[0001] RELATED APPLICATIONS: This application claims the priority of U.S. Application Serial Number 09/008,551,
filed 16 January 1998 (16.01.98).
BACKGROUND
Technical Field
[0002] This invention relates to the cutting of food product with hydraulic food cutting
according to the preamble of claim 1. An example of such an apparatus is disclosed
by US 2,714,251 A.
Background of the Invention
[0003] A variety of "hydro-cutting" devices for cutting food products into slices and sticks
are known in the art and typically comprise a stationary array of cutting knives with
a means to propel the food product through the knife array. The food product may be
conveyed through the knife array by suspending the food product in a fluid stream,
such as water.
[0004] The typical hydraulic food cutting apparatus in use today has a receiving tank filled
with a hydraulic carrier fluid, usually water, into which food product is dumped.
A food pump draws its suction from the receiving tank, and pumps carrier fluid and
the suspended food product from the tank into an inlet tube which aligns the food
product before impact with a cutter assembly. Cutter blade assemblies include typically
a frame and a stationary knife array typically including a plurality of individual
knife blades mounted in a parallel and converging sequence to each other. If the food
product is to be cut into slices, only a single such array need be utilized. However,
if the food product is to be cut into sticks, such as potatoes for french fries, two
such arrays are utilized with the knives in one array extending generally perpendicular
to the knives in the other array.
[0005] Cole, et. al., U.S. Patent 5,343,623
Knife Assembly for Cutting a Food Product, discloses a knife blade having a cutting portion defining a cutting edge, and holes
adapted to accommodate means for attaching the knife blade to a mounting member, the
centers of the mounting holes lying in the plane of the cutting edge. The knife blade
is mounted in the knife assembly so that a tension force is exerted on the knife blade
also in the plane of the cutting edge. The cutting edges of knives in an array are
located in a common plane.
Cole, et.al., further discloses an apparatus for mounting a plurality of individual blades for
and applying tension to the plurality of individual blades in the plane of the cutting
edges.
[0006] According to the present invention a tensive cutting assembly includes the features
defined in claim 1. The tensive cutting assembly may also include a means for monitoring
tension during set-up of the tensive cutting assembly and monitoring tension and sensing
failure or breakage of the tensionable cutting member during operation.
[0007] In one preferred embodiment of the invention, either the first edge or the second
edge of the tensionable cutting member may be employed as the cutting edge of the
tensionable cutting member.
[0008] The cutting edge of the tensionable cutting member may be unsharpened and the sides
and edges may be rounded or otherwise treated or dressed in order to eliminate edge
and surface irregularities.
[0009] In one preferred embodiment of the invention, the tensionable cutting member is formed
of a hardened 301 stainless steel having a thickness of 0.008 inches (0.203 mm) and
a width of 0.50 inches (12.7 mm).
[0010] The material used to form the tensionable cutting member should exhibit adequate
tensile strength to perform as a tensionable cutting member and adequate ductility
to allow its continuous configuration. The material used to form the tensionable cutting
member should also exhibit a yield strength less than the tensile strength. The tensionable
cutting member may be formed of a strip of sheet metal having a tensile strength of
175,000 psi (1206.5 MPa) to 275,000 psi (1896.0 MPa) and a yield strength of 80,000
psi (551.5 MPa) to 180,000 psi (1241.0 MPa). In one embodiment of the invention, the
tensionable cutting member is formed from a hardened type 301 stainless steel having
a tensile strength of approximately 185,000 psi (1275.53 MPa) and a yield strength
of approximately 140,000 psi (965.26 MPa).
[0011] Materials having compositions or properties similar to the hardened 301 series stainless
steel, or a type 17-4 PH stainless steel, are known to those skilled in the art and
may be employed in the present invention as a tensionable cutting member.
[0012] In one preferred embodiment of the invention, various component parts of the tensive
cutting head are machined of type 17-4 PH stainless steel, although other materials
and forming methods known to those skilled in the art may be employed to practice
the present invention.
[0013] The returns can be arranged sequentially, with an equal distance typically being
observed between each of the sequential returns. Opposing sets of returns can be offset
laterally from one another a distance substantially equal to the distance between
two sequential tensionable cutting member leg segments. This configuration allows
the tensionable cutting member to be fit over the opposing sets of returns in a manner
that permits a substantially parallel arrangement of the tensionable cutting member
leg segments.
[0014] The distance between sequential returns determines the distance between leg segments
and therefore the cross-sectional dimension of the cut food product. In a preferred
embodiment of the invention, the distance between tensionable cutting member leg segments
is equal.
[0015] Each return may also be configured having a bearing face across which the tensionable
cutting member is fit. In one preferred embodiment of the invention, each return is
formed having a pair of parallel faces and a radiused bearing face. Alternatively,
the bearing face may be configured having an arcuate, circular or elliptical cross-section.
The bearing face may also include a low friction surface against which the tensionable
cutting member is fit and tensioned. The low friction face may be formed simply by
polishing the bearing face of the return, by coating or treating the return, or by
use of rollers. Alternately, the low friction face may be formed from a high density
polymer.
[0016] The height of the bearing face should be substantially equal to or greater than the
width of the tensionable cutting member so that, as the tensionable cutting member
is tensioned, substantially equal tensile forces are established across the width
of the tensionable cutting member.
[0017] One preferred embodiment of the invention includes a tensive cutting head first face
configured having a first pairing of returns divided into opposing sets. A first opposing
set of returns is formed near one peripheral edge of the tensive cutting head. A second
opposing set of returns is formed on the face of a first moveable plate so that, when
the first moveable plate is positioned on the tensive cutting head first face, the
second opposing set of returns is positioned near an opposing peripheral edge of the
tensive cutting head such that, when the tensionable cutting member is positioned
about the opposing sets of returns, the leg segments of the tensionable cutting member
extend across the tensive cutting head aperture.
[0018] Similarly, in the preferred embodiment of the invention, the tensive cutting head
second face may be configured having a second pairing of returns divided into opposing
sets rotated in a parallel plane, typically at 90° to the first pairing of returns.
A third opposing set of returns may be formed near one peripheral edge of the tensive
cutting head. A fourth opposing set of returns may be formed on the face of a second
moveable plate so that when the second moveable plate is positioned on the tensive
cutting head second face, the fourth opposing set of returns is positioned near an
opposing peripheral edge of the tensive cutting head such that when the tensionable
cutting member is positioned about the opposing sets of returns, the leg segments
of the tensionable cutting member extend across the tensive cutting head aperture.
[0019] In this preferred embodiment of the invention, a first tensionable cutting member,
removably mountable and tensionable on the first face of the tensive cutting head,
presents a first array. A second tensionable cutting member, removably mountable and
tensionable on the second face of the tensive cutting head, presents a second array
rotated at 90° on a plane substantially parallel to the first array. This embodiment
of the tensive cutting assembly, when employed within a hydraulic cutting device,
renders cut food product having stick configuration.
[0020] In another preferred embodiment of the invention, the tensive cutting head may be
configured having only a single or first array, which would render cut food product
having a slabbed configuration. In order to produce cut food product having a stick
configuration, a second tensionable cutting member affixed to a second tensive cutting
head presenting a second array may be arranged in series within the in-line cutter
assembly housing rotated at 90° to the first array to render cut food product having
stick configuration.
[0021] The tensive cutting assembly also includes two clamping members operatively associated
with the tensive cutting head for securing the ends of tensionable cutting member
to the tensive cutting head.
[0022] The clamping member may comprise a variety of mechanical means so long as the clamping
member is capable of restraining the tensionable cutting member end when the tensionable
cutting member is tensioned. In one preferred embodiment of the invention, each end
of the tensionable cutting member is positioned between a stationary cutaway portion
of the tensive cutting head and a boss. The boss is a positioned so that the end of
the tensionable cutting member is situated between the stationary cutaway portion
of the tensive cutting head and the boss. The end of the tensionable cutting member
is then secured or clamped between a lock screw and a flat of the boss.
[0023] The tensive cutting assembly also includes two tensioning members. The tensioning
members are operatively associated with the tensive cutting head to apply tension
to the tensionable cutting member. Alternate means for tensioning the tensionable
cutting member may include means attached to and operatively associating with the
tensive cutting head such as mechanical means like machine heads, levers or levered
cams, or hydraulic means. Alternately, a tensioning member may be employed which is
operatively associated with, but is not attached to, the tensive cutting head and
which acts as a separate or stand alone unit, attaching to the tensive cutting head
only during tensioning, and releasable after the tensionable cutting member is tensioned
and the ends of the tensionable cutting members are secured.
[0024] According to the invention, tensioning is achieved using a pair of tension adjustment
screws which adjust the distance between an opposing sets of returns. In one preferred
embodiment of the invention, the first face of the tensive cutting head is configured
having a first fixed set of returns and a first fixed set of returns. The tensive
cutting head may be configured so that the first fixed set of returns are attached
to a first movable plate which is slidingly and adjustably attached to the first face
of the tensive cutting head. The tension adjustment screws may project through the
first movable plate in a pair of threaded holes, with the second or distal ends of
the tension adjustment screws being insertable in a pair of blind holes located in
the tensive cutting head. In one preferred embodiment of the invention, the distal
ends of the tension adjustment screws are configured to turn against a ball which
facilitates turning of the screw. As the tension adjustment screws are advanced in
their threads, a force is exerted increasing the distance between the a first fixed
set of returns and a second movable set of returns, thereby tensioning the tensionable
cutting member.
[0025] The tensive cutting assembly may also include a device for monitoring tension during
assembly and set-up of the tensive cutting assembly, or monitoring tension and sensing
failure or breakage of the tensionable cutting member during operation. Because the
tensive cutting assembly is employed primarily in the preparation of consumable food
product, it is important to provide a means for sensing the integrity of the tensionable
cutting member may be provided. In one preferred embodiment of the invention, a load
cell assembly distributed by A. L. Design Inc. is employed to monitor tensionable
cutting member tension and sense tensionable cutting member failure. The load cell
assembly may be employed between a fixed face and a movable face of the tensive cutting
head or between a fixed face and the distal end of an tension adjustment screw. The
load cell assembly may be employed on either or both sides of the tensive cutting
head to monitor tensionable cutting member tension and sense tensionable cutting member
failure of either a first or a second tensive cutting member. Other means for monitoring
and sensing tensionable cutting member tension are known to those skilled in the art,
including strain gauges and other various transducers.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
FIG. 1 is a schematic representation of a hydro-cutting system;
FIG. 2 is a representational perspective view of a first embodiment of the tensive
cutting assembly;
FIG. 3 is an exploded representational perspective view of a first embodiment of the
tensive cutting assembly;
FIG. 4 is a representational first side view of the tensive cutting assembly;
FIG. 5 is a representational perspective view of the tensive cutting assembly including
an adapter plate; and
FIG. 6 is a representational perspective view of a second embodiment of the tensive
cutting assembly.
[0027] It should be understood that the referenced drawings are not to scale and are intended
as representations. The drawings are not necessarily intended to depict the functional
and structural details of the invention, which can be determined by one of skill in
the art by examination of the descriptions and claims provided herein.
DETAILED DESCRIPTION OF THE INVENTION
[0028] Referring now to Figures 1 through 6, the present invention will be more fully described.
Referring to Figure 1, food product P, such as raw, whole potatoes, are introduced
into food product tank 100. Food product tank 100 contains water in which the food
product is suspended. Food product P and water are drawn through food pump 101 into
inlet tube 102. At its downstream end, inlet tube 102 is hydraulically connected to
tensive cutting assembly housing 103. Food product P passes through tensive cutting
assembly housing 103 and is discharged in outlet tube 104. From this point, the sliced
food product P is carried through processed food product discharge 105 to de-watering
conveyor 106.
[0029] Referring to Figures 2 through 5, the tensive cutting assembly 10 is shown to advantage.
Figure 2 shows one embodiment of tensive cutting assembly 10 including tensive cutting
head 30.
[0030] Referring to Figure 3, tensive cutting assembly 10 includes first tensionable cutting
member 20a removably and interchangeably mounted to first side 31 of tensive cutting
head 30 and a second tensionable cutting member 20b removably and interchangeably
mounted to second side 32 of tensive cutting head 30. Aperture 33 is formed through
the cross section of tensive cutting head 30 allowing passage of food product through
tensive cutting assembly 10.
[0031] First tensionable cutting member 20a and second tensionable cutting member 20b are
formed from a strip of sheet metal and include a plurality of leg segments 23 and
a plurality of bends 24 producing a continuous and generally serpentine configuration.
First tensionable cutting member 20a is further configured having first end 21a and
second end 22a. Second tensionable cutting member 20b is similarly configured having
first end 21b and second end 22b. Either first edge 25 or second edge 26 may be employed
as a cutting edge depending upon orientation when installed in tensive cutting head
30.
[0032] Referring to Figure 3, tensive cutting head 30 includes first face 31 and second
face 32. First face 31 is configured having first raised portion 34 and a plurality
of returns 36a. Referring to Figure 2, first face 31 is further configured having
first fixed set of returns 37 and first moveable set of returns 38. First fixed set
of returns 37 is formed near first face peripheral edge 44 of first raised portion
34. First face 31 is further configured having first moveable plate 45. First moveable
plate 45 is held against first face 31 in a slidingly adjustable relationship to first
raised portion 34 and inner face 75. The distance between inner face 75 and inner
face 76 of first movable plate 45 is adjustable using first tension adjustment screw
55a (shown in Figure 3), and second tension adjustment screw 55b. As shown in Figure
4, first tension adjustment screw 55a engages first threaded hole 56a and seats in
first blind hole 57a. Similarly, second tension adjustment screw 55b engages second
threaded hole 56b and seats in second blind hole 57b.
[0033] First moveable plate 45 is secured in position on first face 31 by first retaining
screw 73a which passes through first slot 74a and second retaining screw 73b which
passes through second slot 74b. First moveable set of returns 38 is formed on the
face of first moveable plate 45 near peripheral edge 46 of first moveable plate 45
such that when first tensionable cutting member 20a is positioned about first fixed
set of returns 37 and first moveable set of returns 38, leg segments 23 of first tensionable
cutting member 20a extend across aperture 33.
[0034] Referring to Figure 3, second face 32 is configured having second raised portion
35 and a plurality of returns 36b. Second face 32 is further configured having second
fixed set of returns 39 and second moveable set of returns 40. Second fixed set of
returns 39 is formed near second face peripheral edge 47 of second raised portion
35. Second face 32 is further configured having second moveable plate 48. Second movable
plate 48 is held against second face 32 in a slidingly adjustable relationship to
second raised portion 35 inner face 77 and the distance between inner face 77 and
inner face 78 of second movable plate 48 is adjustable using third tension adjustment
screw 55c and fourth tension adjustment screw 55d. As shown in Figure 3, third tension
adjustment screw 55c engages third threaded hole 56c (not shown), and seats in third
blind hole 57c. Similarly, fourth tension adjustment screw 55d engages fourth threaded
hole 56c (not shown), and seats in fourth blind hole 57d.
[0035] Second movable plate 48 is secured in position on second face 32 by third retaining
screw 73c which passes through third slot 74c and fourth retaining screw 73d which
passes through fourth slot 74d. Second moveable set of returns 40 is formed on the
face of second moveable plate 48 near second opposing peripheral edge]of second moveable
plate 48 such that when second tensionable cutting member 20b is positioned about
second fixed set of returns 39 and second moveable set of returns 40, leg segments
23 of second tensionable cutting member 20b extend across aperture 33.
[0036] In the embodiment of the invention shown in Figure 3, first tensionable cutting member
20a attached to first face 31 of tensive cutting head 30 presents first array 27a,
and second tensionable cutting member 20b attached to second face 32 of tensive cutting
head 30 presents second array 27b which is rotated at approximately 90° on a plane
substantially parallel to first array 27a.
[0037] Referring to Figure 4, returns 36a, which are typical of the returns shown, are arranged
sequentially, with an equal distance or return interval I being observed between each
of the sequential returns. Opposing sets of returns have a lateral offset O substantially
equal to the distance between two sequential tensionable cutting member leg segments.
[0038] Referring to Figure 4, tensive cutting head 30 also includes first clamping assembly
50a operatively associated with tensive cutting head 30 for securing first end 21a
of tensionable cutting member 20a to tensive cutting head 30 and second clamping assembly
50b operatively associated with tensive cutting head 30 for securing second end 22a
of tensionable cutting member 20a to tensive cutting head 30. Similarly, referring
to Figure 3, tensive cutting head 30 also includes third clamping assembly 50c operatively
associated with tensive cutting head 30 for securing first end 21b of tensionable
cutting member 20b to tensive cutting head 30 and fourth clamping assembly 50d operatively
associated with tensive cutting head 30 for securing second end 22b of tensionable
cutting member 20b to tensive cutting head 30.
[0039] Referring to Figure 4, first clamping assembly 50a is typical of the clamping assemblies
shown and includes stationary portion 52 of tensive cutting head 30 and cam 51. First
clamping assembly 50a includes boss 51, stationary portion 52 and lock screw 53. First
end 21a of tensionable cutting member 20b is secured between stationary portion 52
and cam 51 and lock screw 53 is tightened securing first end 21 a between cam 51 and
lock screw 53.
[0040] Referring to Figure 4, tensive cutting assembly 10 may also include a means for monitoring
tension during assembly and set-up of the tensive cutting assembly or monitoring tension
and sensing tensionable cutting member failure or breakage during operation. First
raised portion 34 may be configured having load cell assembly 60 removably installed
within cavity 61. Load cell assembly 60 as shown in Figure 4 includes load cell 63
which is positioned at base 62 of blind hole 57b. Pin 64 is configured to cooperate
with ball 65 which facilitates rotation of second tension adjustment screw 55b. Pigtail
66 is electrically connected to load button 63 for connection to a display or control
circuit.
[0041] Tensive cutting assembly 10 may also include one or more face plates. Referring to
Figure 5, face plate 70 is shown removably attached to tensive cutting head 30 by
face plate screws 71. Face plate screws 71 pass through tensive cutting head 30 and
secure face plate 70 to tensive cutting head 30 engaging face plate screw holes 72
shown in Figure 4.
[0042] In use, referring to Figures 2 and 3, first tension adjustment screw 55a, second
tension adjustment screw 55b are backed out so that when first moveable plate 45 is
placed on first face 31 of tensive cutting head 30, interface 75 of raised portion
34 and interface 76 of first moveable plate 45 contact one another. In those instances
where load cell assembly 60 is employed, prior to inserting the tension adjustment
screws in their respective blind holes, load cell 63 is placed against base 62 of
blind hole 57b from the top surface of raised portion 34. Pin 64 and ball 65 are inserted
into blind hole 57b as shown in Figure 4.
[0043] Referring to Figures 3 and 4, first tensionable cutting member 20a is attached to
first side 31 of tensive cutting head 30 by positioning bends 24 about returns 36a.
The ends of tensionable cutting member 20a are positioned so as to engage the clamping
assemblies. Referring to Figure 4, with specific reference to clamping assembly 50a,
first end 21a of tensionable cutting member 20a passes between a stationary cutaway
portion of raised portion 34 and the outside face of boss 51 and is secured between
lock screw 53 and boss 51.
[0044] Once first tensionable cutting member 20a is positioned on first side 31 of tensive
cutting head 30, first tension adjustment screw 55a and second tension adjustment
screw 55b are turned so as to increase the distance between first raised portion 34
and first movable plate 45. In so doing, tensionable cutting member 20a is tensioned
about first fixed set of returns 37 and first moveable set of returns 38. As first
tensionable cutting member 20a tightens across bearing faces 43 of first fixed set
of returns 37 and first moveable set of returns 38, a tensile force is created along
first tensionable cutting member 20a which is distributed substantially equally across
the width of tensionable cutting member 20a.
[0045] The procedure for installation of second tensionable cutting member 20b on second
face 32 is similar to the process for installation of first tensionable cutting member
20a on first face 31.
[0046] Both first tensionable cutting member 20a and second tensionable cutting member 20b
are tightened in the above manner to a point just below the yield strength of the
material being employed for the tensionable cutting member. Once tensioning is complete,
referring to Figure 5, face plate 70 may be attached to tensive cutting head 30 employing
face plate screw 71 which engages face plate screw hold 72 as shown in Figure 4. Figure
4 also shows pig tail 66 which extends from load cell 63 for electrical connection
to a display or control circuit (not shown).
[0047] Referring to Figure 1, the completed tensive cutting assembly 10 is inserted within
tensive cutting assembly housing 103. Food product is introduced into food product
tank 100. Food product is drawn through food pump 101 into inlet tube 102 and through
tensive cutting assembly housing 103. Food product passes first against first tensionable
cutting member 20a and then against second tensionable cutting member 20b before being
discharged into outlet tube 104 in a stick configuration. From this point the sliced
food product is carried through food processing discharge 105 to dewatering conveyor
106.
[0048] In the embodiment of the invention shown in Figure 6, tensive cutting assembly 110
is configured having tensionable cutting member 120 removably and interchangeably
mounted to tensive cutting head 130. Tensive cutting head 130 includes first fixed
set of returns 137 and first moveable set of returns 138. First fixed set of returns
137 is formed near first face peripheral edge 144 of raised portion 134 of tensive
cutting head 130.
[0049] Tensive cutting head 130 is further configured having first moveable plate 145. First
moveable plate 145 is held against first face 131 in a slidingly adjustable relationship
to first raised portion 134 and the distance between raised portion 134 first movable
plate 145 is adjustable using first tension adjustment screw 155a and second tension
adjustment screw 155b. First moveable plate 145 is secured in position by first key
136a which slidingly engages first channel 135a and second key 136b which slidingly
engages second channel 135b. First moveable set of returns 138 is formed on the face
of first moveable plate 145 near first opposing peripheral edge 146 of first moveable
plate 145 such that when tensionable cutting member 120 is positioned about first
fixed set of returns 137 and first moveable set of returns 138, leg segments 123 of
tensionable cutting member 120 extend across aperture 133.
[0050] First clamping assembly 150a and second clamping assembly 150b secure the ends of
tensionable cutting member 120 and first tension adjustment screw 155a and second
tension adjustment screw 155b adjust tension on tensionable cutting member 120.
[0051] The embodiment of the invention shown in Figure 6 will render cut food product having
a slabbed configuration. In order to produce cut food product having a stick configuration,
a second tensive cutting assembly 110 may be arranged in series within the in-line
cutter assembly housing rotated at 90° to the tensive cutting assembly.
[0052] While this invention has been described with reference to the described embodiments,
this is not meant to be construed in a limiting sense. Various modifications to the
described embodiments, as well as additional embodiments of the invention, will be
apparent to persons skilled in the art upon reference to this description, within
the scope of the appended claims.