[TECHNICAL FIELD]
[0001] The present invention relates to a wash water spouting apparatus.
[BACKGROUND ART]
[0002] Japanese Patent Laid-Open Publications No.56-70338 and No.5-33377 disclose washing
systems for regions of the human body such as the anus and private parts comprising
wash water spouting means, wash water supplying means for supplying the wash water
spouting means with wash water and air bubble mixing means for mixing air bubbles
with the wash water. In these washing systems, wash water containing air bubbles is
spouted to increase detergency of the wash water or give a gentle stimulation to the
user.
[0003] Japanese Patent Laid-Open Publications No. 10-18391 discloses a washing system for
regions of the human body such as the anus and private parts wherein a large quantity
of air is mixed with wash water to increase the speed of the wash water jet thereby
achieving a large amount of water saving.
[0004] A wash water jet must actually contain a large number of air bubbles when it reaches
a target surface in order to achieve high detergency and give a gentle stimulation
to the user. However, the techniques disclosed in Japanese Patent Laid-Open Publications
No. 56-70338 and No. 5-33377 do not ensure that a wash water jet actually contains
a large number of air bubbles when it reaches the target surface.
[0005] A wash water must be reliably accelerated by the air bubbles mixed with the wash
water in order to achieve a large amount of water saving. But, the technique disclosed
in Japanese Patent Laid-Open Publication No. 10-18391 does not ensure that the wash
water is reliably accelerated by the air bubbles mixed with the wash water. Thus,
the technique disclosed in Japanese Patent Laid-Open Publication No.10-18391 does
not ensure a large amount of water saving.
[DISCLOSURE OF INVENTION]
[0006] An object of the present invention is to provide a wash water spouting apparatus
wherein a wash water jet actually contains a large number of air bubbles when it reaches
a target surface and a large amount of water saving is achieved.
[0007] According to the present invention, there is provided a wash water spouting apparatus
for spouting a bubble flow wherein a large number of micro air bubbles are dispersed
in wash water, comprising wash water spouting means, wash water supplying means for
supplying the wash water spouting means with wash water and air bubble mixing means
for mixing air bubbles with the wash water.
[0008] The inventors of the present invention conducted an extensive study and found that
a wash water jet actually contains a large number of air bubbles when it reaches a
target surface and wash water is reliably accelerated by air bubbles mixed with the
wash water only if the flow regime of a gas-liquid two-phase flow passing through
a wash water passage is optimized. The knowledge obtained by the inventors will be
explained.
(1) Flow regime of a gas-liquid two-phase flow
[0009] The following phenomena are observed in a gas-liquid two-phase flow passing through
a wash water passage.
① When a large quantity of air is simply mixed with wash water passing through a wash
water passage, the flow regime of a gas-liquid two-phase flow passing through the
wash water passage is liable to become a slug flow wherein columnar air layers and
columnar liquid layers are alternately laminated as shown in Figure 1(b), or a froth
flow wherein air layers and liquid layers in a slug flow get deformed as shown in
Figure 1(c), or a cylindrical mist flow wherein columnar air layers containing mist
of water are surrounded by cylindrical wash water layers as shown in Figure 1(d).
When a slug flow, a froth flow or a cylindrical mist flow spouts from a nozzle, columnar
air layers, deformed columnar air layers or columnar air layers containing mist of
water immediately disperse in the air. Thus, wash water striking against a target
surface contains only a small number of air bubbles so that its detergency is low
and it can not give a gentle stimulation to the user.
In a slug flow, a froth flow or a cylindrical mist flow, substantially a single columnar
air layer continuously extends to the outlet of the wash water passage. Therefore,
most of the air mixed with the wash water passes through the columnar air layer and
spouts from the outlet of the wash water passage without mixing with the wash water.
Thus, even if a large quantity of air is mixed with the wash water, the air only passes
through the columnar air layer at high speed, the wash water cannot be accelerated
by a large amount, and wash water cannot be saved by a large amount.
② When a large number of micro air bubbles are mixed with and dispersed in wash water,
the flow regime of a gas-liquid two-phase flow passing through the wash water passage
becomes a bubble flow wherein a large number of micro air bubbles disperse in the
wash water as shown in Figure 1(a).
[0010] When a bubble flow spouts from a nozzle, air bubbles dispersed in the wash water
do not disperse in the air. Thus, a large number of air bubbles remain in the wash
water striking against a target surface to increase the detergency of the wash water
and give a gentle stimulation to the user.
[0011] In a bubble flow, the air mixed with wash water disperses in the wash water to move
integrally with the wash water. Thus, the flow rate of the fluid passing through the
wash water passage increases by an amount of the flow rate of the air mixed with the
wash water and the wash water is accelerated. Thus, if the flow regime of a gas-liquid
two-phase flow passing through the wash water passage is a bubble flow, it is possible
to mix a large quantity of air with the wash water to accelerate the wash water by
a large amount thereby saving the wash water by a large amount.
(2) Detergency of a jet of a bubble flow
[0012] Detergency of a jet of a bubble flow will be theoretically discussed.
[0013] The average value Ps of the pressure generated on a target surface when a jet of
wash water strikes against the target surface is expressed by formula 1.

[0014] In the above formula, ΔW is change in the momentum of the wash water jet when the
jet strikes against the target surface. ρ is the density of the wash water. As shown
in Figure 2, S
1 is the cross sectional area of the wash water jet, S
S is the area of the target surface, and V
1 is the flow velocity of the wash water jet.
[0015] In formula 1, (S
1 / S
S ) can be considered to be substantially constant so far as factors such as the kind
of wash water, the temperature of the wash water, S
1, etc. do not change extremely. Thus, formula 1 can be rewritten as formula 2.

[0016] In the above formula, C = S
1 / S
S , and C is substantially a constant value.
[0017] When the wash water jet is a bubble flow jet, the density of the wash water ρ is
expressed by formula 3.

[0018] In the above formula, ρ
G is the density of the gas forming the air bubbles, ρ
L is the density of the wash water without air bubbles, Q
G is the volume flow rate of the gas forming the air bubbles, Q
L is the volume flow rate of the wash water without air bubbles, and η is Q
G / Q
L . η is gas-liquid ratio. Gas-liquid ratio means the ratio of the volume flow rate
of the gas forming the air bubbles to the volume flow rate of the wash water without
air bubbles. In the above formula, ρ
G « ρ
L . When spherical air bubbles of the same diameter are packed in the wash water to
form the most closely packed cubic lattice, the theoretical maximum of the gas-liquid
ratio η is about 2.85 : 1. If the shape of the air bubbles is polyhedron, the gas-liquid
ratio η becomes still larger because polyhedron-shaped air bubbles can be packed more
closely than spherical air bubbles. However, when the gas-liquid ratio becomes too
large, air bubbles are liable to merge with one another and become too large to remain
in the wash water jet. The gas-liquid ratio η should therefore not become too large.
Considering the above, ρ
G η in the second formula of the above formulae seems to be negligible relative to
ρ
L . Thus, the third formula 3 is derived from the second formula of the above formulae.
[0019] The average pressure Ps generated when a bubble flow jet strikes against a target
surface can be derived from the formulae 2 and 3.
[0020] Formula 3 is substituted into formula 2.

[0021] The following formula is substituted into the above formula.

[0022] Then,

[0023] It can be seen from formula 5 that, if the volume flow rate Q
L of the wash water without air bubbles is constant, the average pressure Ps generated
on the target surface when the bubble flow jet strikes against the target surface
increases and the detergency of the bubble flow jet increases as the gas-liquid ratio
η increases or the volume of the air mixed with the wash water increases.
[0024] 
obtained from formula 5 on condition that Q
L is constant is shown in Figure 3. The correlation between ζ and η obtained by measurements
carried out using city water on condition that Q
L is constant is also shown in Figure 3. It can be seen from Figure 3 that the correlation
between ζ and η derived from formula 5 and the correlation between ζ and η obtained
by the measurements are in good agreement. As is clear from Figure 3, the measurements
confirm that the detergency of the bubble flow jet increases as the gas-liquid ratio
increases.
[0025] It can be seen from Figure 3 that, if Ps is kept constant, the volume flow rate Q
L of the wash water without air bubbles can be decreased or the wash water can be saved
by increasing the gas-liquid ratio η . As can be seen from Figure 3, flow velocity
V
1 of the wash water jet increases as the gas-liquid ratio η increases or the volume
of the air mixed with the wash water increases. Therefore, even if the flow rate Q
L of the wash water without air bubbles decreases, the momentum of wash water jet remains
constant, the change of the momentum of the wash water jet when the jet strikes against
the target surface remains constant, and Ps remains constant.
[0026] 
obtained from formula 5 on condition that Ps is constant is shown in Figure 4. The
correlation between φ and η obtained by measurements carried out using city water
on condition that Ps is constant is also shown in Figure 4. It can be seen from Figure
4 that the correlation between φ and η derived from formula 5 and the correlation
between φ and η obtained by the measurements are in good agreement. As is clear from
Figure 4, the measurements confirm that, when Ps is kept constant, Q
L of the wash water without air bubbles can be decreased by increasing the gas-liquid
ratio η.
[0027] The present invention is based on the above knowledge. In the present invention,
the flow regime of a gas-liquid two-phase flow passing through the wash water passage
is made a bubble flow to make a wash water jet containing a large number of air bubbles
strike against the target surface thereby saving the wash water by a large amount.
[0028] According to the present invention, there is provided a wash water spouting apparatus
for spouting a bubble flow wherein a large number of micro air bubbles are dispersed
in wash water, comprising wash water spouting means, wash water supplying means for
supplying the wash water spouting means with wash water, air bubble mixing means for
generating a large number of micro air bubbles, while preventing merging of the air
bubbles, and mixing the air bubbles with and dispersing the air bubbles in the wash
water flowing in a wash water passage.
[0029] According to the present invention, there is provided a wash water spouting apparatus
for spouting a bubble flow wherein a large number of micro air bubbles are dispersed
substantially uniformly in wash water, comprising wash water spouting means, wash
water supplying means for supplying the wash water spouting means with wash water,
air bubble mixing means for generating a large number of micro air bubbles, while
preventing merging of the air bubbles, and mixing the air bubbles with and dispersing
the air bubbles substantially uniformly in the wash water flowing in a wash water
passage.
[0030] A large number of micro air bubbles must be mixed with wash water passing through
a wash water passage in order to make the flow regime of a gas-liquid two-phase flow
passing through the wash water passage a bubble flow. A large number of micro air
bubbles must be generated in order to mix a large number of micro air bubbles with
the wash water passing through the wash water passage. If a large number of micro
air bubbles are generated in a limited region, the micro air bubbles merge with one
another when they are generated and become large air bubbles. Thus, large air bubbles
are mixed with the wash water. Large air bubbles are liable to merge with one another
because their rigidity is low and they are easily deformed and cause the flow regime
of a gas-liquid two-phase flow to become a slug flow , a froth flow or a cylindrical
mist flow. Accordingly, micro air bubbles must be prevented from merging when they
are generated in order to obtain a bubble flow wherein a large number of micro air
bubbles are dispersed in wash water. Moreover, the generated micro air bubbles must
be mixed with and dispersed in, more preferably dispersed substantially uniformly
in, the wash water passing through a wash water passage. If the air bubbles are dispersed
in the wash water, more preferably dispersed substantially uniformly in the wash water,
the air bubbles are prevented from merging and generation of a slug flow, a froth
flow or a cylindrical mist flow is prevented.
[0031] According to the present invention, there is provided a wash water spouting apparatus
comprising wash water spouting means, wash water supplying means for supplying the
wash water spouting means with wash water, air bubble mixing means for generating
a large number of micro air bubbles and mixing the air bubbles with the wash water
flowing in a wash water passage, wherein the relation between E
w and E
t is E
w < E
t , where E
w is the energy of the wash water passing through the part of the wash water passage
just upstream of the air mixing means and E
t is the energy of the wash water passing through the part of the wash water passage
just downstream of the air mixing means.
[0032] When a large number of micro air bubbles are generated and simultaneously mixed with
and dispersed in wash water passing through a wash water passage, the wash water is
accelerated just after the mixing of the air bubbles and the energy of the wash water
is increased. That is, if a large number of micro air bubbles are generated and mixed
with and dispersed in the wash water simultaneously, the mixed micro air bubbles perform
as an air bubble pump. Thus, the relation between E
w and E
t becomes E
w < E
t .
[0033] According to the present invention, there is provided a wash water spouting apparatus
for spouting a bubble flow wherein a large number of micro air bubbles are dispersed
in wash water, comprising wash water spouting means, wash water supplying means for
supplying the wash water spouting means with wash water, air bubble mixing means for
mixing air bubbles with the wash water flowing in a wash water passage and air bubble
breaking means for breaking air bubbles mixed with the wash water into micro air bubbles.
[0034] The effect of making a gas-liquid two-phase flow into a bubble flow and thereby enabling
spouting of a bubble flow can also be achieved by breaking air bubbles mixed with
wash water into micro air bubbles instead of by mixing micro air bubbles with the
wash water.
[0035] According to a preferred embodiment of the present invention, the spouting apparatus
further comprises forced air supplying means for force supplying the air mixing means
with air.
[0036] If the air mixing means is force supplied with air, a large number of air bubbles
can be mixed with the wash water.
[0037] According to a preferred embodiment of the present invention, the mean diameter of
the air bubbles mixed with the wash water is 100 µm to 1000 µm.
[0038] Because of their high rigidity, micro air bubbles of 100 µm to 100 µm mean diameter
do not merge with one another easily . Thus, a stable bubble flow can be obtained
by mixing micro air bubbles of 100µm to 1000µm mean diameter with the wash water.
[0039] The wash water spouting apparatus in accordance with the present invention can be
incorporated in a washing system for regions of the human body such as the anus and
private parts. In such case, the mean diameter of the air bubbles in a bubble flow
is preferably less than or equal to 1000µm because the bubble flow must be passed
without difficulty through pipes or nozzles of sizes suitable for the washing system.
On the other hand, generation of extremely fine micro air bubbles is technologically
difficult. Considering these facts, the mean diameter of the air bubbles dispersed
in the bubble flow spouted from the wash water spouting apparatus incorporated in
a washing system is preferably 100 µm to 1000 µm.
[0040] According to a preferred embodiment of the present invention, the ratio of the volume
flow rate of the air mixed with the wash water to the volume flow rate of the wash
water is 0.5 : 1 to 4.0 : 1.
[0041] Forced supply of air to the air bubble mixing means will now be considered. When
spherical air bubbles of the same diameter are packed in the wash water to form the
most closely packed cubic lattice, the theoretical maximum of the gas-liquid ratio
is about 2.85 : 1. If the shape of the air bubbles is polyhedron, the gas-liquid ratio
becomes still larger because polyhedron-shaped air bubbles can be paeked more closely
than spherical air bubbles. However, when the gas-liquid ratio becomes too large,
air bubbles are liable to merge with one another to make the flow regime of the gas-liquid
two-phase flow a slug flow, a froth flow or a cylindrical mist flow. On the other
hand, when the gas-liquid ratio is too small, detergency of the jet flow cannot be
increased. Considering the above, the ratio of the volume flow rate of the air mixed
with the wash water to the volume flow rate of the wash water is preferably between
0.5 and 4.0.
[0042] According to a preferred embodiment of the present invention, the sectional area
of the wash water passage at the air bubble mixing means and downstream of the air
bubble mixing means is set larger than the projected area of a sphere of a diameter
equal to the mean diameter of the mixed air bubbles and the sectional area of the
wash water passage downstream of the air bubble mixing means is set larger than or
equal to that at the air bubble mixing means.
[0043] The inventors conducted an extensive study and found that the wash water passage
should satisfy the following conditions in order to spout the wash water and cause
it to strike against the target surface while maintaining a large number of micro
air bubbles dispersed in the wash water.
① The sectional area of the wash water passage at the air bubble mixing means and
downstream of the air bubble mixing means should be larger than the projected area
of a sphere of a diameter equal to the mean diameter of the mixed air bubbles.
If the sectional area of the wash water passage at the air bubble mixing means and
downstream of the air bubble mixing means is smaller than or equal to the projected
area of a sphere of a diameter equal to the mean diameter of the mixed air bubbles,
the flow regime of a gas-liquid two-phase flow passing through the wash water passage
becomes a slug flow or a froth flow. On the other hand, if the sectional area of the
wash water passage at the air bubble mixing means and downstream of the air bubble
mixing means is larger than the projected area of a sphere of a diameter equal to
the mean diameter of the mixed air bubbles, the flow regime of the gas-liquid two-phase
flow passing through the wash water passage becomes a bubble flow.
② The sectional area of the wash water passage downstream of the air bubble mixing
means should be larger than or equal to that at the air bubble mixing means.
[0044] If the sectional area of the wash water passage becomes smaller than that at the
air bubble mixing means at a point downstream of the air bubble mixing means, the
flow regime of the gas-liquid two-phase flow passing through the the part of the wash
water passage downstream of the point becomes a cylindrical mist flow. It is thought
that the air bubbles dispersed in the wash water gather about the center of the flow
at the point where the sectional area of the wash water passage becomes smaller than
that at the air bubble mixing means, so that a large number of air bubbles merge with
one another to form a columnar air layer about the center of the flow. If the sectional
area of the wash water passage downstream of the air bubble mixing means is set larger
than or equal to that at the air bubble mixing means, the flow regime of the gas-liquid
two-phase flow passing through the wash water passage is maintained as a bubble flow.
[0045] According to a preferred embodiment of the present invention, the wash water passage
downstream of the air bubble mixing means extends substantially straight.
[0046] If the wash water passage downstream of the air bubble mixing is curved, centrifugal
force acting on the micro air bubbles dispersed in the wash water is liable to merge
them with one another when the bubble flow passes through the curved portion. Thus,
the bubble flow is liable to become a slug flow or a froth flow. If the wash water
passage downstream of the air bubble mixing means extends substantially straight,
merging of the micro air bubbles by centrifugal force is prevented and the bubble
flow is maintained.
[0047] According to a preferred embodiment of the present invention, the air bubble mixing
means is disposed in the wash water spouting means.
[0048] According to a preferred embodiment of the present invention, the air bubble mixing
means is disposed in the wash water spouting means and in the vicinity of the outlet
port of the wash water spouting means.
[0049] If the air bubble mixing means is disposed in the wash water spouting means, preferably
in the vicinity of the outlet port of the wash water spouting means, the residence
time of the bubble flow in the wash water passage decreases, the probability of merging
of the micro air bubbles decreases, and the probability of the maintenance of the
bubble flow increases.
[0050] According to a preferred embodiment of the present invention, the air bubble mixing
means is disposed in the wash water spouting means and in the vicinity of the outlet
port of the wash water spouting means, and the part of the wash water spouting means
in the vicinity of the outlet port is detachably connected to the remaining part of
the wash water spouting means.
[0051] When the air bubble mixing means is disposed in the wash water spouting means and
in the vicinity of the outlet port of the wash water spouting means, maintenance of
the air bubble mixing means becomes easy if the part of the wash water spouting means
in the vicinity of the outlet port is detachably connected to the remaining part of
the wash water spouting means.
[0052] According to a preferred embodiment of the present invention, the air bubble mixing
means has an air bubble generating member provided with a large number of independent
pores at its surface contacting the wash water passing through the wash water passage.
[0053] An independent air bubble is generated at each of the large number of independent
pores formed in the surface of the air bubble generating member contacting the wash
water. If the large number of pores are continuous pores made of a plurality of pores
connected to one another, a plurality of air bubbles are liable to be generated at
each of the continuous pores. These air bubbles generated at each of the continuous
pores are liable to merge to form large air bubbles. If the large number of pores
formed in the surface of the bubble generating member contacting the wash water are
independent pores, merging of the air bubbles at the stage of the generation of the
air bubbles is prevented and the formation of large air bubbles is prevented. The
independent bubble generated at each of a large number of independent pores grows
to a certain size, leaves the independent pore entrained by the wash water passing
through the wash water passage, and is dispersed in the wash water. A large number
of micro air bubbles are generated at a large number of independent pores formed in
the surface spreading over a certain area and released into the wash water. Thus,
the micro air bubbles are mixed with and dispersed in the wash water. As a result,
a bubble flow is reliably generated.
[0054] According to a preferred embodiment of the present invention, the independent pores
are disposed regularly and in a lattice.
[0055] If the independent pores are disposed regularly and in a lattice, the density of
the pores can be increased and the size of the air bubble mixing means reduced. Moreover,
the space between the air bubbles can be kept constant and merging of the air bubbles
at the stage of the generation of the air bubbles can be prevented.
[0056] According to a preferred embodiment of the present invention, the air mixing means
has an air bubble generating member of mesh construction at its surface contacting
the wash water passing through the wash water passage.
[0057] If the air bubble generating member is of mesh construction at its surface contacting
the wash water passing through the wash water passage, the mesh construction forms
independent pores. The mesh construction can be achieved easily by stacking or weaving
fibers. The shape of the pores and the space between the pores can be adjusted easily
by selecting the diameter of the fibers, the space between the fibers or the orientation
of the fibers.
[0058] According to a preferred embodiment of the present invention, the air bubble generating
member is made of an aggregate of substantially spherical particles.
[0059] Substantially spherical particles can be packed close to make the shape of the pores
uniform. Thus, the generation of continuous pores made of a plurality of pores connected
to one another is suppressed and the generation of independent pores is promoted.
[0060] According to a preferred embodiment of the present invention, the mean diameter of
the substantially spherical particles forming the aggregate is 50 µm to 300 µm.
[0061] According to a preferred embodiment of the present invention, the space between the
substantially spherical particles forming the aggregate is 50 µm to 300 µm.
[0062] When substantially spherical particles of 50 µm to 300 µm mean diameter are packed
to form the most closely packed cubic lattice, the mean diameter of the independent
pores formed by the spaces between the particles becomes 50 µm to 300µm. The mean
diameter of the air bubbles generated by the independent pores of 50 µm to 300 µm
mean diameter is 100 µm to 1000 µm.
[0063] According to a preferred embodiment of the present invention, the filling factor
of the substantially spherical particles forming the aggregate is larger than or equal
to 70 %.
[0064] When spherical particles of the same diameter are packed to form the most closely
packed cubic lattice, the theoretical maximum of the filling factor is 74%. It is
hard to pack spherical particles to form the most closely packed cubic lattice because
of the generation of static electricity, etc. However, the filling factor of the substantially
spherical particles forming the aggregate is preferably larger than or equal to 70%
in order to obtain independent pores.
[0065] According to a preferred embodiment of the present invention, the air bubble generating
member is made of a hot formed compact of heat fusible powder.
[0066] When heat fusible powder is hot formed, abutting surfaces between the adjacent particles
are fused and bonded, thereby forming independent pores. A hot formed compact of heat
fusible powder can endure the water pressure and the air pressure when it is used.
[0067] According to a preferred embodiment of the present invention, the surface of the
air bubble generating member contacting the wash water extends flush with the inner
surface of the wash water passage.
[0068] When the surface of the air bubble generating member contacting the wash water extends
flush with the inner surface of the wash water passage, turbulence or stagnation is
not generated in the wash water by the air bubble generating member. Thus, the probability
of merging of the air bubbles by turbulence in the wash water or by increase of the
residence time of the air bubbles caused by stagnation in the wash water is reduced.
[0069] According to a preferred embodiment of the present invention, the air bubble generating
member is a cylindrical porous member forming the wash water passage.
[0070] It is possible to mix a large number of air bubbles with the wash water passing through
the wash water passage by supplying the cylindrical porous member forming the wash
water passage with air.
[0071] According to a preferred embodiment of the present invention, an air passage is formed
around the cylindrical porous member.
[0072] When an air passage is formed around the cylindrical porous member, a large number
of air bubbles can be mixed easily with the wash water passing through the wash water
passage through the cylindrical porous member.
[0073] According to a preferred embodiment of the present invention, the sectional area
of the wash water passage in the cylindrical porous member is constant or gradually
increases from the upstream end toward the downstream end.
[0074] It is possible to prevent the two-phase flow passing through the wash water passage
in the cylindrical porous member from becoming a cylindrical mist flow if the sectional
area of the wash water passage in the cylindrical porous member is constant or gradually
increases from the upstream end toward the downstream end.
[0075] According to a preferred embodiment of the present invention, the cylindrical porous
member is fixed to the wash water spouting means by press fitting.
[0076] If the cylindrical porous member is fixed to the wash water spouting means by press
fitting, the air is prevented from mixing with the wash water through a gap formed
at the fixed part. Thus, large air bubbles are prevented from mixing with the wash
water unexpectedly.
[0077] According to a preferred embodiment of the present invention, the inner diameter
of the cylindrical porous member is made larger at the press fitting part than at
the remaining part.
[0078] If the inner diameter of the cylindrical porous member is made larger at the press
fitting part than at the other part, the inner diameter of the press fitting part
becomes equal to that of the remaining part after the press fitting. Thus, the generation
of turbulence in the wash water is prevented.
[0079] According to a preferred embodiment of the present invention, the cylindrical porous
member is press fitted at both ends. The inner diameter of the cylindrical porous
member is made larger at one of the press fitting parts than at the remaining part.
[0080] If the cylindrical porous member is press fitted at both ends, it can be firmly fixed
to the wash water spouting means. The cylindrical porous member is generally made
by powder molding. If the inner diameter of the cylindrical porous member is larger
at both ends than at the other part, burrs are formed at one end of the cylindrical
porous member because of the arrangement of the molds. Therefore, it is preferable
to make the inner diameter of the cylindrical porous member larger at its one end
than at the remaining part.
[0081] According to a preferred embodiment of the present invention, all or part of the
air bubble generating member is made of water repellent material, or a water repellent
finish is applied to the surface of the wash water passage in the air bubble generating
member.
[0082] When city water is used as the wash water, calcium ions often contained in the city
water in large quantities are liable to deposit to form calcium carbonate, etc. in
the pores of the air bubble generating member, whereby the performance of the air
bubble generating member is liable to be degraded by clogging of the pores. Moreover,
the performance of the air bubble generating member is liable to be degraded by osmotic
pressure caused by capillarity in the pores. If the air bubble generating member is
made of water repellent material such as PTFE, ETEF, etc., in whole or in part, or
a water repellent finish using paraffin, carnauba wax, etc. is applied to the surface
of the wash water passage in the air bubble generating member, the entry of the water
into the pores can be prevented and osmotic pressure caused by the capillarity in
the pores can be decreased. Thus, deterioration of the air bubble generating member
and decrease in the performance of the air bubble generating member can be prevented.
[0083] According to a preferred embodiment of the present invention, all or part of the
air bubble generating member is made of hydrophilic material, or a hydrophilic finish
is applied to the surface of the wash water passage in the air bubble generating member.
[0084] Wettability of the surface of the air bubble generating member affects the size of
the air bubbles. When the air bubble generating member is not wettable (water repellent),
the air discharged from the pores is liable to reside on the surface of the air bubble
generating member, whereby the diameter of the air bubbles is liable to become large.
When the air bubble generating member is wettable (hydrophilic), the air discharged
from the pores is unlikely to reside on the surface of the air bubble generating member
and, therefore, the diameter of the air bubbles is unlikely to become large. If the
air bubble generating member is made of hydrophilic material such as HDPE, LDPE, PP,
PA, PET, MMA, glass, polyolefine, cellulose, etc., in whole or in part, or the surface
of the wash water passage in the air bubble generating member is subjected to hydrophilic
finish with acrylic acid, plasma surface treatment, chromic acid surface treatment,
silica coating, etc., the size of the air bubbles decreases and the generation of
slug flow or froth flow is prevented.
[0085] According to a preferred embodiment of the present invention, the surface of the
wash water passage in the air bubble generating member is coated with a surface finishing
agent preventing the deposit of calcium.
[0086] If the surface of the wash water passage in the air bubble generating member is coated
with a surface finishing agent preventing the deposit of calcium, pores in the surface
of the wash water passage in the air bubble generating member are prevented from clogging
and the air bubble generating member is protected from performance degradation.
[0087] According to a preferred embodiment of the present invention, the surface finishing
agent contains siloxane linkage.
[0088] If the surface finishing agent contains siloxane linkage, deposition of calcium on
the surface of the wash water passage in the air bubble generating member made of
acrylic material or polyethylene material is effectively prevented.
[0089] According to a preferred embodiment of the present invention, the surface finishing
agent contains acrylic agent and silicon agent.
[0090] If the surface finishing agent contains acrylic agent and silicon agent, deposition
of calcium on the surface of the wash water passage in the air bubble generating member
made of acrylic material or polyethylene material is effectively prevented.
[0091] According to a preferred embodiment of the present invention, the air bubble generating
member is made of porous polyethylene material and the surface finishing agent contains
alkylpolysiloxane.
[0092] If the surface finishing agent contains alkylpolysiloxane, deposition of calcium
on the surface of the wash water passage in the air bubble generating member made
of porous polyethylene material is effectively prevented.
[0093] According to a preferred embodiment of the present invention, the air bubble generating
member is made of porous acrylic material and the surface finishing agent contains
cold setting glass.
[0094] If the surface finishing agent contains cold setting glass, deposition of calcium
on the surface of the wash water passage in the air bubble generating member made
of porous acrylic material is effectively prevented.
[0095] According to a preferred embodiment of the present invention, the wash water spouting
apparatus further comprises solute concentration controlling means for solving a solute
in the wash water to a predetermined concentration.
[0096] It is preferable to solve a solute such as chemicals, surface active agent, etc.
in the wash water to a predetermined concentration. If the flow rate of the wash water
is kept at a predetermined value, the control of the solution of the solute in the
wash water becomes easy.
[0097] According to a preferred embodiment of the present invention, the wash water spouting
apparatus further comprises wash water supply controlling means for intermittently
stopping the supply of the wash water to the wash water passage when the forced air
supplying means operates.
[0098] If the supply of the wash water to the wash water passage is intermittently stopped
when the forced air supplying means operates, deposition of calcium on the surface
of the wash water passage in the air bubble generating member is effectively suppressed.
[0099] According to a preferred embodiment of the present invention, the water supplying
means comprises a wash water storage tank, the forced air supplying means force supplies
the air to the air bubble mixing means and the wash water storage tank to pressurize
the wash water thereby discharging the wash water from the wash water storage tank.
[0100] If the wash water spouting apparatus has a wash water storage tank, the apparatus
can be incorporated in various kinds of portable washing devices. When the forced
air supplying means is used for force feeding of the wash water as well as force feeding
of the air, the number of the components decreases and the manufacturing cost of the
wash water spouting apparatus decreases compared with the case of providing wash water
force feeding means separately. If the air bubbles are mixed with flowing wash water,
a large number of micro air bubbles can be mixed with the wash water and the washing
effect of the wash water can be increased.
[0101] According to a preferred embodiment of the present invention, the pipe connecting
the forced air supplying means with the wash water storage tank and/or the pipe connecting
the forced air supplying means with the air bubble mixing means are provided with
pressure control valves.
[0102] If the pipe connecting the forced air supplying means with the wash water storage
tank and/or the pipe connecting the forced air supplying means with the air bubble
mixing means are provided with pressure control valves, flow rate of-the air bubbles
mixed with the wash water can be controlled.
[0103] According to a preferred embodiment of the present invention, the size, weight and
electric power consumption of the wash water spouting apparatus are determined to
be convenient for portable use.
[0104] If the size, weight and electric power consumption of the wash water spouting apparatus
are determined to be convenient for portable use, various kinds of washing devices
having the wash water spouting apparatus can be made portable.
[0105] According to the present invention, there is provided a washing system for regions
of the human body such as the anus and private parts comprising one of the wash water
spouting apparatus described above.
[0106] In the present washing system for the human body, a bubble flow is spouted to achieve
high detergency and large amount of water saving.
[0107] According to a preferred embodiment of the present invention, the wash water spouting
apparatus of the washing system for the human body comprises forced air supplying
means for force supplying air to the air bubble generating means and the washing system
for the human body further comprises a controller for driving the wash water supplying
means and the forced air supplying means for a predetermined period of time.
[0108] If the wash water supplying means and the forced air supplying means are driven for
a predetermined period of time, the washing system for the human body is automatically
maintained and the function of the washing system for the human body can be maintained
for a long time.
[0109] According to a preferred embodiment of the present invention, the air bubble mixing
means in the wash water spouting apparatus of the washing system for the human body
has an air bubble generating member wherein a large number of independent pores are
formed in the surface contacting the wash water passing through a wash water passage,
the air bubble generating member is made of a porous cylindrical body forming the
wash water passage, the porous cylindrical body is disposed in the wash water spouting
means and in the vicinity of the outlet port of the wash water spouting means, and
the downstream end of the porous cylindrical body is directed upward.
[0110] If the porous cylindrical body is disposed in the wash water spouting means and in
the vicinity of the outlet port of the wash water spouting means, and the downstream
end of the porous cylindrical body is directed upward, the wash water passage downstream
of the porous cylindrical body can extend substantially straight to prevent merging
of the air bubbles.
[0111] According to a preferred embodiment of the present invention, the washing system
for the human body further comprises volatile constituent mixing means for mixing
a volatile constituent with the air to be supplied to the air mixing means.
[0112] If a volatile constituent such as odor removing agent, aromatic agent, etc. is mixed
with the air to be mixed with the wash water, the washing system for the human body
becomes even more convenient.
[0113] According to a preferred embodiment of the present invention, the wash water spouting
means of the wash water spouting apparatus in the washing system for the human body
has a plurality of outlet ports and the bubble flow is selectively fed to one of the
plurality of outlet ports through a passage selection means.
[0114] If the bubble flow is red to one of the plurality of outlet ports through a passage
selection means to be discharged according to the regions to be washed, the washing
system for the human body becomes even more convenient.
[0115] According to the present invention, there is provided a showering apparatus, a hair
washing apparatus, a face washing apparatus, an eye washing apparatus, a palate washing
apparatus, a hand washing apparatus, a water faucet apparatus and a bath tub comprising
one of the wash water spouting apparatuses as described above.
[0116] If one of the wash water spouting apparatuses as described above is incorporated
in a showering apparatus, a hair washing apparatus, a face washing apparatus, an eye
washing apparatus, a palate washing apparatus, a hand washing apparatus, a water faucet
apparatus or a bath tub, the detergency of the apparatus increases and wash water
is saved.
[0117] According to the present invention, there is provided an ultrasonic washing apparatus
comprising one of the wash water spouting apparatuses as described above.
[0118] When the bubble flow spouting from the wash water spouting apparatus in accordance
with the present invention strikes against a target surface, an ultrasonic vibration
is generated on the target surface because of the difference between the kinetic energy
of the air in the air bubbles and the kinetic energy of wash water between the adjacent
air bubbles. Thus, the detergency of the wash water increases.
[0119] According to the present invention, there is provided a hot-water supplying apparatus
comprising one of the wash water spouting apparatuses as described above.
[0120] If one of the wash water spouting apparatuses as described above is incorporated
in a hot-water supplying apparatus, the hot water is saved, the size of the heating
apparatus in the hot-water supplying apparatus is reduced, the size of the hot-water
supplying apparatus is reduced, and energy is saved.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0121] In the drawings:
Figures 1(a) to 1(d) are schematic views of the flow regime of a gas-liquid two-phase
flow. Figure 1(a) shows a bubble flow, Figure 1(b) shows a slug flow, Figure 1(c)
shows a froth flow and Figure 1(d) shows a cylindrical mist flow.
Figure 2 is a plan view of a jet flow striking against a target surface.
Figure 3 is a diagram showing the relation between the generated pressure and the
gas-liquid ratio when a bubble flow strikes against a target surface.
Figure 4 is a diagram showing the relation between the flow rate of the wash water
and the gas-liquid ratio under a condition that the pressure generated when a bubble
flow strikes against a target surface is kept constant.
Figure 5 is a layout diagram of a wash water spouting apparatus in accordance with
a first embodiment of the present invention.
Figure 6 is a side view of a bubble flow spouting from a nozzle.
Figure 7 is an electron microscope enlarged view of the surface of a hot formed compact
of substantially spherical particles of ultrahigh molecular weight polyethylene.
Figure 8 is an electron microscope enlarged view of the surface of a hot formed compact
of acrylic resin.
Figure 9 is a layout diagram of a wash water spouting apparatus in accordance with
a second embodiment of the present invention.
Figures 10(a) to 10(c) are schematic sectional views of an example of an automatic
cleaning apparatus for the internal surface of a bubble generating member. Figure
10(a) is a general view, and Figures 10(b) and 10(c) are enlarged views of the part
in Figure 10(a) surrounded by a broken line.
Figure 11 is a layout diagram of a washing system for regions of the human body such
as the anus and private parts comprising a wash water spouting apparatus in accordance
with a third embodiment of the present invention.
Figure 12 is a plan view of a discharging nozzle of a wash water spouting apparatus
in accordance with a third embodiment of the present invention.
Figure 13 is a sectional view of Figure 12 along line A-A' .
Figure 14 is a diagram showing the relation between the diameter of just generated
air bubbles and the flow velocity or water.
Figure 15 is a diagram showing the relation between the degree of the growth of air
bubbles and the residence time of the air bubbles.
Figure 16 is a sectional view of a discharging nozzle of a wash water spouting apparatus
in accordance with a fourth embodiment of the present invention.
Figure 17 is a sectional view of a passage selecting apparatus of a wash water spouting
apparatus in accordance with the fourth embodiment of the present invention.
Figures 18 is a diagram showing the relation between the mixing rate of air and the
amplification factor of energy and the relation between the mixing rate of air and
the combined efficiency.
Figure 19 is a schematic view of a variation of the air bubble generating member.
Figure 20 is a table showing the result of confirmation tests of the suppression effect
of surface finishing agents against calcium carbonate deposition.
Figure 21 is a layout diagram of the test equipment used in the confirmation tests
of the suppression effect of surface finishing agents against calcium carbonate deposition.
Figure 22 is a diagram showing the results of confirmation tests of the suppression
effect of flow program against calcium carbonate deposition.
Figure 23 is a diagram showing the results of confirmation tests of the suppression
effect of flow program against calcium carbonate deposition.
Figure 24 is a diagram showing the results of confirmation tests of the suppression
effect of surface finishing agents against calcium carbonate deposition.
Figure 25 is a diagram showing the results of confirmation tests of the suppression
effect of surface finishing agents against calcium carbonate deposition.
Figure 26 is a diagram showing the results of confirmation tests of the suppression
effect of surface finishing agents against calcium carbonate deposition.
Figure 27 is a diagram showing the results of confirmation tests of the suppression
effect of surface finishing agents against calcium carbonate deposition.
Figure 28 is a diagram showing the results of confirmation tests of the suppression
effect of surface finishing agents against calcium carbonate deposition.
Figure 29 is a diagram showing the results of confirmation tests of the suppression
effect of surface finishing agents against calcium carbonate deposition.
Figure 30 is a layout diagram of a hot-water supplying apparatus comprising a wash
water spouting apparatus in accordance with the first embodiment of the present invention.
Figure 31(a) is a layout diagram of a showering apparatus comprising a wash water
spouting apparatus in accordance with the first embodiment of the present invention
and Figure 31(b) is a sectional view of the air bubble generating member.
Figure 32 is a plan view of a hair washing apparatus comprising a wash water spouting
apparatus in accordance with the first embodiment of the present invention.
Figure 33 is a sectional view of Figure 32 along line A-A.
Figure 34 is a sectional view of Figure 32 along line B-B.
Figure 35 is a layout diagram of a water faucet comprising a wash water spouting apparatus
in accordance with the first embodiment of the present invention.
Figure 36 is a plan view of the water faucet of Figure 35.
Figure 37 is a side view of the water faucet of Figure 35.
Figure 38 is a layout diagram of a wash water spouting apparatus comprising an air
bubble breaking apparatus.
Figure 39(a), Figure 39(b), Figure 39(c) are sectional views of the air bubble breaking
apparatus incorporated in the wash water spouting apparatus of Figure 38.
[THE BEST MODE FOR CARRYING OUT THE INVENTION]
A. First Embodiment
A-1 Structure of a wash water spouting apparatus
[0122] A wash water spouting apparatus in accordance with the first embodiment of the present
invention will be described.
[0123] As shown in Figure 5, a wash water spouting apparatus A in accordance with the first
embodiment of the present invention comprises a wash water discharging nozzle 1, a
pipe 2 forming a wash water passage extending to the wash water discharging nozzle
1, an air bubble mixing apparatus 3 disposed in the course of the pipe 2, a forced
air supplying apparatus 4 for force supplying air to the air bubble mixing apparatus
3, and a continuous flow valve 5 disposed in the course of the pipe 2 and upstream
of the air bubble mixing apparatus 3. The pipe 2 is connected to a water faucet not
shown in Figure 5 at its upstream end.
[0124] The air mixing apparatus 3 has a cylindrical air bubble generating member 3a made
of porous material. The cylindrical air bubble generating member 3a forms a part of
the wash water passage. The inner surface of the cylindrical air bubble generating
member 3a extends flush with the inner surface of the wash water passages adjacent
to the cylindrical air bubble generating member 3a in the front and in the rear. The
cylindrical air bubble generating member 3a is provided with a large number of independent
pores at its inner surface. The sectional area of the wash water passage formed in
the cylindrical air bubble generating member 3a gradually increases from the upstream
end to the downstream end. A pressure chamber 3b is formed around the cylindrical
air bubble generating member 3a.
[0125] The forced air supplying apparatus 4 has a pipe 4a connected to the pressure chamber
3b of the air bubble mixing apparatus 3. A check valve 4b, an air pump 4c and an air
cleaning filter 4d are disposed in the course of the pipe 4a. They are disposed in
series in the order of the check valve 4b, the air pump 4c and the air cleaning filter
4d from downstream to upstream relative to the air flow in the pipe 4a. The pipe 4a
upstream of the air cleaning filter 4d is open to the atmosphere. A controller 4e
is disposed to control the operation of the air pump 4c.
[0126] The sectional area of the wash water passage formed by the air bubble generating
member 3a, the pipe 2 downstream of the air bubble generating member 3a and the wash
water discharging nozzle 1 is set larger than the projected area of a sphere of a
diameter equal to the mean diameter of the air bubbles mixed with the wash water passing
through the wash water passage by the air bubble generating member 3a. The mean diameter
is calculated from the mean volume of the air bubbles. The sectional area of the wash
water passage downstream of the air bubble generating member 3a is set larger than
or equal to the sectional area of the wash water passage at the downstream end of
the air bubble generating member 3a.
[0127] In the wash water spouting apparatus A, when the water faucet not shown in Figure
5 is opened, city water flows into the pipe 2 to pass through the continuous flow
valve 5 and have its flow rate restricted to a predetermined value. The city water
of the predetermined flow rate passes through the pipe 2 into the air bubble generating
member 3a of the air bubble mixing apparatus 3.
[0128] The electric power source of the controller 4e is turned on and the air pump 4c starts
under the control of the controller 4e. Air is drawn into the pipe 4a and passed through
the air cleaning filter 4d to be cleaned of dust. The air cleaned of dust is force
fed to the pressure chamber 3b through the pump 4c and the check valve 4b. The pressurized
air flowing in the pressure chamber 3b passes through the pores in the air bubble
generating member 3a made of porous material to form an independent air bubble at
each of a large number of independent pores formed in the inner surface of the air
bubble generating member 3a. The air bubbles grow to a predetermined size, leave the
independent pores entrained by the city water passing through the wash water passage
formed by the inner surface of the air bubble generating member 3a. Thus, micro air
bubbles are mixed with and dispersed in the water.
[0129] A large number of micro air bubbles are mixed with and dispersed in the water. Thus,
the flow of the water becomes a bubble flow. The bubble flow passes through the pipe
2 and spouts from the wash water discharging nozzle 1 to become a jet flow. The jet
flow of the bubble flow having high detergency strikes against a target surface to
wash the surface thoroughly. The jet flow of the bubble flow achieves a high water
saving effect.
[0130] Figure 6 shows an example of the jet flow of the bubble flow spouting from a wash
water spouting apparatus like the wash water spouting apparatus A. It is clear from
Figure 6 that a large number of micro air bubbles are contained in the wash water.
The air bubbles do not interact with the atmosphere after they are discharged from
the wash water spouting apparatus because they are enclosed by the wash water. Thus,
the air bubbles can reliably reach the target surface.
[0131] In the wash water spouting apparatus A, an independent air bubble is generated at
each of a large number of independent pores formed in the inner surface of the air
bubble generating member 3a. If the large number of pores formed in the inner surface
of the air bubble generating member 3a should be continuous pores made of a plurality
of pores connected to one another, a plurality of air bubbles might be generated at
each of the continuous pores. These air bubbles would be likely to merge to form large
air bubbles. In the wash water spouting apparatus A, however, the large number of
pores formed in the inner surface of the air bubble generating member 3a are independent
pores. Merging of the air bubbles at the stage of the generation of the air bubble
is therefore prevented so that formation of large air bubbles does not occur. The
inner surface of the air bubble generating member 3a forms the surrounding wall of
the wash water passage. The air bubbles generated at the pores formed in the inner
surface of the air bubble generating member 3a therefore grow at right angles to the
flow of the wash water. As a result, shear force is applied to the growing air bubbles
by the flowing wash water, the air bubbles leave the pores entrained by the wash water
at the first stage of growth and the air bubbles are mixed with the wash water. Thus,
micro air bubbles are mixed with and dispersed in the wash water.
[0132] In the wash water spouting apparatus A, the air bubbles are discharged from the whole
inner surface of the air bubble generating member 3a in the flowing water substantially
uniformly. Thus, micro air bubbles are mixed with and dispersed in the flowing water
substantially uniformly .
[0133] Thus, in the wash water spouting apparatus A, a large number of micro air bubbles
are mixed with and dispersed in the water passing through the wash water passage substantially
uniformly to form a bubble flow.
[0134] In the wash water spouting apparatus A, the sectional area of the wash water passage
formed by the air bubble generating member 3a, the pipe 2 downstream of the air bubble
generating member 3a and the wash water discharging nozzle 1 is set larger than the
projected area of a sphere of a diameter equal to the mean diameter of the air bubbles,
the mean diameter being calculated from the mean volume of the air bubbles, mixed
with the city water passing through the wash water passage by the air bubble generating
member 3a. The above described structure can be realized by controlling the diameter
of the pores in the porous material forming the air bubble generating member 3a thereby
controlling the diameter of the independent pores formed in the inner surface of air
bubble generating member 3a, controlling the apparent flow velocity of the city water
(volume flow rate of water without air bubbles divided by the sectional area of the
wash water passage), or controlling the wettability of the porous material as described
later thereby controlling the mean volume of the air bubbles mixed with the water.
[0135] In the wash water spouting apparatus A, the sectional area of the wash water passage
formed by the inner surface of the air bubble generating member 3a gradually increases
from the upstream end toward the downstream end. The sectional area of the wash water
passage downstream of the air bubble generating member 3a is set larger than or equal
to the sectional area of the wash water passage at the downstream end of the air bubble
generating member 3a.
[0136] As a result, in the wash water spouting apparatus A, the city water with which a
large number of micro air bubbles are mixed and in which a large number of micro air
bubbles are dispersed can discharge from the wash water discharging nozzle 1 to reach
the target surface while keeping the large number of micro air bubbles dispersed in
the water.
[0137] As is clear from the above description, the wash water spouting apparatus A can spout
a jet flow at a bubble flow of city water wherein a large number of micro air bubbles
are dispersed.
[0138] In the wash water spouting apparatus A, the controller 4e controls the voltage applied
to the air pump 4c to make the gas-liquid ratio η fall in the range of 0.5 to 4.0.
When the air pressurized by a pump is mixed with city water, the gas-liquid ratio
η can be increased to or greater than 2.85, 2.85 being the maximum value of the gas-liquid
ratio obtained when spherical air bubbles are packed in the most closely packed cubic
lattice. However, when the gas-liquid ratio η becomes too large, air bubbles are liable
to merge to cause the flow regime of the gas-liquid two-phase flow to become a slug
flow or a froth flow. In the wash water spouting apparatus A therefore, the maximum
value of the gas-liquid ratio η was set at 4.0 to prevent generation of a slug flow
or a froth flow. On the other hand, when the gas-liquid ratio η is too small, detergency
of the jet flow cannot be increased and high water saving effect cannot be obtained.
Thus, the minimum value of the gas-liquid ratio was set at 0.5.
[0139] The gas-liquid ratio will be explained in more detail.
[0140] The stimulation produced by a bubble flow of wash water striking a target surface
increases as the gas-liquid ratio η increases. In a washing mode wherein wash water
of small flow rate washes off a small amount of fouling matter, the gas-liquid ratio
η is preferably set at 1.0 or less to decrease the stimulation because the necessity
of strong detergency or water saving is low.
[0141] In a washing mode wherein wash water of large flow rate washes off a large amount
of fouling matter, the gas-liquid ratio η is preferably set at 1.6 or more to achieve
strong detergency and water saving. However, if the flow rate of the wash water is
too large, the turbulence in the wash water is liable to become large because of the
increase in the velocity of the wash water, the air bubbles are liable to marge and
become large, the stability of the bubble flow is liable to be degraded, and a slug
flow or a froth flow is liable to be generated. Thus, the gas-liquid ratio η is preferably
set at 2.3 or less to maintain the stability of the bubble flow.
[0142] The theoretical maximum value 2.85 of the gas-liquid ratio η in the bubble flow is
obtained when spherical air bubbles are packed in the most closely packed cubic lattice.
Theoretically, therefore, if the gas-liquid ratio η becomes larger than 2.85, the
air bubbles contact and merge to form large air bubbles that degrade the stability
of the bubble flow. In fact, however, because of the flexibility of the air bubbles,
the air bubbles can deform if they contact to one another. Thus, merging of air bubbles
is suppressed and the stability of the bubble flow is maintained. The air bubbles
contained in the bubble flow have fairly broad diameter distribution. Air bubbles
of relatively small diameter can therefore be forced between air bubbles of relatively
large diameter. Thus, in fact, the gas-liquid ratio η can be increased to 4.0 while
maintaining the stability of the bubble flow. In a washing mode wherein the flow rate
of the wash water is set at a moderate value and the stability of the bubble flow
can be obtained easily, the gas-liquid ratio η is preferably increased to 4.0 or so
to achieve strong detergency and high water saving effect.
[0143] In the wash water spouting apparatus A, the flow rate of the city water passing through
the wash water passage in the air bubble generating member 3a is controlled to be
constant by the continuous flow valve 5. The gas-liquid ratio η can therefore be controlled
easily and the detergency of the jet flow of the bubble flow spouting from the wash
water discharging nozzle 1 can be controlled easily only by controlling the voltage
applied to the air pump 4c.
[0144] In the wash water spouting apparatus A, the air is force supplied to the cylindrical
air generating member 3a made of porous material and forming the wash water passage.
Thus, a large number of micro air bubbles can be mixed easily with the water passing
through the wash water passage.
[0145] In the wash water spouting apparatus A, the pressure chamber 3b is formed around
the cylindrical air bubble generating member 3a. The air bubbles can therefore be
mixed easily with the water passing through the wash water passage through the air
bubble generating member 3a by force supplying the air to the pressure chamber 3b.
[0146] In the wash water spouting apparatus A, the inner surface of the cylindrical air
bubble generating member 3a extends flush with the inner surfaces of the wash water
passages in front and in rear. Therefore, no turbulence or stagnation is generated
in the flow of the water by the air bubble generating member 3a. If the flow of the
water becomes turbulent, the air bubbles are liable to merge with one another, and
if the flow of the water becomes stagnant, the air bubbles are liable to merge owing
to long residence in the wash water passage. In the wash water spouting apparatus
A, however, the possibility of air bubble merging is small and a bubble flow of good
quality can be spouted because no turbulence or stagnation is generated in the flow
of the water.
[0147] In the wash water spouting apparatus A, the function of-the pump 4c is protected
by providing the check valve 4b to prevent the city water from flowing from the cylindrical
air generating member 3a to the air pump 4c.
[0148] In the wash water spouting apparatus A, the function of the air bubble generating
member 3a is protected by providing the air cleaning filter 4d upstream of the air
pump 4c to prevent clogging of the air bubble generating member 3a.
A-2 Specific measures for forming independent pores.
[0149] Specific measures for forming independent pores in the inner surface of the air bubble
generating member 3a will be described.
(1) Hot forming of particles of heat fusible material.
[0150] Figure 7 shows an electron microscope enlarged view of the surface of a hot formed
compact made by a process wherein substantially spherical particles of ultrahigh molecular
weight polyethylene are packed in a mold to be hot formed. As is clear from Figure
7, a large number of independent pores are formed in the surface of the hot formed
compact. In an aggregate of substantially spherical particles, the substantially spherical
particles can be packed close to generate pores of uniform shape. Thus, the generation
of continuous pores made of a plurality of pores connected to one another is suppressed
and the generation of independent pores is promoted. If the particles have the same
diameter, the pores can be disposed regularly and in a lattice, and the spaces between
the air bubbles generated at-the pores become constant. Thus, merging of the air bubbles
at the stage of generation of the air bubbles can be prevented. If the pores are disposed
regularly and in a lattice, the density of the pores can be increased, the size of
the air bubble generating member 3a can be reduced, and the size of the wash water
spouting apparatus can be reduced.
[0151] Ultrahigh molecular weight polyethylene has a low melt index (MI) and its properties
in molten condition are similar to those of rubber. Thus, ultrahigh molecular weight
polyethylene hardly runs in molten condition. When spherical particles of ultrahigh
molecular weight polyethylene are packed in a mold and hot formed at a temperature
slightly higher than the melting point, the particles are fused together at contact
points without deformation. Therefore, if substantially spherical particles made of
ultrahigh molecular weight polyethylene are used and the diameter and filling factor
of the particles are controlled, the diameter of the independent pores formed in the
inner surface of the air bubble generating member 3a can be controlled freely. Ultrahigh
molecular weight polyethylene is suitable for a detergent containing hydrochloric
acid, hydrochloric acid radical, organic solvent, etc. because it is stable chemically.
Ultrahigh molecular weight polyethylene is suitable for a detergent comprising water
because it hardly absorbs water.
[0152] Figure 8 shows an electron microscope enlarged view of the surface of a hot formed
compact made by a process wherein substantially spherical particles of acrylic resin
are packed in a mold to be hot formed. As is clear from Figure 8, a large number of
independent pores are formed substantially in a lattice in the surface of the hot
formed compact. Acrylic resin has low surface tension and is hydrophilic. Acrylic
resin is therefore suitable for generating micro air bubbles as described later.
[0153] Particles of heat fusible material including metallic materials such as bronze, stainless
steel, etc., glass, various kinds of ceramics, etc. can be hot formed to make the
air bubble generating member 3a.
[0154] When the particles or powder of heat fusible material are hot formed, the particles
are fused together. An air bubble generating member 3a having adequate strength against
water pressure and air pressure can therefore be obtained.
[0155] The mean diameter of the substantially spherical particles of heat fusible material
is preferably 50 µm to 300 µm. When substantially spherical particles of 50 µm to
300 µm mean diameter are packed to form the most closely packed cubic lattice, the
mean diameter of the independent pores formed by the spaces between the particles
becomes 50 µm to 300µm. The mean diameter of the air bubbles generated and dispersed
by the independent pores of 50 µm to 300 µm mean diameter is 100 µm to 1000 µm. Micro
air bubbles of 100 µm to 1000 µm mean diameter resist merging with one another because
of their high rigidity. A stable bubble flow can be obtained by mixing micro air bubbles
of 100 µm to 1000 µm mean diameter with the wash water. When the wash water spouting
apparatus A is incorporated in a washing system for regions of the human body such
as the anus and private parts, the mean diameter of the air bubbles in the bubble
flow is preferably less than or equal to 1000 µm because the bubble flow must be passed
without difficulty through pipes or nozzles of sizes suited for the washing system.
On the other hand, generation of extremely small micro air bubbles is technologically
difficult. Considering the above mentioned facts, the mean diameter of the air bubbles
dispersed in the bubble flow spouted from the wash water spouting apparatus incorporated
in a washing system is preferably 100 µm to 1000 µm.
[0156] The filling factor of the substantially spherical particles made of heat fusible
material is preferably larger than or equal to 70%. When spherical particles of the
same diameter are packed to form the most closely packed cubic lattice, the theoretical
maximum of the filling factor is 74%. It is hard to pack spherical particles to form
the most closely packed cubic lattice because of the generation of static electricity,
etc. However, the filling factor of the substantially spherical particles forming
the aggregate is preferably larger than or equal to 70% in order to obtain independent
pores.
(2) Woven cloth, unwoven cloth
[0157] Fibers such as nylon etc. can be woven, knitted or stacked to become woven cloth
or unwoven cloth thereby forming a mesh construction. The mesh construction forms
independent pores. If the diameters of the fibers and the spaces between the fibers
are made substantially the same, the pores can be disposed regularly and substantially
in a lattice arrangement. Shape of the pores and the space between the pores can be
adjusted easily by selecting the diameter of the fibers, the space between the fibers
or the orientation of the fibers. Woven cloth and unwoven cloth are preferably fixed
to a supporting member because they lack adequate strength. If a plurality of woven
cloths or unwoven cloths are stacked, the vibration of the cloths is suppressed and
the air bubble mixing operation of the cloths becomes stable.
(3) Others
[0158] Phase inversion glass may be used to form continuous pores.
A-3 Water repellent finishing, hydrophilic finishing
[0159] In the wash water spouting apparatus A, the cylindrical air bubble generating member
3a made of porous material may be completely or partly made of water repellent material
such as PTFE, ETEF, etc., or water repellent finish with paraffin, carnauba wax, etc.
may be applied to the surface of the cylindrical air bubble generating member 3a made
of porous material. When city water is used as the wash water, calcium ions contained
in the-city water in large quantities are liable to deposit to form calcium carbonate,
etc. in the pores of the porous material to clog the pores thereby degrading the air
bubble generating member 3a. Moreover, the performance of the air bubble generating
member 3a is liable to be degraded by the osmotic pressure caused by the capillarity
in the surface of the porous material. If the air bubble generating member 3a is completely
or partly made of water repellent material such as PTFE, ETEF, etc., or water repellent
finish with paraffin, carnauba wax, etc. is applied to the surface of the wash water
passage in the air bubble generating member 3a, the entry of the water into the pores
can be prevented and the osmotic pressure caused by the capillarity in the surface
of the porous material can be decreased. Thus, degradation of the air bubble generating
member 3a and degradation of the performance of the air bubble generating member 3a
can be prevented.
[0160] In the wash water spouting apparatus A, the air bubble generating member 3a may be
completely or partly made of hydrophilic material such as HDPE, LDPE, PP, PA, PET,
MMA, glass, polyolefine, cellulose, etc., or hydrophilic finish with acrylic acid,
plasma surface treatment, chromic acid surface treatment, silica coat, etc. may be
applied to the surface of the wash water passage in the air bubble generating member
3a.
[0161] The wettability of the surface of the porous material affects the size of the air
bubbles. When the porous material is not wettable (water repellent), the air discharged
from the pores is liable to reside on the surface of the porous material and the diameter
of the air bubbles is liable to become large. When the porous material is wettable
(hydrophilic), the air discharged from the pores cannot easily reside on the surface
of the porous material and the diameter of the air bubbles is unlikely to become large.
If the air bubble generating member 3a is made of hydrophilic material such as HDPE,
LDPE, PP, PA, PET, MMA, glass, polyolefine, cellulose, etc., in whole or in part,
or hydrophilic finish with acrylic acid, plasma surface treatment, chromic acid surface
treatment, silica coat, etc. is applied to the surface of the wash water passage in
the air bubble generating member 3a, the size of the air bubbles can be decreased
and the generation of slug flow or froth flow can be prevented.
A-4 Addition of various functions
[0162] In the wash water spouting apparatus A, the pipe 2 may be provided between the continuous
flow valve 5 and the air bubble mixing apparatus 3 with a temperature controller for
heating the city water to a predetermined temperature or a solute concentration controller
for solving a solute such as a chemical, surface active agent, etc. in the wash water
to a predetermined concentration. It is preferable to heat the wash water to a predetermined
temperature or solve a solute such as a chemical, surface active agent, etc. in the
wash water to a predetermined concentration according to the-nature of the object
to be washed. In the wash water spouting apparatus A, the control of the solution
of the solute in the wash water is easy, because the flow rate of the wash water passing
through the wash water passage in the air bubble generating member 3a is kept at a
predetermined value by the continuous flow valve 5.
[0163] In the wash water spouting apparatus A, the air pump 4c and the controller 4e may
be eliminated. In this case, the air is absorbed into the air bubble generating member
3a by the negative pressure generated in the water passing through the air bubble
generating member 3a. In this case, the gas-liquid ratio becomes about 0.5.
[0164] In the wash water spouting apparatus A, the sectional area of the wash water passage
in the cylindrical air bubble generating member 3a may be constant from the upstream
end to the downstream end. Even if the sectional area of the wash water passage in
the air bubble generating member 3a is constant from the upstream end to the downstream
end, the flow regime of the gas-liquid two-phase flow passing through the wash water
passage in the air bubble generating member 3a does not become a cylindrical mist
flow. Thus, the sectional area of the wash water passage in the cylindrical air bubble
generating member 3a may be constant from the upstream end to the downstream end.
[0165] The air bubble generating member 3a forms all of the wall surrounding the wash water
passage. However, only a part of the wall surrounding the wash water passage need
be formed by a bubble generating member made of porous material. Also in this case,
micro air bubbles can be mixed with and dispersed in the wash water.
B. Second Embodiment
[0166] A wash water spouting apparatus in accordance with the second embodiment of the present
invention will be described.
[0167] As shown in Figure 9, a wash water spouting apparatus B in accordance with the second
embodiment of the present invention comprises a wash water discharging nozzle 11,
a pipe 12 forming a wash water passage extending to the wash water discharging nozzle
11, an air bubble mixing apparatus 13 disposed in the course of the pipe 12, a forced
air supplying apparatus 14 for force supplying air to the air bubble mixing apparatus
13 and a wash water storage tank 15 disposed upstream of the pipe 12.
[0168] The air mixing apparatus 13 has a cylindrical air bubble generating member 13a made
of porous material. The cylindrical air bubble generating member 13a forms a part
of the wash water passage. The cylindrical air bubble generating member 13a is provided
with a large number of independent pores at its inner surface. The sectional area
of the wash water passage formed in the cylindrical air bubble generating member 13a
gradually increases from the upstream end to the downstream end. A pressure chamber
13b is formed around the air bubble generating member 13a.
[0169] The forced air supplying apparatus 14 has a pipe 14a connected to the pressure chamber
13b of the air bubble mixing apparatus 13. A pressure control valve 14b, an air pump
14c and an air cleaning filter 14d are disposed in the course of the pipe 14a. They
are disposed in series in the order of the pressure control valve 14b, the air pump
14c and the air cleaning filter 14d from downstream to upstream relative to the air
flow in the pipe 14a. The pipe 14a upstream of the air cleaning filter 14d is open
to the atmosphere. A controller 14e is disposed to control the operation of the air
pump 14c. A pipe 14a' extending from the air pump 14c is connected to the upper part
of the wash water storage tank 15 through a pressure control valve 14b'.
[0170] The sectional area of the wash water passage formed by the air bubble generating
member 13a, the pipe 12 downstream of the air bubble generating member 13a and the
wash water discharging nozzle 11 is set larger than the projected area of a sphere
of a diameter equal to the mean diameter of the air bubbles, the mean diameter being
calculated from the mean volume of the air bubbles, mixed with the wash water passing
through the wash water passage by the air bubble generating member 13a. The sectional
area of the wash water passage downstream of the air bubble generating member 13a
is set larger than or equal to the sectional area of the wash water passage at the
downstream end of the air bubble generating member 13a.
[0171] The size, weight and electric power consumption of the wash water spouting apparatus
B are determined to be convenient for portable use.
[0172] In the wash water spouting apparatus B, the electric power source of the controller
14e is turned on and the air pump 14c starts under the control of the controller 14e.
Air is drawn into the pipe 14a and passed through the air cleaning filter 14d to be
cleaned of dust. The air cleaned of dust is force fed the wash water storage tank
15 through the air pump 14c and the pressure control valve 14b'. The wash water in
the wash water storage tank 15 is pressurized to discharge from the wash water storage
tank 15 and flows into the air bubble generating member 13a of the air mixing apparatus
13 through the pipe 12.
[0173] The air passing through the air pump 14c is also force fed to the pressure chamber
13b through the pressure control valve 14b. The pressurized air flowing into the pressure
chamber 13b passes through pores in the air bubble generating member 13a made of porous
material and the large number of independent pores formed in the inner surface of
the air bubble generating member 13a to form micro air bubbles. The micro air bubbles
are mixed with and substantially uniformly dispersed in the wash water passing through
the wash water passage in the air bubble generating member 13a.
[0174] A large number of micro air bubbles are mixed with and dispersed in the wash water.
Thus, the flow of the wash water becomes a bubble flow. The bubble flow passes through
the pipe 12 and spouts from the wash water discharging nozzle 11 to become a jet flow.
The jet flow of the bubble flow having high detergency strikes against a target surface
to wash the surface thoroughly. The jet flow of the bubble flow achieves a high water
saving effect.
[0175] The wash water spouting apparatus B can be incorporated in various kinds of portable
washing apparatuses because it has a wash water storage tank. The air pump 14c of
the forced air supplying apparatus 14 is used for force feeding of the wash water
as well as force feeding of the air. Thus, the number of the components decreases
and the manufacturing cost at the wash water spouting apparatus B decreases as compared
with the case where a separate pump is disposed for force feeding of the wash water.
If the air bubbles are mixed with stagnant wash water through the air bubble generating
member 13a, the air bubbles need to grow to a certain size before they leave the air
bubble generating member 13a to be mixed with the wash water. If the air bubbles are
mixed with flowing wash water through the air bubble generating member 13a, the air
bubbles can leave the air bubble generating member 13a entrained by the flowing wash
water when they are still small in size to be mixed with the wash water. In the wash
water spouting apparatus B, the air bubbles are mixed not with stagnant wash water
but with flowing wash water. Thus, a large number of micro air bubbles can be mixed
with the wash water and the washing effect of the wash water can be increased.
[0176] The pressure control valve 14b installed in the pipe 14a controls the pressure of
the air flowing into the pressure chamber 13b to control the rate of the air bubble
generation by the air bubble generating apparatus 13a. The pressure control valve
14b' installed in the pipe 14a' controls the pressure of the air flowing into the
wash water storage tank 15 to control the flow rate of the wash water passing through
the wash water passage. Thus, the rate of the mixing of the air bubbles with the wash
water can be controlled. The pressure control valve 14b or 14b' alone can control
the rate of the mixing of the air bubbles with the wash water.
[0177] The size, weight and electric power consumption of the wash water spouting apparatus
B are set at values convenient for portable use. Thus, various kinds of washing devices
such as a shower, a washing system for regions of the human body such as the anus
and private parts, a hand washing apparatus, a palate washing apparatus, etc. having
the wash water spouting apparatus B can be made portable.
C. Cleaning device for the air bubble generating member.
[0178] Figures 10(a) to 10(c) show an example of an automatic cleaning device for the internal
surface of the air bubble generating member.
[0179] An air bubble generating member 23a and a pressure chamber 23b of an air bubble mixing
apparatus similar to the air bubble mixing apparatus 3 in the first embodiment or
the air bubble mixing apparatus 13 in the second embodiment are disposed in the course
of a pipe 22 supplying wash water to a wash water discharging nozzle 21. The pipe
22 is bent at right angles upstream of the air bubble generating member 23a. The above
described members are made integral with on another and can be driven transversely
in Figures 10(a) to 10(c) by a driving apparatus which is not shown in Figures 10(a)
to 10(c) .
[0180] The pipe 22 is provided with an opening 22a at its bent portion. A rod member 25
is inserted into the pipe 22 and the air bubble generating member 23a through the
opening 22a. The rod member 25 is fixed to a fixed support member at the end of its
portion extending out the opening 22a. The rod member 25 is provided with a first
cover member 26a at its portion near the fixed end, a second cover member 26b at its
opposite end, and a brush 27 at the portion near the opposite end. The first cover
member 26a, the second cover member 26b and the brush 27 are fixed to the rod member
25.
[0181] When the pipe 22 is not being supplied with wash water and the wash water discharging
nozzle 21 is out of operation, the above described integrated members are driven to
the right in Figures 10(a) to 10(c) by the driving apparatus not shown in Figures
10(a) to 10(c). Thus, the opening 22a of the pipe 22 is closed by the first cover
member 26a as shown in Figure 10(b).
[0182] Before the pipe 22 is supplied with wash water, the above described integrated members
are driven to the left as shown in Figure 10(c) by the driving apparatus not shown
in Figures 10(a) to 10(c). The fixed and immovable brush 27 scrapes the inner surface
of the air bubble generating member 23a to remove fouling matter adhered to the inner
surface of the air bubble generating member 23a. The second cover member 26b closes
the opening 22a of the pipe 22.
[0183] The pipe 22 is supplied with wash water, the air bubbles generated by the air bubble
generating member 23a are mixed with the flowing wash water and a bubble flow spouts
from the wash water discharging nozzle 21.
[0184] After the completion of the spouting of the bubble flow from the wash water discharging
nozzle 21, the above described integrated members are driven to the right as shown
in Figure 10(b) by the driving apparatus not shown in the Figures. The fixed and immovable
brush 27 scrapes the inner surface of the air bubble generating member 23a to remove
fouling matter adhered to the inner surface of the air bubble generating member 23a.
The first cover member 26a closes the opening 22a of the pipe 22.
[0185] If an automatic cleaning device for the internal surface of the air bubble generating
member as described above is incorporated in a wash water spouting apparatus using
water containing a lot of ions liable to deposit such as calcium ions, magnesium ions
etc., maintenance of the wash water spouting apparatus becomes easy and the function
of the wash water spouting apparatus can be maintained for a long time.
D. Third embodiment
[0186] A wash water spouting apparatus in accordance with the third embodiment of the present
invention will be described.
[0187] A wash water spouting apparatus C is incorporated in a washing system, installed
on a toilet bowl, for washing regions of the human body such as the anus and private
parts. As shown in Figure 11, city water is supplied to a heat exchanger 31 through
an electromagnetic cut-off valve 30 capable of controlling water pressure. The heat
exchanger 31 is provided with a heater 32, a first water level sensor 33 and a second
water level sensor 34 for detecting the water level in the heat exchanger to prevent
the heat exchanger 31 from heating when empty, and a temperature sensor 35 for monitoring
the water temperature in the heat exchanger. The water heated to an appropriate temperature
is led to a water passage selector valve 37 through a release valve 36. The water
passage selector valve 37 controls the flow rate of the water and selects the water
passage to be supplied with the water according to the operation input to a controlling
unit 38 by the user. City water of controlled flow rate is supplied to the selected
one of a plurality of water passages. Air pressurized by a pump 40 is led to an air
passage selector valve 41. The air passage selector valve 41 selects the air passage
to be supplied with the pressurized air according to the operation input to the controlling
unit 38 by the user. The pressurized air is supplied to the selected one of a plurality
of air passages.
[0188] As shown in Figures 12 and 13, the end portion of the nozzle 39 is formed as a detachable
nozzle head 39a. The nozzle head 39a is provided on its upper surface with outlet
ports 42 and 43 for washing the anus and outlet ports 44 and 45 for washing the private
parts. An air bubble mixing apparatus 46 is disposed beneath the outlet port 44. The
air bubble mixing apparatus 46 has a straight-cylinder-shaped air bubble generating
member 46a made of a porous sintered compact of resin material. A large number of
independent pores are formed in the inner surface of the air bubble generating member
46a. The air bubble generating member 46a is press fitted to the nozzle head 39a at
its both ends to be fixed to the nozzle head 39a. The inner diameter of the air bubble
generating member 46a is made larger at its one end portion than at its remaining
portion. The inner surface of the air bubble generating member 46a forms a wash water
passage. The downstream end of the wash water passage formed by the inner surface
of the air bubble generating member 46a is directed obliquely upward. The downstream
end of the wash water passage formed by the inner surface of the air bubble generating
member 46a communicates with the outlet port 44 through a straight wash water passage
47 formed in the nozzle head 39a and extending obliquely upward. The upstream end
of the wash water passage formed by the inner surface of the air bubble generating
member 46a communicates with a wash water passage 48 formed in the nozzle head 39a.
The wash water passage 48 extends beyond the air bubble generating member 46a to the
end of the nozzle head 39a to communicate with a straight wash water passage 49 formed
in the nozzle head 39a and extending obliquely upward. The wash water passage 49 communicates
with the outlet port 45. The upstream end of the wash water passage 48 is connected
to a wash water pipe disposed in the nozzle 39. The wash water pipe is not shown in
Figure 13. A pressure chamber 46b is formed around the air bubble generating member
46a. The pressure chamber 46b communicates an air passage 50 formed in the nozzle
head 39a. The upstream end at the air passage 50 is connected to an air pipe disposed
in the nozzle 39. The air pipe is not shown in Figure 13.
[0189] Air bubble mixing apparatuses similar to the air bubble mixing apparatus 46 are disposed
beneath the outlet ports 42 and 43. A wash water pipe and an air pipe communicating
with the air bubble mixing apparatus beneath the outlet port 42 and a wash water pipe
and an air pipe communicating with the air bubble mixing apparatus beneath the outlet
port 43 are disposed in the nozzle 39.
[0190] The members downstream of the water passage selector valve 37 form the wash water
spouting apparatus C.
[0191] In Figure 11, reference numeral 51 indicates a controller of the washing system for
the human body and reference numeral 52 indicates an electric power supplying element
or a controlling unit of a main power source. Reference numeral 53 indicates a sensor
for detecting use of the toilet bowl.
[0192] The present washing system for the human body starts when the sensor 53 detects use
of the toilet bowl. When a user operates the controlling element 38 to select the
spout of the wash water from the outlet ports 44 and 45, city water is supplied to
the wash water passage 48 through the water passage selector valve 37 and the wash
water pipe disposed in the nozzle 39 and pressurized air is supplied to the air passage
50 through the air passage selector valve 41 and the air pipe disposed in the nozzle
39. A large number of micro air bubbles are mixed with and substantially uniformly
dispersed in the water through the air bubble mixing apparatus 46 to generate a bubble
flow. The bubble flow spouts from the outlet port 44. The water not mixed with air
bubble spouts from the outlet port 45. The bubble flow and the flow of the water without
air bubbles strike against the target surface to wash it.
[0193] When the user makes a selection to spout the wash water from the outlet port 42 or
43, the wash water is supplied to the air bubble mixing apparatus disposed beneath
the outlet port 42 or 43 through the water passage selector valve 37 and the wash
water pipe disposed in the nozzle 39 and the pressurized air is supplied to the air
bubble mixing apparatus disposed beneath the outlet port 42 or 43 through the air
passage selector valve 41 and the air pipe disposed in the nozzle 39. A large number
of micro air bubbles are mixed with and substantially uniformly dispersed in the city
water through the air bubble mixing apparatus disposed beneath the outlet port 42
or 43 to generate a bubble flow. The bubble flow spouts from the outlet port 42 or
43. The bubble flow strikes against the target surface to wash it.
[0194] In the wash water spouting apparatus C, the wash water passage 47 downstream of the
air bubble generating member 46a extends substantially straight. If the wash water
passage 47 is curved, centrifugal force acting on the micro air bubbles dispersed
in the wash water is liable to merge them with one another when the bubble flow passes
by the curved portion. Thus, the bubble flow is liable to become a slug flow or a
froth flow. If the wash water passage 47 extends substantially straight, merging of
the micro air bubbles under centrifugal force is prevented and the bubble flow is
maintained.
[0195] In the wash water spouting apparatus C, the air bubble mixing apparatus 46 is disposed
in the nozzle head 39, more specifically, beneath the outlet port 44 formed in the
nozzle head 39a. Thus, the residence time of the bubble flow in the wash water passage
is reduced, the probability of merging of the air bubbles dispersed in the water before
the spouting of the bubble flow is reduced, and the probability of the maintenance
of the bubble flow until the spouting of the bubble flow is increased.
[0196] In the wash water spouting apparatus C, the nozzle head 39a provided with the air
bubble mixing apparatus 46 is detachably connected to the nozzle 39. Thus, it is easy
to detach the nozzle head 39a from the nozzle 39 and wash the inner surface of the
air bubble generating member 46a. Thus, the air bubble mixing apparatus 46 can be
maintained easily.
[0197] In the wash water spouting apparatus C, the air bubble generating member 46a is fixed
to the nozzle head 39a by press fitting. Air is therefore prevented from mixing with
the water through the gap formed at the fixed part. Thus, unexpectedly large air bubbles
are prevented from mixing with the wash water.
[0198] In the wash water spouting apparatus C, the inner diameter of the air bubble generating
member 46a is made larger at its press fitting part than at the remaining part. Therefore,
the inner diameter of the press fitting part becomes equal to that of the remaining
part after the press fitting of the air bubble generating member 46a. Thus, the generation
of turbulence in the wash water is prevented and the air bubbles are prevented from
merging into large bubbles.
[0199] In the wash water spouting apparatus C, the air bubble generating member 46a is press
fitted at its both ends. The inner diameter of the air bubble generating member 46a
is set larger at one end of the air bubble generating member 46a than at the other
part of the air bubble generating member 46a. If the air bubble generating member
46a is press fitted at both ends, it can be firmly fixed to the nozzle head 39a. However,
the air bubble generating member 46a is generally made by powder molding. If the inner
diameter of the air bubble generating member 46a is set larger at both ends of the
air bubble generating member 46a than at the remaining part of the air bubble generating
member 46a, burrs are formed at one end of the air bubble generating member 46a because
of the arrangement of the molds. Therefore, it is preferable that the part where the
inner diameter is set larger than at the remaining part be limited to one end.
[0200] In the wash water spouting apparatus C, the air bubble generating member 46a is disposed
in the nozzle head 39a and beneath the outlet port 44 with the downstream end of the
wash water passage formed by the inner surface of the air bubble generating member
46a directed upward. Thus, the wash water passage 47 downstream of the air bubble
generating member 46a can extend substantially straight to prevent merging of the
air bubbles.
[0201] In the present washing system for the human body, the water passage selector valve
37 and the air passage selector valve 41 are synchronously driven by a pair of motors.
The water passage selector valve 37 and the air passage selector valve 41 may be driven
by a single motor. The air pump 40 is a rolling pump. The air pump 40 may be a vane
pump, a rotary pump, a linear pump, etc. Since the heat exchanger 31 is of the hot-water-storage
type, it is fairly free from temperature change or uneveness of temperature. The heat
exchanger 31 may be of the instantaneous type, which is compact and can discharge
hot water continuously, or of the semi-hot-water-storage type, which has advantages
of both the hot-water-storage and instantaneous types. The hot water storage tank
of the semi-hot-water-storage type heat exchanger is smaller than that of conventional
hot-water-storage type heat exchanger. The capacity of the heater of the semi-hot-water-storage
type heat exchanger is larger than that of conventional hot-water-storage type heat
exchanger. The semi-hot-water-storage type heat exchanger is therefore excellent in
heating capability, like the instantaneous type heat exchanger, and fairly free from
uneveness of temperature. In the semi-hot-water-storage type heat exchanger, a small
hot water storage tank disposed downstream of the heat exchanger operates as a temperature
butter to store the wash water for a predetermined time and thereby decrease the uneveness
of temperature distribution in the wash water. The semi-hot-water-storage type heat
exchanger is excellent in energy saving effect and increases the convenience of the
washing system for the human body. The air mixing factor may be made controllable
by the user to control the degree of the stimulation. In such case, the air mixing
factor is preferably controlled independently of the control of the flow rate of the
wash water. A heater may be disposed in the air pump 40 to supply hot air to the air
bubble mixing apparatus 46. In such case, the heat exchanger 31 may generate low temperature
hot water of 25 to 30°C and the low temperature hot water may be mixed with the hot
air to be heated to body temperature. Thus, a bubble flow of body temperature can
be spouted. The heat insulation of the heat exchanger 31 can be wade thin and the
size of the washing system for the human body can be reduced because the heat exchanger
31 generates low temperature hot water of 25 to 30°C. It is possible to eliminate
the heat exchanger 31 and supply the air bubble mixing apparatus 46 with cold water
and hot air, thereby generating a bubble flow of hot water.
[0202] Figure 14 is a diagram showing an example of the relation between the diameter of
just generated air bubbles and the flow velocity of wash water in the wash water spouting
apparatus C. As is clear from Figure 14, the diameter of generated air bubbles can
be controlled by controlling the velocity of the wash water. When the velocity of
the wash water is high, a large shear force is applied to the air bubbles being generated.
Thus, the air bubbles are swept away by the wash water at the first stage of generation
to be mixed with and dispersed in the wash water. Therefore, if the velocity of the
wash water is high, the diameter of the air bubbles is small. When the velocity of
the wash water is constant, the diameter of the air bubbles varies substantially in
proportional to the opening area of the independent pores formed in the surface of
the air bubble generating member contacting the wash water. Therefore, if the velocity
of the wash water is constant, the diameter of the generated air bubbles can be controlled
by selecting the diameter of the independent pores.
[0203] Figure 15 is a diagram showing an example of the relation between the degree of the
growth of air bubbles and the residence time of the air bubbles in the wash water
passage in the wash water spouting apparatus C. In Figure 15, Db indicates the diameter
of the air bubbles just after generation and D indicates the diameter of the air bubbles
after residence in the wash water passage. As is clear from Figure 15, the air bubbles
merge with one another to grow in diameter as the residence time in the wash water
passage increases. Therefore, it is possible to control the diameter of the air bubbles
by controlling the residence time or the air bubbles in the wash water passage. It
is possible to control the residence time of the air bubbles in the wash water passage
by controlling the flow rate of the wash water and thereby controlling the diameter
of the air bubbles. When the flow rate of the wash water is low, the velocity of the
wash water is low, the residence time of the air bubbles in the wash water passage
is long, air bubbles of large size are obtained, and a bubble flow generating a gentle
stimulation is obtained. When the flow rate of the wash water is high, the velocity
of the wash water is high, the residence time of the air bubble in the wash water
passage is short, the air bubbles of small size are obtained, and a bubble flow generating
a strong stimulation is obtained.
E. Fourth embodiment
[0204] A wash water spouting apparatus in accordance with the fourth embodiment of the present
invention will be described.
[0205] As shown in Figures 16 and 17, a wash water spouting apparatus D of the present embodiment
has a wash water discharging nozzle 60. The end portion of the nozzle 60 is formed
as a detachable nozzle head 60a. The nozzle head 60a is provided with a first outlet
port 61 and a second outlet port 62. The wash water discharging nozzle 60 and the
nozzle head 60a are provided with a wash water passage 63 connected to the first outlet
port 61 and a wash water passage 64 connected to the second outlet port 62. The sectional
area of the wash water passage 64 is set larger than that of the wash water passage
63. The wash water discharging nozzle 60 is provided with a movable air bubble mixing
apparatus 65 at is base. The air bubble mixing apparatus 65 has a cylindrical air
bubble generating member 65a made of porous material and forming a wash water passage.
A large number of independent pores are formed in the inner surface of the air bubble
generating member 65a. The sectional area of the wash water passage in the air bubble
generating member 65a gradually increases from the upstream end toward the downstream
end. A pressure chamber 65b is formed around the air bubble generating member 65a.
The air bubble generating member 65 is provided with a nipple 66 connected to the
upstream end of the wash water passage in the air bubble generating member 65 and
an inverted L-shaped nipple 67 communicating with the pressure chamber 65b. The nipple
66 connects to a wash water source through a flexible tube which is not shown in the
Figures. The nipple 67 connects to a pressurized air source through a flexible tube
which is not shown in the Figures. The air bubble generating member 65 is adapted
to be slidable in a guide member 68 fixed to the base of the wash water discharging
nozzle 60. An opening 69 formed in the guide member 68 communicates with the wash
water passage 63. An opening 70 formed in the guide member 68 communicates with the
wash water passage 64. The guide member 68 is provided with an element 71 engaging
a driving belt not shown in the Figures. The guide member 68 is provided with a spring
72 biasing the air bubble mixing apparatus 65. The wash water spouting apparatus D
is incorporated in a washing system installed on a toilet bowl for washing regions
of the human body such as the anus or the private parts. The washing system is not
shown in the Figures.
[0206] In the wash water spouting apparatus D, wash water is supplied to the air bubble
mixing apparatus 65 from the wash water source not shown in the Figures. Pressurized
air is supplied to the air bubble mixing apparatus 65 from the pressurized air source
not shown in the Figures. A large number of micro air bubbles are mixed with and substantially
uniformly dispersed in the wash water passing through the wash water passage formed
by the inner surface of the air bubble generating member 65a through a large number
of independent pores formed in the inner surface of the air bubble generating member
65a to generate a bubble flow. As is clear from Figure 16, the generated bubble flow
passes through the opening 69 of the guide member 68 and the wash water passage 63
and spouts from the first outlet port 61.
[0207] The driving belt not shown in the Figures starts to push the element 71 of the guide
member 68 to move the wash water discharging nozzle 60 in the direction indicated
by arrows in Figure 17 or toward the nozzle head 60a. When the wash water discharging
nozzle 60 moves toward the nozzle head 60a, the nipple 67 engages a fixed projection
member 73, causing the air mixing apparatus 65 to move against the biasing force of
the spring 72. As a result, as is clear from Figure 17, the wash water passage formed
by the inner surface of the air bubble generating member 65a communicates with the
opening 70 of the guide member 68. As is clear from Figure 17, the wash water containing
the air bubbles generated by the air bubble generating member 65a passes through the
opening 70 of the guide member 68 and the wash water passage 64 and spouts from the
second outlet port 62.
[0208] The sectional area of the wash water passage 64 is larger than that of the wash water
passage 63. Therefore, when the flow rate of the wash water passing through the wash
water passage 63 is equal to that of the wash water passing through the wash water
passage 64, the velocity of the wash water passing through the wash water passage
64 is lower than that of the wash water passing through the wash water passage 63.
The length of the wash water passage 63 is substantially equal to that of the wash
water passage 64. The residence time of the bubble flow in the wash water passage
64 is therefore longer than that of the bubble flow in the wash water passage 63.
As a result, the diameter of the air bubbles contained in the bubble flow spouting
from the outlet port 62 becomes larger than that of the air bubbles contained in the
bubble flow spouting from the outlet port 61. Thus, the stimulation generated by the
bubble flow spouting from the outlet port 62 is softer than that generated by the
bubble flow spouting from the outlet port 61. If the outlet port 61 is used for washing
the anus and the outlet port 62 is used for washing the private parts and the bubble
flow is selectively supplied to one of the outlet port through the wash water passage
selecting apparatus as described above, the convenience of the washing system for
the human body increases.
[0209] If the air supply is stopped when the wash water spouting apparatus D is operating,
the wash water may flow into the pressure chamber 65b, the air passage, etc. through
the pores in the air bubble generating member 65a because of the osmotic pressure
or the pressure caused by the resistance of the wash water passage, etc. Therefore,
it is preferable to supply a small quantity of pressurized air to the pressure chamber
and mix a small quantity of air with the wash water through the air bubble generating
member 65a even when spouting of wash water without air bubble is desired. If the
air is spouted for a predetermined time to remove the wash water left in the wash
water discharging nozzle 60 after the the spouting of the wash water is stopped, water
drops, dirt, etc. adhering to the part of the nozzle near the outlet port 61 or 62
are also removed.
[0210] Figures 18 shows an example of the effect of the air bubble pump obtained by the
wash water spouting apparatus D.
[0211] In Figure 18, E
t / E
w indicates energy amplifying effect. E
t is the output energy of the bubble flow just downstream of the air bubble mixing
apparatus 65 and E
w is the energy of the wash water just upstream of the air bubble mixing apparatus
65. Overall efficiency of the air bubble pump is expressed by E
t /( E
w + E
a ). The Overall efficiency is the output energy divided by the sum of the all input
energies. E
a is the energy of the mixed air. E
t , E
w and E
a are expressed by the following formulae.

[0212] In the above formulae, P is pressure, Q is volume flow rate, ρ is density and V is
velocity. The suffix w indicates wash water just upstream of the air mixing apparatus
65 and not yet mixed with air, the suffix t indicates the wash water of two-phase
flow just downstream of the air mixing apparatus 65 and already mixed with air and
the suffix a indicates air. Pa is the air mixing pressure of the air bubble mixing
apparatus 65 before the pressure loss occurring when the air passes through the air
bubble mixing apparatus 65. If a large number of micro air bubbles are generated and
simultaneously mixed with and substantially uniformly dispersed in the flow of the
wash water, the mixed air bubbles operate as an air bubble pump to accelerate the
wash water, thereby increasing the energy of the wash water. If the diameter of the
mixed air bubbles is small, the rigidity of the air bubbles is high. The air bubbles
therefore do not deform or vibrate easily in the wash water. Thus, the energy loss
caused by the air bubbles contained in the wash water becomes small.
[0213] A washing system for regions of the human body such as the anus or private parts
with small energy consumption can be installed at a place of low water pressure such
as the uppermost floor of a high-rise multifamily dwelling house, the second floor
of an ordinary dwelling house, etc. if the air bubble mixing apparatus 65 operating
as a bubble pump is incorporated in the washing system for the human body. When a
water pump is installed in order to install a washing system for the human body at
a place of low water pressure, the size of the water pump can be reduced if the air
bubble mixing apparatus 65 is incorporated in the washing system for the human body.
When a water pump is connected to the city water piping to pump up the city water,
a storage tank open to the atmosphere needs to be disposed between the city water
piping and the water pump to prevent backflow of waste water caused by the influence
of the operation of the water pump on the pressure of the city water. The air bubble
pump constituted by the air bubble mixing apparatus 65 operates on a working principle
quite different from those of conventional pumps and does not affect the pressure
of the city water. Therefore, the air bubble pump constituted by the air bubble mixing
apparatus 65 can be connected directly to the city water piping. Thus, when a washing
system for the human body is installed at a place of low water pressure, the construction
of the washing system for the human body can be greatly simplified.
[0214] If the air bubble mixing apparatus 65 is used, the pressure of the city water can
be decreased and the pressure necessary for mixing the air can be decreased.
[0215] When the air bubble mixing apparatus 65 is used in an area where the hardness of
the water is high, the independent pores formed in the inner surface of the air bubble
generating member 65a are liable to be clogged by the compounds of hardness components
such as calcium carbonate, etc. If the independent pores are clogged, the flow rate
of the mixed air decreases. When the air bubble mixing apparatus 65 is used in an
area where the hardness of the water is high, therefore, the wash water passage upstream
of the air bubble mixing apparatus 65 is preferably provided with a normally-closed
opening for receiving acid water. If the acidic water is passed through the air bubble
generating member 65a, the compounds of hardness components adhered to the inner surface
of the air bubble generating member 65a are easily dissolved and removed. An acidic
water generator may be disposed in order to generate acidic water when necessary.
The acidic water generator may be an apparatus for electrolyzing the wash water to
generate the acidic water or an apparatus for adding an acidic water soluble material
to the wash water. The acidic water generator may be operated at predetermined time
intervals to wash the inner surface of the air bubble generating member 65a or operated
by the user when necessary.
[0216] Figure 19 shows an air bubble generating member 65a' wherein independent pores are
formed by a nylon mesh. In the air bubble generating member 65a' , a nylon mesh 74
with independent pores arranged mesh-like is heat adhered to a cylindrical and latticelike
support member 75. The air bubble generating member 65a' has high strength. The shape
of the pores in the mesh 74 can be adjusted freely by selecting the diameter of fibers,
the space between fibers or the orientation of fibers.
F. Measures for preventing degradation of air bubble generating member function.
[0217] Measures for preventing the deposition of calcium carbonate on the inner surfaces
of the air bubble generating members 3a, 13a, 46a and 65a of the wash water spouting
apparatuses A, B, C and D and degradation with age of the functions of the air bubble
generating members 3a, 13a, 46a and 65a were discussed based on tests.
(1) Identification of main component of scale
[0218] City water was passed through a cylindrical porous body, pressurized air was supplied
to the outside surface of the cylindrical porous body, air bubbles were mixed with
the city water passing through the porous body and the city water mixed with the air
bubbles was discharged from the porous body. With continuation of the flow of the
city water mixed with the air bubbles, scale adhered to the surface of the water passage
in the porous body to the point of preventing the mixing of the air bubbles with the
water. The main component of the scale was identified to be calcium carbonate by X-ray
diffraction.
(2) Flow test of city water not mixed with air bubbles.
[0219] A half length of a capillary made of acrylic porous material was immersed in one
of the following three coating agents, taken out from the coating agent and dried.
[0220] A half length of a capillary made of polyethylene porous material was immersed in
one of the following three coating agents, taken out from the coating agent and dried.
① A mixed coating agent of acrylic coating agent and silicon coating agent (acrylic
main agent Q166 produced by Mitsui Toatsu Kagaku Co.,Ltd., silicon FS710 produced
by Nippon Oil & Fats Co.,Ltd., hardener P53-70S produced by Mitsui Toatsu Kagaku Co.,Ltd.
and toluene solvent were mixed. Weight ratio of main coating to hardener was set at
5 to 1. Proper quantities of silicon coating and solvent were added.)
② A coating agent mainly composed by alkyl polysiloxane (GLASKA (A agent, B agent)
produced by Nippon Gosei Gomu Co.,Ltd. and isopropyl alcohol were mixed. Weight ratio
of A agent to B agent was set at 3 to 1. Proper quantity of isopropyl alcohol was
added.)
③ A coating agent setting at room temperature to become glass (GO-100-SX (main agent,
hardener) produced by Nikko Co.,LTD. was used. Weight ratio of main agent to hardener
was set at 10 to 1.)
[0221] City water adjusted to a hardness of 300 and with no air bubbles mixed in was circulated
at a flow rate of 0.5 dm
3/minute through the capillary made of acrylic porous material and the capillary made
of polyethylene porous material.
[0222] After the flow of the city water had been continued for a predetermined time, the
surfaces of the water passages in the capillaries were observed visually. The results
are shown in Figure 20.
[0223] Following facts can be seen from Figure 20.
① In the capillary made of acrylic porous material, the mixed coating agent of acrylic
coating agent and silicon coating agent, and the coating agent setting at room temperature
to become glass are effective for preventing the deposit of calcium carbonate.
② In the capillary made of polyethylene porous material, the mixed coating agent of
acrylic coating agent and silicon coating agent, and the coating agent mainly composed
by alkyl polysiloxane are effective for preventing the deposit of calcium carbonate.
③ Any one of the mixed coating agent of acrylic coating agent and silicon coating
agent, the coating agent mainly composed of alkyl polysiloxane and the coating agent
setting at room temperature to become glass contains a component containing siloxane
linkage (Si-O linkage). Thus, a coating agent containing siloxane linkage is effective
for preventing the deposition of calcium carbonate.
(3) Flow test of city water with air bubbles mixed in.
① Confirmation test of the effect of flow program on the suppression of the deposition
of calcium carbonate.
[0224] A capillary made of polyethylene porous material without surface finishing (outside
diameter × inside diameter × length = 8 mm × 2 mm × 10 mm, mean diameter of pores
= 26 µm) was set in a pressure chamber, air was supplied to the pressure chamber through
an air pump at a flow rate of 1 dm
3/minute, city water adjusted to a hardness of 300 was passed through the capillary
at a flow rate of 0.5 dm
3/minute, with the supply of air to the pressure chamber being continued, and a bubble
flow was discharged from the capillary. The layout of the measuring apparatus is shown
in Figure 21.
[0225] The pressure increase of the air flowing in the pressure chamber with time passage
was measured for three flow programs: continuous, repeated cycles of one minute continuous
flow and 5 seconds rest (continuous air flow) and repeated cycles of one minute continuous
flow and 30 seconds rest (continuous air flow). The test results are shown in Figure
22.
[0226] It is clear from Figure 22 that the speed of the pressure increase of the air flowing
in the pressure chamber is lower when the flow of the city water in the capillary
is intermittently stopped than when the flow of the city water in the capillary is
uninterrupted. Thus, it is clear that the deposit of calcium on the surface of the
water passage in the capillary made of polyethylene porous material is suppressed
by intermittently stopping the flow of the city water in the capillary. It is thought
that the air spouting from the pores in the surface of the water passage when the
flow of the city water in the water passage is stopped removes the scale adhered to
the surface of the water passage. It is clear from Figure 22 that the city water flow
programs consisting of repeated cycles of one minute flow and 5 seconds rest and repeated
cycles of one minute flow and 30 seconds rest have substantially the same effects
on the suppression of the deposition of calcium carbonate.
[0227] The following tests were carried out using the measuring apparatus shown in Figure
21. Air was supplied to the pressure chamber through the air pump at a flow rate of
1 dm
3/minute, city water adjusted to a hardness of 150 was passed through the capillary
made of polyethylene porous material at a flow rate of 0.5 dm
3/minute, with the supply of air to the pressure chamber being continued, and a bubble
flow was discharged from the capillary.
[0228] The pressure increase of the air flowing in the pressure chamber with time passage
was measured for two flow programs: a) continuous and b) repeated cycles of one minute
continuous flow and 5 seconds rest. The test results are shown in Figure 23.
[0229] It is clear from Figure 23 that the deposit of calcium on the surface of water passage
of the capillary made of polyethylene porous material is suppressed by intermittently
stopping the flow of the city water in the capillary even if the hardness of the city
water flowing in the water passage changes.
② Confirming test of the effect of coating agent on the suppression of the deposition
of calcium carbonate.
[0230] The following tests were carried out using the measuring apparatus shown in Figure
21. A capillary made of acrylic porous material (outside diameter × inside diameter
× length = 8 mm × 2 mm × 10 mm, mean diameter of pores = 40 µm) coated with a mixed
coating agent of acrylic coating agent, silicon coating agent and fluororesin (acrylic
main agent Q166 produced by Mitsui Toatsu Kagaku Co.,Ltd., silicon FS710 produced
by Nippon Oil & Fats Co.,Ltd., fluororesin F200 produced by Nippon Oil & Fats Co.,Ltd.,
hardener P53-70S produced by Mitsui Toatsu Kagaku Co.,Ltd. and toluene solvent were
mixed. Weight ratio of main coating agent to hardener was set at 5 to 1. Proper quantity
of silicon coating and fluororesin were added.) was set in the pressure chamber, air
was supplied to the pressure chamber through the air pump at a flow rate of 1 dm
3/minute, city water adjusted to a hardness of 300 was passed through the capillary
at a flow rate of 0.5 dm
3/minute, with the supply of the air to the pressure chamber being continued, and a
bubble flow was discharged from the capillary. The pressure increase of the air flowing
in the pressure chamber with time passage was measured during repeated cycles of one
minute continuous flow and 5 seconds rest. The test results are shown in Figure 24.
The results of the same test carried out on a capillary made of acrylic porous material
of the same size without surface finishing are also shown in Figure 24.
[0231] It is clear from Figure 24 that the rate of the pressure increase of the air flowing
in the pressure chamber is decreased and the deposition of calcium carbonate on the
inner surface of the capillary made of acrylic porous material is suppressed by surface
finishing with the mixed coating agent of acrylic coating agent, silicon coating agent
and fluororesin.
[0232] The following tests were carried out using the measuring apparatus shown in Figure
21. A capillary made of acrylic porous material (outside diameter × inside diameter
× length = 8 mm × 2 mm × 10 mm, mean diameter of pores = 36 µm) coated with a mixed
coating agent of acrylic coating agent and silicon coating agent (acrylic main agent
Q166 produced by Mitsui Toatsu Kagaku Co.,Ltd., silicon FS710 produced by Nippon Oil
& Fats Co.,Ltd., hardener P53-70S produced by Mitsui Toatsu Kagaku Co.,Ltd. and toluene
solvent were mixed. Weight ratio of main coating to hardener was set at 5 to 1. Silicon
content was set at 0 weight%, 0.3 weight%, and 3 weight%. Proper quantity of solvent
was added.) was set in the pressure chamber, air was supplied to the pressure chamber
through the air pump at a flow rate of 1 dm
3/minute, city water adjusted to a hardness of 300 was passed through the capillary
at a flow rate of 0.5 dm
3/minute, with the supply of the air to the pressure chamber being continued, and a
bubble flow was discharged from the capillary. The pressure increase of the air flowing
in the pressure chamber with time passage was measured during repeated cycles of one
minute continuous flow and 5 seconds rest. The test results are shown in Figure 25.
[0233] It is clear from Figure 25 that the deposition of calcium carbonate on the inner
surface of the capillary made of acrylic porous material is suppressed by surface
finishing with the mixed coating agent of acrylic coating agent and silicon coating
agent which contains no fluororesin. It is also clear from Figure 25 that the ratio
of the silicon in the mixed coating agent is preferably 0.3 weight %.
[0234] The following tests were carried out using the measuring apparatus shown in Figure
21. A capillary made of acrylic porous material (outside diameter × inside diameter
× length = 8 mm × 2 mm × 10 mm, mean diameter of pores = 30 µm) coated with a coating
agent setting at room temperature to become glass (GO-100-SX (main agent, hardener)
produced by Nikko Co.,Ltd. was used. Weight ratio of main agent to hardener was set
at 10 to 1.) was set in the pressure chamber, air was supplied to the pressure chamber
through the air pump at a flow rate of 1 dm
3/minute, city water adjusted to a hardness of 150 was passed through the capillary
at a flow rate of 0.5 dm
3/minute, with the supply of the air to the pressure chamber being continued, and a
bubble flow was discharged from the capillary. The pressure increase of the air flowing
in the pressure chamber with time passage was measured during repeated cycles of one
minute continuous flow and 5 seconds rest. The test results are shown in Figure 26.
The results of the same test carried out on a capillary made of acrylic porous material
of the same size without surface finishing are also shown in Figure 26.
[0235] It is clear from Figure 26 that the deposition of calcium carbonate on the inner
surface of the capillary made of acrylic porous material is suppressed by surface
finishing with the coating agent setting at room temperature to become glass.
[0236] The following tests were carried out using the measuring apparatus shown in Figure
21. A capillary made of polyethylene porous material (outside diameter × inside diameter
× length = 8 mm × 2 mm × 10 mm, mean diameter of pores = 25 µm) coated with a mixed
coating agent of acrylic coating agent and silicon coating agent (acrylic main agent
Q166 produced by Mitsui Toatsu Kagaku Co.,Ltd., silicon FS710 produced by Nippon Oil
& Fats Co.,Ltd., hardener P53-70S produced by Mitsui Toatsu Kagaku Co.,Ltd. and toluene
solvent were mixed. Weight ratio of main coating to hardener was set at 5 to 1. Silicon
content was set at 0.3 weight %. Proper quantity of solvent was added.) was set in
the pressure chamber, air was supplied to the pressure chamber through the air pump
at a flow rate of 1 dm
3/minute, city water adjusted to a hardness of 150 was passed through the capillary
at a flow rate of 0.5 dm
3/minute, with the supply of the air to the pressure chamber being continued, and a
bubble flow was discharged from the capillary. The pressure increase of the air flowing
in the pressure chamber with time passage was measured during repeated cycles of one
minute continuous flow and 5 seconds rest. The test results are shown in Figure 27.
[0237] It is clear from Figure 27 that the deposition of calcium carbonate on the inner
surface of the capillary made of polyethylene porous material is suppressed by surface
finishing with the mixed coating agent of acrylic coating agent and silicon coating
agent.
[0238] The following tests were carried out using the measuring apparatus shown in Figure
21. A capillary made of polyethylene porous material (outside diameter × inside diameter
× length = 8mm × 2mm × 10 mm, mean diameter of pores = 25 to 30 µm) coated with a
coating agent mainly composed by alkyl polysiloxane (GLASKA (A agent, B agent) produced
by Nippon Gosei Gomu Co.,Ltd. and isopropyl alcohol were mixed. Weight ratio of A
agent to B agent was set at 3 to 1. Proper quantity of isopropyl alcohol was added.)
was set in the pressure chamber, air was supplied to the pressure chamber through
the air pump at a flow rate of 1 dm
3/minute, city water adjusted to hardnesses of 150 and 300 was passed through the capillary
at a flow rate of 0.5 dm
3/minute, with the supply of the air to the pressure chamber being continued, and a
bubble flow was discharged from the capillary. The pressure increase of the air flowing
in the pressure chamber with time passage was measured during repeated cycles of one
minute continuous flow and 5 seconds rest. The results obtained in the test using
the city water of hardness of 150 are shown in Figure 28 and the results obtained
in the test using the city water of hardness of 300 are shown in Figure 29.
[0239] It is clear from Figures 28 and 29 that the deposition of calcium carbonate on the
inner surface of the capillary made of polyethylene porous material is suppressed
by surface finishing using the coating agent mainly composed of alkyl polysiloxane.
G. Application of the wash water spouting apparatus to various kinds of apparatuses
G-1 Application to a washing system for regions of the human body such as the anus
or the private parts.
[0240] The wash water spouting apparatus A shown in Figure 5 can be applied to a washing
system installed on a toilet bowl for washing regions of the human body such as the
anus or the private parts. In a washing system for the human body provided with the
wash water spouting apparatus A, the pipe 2 is provided with a closing valve at its
part upstream of the continuous flow valve 5, the pipe 2 is provided with a heater
for heating wash water at its part between the continuous flow valve 5 and the air
bubble mixing apparatus 3 and a driving apparatus for driving the wash water discharging
nozzle 1 is provided. In the washing system for the human body, a bubble flow is spouted
to achieve high detergency, gentle stimulation and high effect of water saving.
[0241] In the washing system for the human body provided with the wash water spouting apparatus
A, the controller 4e may variably control the voltage applied to the air pump 4c.
[0242] The voltage applied to the air pump 4c is variably controlled, the rate of the mixing
of air with the wash water or the rate of the mixing of air bubbles with the wash
water is variably controlled periodically or at random, and the detergency and the
stimulation effect of the wash water is variably controlled. Thus, the convenience
of the washing system for the human body increases.
[0243] In the washing system for human body provided with the wash water spouting apparatus
A, the pipe 4a may be provided with a pressure sensor at its part downstream of the
air pump 4c to variably control the voltage applied to the air pump 4c by the controller
4e according to the output of the pressure sensor. A rotation speed sensor for detecting
the rotation speed of the air pump 4c may be disposed to variably control the voltage
applied to the air pump 4c by the controller 4e according to the output of the rotation
speed sensor. The pipe 4a may be provided with a release valve to the atmosphere at
its part downstream of the air pump 4c to control the opening and closing motion of
the release valve by the controller 4e. If the voltage applied to the air pump 4c
is controlled according to the pressure in the pipe 4e downstream of the air pump
4c, if the voltage applied to the air pump 4c is controlled according to the rotation
speed of the air pump 4c or if the opening and closing motion of the release valve
to the atmosphere disposed at the part of the pipe 4a downstream of the air pump 4c
is controlled, the rate of the mixing of the air with the wash water or the rate of
the mixing of the air bubbles with the wash water is variably controlled and the detergency
and the stimulation effect of the wash water are variably controlled. Thus, the convenience
of the washing system for the human body increases.
[0244] In the washing system for the human body provided with the wash water spouting apparatus
A, the controller 4e may open the closing valve disposed at the part of the pipe 2
upstream of the continuous flow valve 5 for a predetermined period of time to pass
the wash water through the wash water spouting apparatus A. The controller 4e may
drive the air pump 4c for a predetermined period of time. If the wash water is passed
through the wash water spouting apparatus A for a predetermined period of time or
the air pump 4c is driven to supply the bubble generating member 3a with pressurized
air for a predetermined period of time, the air bubble generating member 3a is automatically
maintained and the function of the washing system for the human body is maintained
for a long time.
[0245] In the washing system for the human body provided with the wash water spouting apparatus
A, the controller 4e may close the closing valve disposed at the part of the pipe
2 upstream of the continuous flow valve 5 intermittently to stop the passage of the
wash water through the wash water spouting apparatus A intermittently. If the passage
of the wash water through the wash water passage is stopped intermittently while the
operation of the air pump 4c is continued, air is spouted from the air bubble generating
member 3a to remove calcium carbonate adhered to the inner surface. Thus, the deposition
of calcium carbonate on the surface of the wash water passage in the air bubble generating
member 3a is effectively suppressed.
[0246] In the washing system for the human body provided with the wash water spouting apparatus
A, the controller 4e may open the closing valve disposed at the part of the pipe 2
upstream of the continuous flow valve 5 to pass wash water through the wash water
spouting apparatus A or drive the air pump 4c after the operation switch of the washing
system for the human body is turned on and before the wash water discharging nozzle
1 is driven to a predetermined position. If such preliminary actions are carried out,
the wash water discharging nozzle 1 moved to the predetermined position can reliably
spout a bubble flow.
[0247] In the washing system for the human body provided with the wash water spouting apparatus
A, the pipe 4a may be provided with a volatile constituent mixing apparatus at its
part downstream of the air pump 4c. If a volatile constituent such as odor removing
agent, fragrance agent, etc. is mixed with air in the air bubbles, the convenience
of the washing system for the human body increases. G-2 Application to a hot-water
supplying apparatus.
[0248] The wash water spouting apparatus A shown in Figure 5 can be applied to a hot-water
supplying apparatus. As shown in Figure 30, the pipe 2 is provided with a flow rate
sensor 80, a cold-water temperature sensor 81, a heater 82, a hot-water temperature
sensor 83, a mixing apparatus 84 for mixing cold water with hot water, a mixed-water
temperature sensor 85 and a water flow rate control valve 86. These members are disposed
in series in the order of the flow rate sensor 80, the cold-water temperature sensor
81, the heater 82, the hot-water temperature sensor 83, the mixing apparatus 84, the
mixed-water temperature sensor 85 and the water flow rate control valve 86 from upstream
to downstream relative to the water flow. The wash water spouting apparatus A is disposed
downstream of the water flow rate control valve 86. The wash water discharging nozzle
1 of the wash water spouting apparatus A forms such an apparatus as a shower nozzle
or water faucet in a bath room, a water faucet in a washroom, etc. The controller
4e of the wash water spouting apparatus A also controls the operation of the heater
82, the mixing apparatus 84, the water flow rate control valve 86, etc.
[0249] In the hot-water supplying apparatus, the controller 4e controls the operation of
the heater 82 to generate hot-water of desired temperature according to the water
flow rate detected by the water flow sensor 80, water temperature detected by the
cold-water temperature sensor 81 and the hot-water temperature detected by the hot-water
temperature sensor 83. The controller 4e controls the mixing apparatus 84 to mix the
hot water with the water thereby generating mixed-water of appropriate temperature
according to the hot-water temperature detected by the hot-water temperature sensor
83 and the mixed-water temperature detected by the mixed-water temperature sensor
85. The controller 4e controls the operation of the water flow rate control valve
86 to pass the mixed-water of appropriate temperature and flow rate through the pipe
2. The controller 4e controls the operation of the air pump 4c of the wash water spouting
apparatus A to mix a large number of micro air bubbles with the mixed-water of appropriate
temperature passing through the pipe 2. A bubble flow of hot-water spouts from the
shower nozzle or water faucet in a bath room, water faucet in a washroom, etc. formed
by the wash water discharging nozzle 1 of the wash water spouting apparatus A. It
is possible to dispose a flow rate sensor just upstream of the shower nozzle or the
water faucet to stop the air pump 4c when the hot water spouts from the shower nozzle
or the water faucet thereby spouting the hot water without air bubbles.
[0250] In the hot-water supplying apparatus having the wash water spouting apparatus A,
the consumption of hot-water decreases because of the water saving effect of the wash
water spouting apparatus A. Thus, the size of the heater 82 can be reduced, the size
of the hot-water supplying apparatus can be reduced and the energy consumed by the
hot-water supplying apparatus can be saved.
G-3 Application to a showering apparatus.
[0251] The wash water spouting apparatus A shown in Figure 5 can be applied to a showering
apparatus. As shown in Figures 31(a) and 31(b), in the wash water spouting apparatus
A applied to a showering apparatus, the wash water discharging nozzle 1 forms a shower
head and the air bubble mixing apparatus 3 is disposed in the wash water discharging
nozzle 1. The air bubble generating member 3a comprises a columnar body 3a
1 made of a porous material and a pair of end plates 3a
2 sealing both ends of the columnar body 3a
1. The columnar body 3a
1 and the end plates 3a
2 are provided with many penetration holes 3a
3. The penetration holes 3a
3 formed in the columnar body Sa
1 are provided with a large number of independent pores at their surrounding surfaces.
The air bubble generating member 3a is press fitted in the wash water discharging
nozzle 1. A dispersing plate 1a is detachably connected to the end of the wash water
discharging nozzle 1. The dispersing plate 1a is provided with many discharge holes
1a
1 communicating with the penetration holes 3a
3 of the air bubble generating member 3a. A pressure chamber 3b is formed around the
air bubble generating member 3a. The wash water discharging nozzle 1 is provided with
a wash water passage 1b communicating with the the penetration holes 3a
3 of the air bubble generating member 3a and an air passage 1c communicating with the
pressure chamber 3b. The wash water passage 1b is connected to the pipe 2 and the
air passage 1c is connected to the pipe 4a. The present showering apparatus has the
same structure as the hot-water supplying apparatus shown in Figure 30 except that
the wash water discharging nozzle 1 forms a shower head and the air bubble mixing
apparatus 3 is disposed in the wash water discharging nozzle 1.
[0252] In the present showering apparatus, hot-water of appropriate temperature and pressurized
air are supplied to the wash water discharging nozzle 1. The hot-water passes through
the wash water passage 1b and flows into the penetration holes 3a
3 of the air bubble generating member 3a. The pressurized air passes through the air
passage 1c and flows into the pressure chamber 3b. The pressurized air becomes a large
number of micro air bubbles by passing through the air bubble generating member 3a
and the air bubbles are mixed with and substantially uniformly dispersed in the hot-water
passing through the penetration holes 3a
3. A bubble flow wherein a large number of micro air bubbles are mixed with and dispersed
in the hot-water passes through the dispersing plate 1a to form a shower of a bubble
flow.
[0253] In the showering apparatus having the wash water spouting apparatus A, high detergency
and high effect of water saving are obtained.
G-4 Application to a hair washing apparatus
[0254] The wash water spouting apparatus A shown in Figure 5 can be applied to a hair washing
apparatus. As shown in Figures 32 to 34, a basin 90 is provided with a discharge hole
90a at its bottom. The basin 90 is provided with a plurality of shower nozzles 91
for washing the side portion and the rear potion of a head, a plurality of shampoo
nozzles 92 and a shower nozzle 93 at its side wall. The basin 90 is set on a base
not shown in the Figures. The wash water spouting apparatus A applied to the showering
apparatus shown in Figures 31(a) and 31(b) constitutes the wash water spouting apparatus
having the shower nozzles 91 and 93. In the wash water spouting apparatus A applied
to the present hair washing apparatus, the wash water and the pressurized air are
supplied to a plurality of wash water discharging nozzles. Shampoo is supplied to
the shampoo nozzle 92 from a shampoo source not shown in the Figures.
[0255] The user of the present hair washing apparatus puts the rear portion of the head
on the basin 90 with his or her face upward. A cover not shown in the Figures is put
on the basin 90 to cover the font portion and the top portion of the head. When the
user pushes a control switch not shown in the Figures, the shampoo discharges from
the shampoo nozzles 92 to wash the hair and the bubble flows of the wash water spout
from the shower nozzles 91 and 93 to rinse the washed hair. Waste water is discharged
from the discharge hole 90a. The cover not shown in the Figures prevents scattering
of the shampoo and wash water during the hair washing operation.
[0256] In the hair washing apparatus comprising the wash water spouting apparatus A, high
detergency and high effect of water saving can be obtained. In the hair washing apparatus
comprising the wash water spouting apparatus A, the contact area between the wash
water and the air is very large because a large number of air bubbles are mixed with
and dispersed in the wash water. Thus, chlorine contained in the wash water (city
water) is rapidly removed by deaeration. Thus, the hair is protected from damage by
highly reactive chlorine because the chlorine is removed. It is possible to mix into
the wash water a gas with a large rate of absorption in water, such as carbon dioxide,
to accelerate the removal of chlorine by deaeration. In order to prevent the growth
of miscellaneous bacteria, the removal of chlorine is carried out just before spouting
of the wash water. When the wash water spouting apparatus A is applied to a washing
apparatus for human skin, the skin is protected from damage by chlorine.
G-5 Application to a water faucet
[0257] The wash water spouting apparatus A shown in Figure 5 can be applied to a water faucet.
As shown in Figures 35 to 37, in the wash water spouting apparatus A applied to a
water faucet, the wash water discharging nozzle 1 forms a discharge head of a water
faucet and the air bubble mixing apparatus 3 is disposed in the water discharging
nozzle 1. The wash water discharging nozzle 1 is provided with a wash water passage
1d communicating with the air bubble generating member 3a and an air passage 1e communicating
with the pressure chamber 3b. The wash water discharging nozzle 1 is fixed by a screw
to a rotatable discharge pipe 101 of the water faucet body 100. The wash water passage
1d is connected to the pipe 2 through a pipe not shown in the Figures disposed in
the discharge pipe 101 and the air passage 1e is connected to the pipe 4a through
another pipe not shown in the Figures disposed in the discharge pipe 101. As shown
in Figures 35 to 37, the present water faucet has the same structure as the hot-water
supplying apparatus shown in Figure 30 except that the wash water discharging nozzle
1 forms a discharge nozzle and the air bubble mixing apparatus 3 is disposed in the
wash water discharging nozzle 1.
[0258] In the present water faucet apparatus, the flow rates of the water and the air are
controlled by the control member 100a of the water faucet body 100.
[0259] In the water faucet having the wash water spouting apparatus A, high detergency and
high effect of water saving are obtained.
G-6 Application to a face washing apparatus
[0260] The wash water spouting apparatus A shown in Figure 5 can be applied to a face washing
apparatus. The structure of the face washing apparatus may be the same as that of
the hair washing apparatus shown in Figures 32 to 34.
[0261] In the face washing apparatus having the wash water spouting apparatus A, high detergency
and high effect of water saving are obtained.
G-7 Application to an eye washing apparatus
[0262] The wash water spouting apparatus A shown in Figure 5 can be applied to an eye washing
apparatus. The structure of the eye washing apparatus may be the same as that of the
wash water spouting apparatus A shown in Figure 5 except that the pipe 2 downstream
of the air mixing apparatus 3 is made flexible and the wash water discharging nozzle
1 is given handy size to facilitate the eye washing operation.
[0263] In the eye washing apparatus having the wash water spouting apparatus A, the gas-liquid
ratio is set relatively low to obtain a gentle stimulation and adequate detergency.
G-8 Application to a palate washing apparatus
[0264] The wash water spouting apparatus A shown in Figure 5 can be applied to a palate
washing apparatus. The structure of the palate washing apparatus may be the same as
that of the wash water spouting apparatus A shown in Figure 5 except that the pipe
2 downstream of the air mixing apparatus 3 is made flexible and the wash water discharging
nozzle 1 is made slender and given handy size to facilitate the palate washing operation.
[0265] In the palate washing apparatus having the wash water spouting apparatus A, high
detergency and high effect of water saving are obtained.
G-9 Application to a hand washing apparatus
[0266] The wash water spouting apparatus A shown in Figure 5 can be applied to a hand washing
apparatus. The structure of the hand washing apparatus may be the same as that of
the water faucet shown in Figures 35 to 37. Otherwise the structure of the hand washing
apparatus may be the same as that of the water faucet shown in Figures 35 to 37 except
that a warm air discharging apparatus for drying the hands is disposed near the water
faucet.
[0267] In the hand washing apparatus having the wash water spouting apparatus A, high detergency
and high effect of water saving are obtained.
G-10 Application to a bath tub
[0268] The wash water spouting apparatus A shown in Figure 5 can be applied to a bath tub.
The structure of the bath tub may be that wherein the wash water discharging nozzle
1 of the wash water spouting apparatus A is fitted to the side wall of a bath tub.
[0269] In the bath tub having the wash water spouting apparatus A, the bubble flow strikes
against the human body to produce a massaging effect.
G-11 Application to ultrasonic cleaning apparatus
[0270] The wash water spouting apparatus A can be applied to an ultrasonic cleaning apparatus.
[0271] When a bubble flow strikes against a target surface, air bubbles with small density
and small kinetic energy and water with large density and large kinetic energy between
the adjacent air bubbles strike against the target surface alternately at short intervals.
Thus a pressure fluctuation or vibration is generated at the target surface. The frequency
of the vibration can be controlled by changing the number of the air bubbles striking
against the target surface per unit time. It is possible to generate ultrasonic vibration
with very high detergency. The ultrasonic vibration can reach and remove dirt that
has entered wrinkles or crevices because the wavelength of the ultrasonic vibration
is short. Thus, the detergency of the ultrasonic vibration is very high.
[0272] The ultrasonic vibration can wash the internal spaces of small crevices because its
wavelength is short. But, the ultrasonic vibration cannot wash a broad area because
it damps rapidly. Low frequency vibration with long wave length has low detergency
but can wash a broad area because it damps slowly. It is possible to control the diameter
of the air bubbles while keeping the flow rate of the air constant to control the
number of the air bubbles striking against the target surface per unit time thereby
controlling the frequency of the vibration generated on the target surface. That is,
the strength of the detergency or the area on which the detergency acts can be controlled
by controlling the diameter of the air bubbles. When the diameter of the air bubbles
is large, the frequency of the vibration is low and a broad area can be washed thoroughly.
When the diameter of the air bubbles is small, the frequency of the vibration is high
and stubborn local dirt can be washed away. When the frequency of the vibration is
high, the vibration damps rapidly on the surface of the human body to generate a strong
stimulation on the surface of the skin. When the frequency of the vibration is low,
the vibration generates a gentle stimulation on the surface of the skin. A vibration
in the frequency range of 5 to 30 Hz substantially resonates with the free vibration
of the portion of the human body near the skin surface to produce a high massaging
effect. Thus, a vibration in the frequency range of 5 to 30 Hz can give the user the
reeling that he or she is using a large quantity of wash water though he or she is
actually using only a small quantity of wash water. H. A wash water spouting apparatus
comprising an air bubble breaking apparatus
[0273] In any one of the aforementioned wash water spouting apparatuses, the air bubble
generating member made of porous material generates micro air bubbles to mix and disperse
them in the wash water. However, micro air bubbles may instead be produced by breaking
air bubbles mixed with the wash water.
[0274] As shown in Figure 38, in a wash water spouting apparatus E, a pipe 110 forming a
wash water passage is provided with a continuous flow valve 111, an air mixing apparatus
112 and an air bubble breaking apparatus 113. These members are disposed in series
in the order of the continuous flow valve 111, the air mixing apparatus 112 and the
air bubble breaking apparatus 113 from upstream to downstream relative to the water
flow. The pipe 110 is provided with a wash water discharging nozzle 114 at its downstream
end.
[0275] The air mixing apparatus 112 is constituted by a pipe 112a forming a wash water passage
and a capillary 112b crossing the pipe 112a substantially at right angles to open
at the inner surface of the pipe 112a.
[0276] The air bubble breaking apparatus 113 comprises a pipe 113a forming a wash water
passage and a baffle plate 113b with a single opening 113b
1 disposed in the pipe 113a as shown in Figure 39(a), a pipe 113a forming a wash water
passage and a baffle plate 113c with a plurality of openings 113c
1 disposed in the pipe 113a as shown in Figure 39(b) or a pipe 113a forming a wash
water passage and a mesh 113d disposed in the pipe 113a as shown in Figure 39(c).
The mesh 113d comprises a plurality of woven cloths made of resin fibers or metal
fibers, a plurality of unwoven cloths, or the like stacked on one another.
[0277] A forced air supplying apparatus 115 having an air pump 115a is connected to the
capillary 112b of the air bubble mixing apparatus 112.
[0278] In the wash water spouting apparatus E, the pressurized air supplied by the forced
air supplying apparatus 115 is mixed with the wash water passing through the pipe
112a through the capillary 112b. The air bubbles generated at the end of the capillary
112b grow in the direction perpendicular to the flow of the wash water because the
capillary 112b opens at the inner surface of the pipe 112a. Shear force is therefore
applied to the air bubbles by the wash water passing through the pipe 112a and the
air bubbles leave the end of the capillary 112b entrained by the wash water at the
first stage of generation. Thus, air bubbles of relatively small diameter are mixed
with the wash water. When the wash water containing air bubbles of small diameter
passes through the opening 113b
1 of the baffle plate 113b of the air bubble breaking apparatus 113 or the openings
113c
1 of the baffle plate 113c of the air bubble breaking apparatus 113, the sectional
area of the wash water passage decreases, the velocity of the flow of the wash water
increases, the shear force applied to the air bubbles of small diameter by the wash
water increases and the air bubbles of small diameter are broken into micro air bubbles.
When the wash water containing air bubbles of small diameter passes through the mesh
113d of the air bubble breaking apparatus 113, the air bubbles of small diameter are
broken by the mesh 113d into micro air bubbles. A bubble flow wherein a large number
of micro air bubbles are mixed with and dispersed in the wash water spouts from the
wash water discharging nozzle 114. The spouting bubble flow increases the detergency
of the wash water and achieves a water saving effect.
[INDUSTRIAL APPLICABILITY OF THE INVENTION]
[0279] In accordance with the present invention, a wash water spouting apparatus which can
increase the detergency of the wash water, achieve a gentle stimulation effect and
achieve a water saving by a large amount is provided.
1. A wash water spouting apparatus for spouting a bubble flow wherein a large number
of micro air bubbles are dispersed in wash water, comprising wash water spouting means,
wash water supplying means for supplying the wash water spouting means with wash water
and air bubble mixing means for mixing air bubbles with the wash water passing through
a wash water passage.
2. A wash water spouting apparatus for spouting a bubble flow wherein a large number
of micro air bubbles are dispersed in wash water, comprising wash water spouting means,
wash water supplying means for supplying the wash water spouting means with wash water
and air bubble mixing means for generating a large number of micro air bubbles while
preventing merging of the air bubbles, mixing the air bubbles with the wash water
passing through a wash water passage, and dispersing the air bubbles in the wash water
passing through the wash water passage.
3. A wash water spouting apparatus for spouting a bubble flow wherein a large number
of micro air bubbles are dispersed substantially uniformly in wash water, comprising
wash water spouting means, wash water supplying means for supplying the wash water
spouting means with wash water and air bubble mixing means for generating a large
number of micro air bubbles, while preventing merging of the air bubbles, mixing the
air bubbles with the wash water passing through a wash water passage, and dispersing
the air bubbles substantially uniformly in the wash water passing through the wash
water passage.
4. A wash water spouting apparatus comprising wash water spouting means, wash water supplying
means for supplying the wash water spouting means with wash water and air bubble mixing
means for generating a large number of micro air bubbles and mixing the air bubbles
with the wash water passing through a wash water passage, wherein the relation between
E w and Et is Ew < Et , where Ew is the energy of the wash water passing through the wash water passage just upstream
of the air bubble mixing means and E t is the energy of the wash water passing through the wash water passage just downstream
of the air bubble mixing means.
5. A wash water spouting apparatus for spouting a bubble flow wherein a large number
of micro air bubbles are dispersed in wash water, comprising wash water spouting means,
wash water supplying means for supplying the wash water spouting means with wash water,
air bubble mixing means for mixing air bubbles with the wash water passing through
a wash water passage and air bubble breaking means for breaking air bubbles mixed
with the wash water into micro air bubbles.
6. A wash water spouting apparatus of any of claims 1 to 5, further comprising forced
air supplying means for force supplying the air bubble mixing means with air.
7. A wash water spouting apparatus of any of claims 1 to 6, wherein the mean diameter
of the micro air bubbles in the bubble flow is 100µ m to 1000µ m.
8. A wash water spouting apparatus of any of claims 1 to 7, wherein the ratio of the
volume flow rate of the air mixed with the wash water to the volume flow rate of the
wash water is 0.5 : 1 to 4.0 : 1.
9. A wash water spouting apparatus of any of claims 1 to 8, wherein the sectional area
of the wash water passage at the air bubble mixing means and downstream of the air
bubble mixing means is larger than the projected area of a sphere of a diameter equal
to the mean diameter of the mixed air bubbles and the sectional area of the wash water
passage downstream of the air bubble mixing means is larger than or equal to that
at the air bubble mixing means.
10. A wash water spouting apparatus of any of claims 1 to 9, wherein the wash water passage
downstream of the air bubble mixing means extends substantially straight.
11. A wash water spouting apparatus of any of claims 1 to 10, wherein the air bubble mixing
means is disposed in the wash water spouting means.
12. A wash water spouting apparatus of claim 11, wherein the air bubble mixing means is
disposed in the vicinity of the outlet port of the wash water spouting means.
13. A wash water spouting apparatus of claim 12, wherein the part of the wash water spouting
means in the vicinity of the outlet port is detachably connected to the remaining
part.
14. A wash water spouting apparatus of any of claims 1 to 13, wherein the air bubble mixing
means has an air bubble generating member provided with a large number of independent
pores at its surface contacting the wash water passing through the wash water passage.
15. A wash water spouting apparatus of claim 14, wherein the independent pores are disposed
regularly and in a lattice.
16. A wash water spouting apparatus of any of claims 1 to 13, wherein the air bubble mixing
means comprises an air bubble generating member having mesh construction at its surface
contacting the wash water passing through the wash water passage.
17. A wash water spouting apparatus of claim 14 or claim 15, wherein the air bubble generating
member is made of an aggregate of substantially spherical particles.
18. A wash water spouting apparatus of claim 17, wherein the mean diameter of the substantially
spherical particles is 50 µm to 300 µm.
19. A wash water spouting apparatus of claim 17, wherein the space between the substantially
spherical particles is 50 µm to 300 µm.
20. A wash water spouting apparatus of any of claims 17 to 19, wherein a filling factor
of the substantially spherical particles is larger than or equal to 70 %.
21. A wash water spouting apparatus of claim 14 or 15, wherein the air bubble generating
member is made of a hot formed compact of heat fusible powder.
22. A wash water spouting apparatus of any of claims 14 to 21, wherein the surface of
the air bubble generating member contacting the wash water extends flush with the
inner surface of the wash water passage.
23. A wash water spouting apparatus of any of claims 14 to 22, wherein the air bubble
generating member is a cylindrical porous body forming the wash water passage.
24. A wash water spouting apparatus of claim 23, wherein an air passage is formed around
the cylindrical porous body.
25. A wash water spouting apparatus of claim 23 or 24, wherein the sectional area of the
wash water passage formed in the cylindrical porous body is constant or gradually
increases from the upstream end to the downstream end.
26. A wash water spouting apparatus of any of claims 23 to 25, wherein the cylindrical
porous body is fixed to the wash water spouting means by press fitting.
27. A wash water spouting apparatus of claim 26, wherein the inner diameter of the cylindrical
porous body is made larger at the press fitting part of the cylindrical porous body
than at the remaining part of the cylindrical porous body.
28. A wash water spouting apparatus of claim 27, wherein the cylindrical porous body is
press fitted at its both ends and the inner diameter of one of the press fitting parts
is made larger than that of the remaining part of the cylindrical porous body.
29. A wash water spouting apparatus of any of claims 14 to 28, wherein all or part of
the air bubble generating member is made of water repellent material, or a water repellent
finish is applied to the surface of the wash water passage formed in the air bubble
generating member.
30. A wash water spouting apparatus of any of claims 14 to 28, wherein all or part of
the air bubble generating member is made of hydrophilic material, or a hydrophilic
finish is applied to the surface of the wash water passage formed in the air bubble
generating member.
31. A wash water spouting apparatus of any of claims 14 to 28, wherein the surface of
the wash water passage formed in the air bubble generating member is coated by a surface
finishing agent for preventing the deposition of calcium.
32. A wash water spouting apparatus of claim 31, wherein the surface finishing agent contains
siloxane linkage.
33. A wash water spouting apparatus of claim 31, wherein the surface finishing agent contains
acrylic agent and silicon agent.
34. A wash water spouting apparatus of claim 31, wherein the air bubble generating member
is a porous polyethylene body and the surface finishing agent contains alkylpolysiloxane.
35. A wash water spouting apparatus of claim 31, wherein the air bubble generating member
is a porous acrylic body and the finishing agent contains cold setting glass.
36. A wash water spouting apparatus of any of claims 1 to 35, further comprising solute
concentration control means for solving a solute in the wash water to a predetermined
concentration.
37. A wash water spouting apparatus of claim 6, further comprising flow control means
for intermittently stopping the flow of the wash water in the wash water passage when
the forced air supplying means operates.
38. A wash water spouting apparatus of claim 6 or 37, wherein the wash water supplying
means has a wash water storage tank, and the forced air supplying means force supplies
the air to the air bubble mixing means and the wash water storage tank to pressurize
the wash water thereby discharging the wash water from the wash water storage tank.
39. A wash water spouting apparatus of claim 38, wherein a pipe connecting the forced
air supplying means with the wash water storage tank and/or a pipe connecting the
forced air supplying means with the air bubble mixing means are provided with pressure
control valves.
40. A wash water spouting apparatus of claim 38 or 39, wherein the size, weight and electric
power consumption of the wash water spouting apparatus are determined to be convenient
for portable use.
41. A washing system for regions of the human body such as the anus and private parts
comprising the wash water spouting apparatus of any of claims 1 to 40.
42. A washing system for regions of the human body such as the anus and private part comprising
the wash water spouting apparatus of claim 6 or any of claims 37 to 40 and a controller
for driving the wash water supplying means and the forced air supplying means for
a predetermined period of time.
43. A washing system for regions of the human body such as the anus and private parts
of claim 41 or 42, wherein the air bubble mixing means has an air bubble generating
member wherein a large number of independent pores are formed in the surface contacting
the wash water passing through a wash water passage, the air bubble generating member
is formed by a porous cylindrical body forming the wash water passage, the porous
cylindrical body is disposed in the wash water spouting means and in the vicinity
of the outlet of the wash water spouting means, and the downstream end of the porous
cylindrical body is directed upward.
44. A washing system for regions of the human body such as the anus and private parts
of any of claims 41 or 43, further comprising volatile constituent mixing means for
mixing a volatile constituent with the air to be supplied to the air mixing means
forming the wash water passage.
45. A washing system for regions of the human body such as the anus and private parts
of any of claims 41 or 44, wherein the wash water spouting means has a plurality of
outlet ports and the bubble flow is selectively fed to one of the plurality of outlet
ports through passage selecting means.
46. A showering apparatus comprising the wash water spouting apparatus of any of claims
1 to 40.
47. A hair washing apparatus comprising the wash water spouting apparatus of any of claims
1 to 40.
48. A face washing apparatus comprising the wash water spouting apparatus of any of claims
1 to 40.
49. An eye washing apparatus comprising the wash water spouting apparatus of any of claims
1 to 40.
50. A palate washing apparatus comprising the wash water spouting apparatus of any of
claims 1 to 40.
51. A hand washing apparatus comprising the wash water spouting apparatus of any of claims
1 to 40.
52. A water faucet comprising the wash water spouting apparatus of any of claims 1 to
40.
53. A bath tub comprising the wash water spouting apparatus of any of claims 1 to 40.
54. An ultrasonic washing apparatus comprising the wash water spouting apparatus of any
of claims 1 to 40.
55. A hot-water supplying apparatus comprising the wash water spouting apparatus of any
of claims 1 to 40.