TECHNICAL FIELD
[0001] The present invention relates to an automatic device for splicing the tape used for
manufacturing pull tab type opening devices for packages containing pourable food
products.
BACKGROUND ART
[0002] One common type of packaging for pourable food products, such as wine, tea, milk,
fruit juice, tomato puree, UHT milk (also known as long life milk) etc., is a container
made from a continuous web of laminated packaging material. The packaging material
is constituted by a layer of fibre-based material such as paper, which is covered
on each side with a plastic material such as polyethylene. In order to manufacture
aseptic packages, one face of the polyethylene-coated paper is coated with a barrier
material such as aluminum or a synthetic barrier material, which in turn is coated
with a plastic material such as polyethylene. For manufacturing aseptic packages,
the packaging material web passes through an aseptic chamber and is sterilized, for
example by means of the application of a sterilizing agent such as hydrogen peroxide
which is successively evaporated by heating and/or by irradiating the packaging material
with light of appropriate wavelength and intensity. The sterilized web of laminated
packaging material is transversely bent and longitudinally sealed to form a longitudinally-sealed
packaging material tube. The packaging material tube in practice forms an extension
of the aseptic chamber and is continuously filled with sterile or sterile treated
liquid food product.
[0003] The longitudinally sealed tube filled with liquid food product is then clamped between
pairs of forming and sealing members which transversely seal and form the product
filled tube to form pillow-shaped packages. The forming and sealing members may be
mounted in mutually facing pairs, on respective pairs of reciprocating jaws. The filled
and sealed pillow-shaped packages are then transported to a final folding station,
wherein the pillow-shaped packages are mechanically folded into a final shape, such
as a parallelepiped shape. Non-aseptic packages for pasteurized products are manufactured
in the same way, but without sterilzation of the packaging material.
[0004] Examples of commercially available packages of this type are the parallelepiped packages
commonly known by the registered trademarks Tetra Brik® and Tetra Brik Aseptic®, and
the parellelepiped packages with bevelled comers, commonly known by the registered
trade marks Tetra Prisma® and Tetra Prisma Aseptic®.
[0005] The known machines for manufacturing aseptic packages of the above-described type,
include, e.g., the commercially available TBA/8™, TBA/19™ and TBA/21™ machines, manufactured
by Tetra Brik Packaging Systems, of Via Delfini, Modena, Italy. The known machines
for manufacturing non-aseptic packages of the above-described type, include, e.g.,
the commercially available TB/18™ and TB/19™ machines, manufactured by Tetra Brik
Packaging Systems AB, of Ruben Rausings gata, Lund, Sweden.
[0006] In order to provide a convenient method of opening the packages manufactured in the
manner set forth heretofore, the known packaging machines are sometimes provided with
an apparatus known as a pull tab unit. The pull tab units are located upstream of
the aseptic chamber and include a first punching station for forming apertures at
regular intervals in the packaging material web, at portions thereof which, when folded,
form the top or uppermost wall of the package. The apparatuses also have a second
station including means for sealing a patch of polyethylene or other food-compatible
material on the inside face of the packaging material such that it covers the hole
formed at the punching station. Finally, the pull-tab unit has a third station, where
an aluminium pull-tab is severed from a strip of polyethylene-covered aluminium, and
applied over the hole punched in the packaging material and the patch. The pull-tab
is sealed to the underlying patch, and may also be at least partially sealed to the
outer surface of the packaging material surrounding the hole. In this way, the user
of a finished package merely peels off the pull-tab opening device, thereby also severing
the polyethylene patch at the edge of the hole in the packaging material, in order
to access the aperture and pour the contents from the package. The known pull-tab
units include, e.g., the PT8™, PT10™, PT19™ and PT21™ pull-tab units manufactured
by Tetra Brik Packaging Systems, Via Delfini, Modena, Italy.
[0007] The pull-tab strip is generally supplied on reels which should last for a complete
shift or production run, however, when the production run is longer than envisaged,
the pull-tab tape has to be spliced. In order to splice the tape, the operator is
compelled to stop the machine. He then cuts the old pull-tab strip, abuts the cut
end against the end of a new reel of pull-tab strip, and connects them together with
a piece of adhesive tape. When the machine is restarted, all of the packages made
of packaging material which was located in the means for applying sterilizing agent
(e.g., a hydrogen peroxide bath) are rejected. Furthermore, a photocell reads the
position of the black tape used to splice the pull-tab strip, and the package provided
with the pull-tab containing the spliced material, together with several packages
before and after the splice (to allow a margin of safety), are also rejected.
[0008] Currently, no splicing devices are available for automatically splicing the pull-tab
strip in a machine for packaging pourable food products, and all splices are made
by hand, and consequently the packaging machine has to be stopped in order to make
the splice manually.
[0009] Splicing devices are known for joining the reels of material for manufacturing the
polyethylene patch in a pull-tab unit. The automatic splicing devices of this type
are mounted on the packaging machine upstream of a series of conventional dancing
rollers forming a tape magazine. This allows a sufficient quantity of tape to be supplied
for continuing normal operation of the machine, during the time required for the device
to effect the splicing of a proximal end of a new or reserve tape to the distal end
of a used tape exiting an emptied reel.
[0010] The splicing device includes an abutment block and a heated block. The abutment block
has a pressure surface, and a plurality of small holes formed in the pressure surface
which are connected to a vacuum source. A full reserve-reel of tape is rotatably mounted
proximate to the abutment block, and the proximal end of the tape is drawn from the
reel and drawn across the face of the abutment block in a tape advancement direction.
The reserve tape is retained at the abutment surface by the vacuum at the plurality
of small holes. Tape drawn from a primary reel, in the same advancement direction,
passes in front of the abutment block. The primary tape in use is separated from the
end of the reserve tape and the pressure surface by a pin, rigidly connected to the
abutment block and located upstream of the pressure surface with respect to the advancement
direction of the primary tape. The heated block is located in front of and is spaced-apart
from the abutment block, and the abutment block is connected to a fluid-activated
cylinder, such that it can be moved into abutment engagement with the heated block.
[0011] Conventional sensor devices are used to detect when the tape on the primary reel
in use is exhausted, and the distal end of the tape exits the empty reel. In this
condition, the sensors provide an enabling signal for activating the fluid actuated
cylinder and the abutment block is moved into abutment engagement with the heated
block. The heated block includes a spring-loaded tape-locking unit, which engages
the fixed pin of the abutment block upon actuating of the fluid-activated cylinder,
thereby trapping the distal end portion of the primary tape therebetween. At the same
time, a spring-loaded portion of the heated block engages the pressure surface of
the abutment block, thereby welding the distal end portion of the primary tape to
the proximal end portion of the reserve tape. A knife located beneath the tape-locking
unit, i.e., upstream of the pressure surface with respect to the tape advancement
direction, cuts the unwanted remaining end portion of the primary tape, upstream of
the weld.
[0012] Throughout the time required to effect the splicing operation, tape is drawn from
the above-mentioned series of dancing rollers located downstream of the splicing device,
i.e., interposed between the splicing unit and the packaging machine. When the splicing
operation is completed, the fluid activated cylinder is retracted and the abutment
block is moved away from the heated block. The unwanted cut-off end portion of primary
tape is released. from its locked position between the pin and the tape locking unit,
and the spliced portion of tape is released from its locked position between the spring-loaded
displaceable heated block and the pressure surface. The pulling action exerted on
the tape by the packaging machine overcomes the retaining force of the vacuum applied
at the plurality of holes formed in the pressure surface, and the tape is thus drawn
from the new reel. Since the new reel may last, in practice, for approximately one
hour or more, depending obviously on the size of the reel, the machine operator can
mount a new reel of tape thereon at the most suitable time according to his work schedule.
[0013] The splice thus obtained provides a joint wherein the spliced tapes overlap each
other and define an angle of 180 degrees relative to each other. This means that when
a force is exerted on the tape in a direction parallel to the longitudinal extension
of the tape, only linear forces act on the spliced joint, and no lateral forces are
exerted which would tend to pull the joint apart.
[0014] However, the device is structurally complicated, and compulsorily requires the presence
of relatively expensive vacuum means and related control mechanisms. Moreover, the
plurality of small holes provided in the pressure surface are susceptible to becoming
clogged with foreign matter, thereby prejudicing correct retention of the proximal
end of the reserve tape, and increasing maintenance requirements.
[0015] Moreover, the fact that the tapes are overlapped when spliced, makes this arrangement
unsuitable for splicing the thicker polyethylene coated aluminium pull-tab material.
In fact, such a splice could not be detected by the photocells, in order to enable
the package containing the spliced material to be rejected. This feature is essential
to ensure perfect sterile quality of every package produced.
[0016] Another known type of tape splicing unit has been devised for joining together the
sealing tape used for sealing together the longitudinal edges of the packaging material
web, whereby to produce a longitudinally sealed tube which is continuously formed,
filled and sealed to produce packages. In this type of device, a heated block and
an abutment block are normally spaced apart. A tape in use is drawn from a primary
reel and passes between the abutment block and the heated block in a tape advancement
direction. A reel of reserve tape is fed through a series of dancing rollers and is
passed over the abutment block in a direction opposite to the advancement direction.
The proximal end of the tape is clamped on a face of the abutment block located remote
from the heated block. The heated block has a heated pressure surface, a knife located
upstream of the heated pressure surface, with respect to the taper advancement direction,
and two spring-loaded pins protruding from the surface of the heated block, and retractable
into seats formed therein. The heated block is mounted on a fluid-activated cylinder.
Conventional sensor devices are used to detect when the tape on the primary reel in
use is exhausted, and the distal end of the tape exits the empty reel. In this condition,
the sensors provide an enabling signal for activating the fluid actuated cylinder
and the heated block is moved into abutment engagement with the abutment block. The
pins retract into their seats formed in the heated block, and the heated pressure
surface engages the abutment block, trapping overlapping portions of the primary tape
and reserve tape therebetween. At the same time, the knife connected to the heating
block enters a seat formed in the abutment block, cutting through both of the unwanted
end portions of the reserve tape and the primary tape. Upon retracting the fluid activated
cylinder, the heated block moves away from the abutment block, and the mutually-spliced
proximal end of the reserve tape and the distal end of the primary tape are released.
[0017] Although this latter type of splicing device is very advantageous in that it eliminates
the need for vacuum means, it is not devoid of drawbacks. Specifically, the splice
thus obtained provides a spliced joint wherein the spliced tapes define an angle of
0 (zero) degrees relative to each other. This means that when a force is exerted on
the tape in a direction parallel to the longitudinal extension of the tape, lateral
forces are exerted on the spliced joint which tend to pull the joint apart. When failure
of the tape splice occurs, the packaging machine has to be stopped and production
is lost while a new splice is made. Furthermore, the fact that the tapes are overlapped
when spliced, makes this arrangement unsuitable for splicing the thicker polyethylene
coated aluminium pull-tab material. In fact, such a splice could not be detected by
the photocells, in order to enable the package containing the spliced material to
be rejected.
[0018] US-A-4 011 358 discloses a method of splicing an opaque pull-tab strip material suing
a patch sealed to end portions of a primary and a secondary pull-tab strips. No splitting
device is disclosed. JP-A-02 038251 discloses a method of splicing two opaque webs
using a transparent tape wherein, for allowing detection of the joint part of the
webs, a gap is maintained between the ends of the webs. Also here, no splitting device
is disclosed.
OBJECTS OF THE INVENTION.
[0019] An object of the invention is to provide a splicing device capable of making a spliced
joint wherein the spliced tapes define an angle of 180 degrees relative to each other.
This means that when a force is exerted on the tape in a direction parallel to the
longitudinal extension of the tape, only linear forces act on the spliced joint, and
no lateral forces are exerted on the spliced joint which would tend to pull the joint
apart.
[0020] A further object of the invention is to provide an automatic splicing device which
is structurally simple, reliable in operation, and has very low maintenance requirements.
[0021] Yet a further object of the invention is to provide a splicing device which is economically
advantageous and simple to manufacture.
[0022] According to an aspect of the invention, there is provided an automatic splicing
unit, as defined in claim 1.
[0023] Further features of the invention are defined in the sub claims.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS.
[0024]
Figure 1 is a front elevation view of the splicing device according to the invention,
showing a primary pull-tab strip used by a packaging machine, and a secondary pull-tab
strip ready for splicing thereto;
Figure 2 is a front elevation view, similar to figure 1, showing a brake unit in an
activated condition for blocking the position of the primary pull-tab strip with respect
to the cutting and sealing units;
Figures 3 and 4 are schematic elevation views similar to those of the preceding figures
showing a cutting unit in activated and deactivated conditions, respectively;
Figure 5 is a schematic elevation view illustrating a lateral displacement of a sealing
unit occurring upon completion of operation of the cutting unit;
Figures 6 and 7 are schematic elevation views showing the activation and deactivation
of a sealing unit for welding a thermo-sealable patch over the spaced apart ends of
two pull-tab strips to be spliced together;
Figure 7a is a schematic view, to an enlarged scale, showing the splice obtained with
the device and method according to the invention;
Figure 7b, is a schematic view similar to the drawing figure 7a, showing the arrangement
of a pressure and cutting unit for trimming the longitudinal extension of a heat sealable
patch to the width of overlying pull-tab strips to be spliced together and;
Figure 8 illustrates the activation of an infeed unit for retaining a cut end of a
primary pull-tab strip, and repositioning of the cutting and sealing units, which
are returned to an initial position, in preparation for a new splicing operation.
DESCRIPTION OF THE PREFERRED EMBODIMENT.
[0025] With reference to the drawing figures, the device according to the invention has
a first reel 1 of primary pull-tab strip 1a, and a second reel 2 of secondary pull
tab strip 2a rotatably mounted on a plate-like support member or frame 3. The support
member 3 is adapted to be mounted on a form, fill and seal type machine for packaging
pourable food products and is advantageously movably mounted thereon, e.g., slideably,
mounted, in order to facilitate replacement of the reels 1, 2 by an operator.
[0026] Figure 1 shows the normal working of the device, with primary pull-tab strip being
drawn from the reel 1, and entrained around a series of rollers 4a-4d, before passing
through a magazine 5, including a series of fixed rollers 6a-6c and a series of movable
dancing rollers 7a, 7b. Any suitable conventional means can be provided for monitoring
the quantity of primary pull-tab strip on the reel 1. The distal end 1b of the primary
pull-tab strip 1a is fed to a form, fill and seal type filling machine for manufacturing
packages of pourable food products. A brake 50a,50b including a brake arm 51 a,51
b is also provided for tensioning each pull-tab strip 1a,2a.
[0027] Figure 1 also shows the secondary pull-tab strip 2a prepared ready for splicing.
The secondary pull-tab strip 2a is drawn from the reel 2 and passed around a series
of secondary rollers 8a-8d, before being passed into an infeed unit 9.
[0028] The infeed unit 9 is provided with an upper infeed guide roller 10a, which is pressed
against a central infeed guide roller 10b, to retain the secondary pull-tab strip
in the desired position, with the end 2b of the secondary strip 2a located proximate
to strip cutting unit 11. The infeed unit 9 also has a lower infeed guide roller 10c
which, in the drawing figure 1 is shown in a lowered position whereby to avoid interference
with the primary pull-tab strip 1a which is being used by a packaging machine. A pneumatic
cylinder 12 is provided for switching the infeed unit between the position shown in
figure 1, with the secondary pull-tab strip blocked between the infeed rollers 10a
and 10b, and the position shown in figure 7, whereat the primary pull tab strip is
blocked between the rollers 10b and 10c. As will be explained hereinafter, the infeed
device is moved to this latter position when a splice has been made.
[0029] The device according to the invention also has a pressure and cutting unit 13 located
adjacent to the strip cutting unit 11. The strip cutting unit 11, and the pressure
and cutting unit 13 are both movable along upper and lower horizontal guide rails
15a, 15b upon activating a pneumatic piston 16, having a stem 17, connected to the
units 11,13. A brake unit 14 is also provided which is activated for blocking the
primary pull-tab strip in position during splicing.
[0030] With reference to figure 2, the pressure and cutting unit 13 is located above means
such as a spring-loaded clamp 100, for retaining a patch 101 of material to be sealed
to the ends of the primary and secondary pull-tab strips 1a,2a during splicing. The
pull-tab strips are usually made of an opaque material such as aluminium and advantageously,
the patch 101 is made of a transparent as heat-sealable material such polyethylene.
As shown in figure 7b, the pressure and cutting unit 13 has a pressure surface 13a
and knives 102,103 for trimming the longitudinal extension of the patch 101 to substantially
match the width of the pull-tab strips 1a,2a, and is located adjacent to an appropriatey
heated sealing unit 104.
[0031] When the conventional detection means (not illustrated) detect that the reel 1 of
primary pull-tab strip 1a is exhausted, a signal is sent to the central control unit
of the packaging machine and the brake unit 14 is activated. More precisely, compressed
air is fed to a hydraulic brake cylinder 16, having a stem 17, connected to a brake
shoe 18, which blocks the primary pull-tab strip 1a against the roller 4a. During
the time that the brake shoe 18 blocks the strip 1 a against the roller 4a, continuity
of operation is guaranteed by the pull-tab strip magazine 5, where the portion of
the primary strip 1a entrained around the dancing rollers 7a,7b is used by the packaging
machine in production.
[0032] Referring now to figures 3 and 4, when the primary pull-tab strip 1a is blocked between
the brake shoe 18 and the roller 4a, and the strip 1 a contained in the magazine 5
starts to be used by the packaging machine in production, the strip cutting unit 11
is activated. Compressed air is fed to a pneumatic cutting unit cylinder 19, and the
cutter 20 connected to the stem 21 of the cylinder 19 is lowered and cuts the primary
pull-tab strip 1a. The brake arm 51a drops downwardly by gravity and automatically
withdraws the end of the remainder of the primary pul-tab strip from the area of operation
of the pull-tab strip from the area of operation of the pressure and cutting unit
13 and the sealing unit 104.
[0033] When cutting is completed, as shown in figure 4, the pneumatic cutting unit cylinder
19 is deactivated and the cutter 20 is retracted upwardly to its initial position.
It will be noted that throughout these operations, the strip cutting unit 11 and pressure
and cutting unit 13 are located at the left hand side of the horizontal guide rails
15a,15b.
[0034] As can be seen in figures 5, 6 and 7, when the cutter 20 has been retracted, the
pneumatic cylinder 16 is activated such that the strip cutting unit 11 and the pressure
and cutting unit 13 are moved towards the infeed unit 9 along the horizontal guide
rails 15a, 15b. The end 22 of the secondary pull-tab strip 2a is held at a first location
by the infeed unit 9. The patch 101 is held below the end of the secondary pull-tab
strip 2a and also below the cut end 23 of the primary pull-tab strip 1a at a second
location. The cut end 23 of the primary pull-tab strip 1a is blocked (by virtue of
the fact that the primary pull-tab strip is trapped between the brake shoe 18 and
the roller 4a) in a third location which is spaced from the end 22 of the secondary
pull-tab strip 2a. This causes a gap 24 to be created between the ends 22, 23 of the
first and second pull-tab strips.
[0035] Compressed air is then fed to a pneumatic pressure unit cylinder 25 and the stem
26 of the cylinder 25 pushes the pressure and cutting unit 13, such that the patch
101 of heat sealable material is pressed into engagement with the ends 22,23 of the
pull-tab strips. Sufficient pressure is applied and the sealing unit 104 is heated
to a sufficient temperature to ensure sealing of the patch 101 to the ends 22,23 of
the pull-tab strips 1a,2a. At the same time, the knives 102,103 cut the ends of the
patch 101 such that its longitudinal extension substantialy corresponds to the width
of the pull-tab strips 1a,2a. When the sealing cycle is complete the sealing unit
cylinder 25 is activated to raise the pressure and cutting unit 13 and the patch 101
is released from the unit 13 and remains affixed to the pull-tab strips. The splice
thus formed is schematically illustrated in figure 7a, wherein the transparent patch
13a covers the gap 24 between the ends 22, 23 of the opaque pull-tab strips 1 a, 2a,
thereby forming an optically detectable window, whereby the spliced material can be
detected by a photocell of the packaging machine, and the package containing the spliced
material can be discarded. In this way, splicing is effected in a fully automatic
manner, without prejudicing the integrity of any produced package that is destined
to reach the consumer.
[0036] Finally, as shown in figures 7 and 8, the infeed device 9 is activated by the pneumatic
means 12. The upper infeed roller 10a is raised, thereby releasing the secondary pull-tab
strip 2a which has been spliced to the primary pull-tab strip 1a, from between the
upper infeed roller 10a and the roller 10b. As shown in figure 8, the brake shoe 18
is moved away from the roller 4a by activating the pneumatic piston 16. Also, as shown
in figure 8, the cylinder 16 is activated to return the cutting and sealing units
11,13 to an initial position (i.e., to the left hand side of the guide rails 15a,
15b in the drawing figure 8). An operator can then prepare the device ready to make
a new splice, which is done by placing a new patch 101 on the sealing unit, and replacing
the reel 1 with a new reel of pull tab strip. Thereafter, by threading the end of
the new pull-tab strip around the rollers 4a-4c and between the rollers 10b, 10c of
the infeed device 9, to block the end of the new strip in the correct position ready
to make the next splice.
[0037] The working of the device is the following:
[0038] In order to splice a pull-tab strip material in a machine for packaging pourable
food products with the above-described device, an operator must ensure normal running
of the packaging machine, i.e., check that a primary pull-tab strip is being fed from
a first reel 1 to the packaging machine. The quantity of primary pull-tab strip 1a
on the first reel is monitored with conventional means.
[0039] In order to prepare the device for splicing, an operator unwinds a secondary pull-tab
strip 2a from a second reel 2 and retains an end portion of the secondary pull-tab
strip 2a, to be spliced to the primary pull-tab strip 1a, at a first location. A patch
101 is also retained adjacent to the sealing unit 13, using conventional means such
a spring clamp. The patch 101 is used for interconnecting a cut end of the primary
strip to an end portion of said secondary strip at a second location. When the reel
of primary pull-tab strip 1a is exhausted, the cutting unit cuts the primary pull-tab
strip to form a cut end, which is retained at a third location, by activating the
brake 18 to act on the roller 4a. Thereafter by activating the pressure and cutting
unit 13, the pressure pad 13a is moved from the second location, into contact with
the end portion of the secondary pull-tab strip and the cut end of the primary pull-tab
strip. The sealing unit is activated to apply heat and pressure for sealing the patch
to the end portion of the secondary pull-tab strip and the cut end of said primary
pull-tab strip. When sealing is completed, pressure is released from the patch, the
end portion of the secondary pull-tab strip and the cut end of the primary pull-tab
strip. Thereafter, the secondary pull-tab strip is fed to the packaging machine. It
should be noted that in accordance with the device and method of the present invention,
an optically detectable window indicative of a splice position is formed in the opaque
pull-tab strip. This is achieved by material by spacing the cut end of the primary
pull-tab strip at the third location, at a distance from the end portion of the secondary
pull-tab strip at the first location, to define a gap therebetween. The patch is made
of substantially transparent or translucent material extending across the gap. The
invention as described herein may be modified without thereby departing from the scope
of the appended claims.
1. Automatic splicing device comprising:
- a base (3) having means for rotatably supporting a first reel (1) and a second reel
(2) storing primary and secondary pull-tab strips,
- rollers (4a-4d) connected to said base (3) for guiding a primary pull-tab strip
from a first reel to a packaging machine,
- an infeed unit (9) mounted on said base (3) downstream of said second reel (2) for
retaining an end portion of a secondary pull-tab strip at a first location,
- a device (100) for retaining a heat sealable patch (101) in a second location,
- a strip cutting unit (11) mounted on said base (3) downstream of said infeed device
(9) for cutting a primary pull-tab strip at a third location,
- means (104) for sealing the heat-sealable patch (101) to a cut end of a primary
pull-tab strip and to an end portion of a secondary pull-tab strip,
characterized in that it comprises a pressure and cutting unit (13) movable simultaneously with said strip
cutting unit (11) between said first location and said third location.
2. Automatic splicing device according to claim 1, characterized in that it comprises a fluid activated cylinder (16) for moving said strip cutting unit (11)
and said pressure and cutting unit (13), after activation of said strip cutting unit
and prior to actuation of said pressure and cutting unit.
3. Automatic splicing device according to claim 1, characterized in that said infeed unit (9) has movable rollers (10a-10d), said movable rollers being movable
from a first position, whereat said infeed unit (9) blocks a secondary tape in a fixed
position during feeding of a primary pull-tab strip to a packaging machine, and a
second position, whereat said infeed unit releases said primary pull-tab strip upon
splicing thereto a secondary pull-tab strip.
4. Automatic splicing device according to claim 1, 2, or 3, characterized in that it comprises at least one brake (14) including a fluid activated brake shoe (18)
acting on at least one (4a) of said rollers (4a-4d) for guiding a primary pull-tab
strip from the first reel (1) to the packaging machine, for blocking a primary pull-tab
strip during activation of said strip cutting unit (11) and said sealing unit (104).
5. Automatic splicing device according to claim 1 or 2, characterized in that said pressure and cutting unit (13) comprises a pressure surface (13a) interposed
between at least two knives (102,103) and engageable with a sealing unit.
1. Automatische Verbindungsvorrichtung, die folgendes aufweist:
- eine Basis (3) mit Mitteln zum drehbaren Stützen einer ersten Rolle (1) und einer
zweiten Rolle (2), die Primär- und Sekundäraufreißstreifen lagern,
- Walzen (4a - 4d), die mit der Basis (3) verbunden sind, um einen Primäraufreißstreifen
von einer ersten Rolle zu einer Verpackungsmaschine zu führen,
- eine Vorschubeinheit (9), die an der Basis (3) unterhalb der zweiten Rolle (2) angebracht
ist, um einen Endabschnitt eines Sekundäraufreißstreifens an einer ersten Stelle zurückzuhalten,
- eine Einrichtung (100) zum Zurückhalten eines warmsiegelbaren Fleckens (101) an
einer zweiten Stelle,
- eine Streifenschneideinheit (11), die an der Basis (3) unterhalb der Vorschubeinrichtung
(9) angebracht ist, um einen Primäraufreißstreifen an einer dritten Stelle zu schneiden,
- Mittel (104) zum Siegeln des warmsiegelbaren Fleckens (101) an ein geschnittenes
Ende eines Primäraufreißstreifens und an einen Endabschnitt eines Sekundäraufreißstreifens,
dadurch gekennzeichnet, daß sie eine Druck- und Schneideinheit (13) aufweist, die gleichzeitig mit der Streifenschneideinheit
(11) zwischen der ersten Stelle und der dritten Stelle beweglich ist.
2. Automatische Verbindungsvorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß sie einen fluidaktivierten Zylinder (16) zum Bewegen der Streifenschneideinheit (11)
und der Druck- und Schneideinheit (13) nach Aktivierung der Streifenschneideinheit
und vor der Betätigung der Druck- und Schneideinheit aufweist.
3. Automatische Verbindungsvorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Vorschubeinheit (9) bewegliche Walzen (10 a - 10d) hat, wobei die beweglichen
Walzen aus einer ersten Position, in welcher die Vorschubeinheit (9) ein Sekundärband
in einer festgelegten Position während der Zufuhr eines Primäraufreißstreifens zu
einer Verpackungsmaschine blockiert, und einer zweiten Position beweglich sind, in
welcher die Vorschubeinheit den Primäraufreißstreifen unmittelbar nach dem Verbinden
mit einem Sekundäraufreißstreifen freigibt.
4. Automatische Verbindungsvorrichtung nach Anspruch 1, 2 oder 3, dadurch gekennzeichnet, daß sie wenigstens eine Bremse (14) mit einer fluidaktivierten Bremsbacke (48) aufweist,
die auf wenigstens eine (4a) der Walzen (4a - 4d) wirkt, um einen Primäraufreißstreifen
von der ersten Rolle (1) zu der verpackungsmaschine zu führen und einen Primäraufreißstreifen
während der Aktivierung der Streifenschneideinheit (11) und der Versiegelungseinheit
(103) zu blockieren.
5. Automatische Verbindungsvorrichtung nach Anspruch 1 oder 2,
dadurch gekennzeichnet, daß die Druck- und Schneideinheit (13) eine Druckfläche (13a) aufweist, die zwischen
wenigstens zwei Messern (102, 103) angeordnet ist und mit einer Versiegelungseinheit
in Eingriff gebracht werden kann.
1. Dispositif de raccordement automatique comprenant :
une base (3) pourvue de moyens pour supporter de façon tournante une première bobine
(1) et une deuxième bobine (2) stockant des bandes initiale et secondaire de languettes
de traction,
des rouleaux (4a-4d) reliés à la dite base (3) pour guider une bande initiale de languettes
de traction, d'une première bobine à une machine d'emballage,
une unité d'alimentation (9) montée sur la dite base (3) en aval de la dite deuxième
bobine (2) pour retenir une partie d'extrémité d'une bande secondaire de languettes
de traction à un premier endroit,
un dispositif (100) pour retenir un tampon thermosoudable (101) à un deuxième endroit,
une unité de coupe de bande (11) montée sur la dite base (3) en aval du dit dispositif
d'alimentation (9) pour couper une bande initiale de languettes de traction à un troisième
endroit,
une unité (104) de soudage du tampon thermosoudable (101) à une extrémité coupée d'une
bande initiale de languettes de traction et à une partie d'extrémité d'une bande secondaire
de languettes de traction,
caractérisé en ce qu'il comprend une unité de pression et de coupe (13) déplaçable en méme temps que la
dite unité de coupe de bande (11) entre le dit premier endroit et le dit troisième
endroit.
2. Dispositif de raccordement automatique selon la revendication 1, caractérisé en ce qu'il comprend un vérin à commande par fluide (16) pour déplacer la dite unité de coupe
de bande (11) et la dite unité de pression et de coupe (13) après activation de la
dite unité de coupe de bande et avant l'activation de la dite unité de pression et
de coupe.
3. Dispositif de raccordement automatique selon la revendication 1, caractérisé en ce que la dite unité d'alimentation (9) comprend des rouleaux mobiles (10a-10d), les dits
rouleaux mobiles étant déplaçables entre une première position, dans laquelle la dite
unité d'alimentation (9) bloque une bande secondaire dans une position fixe pendant
la distribution d'une bande initiale de languettes de traction à une machine d'emballage,
et une deuxième position dans laquelle la dite unité d'alimentation libère la dite
bande initiale de languettes de traction après raccordement à celle-ci d'une bande
secondaire de languettes de traction.
4. Dispositif de raccordement automatique selon la revendication 1, 2 ou 3, caractérisé en ce qu'il comprend au moins un frein (14) comportant un patin de frein à commande par fluide
(18) qui agit sur au moins un (4a) des dits rouleaux (4a-4d) de guidage d'une bande
initiale de languettes de traction de la première bobine (1) à la machine d'emballage,
pour bloquer une bande initiale de languettes de traction pendant l'activation de
la dite unité de coupe de bande (11) et de la dite unité de soudage (104).
5. Dispositif de raccordement automatique selon la revendication 1 ou 2, caractérisé en ce que la dite unité de pression et de coupe (13) comprend une surface de pression (13a)
interposée entre au moins deux lames (102, 103) et pouvant venir en contact avec une
unité de soudage.