Technical Field
[0001] This invention has for object a device for the high speed discharge of bars and sections
on cooling bed in hot rolling mill plants.
Background Art
[0002] The speeds existing in the steel bars hot-rolling plants is of about 12 - 13 m/sec
for systems with openable channel or with reciprocating movement and of about. 35
m/sec for rotating drum-channels.
[0003] Increasing this speed is difficult.
[0004] This invention is substantially intended for stock receiving and discharge devices
with channels provided with openable means with reciprocating oscillating movement.
[0005] The main cause is in the stand-off forced by the receiving of the rolling bars downstream
of the "flying shear", that cuts the continuous rolled section or bar stock, into
pieces deviating it by sending a bar on one side and a bar on the other in a known
stock receving device that receives the bar by two parallel adjacent channels.
[0006] The channels are generally openable and closable and/or provided with other movement
for discharging the bars received in turn on the underlying cooling bed.
[0007] This solution is preferably intended for the production of small sections, which
is penalised by roller ways and cursors, respect to bigger sections due to said speed
limit.
[0008] This and other pre-existing rolling mill plants have in any way some faults and by
increasing the speed there is a risk of tangling and the straightness is endangered
and distortions may occur.
- Patent Abstracts of Japan vol.097, no.001, 31 January 1997 - JP08224610A (KOBE SEEL
LTD), 3 September 1996 and EP 0402572A (SIMAC SPA) 19 December 1990 disclose a device
for discharging bars and sections on an underlying cooling bed with respective cooling
toothed plate, in rolling mill plants, of the type that includes movable "U" shaped
channels for receiving bars closable by covers, wherein a transfer means is provided,
able to receive said the bars from said movable "U" shaped channels and translate
and discharging them on said adjacent cooling toothed plate.
[0009] These faults are particularly serious and frequent, so downstream of the cooling
bed (toothed plate), they must be picked up and straightened with consequent very
high costs.
Purpose of the present invention
[0010] Purpose of the present invention is of increasing the production speed of the small
sections (shaped like angles "L", and T, U sections, square sections, hexagon sections,
window sections, flat-shaped, and so on.) without however endangering their straightness,
avoiding screwing not accepted by the market or by machines for the subsequent processing.
Disclosure of the invention
[0011] This and other aims are reached as claimed by a device for receiving bars and sections
and discharging them on a underlying cooling bed involving a toothed plate, in rolling
mill plants, of the type which includes movable "U" shaped channels closable by covers,
for the bars receiving, characterised in that it is structured by the following combined
characteristics:
- beneath said device, there is a transfer able to receive said bars as a support and
translate them, discharging them in an adjacent toothed plate for the cooling and
further translation;
- the movability of said "U" shaped channels is such to allow them to lower under the
support and translation plane of said transfer for laying said bars on the resting
plane of said transfer.
[0012] In this way a reliable and simple device is realized that allows an higher speed
and a better work performance without damaging the material or tangling it.
[0013] Advantageously the number of said channels is two, an internal one toward said toothed
plate and an external one, and in which they lay coplanar, and the internal one extends
downwards with an arm to act as a momentary stop of the advancement of the bars deposited
upstream by said external channel in said transfer.
[0014] In this way the system operativeness is improved .
[0015] The method for operating is advantageously concretized as follows:
- making a first bar arrive in the external channel;
- making a second bar arrive in the internal channel;
- lowering the external channel beneath the translator advancing line in order to make
said first bar advance;
- stopping said first bar with the presence of said internal channel through said translator;
- enclosing said external channel lifting it for receiving a third bar and lowering
said internal channel to allow said second bar to be advanced by said translator before
said first bar;
- stopping said internal channel in position to maintain said first bar stopped and
allowing said second bar to move a tooth forward in said toothed plate;
- further lowering said internal channel to allow the advancement of said first bar
toward said toothed plate.
[0016] Advantageously said channels are offset in height and the internal one is at an higher
level than the external one and in which the respective arms are of the oscillating
type, hinged on the outside and such not to interfere one respect to the other in
the respective movement.
[0017] This setting allows to further improve the operativeness. The operating method is
advantageously concretized as follows:
- making a first bar arrive in the external channel;
- lowering the external channel beneath the translator advancing line so that said first
bar advances up to said cooling plate, while at the same time said second bar arrives
in the internal channel, which does not interfere with said advancement;
- enclosing said external channel lifting it for receiving a third bar and enclosing
said internal channel in order to allow them to receive said fourth bar and free the
way for the discharging of the third rod as in the previous phase.
Description of a preferred embodiment
[0018] These and other advantages will appear from the following description of two preferred
embodiments, with the aid of the included drawings, whose details are not to be considered
as limitative but only supplied as an example.
[0019] Figure 1 is a schematic front cross sectional view on the vertical-plane of a first
solution of the device for the receiving and discharging of bars according to the
present invention.
[0020] Figure 2 is a schematic view of the plant of Fig. 1 in the respective phases A),B),C),D)E),
of its working.
[0021] Fig. 3 is a view of a alternative solution as regards the solution of Fig.1.
[0022] Fig.4 shows the phases of the solution of Fig.3.
[0023] As disclosed by the above shown figures: by (5) the device for receiving and discharging
bars in its ensemble is indicated and by (6) the underlying cooling bed.
[0024] The underlying cooling bed (6) includes a transversal translator with endless chains
or endless tape or rollers herein called endless transfer means (61), upstream of
a known translating system with toothed plane called cooling plate or toothed plate
(62) which notoriously works comb-like to move a bar from a seat (between two teeth)
to the other.
[0025] The upper placed device for the bars receiving and discharging (5) includes two parallel
and adjacent channels arranged on horizontal-plane above the underlying bed 6.
[0026] Each channel is made up of an upper part as cap (51) and lower part as a real "U"
shaped channel (52), the lower part (52) is movable to open and discharge the bar
received on the underlying bed.
[0027] The bars are indicated by way of examples by 1,2,3,4 for locating them in logic succession
of arrival, in order to understand the mechanism or receiving and discharging system.
[0028] As claimed, the invention therefore consists of two channels whose lower part, substantially
"U" shaped (52), is vertically movable (or almost vertically).
[0029] These lower parts make up the true channels for alternatively receiving the bars
cut to measure downstream of the rolling mill and downstream of a known flying shear
not illustrated but of prior art, while the upper part (51) substantially, as said,
acts as a cap.
[0030] On the channels entry two bar-brakers with rollers shaped according to the section
shape are provided, not illustrated but of prior art known in this sector.
[0031] The two channels alternatively discharge the bars above the underlying transfer (61)
that will carry it towards the plate (52), which will receive them by placing them
one for each tooth (toothed seat).
[0032] The internal channel placed toward the plate must also retain the bar discharged
from the external channel in order to space it from the bar 2, 3 and allow the plate
(62) to rotate (advance in rotational movement) avoiding charging the bar 1 on the
same tooth occupied by the bar 2.
[0033] For this reason the internal channel during its lowering will stop in intermediate
position in order to remove the bar 2 and retain the bar 1.
[0034] By carrying out the lowering of the internal channel, the bar 1 is made free.
[0035] The lifting / lowering control of the two channels may be of different type (520):
a) solution with longitudinal tie rod with pistons (reciprocating cylinders) or connecting
rod-crank or levers with electric DC or AC motor not shown.
B) 2 parallel shafts operated by pistons or gearmotors and electric motors;
c) 2 shafts with engaged eccentric device;
D) other.
[0036] The upper closure of the channels is supported by a longitudinal beam (50), fixed
to ground by a series of columns.
[0037] As shown in Figures 2-3 the lower parts that make up the "U" shaped channels lift
and lower up to being under the advancing line of the endless transfer means (61).
[0038] In this way, when they have been lowered beneath it, the bar is taken by the transfer
(61) that translates it on the toothed plate (62), etc.
[0039] Figures 3 and 4 substantially show a variation in which the lower "U" shaped movable
channels, are moved by oscillating arms (520).
[0040] This second solution better eases the laying on the endless transfer means (61) giving
the bars also an advancing component.
[0041] In the transferring phases of Fig. 2 it can be seen that:
A) indicates the arrival of the first bar 1 in the external channel;
B) indicates the arrival phase of the second bar 2 in the internal channel;
C) indicates that the bar 1 is discharged from the external channel and it is stopped
by the external wall of the internal channel that acts as a stop in said position
while the bar 2 of the internal channel has already been discharged and translated
to the toothed plate (62).
D) indicates that only when the toothed plate 62 has carried out a transferring cycle
in the following tooth of the bar 2, the internal channel will further lower to allow
also to the bar 1 to advance and be discharged on the first seat of the toothed plate
62, while another rod 3 (Phase D) arrives in the external channel.
E) indicates that when the fourth bar 4 arrives on the internal channel, the external
channel is lowered and the respective bar 3 advances until contacting the stop arm
of the internal channel.
[0042] The cycle is repeated.
[0043] In the solution of Figs. 3, 4, it can be seen that the two channels are offset, that
is they are placed at a different height and the internal one higher than the external
one, the cycle instead is the following:
A) the bar 1 arrives in the external channel;
B) the external channel lowers and lays the bar 1 on the underlying transfer (61),
that free to advance without obstacles is discharged directly in the toothed plate
(62), while the second bar (2) arrives in the internal channel;
C) the internal channel opens and lays the bar 2 on the underlying endless transfer
means (61) while the closed external channel receives the third bar (3);
D) the internal channel closes again and receives the fourth bar (4) while the external
channel opens and lays the preceding bar (3) on said endless transfer means (61).
[0044] Of course as said the transferring device may be of any type, at the most also a
tilted plane.
1. Device for discharging bars and sections (5) on an underlying cooling bed (6) with
respective cooling toothed plate (62), in rolling mill plants, of the type that includes
movable "U" shaped channels (52) for receiving bars (1,2,3,4 .....) closable by covers
(51):
- wherein beneath said device (5), there is an intermediate transfer means (61) able
to receive said bars (1,2,3,4, ,....) from said movable "U" shaped channels (52) and
translate them, and discharging them on said adjacent cooling toothed plate (6) to
proceed with a further translation (62); characterized in that
- said beneath intermediate transfer means is an endless transfer means (61);
- the movability of said "U" shaped channels (52) is such to be able to lower under
the support and translation plane of said endless transfer means (61) for laying said
bars (1,2,3,4 .....) on the support plane of said transfer (61).
2. Device according to claim 1, characterised in that the number of said channels is two, an internal one (51-52) toward said toothed plate
(62) and an external one (51-52), and in which they lay coplanar and the internal
one protrudes downwards with an arm (520) to act as a stop of the momentary advancement
of the bars placed upstream by said external channel in said transfer (61).
3. Device according to claim 1, characterised in that said channels are offset in height and the internal one is at an higher level than
the external one and in which the respective arms are of the oscillating type, engaged
on the outside and such not interfere one respect to the other in the respective movement.
4. Method for the transferring of bars in a cooling bed utilizing a channel device for
receiving bars in longitudinal advancement and transferring them in said cooling bed,
by a device and plant according to claims 1,2,
characterised in:
- making a first bar (1) arrive in the external channel;
- making a second bar (2) arrive in the internal channel;
- lowering the external channel beneath the translator advancing line in order to
make said first bar (1) advance;
- stopping said first bar (1) with the presence of said internal channel through said
translator;
- enclosing said external channel lifting it for receiving a third bar (3) and lowering
said internal channel to allow said second bar (2) to be advanced by said translator
before said first bar (1);
- stopping said internal channel in position to maintain said first bar (1) stopped
and allowing said second bar (2) to move of a tooth forward in said toothed plate;
- further lowering said internal channel to allow the advancement of said first bar
(1) toward said toothed plate.
5. Method for the transferring of bars in a cooling bed utilizing a channel device for
receiving bars in longitudinal advancement and transferring them in said cooling bed,
by a device and plant according to claims 1,2,
characterised in:
- making a first bar (1) arrive in the external channel;
- lowering the external channel beneath the translator advancing line in order to
make said first bar (1) advance up to said cooling plate, while at the same time said
second bar (2) arrives in the internal channel, which not interferes with said advancement;
- enclosing said external channel lifting it for receiving a third bar (3) and enclosing
said internal channel to allow it to receive said fourth bar (4) and free the way
for the discharge of the third bar (3) as in the previous phase.
1. Vorrichtung zum Abladen von Stäben und Profilen (5) auf einem darunterliegenden Kühlbett
(6) mit gezähnter Kühlplatte (62), in Walzwerken, mit beweglichen "U"-förmigen Kanälen
(52) zur Aufnahme von Stäben (1,2,3,4 .....), durch Abdeckungen (51) verschließbar:
- wobei unterhalb besagter Vorrichtung (5) ein Zwischentransfermittel (61) vorhanden
ist, das besagte Stäbe (1,2,3,4, , ....) von den beweglichen "U -förmigen Kanälen
(52) aufnimmt und überführt und sie auf besagter angrenzenden gezähnten Kühlplatte
(6) ablädt, worauf eine weitere Überführung (62) folgt; gekennzeichnet dadurch, dass
- besagtes unteres Zwischentransfermittel ein endloses Transfermittel (61) ist;
- besagte "U" -förmige Kanäle (52) sich unter die Stütze- und Überführungsebene von
besagten endlosen Transfermitteln (61) absenken können, um besagte Stäbe (1,2,3,4
.....) auf der Auflageebene von besagtem Transfer (61) abzulegen.
2. Vorrichtung nach Anspruch 1, gekennzeichnet dadurch, dass die Anzahl der besagten Kanäle zwei ist, ein innerer (51-52) zu besagter gezähnter
Platte (62) hin und ein äußerer (51-52), und wobei sie koplanar liegen und der innere
mit einem Arm (520) nach unten ragt, um als Stopper für das momentane Vorrücken der
Stäbe zu wirken, die vorher von besagtem äußeren Kanal in besagten Transfer (61) gelegt
werden.
3. Vorrichtung nach Anspruch 1, gekennzeichnet dadurch, dass besagte Kanäle in der Höhe versetzt sind und der innere höher liegt als der äußere,
und wobei die betreffende Arme schwingen, in Eingriff auf der Außenseite, so dass
sie einander nicht bei ihrer Bewegung stören.
4. Methode zur Überführung von Stäben auf ein Kühlbett unter Benutzung einer Kanalvorrichtung
zur Aufnahme von Stäben unter Vorrücken in Längsrichtung und zu ihrer Überführung
auf besagtes Kühlbett durch eine Vorrichtung und Anlage nach Anspruch 1,2,
gekennzeichnet dadurch, dass:
- ein erster Stab (1) in dem äußeren Kanal ankommt;
- ein zweiter Stab (2) im inneren Kanal ankommt;
- der äußere Kanal unter die Überführungs-Vorrücklinie abgesenkt wird, damit besagter
erster Stab (1) vorrückt;
- der erste Stab (1) unter Vorhandensein von besagtem inneren Kanal durch besagte
Überführung angehalten wird;
- besagter äußerer Kanal durch Anheben eingeschlossen wird, zur Aufnahme eines dritten
Stabs (3), und besagter innerer Kanal abgesenkt wird, damit besagter zweiter Stab
(2) von besagter Überführung vor besagtem ersten Stab (1) fortbewegt wird;
- besagter innerer Kanal in einer Position angehalten wird, so dass besagter erster
Stab angehalten (1) wird und besagter zweiter Stab (2) sich in besagter gezähnter
Platte um einen Zahn vorwärtsbewegt;
- besagter innerer Kanal weiter abgesenkt wird, um das Vorrücken von besagtem ersten
Stab (1) zu besagter gezähnter Platte hin zu gestatten.
5. Methode zur Überführung von Stäben auf ein Kühlbett unter Benutzung einer Kanalvorrichtung
zur Aufnahme von Stäben unter Vorrücken in Längsrichtung und zu ihrer Überführung
auf besagtes Kühlbett durch eine Vorrichtung und Anlage nach Anspruch 1,2,
gekennzeichnet dadurch, dass:
- ein erster Stab (1) in dem äußeren Kanal ankommt;
- der äußere Kanal unter die Überführungs-Vorrücklinie abgesenkt wird, damit besagter
erster Stab (1) bis zu besagter Kühlplatte vorrückt, während gleichzeitig besagter
zweiter Stab (2) im inneren Kanal ankommt, der besagtes Vorrücken nicht stört;
- besagter äußerer Kanal durch Anheben eingeschlossen wird, zur Aufnahme eines dritten
Stabs (3), und besagter innerer Kanal eingeschlossen wird, zur Aufnahme des besagten
vierten Stabs (4) und zum Freimachen des Wegs für die Abladung des dritten Stabs (3)
wie i n der vorherigen Phase.
1. Dispositif pour décharger des barres et des sections (5) sur un poste de refroidissement
sous-jacent (6) avec une plaque de refroidissement dentée respective (62), dans des
installations de laminage, du type qui inclut des canaux amovibles en forme de "U"
(52) pour la réception de barres (1,2,3,4 .....) qu'on peut fermer par des couvercles
(51):
- dans lequel au-dessous dudit dispositif (5), il existe des moyens de transfert intermédiaires
(61) capables de recevoir ladite barre (1,2,3,4, ,....) à partir desdits canaux orientables
en forme de "U" (52) et de les déplacer, et de les décharger sur ladite plaque de
refroidissement dentée adjacente (6) pour continuer avec un déplacement ultérieur
(62); caractérisé en ce que
- ledit moyen de transfert intermédiaire inférieur est un moyen de transfert illimité
(61);
- la mobilité desdits canaux en forme de "U" (52) est capable de diminuer sous le
support et le plan de déplacement dudit moyen de transfert continu (61) pour la pose
desdites barres (1,2,3,4 .....) sur le plan de support dudit transfert (61).
2. Dispositif selon la revendication 1, caractérisé en ce que le nombre desdits canaux est de deux, un canal interne (51-52) au niveau de ladite
plaque dentée (62) et un canal externe (51-52) et où des coplanaires sont placés et
le canal interne dépasse vers le bas avec un bras (520) utilisé pour arrêter l'avancement
momentané des barres placées en amont par ledit canal externe dans ledit transfert
(61).
3. Dispositif selon la revendication 1, caractérisé en ce que lesdits canaux sont réglés en hauteur et le canal interne est disposé à un niveau
supérieur par rapport au canal externe et où les bras respectifs sont de type oscillant,
engagés sur l'extérieur et de cette façon, ne se touchent pas l'un et l'autre lors
du mouvement respectif.
4. Méthode pour le transfert de barres jusqu'à un poste de refroidissement en utilisant
un dispositif de canal pour la réception de barres dans l'avancement longitudinal
et en les transférant dans ledit poste de refroidissement, par un dispositif et des
installations selon les revendications 1,2,
caractérisé en ce que:
- faisant arriver une première barre (1) dans le canal externe;
- faisant arriver une barre seconde (2) dans le canal interne;
- rabaissant le canal externe au-dessous de la ligne d'avancement du transformateur
afin de faire avancer ladite première barre (1);
- arrêtant ladite première barre (1) avec la présence dudit canal interne à travers
ledit transformateur;
- incluant ledit soulèvement du canal externe pour la réception d'une troisième barre
(3) et rabaissant ledit canal interne pour permettre que ladite seconde barre (2)
puisse être avancée par ledit transformateur avant ladite première barre (1);
- arrêtant ledit canal interne dans une position pour maintenir ladite première barre
(1) arrêtée et pour permettre que ladite barre seconde (2) se déplace d'une dent avant
dans ladite plaque dentée;
- rabaissant de plus ledit du canal interne pour permettre l'avancement de ladite
première barre (1) vers ladite plaque dentée.
5. Méthode pour le transfert de barres dans un poste de refroidissement utilisant un
dispositif de canal pour la réception de barres dans l'avancement longitudinal et
pour le transfert de celles-ci dans ledit poste de refroidissement, par un dispositif
et une installation selon les revendications 1,2,
caractérisé en ce que:
- faisant arriver une première barre (1) dans le canal externe;
- rabaissant le canal externe au-dessous de la ligne d'avancement d u transformateur
afin de faire avancer ladite première barre (1) jusqu'à ladite plaque de refroidissement,
tandis qu'en même temps ladite seconde barre (2) arrive dans le canal interne, laquelle
ne touche pas ledit avancement;
- incluant ledit soulèvement du canal externe pour la réception d'une troisième barre
(3) et incluant ledit canal interne pour lui permettre de recevoir ladite quatrième
barre (4) et libérer la voie pour la décharge de la troisième barre (3) comme dans
la phase antérieure.