FIELD OF THE INVENTION
[0001] This invention concerns a method to control the refrigeration conditions of refrigerated
modules, and the device which achieves said method.
[0002] The invention is suitable to be used in showcases and refrigerated modules used to
display, preserve and sell refrigerated food products, in order to reduce the overall
consumption of electric energy and to optimize the preservation conditions of the
food products.
[0003] The invention allows to reduce to a minimum the influence of the defrosting and anti-misting
cycles on the preservation of the food products; it also ensures that the optimum
thermostat parameters are maintained for the correct preservation of the refrigerated
food stuffs.
BACKGROUND OF THE INVENTION
[0004] There are various problems in the state of the art concerning the refrigeration of
foodstuffs in order to ensure optimum hygrothermal conditions for preservation.
[0005] For example, it is well-known that the formation of frost, ice or snow on the surfaces
of an evaporator during the functioning of a refrigeration plant can assume proportions
such as to compromise the correct functioning of the refrigeration system; therefore
it is usual practice to follow programmed defrosting cycles to melt the deposits of
frost or ice from the surfaces of the evaporator.
[0006] In practice, programmed defrosting cycles are performed automatically, at fixed periods
of time, determined according to experience and the functioning parameters of the
refrigeration plant.
[0007] However, every defrosting cycle causes an increase in temperature and therefore has
a negative influence on the preservation of the products themselves, and in any case
causes a high energy consumption, at the end of the cycle, in order to restore the
correct refrigeration conditions.
[0008] Alternative solutions have therefore been studied with the purpose of reducing the
influence of such cycles on the preservation conditions of the refrigerated products.
[0009] For example, the state of the art includes a method which provides to make a series
of short defrosting cycles, at a limited interval from each other, and then to make
a complete defrosting only after the refrigeration plant has been functioning for
a long period of time. This solution does not solve the problem completely, since
the defrosting operations do not take into account the real situations which have
occurred inside the refrigerated module.
[0010] Another problem connected with maintaining optimum refrigeration conditions is that
when the humid air contained inside the refrigerated compartment comes into contact
with a surface which has a lower temperature than dew temperature, condensation forms
on said surface and, if the surface is transparent, causes it to mist over.
[0011] Misting over not only reduces visibility for the customer and conceals the products
displayed, but also causes drips which can damage the products or the packaging. Moreover,
the drips can damage the metal parts of the windows and the refrigerated modules,
or can reach the electrical parts, with considerable risks both for the assistants
and for the customers.
[0012] To overcome this problem, the state of the art provides to use electric anti-misting
devices, including the heating filaments of the type used in the heated rear windows
of motor vehicles. In some cases electric fans are also used, suitable to direct a
flow of air, heated or not, onto the surfaces most subject to the phenomenon of misting.
[0013] Conventional anti-misting devices are normally kept functioning permanently, which
entails a high consumption of electric energy and also a negative effect on the parameters
of thermosetting of the refrigerated showcase.
[0014] The high consumption of electric energy is due not only to the power absorbed directly
by the anti-misting devices, but also to the fact that the refrigeration system of
the refrigeration plant must be activated more frequently and for longer periods of
time to deal with the increase in temperature inside the showcase caused by the anti-misting
devices.
[0015] Moreover, the anti-misting devices, which function constantly unless there are correction
interventions made, can cause a deterioration of the preservation conditions of the
food products.
[0016] In conventional refrigerated modules, it is well-known that the thermohygrometric
parameters are controlled using thermoregulators, or other similar control devices,
installed inside the volume of the refrigerated module in a position such that the
detector element is suitable to be lapped by the cooling air.
[0017] Such thermoregulators are programmed to define a thermostat setting suitable to ensure
the correct conditions for preserving the food products.
[0018] The temperature of the cooling air is constantly measured and, if variations are
monitored in the real temperature with respect to the programmed value, an intervention
is made on the refrigeration plant to restore correct conditions.
[0019] This method of control, however, ensures that only the thermostat parameters of the
cooling air are maintained; it does not allow to control the actual, real temperature
of the products contained in the refrigerated module. This is a problem since the
action of external agents can alter the relation between the thermostat value (air
temperature) and the real temperature of the product.
[0020] It is well-known, in fact, that the external light causes an increase, due to radiance,
in the temperature of the products on display, although the temperature of the cooling
air remains more or less constant.
[0021] Thus it may happen that, during the course of the day, the real temperature of the
products exposed to the light exceeds - even by several degrees - the values set by
the thermostat setting and considered optimum for the correct preservation of the
foodstuffs.
[0022] The present Applicant has devised, tested and embodied this invention to overcome
these shortcomings and to obtain further advantages.
SUMMARY OF THE INVENTION
[0023] The invention is set forth and characterized in the respective main claims, while
the dependent claims describe other innovative characteristics of the invention.
[0024] A first purpose of the invention is to determine, in a manner which uses a processor,
the activation and duration of the defrosting cycles in an evaporator in a refrigeration
plant, in such a way as to reduce the influence of the defrosting operations on the
parameters of preservation of the refrigerated products.
[0025] To be more exact, the invention provides to start the defrosting cycles only when
necessary, that is, when the conditions inside the refrigeration plant require it
because the frost or ice on the outside surfaces of the evaporator begins to influence
the thermo-dynamic parameters of the system to a considerable extent.
[0026] Moreover, the invention provides to terminate the defrosting cycle at the actual
moment when correct functioning conditions have been restored.
[0027] Another purpose of the invention is to control, in a manner using a processor, the
activation and de-activation of the electric anti-misting devices so as to reduce
the consumption of electric energy.
[0028] A further purpose of the invention is to regulate the thermostat parameters so as
to ensure that the foodstuffs contained therein are perfectly preserved and maintained
irrespective of the quantity and type of light striking them.
[0029] To be more exact, the invention provides to regulate the thermostat parameters according
to the intensity of the light which strikes the products on display.
[0030] In a first embodiment, the invention provides to control and measure the values of
a plurality of parameters of the refrigeration plant, and to begin defrosting of the
evaporator only when a significant variation is registered in one or more of said
parameters with respect to normal working conditions.
[0031] The significant variation is interpreted by the control system as a symptom of a
behavior of the evaporator which is no longer efficient, caused by the presence of
an excessive quantity of frost or ice on the walls of the evaporator.
[0032] Similarly, the defrosting cycle is taken to be terminated, and is therefore stopped,
when the controlled parameters return within the values corresponding to an efficient
functioning of the evaporator.
[0033] The parameters measured include at least the air temperature at inlet to and outlet
from the evaporator.
[0034] According to a first variant, the pressure of the gas circulating in the cooling
circuit is also measured.
[0035] According to another variant, the speed of circulation of the air inside the refrigerated
space is also measured.
[0036] According to a variant, the invention also uses means to physically detect the growth
of deposits of frost on the surfaces of the evaporator and uses these values as a
threshold value; when this value is exceeded, the defrosting cycle is activated.
[0037] According to a further variant, the invention also uses the parameter relating to
the time which has passed since the last defrosting operation was carried out.
[0038] According to another variant, the invention also uses the parameter relating to the
time during which the refrigerated showcase has remained open, indirectly deducing
the quantity of humidity introduced from outside into the refrigerated compartment
containing the products.
[0039] According to the invention, the control system includes means suitable to achieve
self-learning operations, in order to use the data acquired in the first defrosting
cycles to establish the times and modes to be used in subsequent defrosting cycles.
[0040] In a first embodiment, to establish the end of the defrosting cycle, the invention
provides to monitor the actual temperature assumed by the surface of the evaporator.
When this temperature reaches a pre-set value, the control system interprets this
situation as a signal that all the frost on the surfaces of the evaporator has been
completely melted and commands the defrosting cycle to stop.
[0041] According to another variant, optical means are provided suitable to monitor that
the frost is completely melted and to give permission for the defrosting cycle to
be interrupted.
[0042] According to a further variant, the defrosting cycle is ended a fixed time after
starting.
[0043] In another embodiment, the invention provides to continuously measure at least the
temperature t
s of the transparent surface of the module on which it is desired to prevent the formation
of condensation, and on which the electric anti-misting devices are installed; moreover,
it provides to measure the outside temperature t
a and the relative humidity ϕ
a of the location where the refrigerated module is installed.
[0044] According to a variant, the invention provides to measure the humidity ϕ
s inside the refrigerated module.
[0045] According to the invention, the electric anti-misting devices are normally kept inactive,
and are only activated when the values detected of the temperatures t
s and t
a and of the relative humidity ϕ
a assume, within a defined field of tolerance, pre-set reference values.
[0046] The reference values, pre-determined theoretically or experimentally and memorized
in tables in an electronic control unit which manages the functioning of the refrigerated
showcase, are those which, under normal working conditions of the refrigeration plant,
cause the afore-said surface to mist over.
[0047] The reference values mainly take into account that a high relative humidity ϕ
a of the premises where the refrigerated showcase or module is installed will systematically
cause condensation on a surface every time the temperature t
s of the surface is less than the temperature t
a of the premises and the dew temperature t
r of the air inside said premises.
[0048] In a preferential embodiment, the invention provides to monitor the development in
time of these reference values in order to activate the electrical anti-misting devices
before the phenomenon of misting-over occurs.
[0049] In one embodiment of the invention, the time that the anti-misting devices are activated
may have a fixed and pre-determined value.
[0050] According to a variant, the anti-misting devices are automatically de-activated when
the electronic control unit detects that the value of the temperature t
s has risen above a pre-determined threshold, according to the pre-defined conditions
of temperature and outside humidity. If these external, environmental conditions change,
the threshold value corresponding to the de-activation of the anti-misting devices
is also modified in a correlated manner.
[0051] In a further embodiment, the invention provides to use detection means, or light
detectors, located inside the refrigerated module and suitable to detect the quantity
of light or infra-red entering the cooling volume.
[0052] These detection means are advantageously located very near the products on display,
so as to be able to detect, in a credible manner, the actual variation in the temperature
of the products caused by the infra-red rays, by means of calculus algorithms.
[0053] The invention provides to condition the functioning of the refrigeration plant according
to the quantity of infra-red measured by the detection means, so that the temperature
of the products displayed is the optimum temperature for a perfect preservation.
[0054] According to a variant, the invention provides to give an alarm signal to the assistants
every time the quantity of infra-red measured by the detection means reaches too high
a threshold value which cannot be corrected by a modification to the thermostat setting.
[0055] Another variant provides that, every time the quantity of infra-red measured by the
detection means reaches defined threshold values, means are activated to protect the
products displayed, such as for example photochromic glass, screens or otherwise,
chosen according to the use and location of the refrigerated module.
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] These and other characteristics of the invention will become clear from the following
description of some preferential forms of embodiment, given as a non-restrictive example,
with reference to the attached drawings wherein:
- Fig. 1
- shows a refrigerated showcase adopting the control method according to the invention;
- Fig. 2
- shows in simplified form a cooling circuit used in the showcase shown in Fig. 1;
- Fig. 3
- is a block diagram of a circuit used in the showcase shown in Fig. 1 to control the
defrosting cycles;
- Fig. 4
- shows a part of the surface of the evaporator partly covered with frost before the
defrosting cycle;
- Fig. 5
- shows the same part of Fig. 4 at the end of the defrosting cycle;
- Fig. 6
- is a block diagram of a circuit used in the showcase shown in Fig. 1 to control the
anti-misting cycles;
- Fig. 7
- is a block diagram of a circuit used in the showcase shown in Fig. 1 to control the
thermostat parameters.
DETAILED DESCRIPTION OF SOME PREFERENTIAL EMBODIMENTS OF THE INVENTION
[0057] Fig. 1 shows a refrigerated showcase 10, of the type used to display and sell ice
cream, comprising at the front part a glass pane 11 and at the rear a hinged top 12
which can be opened and through which the sales assistant can access the refrigerated
compartment located inside the showcase.
[0058] The description which follows concerns a showcase for ice cream, but the invention
can also be applied substantially to any type of showcase or refrigerated module for
the display and sale of refrigerated food products.
[0059] The showcase 10 is equipped with a cooling circuit 17 shown schematically in its
essential components in Fig. 2; it comprises an evaporator unit 13, a compressor unit
14, a condenser unit 15 and a stabilizing member 16 to stabilize the cooling fluid,
such as an expansion valve, a capillary or other similar element.
[0060] The functioning of the cooling circuit 17 is controlled and managed by an electronic
unit, or CPU, 18 which is programmed to maintain inside the showcase 10 the desired
hygrothermal conditions according to the organoleptic characteristics of the food
product to be refrigerated.
[0061] While the refrigeration plant is functioning, a layer of frost 26 is deposited on
the outer surfaces of the fins 19 and the tubes 20 of the evaporator 13, which is
transformed into ice if it is not completely eliminated.
[0062] With time, the layer of frost 26 increases in thickness, and constitutes an obstacle
to the flow of air, indicated by the arrows 21 in Fig. 2, through the evaporator 13
and thus lowers the efficiency of the evaporator 13 and the refrigeration plant.
[0063] It is therefore necessary to carry out a defrosting cycle which can be done, for
example, by making a hot fluid circulate inside the tubes 20 of the evaporator, or
by making a solution with a low freezing point fall into the evaporator, or by switching
off the compressor 14 and waiting for the frost 26 to melt naturally.
[0064] The procedure used for defrosting is in any case irrelevant for the purposes of the
invention.
[0065] To control the defrosting operations, the invention provides to identify, according
to the actual working conditions of the refrigeration plant and to the conditions
of the refrigerated environment, the most appropriate moment to begin every defrosting
cycle, and the most appropriate moment to end it.
[0066] The circuit suitable to make the control mentioned above comprises temperature monitoring
means 22a and 22b located respectively at inlet and outlet of the evaporator 13 and
suitable to determine the temperature of the air respectively entering and emerging
from the evaporator 13. The circuit also comprises means 23 suitable to detect the
pressure of the cooling fluid, arranged along the cooling circuit 17.
[0067] According to a variant, there are also means 24 suitable to detect the speed of the
air inside the showcase 10.
[0068] In the variant shown in Fig. 4, there are also optical detection means 25 suitable
to measure the thickness of the layer of frost 26 which has formed on the fins 19
and tubes 20 of the evaporator 13, consisting of a light emitter 27 and a mating receiver
28.
[0069] The light emitter 27 advantageously consists of a fiber optic suitable to emit a
luminous signal, and the receiver 28 consists of an optical detector which is suitable,
according to the luminous signal reflected by the layer of frost 26, to calculate
the thickness thereof.
[0070] The control unit 18 comprises a timer 29 suitable to measure and memorize the time
which has elapsed since the last defrosting cycle, and to measure the duration of
every defrosting cycle.
[0071] According to the invention, the respective parameters measured by the means 22a,
22b, 23, 24 and 25 are sent to the control unit 18, which is suitable to process them
according to a pre-established program, possibly interpolating them with each other,
and to establish when, inside the showcase 10, the actual conditions have been created
which require a defrosting cycle to be started.
[0072] To be more exact, a first embodiment provides to start the defrosting cycle when
the difference between the temperature of the air entering the evaporator 13, measured
by the probe 22a, and the temperature of the air leaving the evaporator 13, measured
by the probe 22b, goes below a pre-determined threshold, when there are defined and
pre-determined conditions of the cooling fluid pressure and possibly of the air speed
inside the showcase 10.
[0073] In this case, the control unit 18, according to the signals relating to the measurements
made by the sensor 23, and possibly by the sensor 24, which define the working conditions
of the refrigeration plant, determines an intervention threshold relative to the difference
between the outlet temperature and the inlet temperature of the air to/from the evaporator
13.
[0074] Once this threshold has been exceeded, the control unit 18 supplies a signal to activate
the defrosting cycle.
[0075] The defrosting cycle can be actuated by acting on a switch 31.
[0076] In one embodiment, when the switch 31 is commutated, this can cause the cooling fluid
to be heated and circulate inside the tubes 20 of the evaporator 13 to melt the frost
26.
[0077] Alternatively the other defrosting methods cited above can be used, or others.
[0078] In the embodiment shown in Fig. 4, among the parameters used to verify whether the
defrosting cycle needs to be started, there is also the actual thickness of the layer
of frost 26 on the surfaces of the evaporator 13.
[0079] The signal relating to this value of thickness, as detected by the optical sensor
25, is sent to the control unit 18, inside which a threshold value is memorized; when
the threshold value is exceeded, the permission for the defrosting cycle to begin
is given.
[0080] To start the defrosting cycle, one variant of the invention provides to consider
the time which has passed since the last defrosting operation was carried out, calculated
by the timer 29.
[0081] In the event that the actual parameters indicated above, as detected by the respective
sensors 22a, 22b, 23, 24 and 25, indicate that defrosting is necessary, but that a
very short time has elapsed since the last defrosting, then the control unit 18 sends
an alarm message, so that the assistants are warned of a possible malfunctioning of
the refrigeration plant.
[0082] Similarly, if a long period of time has elapsed since the last defrosting, but the
sensors 22a, 22b, 23, 24 and 25 do not indicate that it is necessary to start the
defrosting cycle, an alarm signal is given in any case, which warns the assistants
of possible malfunction.
[0083] According to a variant, the method provides to define a maximum time threshold; when
this is reached, a defrosting cycle is started anyway, even if the actual parameters
monitored do not indicate that it is necessary.
[0084] The timer 29 is also used to measure the time during which the glass 11 or the hinged
top 12 stay open, that is, the time during which the refrigerated inner environment
of the showcase 10 stays in contact with the outside environment, with the relative
exchange of air, and therefore humidity is introduced inside the system.
[0085] In the event that the hinged top 12 stays open for a long time, the mean humidity
of the inner environment of the showcase 10 may rise, and therefore this can accelerate
the formation of frost 26 on the evaporator 13.
[0086] The control unit 18 can be programmed so as to carry out cross-over comparisons between
the parameters detected, and to start the defrosting cycle only when all said parameters,
according to the pre-defined thresholds, indicate that defrosting is necessary.
[0087] According to a variant, a preferential threshold is chosen from among those mentioned
above, and the other parameters are used only to confirm the indications supplied
by the basic parameter.
[0088] After the first defrosting cycles, the control unit 18 can make a self-learning program
according to which tables are defined of pre-determined values of all the parameters
measured, and permission to start defrosting is given without making interpolations
or comparisons but simply when the parameters reach said pre-determined values.
[0089] According to a variant, the first defrosting cycle is always carried out after a
pre-set time, in order to define a parameter setting table.
[0090] To bring the defrosting cycle to an end, in order to prevent it continuing for longer
than is necessary, a first embodiment of the invention provides to measure, by means
of a probe 30, the actual temperature reached by the surface of the evaporator 13.
[0091] This value is measured continuously and compared by the control unit 18 with a pre-defined
threshold value, according to which the frost 26 is assumed to have completely melted.
[0092] Once this threshold value has been reached, the defrosting is interrupted and the
normal functioning of the cooling circuit 17 restored.
[0093] According to a variant, the control unit 18 uses the data monitored by the optical
detection means 25.
[0094] When said means 25 optically detect the complete disappearance of the frost 26 (Fig.
5), the control unit 18 gives permission for the defrosting cycle to be interrupted.
According to another variant, the defrosting cycle is interrupted a fixed time after
starting, as measured by the timer 29.
[0095] In this case too, the temperature values of the surface of the evaporator 13, the
actual thickness of the frost 26 and the defrosting time can be appropriately interpolated
and compared with each other by the control unit 18 to establish the most appropriate
moment to stop defrosting.
[0096] In this case, the glass 11 is equipped with electrically conductive heating filaments
32 suitable to heat the glass 11 when fed with a specific feed tension v
alim (Fig. 6).
[0097] Instead of the heating filaments 32, it is possible to use glass of a pyrolithic
type, or glass suitable to cooperate with fans blowing hot air, or other conventional
anti-misting systems.
[0098] The invention provides to activate the feed to the heating filaments 32 only when
the temperature t
s of the glass 11, the temperature t
a and the relative humidity ϕ
a of the premises where the showcase 10 is installed assume defined reference values.
[0099] Fig. 6 shows a block diagram of a circuit associated with the control unit 18, suitable
to control the anti-misting cycles according to the invention.
[0100] A memorization unit 33, two temperature sensors respectively 34 and 35, a humidity
sensor 36 and a switch 37, normally on and serially connected to the heating filament
32, are connected to the electronic control unit 18.
[0101] The temperature sensor 34 detects the temperature t
a of the premises where the showcase 10 is installed, the humidity sensor 36 measures
the value of relative humidity ϕ
a of the same premises and the temperature sensor 35 detects the temperature t
s of the surface of the glass 11.
[0102] According to a variant which is not shown here, there is a further sensor connected
to the unit 18 suitable to measure the humidity inside the showcase 10.
[0103] The values detected by the sensors 34, 35 and 36 are sent continuously to the control
unit 18, which processes them, possibly interpolating them with each other, and compares
them with reference values contained in the memorization unit 33. According to this
comparison, the control unit 18 defines when conditions to cause the glass 11 to mist
over occur and therefore, as a consequence, provides to close the switch 37, for example
a relay switch, to feed the heating filament 32 with the feed tension V
alim.
[0104] To be more exact, the control unit 18 monitors the variations in time of said temperature
values t
a and t
s and of the relative humidity ϕ
a and then can be programmed so as to activate the heating filaments 32 before the
conditions occur which cause misting over. The time for which the heating filaments
32 are activated may assume a fixed and pre-ordained value corresponding to a programmed
anti-misting time.
[0105] According to a variant, the cessation of feed to the heating filaments 32 is governed
by a parameter control made by the unit 18, and in particular by the control of the
temperature t
s of the glass 11, established according to the external conditions of outside humidity
and temperature.
[0106] A further control of the refrigeration conditions in the showcase 10 is based on
the quantity of light "L" which penetrates inside the refrigerated showcase through
the glass 11.
[0107] In the course of the day, or in particular display conditions of the showcase 10,
the light "L", which may be natural, artificial or mixed, can cause the surface temperature
of the products on display to rise, due to radiance.
[0108] This happens even if the temperature of the cooling air, moved by a fan 40a, is kept
substantially constant and on the values established by the programmed thermostat
setting.
[0109] Inside the showcase 10 there is a light-detector 38 suitable to detect the quantity
of infrared "L" striking the products on display, and to transmit the values detected
to the control unit 18.
[0110] In this case, the light-detector 38 is installed on the same plane on which the tray
39 lies, so as to detect, in a credible manner, the actual quantity of infrared "L"
striking the ice-cream contained therein, so that it is possible to detect the real
variation in the temperature of the product with a reasonable degree of reliability.
[0111] The control unit 18 is suitable to pilot the cooling assembly 40 of the showcase
10, a signalling assembly and protection means 42, such as photochromic glass, movable
screens or similar, suitable to defend the products on display from the light "L".
[0112] The cooling assembly 40 works with forced air circulation and is normally controlled
by a thermoregulator 43, also functionally connected to the control unit 18, suitable
to detect the parameters relating to the thermostat setting of the cooling air circulating
inside the showcase 10 and to transmit them to the unit 18.
[0113] The values supplied at outlet from the light-detector 38 are acquired continuously
by the control unit 18, which conditions the functioning of the cooling assembly 40
according to said values.
[0114] In the event that the light-detector 38 detects a quantity of infrared "L" such as
to cause an increase in the temperature of the refrigerated product, the thermostat
setting is modified, lowering the temperature of the air by a value correlated to
the quantity of infrared detected.
[0115] For example, if according to the thermostat setting the air temperature is fixed
at -20°C, this value can be lowered, for example to -22°C, if the light-detector 38
detects a quantity of infrared such as to significantly raise the temperature of the
product.
[0116] According to a variant, instead of or in combination with the lowering of the temperature
setting, the invention provides to increase the speed of the fan 40a in order to increase
the intensity of heat exchange between cooling air and refrigerated products, so that
the increase in temperature caused by the light "L" is efficiently combated.
[0117] In a first embodiment, the increase in speed of the fan 40a is timed.
[0118] According to a variant, the speed of the fan 40a is increased until the thermoregulator
43 detects a temperature value equal to that required, but with a defined correction
factor added.
[0119] The correction factor is calculated by the control unit 18, using defined algorithms,
according to values supplied continuously by the light-detector 38 and is such as
to ensure that the products on display have the thermostat parameters required by
the legislation in force and necessary for perfect preservation.
[0120] In this case, when the light-detector 38 detects a quantity of infrared which is
held to be excessive and cannot be corrected by modifying the thermostat setting,
the control unit 18 activates the signalling assembly 41, which can comprise visual
signallers 41a, for example a display, lamps, leds or otherwise, or acoustic signalling
means 41b such as a buzzer or similar, or even signalling means of a mixed type. In
this case, the control unit 18 can also activate the optional protection means 42
chosen on each occasion according to the use of the showcase 10 or where the showcase
10 is installed.
1. Method to control refrigeration conditions in refrigerated showcases, modules (10)
or similar, used in commercial outlets to display, preserve and sell food products,
said refrigerated modules comprising at least a front glass (11), an at least partly
closed refrigerated compartment, a cooling circuit (17) consisting at least of an
evaporator unit (13), a compressor unit (14), a condenser unit (15) and a stabilizing
member (16), anti-misting devices (32) associated with said front glass (11) and a
cooling assembly (40) controlled by a thermoregulator device (43), the method being
characterized in that, during functioning, it provides to continuously measure at
least the values of temperature of the air (21) entering and leaving said evaporator
unit (13), to compare them with pre-determined threshold values and to give permission
to start a defrosting cycle to defrost said evaporator unit (13) only when the continuously
measured values reach said threshold values.
2. Method as in Claim 1, characterized in that it also provides to continuously measure
the value of the pressure of the cooling fluid circulating inside said cooling circuit
(17) and to use said measured value to give permission to start a defrosting cycle.
3. Method as in Claim 1 or 2, characterized in that it also provides to continuously
measure the value of the speed of the air circulating inside the refrigerated module
(10) and to use said measured value to give permission to start a defrosting cycle.
4. Method as in any claim hereinbefore, characterized in that it provides to optically
measure the thickness of the layer of frost (26) which has formed on the surface of
the evaporator (13) and to use said measured value to give permission to start a defrosting
cycle.
5. Method as in any claim hereinbefore, characterized in that it provides to measure
the time which has passed since the last defrosting operation and to use said measured
value to give permission to start a defrosting cycle.
6. Method as in Claim 5, characterized in that it provides to define a maximum threshold
time after which a defrosting cycle is in any case started.
7. Method as in any claim hereinbefore, characterized in that it provides to measure
the time for which said refrigerated compartment of the refrigerated module (10) has
remained in contact with the outside, with consequent exchange of air, and to use
said measured value to give permission to start a defrosting cycle.
8. Method as in Claim 1, characterized in that, during the defrosting cycle, it provides
to measure the actual temperature reached by a segment of surface of the evaporator
(13), and to give permission to interrupt the defrosting cycle when said measured
temperature reaches a pre-determined threshold value.
9. Method as in Claim 8, characterized in that, during the defrosting cycle, it provides
to optically measure the thickness of the layer of frost (26) which has formed on
the surface of the evaporator (13) and to give permission to interrupt the defrosting
cycle when said thickness reaches a minimum pre-determined value.
10. Method as in Claim 8 or 9, characterized in that it provides to measure the time which
has passed since the start of the defrosting cycle and to give permission to interrupt
said cycle after a pre-determined fixed time.
11. Method as in Claim 1, characterized in that it provides to continuously measure at
least the values of temperature (ta) and of relative humidity (ϕa) of the premises where the module (10) is installed and the value of temperature
(ts) of said glass (11), and to activate the feed to said anti-misting devices (32),
normally kept inactive, when said values (ta, ϕa, ts) assume pre-determined reference values such as to determine conditions where said
glass (11) is misted over in normal working conditions of the refrigerated module
(10).
12. Method as in Claim 11, characterized in that it provides to monitor the development
in time of said temperature values (ta,ts) and relative humidity value (ϕa) and to activate said anti-misting devices (32) before misting conditions set in.
13. Method as in Claim 11 or 12, characterized in that it provides to keep the feed to
the anti-misting devices (32) active for a pre-determined set time.
14. Method as in Claim 11 or 12, characterized in that it provides it provides to keep
the feed to the anti-misting devices (32) active until at least the value (ts) of the temperature of the surface (11) assumes a pre-determined value relating to
the measured values of temperature (ta) and outside humidity (ϕa).
15. Method as in Claim 1, characterized in that it provides to use light-detector means
(38) suitable to measure the quantity of infrared which passes through said glass
(11) and strikes the refrigerated food products, and to condition the thermostat parameters
of said cooling assembly (40) according to the quantity of infrared detected by said
light-detector means (38).
16. Method as in Claim 15, characterized in that it provides to modify the thermostat
setting relating to the temperature of the air circulating inside the refrigerated
module (10) according to the quantity of infrared detected by said light-detector
means (38).
17. Method as in Claim 15 or 16, characterized in that it provides to modify the parameter
relating to the speed of circulation of the air according to the quantity of infrared
detected by said light-detector means (38).
18. Method as in Claim 15, characterized in that it provides to signal an alarm condition
in the event that the quantity of infrared detected by said light-detector means (38)
reaches a value which cannot be corrected by modifying the thermostat parameters.
19. Method as in Claim 15, characterized in that it provides to temporarily activate protection
and screening means (42) in the event that the quantity of infrared detected by said
light-detector means (38) reaches a value which cannot be corrected by modifying the
thermostat parameters.
20. Device to control refrigeration conditions in refrigerated showcases, modules (10)
or similar, used in commercial outlets to display, preserve and sell food products,
said refrigerated modules (10) comprising at least a front glass (11), an at least
partly closed refrigerated compartment, a cooling circuit (17) consisting at least
of an evaporator unit (13), a compressor unit (14), a condenser unit (15) and a stabilizing
member (16), anti-misting devices (32) associated with said front glass (11) and a
cooling assembly (40) controlled by a thermoregulator device (43), the device being
characterized in that it comprises means (22a) to measure the temperature of the air
(21) entering said evaporator unit (13) and means (22b) to measure the temperature
of the air (21) leaving the evaporator unit (13), said means (22a, 22b) being connected
to a control unit (18), said control unit (18) being suitable to activate a defrosting
cycle to defrost the evaporator (13) when the difference between the temperature of
the air entering and the temperature of the air leaving said evaporator unit (13)
reaches a pre-determined threshold value.
21. Device as in Claim 20, characterized in that it comprises means (23) to measure the
pressure of the cooling fluid circulating in the evaporator unit (13), said means
(23) being connected to the control unit (18), said control unit (18) being suitable
to use said pressure value to give permission to start the defrosting cycle.
22. Device as in Claim 20 or 21, characterized in that it comprises means (24) suitable
to measure the speed of the air circulating inside the refrigeration module (10),
said means (24) being connected to the control unit (18), said control unit (18) being
suitable to use said air speed value to give permission to start the defrosting cycle.
23. Device as in any Claim from 20 to 22 inclusive, characterized in that it comprises
optical detection means (25) suitable to measure the value of the thickness of the
frost (26) on the surface of the evaporator (13), said means (25) being connected
to the control unit (18), said control unit (18) being suitable to use said value
of the thickness of the frost (26) to give permission to start the defrosting cycle.
24. Device as in Claim 23, characterized in that the optical detection means (25) comprise
light-emitting means (27) consisting of a fiber optic suitable to emit a luminous
signal, and receiver means (28) suitable to detect the luminous signal reflected by
the frost (26) so as to be able to calculate the thickness thereof.
25. Device as in any Claim from 20 to 24 inclusive, characterized in that it comprises
means (29) suitable to measure the time which has passed since the last defrosting
operation, said means (29) being connected to the control unit (18), said control
unit (18) being suitable to use said value of the elapsed time to give permission
to start the defrosting cycle.
26. Device as in Claim 25, characterized in that said means (29) are suitable to measure
the time for which the refrigerated compartment of the refrigerated module (10) has
remained in contact with the outside, with consequent exchange of air, the control
unit (18) being suitable to use said value to give permission to start the defrosting
cycle.
27. Device as in Claim 20, characterized in that it comprises means (30) suitable to measure
the actual temperature of the surface of the evaporator (13) during the defrosting
cycle, said means (30) being connected to the control unit (18), said control unit
(18) being suitable to give permission to interrupt the defrosting cycle according
to the temperature signal supplied by said means (30).
28. Device as in Claim 20, characterized in that it comprises optical detection means
(25) suitable to measure the value of the thickness of the frost (26) on the surface
of the evaporator (13), said means being connected to the control unit (18), said
control unit (18) being suitable to give permission to interrupt the defrosting cycle
when the actual value of the thickness of the frost (26) has gone below a minimum
threshold value.
29. Device as in Claim 20, characterized in that it comprises means (29) suitable to measure
the time which has elapsed since the start of the defrosting cycle, said means (29)
being connected to the control unit (18), said control unit (18) being suitable to
give permission to interrupt the defrosting cycle when the means (29) detect that
a pre-determined set time has elapsed since the beginning of the cycle.
30. Device as in Claim 20, characterized in that it comprises a memorization unit (33),
interruption means (37) to interrupt the electric feed to said anti-misting devices
(32) and temperature and humidity sensors (34, 35, 36), said control unit (18) being
suitable to compare the values continuously detected by said sensors (34, 35, 36)
with reference values contained in said memorization unit (33) and to intervene on
said interruption means (37) to activate said anti-misting devices (32) in the event
that environment conditions exist such as to cause said glass (11) to mist over.
31. Device as in Claim 30, characterized in that a first temperature sensor (34) and a
humidity sensor (36) are suitable to detect respectively the temperature (ta) and the relative humidity (ϕa) of the premises where the refrigerated module (10) is installed and a second temperature
sensor (35) is suitable to detect the temperature (ts) of said glass (11).
32. Device as in Claim 31, characterized in that said second temperature sensor (35) is
attached to the outer face of said glass (11).
33. Device as in Claim 30, characterized in that the control unit (18) is suitable to
de-activate the electric feed to the anti-misting devices (32) after a pre-determined
set time.
34. Device as in Claim 30, characterized in that the control unit (18) is suitable to
de-activate the electric feed to the anti-misting devices (32) according to the data
detected and supplied at least by the second sensor (35) of the temperature (ts) of the glass (11).
35. Device as in Claim 20, characterized in that it comprises a light-detector (38) connected
at inlet to said control unit (18) and suitable to pilot at least said cooling assembly
(40) to regulate the thermostat parameters according to the data detected by said
light-detector (38).
36. Device as in Claim 35, characterized in that said control unit (18) is suitable to
lower the thermostat setting relating to the temperature of the air circulating inside
the refrigerated module (10) when the quantity of infrared detected by the light-detector
(38) exceeds a defined threshold value.
37. Device as in Claim 35 or 36, used in a refrigerated module (10) equipped with a cooling
assembly (40) comprising a fan (40a) for the forced circulation of cooling air, characterized
in that said control unit (18) is suitable to pilot said fan (40a) to increase the
speed of rotation thereof so as to increase the heat exchange between said cooling
air and said refrigerated products in such a manner as to combat the variations in
temperature of the products caused by the radiance of said light (12).
38. Device as in Claim 37, characterized in that said increase in speed of the fan (40a)
occurs in a timed manner.
39. Device as in Claim 37, characterized in that said increase in speed of the fan (40a)
is maintained until the thermohygrometric parameters detected by the thermoregulator
(43) assume a value equal to that normally required, to which a correction factor
is added calculated by said control unit (18) according to the values supplied by
said light-detector (38).
40. Device as in Claim 35, characterized in that it comprises signalling means (41), of
a visual type (41a), acoustic type (41b) or mixed, connected at outlet to said control
unit (18), suitable to be activated every time that the value supplied by said light-detector
(38) exceeds a pre-determined threshold value.
41. Device as in Claim 35, characterized in that it comprises means to temporarily activate
protection means (42), such as photochromic glass, screens or similar, suitable to
defend said products from said light.