BACKGROUND OF THE INVENTION
[0001] The present invention relates to a system for allotting approximately constant quantity
of ingredients to soup such as miso soup, curried soup, and other soup and for distributing
a predetermined quantity of the soup with ingredients for customers.
[0002] In restaurants, dining halls, or factory mess halls, it has been customary that canned
food materials such as miso soup, curried soup, corn soup, corn chowder, etc. (10
to 20 liters in volume) as cooked in other places in advance are placed into a big
pot and these are kept always in warm condition by heating up constantly and are visually
allotted and distributed each in predetermined quantity into containers for customers
while stirring up with large spoon or ladle.
[0003] As described above, the soup should be always heated up, and it is necessary to stir
it up almost constantly in order to prevent scorching. Special staffs must be assigned
for this purpose, and this leads to cost increase for the soups due to the increase
of personnel expenditure. Moreover, the quantity of ingredients to be mixed in the
soup may not be maintained at constant level, and initial shape of the ingredients
is often lost due to frequent stirring.
[0004] In some cases, the soup is not heated up at all times, but it is heated up each time
before it is served to the customers. In this case, a certain time is required before
the soup is fully heated up, and this causes inconveniences for the customers.
SUMMARY OF THE INVENTION
[0005] To solve the above problems, it is an object of the present invention to provide
a system for allotting and distributing soup and ingredients, by which it is possible
to offer soup with ingredients for the customer by merely serving each time it is
offered to the customer and also to evenly distribute the quantity of the ingredients
to be mixed in the soup.
[0006] It is another object of the present invention to provide a system for allotting and
distributing, by which it is possible to offer soup with ingredients to the customers
by preventing scorching of the soup and by avoiding collapse of initial shape of the
ingredients.
[0007] Further, it is another object of the present invention to provide a system for allotting
and distributing soup with ingredients, for which no level switch is required.
[0008] Further, it is still another object of the present invention to provide a system
for allotting soup and ingredients, in which a volumetric tube can be smoothly rotated
even when the soup is heated up to high temperature.
[0009] It is still another object of the present invention to provide a system for allotting
and distributing, by which it is possible to achieve better convection of the soup
and also to move ingredients of the soup from the upper portion to the lower portion
of the partition plate by convection.
[0010] To attain the above objects, the system for allotting soup containing approximately
constant quantity of ingredients according to the present invention comprises a container
for accommodating the soup with ingredients, means for separating soup and ingredients
(may be mixed with soup) in the container, means provided at the lower end of the
container and used for accommodating a predetermined quantity of ingredients, and
an ingredient accommodating chamber provided in the accommodating means and used for
accommodating a predetermined quantity of ingredients, whereby the predetermined quantity
of ingredients is dropped down through an opening formed at the lower end of the chamber
for accommodating the predetermined quantity of ingredients into a space of a predetermined
volume positioned thereunder, and the opening is opened or closed freely.
[0011] For the soup accommodating chamber, a plurality of heaters for heating up the ingredients
and the soup are arranged in longitudinal direction, and when soup surface level goes
down and a heater is out of contact with the soup, switch of the heater is turned
off due to temperature increase, and when switch of the lowermost heater is turned
off, alarm is issued or a predetermined quantity of soup with ingredients is automatically
injected into the container.
[0012] Also, it is designed in such manner that the extrusion rod comprises a rotary cylinder
having a cylinder head fitted on tip thereof and a cylinder fitted to and fixed with
a rod-like member of the cylinder head protruding from the rear end of the rotary
cylinder, and the rotary cylinder is rotatably designed, and the volumetric tube can
be smoothly rotated.
[0013] For the opening on the lower end of said ingredient accommodating chamber is covered
with screen or porous member of said inner tube, the opening on the lower end of said
soup accommodating chamber is communicated with the opening of the inner tube to allow
the soup to pass, the bar-like member is rotated in a direction opposite to a direction
to send the ingredients forward in order to move the ingredients upward, the soup
is circulated from the container through the opening of the inner tube, through the
inner tube, and through the opening covered with screen or porous member of the inner
tube to the container, thereby heating up the soup and preventing scorching of the
soup.
[0014] The above and other objects and advantages of the invention will become more apparent
from the description given below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
Fig. 1 is an exploded perspective view of an embodiment of the present invention;
Fig. 2 is a cross-sectional view of the embodiment of the present invention; and
Fig. 3 is a cross-sectional view showing an embodiment of an extrusion rod of the
present invention.
Fig. 4 is a cross-sectional view of an embodiment of the present invention;
Fig. 5 is a front view of means for separating to a soup accommodating chamber and
an ingredient accommodating chamber;
Fig. 6 is a cross-sectional view of a screw valve when ingredients and soup are accommodated
in the screw valve;
Fig. 7 is a cross-sectional view of the screw valve when ingredients and soup are
accommodated in a piston valve;
Fig. 8 is a cross-sectional view of the piston valve when ingredients and soup are
accommodated in the screw valve; and
Fig. 9 is a cross-sectional view of the piston valve when ingredients and soup are
accommodated in the piston valve.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0016] In the following, description will be given on an embodiment of the present invention.
[0017] Fig. 1 and Fig. 2 each represents an embodiment of the present invention. A container
(pot) 1 is separated to a soup accommodating chamber 3 and an ingredient accommodating
chamber (soup may be mixed in it) 4 by a stainless steel partition wall 2 erected
in longitudinal direction. Soup with ingredients is injected into the ingredient accommodating
chamber 4.
[0018] By selecting the position of the partition wall 2, it can be designed in such manner
that the ingredient accommodating chamber 4 contains only the ingredients, while soup
may be contained to some extent.
[0019] On the upper end of the partition wall, which the soup does not go through, a screen
may be diagonally set, and when the soup is forced to move toward the screen, soup
is separated from ingredients by screen. Thus, only the soup enters the soup accommodating
chamber and the ingredients go down to the ingredient accommodating chamber through
the screen.
[0020] It is preferable to heat up the soup to 65 to 100°C, or more preferably to 65 to
70°C, but there is no special restriction on the heating means. For example, outer
side of the container 1 may be heated up by heater, or it may be heated by filling
hot water into a space between the container 1 and outer tube, or an immersion heater
may be immersed into the soup to heat it up. If the soup can be heated to more than
100°C, temperature may be increased to more than 100°C.
[0021] However, when the immersion heater is used and if the immersion heater is projected
upward from the soup surface into the air, scorching may occur at the site where the
immersion heater is projecting. For this reason, the soup should be filled in such
manner that the surface of the immersion heater is not exposed above the soup surface.
[0022] As shown in Fig. 2, it is preferable to provide a plurality of heaters 5a to 5d to
heat up the ingredients and the soup in the soup accommodating chamber of the container
because level switch is not required.
[0023] The above four heaters are designed in such manner that, when soup surface level
goes down and the heaters are out of contact with the soup, temperature is increased
and the switch is turned off. When the switch for the lowermost heater 5d is turned
off, alarm is issued or a predetermined quantity of the soup with ingredient is automatically
injected into the container.
[0024] As separating means for separating the ingredients from the soup in the present invention,
a plate provided with a multiple of oblong holes or a screen plate as in the above
embodiment may be used. However, this may be a sheet-like or plate-like member with
a number of openings, through which only the soup can go through, and there is no
special restriction.
[0025] In the above embodiment, a separator designed as a partition wall is used, while
a separator designed in cylindrical shape may be used.
[0026] As shown in Fig. 1, the container 1 is removably connected to a housing 8, which
is provided with an ingredient volumetric (quantitative allotting) means 7 via a packing
6. In the present invention, the term "housing" 8 also means the lower end of the
container. That is, the container 1 and the housing 8 may be integrated or may be
separately designed.
[0027] The ingredient volumetric means 7 comprises, as shown in Fig. 1 and Fig. 2, a bar-like
unit 10 with spiral portion 9 and an ingredient accommodating chamber 11 having semi-circular
cross-section, which is engaged with a part of the bar-like unit 10 (a part of the
spiral portion 9). The ingredient accommodating chamber 11 is fixed on the inner bottom
of the housing and its forward end is closed.
[0028] It is preferable that the ingredient accommodating chamber 11 with semi-circular
cross-section has approximately the same length as an opening 15 formed on the housing
8 at the lower end of the ingredient accommodating chamber as shown in Fig. 2. In
this embodiment, a predetermined quantity of ingredients is accommodated within the
ingredient accommodating chamber (the opening at its lower end is closed).
[0029] The rear end of the bar-like unit is connected to an ingredient volumetric motor
13 via a coupling 12.
[0030] When the bar-like unit 10 is rotated by rotation of the ingredient volumetric motor
13, the ingredients are moved forward, and the ingredients are filled into a space
with approximately constant volume between the ingredient accommodating chamber 11
and the spiral trough of the bar-like unit 10. In this case, if the number of revolutions
of the bar-like unit 10 is controlled by the volumetric motor 13, it is possible to
adjust the quantity of the ingredients entering the ingredient accommodating chamber
11.
[0031] As shown in Fig. 1, the lower end of the container 1 is communicated with a large
opening 31 and a small opening 14 of the housing 8 with the packing 6. The small opening
14 is communicated with the soup accommodating chamber 3 and the large opening 31
is communicated with the ingredient accommodating chamber 4. The soup is dropped through
the small opening 14, and the ingredients (ingredients and soup) dropped through the
opening 31 are sent down into a volumetric tube through an opening 15 at the lower
end of the ingredient accommodating chamber 11.
[0032] The housing 8 of the ingredient volumetric means is connected to an oblong tube 17
serving as an outer valve via a packing 16.
[0033] On the tube 17 serving as an outer valve, the volumetric tube 18 serving as an inner
valve is rotatably and closely engaged, and an extrusion rod 19 is closely fitted
to rear portion of the tube 18 so that it can be freely moved back and forth.
[0034] The volumetric tube 18 is rotated by rotating a large gear 33 fixed on the rear end
of the volumetric tube and by rotating a small gear 35 fixed on rotation shaft of
a motor 34.
[0035] On the tube 17 and the volumetric tube 18, small openings 14a and 14a' and large
openings 15a and 15a' are formed respectively at positions aligned with the small
opening 14, through which the soup is dropped, and at positions aligned with the large
opening 15, through which the ingredients are dropped. The openings 14, 14a and 14a'
and the openings 15, 15a and 15a' are closely communicated with each other via the
packing where the openings 14' and 15' are formed.
[0036] In the embodiment shown in Fig. 1, on the extrusion rod 19, a cylinder head 21 is
fitted to the forward end of a rotary cylinder 20 as shown in Fig. 3, and a rod-like
member 22 of the cylinder head protruding from the rear end of the rotary cylinder
20 is fitted on a cylinder 23.
[0037] The rod-like member 22 of the cylinder head and the cylinder 23 are fixed by engaging
a pin 24 into the rod-like member 22 from the cylinder 23.
[0038] As shown in Fig. 1 and Fig. 3, a ring-like groove is formed on outer periphery of
the rotary cylinder 20, and a ring 25 made of elastic material is provided on the
groove.
[0039] With the arrangement as described above, the rotary cylinder 20 can be rotated. To
facilitate the rotation, a bush 32 is fitted on inner peripheral surface of the rotary
cylinder 20.
[0040] If the cylinder head 21 is made of stainless steel, it may make noise when it hits
the tube 17. For this reason, the cylinder head is made of Teflon in the above embodiment.
[0041] As shown in Fig. 2, when a metal extrusion rod with the Teflon cylinder head 21'
fixed on it is used, the volumetric tube 18 may not be rotated smoothly in case hot
soup is used. However, in the arrangement as described above, the rotary cylinder
20 is rotated and the ring made of elastic material is fitted on outer periphery of
the rotary cylinder, and the volumetric tube 18 is rotated smoothly even when the
soup is at high temperature.
[0042] In the embodiment shown in Fig. 2, the forward end surface of the cylinder head 21'
is inclined so that its length is decreased from the upper end toward the lower end.
[0043] Even when the upper end of the cylinder head contacts the forward end 40 of the volumetric
tube 18, it gives no obstacle to the ingredient extrusion rod if the lower end reaches
the opening 15a at least, and the ingredients are not crushed. Thus, it is preferable
to design in this manner.
[0044] In the above embodiment, the extrusion rod 19 is moved forward or backward with the
rotation of a gear 26 engaged with a rack gear 36 on the cylinder 23 driven by rotating
a motor 27 in normal and reverse directions.
[0045] At the lower end of the tube 17, an opening 28 to receive the soup and the ingredients
is provided, and this opening is communicated with an opening 37, which is formed
on a flange 30 at the upper end of a tube-like discharge nozzle 29.
[0046] A tube-like slide nozzle 32 is engaged on the lower portion of the discharge nozzle
29, and it can be moved up and down. The height of the slide nozzle 32 is preferably
adjusted depending upon size and shape of a cup or a bowl, to which soup and ingredients
are to be allotted.
[0047] In the figure, reference numeral 38 represents a cleaning nozzle. By injecting water
from the nozzle, the soup and the like attached on inner surface of the discharge
nozzle 29 can be removed.
[0048] Next, description will be given on a method to use the system of the present invention
with the above arrangement.
[0049] First, power is turned on, and soup is injected into the ingredient accommodating
chamber 4 of the container 1. Then, the heaters 5a to 5d to heat up the soup in the
container 1 is turned on, and the soup is heated up.
[0050] When the soup in the container 1 reaches a preset temperature (50°C in this embodiment),
the opening 15 at the lower end of the ingredient accommodating chamber containing
a predetermined quantity of ingredients is communicated with the opening 15a' of the
volumetric tube. At the same time, the small opening 14 at the lower end of the soup
accommodating chamber is communicated with the small opening 14a' in the volumetric
tube so that the soup can go through.
[0051] Under this condition, the bar-like unit 10 is rotated in reverse direction, and the
ingredients are tossed up. The soup is circulated from the container 1 through the
small opening 14a', the volumetric tube 18 and the large opening 15a' and it is sent
back to the container 1, and the soup is heated up.
[0052] In this case, it is preferable that the tip of the cylinder 19 is positioned at the
rear end of the opening 15a' of the volumetric tube. In so doing, the soup in the
container 1 is stirred up. Thus, temperature can be increased at uniform rate, and
scorching can be effectively prevented.
[0053] When temperature in the container 1 reaches a preset temperature (80°C in this embodiment),
the heaters are turned off, and stirring of the soup is stopped. When the temperature
of the soup reaches a preset temperature (65°C in this embodiment), the heaters are
turned on, and the soup is stirred up in similar manner.
[0054] It is preferable to turn to the product serving standby condition by pressing pushbutton
when soup temperature is at a preset temperature (65 to 80°C in this embodiment).
[0055] In this case, a cup, to which the soup, is to be allotted, is placed under the discharge
nozzle 29 (soup outlet).
[0056] Soup allotment quantity (150 cc or 200 cc in this embodiment) is selected by pushbutton,
and the start pushbutton is pressed.
[0057] In this case, if there is no cup under the outlet or if outlet door is opened, it
is preferable to design in such manner that this situation is detected by sensor and
starting operation can be prevented.
[0058] At the time of start, the opening 15 at the lower end of the ingredient accommodating
chamber is closed by the volumetric tube 18, and the extrusion rod 19 is positioned
at the rear end of the opening 15a' of the volumetric tube. Therefore, the soup is
filled in the volumetric tube 18 which is defined by the forward end of the extrusion
rod 19.
[0059] Then, the ingredient volumetric motor 13 is driven, and the bar-like unit 10 is rotated
at a predetermined number of revolutions to move the ingredients forward, and the
ingredients are filled in a space of approximately constant volume between the spiral
trough of the bar-like unit 10 and the ingredient accommodating chamber 11. When the
number of revolutions is decreased, a smaller quantity of ingredients can be accommodated.
[0060] Next, the motor 34 is driven to rotate the volumetric tube 18. The opening 15a' of
the volumetric tube is communicated with the opening 15 at the lower end of the ingredient
accommodating chamber, and the extrusion rod 19 is moved back to such a position that
a preset volume (150 cc or 200 cc in this embodiment) of the soup can be accommodated.
[0061] In this way, a predetermined quantity of ingredients positioned at the spiral trough
flows into the volumetric tube 18.
[0062] Then, the volumetric tube 18 is immediately rotated at an angle of 45° by the motor
34, and the opening 15a' of the volumetric tube 18 is aligned with the opening 28
of the tube 17. At the same time, the motor 27 is rotated to move the extrusion rod
19 forward, and the soup mixed with the ingredients is injected into the cup under
the discharge nozzle 29.
[0063] Next, the extrusion rod 19 is moved back to the initial position, and the volumetric
tube 18 is rotated at an angle of 45°. By repeating this procedure, the soup can be
automatically allotted.
[0064] In case the quantity of the soup in the container 1 is decreased to a preset volume
(in case soup surface is moved to lower than the position of the heater 5d in the
above embodiment), alarm is issued by lamp or buzzer, and the heater and automatic
mode are turned off.
[0065] In this case, the remaining quantity of the soup is discharged by pressing a manual
pushbutton. The next lot of the soup is injected into the ingredient accommodating
chamber of the container 1, and the above procedure is repeated. Naturally, the remaining
soup may be not be discharged.
[0066] In case the remaining soup is discharged and inner space of the system is to be cleaned
up, water or detergent is placed in the container 1, and heaters are turned on. Then,
the openings 14a' and 15a' of the volumetric tube are communicated with the openings
14 and 31 at the lower end of the container 1. The bar-like unit 10 is rotated, and
the extrusion rod 19 is moved back and forth for a preset period of time. Then, a
cap 39 at the forward end of the volumetric tube 18 is removed, and cleaning water
is discharged.
[0067] In the above embodiment, as shown in Fig. 1, it is designed in such manner that each
component parts can be easily separated. This is not always necessary, but in so doing,
each parts can be cleaned up separately. This facilitates-the cleaning operation of
the system, and it is possible to maintain the system always in clean condition.
[0068] Fig. 4 and Fig. 5 represents another embodiments of the present invention. A container
(pot) 1 is separated to a soup accommodating chamber (A) and an ingredient accommodating
chamber (soup may be mixed in it) (B) by a stainless steel partition wall 2 erected
in longitudinal direction. Soup with ingredients is injected into the ingredient accommodating
chamber (B).
[0069] By selecting the position of the partition wall 2, it can be designed in such manner
that the ingredient accommodating chamber (B) contains only the ingredients, while
soup may be contained to some extent.
[0070] As shown in Fig. 4, a screw valve 7a is removably connected to a container 1 via
packings.
[0071] The screw valve 7a comprises an outer tube 8a (outer valve) in form of a rectangular
cylinder with a cylindrical bore formed in it where an inner tube 41 (inner valve)
in cylindrical shape is rotatably engaged, and a bar-like member 10(screw) with spiral
ridges formed on it is inserted.
[0072] On the outer tube 8a, there are provided openings 42 and 43 , each of which is communicated
with an opening on the lower end of the ingredient accommodating chamber (B) and an
opening on the lower end of the soup accommodating chamber (A) respectively.
[0073] On the inner tube 41, there are provided an opening 9 to be communicated with the
opening 42, an opening 45 and a screen opening 46 to be communicated with the opening
43. The opening 45 and the screen opening 46 are arranged at opposite positions on
the inner tube 41 in the above embodiment.
[0074] The screw 10 placed in the inner tube 41 is axially fixed on the inner tube 41, and
it can be rotated by a motor 47.
[0075] Fig. 4 shows a condition where the soup is heated up. The opening 9 of the inner
tube 41 is communicated with the opening 42 of the outer tube 8a, and the screen opening
46 of the inner tube 41 is communicated with the opening 43 of the outer tube 8a.
[0076] When the heater in the container is turned on under this condition and the screw
is continuously rotated in reverse direction (counterclockwise) at the same time,
the soup is sent from the chamber (B) through the partition plate 2 and the screw
valve 7a and is heated up while it is moved counterclockwise by convection, and it
is sent back to the container 1.
[0077] Therefore, the soup can be stirred up by convection without using a stirrer as in
the conventional type system. This eliminates scorching of the soup on inner wall
of the container 1 and it is also helpful in heating up the ingredients without impairing
the initial shape of the ingredients.
[0078] During the convection of the soup as described above, the ingredients are blocked
by the partition plate 2 and are gently moved downward from above along the partition
plate 2.
[0079] As shown in Fig. 5, larger holes (oblong holes) 48 are arranged on the upper portion
of the partition plate 2, and smaller holes 48' are formed on the lower portion of
the partition plate 2.
[0080] Because diameter of holes is gradually decreased toward the lower portion, it facilitates
convection of the soup, and the ingredients can be easily moved from the upper portion
toward the lower portion of the partition plate 2.
[0081] When reaching the lower portion of the partition plate 2, the ingredients are moved
upward by pumping action caused by rotation of the screw 10 and this procedure is
repeatedly performed.
[0082] In the above embodiment, the partition plate 2 is erected approximately in vertical
direction from below and it is first diagonally bent and is then directed again in
vertical direction.
[0083] The shape of the partition plate 2 is not limited to the above. However, by the above
design of the partition plate 2, the ingredients can be more easily moved.
[0084] It may be designed in such manner that, when temperature in the container 1 reaches
a predetermined level (e.g. about 80°C), the heater is turned off, and stirring of
the soup is stopped. When soup temperature is decreased to a predetermined level (e.g.
about 65°C), the heater is turned on and the soup is stirred up.
[0085] When soup temperature is within the predetermined temperature range (e.g. about 65°C
to 80°C), the stirring by the screw 10 is stopped. Then, the ingredients are brought
together at the bottom of the chamber (B) in the container 1.
[0086] The inner tube 41 of the screw valve 7a is then rotated by 180°C from the condition
shown in Fig. 6 to the condition shown in Fig. 7. Under the condition shown in Fig.
6, the opening of the inner tube 41 is covered with the screen 46, and the ingredients
cannot enter the screw valve 7a. However, under the condition shown in Fig. 7, the
inner tube 41 is communicated with the chamber (B), and the ingredients are dropped
into the inner tube 41 of the screw valve.
[0087] When the screw 10 is gently rotated clockwise (by such turns of rotation that a predetermined
quantity of ingredients can be introduced), the ingredients can be dropped down in
a predetermined quantity between pitches of the screw 10. At the same time, the soup
is mixed.
[0088] In this way, when internal space of the screw valve 7a is filled up, the inner tube
41 is rotated by 180° from the condition shown in Fig. 7 to the condition shown in
Fig. 6. Then, the ingredients in the chamber (B) are blocked by the screen 46 and
cannot enter the screw valve 7a. As a result, the ingredients are allotted approximately
to a constant quantity.
[0089] On the lower surface of the outer tube 8a a cylinder body 50 in shape of long rectangular
cylinder, serving as an outer valve of the piston valve 49, is mounted. On the upper
surface of the cylinder body 50, an opening 51 is formed at a position to communicate
with the opening 42 on the lower surface of the outer tube 8a, and the openings 42
and 51 are connected with each other via packings.
[0090] On the cylinder body 50 serving as outer valve, a volumetric tube 18 serving as an
inner tube is rotatably fitted. On rear portion of the volumetric tube 18, an extrusion
rod 19 is movably fitted.
[0091] The volumetric tube 18 is rotated by a motor 52.
[0092] In the above embodiment the inner tube 41 and the volumetric tube 18 are rotated
by engaging a gear fixed on rotation shaft of the motor with a gear fixed on the rear
end of the inner tube 41 and the volumetric tube 18.
[0093] In the above embodiment, a rack gear 54 is formed on a rod 53, which is connected
to a piston unit at the head of the extrusion rod, and the extrusion rod 19 is moved
forward or backward by rotating a gear 55 engaged with the rack gear 55 in normal
or reverse direction by the motor.
[0094] On the lower surface of the cylinder body 50, an opening 56 to pick up the soup and
the ingredients is arranged.
[0095] Under the condition as shown in Fig. 6, the soup is communicated with the internal
space of the screw valve 7a, and the volumetric tube 16 blocks the outer tube 8a of
the screw valve as shown in Fig. 8.
[0096] When it is rotated by 180° from the condition shown in Fig. 8 to the condition shown
in Fig. 9, an opening 57 of the volumetric tube 18 faces upward and is communicated
with the internal space of the screw valve 7a
[0097] When the extrusion rod 19 is pulled backward, the soup and the ingredients are dropped
into the volumetric tube 18. Under this condition, the opening 56 of discharge unit
of the piston valve is closed, and a chamber of volumetric discharge filled with ingredients
and soup is formed depending upon the position of the extrusion rod 19 (setting of
volumetric discharge).
[0098] The volumetric tube 18 is rotated by 180° to turn to the condition shown in Fig.
8. Then, the opening of the screw valve is closed, and the ingredients and the soup
are dropped from the opening 56 of the discharge unit into the container for allotting.
Because the extrusion rod 19 is moved forward at the same time, all of the ingredients
and soup in the piston valve can be discharged.
[0099] In the above embodiment, the opening on the lower end of the ingredient accommodating
chamber can be covered with the screen opening 46, whereas it may be designed in such
manner that it may be covered with porous opening.
[0100] In any way, there is no special restriction on the separating means so far as it
is the separating means, by which only the soup can be dropped down and the ingredients
not.
[0101] In case there is no need to stir up the soup, the screw valve is not necessarily
required, and the piston valve may be directly connected to the lower end of the container
1. When the piston valve is arranged at a predetermined position and a predetermined
quantity of ingredients is dropped down and the piston valve is moved back to a predetermined
position as a screen opening, the ingredients and the soup can be allotted approximately
to a constant quantity.
[0102] The system of the present invention can be used for any applications for allotting
and distributing soups (such as miso soup, curry soup, or other types of soup) with
ingredients to each portion per head of the customer.
[0103] According to the system of the present invention, it is possible to automatically
distribute ingredients and soup and to mix them approximately in a preset volume.
As a result, it is possible to determine the mixing ingredients always at a constant
quantity level and to allot them to one portion (about 180 to 200 cc) for each customer.
[0104] If the ingredients and the soup are heated to an adequate level of temperature, e.g.
65 to 70°C, scorching does not occur, and there is also no need to stir up. As a result,
there is no need to assign special staffs for the purpose, and it is also possible
to prevent the collapse of initial shape of the ingredients.
[0105] According to the system of the present invention, food can be boiled in the container
1, and the soup can be prepared directly in the container 1 and it can be immediately
allotted and served for the customers.
[0106] According to the present invention, it is possible to maintain the quantity of ingredients
in the soup to be allotted at approximately constant level and the soup with ingredients
can be allotted to one portion for each customer. As a result, the cost to prepare
soup can be extensively reduced. Further, scorching of the soup and collapse of the
initial shape of ingredients can be avoided.
1. A system for allotting soup with approximately constant quantity of ingredients, comprising
a container for accommodating said soup with ingredients, means for separating soup
and ingredients (may be mixed with soup) in said container, means provided at the
lower end of said container and used for accommodating a predetermined quantity of
ingredients, and an ingredient accommodating chamber provided in said accommodating
means and used for accommodating a predetermined quantity of ingredients, whereby
said predetermined quantity of ingredients is dropped down through an opening formed
at the lower end of said chamber for accommodating the predetermined quantity of ingredients
into a space of a predetermined volume positioned thereunder, said opening being opened
or closed freely.
2. A system for allotting according to claim 1, wherein the opening on the lower end
of the ingredient accommodating chamber can be closed by separating means, which allows
only the soup to pass.
3. A system for allotting according to claim 1, wherein a bar-like unit being rotatable
and having spiral portion is provided laterally at the lower end of said container,
ingredients dropped down to said bar-like unit from above are sent forward by rotating
said bar-like unit, said accommodating chamber for the predetermined quantity of ingredients
is provided in such manner that the ingredients do not drop from above on the forward
portion, and a predetermined quantity of ingredients is maintained between a trough
of said spiral portion and said accommodating chamber.
4. A system for allotting according to claim 2, wherein said means for separating said
soup from said ingredients is a sheet-like or plate-like member having a multiple
of holes, which only the soup can go through, a space in the container is separated
to a soup accommodating chamber and an ingredient accommodating chamber (may be mixed
with soup) by using a partition wall as the means for separating the soup from the
ingredients, said partition wall being erected in said container, and said soup mixed
with ingredients is injected into said ingredient accommodating chamber.
5. A system for allotting according to claim 1, wherein a plurality of heaters for heating
up said ingredients and said soup are provided in longitudinal direction in said soup
accommodating chamber of said container, and when soup surface level goes down and
a heater is no more in contact with the soup, temperature is increased and switch
of the heater is turned off, and when switch of the lowermost heater is turned off,
alarm is issued or a predetermined quantity of soup with ingredients is automatically
injected.
6. A system for allotting according to claim 1, wherein said space of a predetermined
volume is formed by placing an extrusion rod at a predetermined position, said extrusion
rod being closely and slidably fitted to an opening at the rear portion of the volumetric
tube.
7. A system for allotting according to claim 6, wherein said extrusion rod comprises
a rotary cylinder having a cylinder head fitted on tip thereof and a cylinder fitted
to and fixed with a rod-like member of the cylinder head protruding from the rear
end of said rotary cylinder, and said rotary cylinder is rotatably designed.
8. A system for allotting according to claim 7, wherein a ring-like groove is formed
on outer periphery of said rotary cylinder, and a ring made of elastic material is
fitted on said groove.
9. A system for allotting according to claim 6, wherein said volumetric tube is rotatably
fitted on a tube having an opening communicated with an opening at the lower end of
the accommodating chamber for accommodating the predetermined quantity of ingredients,
and after the opening formed on said volumetric tube is aligned with the opening of
said tube and the ingredients and the soup are moved into the volumetric tube, the
volumetric tube is rotated and the opening at the lower end of said container is closed,
and a predetermined quantity of ingredients and soup is accommodated in said volumetric
tube.
10. A system for allotting according to claim 9, wherein an outlet is provided on the
lower portion of the tube having an opening communicated with the opening at the lower
end of said container, said outlet is aligned with the opening of said volumetric
tube, and by moving an extrusion rod fitted on the volumetric tube in forward direction,
the soup and the ingredients are sent into a predetermined cup or bowl for allotment.
11. A system for allotting according to claim 4, wherein the opening at the lower end
of said ingredient accommodating chamber for accommodating a predetermined quantity
of ingredients is communicated with the opening of said volumetric tube, a small opening
at the lower end of said soup accommodating chamber is communicated with a small opening
of said volumetric tube so that the soup can go through, said bar-like unit is rotated
in reverse direction to move the ingredients upward, the soup is circulated from said
container through the small opening of the volumetric tube, the volumetric tube and
through the opening of the volumetric tube and is sent back to the container, while
the soup is being heated up to prevent scorching of the soup.