FIELD OF THE INVENTION
[0001] The present invention relates to a control device according to the preamble in claim
1. Such a device is intended to be arranged to a three-position switching device in
particular, used for example in cells forming high voltage apparatuses, the switching
motion control of such a cell being carried out from a control shaft in one control
point. The switching device is then controlled by turning the control shaft clockwise
or counter-clockwise. The switching device is governed by a rotational crank or another
corresponding manual control unit arranged at the outer end, or tuning end, of the
control shaft.
BACKGROUND OF THE INVENTION
[0002] It is previously known to manufacture various three-position switching devices including
one axis, where the switching device enables the apparatus to be switched between
the open, closed and earthed positions. However, a problem with the prior art is to
ensure the control in such a manner that only one switching movement takes place when
the control shaft is turned, that is between closed-open, open-earthed, earthed-open
or open-closed positions. For security reasons, a switching movement without the switching
device distinctly stopping in the open position has to be prevented. A change from
the open position to the earthed position has to require specific measures. The same
requirement holds true when changing from the earthed position to the open position,
and from there to the closed position.
[0003] Prior art solutions generally employ two separate simultaneously visible control
points of the switching device, whereby access to one of the control points can always
be prevented, for example, by blocking or closing in some other way an undesirable
control attempt. Separate mechanical intermediate locking mechanisms are generally
used for this purpose. An example of such a mechanism is a blocking plate that mechanically
moves between the control points in accordance with the positions of the switching
device. Such a blocking plate is arranged to alternately close a crank opening in
the casing of the apparatus leading to the control point and to the tuning end of
the control shaft therein.
[0004] Carrying out servicing, measuring and testing associated with the condition of high
voltage cables connected to the cells in the apparatuses has also proven to be complicated.
It has proven to be particularly problematic to turn the switching device to the open
position, when the procedures to be carried out in the high voltage space in the cell
so require, while the switching device is turned to the earthed position in order
to open the lid of the high voltage space. Usually the lid isolating the high voltage
space is closed and locked with a separate locking means that totally prevents the
opening of the lid when the switching device is turned to the closed or open position.
Normally safe working conditions can be provided by replacing the lid with a separate
test door when the switching device is turned to the earthed position. When used appropriately
the test door prevents the switching device to be incorrectly turned to the closed
position. However, such a test door is very expensive and difficult to mount, and
very often an appropriate test door cannot be found when needed. It is therefore tempting
to start using hazardous measures and open the lid of the high voltage space by ignoring
the safety locking. In such a case there is a risk that the lid closing the high voltage
space is opened when the cell is live.
BRIEF DESCRIPTION OF THE INVENTION
[0005] The present invention can avoid said problems and provide a totally new solution
by arranging to a desired equipment, cell or apparatus a control device allowing to
safely use and lock the switching device, and also enabling to check and service the
apparatus by employing simple means.
[0006] The object of the invention is achieved in such a manner that the control device
comprises the characteristic features disclosed in the claims. To be more precise
the apparatus of the invention is mainly characterized by what is claimed in the characterizing
part of claim 1.
[0007] The control device of the invention provides an independent modular mechanism, the
preferred embodiment of which comprises a part controlling the switching control of
the switching device and a locking function of a service lid closing a high voltage
space of a cell in a high voltage apparatus, for example. The solution of the invention
successfully integrates separate equipment into one very simple entity. The most simple
control device thus comprises an entity to be arranged to the housing or covering
structures with only two fixing screws. The switching control and the locking function
of the lid isolating the high voltage space are connected to said entity.
[0008] According to a first preferred embodiment of the invention two different crank openings
are provided for a three-position switching device including one axis, even though
the switching device comprises only one control shaft with receiving tuning ends of
a manual controller. Thus the switching functions open-closed and open-earthed, typical
to the switching device of the voltage apparatus, are separated as specific switching
positions. In order to move between said positions requires that a rotational crank
functioning as the manual controller is removed from the tuning end of the control
shaft, whereafter the control plate position has to be changed in the control device
of the invention. This means that the direct switching function from the closed position
to the earthed position is prevented, when the switching device is provided with the
control device of the invention. Four different operating positions can, for example,
be accomplished with an apparatus provided with the control device of the invention
in order to enable various control or locking measures.
[0009] According to a second preferred embodiment of the invention the control device can
also be used to open and close a lid in an equipment or apparatus, such as a service
lid of a high voltage space of a cell in a high voltage apparatus. When the high voltage
apparatus is in operation the lid is locked, thus preventing all access to the high
voltage space of the cell. However, in one operating position of the control device
the service lid is arranged to be opened. In order to provide such a function the
switching device must be in the earthed position. Only thereafter can the control
device be moved to the operating position releasing the service lid. When the service
lid is released it can either be detached or opened, whereafter the control device
can again be reset to the previous open-earthed operating position where the switching
device can, if desired, be turned to the open position. The position in question is
a testing position allowed by the control device of the invention, and the necessary
testing and other checking measures to be carried out in the high voltage space can
thus be performed by opening the high voltage space by utilizing the control device.
The control device of the invention thus allows to shift to testing and servicing
through a logical operating chain from a single selector in the control device.
[0010] Since each control function of the switching device has a specific separate operating
position in the control device, the switching device is easy to lock so that the switching
device cannot be controlled by the manual controller using, for example, a padlock
arranged at the control device.
[0011] The invention provides significant advantages. The control device is an independent
unit, all functions of which are fixedly placed into a single device. The control
device is not functionally connected to the surrounding structures and can thus easily
be arranged to any switching device including one axis. A control plate that has a
simple structure and is very easy to manufacture and to use attends to the switching
control functions of the control device.
[0012] The control device is very easy to mount. The control device comprises simply a housing
with a slot which can be arranged, for example, at a sheet metal edge on the outer
casing of the receiving cell, whereafter the device is locked to the apparatus with
two screws.
[0013] On account of the simple plate-like structure the control device can easily fulfil
the requirements concerning the tightness class required of the apparatus, for example
IEC 60298, requirements of class IP3X.
[0014] With minor structural changes the control device of the present invention can also
be arranged to regulate the possibilities of opening the lids in the apparatus, such
as the service lid, when testing cables, and thus ensuring a safe working environment
for the service and installation personnel.
[0015] As mentioned above, the functions of the control device can be prevented by arranging
locks restricting the movements of the control plate thereto. Padlocks are preferably
used for this purpose. The use of a padlock enables the control device to restrict
the use of various areas. The locking possibility also remains when the lid in the
apparatus is opened or removed, in which case a chance to operate the switching device
remains but, if desired, only in a restricted way. Additional means allow the control
device to be locked into a particular position or positions using several locks. Thus
during mounting the control device can be arranged with a specific lock for each mechanic,
whereby the switching control function and the following switching function of a voltage
apparatus cannot be carried out until the last lock has been removed. Locking also
ensures that motor-driven control is not allowed. The probable motor-driven control
can be closed, for example, using an electric micro switch placed in the control plate
of the control device. The micro switch then recognizes the position of the control
plate by identifying the position where motor-driven control can be used. The first
operating position of the control device, in which the switching device can be turned
between "Open" and "Closed" positions, is preferably such a position. Consequently,
for example, a closed apparatus provided with an open service lid cannot be controlled
using remote-control by mistake driven by the motor therein.
[0016] Additional means allow one or more fixed locks to be arranged to the control device
of the invention. Such locks can also be arranged to operate when the service lid
of the apparatus is open. The fixed lock then functions as an alternative to the padlock
and provides a chance for apparatus-specific keys. A key can then be removed merely
in connection with the locking. When fixed locks are used they can also be arranged
in series with the fixed locks of other apparatuses to offer additional locking possibilities.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In the following the invention will be described in greater detail with reference
to the attached drawing showing a preferred embodiment of the control device, in which
Figure 1 schematically shows how a control device of the invention is attached to
a cell provided with a switching device,
Figure 2 is a front perspective view of the control device in Figure 1 seen diagonally
from above,
Figure 3 is a front view of the control device in Figure 1,
Figure 4 is a top view of the control device in Figure 1, also schematically showing
a slot,
Figure 5 is a side view of the control device in Figure 1,
Figure 6 shows the control functions of the control device of the invention provided
with four operating positions,
Figure 7 a-e are schematic front, side and top views showing the operating positions
according to the control functions of the control device in Figure 6,
Figure 8 is a cross section taken along line A-A in Figure 3 of a switching means
of the control device when a service lid is closed, for example, in operating positions
I, II or III,
Figure 9 is a cross section taken along line A-A in Figure 3 of a switching means
of the control device when a service lid can be opened, for example, in operating
positions III or IV, and
Figure 10 is a perspective view showing a preferred embodiment of the control device
of the invention provided with a fixed locking.
DETAILED DESCRIPTION OF THE INVENTION
[0018] A preferred embodiment of the invention comprises a solution according to the attached
Figures 1-5. Such a control device 1 is arranged to a cell 2 forming a high voltage
apparatus of Figure 1 and particularly to an outer casing 4 of a low voltage space
3 in the cell preferably with a few self-drilling screws. Consequently it is very
easy to attach the control device to an apparatus since the connection is very firm,
thus ensuring a reliable function of the apparatus.
[0019] Thus the basic solution of the control device 1 of the invention comprises, for example,
a housing 5 to be arranged to the low voltage space 3 of the cell 2 comprising a mounting
slot 6 receiving the edge of the outer casing 4. A control plate 7 slidably arranged
to a control slot 8 in the housing of the device and arranged to move in parallel
with the outer casing surface forms the most important part of the control device.
A preferred embodiment of the control plate comprises two adjacent crank openings
10 penetrating the plate and receiving a manual controller 9 controlling a switching
device. What are known as necks 11 and 12 are formed on the control plate between
the crank openings and on both sides thereof. The crank openings in the control plate
can alternately be moved at a tuning end 13 in the control shaft extending to the
switching device in order to arrange a rotational crank using the switching device
or another equivalent manual controller 9 to the tuning end.
[0020] By moving the control plate 7 in parallel with the cell surface the crank openings
therein will alternately be at the tuning end 13, in which case the manual controller
is arranged to the switching device in order to carry out control motion. Then again,
arranging the manual controller to the tuning end can be prevented by at least partly
blocking the tuning end with the neck, i.e. the middle neck 11, between the crank
openings 10 in the control plate in accordance with Figure 2. The tuning end can also
be blocked with the necks, i.e. the side necks 12, on either side of the crank openings
in accordance with Figure 3. The length of the rotational motion of the manual controller
can be separately and differently regulated in each crank opening by providing the
surface of the manual controller with a blocking means 14 or by forming the manual
controller surface so that it comprises a protruding ridge and by arranging control
sectors 15 receiving such a ridge to the crank openings of the control plate. The
control plate of the control device 1 can thus be formed such that when the first
crank opening thereof is at the tuning end of the switching device the switching device
can be turned only between the switch positions "open" and "closed". When the second
crank opening is at the tuning end the control sector in the crank opening determines
the movement of the manual controller as such that only positions "open" and "earthed"
can be selected by the control motion of the manual controller 9.
[0021] The control device 1 of the invention and the control plate therein can thus easily
ensure that the switching device cannot be turned directly from the "Closed" position
to the "Earthed" position, which turning could damage the switching device and the
apparatus connected thereto. The geometrical shapes of the crank openings 10 in the
control plate also enable to partly or entirely prevent the movements of the manual
controller 9 controlling the switching device. Consequently the movements of the manual
controller can be partly restricted by the form of the control sectors 15 in the control
plate or entirely restricted by preventing the access of the manual controller to
the tuning end by selecting an operating position for the control plate that blocks
the tuning end at least partly.
[0022] The preferred embodiment of the control device 1 of the invention comprises four
operating positions. The control functions of said operating positions are schematically
shown in Figures 6 and 7 a-e. In the first operating position (I) of the control device
shown in Figure 7a, the switching device can be turned from the closed position to
the open position or from the open position to the closed position. The switch of
the apparatus can then be in the closed, open or earthed position. In the second operating
position (II) of the control device shown in Figure 7b, the switching device cannot
be turned at all, as the middle neck 11 between the crank openings 10 blocks the tuning
end 13 of the control shaft, thus preventing the arrangement of the manual controller
9 to the control shaft controlling the switching device. The switching device then
maintains the position selected thereto, i.e. the switch can be in the closed, open
or earthed position. In the third operating position (III) of the control device shown
in Figure 7c, the tuning end of the switching device is again released and the switching
device can thus be turned from the open position to the earthed position or from the
earthed position to the open position. The switch can be in the closed, open or earthed
position. In the fourth operating position (IV) of the control device shown in Figure
7d, the side neck 12 of the control plate 7 prevents the access of the manual controller
to the tuning end, and the switching device cannot be turned. The switch is then in
the earthed position, since the blocking means 16 arranged between the control plate
and the tuning end 13 affects the movements of the control plate. The blocking means
enables the control device to be moved into the latest operating position only when
the switching device is turned to the earthed position. Such a blocking means comprises,
for example, a pin 17 projecting towards the switching device at the edge of the control
plate 7 according to Figures 9 or 10, the pin being arranged to hit the tuning end
13 of the control shaft of the switching device when it is turned to another position
than said earthed position of the switching device. However, the tuning end comprises
a cut 18 into which the pin is arranged to slide when the switching device is turned
to said earthed position.
[0023] In order to control the movements of the control plate 7 a selector arm 19 is preferably
arranged to protrude from said control plate, the selector arm preferably being manually
operated from outside the cell. Then the selector arm is arranged to penetrate through
a lid 20 closing a low voltage space, for example, through an opening 21 in the lid.
In order to prevent the use of the operating positions in the control device or in
order to lock the control device into a desired operating position, the control plate
can be locked to be stationary. The simplest way to implement this is in accordance
with the present embodiment, where said selector arm 19 allows the control plate to
be attached to be stationary to one or more locations in the housing 5 of the apparatus
or to be attached to a mounting plate 22 in the outer casing of the apparatus or apparatus
part receiving the device or to be attached to said mounting plate firmly fastened
to the casing through known mechanical elements therein and locks arranged thereto
to be set opposite or against each other. The selector arm 19 according to the Figures
is therefore provided with at least one locking hole 23 as the mounting plate is provided
with, for example, four locking holes 24 in accordance with Figure 2. When the control
plate is slid along a control slot 8 in parallel with the outer casing of the cell,
the locking holes 23 and 24 of the selector arm and the mounting plate can alternately
be arranged against each other to the operating positions, in which case the holes
can be arranged with, for example, a padlock 25 to prevent the movements of the control
plate.
[0024] If the lid 20 closing the low voltage space 3 of the cell 2 is open, for example
due to servicing, the controls of the switch in the cell can still be locked by arranging
a lock to the locking holes 23 and 24 placed against each other in the control device
of the invention. The control device of the invention fulfills the three lock requirement,
according to which the switching device cannot by mistake be turned to the closed
position. It is possible to restrict the use of various areas by a plurality of locks
to be mounted to the device by employing accessories such as locking scissors arranged
to the control device 1.
[0025] The control device is provided with a locking system 26 according to Figure 10 in
order to enable the opening and closing of the lid 20 leading to the low voltage space
3 irrespective of the locking of the control device 1. Such a locking system comprises
a locking comb 27 moving together with the control plate 7 and a locking frame 28
arranged to be stationary regarding the control plate. Such a locking frame is arranged
with a desired amount of desired locking bodies 29 arranged with key holes in the
low voltage space lid to enable the locks to be used also when the lid is closed.
Only the space used in the low voltage space, i.e. the width of the low voltage space,
restricts the number of locks used.
[0026] The locking comb 27 can be a fixed part of the control plate 7 or it can be mechanically
attached thereto to be stationary, for example by welding. The locking comb comprises
bolt sockets 30 for receiving lock bolts 31 in the locking bodies 29 arranged to the
locking frame 28. The locking frame is either arranged to be stationary in the control
device housing 5 or the low voltage space 3 in such a manner that the lock bolts of
the locking bodies extend to the bolt sockets when turning the key placed in the lock.
[0027] The locking system 26 operates as described below. When the control device 1 is in
the desired operating position the locking comb 27 and the locking frame 28 are locked
to be stationary in relation to each other using at least one lock in the locking
frame. Since there are generally several bolt sockets 30 in the locking comb and a
plurality of locks in the locking frame, the locking can, if needed, be carried out
using several locks.
[0028] The control device 1 of the invention can in accordance with another preferred embodiment
be arranged with a switching means of a service lid 33 closing a high voltage space
32 in the cell 2 preventing the opening of the service lid. Then the service lid is
arranged to the outer casing of the cell in a manner known per se, either using hinges
or in accordance with Figures 8 and 9 using gripping elements receiving the edge of
the service lid.
[0029] Such a switching means comprises, for example, a bolt 36 to be directed to an edge
34 of the service lid 33 according to Figures 8 and 9 or to a gripping means 35 arranged
thereto and preventing the movements thereof. The bolt is at least partly arranged
to the control slot 8 and is then arranged by the movement of the control plate 7
in the control slot to penetrate towards the edge of the service lid, thus preventing
the lid to be opened or removed from the apparatus. The bolt is thus forced to lock
the service lid 33 in position in the operating positions I-III of the control plate
7. When controlling the control plate, while the switching device is in the earthed
position, to the operating position IV without operating functions, the bolt is released
from the position locking the service lid. The service lid can then be opened or removed,
thus releasing the high voltage space 32 of the cell.
[0030] The switching means according to the present embodiment shown in the Figures comprises
a cylindrical bolt 36 which penetrates the housing 5 of the control device and is
provided with a variable diameter and is arranged to move substantially in parallel
with its longitudinal axis substantially in parallel with the front surface of the
cell 2. The cross section of the bolt may also be arranged to resemble a tetragon
or a polygon, whereby several flanges protrude from the bolt in the same way as the
cylindrical bolt. When the bolt is in motion it penetrates the control slot 8 and
the control plate 7 sliding therein. A slot 37 for receiving the bolt is arranged
to the portion in the control slot of the control plate. The slot is shaped so as
to gradually taper in such way that the bolt or a part thereof penetrates the control
plate in each operating position. The bolt and the slot are arranged to co-operate
in such a manner that in the operating positions I-III of the control device the bolt
extends to the service lid 33 or to the gripping means 35 arranged thereto, thus preventing
the bolt from being removed from the position closing the high voltage space of the
cell.
[0031] Then the bolt 36 of the switching device and the slot 37 in the control plate operate
as described below with reference to Figures 4, 8 and 9. The cross section of the
bolt comprises six portions. At the upper end on the side of the control plate 7 the
bolt comprises a support part 38, small in diameter, which is arranged to move in
a support hole 39 extending from the control slot 8 in the housing 5. The support
part is preferably arranged with a spring element 40 in order to provide motion in
parallel with the longitudinal axis of the bolt. The slot 37 in the control plate
is also arranged to receive the support part in all the operating positions of the
control plate. Next to the support part 38 is a locking portion 41 which is the largest
part in diameter in the bolt. When the support part moves in the slot the locking
portion is arranged to move along a lower surface 42 of the portion in the control
slot of the control plate 7 to the operating position IV of the control device 1.
In this operating position the slot expands sufficiently to enable the vertical motion
of the bolt, when the bolt moves upwards forced by the spring element 40 until it
hits the housing 5. Said vertical motion of the bolt in the operating position IV
is arranged to release the service lid 33, which can then be opened or removed from
the cell in order to carry out-servicing, for example.
[0032] As the bolt 36 moves vertically upwards and stops against the housing 5, the locking
portion of the bolt is next followed at the slot 37 by a testing portion 43 of the
bolt, which is smaller in diameter than the locking portion but larger in diameter
than the support part. The function of the testing portion is to enable to move the
control plate 7 merely between the operating position IV and III. For this purpose
a part receiving the testing portion, which is somewhat wider than the support part,
is arranged in the slot of the control plate between the narrowest support part 38
of the bolt and the parts receiving the widest locking portion 41, for example in
accordance with Figure 4. As the testing portion of the bolt moves in the wider portion
of the slot, the control plate can be moved between the operating positions III and
IV, whereby the apparatus can, if needed, be switched to the open position in the
operating position III, for example, in order to carry out necessary tests.
[0033] The testing portion 43 is preferably followed by a control part 44 and attachment
parts 45 and 46 arranged to the service lid or the gripping means thereof. The control
part is then arranged to support the bolt when it moves controlled by the spring means
to the position opening the service lid or when closing the service lid towards the
locking position. For this purpose, the part between the control slot and the service
lid in the housing 5 is preferably provided with control holes in order to receive
the control part. In the embodiment according to the Figures the attachment parts
comprise a pin with flanges arranged to grip the forked opening of the gripping means
protruding from the edge 34 of the service lid and to lift the service lid into the
open position while the bolt moves upwards and prevents the service lid from detaching
when the bolt is in the lower position in the operating positions I-III.
[0034] However, the service lid 33 of the high voltage space 32 cannot be reset in position
in the operating position III of the control device, while the slot 37 of the control
plate prevents the vertical motion of the bolt 36 of the switching device. In order
to attach the service lid the apparatus must at first be turned to the earthed position
to release the motion of the control plate 7, whereafter the control plate can be
reset to the operating position IV where the bolt is released to carry out vertical
motion and can again be turned to the position closing the service lid 33, simultaneously
enabling the control plate to be moved into all operating positions.
[0035] It is to be understood that the above description and the Figures related thereto
are only intended to illustrate the present invention. The invention is thus not merely
restricted to the above or to the embodiment determined in the claims but it is obvious
for those skilled in the art that the invention can be varied and modified in a number
of ways within the scope of the inventive idea determined in the appended claims.
1. A control device (1) to be attached to a three-position switching device including
one axis, characterized in that the control device (1) comprises a housing (5) arranged at the switching
device, a control plate (7) arranged to move in the housing, at least two crank openings
(10) in the control plate, the crank openings being arranged to receive a manual controller
(9) arranged at the end, or tuning end, of a control shaft controlling the switching
device, whereby the use of the switching device is arranged to be regulated by moving
the control plate in relation to the housing and the switching device, thus accomplishing
the arrangement of necks (11, 12) in the crank openings or between the crank openings
or on both sides of the crank openings at the tuning end, thus preventing or allowing
to arrange the manual controller controlling the switching device to the tuning end.
2. A control device (1) as claimed in claim 1, characterized in that the housing (5) is arranged at the switching device through a mounting slot
(6) receiving an edge in the switching device or in an outer casing surrounding the
control shaft arranged thereto.
3. A control device as claimed in claim 1 or 2, characterized in that the control plate (7) is arranged to slide along a control slot (8) in the
housing (5) of the control device (1).
4. A control device (1) as claimed in any one of the preceding claims, characterized in that the crank opening (10) comprises a control sector (15) which is arranged
to receive a blocking means (14) in the manual controller (9).
5. A control device (1) as claimed in any one of the preceding claims, characterized in that the control plate (7) comprises a blocking means (16) for restricting the
motion of the control plate arranged to operate with the tuning end (13).
6. A control device (1) as claimed in any one of the preceding claims, characterized in that the control device (1) comprises means (19, 22-25, 26-31) to arrange the
control plate (7) to be substantially stationary in relation to the switching means.
7. A control device (1) as claimed in claim 6, characterized in that the means (26-31) are arranged to a low voltage space (3) receiving the control
device in order to enable the opening of a lid (20) closing said space irrespective
of the locking.
8. A control device (1) as claimed in any one of the preceding claims, characterized in that the control plate (7) is arranged to control the switching means arranged
in accordance with the control plate position to affect the locking of the service
lid (33) in the apparatus as regards the apparatus.
9. A control device (1) as claimed in claim 7, characterized in that the switching means comprises a bolt (36) arranged to move regarding a part
extending substantially vertically to the control slot (8) of the control plate (7).
10. A control device (1) as claimed in claim 8 or 9, characterized in that when the switching means is arranged to the position releasing the service
lid (33) in the apparatus and when said service lid is open, the switching means is
arranged to prevent the movements of the control plate (7) to the operating position
enabling to switch between open and closed positions.