between 0.5 and 3, and M is H or a cation which
can be, for example, a metal cation (e.g., sodium, potassium, lithium, calcium, magnesium,),
ammonium or substituted-ammonium cation. Alkyl ethoxylated sulfates as well as alkyl
propoxylated sulfates are contemplated herein. Specific examples of substituted ammonium
cations include methyl-, dimethyl, trimethyl-ammonium cations and quaternary ammonium
cations such as tetramethyl-ammonium and dimethyl piperdinium cations and those derived
from alkylamines such as ethylamine, diethylamine, triethylamine and mixtures thereof.
Exemplary surfactants are C
12-C
18 alkyl polyethoxylate (1.0) sulfate (C
12-C
18E(1.0)M), C
12-C
18 alkyl polyethoxylate (2.25) sulfate (C
12-C
18E(2.25)M), C
12-C
18 alkyl polyethoxylate (3.0) sulfate (C
12-C
18E(3.0)M), and C
12-C
18 alkyl polyethoxylate (4.0) sulfate (C
12-C
18E(4.0)M), wherein M is conveniently selected from sodium and potassium.
[0113] The detergent compositions of the present invention may also contain cationic, ampholytic,
zwitterionic, and semi-polar surfactants, as well as the nonionic and/or anionic surfactants
other than those already described herein.
[0114] Cationic detersive surfactants suitable for use in the detergent compositions of
the present invention are those having one long-chain hydrocarbyl group. Examples
of such cationic surfactants include the ammonium surfactants such as alkyltrimethylammonium
halogenides, and those surfactants having the formula :
[R
2(OR
3)
y][R
4(OR
3)
y]
2R
5N+X-
wherein R
2 is an alkyl or alkyl benzyl group having from 8 to 18 carbon atoms in the alkyl chain,
each R
3 is selected from the group consisting of -CH
2CH
2-, -CH
2CH(CH
3)-, -CH
2CH(CH
2OH)-, -CH
2CH
2CH
2-, and mixtures thereof; each R
4 is selected from the group consisting of C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, benzyl ring structures formed by joining the two R
4 groups, -CH
2CHOH-CHOHCOR
6CHOHCH
2OH wherein R
6 is any hexose or hexose polymer having a molecular weight less than 1000, and hydrogen
when y is not 0; R
5 is the same as R
4 or is an alkyl chain wherein the total number of carbon atoms of R
2 plus R
5 is not more than 18; each y is from 0 to 10 and the sum of the y values is from 0
to 15; and X is any compatible anion.
[0115] Quaternary ammonium surfactant suitable for the present invention has the formula
(I):

whereby R1 is a short chainlength alkyl (C6-C10) or alkylamidoalkyl of the formula
(II) :

y is 2-4, preferably 3.
whereby R2 is H or a C1-C3 alkyl,
whereby x is 0-4, preferably 0-2, most preferably 0,
whereby R3, R4 and R5 are either the same or different and can be either a short chain
alkyl (C1-C3) or alkoxylated alkyl of the formula III,
whereby X
- is a counterion, preferably a halide, e.g. chloride or methylsulfate.

R6 is C
1-C
4 and z is 1 or 2.
[0116] Preferred quat ammonium surfactants are those as defined in formula I whereby
R
1 is C
8, C
10 or mixtures thereof, x=o,
R
3, R
4 = CH
3 and R
5 = CH
2CH
2OH.
[0117] Highly preferred cationic surfactants are the water-soluble quaternary ammonium compounds
useful in the present composition having the formula :
R
1R
2R
3R
4N
+X
- (i)
wherein R
1 is C
8-C
16 alkyl, each of R
2, R
3 and R
4 is independently C
1-C
4 alkyl, C
1-C
4 hydroxy alkyl, benzyl, and -(C
2H
40)
xH where x has a value from 2 to 5, and X is an anion. Not more than one of R
2, R
3 or R
4 should be benzyl.
[0118] The preferred alkyl chain length for R
1 is C
12-C
15 particularly where the alkyl group is a mixture of chain lengths derived from coconut
or palm kernel fat or is derived synthetically by olefin build up or OXO alcohols
synthesis. Preferred groups for R
2R
3 and R
4 are methyl and hydroxyethyl groups and the anion X may be selected from halide, methosulphate,
acetate and phosphate ions.
Examples of suitable quaternary ammonium compounds of formulae (i) for use herein
are :
coconut trimethyl ammonium chloride or bromide;
coconut methyl dihydroxyethyl ammonium chloride or bromide;
decyl triethyl ammonium chloride;
decyl dimethyl hydroxyethyl ammonium chloride or bromide;
C12-15 dimethyl hydroxyethyl ammonium chloride or bromide;
coconut dimethyl hydroxyethyl ammonium chloride or bromide;
myristyl trimethyl ammonium methyl sulphate;
lauryl dimethyl benzyl ammonium chloride or bromide;
lauryl dimethyl (ethenoxy)4 ammonium chloride or bromide;
choline esters (compounds of formula (i) wherein R1 is

and R2R3R4 are methyl).
di-alkyl imidazolines [compounds of formula (i)].
[0119] Other cationic surfactants useful herein are also described in U.S. Patent 4,228,044,
Cambre, issued October 14, 1980 and in European Patent Application EP 000,224.
[0120] Typical cationic fabric softening components include the water-insoluble quaternary-ammonium
fabric softening actives or their corresponding amine precursor, the most commonly
used been di-long alkyl chain ammonium chloride or methyl sulfate.
Preferred cationic softeners among these include the following:
1) ditallow dimethylammonium chloride (DTDMAC);
2) dihydrogenated tallow dimethylammonium chloride;
3) dihydrogenated tallow dimethylammonium methylsulfate;
4) distearyl dimethylammonium chloride;
5) dioleyl dimethylammonium chloride;
6) dipalmityl hydroxyethyl methylammonium chloride;
7) stearyl benzyl dimethylammonium chloride;
8) tallow trimethylammonium chloride;
9) hydrogenated tallow trimethylammonium chloride;
10) C12-14 alkyl hydroxyethyl dimethylammonium chloride;
11) C12-18 alkyl dihydroxyethyl methylammonium chloride;
12) di(stearoyloxyethyl) dimethylammonium chloride (DSOEDMAC);
13) di(tallow-oxy-ethyl) dimethylammonium chloride;
14) ditallow imidazolinium methylsulfate;
15) 1-(2-tallowylamidoethyl)-2-tallowyl imidazolinium methylsulfate.
[0121] Biodegradable quaternary ammonium compounds have been presented as alternatives to
the traditionally used di-long alkyl chain ammonium chlorides and methyl sulfates.
Such quaternary ammonium compounds contain long chain alk(en)yl groups interrupted
by functional groups such as carboxy groups. Said materials and fabric softening compositions
containing them are disclosed in numerous publications such as EP-A-0,040,562, and
EP-A-0,239,910.
[0122] The quaternary ammonium compounds and amine precursors herein have the formula (I)
or (II), below :

wherein Q is selected from -O-C(O)-, -C(O)-O-, -O-C(O)-O-, -NR
4-C(O)-, -C(O)- NR
4-;
R
1 is (CH
2)
n-Q-T
2 or T
3;
R
2 is (CH
2)
m-Q-T
4 or T
5 or R
3;
R
3 is C
1-C
4 alkyl or C
1-C
4 hydroxyalkyl or H;
R
4 is H or C
1-C
4 alkyl or C
1-C
4 hydroxyalkyl;
T
1, T
2, T
3, T
4, T
5 are independently C
11-C
22 alkyl or alkenyl;
n and m are integers from 1 to 4; and
X
- is a softener-compatible anion. Non-limiting examples of softener-compatible anions
include chloride or methyl sulfate.
[0123] The alkyl, or alkenyl, chain T
1, T
2, T
3, T
4, T
5 must contain at least 11 carbon atoms, preferably at least 16 carbon atoms. The chain
may be straight or branched. Tallow is a convenient and inexpensive source of long
chain alkyl and alkenyl material. The compounds wherein T
1, T
2, T
3, T
4, T
5 represents the mixture of long chain materials typical for tallow are particularly
preferred.
[0124] Specific examples of quaternary ammonium compounds suitable for use in the aqueous
fabric softening compositions herein include :
1) N,N-di(tallowyl-oxy-ethyl)-N,N-dimethyl ammonium chloride;
2) N,N-di(tallowyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium methyl sulfate;
3) N,N-di(2-tallowyl-oxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride;
4) N,N-di(2-tallowyl-oxy-ethylcarbonyl-oxy-ethyl)-N,N-dimethyl ammonium chloride;
5) N-(2-tallowyl-oxy-2-ethyl)-N-(2-tallowyl-oxy-2-oxo-ethyl)-N,N-dimethyl ammonium
chloride;
6) N,N,N-tri(tallowyl-oxy-ethyl)-N-methyl ammonium chloride;
7) N-(2-tallowyl-oxy-2-oxo-ethyl)-N-(tallowyl-N,N-dimethyl-ammonium chloride; and
8) 1,2-ditallowyl-oxy-3-trimethylammoniopropane chloride;
and mixtures of any of the above materials.
[0125] When included therein, the detergent compositions of the present invention typically
comprise from 0.2% to 25%, preferably from 1% to 8% by weight of such cationic surfactants.
[0126] Ampholytic surfactants are also suitable for use in the detergent compositions of
the present invention. These surfactants can be broadly described as aliphatic derivatives
of secondary or tertiary amines, or aliphatic derivatives of heterocyclic secondary
and tertiary amines in which the aliphatic radical can be straight- or branched-chain.
One of the aliphatic substituents contains at least 8 carbon atoms, typically from
8 to 18 carbon atoms, and at least one contains an anionic water-solubilizing group,
e.g. carboxy, sulfonate, sulfate. See U.S. Patent No. 3,929,678 to Laughlin et al.,
issued December 30, 1975 at column 19, lines 18-35, for examples of ampholytic surfactants.
[0127] When included therein, the detergent compositions of the present invention typically
comprise from 0.2% to 15%, preferably from 1% to 10% by weight of such ampholytic
surfactants.
[0128] Zwitterionic surfactants are also suitable for use in detergent compositions. These
surfactants can be broadly described as derivatives of secondary and tertiary amines,
derivatives of heterocyciic secondary and tertiary amines, or derivatives of quaternary
ammonium, quaternary phosphonium or tertiary sulfonium compounds. See U.S. Patent
No. 3,929,678 to Laughlin et al., issued December 30, 1975 at column 19, line 38 through
column 22, line 48, for examples of zwitterionic surfactants.
When included therein, the detergent compositions of the present invention typically
comprise from 0.2% to 15%, preferably from 1% to 10% by weight of such zwitterionic
surfactants.
[0129] Semi-polar nonionic surfactants are a special category of nonionic surfactants which
include water-soluble amine oxides containing one alkyl moiety of from 10 to 18 carbon
atoms and 2 moieties selected from the group consisting of alkyl groups and hydroxyalkyl
groups containing from 1 to 3 carbon atoms; water-soluble phosphine oxides containing
one alkyl moiety of from 10 to 18 carbon atoms and 2 moieties selected from the group
consisting of alkyl groups and hydroxyalkyl groups containing from 1 to 3 carbon atoms;
and water-soluble sulfoxides containing one alkyl moiety of from 10 to 18 carbon atoms
and a moiety selected from the group consisting of alkyl and hydroxyalkyl moieties
of from 1 to 3 carbon atoms.
Semi-polar nonionic detergent surfactants include the amine oxide surfactants having
the formula

wherein R
3 is an alkyl, hydroxyalkyl, or alkyl phenyl group or mixtures therof containing from
8 to 22 carbon atoms; R
4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms or mixtures
thereof; x is from 0 to 3; and each R
5 is an alkyl or hydroxyalkyl group containing from 1 to 3 carbon atoms or a polyethylene
oxide group containing from 1 to 3 ethylene oxide groups. The R
5 groups can be attached to each other, e.g., through an oxygen or nitrogen atom, to
form a ring structure.
These amine oxide surfactants in particular include C
10-C
18 alkyl dimethyl amine oxides and C
8-C
12 alkoxy ethyl dihydroxy ethyl amine oxides.
When included therein, the cleaning compositions of the present invention typically
comprise from 0.2% to 15%, preferably from 1% to 10% by weight of such semi-polar
nonionic surfactants.
[0130] The detergent composition of the present invention may further comprise a cosurfactant
selected from the group of primary or tertiary amines.
Suitable primary amines for use herein include amines according to the formula R
1NH
2 wherein R
1 is a C
6-C
12, preferably C
6-C
10 alkyl chain or R
4X(CH
2)
n, X is -O-,-C(O)NH- or -NH-, R
4 is a C
6-C
12 alkyl chain n is between 1 to 5, preferably 3. R
1 alkyl chains may be straight or branched and may be interrupted with up to 12, preferably
less than 5 ethylene oxide moieties.
Preferred amines according to the formula herein above are n-alkyl amines. Suitable
amines for use herein may be selected from 1-hexylamine, 1-octylamine, 1-decylamine
and laurylamine. Other preferred primary amines include C8-C10 oxypropylamine, octyloxypropylamine,
2-ethylhexyl-oxypropylamine, lauryl amido propylamine and amido propylamine.
[0131] Suitable tertiary amines for use herein include tertiary amines having the formula
R
1R
2R
3N wherein R1 and R2 are C
1-C
8 alkylchains or

R
3 is either a C
6-C
12, preferably C
6-C
10 alkyl chain, or R
3 is R
4X(CH
2)
n, whereby X is -O-, -C(O)NH- or -NH-
,R
4 is a C
4-C
12, n is between 1 to 5, preferably 2-3, R
5 is H or C
1-C
2 alkyl and x is between 1 to 6.
R
3 and R
4 may be linear or branched ; R
3 alkyl chains may be interrupted with up to 12, preferably less than 5, ethylene oxide
moieties.
[0132] Preferred tertiary amines are R
1R
2R
3N where R1 is a C6-C12 alkyl chain, R2 and R3 are C1-C3 alkyl or

where R5 is H or CH3 and x = 1-2.
[0133] Also preferred are the amidoamines of the formula:

wherein R
1 is C
6-C
12 alkyl; n is 2-4,
preferably n is 3; R
2 and R
3 is C
1-C
4
[0134] Most preferred amines of the present invention include 1-octylamine, 1-hexylamine,
1-decylamine, 1-dodecylamine,C8-10oxypropylamine, N coco 1-3diaminopropane, coconutalkyldimethylamine,
lauryldimethylamine, lauryl bis(hydroxyethyl)amine, coco bis(hydroxyehtyl)amine, lauryl
amine 2 moles propoxylated, octyl amine 2 moles propoxylated, lauryl amidopropyldimethylamine,
C8-10 amidopropyldimethylamine and C10 amidopropyldimethylamine.
The most preferred amines for use in the compositions herein are 1-hexylamine, 1-octylamine,
1-decylamine, 1-dodecylamine. Especially desirable are n-dodecyldimethylamine and
bishydroxyethylcoconutalkylamine and oleylamine 7 times ethoxylated, lauryl amido
propylamine and cocoamido propylamine.
Conventional detergent enzymes
[0135] The detergent compositions can in addition to the mannanase enzyme and percarbonate
further comprise one or more enzymes which provide cleaning performance, fabric care
and/or sanitisation benefits. Preferably, the detergent composition of the present
invention will comprise a protease. It has been surprinsingly found that the compositions
of the present invention further comprising a protease enzyme, provide better whitening
and stain removal benefits.
[0136] Suitable proteases are the proteases from the IUPAC classification EC 3.4.-.-, preferably
the Endo-serine protease from the IUPAC classification EC 3.4.21.-, more preferably
the Subtilisin proteases from the IUPAC classification EC 3.4.21.62. These EC 3.4.21.62
proteases are the subtilisins which are obtained from particular strains of
B. subtilis and
B. licheniformis (subtilisin BPN and BPN'). One suitable protease is obtained from a strain of
Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold as ESPERASE®
by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme
and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases
include ALCALASE®, DURAZYM® and SAVINASE® from Novo and MAXATASE®, MAXACAL®, PROPERASE®
and MAXAPEM® (protein engineered Maxacal) from Gist-Brocades. Proteolytic enzymes
also encompass modified bacterial serine proteases, such as those described in European
Patent Application EP 251 446, filed April 28, 1987 (particularly pages 17, 24 and
98), and which is called herein "Protease B", and in European Patent Application 199,404,
Venegas, published October 29, 1986, which refers to a modified bacterial serine protealytic
enzyme which is called "Protease A" herein. Suitable is the protease called herein
"Protease C", which is a variant of an alkaline serine protease from
Bacillus in which lysine replaced arginine at position 27, tyrosine replaced valine at position
104, serine replaced asparagine at position 123, and alanine replaced threonine at
position 274. Protease C is described in EP 451 244, corresponding to WO 91/06637,
Published May 16, 1991. Genetically modified variants, particularly of Protease C,
are also included herein.
A preferred protease referred to as "Protease D" is a carbonyl hydrolase variant having
an amino acid sequence not found in nature, which is derived from a precursor carbonyl
hydrolase by substituting a different amino acid for a plurality of amino acid residues
at a position in said carbonyl hydrolase equivalent to position +76, preferably also
in combination with one or more amino acid residue positions equivalent to those selected
from the group consisting of +99, +101, +103, +104, +107, +123, +27, +105, +109, +126,
+128, +135, +156, +166, +195, +197, +204, +206, +210, +216, +217, +218, +222, +260,
+265, and/or +274 according to the numbering of
Bacillus amyloliquefaciens subtilisin, as described in WO95/10591 and in the patent application of C. Ghosh,
et al, "Bleaching Compositions Comprising Protease Enzymes" WO 95/10592, filed October
13, 1994. Also suitable is a carbonyl hydrolase variant of the protease described
in WO95/10591, having an amino acid sequence derived by replacement of a plurality
of amino acid residues replaced in the precursor enzyme corresponding to position
+210 in combination with one or more of the following residues : +33, +62, +67, +76,
+100, +101, +103, +104, +107, +128, +129, +130, +132, +135, +156, +158, +164, +166,
+167, +170, +209, +215, +217, +218, and +222, where the numbered position corresponds
to naturally-occurring subtilisin from
Bacillus amyloliquefaciens or to equivalent amino acid residues in other carbonyl hydrolases or subtilisins,
such as
Bacillus lentus subtilisin (co-pending patent application WO 98/55634, filed June 04, 1997).
Also suitable for the present invention are proteases described in patent applications
EP 251 446 and WO 91/06637, protease BLAP® described in WO91/02792 and their variants
described in WO 95/23221.
See also a high pH protease from Bacillus sp. NCIMB 40338 described in WO 93/18140
A to Novo. Enzymatic detergents comprising protease, one or more other enzymes, and
a reversible protease inhibitor are described in WO 92/03529 A to Novo. When desired,
a protease having decreased adsorption and increased hydrolysis is available as described
in WO 95/07791 to Procter & Gamble. A recombinant trypsin-like protease for detergents
suitable herein is described in WO 94/25583 to Novo. Other suitable proteases are
described in EP 516 200 by Unilever.
The proteolytic enzymes are incorporated in the detergent compositions of the present
invention a level of from 0.0001% to 2%, preferably from 0.001% to 0.2%, more preferably
from 0.005% to 0.1% pure enzyme by weight of the composition.
[0137] Said enzymes include enzymes selected from cellulases, hemicellulases, peroxidases,
gluco-amylases, amylases, xylanases, lipases, phospholipases, esterases, cutinases,
pectinases, keratanases, reductases, oxidases, phenoloxidases, lipoxygenases, ligninases,
pullulanases, tannases, pentosanases, matanases, β-glucanases, arabinosidases, hyaluronidase,
chondroitinase, laccase or mixtures thereof.
[0138] A preferred combination is a detergent composition having cocktail of conventional
applicable enzymes like protease, amylase, lipase, cutinase and/or cellulase in conjunction
with one or more plant cell wall degrading enzymes.
[0139] The cellulases usable in the present invention include both bacterial or fungal cellulases.
Preferably, they will have a pH optimum of between 5 and 12 and a specific activity
above 50 CEVU/mg (Cellulose Viscosity Unit). Suitable cellulases are disclosed in
U.S. Patent 4,435,307, Barbesgoard et al, JP 61078384 and WO96/02653 which discloses
fungal cellulase produced respectively from Humicola insolens, Trichoderma, Thielavia
and Sporotrichum. EP 739 982 describes cellulases isolated from novel Bacillus species.
Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275; DE-OS-2.247.832
and WO95/26398.
Examples of such cellulases are cellulases produced by a strain of Humicola insolens
(Humicola grisea var. thermoidea), particularly the Humicola strain DSM 1800.
Other suitable cellulases are cellulases originated from Humicola insolens having
a molecular weight of about 50KDa, an isoelectric point of 5.5 and containing 415
amino acids; and a 43kD endoglucanase derived from Humicola insolens, DSM 1800, exhibiting
cellulase activity; a preferred endoglucanase component has the amino acid sequence
disclosed in PCT Patent Application No. WO 91/17243. Also suitable cellulases are
the EGIII cellulases from Trichoderma Iongibrachiatum described in WO94/21801, Genencor,
published September 29, 1994. Especially suitable cellulases are the cellulases having
color care benefits. Examples of such cellulases are cellulases described in European
patent application EP 495 257 filed November 6, 1991 (Novo). Carezyme and Celluzyme
(Novo Nordisk A/S) are especially useful. See also WO91/17244 and WO91/21801. Other
suitable cellulases for fabric care and/or cleaning properties are described in WO96/34092,
WO96/17994 and WO95/24471.
Said cellulases are normally incorporated in the detergent composition at levels from
0.0001% to 2% of pure enzyme by weight of the detergent composition.
[0140] Peroxidase enzymes are used in combination with oxygen sources, e.g. percarbonate,
perborate, persulfate, hydrogen peroxide and with a phenolic substrate as bleach enhancing
molecule. They are used for "solution bleaching", i.e. to prevent transfer of dyes
or pigments removed from substrates during wash operations to other substrates in
the wash solution. Peroxidase enzymes are known in the art, and include, for example,
horseradish peroxidase, ligninase and haloperoxidase such as chloro- and bromo-peroxidase.
Peroxidase-containing detergent compositions are disclosed, for example, in PCT International
Application WO 89/099813, WO89/09813 and in European Patent application EP 540 784,
filed on November 6, 1991. Also suitable is the laccase enzyme.
Enhancers are generally comprised at a level of from 0.1% to 5% by weight of total
composition. Preferred enhancers are substitued phenthiazine and phenoxasine 10-Phenothiazinepropionicacid
(PPT), 10-ethylphenothiazine-4-carboxylic acid (EPC), 10-phenoxazinepropionic acid
(POP) and 10-methylphenoxazine (described in WO 94/12621) and substitued syringates
(C3-C5 substitued alkyl syringates) and phenols. Sodium percarbonate or perborate
are preferred sources of hydrogen peroxide.
Said peroxidases are normally incorporated in the detergent composition at levels
from 0.0001% to 2% of pure enzyme by weight of the detergent composition.
[0141] Other preferred enzymes that can be included in the detergent compositions of the
present invention include lipases. Suitable lipase enzymes for detergent usage include
those produced by microorganisms of the Pseudomonas group, such as Pseudomonas stutzeri
ATCC 19.154, as disclosed in British Patent 1,372,034. Suitable lipases include those
which show a positive immunological cross-reaction with the antibody of the lipase,
produced by the microorganism
Pseudomonas fluorescent IAM 1057. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan,
under the trade name Lipase P "Amano," hereinafter referred to as "Amano-P". Other
suitable commercial lipases include Amano-CES, lipases ex
Chromobacter viscosum, e.g.
Chromobacter viscosum
var. lipolyticum NRRLB 3673 from Toyo Jozo Co., Tagata, Japan;
Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and
lipases ex
Pseudomonas gladioli. Especially suitable lipases are lipases such as M1 Lipase
R and Lipomax
R (Gist-Brocades) and Lipolase
R and Lipolase Ultra
R(Novo) which have found to be very effective when used in combination with the compositions
of the present invention. Also suitables are the lipolytic enzymes described in EP
258 068, WO 92/05249 and WO 95/22615 by Novo Nordisk and in WO 94/03578, WO 95/35381
and WO 96/00292 by Unilever.
Also suitable are cutinases [EC 3.1.1.50] which can be considered as a special kind
of lipase, namely lipases which do not require interfacial activation. Addition of
cutinases to detergent compositions have been described in e.g. WO-A-88/09367 (Genencor);
WO 90/09446 (Plant Genetic System) and WO 94/14963 and WO 94/14964 (Unilever).
The lipases and/or cutinases are normally incorporated in the detergent composition
at levels from 0.0001% to 2% of pure enzyme by weight of the detergent composition.
[0142] Amylases (α and/or β) can be included for removal of carbohydrate-based stains. WO94/02597,
Novo Nordisk A/S published February 03, 1994, describes detergent compositions which
incorporate mutant amylases. See also WO95/10603, Novo Nordisk A/S, published April
20, 1995. Other amylases known for use in detergent compositions include both α- and
β-amylases. α-Amylases are known in the art and include those disclosed in US Pat.
no. 5,003,257; EP 252,666; WO 91/00353; FR 2,676,456; EP 285,123; EP 525,610; EP 368,341;
and British Patent specification no. 1,296,839 (Novo). Other suitable amylases are
stability-enhanced amylases described in WO94/18314, published August 18, 1994 and
WO96/05295, Genencor, published February 22, 1996 and amylase variants having additional
modification in the immediate parent available from Novo Nordisk A/S, disclosed in
WO 95/10603, published April 95. Also suitable are amylases described in EP 277 216,
WO95/26397 and WO96/2387 (all by Novo Nordisk),
Examples of commercial α-amylases products are Purafect Ox Am® from Genencor and Termamyl®,
Ban® ,Fungamyl® and Duramyl®, all available from Novo Nordisk A/S Denmark. WO95/26397
describes other suitable amylases : α-amylases characterised by having a specific
activity at least 25% higher than the specific activity of Termamyl® at a temperature
range of 25°C to 55°C and at a pH value in the range of 8 to 10, measured by the Phadebas®
α-amylase activity assay. Suitable are variants of the above enzymes, described in
WO96/23873 (Novo Nordisk). Other amylolytic enzymes with improved properties with
respect to the activity level and the combination of thermostability and a higher
activity level are described in WO95/35382.
[0143] The amylolytic enzymes are incorporated in the detergent compositions of the present
invention a level of from 0.0001% to 2%, preferably from 0.00018% to 0.06%, more preferably
from 0.00024% to 0.048% pure enzyme by weight of the composition.
[0144] The above-mentioned enzymes may be of any suitable origin, such as vegetable, animal,
bacterial, fungal and yeast origin. Origin can further be mesophilic or extremophilic
(psychrophilic, psychrotrophic, thermophilic, barophilic, alkalophilic, acidophilic,
halophilic). Purified or non-purified forms of these enzymes may be used. Nowadays,
it is common practice to modify wild-type enzymes via protein / genetic engineering
techniques in order to optimise their performance efficiency in the detergent compositions
of the invention. For example, the variants may be designed such that the compatibility
of the enzyme to commonly encountered ingredients of such compositions is increased.
Alternatively, the variant may be designed such that the optimal pH, bleach or chelant
stability, catalytic activity of the enzyme variant is tailored to suit the particular
cleaning application.
[0145] In particular, attention should be focused on amino acids sensitive to oxidation
in the case of bleach stability and on surface charges for the surfactant compatibility.
The isoelectric point of such enzymes may be modified by the substitution of some
charged amino acids, e.g. an increase in isoelectric point may help to improve compatibility
with anionic surfactants. The stability of the enzymes may be further enhanced by
the creation of e.g. additional salt bridges and enforcing calcium binding sites to
increase chelant stability. Special attention must be paid to the cellulases as most
of the cellulases have separate binding domains (CBD). Properties of such enzymes
can be altered by modifications in these domains.
[0146] Said enzymes are normally incorporated in the detergent composition at levels from
0.0001% to 2% of pure enzyme by weight of the detergent composition. The enzymes can
be added as separate single ingredients (prills, granulates, stabilized liquids containing
one enzyme ) or as mixtures of two or more enzymes (e.g. cogranulates).
[0147] Other suitable detergent ingredients that can be added are enzyme oxidation scavengers
which are described in co-pending European Patent application EP 553 607 filed on
January 31, 1992. Examples of such enzyme oxidation scavengers are ethoxylated tetraethylene
polyamines.
[0148] A range of enzyme materials and means for their incorporation into synthetic detergent
compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International,
WO 8908694 A to Novo, and U.S. 3,553,139, January 5, 1971 to McCarty et al. Enzymes
are further disclosed in U.S. 4,101,457, Place et al, July 18, 1978, and in U.S. 4,507,219,
Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations,
and their incorporation into such formulations, are disclosed in U.S. 4,261,868, Hora
et al, April 14, 1981. Enzymes for use in detergents can be stabilised by various
techniques. Enzyme stabilisation techniques are disclosed and exemplified in U.S.
3,600,319, August 17, 1971, Gedge et al, EP 199,405 and EP 200,586, October 29, 1986,
Venegas. Enzyme stabilisation systems are also described, for example, in U.S. 3,519,570.
A useful Bacillus, sp. AC13 giving proteases, xylanases and cellulases, is described
in WO 9401532 A to Novo.
Color care and fabric care benefits
[0149] Technologies which provide a type of color care benefit can also be included. Examples
of these technologies are metallo catalysts for color maintenance. Such metallo catalysts
are described in co-pending European Patent Application. Dye fixing agents, polyolefin
dispersion for anti-wrinkles and improved water absorbancy, perfume and amino-functional
polymer EP 596 184 for color care treatment and perfume substantivity are further
examples of color care / fabric care technologies.
[0150] Fabric softening agents can also be incorporated into detergent compositions in accordance
with the present invention. These agents may be inorganic or organic in type. Inorganic
softening agents are exemplified by the smectite clays disclosed in GB-A-1 400 898
and in USP 5,019,292. Organic fabric softening agents include the water insoluble
tertiary amines as disclosed in GB-A1 514 276 and EP-B0 011 340 and their combination
with mono C12-C14 quaternary ammonium salts are disclosed in EP-B-0 026 527 and EP-B-0
026 528 and di-long-chain amides as disclosed in EP-B-0 242 919. Other useful organic
ingredients of fabric softening systems include high molecular weight polyethylene
oxide materials as disclosed in EP-A-0 299 575 and 0 313 146.
[0151] Levels of smectite clay are normally in the range from 2% to 20%, more preferably
from 5% to 15% by weight, with the material being added as a dry mixed component to
the remainder of the formulation. Organic fabric softening agents such as the water-insoluble
tertiary amines or dilong chain amide materials are incorporated at levels of from
0.5% to 5% by weight, normally from 1% to 3% by weight whilst the high molecular weight
polyethylene oxide materials and the water soluble cationic materials are added at
levels of from 0.1% to 2%, normally from 0.15% to 1.5% by weight. These materials
are normally added to the spray dried portion of the composition, although in some
instances it may be more convenient to add them as a dry mixed particulate, or spray
them as molten liquid on to other solid components of the composition.
Bleaching agent
[0152] In addition to the percarbonate, the composition of the present invention, may comprise
optionally other bleaching agents such as bleach activators, photoactivated bleach,
enzyme generating bleach species and bleach catalysts.
[0153] Alternative source of available oxygen encompasses percarboxylic acid bleaching agents
and salts thereof. Suitable examples of this class of agents include magnesium monoperoxyphthalate
hexahydrate, the magnesium salt of meta-chloro perbenzoic acid, 4-nonylamino-4-oxoperoxybutyric
acid and diperoxydodecanedioic acid. Such bleaching agents are disclosed in U.S. Patent
4,483,781, U.S. Patent Application 740,446, European Patent Application 0,133,354
and U.S. Patent 4,412,934. Highly preferred bleaching agents also include 6-nonylamino-6-oxoperoxycaproic
acid as described in U.S. Patent 4,634,551.
Another category of bleaching agents that can be used encompasses the halogen bleaching
agents. Examples of hypohalite bleaching agents, for example, include trichloro isocyanuric
acid and the sodium and potassium dichloroisocyanurates and N-chloro and N-bromo alkane
sulphonamides. Such materials are normally added at 0.5-10% by weight of the finished
product, preferably 1-5% by weight.
[0154] The hydrogen peroxide releasing agents can be used in combination with bleach activators
such as tetraacetylethylenediamine (TAED), nonanoyloxybenzene-sulfonate (NOBS, described
in US 4,412,934), 3,5,-trimethylhexanoloxybenzenesulfonate (ISONOBS, described in
EP 120,591) or pentaacetylglucose (PAG)or Phenolsulfonate ester of N-nonanoyl-6-aminocaproic
acid (NACA-OBS, described in WO94/28106), which are perhydrolyzed to form a peracid
as the active bleaching species, leading to improved bleaching effect. Also suitable
activators are acylated citrate esters and unsymetrical acyclic imide bleach activator
of the following formula as disclosed in the Procter & Gamble co-pending patent applications
WO98/04664:

wherein R
1 is a C
7-C
13 linear or branched chain saturated or unsaturated alkyl group, R
2 is a C
1-C
8, linear or branched chain saturated or unsaturated alkyl group and R
3 is a C
1-C
4 linear or branched chain saturated or unsaturated alkyl group.
[0155] Useful bleaching agents, including peroxyacids and bleaching systems comprising bleach
activators and peroxygen bleaching compounds for use in detergent compositions according
to the invention are described in our co-pending applications WO95/10592, WO97/00937,
WO95/27772, WO95/27773, WO95/27774 and WO95/27775.
[0156] The hydrogen peroxide may also be present by adding an enzymatic system (i.e. an
enzyme and a substrate therefore) which is capable of generating hydrogen peroxide
at the beginning or during the washing and/or rinsing process. Such enzymatic systems
are disclosed in EP Patent Application EP 537 381 filed October 9, 1991.
[0157] Metal-containing catalysts for use in bleach compositions, include cobalt-containing
catalysts such as Pentaamine acetate cobalt(III) salts and manganese-containing catalysts
such as those described in EPA 549 271; EPA 549 272; EPA 458 397; US 5,246,621; EPA
458 398; US 5,194,416 and US 5,114,611. Bleaching composition comprising a peroxy
compound, a manganese-containing bleach catalyst and a chelating agent is described
in the patent application EP 718 398.
[0158] Bleaching agents other than oxygen bleaching agents are also known in the art and
can be utilized herein. One type of non-oxygen bleaching agent of particular interest
includes photoactivated bleaching agents such as the sulfonated zinc and/or aluminum
phthalocyanines. These materials can be deposited upon the substrate during the washing
process. Upon irradiation with light, in the presence of oxygen, such as by hanging
clothes out to dry in the daylight, the sulfonated zinc phthalocyanine is activated
and, consequently, the substrate is bleached. Preferred zinc phthalocyanine and a
photoactivated bleaching process are described in U.S. Patent 4,033,718. Typically,
detergent compositions will contain 0.025% to 1.25%, by weight, of sulfonated zinc
phthalocyanine.
Builder system
[0159] The compositions according to the present invention may further comprise a builder
system. Any conventional builder system is suitable for use herein including aluminosilicate
materials, silicates, polycarboxylates, alkyl- or alkenyl-succinic acid and fatty
acids, materials such as ethylenediamine tetraacetate, diethylene triamine pentamethyleneacetate,
metal ion sequestrants such as aminopolyphosphonates, particularly ethylenediamine
tetramethylene phosphonic acid and diethylene triamine pentamethylenephosphonic acid.
Phosphate builders can also be used herein.
[0160] Suitable builders can be an inorganic ion exchange material, commonly an inorganic
hydrated aluminosilicate material, more particularly a hydrated synthetic zeolite
such as hydrated zeolite A, X, B, HS or MAP.
[0161] Another suitable inorganic builder material is layered silicate, e.g. SKS-6 (Hoechst).
SKS-6 is a crystalline layered silicate consisting of sodium silicate (Na
2Si
2O
5).
Suitable polycarboxylates containing one carboxy group include tactic acid, glycolic
acid and ether derivatives thereof as disclosed in Belgian Patent Nos. 831,368, 821,369
and 821,370. Polycarboxylates containing two carboxy groups include the water-soluble
salts of succinic acid, malonic acid, (ethylenedioxy) diacetic acid, maleic acid,
diglycollic acid, tartaric acid, tartronic acid and fumaric acid, as well as the ether
carboxylates described in German Offenlegenschrift 2,446,686, and 2,446,687 and U.S.
Patent No. 3,935,257 and the sulfinyl carboxylates described in Belgian Patent No.
840,623. Polycarboxylates containing three carboxy groups include, in particular,
water-soluble citrates, aconitrates and citraconates as well as succinate derivatives
such as the carboxymethyloxysuccinates described in British Patent No. 1,379,241,
lactoxysuccinates described in Netherlands Application 7205873, and the oxypolycarboxylate
materials such as 2-oxa-1,1,3-propane tricarboxylates described in British Patent
No. 1,387,447.
[0162] Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed
in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane
tetracarboxylates and 1,1,2,3-propane tetracarboxylates. Polycarboxylates containing
sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent
Nos. 1,398,421 and 1,398,422 and in U.S. Patent No. 3,936,448, and the sulfonated
pyrolysed citrates described in British Patent No. 1,082,179, while polycarboxylates
containing phosphone substituents are disclosed in British Patent No. 1,439,000.
[0163] Alicyclic and heterocyclic polycarboxylates include cyclopentane-cis,cis,cis-tetracarboxylates,
cyclopentadienide pentacarboxylates, 2,3,4,5-tetrahydro-furan - cis, cis, cis-tetracarboxylates,
2,5-tetrahydro-furan -cis - dicarboxylates, 2,2,5,5-tetrahydrofuran - tetracarboxylates,
1,2,3,4,5,6-hexane -hexacar-boxylates and and carboxymethyl derivatives of polyhydric
alcohols such as sorbitol, mannitol and xylitol. Aromatic poly-carboxylates include
mellitic acid, pyromellitic acid and the phthalic acid derivatives disclosed in British
Patent No. 1,425,343.
Of the above, the preferred polycarboxylates are hydroxycarboxylates containing up
to three carboxy groups per molecule, more particularly citrates.
[0164] Preferred builder systems for use in the present compositions include a mixture of
a water-insoluble aluminosilicate builder such as zeolite A or of a layered silicate
(SKS-6), and a water-soluble carboxylate chelating agent such as citric acid. Other
preferred builder systems include a mixture of a water-insoluble aluminosilicate builder
such as zeolite A, and a watersoluble carboxylate chelating agent such as citric acid.
Preferred builder systems for use in liquid detergent compositions of the present
invention are soaps and polycarboxylates.
[0165] Other builder materials that can form part of the builder system for use in granular
compositions include inorganic materials such as alkali metal carbonates, bicarbonates,
silicates, and organic materials such as the organic phosphonates, amino polyalkylene
phosphonates and amino polycarboxylates. Other suitable water-soluble organic salts
are the homo- or co-polymeric acids or their salts, in which the polycarboxylic acid
comprises at least two carboxyl radicals separated from each other by not more than
two carbon atoms. Polymers of this type are disclosed in GB-A-1,596,756. Examples
of such salts are polyacrylates of MW 2000-5000 and their copolymers with maleic anhydride,
such copolymers having a molecular weight of from 20,000 to 70,000, especially about
40,000.
[0166] Detergency builder salts are normally included in amounts of from 5% to 80% by weight
of the composition preferably from 10% to 70% and most usually from 30% to 60% by
weight.
Chelating Agents
[0167] The detergent compositions herein may also optionally contain one or more iron and/or
manganese chelating agents. Such chelating agents can be selected from the group consisting
of amino carboxylates, amino phosphonates, polyfunctionally-substituted aromatic chelating
agents and mixtures therein, all as hereinafter defined. Without intending to be bound
by theory, it is believed that the benefit of these materials is due in part to their
exceptional ability to remove iron and manganese ions from washing solutions by formation
of soluble chelates.
[0168] Amino carboxylates useful as optional chelating agents include ethylenediaminetetracetates,
N-hydroxyethylethylenediaminetriacetates, nitrilotriacetates, ethylenediamine tetraproprionates,
triethylenetetraamine-hexacetates, diethylenetriaminepentaacetates, and ethanoldiglycines,
alkali metal, ammonium, and substituted ammonium salts therein and mixtures therein.
Amino phosphonates are also suitable for use as chelating agents in the compositions
of the invention when at lease low levels of total phosphorus are permitted in detergent
compositions, and include ethylenediaminetetrakis (methylenephosphonates) as DEQUEST.
Preferred, these amino phosphonates do not contain alkyl or alkenyl groups with more
than 6 carbon atoms.
Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions
herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al. Preferred
compounds of this type in acid form are dihydroxydisulfobenzenes such as 1,2-dihydroxy-3,5-disulfobenzene.
[0169] A preferred biodegradable chelator for use herein is ethylenediamine disuccinate
("EDDS"), especially the [S,S] isomer as described in U.S. Patent 4,704,233, November
3, 1987, to Hartman and Perkins.
[0170] The compositions herein may also contain water-soluble methyl glycine diacetic acid
(MGDA) salts (or acid form) as a chelant or co-builder useful with, for example, insoluble
builders such as zeolites and, layered silicates.
[0171] If utilized, these chelating agents will generally comprise from 0.1% to 15% by weight
of the detergent compositions herein. More preferably, if utilized, the chelating
agents will comprise from 0.1 % to 3.0% by weight of such compositions.
Suds suppressor
[0172] Another optional ingredient is a suds suppressor, exemplified by silicones, and silica-silicone
mixtures. Silicones can be generally represented by alkylated polysiloxane materials
while silica is normally used in finely divided forms exemplified by silica aerogels
and xerogels and hydrophobic silicas of various types. These materials can be incorporated
as particulates in which the suds suppressor is advantageously releasably incorporated
in a water-soluble or water-dispersible, substantially non-surface-active detergent
impermeable carrier. Alternatively the suds suppressor can be dissolved or dispersed
in a liquid carrier and applied by spraying on to one or more of the other components.
A preferred silicone suds controlling agent is disclosed in Bartollota et al. U.S.
Patent 3 933 672. Other particularly useful suds suppressors are the self-emulsifying
silicone suds suppressors, described in German Patent Application DTOS 2 646 126 published
April 28, 1977. An example of such a compound is DC-544, commercially available from
Dow Corning, which is a siloxane-glycol copolymer. Especially preferred suds controlling
agent are the suds suppressor system comprising a mixture of silicone oils and 2-alkyl-alcanols.
Suitable 2-alkyl-alkanols are 2-butyl-octanol which are commercially available under
the trade name isofol 12 R.
Such suds suppressor system are described in Co-pending European Patent application
EP 593 841 filed 10 November, 1992.
Especially preferred silicone suds controlling agents are described in Co-pending
European Patent application EP 573 699. Said compositions can comprise a silicone/silica
mixture in combination with fumed nonporous silica such as Aerosil
R.
[0173] The suds suppressors described above are normally employed at levels of from 0.001%
to 2% by weight of the composition, preferably from 0.01% to 1% by weight.
Others
[0174] Other components used in detergent compositions may be employed, such as soil-suspending
agents, soil-release agents, optical brighteners, abrasives, bactericides, tarnish
inhibitors, coloring agents, and/or encapsulated or non-encapsulated perfumes.
[0175] Especially suitable encapsulating materials are water soluble capsules which consist
of a matrix of polysaccharide and polyhydroxy compounds such as described in GB 1,464,616.
Other suitable water soluble encapsulating materials comprise dextrins derived from
ungelatinized starch acid-esters of substituted dicarboxylic acids such as described
in US 3,455,838. These acid-ester dextrins are, preferably, prepared from such starches
as waxy maize, waxy sorghum; sago, tapioca and potato. Suitable examples of said encapsulating
materials include N-Lok manufactured by National Starch. The N-Lok encapsulating material
consists of a modified maize starch and glucose. The starch is modified by adding
monofunctional substituted groups such as octenyl succinic acid anhydride.
[0176] Antiredeposition and soil suspension agents suitable herein include cellulose derivatives
such as methylcellulose, carboxymethylcellulose and hydroxyethylcellulose, and homo-
or co-polymeric polycarboxylic acids or their salts. Polymers of this type include
the polyacrylates and maleic anhydride-acrylic acid copolymers previously mentioned
as builders, as well as copolymers of maleic anhydride with ethylene, methylvinyl
ether or methacrylic acid, the maleic anhydride constituting at least 20 mole percent
of the copolymer. These materials are normally used at levels of from 0.5% to 10%
by weight, more preferably from 0.75% to 8%, most preferably from 1% to 6% by weight
of the composition.
[0177] Preferred optical brighteners are anionic in character, examples of which are disodium
4,4'-bis-(2-diethanolamino-4-anilino -s- triazin-6-ylamino)stilbene-2:2' disulphonate,
disodium 4, - 4'-bis-(2-morpholino-4-anilino-s-triazin-6-ylamino-stilbene-2:2' - disulphonate,
disodium 4,4' - bis-(2,4-dianilino-s-triazin-6-ylamino)stilbene-2:2' - disulphonate,
monosodium 4',4" -bis-(2,4-dianilino-s-triazin-6 ylamino)stilbene-2-sulphonate, disodium
4,4' -bis-(2-anilino-4-(N-methyl-N-2-hydroxyethylamino)-s-triazin-6-ylamino)stilbene-2,2'-
disulphonate, di-sodium 4,4' -bis-(4-phenyl-2,1,3-triazol-2-yl)-stilbene-2,2' disulphonate,
di-so-dium 4,4'bis(2-anilino-4-(1-methyl-2-hydroxyethylamino)-s-triazin-6- ylami-no)stilbene-2,2'disulphonate,
sodium 2(stilbyl-4"-(naphtho-1',2':4,5)-1,2,3 - triazole-2"-sulphonate and 4,4'-bis(2-sulphostyryl)biphenyl.
Highly preferred brighteners are the specific brighteners disclosed in EP 753 567.
[0178] Other useful polymeric materials are the polyethylene glycols, particularly those
of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably
about 4000. These are used at levels of from 0.20% to 5% more preferably from 0.25%
to 2.5% by weight. These polymers and the previously mentioned homo- or co-polymeric
polycarboxylate salts are valuable for improving whiteness maintenance, fabric ash
deposition, and cleaning performance on clay, proteinaceous and oxidizable soils in
the presence of transition metal impurities.
[0179] Soil release agents useful in compositions of the present invention are conventionally
copolymers or terpolymers of terephthalic acid with ethylene glycol and/or propylene
glycol units in various arrangements. Examples of such polymers are disclosed in the
commonly assigned US Patent Nos. 4116885 and 4711730 and European Published Patent
Application No. 0 272 033. A particular preferred polymer in accordance with EP-A-0
272 033 has the formula

where PEG is -(OC
2H
4)O-,PO is (OC
3H
6O) and T is (pcOC
6H
4CO).
[0180] Also very useful are modified polyesters as random copolymers of dimethyl terephthalate,
dimethyl sulfoisophthalate, ethylene glycol and 1-2 propane diol, the end groups consisting
primarily of sulphobenzoate and secondarily of mono esters of ethylene glycol and/or
propane-diol. The target is to obtain a polymer capped at both end by sulphobenzoate
groups, "primarily", in the present context most of said copolymers herein will be
end-capped by sulphobenzoate groups. However, some copolymers will be less than fully
capped, and therefore their end groups may consist of monoester of ethylene glycol
and/or propane 1-2 diol, thereof consist "secondarily" of such species.
The selected polyesters herein contain about 46% by weight of dimethyl terephthalic
acid, about 16% by weight of propane -1.2 diol, about 10% by weight ethylene glycol
about 13% by weight of dimethyl sulfobenzoic acid and about 15% by weight of sulfoisophthalic
acid, and have a molecular weight of about 3.000. The polyesters and their method
of preparation are described in detail in EPA 311 342.
[0181] It is well-known in the art that free chlorine in tap water rapidly deactivates the
enzymes comprised in detergent compositions. Therefore, using chlorine scavenger such
as perborate, ammonium sulfate, sodium sulphite or polyethyleneimine at a level above
0.1% by weight of total composition, in the formulas will provide improved through
the wash stability of the detergent enzymes. Compositions comprising chlorine scavenger
are described in the European patent application EP 553 607 filed January 31, 1992.
[0182] Alkoxylated polycarboxylates such as those prepared from polyacrylates are useful
herein to provide additional grease removal performance. Such materials are described
in WO 91/08281. Chemically, these materials comprise polyacrylates having one ethoxy
side-chain per every 7-8 acrylate units. The side-chains are of the formula -(CH
2CH
2O)
m(CH
2)
nCH
3 wherein m is 2-3 and n is 6-12. The side-chains are ester-linked to the polyacrylate
"backbone" to provide a "comb" polymer type structure. The molecular weight can vary,
but is typically in the range of 2000 to 50,000. Such alkoxylated polycarboxylates
can comprise from 0.05% to 10%, by weight, of the compositions herein.
Dispersants
[0183] The detergent compositions of the present invention can also contain dispersants
: Suitable water-soluble organic salts are the homo- or co-polymeric acids or their
salts, in which the polycarboxylic acid comprises at least two carboxyl radicals separated
from each other by not more than two carbon atoms. Polymers of this type are disclosed
in GB-A-1,596,756. Examples of such salts are polyacrylates of MW 2000-5000 and their
copolymers with maleic anhydride, such copolymers having a molecular weight of from
1,000 to 100,000.
Especially, copolymer of acrylate and methylacrylate such as the 480N having a molecular
weight of 4000, at a level from 0.5-20% by weight of composition can be added in the
detergent compositions of the present invention.
[0184] The compositions of the invention may contain a lime soap peptiser compound, which
has preferably a lime soap dispersing power (LSDP), as defined hereinafter of no more
than 8, preferably no more than 7, most preferably no more than 6. The lime soap peptiser
compound is preferably present at a level from 0% to 20% by weight.
[0185] A numerical measure of the effectiveness of a lime soap peptiser is given by the
lime soap dispersant power (LSDP) which is determined using the lime soap dispersant
test as described in an article by H.C. Borghetty and C.A. Bergman, J. Am. Oil. Chem.
Soc., volume 27, pages 88-90, (1950). This lime soap dispersion test method is widely
used by practitioners in this art field being referred to, for example, in the following
review articles; W.N. Linfield, Surfactant science Series, Volume 7, page 3; W.N.
Linfield, Tenside surf. det., volume 27, pages 159-163, (1990); and M.K. Nagarajan,
W.F. Masler, Cosmetics and Toiletries, volume 104, pages 71-73, (1989). The LSDP is
the % weight ratio of dispersing agent to sodium oleate required to disperse the lime
soap deposits formed by 0.025g of sodium oleate in 30ml of water of 333ppm CaCo
3 (Ca:Mg=3:2) equivalent hardness.
[0186] Surfactants having good lime soap peptiser capability will include certain amine
oxides, betaines, sulfobetaines, alkyl ethoxysulfates and ethoxylated alcohols.
[0187] Exemplary surfactants having a LSDP of no more than 8 for use in accord with the
present invention include C
16-C
18 dimethyl amine oxide, C
12-C
18 alkyl ethoxysulfates with an average degree of ethoxylation of from 1-5, particularly
C
12-C
15 alkyl ethoxysulfate surfactant with a degree of ethoxylation of amount 3 (LSDP=4),
and the C
14-C
15 ethoxylated alcohols with an average degree of ethoxylation of either 12 (LSDP=6)
or 30, sold under the tradenames Lutensol A012 and Lutensol A030 respectively, by
BASF GmbH.
[0188] Polymeric lime soap peptisers suitable for use herein are described in the article
by M.K. Nagarajan, W.F. Masler, to be found in Cosmetics and Toiletries, volume 104,
pages 71-73, (1989).
[0189] Hydrophobic bleaches such as 4-[N-octanoyl-6-aminohexanoyl]benzene sulfonate, 4-[N-nonanoyl-6-aminohexanoyl]benzene
sulfonate, 4-[N-decanoyl-6-aminohexanoyl]benzene sulfonate and mixtures thereof; and
nonanoyloxy benzene sulfonate together with hydrophilic / hydrophobic bleach formulations
can also be used as lime soap peptisers compounds.
Dye transfer inhibition
[0190] The detergent compositions of the present invention can also include compounds for
inhibiting dye transfer from one fabric to another of solubilized and suspended dyes
encountered during fabric laundering operations involving colored fabrics.
Polymeric dye transfer inhibiting agents
[0191] The detergent compositions according to the present invention also comprise from
0.001% to 10 %, preferably from 0.01% to 2%, more preferably from 0.05% to 1% by weight
of polymeric dye transfer inhibiting agents. Said polymeric dye transfer inhibiting
agents are normally incorporated into detergent compositions in order to inhibit the
transfer of dyes from colored fabrics onto fabrics washed therewith. These polymers
have the ability to complex or adsorb the fugitive dyes washed out of dyed fabrics
before the dyes have the opportunity to become attached to other articles in the wash.
Especially suitable polymeric dye transfer inhibiting agents are polyamine N-oxide
polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidone
polymers, polyvinyloxazolidones and polyvinylimidazoles or mixtures thereof.
Addition of such polymers also enhances the performance of the enzymes according the
invention.
a) Polyamine N-oxide polymers
[0192] The polyamine N-oxide polymers suitable for use contain units having the following
structure formula :

wherein P is a polymerisable unit, whereto the R-N-O group can be attached to or
wherein the R-N-O group forms part of the polymerisable unit or a combination of both.
A is

-O-,-S-, -N- ; x is O or 1;
R are aliphatic, ethoxylated aliphatics, aromatic, heterocyclic or alicyclic groups
or any combination thereof whereto the nitrogen of the N-O group can be attached or
wherein the nitrogen of the N-O group is part of these groups.
[0193] The N-O group can be represented by the following general structures :

wherein R1, R2, and R3 are aliphatic groups, aromatic, heterocyclic or alicyclic
groups or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen
of the N-O group can be attached or wherein the nitrogen of the N-O group forms part
of these groups.
[0194] The N-O group can be part of the polymerisable unit (P) or can be attached to the
polymeric backbone or a combination of both.
Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable
unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, alicyclic
or heterocyclic groups.
One class of said polyamine N-oxides comprises the group of polyamine N-oxides wherein
the nitrogen of the N-O group forms part of the R-group. Preferred polyamine N-oxides
are those wherein R is a heterocyclic group such as pyrridine, pyrrole, imidazole,
pyrrolidine, piperidine, quinoline, acridine and derivatives thereof.
Another class of said polyamine N-oxides comprises the group of polyamine N-oxides
wherein the nitrogen of the N-O group is attached to the R-group.
[0195] Other suitable polyamine N-oxides are the polyamine oxides whereto the N-O group
is attached to the polymerisable unit.
Preferred class of these polyamine N-oxides are the polyamine N-oxides having the
general formula (I) wherein R is an aromatic, heterocyclic or alicyclic groups wherein
the nitrogen of the N-0 functional group is part of said R group.
Examples of these classes are polyamine oxides wherein R is a heterocyclic compound
such as pyrridine, pyrrole, imidazole and derivatives thereof.
Another preferred class of polyamine N-oxides are the polyamine oxides having the
general formula (I) wherein R are aromatic, heterocyclic or alicyclic groups wherein
the nitrogen of the N-0 functional group is attached to said R groups.
Examples of these classes are polyamine oxides wherein R groups can be aromatic such
as phenyl.
[0196] Any polymer backbone can be used as long as the amine oxide polymer formed is water-soluble
and has dye transfer inhibiting properties. Examples of suitable polymeric backbones
are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, polyimides, polyacrylates
and mixtures thereof.
[0197] The amine N-oxide polymers of the present invention typically have a ratio of amine
to the amine N-oxide of 10:1 to 1:1000000. However the amount of amine oxide groups
present in the polyamine oxide polymer can be varied by appropriate copolymerization
or by appropriate degree of N-oxidation. Preferably, the ratio of amine to amine N-oxide
is from 2:3 to 1:1000000. More preferably from 1:4 to 1:1000000, most preferably from
1:7 to 1:1000000. The polymers of the present invention actually encompass random
or block copolymers where one monomer type is an amine N-oxide and the other monomer
type is either an amine N-oxide or not. The amine oxide unit of the polyamine N-oxides
has a PKa < 10, preferably PKa < 7, more preferred PKa < 6.
The polyamine oxides can be obtained in almost any degree of polymerisation. The degree
of polymerisation is not critical provided the material has the desired water-solubility
and dye-suspending power.
Typically, the average molecular weight is within the range of 500 to 1000,000; preferably
from 1,000 to 50,000, more preferably from 2,000 to 30,000, most preferably from 3,000
to 20,000.
b) Copolymers of N-vinylpyrrolidone and N-vinylimidazole
[0198] The N-vinylimidazole N-vinylpyrrolidone polymers used in the present invention have
an average molecular weight range from 5,000-1,000,000, preferably from 5,000-200,000.
Highly preferred polymers for use in detergent compositions according to the present
invention comprise a polymer selected from N-vinylimidazole N-vinylpyrrolidone copolymers
wherein said polymer has an average molecular weight range from 5,000 to 50,000 more
preferably from 8,000 to 30,000, most preferably from 10,000 to 20,000.
The average molecular weight range was determined by light. scattering as described
in Barth H.G. and Mays J.W. Chemical Analysis Vol 113,"Modem Methods of Polymer Characterization".
Highly preferred N-vinylimidazole N-vinylpyrrolidone copolymers have an average molecular
weight range from 5,000 to 50,000; more preferably from 8,000 to 30,000; most preferably
from 10,000 to 20,000.
[0199] The N-vinylimidazole N-vinylpyrrolidone copolymers characterized by having said average
molecular weight range provide excellent dye transfer inhibiting properties while
not adversely affecting the cleaning performance of detergent compositions formulated
therewith.
The N-vinylimidazole N-vinylpyrrolidone copolymer of the present invention has a molar
ratio of N-vinylimidazole to N-vinylpyrrolidone from 1 to 0.2, more preferably from
0.8 to 0.3, most preferably from 0.6 to 0.4.
c) Polyvinylpyrrolidone
[0200] The detergent compositions of the present invention may also utilize polyvinylpyrrolidone
("PVP") having an average molecular weight of from 2,500 to 400,000. preferably from
5,000 to 200,000, more preferably from 5,000 to 50,000, and most preferably from 5,000
to 15,000. Suitable polyvinylpyrrolidones are commercially available from ISP Corporation,
New York, NY and Montreal, Canada under the product names PVP K-15 (viscosity molecular
weight of 10,000), PVP K-30 (average molecular weight of 40,000), PVP K-60 (average
molecular weight of 160,000), and PVP K-90 (average molecular weight of 360,000).
Other suitable polyvinylpyrrolidones which are commercially available from BASF Cooperation
include Sokalan HP 165 and Sokalan HP 12; polyvinylpyrrolidones known to persons skilled
in the detergent field (see for example EP-A-262,897 and EP-A-256,696).
d) Polyvinyloxazolidone:
[0201] The detergent compositions of the present invention may also utilize polyvinyloxazolidone
as a polymeric dye transfer inhibiting agent. Said polyvinyloxazolidones have an average
molecular weight of from 2,500 to 400,000, preferably from 5,000 to 200,000, more
preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
e) Polyvinylimidazole :
[0202] The detergent compositions of the present invention may also utilize polyvinylimidazole
as polymeric dye transfer inhibiting agent. Said polyvinylimidazoles have an average
molecular weight of 2,500 to 400,000, preferably from 5,000 to 200,000, more preferably
from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
f) Cross-linked polymers :
[0203] Cross-linked polymers are polymers whose backbone are interconnected to a certain
degree; these links can be of chemical or physical nature, possibly with active groups
in the backbone or on branches; cross-linked polymers have been described in the Journal
of Polymer Science, volume 22, pages 1035-1039.
In one embodiment, the cross-linked polymers are made in such a way that they form
a three-dimensional rigid structure, which can entrap dyes in the pores formed by
the three-dimensional structure. In another embodiment, the cross-linked polymers
entrap the dyes by swelling. Such cross-linked polymers are described in the co-pending
patent application EP 719 856.
Method of washing
[0204] The compositions of the invention may be used in essentially any washing or cleaning
methods, including soaking methods, pretreatment methods and methods with rinsing
steps for which a separate rinse aid composition may be added.
[0205] The process described herein comprises contacting fabrics or dishware with a cleaning
solution in the usual manner and exemplified hereunder.
[0206] The process of the invention is conveniently carried out in the course of the cleaning
process. The method of cleaning is preferably carried out at 5°C to 95°C, especially
between 10°C and 60°C. The pH of the treatment solution is preferably from 7 to 12.
[0207] A preferred machine dishwashing method comprises treating soiled articles with an
aqueous liquid having dissolved or dispensed therein an effective amount of the machine
diswashing or rinsing composition. A conventional effective amount of the machine
dishwashing composition means from 8-60 g of product dissolved or dispersed in a wash
volume from 3-10 litres. According to a manual dishwashing method, soiled dishes are
contacted with an effective amount of the diswashing composition, typically from 0.5-20g
(per 25 dishes being treated). Preferred manual dishwashing methods include the application
of a concentrated solution to the surfaces of the dishes or the soaking in large volume
of dilute solution of the detergent composition.
[0208] The following examples are meant to exemplify compositions of the present invention,
but are not necessarily meant to limit or otherwise define the scope of the invention.
[0209] In the detergent compositions, the enzymes levels are expressed by pure enzyme by
weight of the total composition and unless otherwise specified, the detergent ingredients
are expressed by weight of the total compositions. The abbreviated component identifications
therein have the following meanings:
| LAS |
Sodium linear C11-13 alkyl benzene sulphonate. |
| TAS |
Sodium tallow alkyl sulphate. |
| CxyAS |
Sodium C1x - C1y alkyl sulfate. |
| CxySAS |
Sodium C1x - C1y secondary (2,3) alkyl sulfate. |
| CxyEz |
C1x - C1y predominantly linear primary alcohol condensed with an average of z moles of ethylene
oxide. |
| CxyEzS |
C1x - C1y sodium alkyl sulfate condensed with an average of z moles of ethylene oxide. |
| QAS |
R2.N+(CH3)2(C2H4OH) with R2 = C12-C14. |
| QAS 1 |
R2.N+(CH3)2(C2H4OH) with R2 = C8-C11. |
| APA |
C8-10 amido propyl dimethyl amine. |
| Soap |
Sodium linear alkyl carboxylate derived from a 80/20 mixture of tallow and coconut
fatty acids. |
| Nonionic |
C13-C15 mixed ethoxylated/propoxylated fatty alcohol with an average degree of ethoxylation
of 3.8 and an average degree of propoxylation of 4.5. |
| Neodol 45-13 |
C14-C15 linear primary alcohol ethoxylate, sold by Shell Chemical CO. |
| STS |
Sodium toluene sulphonate. |
| CFAA |
C12-C14 alkyl N-methyl glucamide. |
| TFAA |
C16-C18 alkyl N-methyl glucamide. |
| TPKFA |
C12-C14 topped whole cut fatty acids. |
| Silicate |
Amorphous Sodium Silicate (SiO2:Na2O ratio = 1.6-3.2). |
| Metasilicate |
Sodium metasilicate (SiO2:Na2O ratio = 1.0). |
| Zeolite A |
Hydrated Sodium Aluminosilicate of formula Na12(A1O2SiO2)12. 27H2O having a primary particle size in the range from 0.1 to 10 micrometers (Weight expressed
on an anhydrous basis). |
| Na-SKS-6 |
Crystalline layered silicate of formula δ-Na2Si2O5. |
| Citrate |
Tri-sodium citrate dihydrate of activity 86.4% with a particle size distribution between
425 and 850 micrometres. |
| Citric |
Anhydrous citric acid. |
| Borate |
Sodium borate |
| Carbonate |
Anhydrous sodium carbonate with a particle size between 200 and 900 micrometres. |
| Bicarbonate |
Anhydrous sodium hydrogen carbonate with a particle size distribution between 400
and 1200 micrometres. |
| Sulphate |
Anhydrous sodium sulphate. |
| Mg Sulphate |
Anhydrous magnesium sulfate. |
| STPP |
Sodium tripolyphosphate. |
| TSPP |
Tetrasodium pyrophosphate. |
| MA/AA |
Random copolymer of 4:1 acrylate/maleate, average molecular weight about 70,000-80,000. |
| MA/AA 1 |
Random copolymer of 6:4 acrylate/maleate, average molecular weight about 10,000. |
| AA |
Sodium polyacrylate polymer of average molecular weight 4,500. |
| PA30 |
Polyacrylic acid of average molecular weight of between about 4,500 - 8,000. |
| 480N |
Random copolymer of 7:3 acrylate/methacrylate, average molecular weight about 3,500. |
| Polygel/carbopol |
High molecular weight crosslinked polyacrylates. |
| PB1 |
Anhydrous sodium perborate monohydrate of nominal formula NaBO2.H2O2. |
| PB4 |
Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2. |
| Percarbonate |
Anhydrous sodium percarbonate of nominal formula 2Na2CO3.3H2O2. |
| NaDCC |
Sodium dichloroisocyanurate. |
| TAED |
Tetraacetylethylenediamine. |
| NOBS |
Nonanoyloxybenzene sulfonate in the form of the sodium salt. |
| NACA-OBS |
(6-nonamidocaproyl) oxybenzene sulfonate. |
| DTPA |
Diethylene triamine pentaacetic acid. |
| HEDP |
1,1-hydroxyethane diphosphonic acid. |
| DETPMP |
Diethyltriamine penta (methylene) phosphonate, marketed by Monsanto under the Trade
name Dequest 2060. |
| EDDS |
Ethylenediamine-N,N'-disuccinic acid, (S,S) isomer in the form of its sodium salt |
| MnTACN |
Manganese 1,4,7-trimethyl-1,4,7-triazacyclononane. |
Photoactivated
Bleach |
Sulfonated zinc phtalocyanine encapsulated in dextrin soluble polymer. |
Photoactivated
Bleach 1 |
Sulfonated alumino phtalocyanine encapsulated in dextrin soluble polymer. |
| PAAC |
Pentaamine acetate cobalt(III) salt. |
| Paraffin |
Paraffin oil sold under the tradename Winog 70 by Wintershall. |
| NaBz |
Sodium benzoate. |
| BzP |
Benzoyl Peroxide. |
| Mannanase |
Mannanase from Bacillus agaradherens, NCIMB 40482 |
| Protease |
Proteolytic enzyme sold under the tradename Savinase, Alcalase, Durazym by Novo Nordisk
A/S, Maxacal, Maxapem sold by Gist-Brocades and proteases described in patents WO91/066
and/or WO95/10591 and/or EP 251 446. |
| Amylase |
Amylolytic enzyme sold under the tradename Purafact Ox AmR described in WO 94/18314, WO96/05295 sold by Genencor; Termamyl®, Fungamyl® and Duramyl®,
all available from Novo Nordisk A/S and those described in WO95/26397. |
| Lipase |
Lipolytic enzyme sold under the tradename Lipolase, Lipolase Ultra by Novo Nordisk
A/S and Lipomax by Gist-Brocades. |
| Cellulase |
Cellulytic enzyme sold under the tradename Carezyme, Celluzyme and/or Endolase by
Novo Nordisk A/S. |
| CMC |
Sodium carboxymethyl cellulose. |
| PVP |
Polyvinyl polymer, with an average molecular weight of 60,000. |
| PVNO |
Polyvinylpyridine-N-Oxide, with an average molecular weight of 50,000. |
| PVPVI |
Copolymer of vinylimidazole and vinylpyrrolidone, with an average molecular weight
of 20,000. |
| Brightener 1 |
Disodium 4,4'-bis(2-sulphostyryl)biphenyl. |
| Brightener 2 |
Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5-triazin-2-yl) stilbene-2:2'-disulfonate. |
| Silicone antifoam |
Polydimethylsiloxane foam controller with siloxane-oxyalkylene copolymer as dispersing
agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1. |
| Suds Suppressor |
12% Silicone/silica, 18% stearyl alcohol,70% starch in granular form. |
| Opacifier |
Water based monostyrene latex mixture, sold by BASF Aktiengesellschaft under the tradename
Lytron 621. |
| SRP 1 |
Anionically end capped poly esters. |
| SRP 2 |
Diethoxylated poly (1,2 propylene terephthalate) short block polymer. |
| QEA |
bis((C2H5O)(C2H4O)n)(CH3)-N+-C6H12-N+-(CH3) bis((C2H5O)-(C2H4O))n, wherein n = from 20 to 30. |
| PEI |
Polyethyleneimine with an average molecular weight of 1800 and an average ethoxylation
degree of 7 ethyleneoxy residues per nitrogen. |
| SCS |
Sodium cumene sulphonate. |
| HMWPEO |
High molecular weight polyethylene oxide. |
| PEGx |
Polyethylene glycol, of a molecular weight of x . |
| PEO |
Polyethylene oxide, with an average molecular weight of 5,000. |
| TEPAE |
Tetreaethylenepentaamine ethoxylate. |
| BTA |
Benzotriazole. |
| pH |
Measured as a 1% solution in distilled water at 20°C. |
Example 1
[0210] The following high density laundry detergent compositions were prepared according
to the present invention :
| |
I |
II |
III |
IV |
V |
VI |
| LAS |
8.0 |
8.0 |
8.0 |
2.0 |
6.0 |
6.0 |
| TAS |
- |
0.5 |
- |
0.5 |
1.0 |
0.1 |
| C46(S)AS |
2.0 |
2.5 |
- |
- |
- |
- |
| C25AS |
- |
- |
- |
7.0 |
4.5 |
5.5 |
| C68AS |
2.0 |
5.0 |
7.0 |
- |
- |
- |
| C25E5 |
- |
- |
3.4 |
10.0 |
4.6 |
4.6 |
| C25E7 |
3.4 |
3.4 |
1.0 |
- |
- |
- |
| C25E3S |
- |
- |
- |
2.0 |
5.0 |
4.5 |
| QAS |
- |
0.8 |
- |
- |
- |
- |
| QAS 1 |
- |
- |
- |
0.8 |
0.5 |
1.0 |
| Zeolite A |
18.1 |
18.0 |
14.1 |
18.1 |
20.0 |
18.1 |
| Citric |
- |
- |
- |
2.5 |
- |
2.5 |
| Carbonate |
13.0 |
13.0 |
27.0 |
5.0 |
10.0 |
13.0 |
| Na-SKS-6 |
- |
- |
- |
10.0 |
- |
10.0 |
| Silicate |
1.4 |
1.4 |
3.0 |
0.3 |
0.5 |
0.3 |
| Citrate |
- |
1.0 |
- |
3.0 |
- |
- |
| Sulfate |
26.1 |
26.1 |
26.1 |
6.0 |
- |
- |
| Mg sulfate |
0.3 |
- |
- |
0.2 |
- |
0.2 |
| MA/AA |
0.3 |
0.3 |
0.3 |
4.0 |
1.0 |
1.0 |
| CMC |
0.2 |
0.2 |
0.2 |
0.2 |
0.4 |
0.4 |
| Mannanase |
0.001 |
0.002 |
0.05 |
0.001 |
0.002 |
0.003 |
| Percarbonate |
9.0 |
9.0 |
5.0 |
5.0 |
18.0 |
18.0 |
| TAED |
1.5 |
0.4 |
1.5 |
- |
3.9 |
4.2 |
| NACA-OBS |
- |
2.0 |
1.0 |
- |
- |
- |
| DETPMP |
0.25 |
0.25 |
0.25 |
0.25 |
- |
- |
| SRP 1 |
- |
- |
- |
0.2 |
- |
0.2 |
| EDDS |
- |
0.25 |
0.4 |
- |
0.5 |
0.5 |
| CFAA |
- |
1.0 |
- |
2.0 |
- |
- |
| HEDP |
0.3 |
0.3 |
0.3 |
0.3 |
0.4 |
0.4 |
| QEA |
- |
- |
- |
0.2 |
- |
0.5 |
| Protease |
0.009 |
0.009 |
0.01 |
0.04 |
0.05 |
0.03 |
| Amylase |
0.002 |
0.002 |
0.002 |
0.006 |
0.008 |
0.008 |
| Cellulase |
0.0007 |
- |
- |
0.0007 |
0.0007 |
0.0007 |
| Lipase |
0.006 |
- |
- |
0.01 |
0.01 |
0.01 |
| Photoactivated |
15 |
15 |
15 |
- |
20 |
20 |
| bleach (ppm) |
|
|
|
|
|
|
| PVNO/PVPVI |
- |
- |
- |
0.1 |
- |
- |
| Brightener 1 |
0.09 |
0.09 |
0.09 |
- |
0.09 |
0.09 |
| Perfume |
0.3 |
0.3 |
0.3 |
0.4 |
0.4 |
0.4 |
| Silicone antifoam |
0.5 |
0.5 |
0.5 |
- |
0.3 |
0.3 |
| Density in g/litre |
850 |
850 |
850 |
850 |
850 |
850 |
| Miscellaneous and minors |
Up to 100% |
Example 2
[0211] The following granular laundry detergent compositions of particular utility under
European machine wash conditions were prepared according to the present invention:
| |
I |
II |
III |
IV |
V |
VI |
| LAS |
5.5 |
7.5 |
5.0 |
5.0 |
6.0 |
7.0 |
| TAS |
1.25 |
1.9 |
- |
0.8 |
0.4 |
0.3 |
| C24AS/C25AS |
- |
2.2 |
5.0 |
5.0 |
5.0 |
2.2 |
| C25E3S |
- |
0.8 |
1.0 |
1.5 |
3.0 |
1.0 |
| C45E7 |
3.25 |
- |
- |
- |
- |
3.0 |
| TFAA |
- |
- |
2.0 |
- |
- |
- |
| C25E5 |
- |
5.5 |
- |
- |
- |
- |
| QAS |
0.8 |
- |
- |
- |
- |
- |
| QAS 1 |
- |
0.7 |
1.0 |
0.5 |
1.0 |
0.7 |
| STPP |
19.7 |
- |
- |
- |
- |
- |
| Zeolite A |
- |
19.5 |
20.0 |
14.5 |
20.0 |
17.0 |
| NaSKS-6/citric acid (79:21) |
- |
10.6 |
- |
10.6 |
- |
- |
| Na-SKS-6 |
- |
- |
9.0 |
- |
10.0 |
10.0 |
| Carbonate |
6.1 |
21.4 |
9.0 |
10.0 |
10.0 |
18.0 |
| Bicarbonate |
- |
2.0 |
7.0 |
5.0 |
- |
2.0 |
| Silicate |
6.8 |
- |
- |
0.3 |
0.5 |
- |
| Citrate |
- |
- |
4.0 |
4.0 |
- |
- |
| Sulfate |
39.8 |
- |
- |
5.0 |
- |
12.0 |
| Mg sulfate |
- |
- |
0.1 |
0.2 |
0.2 |
- |
| MA/AA |
0.5 |
1.6 |
3.0 |
4.0 |
1.0 |
1.0 |
| CMC |
0.2 |
0.4 |
1.0 |
1.0 |
0.4 |
0.4 |
| Mannanase |
0.001 |
0.002 |
0.02 |
0.001 |
0.002 |
0.02 |
| Percarbonate |
5.0 |
12.7 |
5.0 |
5.0 |
18.0 |
15.0 |
| TAED |
0.5 |
3.1 |
- |
- |
5.0 |
- |
| NACA-OBS |
1.0 |
3.5 |
- |
- |
- |
2.5 |
| DETPMP |
0.25 |
0.2 |
0.3 |
0.4 |
- |
0.2 |
| HEDP |
- |
0.3 |
- |
0.3 |
0.3 |
0.3 |
| QEA |
- |
- |
1.0 |
1.0 |
1.0 |
- |
| Protease |
0.009 |
0.03 |
0.03 |
0.05 |
0.05 |
0.02 |
| Lipase |
0.003 |
0.003 |
0.006 |
0.006 |
0.006 |
0.004 |
| Cellulase |
0.0006 |
0.0006 |
0.0005 |
0.0005 |
0.0007 |
0.0007 |
| Amylase |
0.002 |
0.002 |
0.006 |
0.006 |
0.01 |
0.003 |
| PVNO/PVPVI |
- |
- |
0.2 |
0.2 |
- |
- |
| PVP |
0.9 |
1.3 |
- |
- |
- |
0.9 |
| SRP 1 |
- |
- |
0.2 |
0.2 |
0.2 |
- |
| Photoactivated bleach (ppm) |
15 |
27 |
- |
- |
20 |
20 |
| Photoactivated bleach 1 (ppm) |
15 |
- |
- |
- |
- |
- |
| Brightener 1 |
0.08 |
0.2 |
- |
- |
0.09 |
0.15 |
| Brightener 2 |
- |
0.04 |
- |
- |
- |
- |
| Perfume |
0.3 |
0.5 |
0.4 |
0.3 |
0.4 |
0.3 |
| Silicone antifoam |
0.5 |
2.4 |
0.3 |
0.5 |
0.3 |
2.0 |
| Density in g/litre |
750 |
750 |
750 |
750 |
750 |
750 |
| Miscellaneous and minors |
Up to 100% |
Example 3
[0212] The following detergent compositions of particular utility under European machine
wash conditions were prepared according to the present invention:
| |
I |
II |
III |
IV |
| Blown Powder |
| LAS |
6.0 |
5.0 |
11.0 |
6.0 |
| TAS |
2.0 |
- |
- |
2.0 |
| Zeolite A |
24.0 |
- |
- |
20.0 |
| STPP |
- |
27.0 |
24.0 |
- |
| Sulfate |
4.0 |
6.0 |
13.0 |
- |
| MA/AA |
1.0 |
4.0 |
6.0 |
2.0 |
| Silicate |
1.0 |
7.0 |
3.0 |
3.0 |
| CMC |
1.0 |
1.0 |
0.5 |
0.6 |
| Brightener 1 |
0.2 |
0.2 |
0.2 |
0.2 |
| Silicone antifoam |
1.0 |
1.0 |
1.0 |
0.3 |
| DETPMP |
0.4 |
0.4 |
0.2 |
0.4 |
| Spray On |
| Brightener |
0.02 |
- |
- |
0.02 |
| C45E7 |
- |
- |
- |
5.0 |
| C45E2 |
2.5 |
2.5 |
2.0 |
- |
| C45E3 |
2.6 |
2.5 |
2.0 |
- |
| Perfume |
0.5 |
0.3 |
0.5 |
0.2 |
| Silicone antifoam |
0.3 |
0.3 |
0.3 |
- |
| Dry additives |
| QEA |
- |
- |
- |
1.0 |
| EDDS |
0.3 |
- |
- |
- |
| Sulfate |
2.0 |
3.0 |
5.0 |
10.0 |
| Carbonate |
6.0 |
13.0 |
15.0 |
14.0 |
| Citric |
2.5 |
- |
- |
2.0 |
| QAS 1 |
0.5 |
- |
- |
0.5 |
| Na-SKS-6 |
10.0 |
- |
- |
- |
| Percarbonate |
18.5 |
18.0 |
10.0 |
21.5 |
| Mannanase |
0.001 |
0.002 |
0.02 |
0.02 |
| TAED |
2.0 |
2.0 |
- |
2.0 |
| NACA-OBS |
3.0 |
2.0 |
4.0 |
- |
| Protease |
0.03 |
0.03 |
0.03 |
0.03 |
| Lipase |
0.008 |
0.008 |
0.008 |
0.004 |
| Amylase |
0.003 |
0.003 |
0.003 |
0.006 |
| Brightener 1 |
0.05 |
- |
- |
0.05 |
| Miscellaneous and minors |
Up to 100% |
Example 4
[0213] The following granular detergent compositions were prepared according to the present
invention :
| |
I |
II |
III |
IV |
V |
VI |
| Blown Powder |
| LAS |
23.0 |
8.0 |
7.0 |
9.0 |
7.0 |
7.0 |
| TAS |
- |
- |
- |
- |
1.0 |
- |
| C45AS |
6.0 |
6.0 |
5.0 |
8.0 |
- |
- |
| C45AES |
- |
1.0 |
1.0 |
1.0 |
- |
- |
| C45E35 |
- |
- |
- |
- |
2.0 |
4.0 |
| Zeolite A |
10.0 |
18.0 |
14.0 |
12.0 |
10.0 |
10.0 |
| MA/AA |
- |
0.5 |
- |
- |
- |
2.0 |
| MA/AA 1 |
7.0 |
- |
- |
- |
- |
- |
| AA - |
|
3.0 |
3.0 |
2.0 |
3.0 |
3.0 |
| Sulfate |
5.0 |
6.3 |
14.3 |
11.0 |
15.0 |
19.3 |
| Silicate |
10.0 |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
| Carbonate |
15.0 |
20.0 |
10.0 |
20.7 |
8.0 |
6.0 |
| PEG 4000 |
0.4 |
1.5 |
1.5 |
1.0 |
1.0 |
1.0 |
| DTPA |
- |
0.9 |
0.5 |
- |
- |
0.5 |
| Brightener 2 |
0.3 |
0.2 |
0.3 |
- |
0.1 |
0.3 |
| Spray On |
| |
I |
II |
III |
IV |
V |
VI |
| C45E7 |
- |
2.0 |
- |
- |
2.0 |
2.0 |
| C25E9 |
3.0 |
- |
- |
- |
- |
- |
| C23E9 |
- |
- |
1.5 |
2.0 |
- |
2.0 |
| Perfume |
0.3 |
0.3 |
0.3 |
2.0 |
0.3 |
0.3 |
| Agglomerates |
| C45AS |
- |
5.0 |
5.0 |
2.0 |
- |
5.0 |
| LAS |
- |
2.0 |
2.0 |
- |
- |
2.0 |
| Zeolite A |
- |
7.5 |
7.5 |
8.0 |
- |
7.5 |
| Carbonate |
- |
4.0 |
4.0 |
5.0 |
- |
4.0 |
| PEG 4000 |
- |
0.5 |
0.5 |
- |
- |
0.5 |
| Misc (Water etc.) |
- |
2.0 |
2.0 |
2.0 |
- |
2.0 |
| Dry additives |
| QAS |
- |
- |
- |
- |
1.0 |
- |
| Citric |
- |
- |
- |
- |
2.0 |
- |
| Mannanase |
0.001 |
0.02 |
0.001 |
0.02 |
0.001 |
0.01 |
| Percarbonate |
4.0 |
1.0 |
3.0 |
2.0 |
14.0 |
11.0 |
| Carbonate |
- |
5.3 |
1.8 |
- |
4.0 |
4.0 |
| NOBS |
4.0 |
- |
6.0 |
- |
- |
0.6 |
| Methyl cellulose |
0.2 |
- |
- |
- |
- |
- |
| Na-SKS-6 |
8.0 |
- |
- |
- |
- |
- |
| STS |
- |
- |
2.0 |
- |
1.0 |
- |
| Culmene sulfonic acid |
- |
1.0 |
- |
- |
- |
2.0 |
| Protease |
0.02 |
0.02 |
0.02 |
0.01 |
0.02 |
0.02 |
| Lipase |
0.004 |
- |
0.004 |
- |
0.004 |
0.008 |
| Amylase |
0.003 |
- |
0.002 |
- |
0.003 |
- |
| Cellulase |
0.0005 |
0.0005 |
0.0005 |
0.0007 |
0.0005 |
0.0005 |
| PVPVI |
- |
- |
- |
- |
0.5 |
0.1 |
| PVP |
- |
- |
- |
- |
0.5 |
- |
| PVNO |
- |
- |
0.5 |
0.3 |
- |
- |
| QEA |
- |
- |
- |
- |
1.0 |
- |
| SRP 1 |
0.2 |
0.5 |
0.3 |
- |
0.2 |
- |
| Silicone antifoam |
0.2 |
0.4 |
0.2 |
0.4 |
0.1 |
- |
| Mg sulfate |
- |
- |
0.2 |
- |
0.2 |
- |
| Miscellaneous and minors |
Up to 100% |
Example 5
[0214] The following detergent compositions were prepared according to the present invention
:
| |
I |
II |
III |
IV |
| Base granule |
| Zeolite A |
30.0 |
22.0 |
24.0 |
10.0 |
| Sulfate |
10.0 |
5.0 |
10.0 |
7.0 |
| MA/AA |
3.0 |
- |
- |
- |
| AA |
- |
1.6 |
2.0 |
- |
| MA/AA 1 |
- |
12.0 |
- |
6.0 |
| LAS |
14.0 |
10.0 |
9.0 |
20.0 |
| C45AS |
8.0 |
7.0 |
9.0 |
7.0 |
| C45AES |
- |
1.0 |
1.0 |
- |
| Silicate |
- |
1.0 |
0.5 |
10.0 |
| Soap |
- |
2.0 |
- |
- |
| Brightener 1 |
0.2 |
0.2 |
0.2 |
0.2 |
| Carbonate |
6.0 |
9.0 |
10.0 |
10.0 |
| PEG 4000 |
- |
1.0 |
1.5 |
- |
| DTPA |
- |
0.4 |
- |
- |
| Spray On |
| C25E9 |
- |
- |
- |
5.0 |
| C45E7 |
1.0 |
1.0 |
- |
- |
| C23E9 |
- |
1.0 |
2.5 |
- |
| Perfume |
0.2 |
0.3 |
0.3 |
- |
| Dry additives |
| Carbonate |
5.0 |
10.0 |
18.0 |
8.0 |
| PVPVI/PVNO |
0.5 |
- |
0.3 |
- |
| Mannanase |
0.001 |
0.001 |
0.02 |
0.02 |
| Protease |
0.03 |
0.03 |
0.03 |
0.02 |
| Lipase |
0.008 |
- |
- |
0.008 |
| Amylase |
0.002 |
- |
- |
0.002 |
| Cellulase |
0.0002 |
0.0005 |
0.0005 |
0.0002 |
| NOBS |
- |
4.0 |
- |
4.5 |
| Percarbonate |
1.0 |
5.0 |
1.5 |
6.0 |
| Sulfate |
4.0 |
5.0 |
- |
5.0 |
| SRP 1 |
- |
0.4 |
- |
- |
| Suds suppressor |
- |
0.5 |
0.5 |
- |
| Miscellaneous and minors |
Up to 100% |
Example 6
[0215] The following granular detergent compositions were prepared according to the present
invention :
| |
I |
II |
III |
| Blown Powder |
| Zeolite A |
20.0 |
- |
15.0 |
| STPP |
- |
20.0 |
- |
| Sulfate |
- |
- |
5.0 |
| Carbonate |
- |
- |
5.0 |
| TAS |
- |
- |
1.0 |
| LAS |
6.0 |
6.0 |
6.0 |
| C68AS |
2.0 |
2.0 |
- |
| Silicate |
3.0 |
8.0 |
- |
| MA/AA |
4.0 |
2.0 |
2.0 |
| CMC |
0.6 |
0.6 |
0.2 |
| Brightener 1 |
0.2 |
0.2 |
0.1 |
| DETPMP |
0.4 |
0.4 |
0.1 |
| STS |
- |
- |
1.0 |
| Spray On |
| C45E7 |
5.0 |
5.0 |
4.0 |
| Silicone antifoam |
0.3 |
0.3 |
0.1 |
| Perfume |
0.2 |
0.2 |
0.3 |
| Dry additives |
| QEA |
- |
- |
1.0 |
| Carbonate |
14.0 |
9.0 |
10.0 |
| Percarbonate |
20.0 |
15.0 |
13.0 |
| TAED |
2.0 |
2.0 |
2.0 |
| QAS |
- |
- |
1.0 |
| Photoactivated bleach |
15 ppm |
15 ppm |
15 ppm |
| Na-SKS-6 |
- |
- |
3.0 |
| Mannanase |
0.001 |
0.02 |
0.0015 |
| Protease |
0.03 |
0.03 |
0.007 |
| Lipase |
0.004 |
0.004 |
0.004 |
| Amylase |
0.006 |
0.006 |
0.003 |
| Cellulase |
0.0002 |
0.0002 |
0.0005 |
| Sulfate |
10.0 |
20.0 |
5.0 |
| Density (g/litre) |
700 |
700 |
700 |
| Miscellaneous and minors |
Up to 100% |
Example 7
[0216] The following detergent compositions were prepared according to the present invention
:
| |
I |
II |
III |
| Blown Powder |
| Zeolite A |
15.0 |
15.0 |
15.0 |
| Sulfate |
- |
5.0 |
- |
| LAS |
3.0 |
3.0 |
3.0 |
| QAS |
- |
1.5 |
1.5 |
| DETPMP |
0.4 |
0.2 |
0.4 |
| EDDS |
- |
0.4 |
0.2 |
| CMC |
0.4 |
0.4 |
0.4 |
| MA/AA |
4.0 |
2.0 |
2.0 |
| Agglomerate |
| LAS |
5.0 |
5.0 |
5.0 |
| TAS |
2.0 |
2.0 |
1.0 |
| Silicate |
3.0 |
3.0 |
4.0 |
| Zeolite A |
8.0 |
8.0 |
8.0 |
| Carbonate |
8.0 |
8.0 |
4.0 |
| Spray On |
| Perfume |
0.3 |
0.3 |
0.3 |
| C45E7 |
2.0 |
2.0 |
2.0 |
| C25E3 |
2.0 |
- |
- |
| Dry Additives |
| Citrate |
5.0 |
- |
2.0 |
| Bicarbonate |
- |
3.0 |
- |
| Carbonate |
8.0 |
15.0 |
10.0 |
| TAED |
6.0 |
2.0 |
5.0 |
| Percarbonate |
14.0 |
7.0 |
10.0 |
| PEO |
- |
- |
0.2 |
| Bentonite clay |
- |
- |
10.0 |
| Mannanase |
0.001 |
0.02 |
0.01 |
| Protease |
0.03 |
0.03 |
0.03 |
| Lipase |
0.008 |
0.008 |
0.008 |
| Cellulase |
0.001 |
0.001 |
0.001 |
| Amylase |
0.01 |
0.01 |
0.01 |
| Silicone antifoam |
5.0 |
5.0 |
5.0 |
| Sulfate |
- |
3.0 |
- |
| Density (g/litre) |
850 |
850 |
850 |
| Miscellaneous and minors |
Up to 100% |
Example 8
[0217] The following detergent compositions were prepared according to the present invention:
| |
I |
II |
III |
IV |
| LAS |
18.0 |
14.0 |
24.0 |
20.0 |
| QAS |
0.7 |
1.0 |
- |
0.7 |
| TFAA |
- |
1.0 |
- |
- |
| C23E56.5 |
- |
- |
1.0 |
- |
| C45E7 |
- |
1.0 |
- |
- |
| C45E3S |
1.0 |
2.5 |
1.0 |
- |
| STPP |
32.0 |
18.0 |
28.0 |
20.0 |
| Silicate |
9.0 |
5.0 |
9.0 |
8.0 |
| Carbonate |
11.0 |
7.5 |
10.0 |
5.0 |
| Bicarbonate |
- |
7.5 |
- |
- |
| Percarbonate |
3.0 |
2.0 |
2.0 |
2.0 |
| NOBS |
2.0 |
1.0 |
- |
- |
| DETPMP |
- |
1.0 |
- |
- |
| DTPA |
0.5 |
- |
0.2 |
0.3 |
| SRP 1 |
0.3 |
0.2 |
- |
0.1 |
| MA/AA |
1.0 |
1.5 |
2.0 |
0.5 |
| CMC |
0.8 |
0.4 |
0.4 |
0.2 |
| PEI |
- |
- |
0.4 |
- |
| Sulfate |
20.0 |
10.0 |
20.0 |
30.0 |
| Mg sulfate |
0.2 |
- |
0.4 |
0.9 |
| Mannanase |
0.001 |
0.001 |
0.02 |
0.03 |
| Protease |
0.03 |
0.03 |
0.02 |
0.02 |
| Amylase |
0.008 |
0.007 |
- |
0.004 |
| Lipase |
0.004 |
- |
0.002 |
- |
| Cellulase |
0.0003 |
- |
- |
0.0001 |
| Photoactivated bleach |
30 ppm |
20 ppm |
- |
10 ppm |
| Perfume |
0.3 |
0.3 |
0.1 |
0.2 |
| Brightener 1/2 |
0.05 |
0.02 |
0.08 |
0.1 |
| Miscellaneous and minors |
up to 100% |
Example 9
[0218] The following granular fabric detergent compositions which provide "softening through
the wash" capability were prepared according to the present invention :
| |
I |
II |
| C45AS |
- |
10.0 |
| LAS |
7.6 |
- |
| C68AS |
1.3 |
- |
| C45E7 |
4.0 |
- |
| C25E3 |
- |
5.0 |
| Coco-alkyl-dimethyl hydroxy-ethyl ammonium chloride |
1.4 |
1.0 |
| Citrate |
5.0 |
3.0 |
| Na-SKS-6 |
- |
11.0 |
| Zeolite A |
15.0 |
15.0 |
| MA/AA |
4.0 |
4.0 |
| DETPMP |
0.4 |
0.4 |
| Percarbonate |
15.0 |
15.0 |
| TAED |
5.0 |
5.0 |
| Smectite clay |
10.0 |
10.0 |
| HMWPEO |
- |
0.1 |
| Mannanase |
0.001 |
0.02 |
| Protease |
0.02 |
0.01 |
| Lipase |
0.02 |
0.01 |
| Amylase |
0.03 |
0.005 |
| Cellulase |
0.001 |
- |
| Silicate |
3.0 |
5.0 |
| Carbonate |
10.0 |
10.0 |
| Suds suppressor |
1.0 |
4.0 |
| CMC |
0.2 |
0.1 |
| Miscellaneous and minors |
Up to 100% |
Example 10
[0219] The following detergent additive compositions were prepared according to the present
invention :
| |
I |
II |
| LAS |
- |
5.0 |
| STPP |
30.0 |
- |
| Zeolite A |
- |
35.0 |
| Percarbonate |
20.0 |
15.0 |
| TAED |
10.0 |
8.0 |
| Mannanase |
0.001 |
0.02 |
| Protease |
- |
0.3 |
| Amylase |
- |
0.06 |
| Minors, water and miscellaneous |
|
Up to 100% |
Example 11
[0220] The following compact high density (0.96Kg/l) dishwashing detergent compositions
were prepared according to the present invention:
| |
I |
II |
III |
IV |
V |
VI |
VII |
VIII |
| STPP |
- |
- |
54.3 |
51.4 |
51.4 |
- |
- |
50.9 |
| Citrate |
35.0 |
17.0 |
- |
- |
- |
46.1 |
40.2 |
- |
| Carbonate |
- |
17.5 |
14.0 |
14.0 |
14.0 |
- |
8.0 |
32.1 |
| Bicarbonate |
- |
- |
- |
- |
- |
25.4 |
- |
- |
| Silicate |
32.0 |
14.8 |
14.8 |
10.0 |
10.0 |
1.0 |
25.0 |
3.1 |
| Metasilicate |
- |
2.5 |
- |
9.0 |
9.0 |
- |
- |
- |
| Percarbonate |
10.5 |
9.7 |
7.8 |
7.8 |
7.8 |
6.7 |
11.8 |
4.8 |
| Nonionic |
1.5 |
2.0 |
1.5 |
1.7 |
1.5 |
2.6 |
1.9 |
5.3 |
| TAED |
5.2 |
2.4 |
- |
- |
- |
2.2 |
- |
1.4 |
| HEDP |
- |
1.0 |
- |
- |
- |
- |
- |
- |
| DETPMP |
- |
0.6 |
- |
- |
- |
- |
- |
- |
| MnTACN |
- |
- |
- |
- |
- |
- |
0.008 |
- |
| PAAC |
- |
- |
0.008 |
0.01 |
0.007 |
- |
- |
- |
| BzP |
- |
- |
- |
- |
1.4 |
- |
- |
- |
| Paraffin |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
0.6 |
- |
- |
| Mannanase |
0.001 |
0.02 |
0.015 |
0.02 |
0.001 |
0.001 |
0.02 |
0.02 |
| Protease |
0.072 |
0.072 |
0.029 |
0.053 |
0.046 |
0.026 |
0.059 |
0.06 |
| |
| Amylase |
0.012 |
0.012 |
0.006 |
0.012 |
0.013 |
0.009 |
0.017 |
0.03 |
| |
| Lipase |
- |
0.001 |
- |
0.005 |
- |
- |
- |
- |
| |
| BTA |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
- |
0.3 |
0.3 |
| MA/AA |
- |
- |
- |
- |
- |
- |
4.2 |
- |
| 480N |
3.3 |
6.0 |
- |
- |
- |
- |
- |
0.9 |
| Perfume |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.1 |
0.1 |
| Sulphate |
7.0 |
20.0 |
5.0 |
2.2 |
0.8 |
12.0 |
4.6 |
- |
| pH |
10.8 |
11.0 |
10.8 |
11.3 |
11.3 |
9.6 |
10.8 |
10.9 |
| Miscellaneous and water |
Up to 100% |
Example 12
[0221] The following granular dishwashing detergent compositions of bulk density 1.02Kg/L
were prepared according to the present invention :
| |
I |
II |
III |
IV |
V |
| STPP |
30.0 |
30.0 |
33.0 |
34.2 |
31.1 |
| Carbonate |
30.5 |
30.5 |
31.0 |
30.0 |
39.4 |
| Silicate |
7.4 |
7.4 |
7.5 |
7.2 |
3.4 |
| Metasilicate |
- |
- |
4.5 |
5.1 |
- |
| Percarbonate |
4.4 |
4.2 |
4.5 |
4.5 |
4.0 |
| NADCC |
- |
- |
- |
- |
- |
| Nonionic |
1.2 |
1.0 |
0.7 |
0.8 |
0.7 |
| TAED |
1.0 |
- |
- |
- |
0.8 |
| PAAC |
- |
0.004 |
0.004 |
0.004 |
- |
| BzP |
- |
- |
- |
1.4 |
- |
| Paraffin |
0.25 |
0.25 |
0.25 |
0.25 |
- |
| Mannanase |
0.01 |
0.001 |
0.02 |
0.001 |
0.001 |
| Protease |
0.036 |
0.015 |
0.03 |
0.028 |
0.03 |
| Amylase |
0.003 |
0.003 |
0.01 |
0.006 |
0.01 |
| Lipase |
0.005 |
- |
0.001 |
- |
- |
| BTA |
0.15 |
0.15 |
0.15 |
0.15 |
- |
| Perfume |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
| Sulphate |
23.4 |
25.0 |
22.0 |
18.5 |
19.3 |
| pH |
10.8 |
10.8 |
11.3 |
11.3 |
11.5 |
| Miscellaneous and water |
Up to 100% |
Example 13
[0222] The following tablet detergent compositions were prepared according to the present
invention by compression of a granular dishwashing detergent composition at a pressure
of 13KN/cm
2 using a standard 12 head rotary press:
| |
I |
II |
III |
IV |
V |
VI |
| STPP |
- |
48.8 |
49.2 |
38.0 |
- |
46.8 |
| Citrate |
26.4 |
- |
- |
- |
31.1 |
- |
| Carbonate |
- |
5.0 |
14.0 |
15.4 |
14.4 |
23.0 |
| Silicate |
26.4 |
14.8 |
15.0 |
12.6 |
17.7 |
2.4 |
| Mannanase |
0.001 |
0.02 |
0.001 |
0.002 |
0.03 |
0.002 |
| Protease |
0.058 |
0.072 |
0.041 |
0.033 |
0.052 |
0.013 |
| Amylase |
0.01 |
0.03 |
0.012 |
0.007 |
0.016 |
0.002 |
| Lipase |
0.005 |
- |
- |
- |
- |
- |
| Percarbonate |
8.5 |
7.7 |
12.2 |
10.6 |
15.7 |
14.4 |
| Nonionic |
1.5 |
2.0 |
1.5 |
1.65 |
0.8 |
6.3 |
| PAAC |
- |
- |
0.02 |
0.009 |
- |
- |
| MnTACN |
- |
- |
- |
- |
0.007 |
- |
| TAED |
4.3 |
2.5 |
- |
- |
1.3 |
1.8 |
| HEDP |
0.7 |
- |
- |
0.7 |
- |
0.4 |
| DETPMP |
0.65 |
- |
- |
- |
- |
- |
| Paraffin |
0.4 |
0.5 |
0.5 |
0.55 |
- |
- |
| BTA |
0.2 |
0.3 |
0.3 |
0.3 |
- |
- |
| PA30 |
3.2 |
- |
- |
- |
- |
- |
| MA/AA |
- |
- |
- |
- |
4.5 |
0.55 |
| Perfume |
- |
- |
0.05 |
0.05 |
0.2 |
0.2 |
| Sulphate |
24.0 |
13.0 |
2.3 |
- |
10.7 |
3.4 |
| Weight of tablet |
25g |
25g |
20g |
30g |
18g |
20g |
| pH |
10.6 |
10.6 |
10.7 |
10.7 |
10.9 |
11.2 |
| Miscellaneous and water |
Up to 100% |
SEQUENCE LISTING
(1) GENERAL INFORMATION:
APPLICANT:
[0223] NAME: The Procter & Gamble Company
STREET: One Procter & Gamble Plaza
CITY: Cincinnati, OHIO
COUNTRY: USA
POSTAL CODE: 45202
TITLE OF INVENTION: Detergent compositions comprising a mannanase and percarbonate
NUMBER OF SEQUENCES: 6
COMPUTER READABLE FORM:
[0224] MEDIUM TYPE: Diskette
COMPUTER: IBM PC compatible
OPERATING SYSTEM: PC-DOS/MS-DOS
SOFTWARE: Patentin Release # 1.0 Version 1.25 (EPO)
SEQ ID NO:1
[0225] SEQUENCE CHARACTERISITICS:
LENGTH: 1407 base pairs
TYPE: nucleic acid
STRANDEDNESS: single
TOPOLOGY: linear
[0226] MOLECULE TYPE: genomic DNA
ORIGINAL SOURCE
[0227] FEATURE:
NAME/KEY: CDS
LOCATION: 1-1482
[0228] SEQUENCE DESCRIPTION: SEQ ID NO: 1

SEQ ID NO:2
[0229] SEQUENCE CHARACTERISITICS:
LENGTH: 493 amino acids
TYPE: amino acid
TOPOLOGY: linear
[0230] MOLECULE TYPE: protein
SEQUENCE DESCRIPTION: SEQ ID NO: 2

SEQ ID NO:3
[0231] SEQUENCE CHARACTERISITICS:
LENGTH: 1407 base pairs
TYPE: nucleic acid
STRANDEDNESS: single
TOPOLOGY: linear
MOLECULE TYPE: genomic DNA
[0232] SEQUENCE DESCRIPTION: SEQ ID NO: 3


SEQ ID NO:4
[0233] SEQUENCE CHARACTERISITICS:
LENGTH: 468 amino acids
TYPE: amino acid
TOPOLOGY: linear
[0234] MOLECULE TYPE: protein
SEQUENCE DESCRIPTION: SEQ ID NO: 4


SEQ ID NO:5
[0235] SEQUENCE CHARACTERISITICS:
LENGTH: 1029 base pairs
TYPE: nucleic acid
STRANDEDNESS: single
TOPOLOGY: linear
MOLECULE TYPE: genomic DNA
[0236] SEQUENCE DESCRIPTION SEQ ID No:5


SEQ ID NO:6
[0237] SEQUENCE CHARACTERISITICS:
LENGTH: 363 amino acids
TYPE: amino acid
TOPOLOGY: linear
MOLECULE TYPE: protein
[0238] SEQUENCE DESCRIPTION: SEQ ID NO: 6

