BACKGROUND OF THE INVENTION
[0001] The present invention relates to a front panel of an indoor air conditioner that
can be used as a wall-mounting type, a ceiling-embedding type, and a ceiling-hanging
type.
[0002] An indoor air conditioner of the wall-mounting type generally has a body which accommodates
a fan and a heat exchanger and a rear surface of which is fixed to a wall; and a front
panel which is installed on a front surface of the body and has a suction opening
and a blow-off opening both communicating with the inside of the body. Provided below
the heat exchanger accommodated in the body is a drain pan receiving waterdrop that
is formed on the heat exchanger and drops therefrom. Connected with a bottom portion
of the drain pan is a drain hose extending downward vertically in penetration through
a bottom portion of the body to discharge water stored in the drain pan to the outside.
Such an indoor air conditioner is disclosed for example, in JP-08-075 187.
[0003] An indoor air conditioner of the ceiling-embedding type meanwhile has a body which
accommodates a fan and a heat exchanger horizontally and is installed horizontally
in the ceiling; and a front panel which is installed on a lower surface of the body
such that the front panel covers an opening of the ceiling and has a suction opening
and a blow-off opening both communicating with the inside of the body. A drain hose
is connected with a bottom portion of a drain pan provided below the heat exchanger
accommodated in the body, such that the drain hose extends vertically downward from
the drain pan. The drain hose then bends perpendicularly in penetration through the
front panel horizontally and through a side surface of the front panel to discharge
water stored in the drain pan to the outside.
[0004] In addition, there is an indoor air conditioner of a type that can be used as both
the vertical wall-mounting type and the horizontal ceiling-embedding type by designing
the relative arrangements of the fan, the heat exchanger, and the drain pan accommodated
respectively in the body of the air conditioner and also the configuration of the
heat exchanger and the drain pan.
[0005] The above conventional air conditioner that can be used as both the wall-mounting
type and the ceiling-embedding type has the following problem: When the air conditioner
is used as the vertical wall-mounting type, the drain hose extends from the bottom
portion of the drain pan vertically downward in penetration through the bottom portion
of the body of the air conditioner. However, if this air conditioner is used as the
horizontal ceiling-embedding type, the drain hose cannot be used as it is because
it extends horizontally from a side wall of the drain pan. In order to use the drain
hose for this purpose, a hole for vertical use on the side wall of the drain pan is
sealed and a hole for horizontal use is formed at the lowest position of the bottom
portion of the drain pan for connecting the drain hose. The connected drain hose is
then bent perpendicularly, as described above and inserted horizontally through the
front panel and then taken out to the outside by penetrating it through the side surface
of the front panel.
[0006] However, the above method has a problem at the drain hose penetration position of
the side surface of the front panel. That is, in the case where the side wall of the
front panel is cut out from the upper end of the side wall in contact with the body
of the air conditioner such that the cut-off portion has a width equal to the diameter
of the drain hose and a length equal to the length of the vertical portion of the
drain hose, namely, the length of the drain hose from the bottom portion of the drain
pan to the bent position, the front panel can be removably installed on the body of
the air conditioner advantageously, with keeping the drain hose attached to the body.
However, indoor air is sucked into the body from a cutout portion formed above the
drain hose without the air passing through a filter. Thus, dust penetrates into the
body as a problem. When a hole having a diameter equal to that of the drain hose is
formed at only a drain hose insertion portion of the side wall of the front panel,
indoor air can be prevented from being sucked into the body. However, in this construction,
the front panel cannot be removed from the body unless the drain hose is removed from
the body. Thus, it is disadvantageously necessary to make complicated inspection and
maintenance of the inside of the body.
SUMMARY OF THE INVENTION
[0007] Therefore, the object of the present invention is to provide a front panel of an
air conditioner capable of preventing air from being sucked into the body through
a drain hose insertion position of the front panel and allowing the front panel to
be removably installed on the body with keeping the drain hose attached thereto to
facilitate internal inspection and maintenance of the body of the air conditioner
after installation of the front panel by making a drain hose insertion portion of
a front panel be re-usably cut off.
[0008] In order to achieve the object, there is provided a front panel of an air conditioner
a body of which accommodates a fan and a heat exchanger, installed on a front surface
of the body of said air conditioner and having a suction opening communicating with
an inside of said body, wherein
the front panel has a front panel body and a separable member that can be cut off
from the front panel body of the front panel to take out a drain hose to the outside,
and
the separable member has a sealing portion that extends from a portion in contact
with the body of the air conditioner and can be fixed to the body of the air conditioner;
and a hose-corresponding portion forming a hole into which the drain hose is inserted
when the hose-corresponding portion is cut off from a front end of the sealing portion.
[0009] In the case where the air conditioner of the present invention is used as the horizontal
ceiling-embedding type, the separable member is cut off from the front panel body.
Then, the portion of the separable member corresponding to the drain hose (hereinafter
referred to hose-corresponding portion) is cut off from the front end of the sealing
portion of the separated separable member. Thereafter, while the drain hose extending
from the body of the air conditioner is being inserted into the cutout portion formed
as a result of the cut-off of the separable member from the front panel body, the
front panel is installed on the body of the air conditioner. Then, the sealing portion
from which the hose-corresponding portion is removed is inserted into the cutout portion
exposed above the drain hose. Then, the sealing portion is fixed to the body of the
air conditioner.
[0010] Otherwise, after the hose-corresponding portion is cut off from the front end of
the sealing portion of the separable member, the rear-end portion (base portion) of
the sealing portion is fixed to the body of the air conditioner, with the front end
of the sealing portion in contact with the drain hose extending from the body of the
air conditioner. Then, while the drain hose and the sealing portion are being inserted
into the cutout portion of the front panel body formed as a result of the cut-off
of the separable member from the front panel body, the front panel is installed on
the body of the air conditioner.
[0011] The cutout portion of the front panel body formed as a result of the cut-off of the
separable member from the front panel body extends from the portion that contacts
the body of the air conditioner. The cutout portion of the front panel body resulted
from the separated separable member other than the drain hose insertion portion is
covered with the sealing portion. Therefore, indoor air is not sucked into the body
of the air conditioner from the drain hose insertion portion of the front panel body.
Further, the front panel can be removably installed on the body of the air conditioner,
with keeping the drain hose connected with the body of the air conditioner. Consequently,
it is easy to make internal inspection and maintenance of the body of the air conditioner
after installation of the air conditioner.
[0012] Therefore, the air conditioner can be used not only as the wall-mounting type but
also the ceiling-embedding type or the ceiling-hanging type. In the case where the
air conditioner is used as the ceiling-embedding type or the ceiling-hanging type,
indoor air can be prevented from being sucked into the body of the air conditioner
from the drain hose insertion portion of the front panel body. Therefore, dust does
not penetrate into the body of the air conditioner. Further, it is easy to removably
install the front panel on the body of the air conditioner, with keeping the drain
hose connected with the drain pan in the body of the air conditioner. Consequently,
it is easy to make inspection and maintenance of the body of the air conditioner after
the installation thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will become more fully understood from the detailed description
given hereinbelow and the accompanying drawings which are given by way of illustration
only, and thus are not limitative of the present invention, and wherein:
Fig. 1 is a side view showing an air conditioner having a front panel of the present
invention and installed as a ceiling-embedding type; and
Fig. 2 is a side view showing the detail of a separable member of the front panel
shown in Fig. 1.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] The present invention will be described below in detail with reference to embodiments
shown in the drawings.
[0015] Fig. 1 is a side view showing an example of a front panel of an air conditioner installed
horizontally as the ceiling-embedding type. The air conditioner includes a body 1
horizontally accommodating an unshown fan and an unshown heat exchanger and installed
horizontally in a ceiling; and a front panel 2 having a suction opening 3 communicating
with the inside of the body 1 and installed on a lower surface of the body 1 such
that the front panel 2 covers an unshown opening of the ceiling.
[0016] The front panel 2 has a front panel body 5 and a separable member 6 which can be
cut off from the front panel body 5 to take out to the outside a drain hose 4 whose
one end is connected with an unshown drain pan provided below the heat exchanger in
the body 1. The separable member 6 has a sealing portion 7 extending downward from
a portion in contact with the body 1 and a hose-corresponding portion 8 (see Fig.
2B) forming a hole 9 into which the drain hose 4 is inserted when the hose-corresponding
portion 8 is cut off from a front end of the sealing portion 7.
[0017] As shown in Fig. 2A, the separable member 6 is configured by an unpenetrable groove
comprising two parallel lines with a distance equal to the diameter of the drain hose
4 and a semicircular line between the front ends of the parallel lines. The separable
member 6 is provided on a side of the front panel body 5 adjacent to the suction opening
3. When the front panel 2 is used for a air conditioner of the ceiling-embedding type,
the separable member 6 can be cut off easily from the front panel body 5 with a nipper
or the like, as shown in Fig. 2B. The hose-corresponding portion 8 is configured by
also a semicircular unpenetrable groove 10 formed at a front end of the sealing portion
7 such that the semicircular unpenetrable groove 10 forms together with the former
semicircular line of unpenetrable groove a circle, as shown in Fig. 2B. The hose-corresponding
portion 8 can be easily cut off from the front-end portion of the sealing portion
7 with a nipper or the like, as shown in Fig. 2C. Formed in the vicinity of a rear-end
portion of the sealing portion 7 is a concave portion 11 for fixing the sealing portion
7 to the body 1 with a screw 12 to be tightened into the concave portion 11 from the
outside, as shown in Fig. 2C.
[0018] As is shown only left side of the front panel partially broken in Fig. 1, a claw
13 for fixing the front panel 2 to the body 1 is provided at each of left and right
ends of the front surface of the body 1. The front panel 2 can be attached on the
body 1 by merely pressing up the front panel 2 against the left and right claws 13
from below and removed therefrom by merely pulling down the front panel 2.
[0019] The front panel 2 of the air conditioner having the above construction is used in
the following manner.
[0020] In the case where the body 1 is installed horizontally in the ceiling, the lower
surface of the body 1 is flush with an unshown opening of the ceiling and exposed
to the outside.
[0021] A user cuts off the separable member 6 from the front panel body 5 of the front panel
2 to be attached with a nipper or the like, as shown in Fig. 2A. Then, the circular
hose-corresponding portion 8 shown in Fig. 2B is cut off from the front end of the
sealing portion 7 of the separated separable member 6 with a nipper or the like. Thereafter,
the rear-end portion (base portion) of the sealing portion 7 is fixed to the body
1 with the screw 12 inserted into the concave portion 11, as shown in Fig. 2C, with
the semicircular concave portion 9 formed at the front end of the sealing portion
7 in contact with the drain hose 4 extending from the drain pan (not shown) accommodated
in the body 1 as shown in Fig. 1. Finally, as shown in Fig. 1, while the user is inserting
the drain hose 4 and the sealing portion 7 in contact therewith into a cutout portion
(see Fig. 2A) of the front panel body 5 formed as a result of the cut-off of the separable
member 6 from the front panel body 5, the user presses left and right end portions
of the inner wall of the front panel 2 upward respectively against the claw 13 provided
at the left and right ends of the body 1 to fix the front panel 2 to the body 1.
[0022] In the case where the air conditioner is used as the wall-mounting type by vertically
installing the body 1 on an indoor wall, the user does not cut off the separable member
6 from the body 5 but fixes the front panel 2 to the body 1 through the claw 13. The
drain hose which is now connected with the other hole for vertical use of the drain
pan in the body 1, is taken out to the outside through a hole formed on a bottom plate
14 (see Fig. 1) of the body 1 after removing the closing lid of hte hole.
[0023] In the front panel 2 of the air conditioner having the above construction, the separable
member 6 that can be cut off from the front panel body 5 extends from the portion
in contact with the body 1 of the air conditioner. The cutout portion of the front
panel body 5 resulted from the separated separable member 6 other than the drain hose
insertion portion can be covered with the sealing portion 7 fixed to the body 1 with
the screw 12. Therefore, the air conditioner can be used not only as the vertical
wall-mounting type but also the horizontal ceiling-embedding type or the horizontal
ceiling-hanging type. In the case where the air conditioner is used as the ceiling-embedding
type or the ceiling-hanging type, indoor air is not sucked into the body 1 from the
drain hose insertion portion of the front panel body 5. Therefore, dust does not penetrate
into the body 1. Further, it is easy to removably install the front panel 2 on the
body 1, with keeping the drain hose 4 connected with the drain pan in the body 1.
Consequently, it is easy to make internal inspection and maintenance of the body 1
after installation of the air conditioner.
[0024] In the embodiment, the claw 13 for fixing the front panel 2 to the body 1 is provided
at the left and right ends of the front surface of the body 1. Thus, the embodiment
has an advantage that the front panel 2 can be removably installed on the body 1 by
one touch operation.
[0025] The invention being thus described, it will be obvious that the same may be varied
in many ways.