BACKGROUND OF THE INVENTION
[0001] This invention relates to a switchgear having a circuit making and breaking section
in a vacuum vessel maintained in a high vacuum for making and breaking a circuit between
a power supply and a load machine and in particular to a switchgear for preventing
degradation of withstand voltage performance.
[0002] A switchgear for making and breaking a circuit between a power supply and a load
machine has a circuit making and breaking section in a vacuum vessel maintained in
a high vacuum and uses a high dielectric strength in a high vacuum and an excellent
arc-extinguishing capability to stably shut off a current.
[0003] FIG. 5 is an elevational sectional view to show a switchgear in a related art. In
the figure, numeral 1 denotes a vacuum vessel, which is a vessel for holding the inside
in a high vacuum by hermetically sealing both ends of a cylindrical insulating pipe
2 forming flanks by a lower lid 3 and an upper lid 4.
[0004] At the center of the lower lid 3, a cylindrical fixed conductor rod 5 is fixed in
a state in which it penetrates the vacuum vessel 1. A disc-like fixed contactor 6
formed in a diameter to the same degree as that of the fixed conductor rod 5 is brazed
via a metal jointing material 7 to the top face of the fixed conductor rod 5 in the
vacuum vessel 1, and the margin of the top face of the fixed contactor 6 is chaffered
so as to become a curved surface to prevent an electric field from concentrating.
[0005] A cylindrical moving conductor rod 8 penetrating the vacuum vessel 1 through the
center of the upper lid 4 is supported movably in an axial direction via an extendable
bellows 9 attached in the vacuum vessel 1. A disc-like moving contactor 10 opposed
on the bottom face to the top face of the fixed contactor 6 and formed in a diameter
to the same degree as that of the moving conductor rod 8 is fixedly secured to the
bottom end of the moving conductor rod 8 in the vacuum vessel 1 in an insertion state,
and the margin of the bottom face of the moving contactor 10 is chaffered so as to
become a curved surface to prevent an electric field from concentrating.
[0006] The bellows 9 is hermetically sealed at the top end part to the upper lid 4 of the
vacuum vessel 1, covers the moving conductor rod 8, is hermetically sealed at the
lower end part at a position to such an extent to expose the lower part of the moving
conductor rod 8 to a proper length, and expands and contracts as the moving conductor
rod 8 makes a move axially, so that the hermeticity of the vacuum vessel 1 can be
held.
[0007] The bellows 9 is shaped like a closed-end cylinder and is covered with the bottom
face and flanks of a bellows cover 13 formed of a low-conductivity material such as
stainless steel, so that it is protected from metal vapor caused by arc occurring
between the fixed contactor 6 and the moving contactor 10. The bottom face of the
bellows cover 13 is in contact with the bottom end of the bellows 9 and is supported
by the moving conductor rod 8 penetrating the center of the bottom face. The flank
of the bellows cover 13 has a length to such an extent it does not come in contact
with the upper lid 4 when the moving conductor rod 8 moves upward.
[0008] In the described switchgear in the related art, the top face of the fixed contactor
6 and the bottom face of the moving contractor 10 are opposed to each other and when
the moving conductor rod 8 moves downward, the moving contractor 10 comes in contact
with the fixed contactor 6, placing the switchgear in a make state. When the moving
conductor rod 8 is caused to make a move upward for shutting off a current to make
the make-to-break state transition of the switchgear, an arc occurs between the fixed
contactor 6 and the moving contactor 10 and is extinguished, then the switchgear enters
a break state.
[0009] However, in the switchgear in the related art, when the current is shut off, the
contact surfaces of the fixed contactor 6 and the moving contactor 10 are worn because
of the arc occurring between the fixed contactor 6 and the moving contactor 10 and
become rough, forming points.
[0010] To place the switchgear in a make state for energization in a state in which the
contact surfaces of the fixed contactor 6 and the moving contactor 10 are rough, the
resistance values of the contact parts of the fixed contactor 6 and the moving contactor
10 are increased because of the presence of the points and thus high heat is generated,
fusing the contact parts. Then, when the switchgear is placed in a break state, the
contact surfaces are furthermore made rough, forming points.
[0011] An electric field concentrates on the thus formed points projecting from the fixed
contactor 6 and the moving contactor 10, thus a problem of degrading the withstand
voltage performance occurs.
[0012] Since the feet of arcs easily stop because of concentration of the electric field,
a vicious cycle of causing a local wear to occur and making furthermore the contact
surfaces rough is repeated.
SUMMARY OF THE INVETION
[0013] It is therefore an object of the invention to provide a switchgear comprising electric
field easing members each projecting from a fixed contactor or a moving contactor
in the surroundings of the fixed contactor and the moving contactor, thereby preventing
degradation of withstand voltage performance.
[0014] It is another object of the invention to provide a switchgear comprising an electric
field easing member shaped like a disc having a larger diameter than a fixed contactor
has and sandwiched between the fixed contactor and a fixed conductor rod on the fixed
contactor side and an electric field easing member shaped like a cylinder having a
larger diameter than a moving contactor or a moving conductor rod has and placed in
the surroundings of the moving contactor or the moving conductor rod on the moving
contactor side, whereby the electric field easing member can also serve as a bellows
cover, for example, for preventing degradation of withstand voltage performance without
increasing the number of parts as compared with a switch gear in a related art.
(Aspect 1)
[0015] According to a first aspect of the invention, there is provided a switchgear comprising:
a fixed contactor,
a moving contactor coming into and out of contact with the fixed contactor,
a first electric field easing member projecting from the fixed contactor side to the
moving contactor side, and
a second electric field easing member projecting from the moving contactor side to
the fixed contactor side.
(Aspect 2)
[0016] According to a second aspect of the invention, there is provided
the switchgear according to aspect 1, wherein
the first electric field easing member is placed in the surrounding of the fixed contactor,
and projecting from the fixed contactor to the moving contactor side, and
the second electric field easing member is placed in the surrounding of the moving
contactor, and projecting from the moving contactor to the fixed contactor side, when
the moving contact is at a position out of contact with the fixed contactor.
[0017] Each of the switchgears of the first and second aspects of the invention comprises
the electric field easing members each projecting from the fixed contactor or the
moving contactor in the surroundings of the fixed contactor and the moving contactor,
whereby if either or both of the contact surfaces of the fixed contactor and the moving
contactor are made rough and points are formed, concentration of an electric field
on each point is eased and degradation of withstand voltage performance can be prevented.
(Aspect 3)
[0018] According to a third aspect of the invention, there is provided the switchgear according
to aspect 1, wherein
the fixed contactor is shaped like a disc,
the first electric field easing member is shaped like a disc or a ring having a larger
diameter than the fixed contractor has, and fixedly secured to the fixed contactor,
a portion of the first electric field easing member in the surrounding of the fixed
contactor projects from the fixed contactor to the moving contactor side,
the second electric field easing member is shaped like a cylinder having a larger
diameter than the moving contactor has, and placed in the surrounding of the moving
contactor, and has a portion projecting from the moving contactor to the fixed contactor
side, when the moving contact is at a position out of contact with the fixed contactor.
(Aspect 4)
[0019] According to a fourth aspect of the invention, there is provided the switchgear according
to aspect 1, further comprising:
a vessel for housing the fixed contactor, the moving contactor, the first electric
field easing member, and the second electric field easing member.
[0020] The switchgear of the third aspect of the invention comprises the electric field
easing member shaped like a disc having a larger diameter than the fixed contactor
has and sandwiched between the fixed contactor and the fixed conductor rod on the
fixed contactor side and the electric field easing member shaped like a cylinder having
a larger diameter than the moving contactor or the moving conductor rod has and placed
in the surroundings of the moving contactor or the moving conductor rod on the moving
contactor side, whereby the part of the switchgear in the related art, for example,
a bellows cover is deformed or replaced, so that the number of parts is not increased
and if the surface of either or both of the fixed contactor and the moving contactor
is made rough and points are formed, concentration of an electric field on each point
is eased, thus degradation of withstand voltage performance can be prevented.
[B]
[0021] Besides, it is preferable that the moving contactor moves linearly.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In the accompanying drawings:
FIG. 1 is an elevational sectional view to show the break state of a switchgear in
a first embodiment of the invention;
FIG. 2 is an elevational sectional view to show the make state of the switchgear in
the first embodiment of the invention;
FIG. 3 is a graph to show the simulation results of the switch gear of the invention
and that in a related art;
FIG. 4 is an elevational sectional view to show the break state of a switchgear in
a second embodiment of the invention; and
FIG. 5 is an elevational sectional view to show a switchgear in the related art.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] Referring now to the accompanying drawings, there are shown preferred embodiments
of the invention.
(First embodiment)
[0024] FIGS. 1 and 2 are elevational sectional views to show a switchgear in a first embodiment
of the invention; FIG. 1 shows a break state and FIG. 2 shows a make state. In the
figure, numeral 1 denotes a vacuum vessel, which is a vessel for holding the inside
in a high vacuum by hermetically sealing both ends of a cylindrical insulating pipe
2 forming flanks by a lower lid 3 and an upper lid 4.
[0025] At the center of the lower lid 3, a cylindrical fixed conductor rod 5 is fixed in
a state in which it penetrates the vacuum vessel 1. The upper diameter of the fixed
conductor rod 5 in the vacuum vessel 1 is formed larger than that of any other portion.
[0026] A disc-like fixed contactor 6 formed in a diameter smaller than the upper diameter
of the fixed conductor rod 5 is brazed via a metal jointing material 7 formed in a
diameter to the same degree as the upper diameter of the fixed conductor rod 5 to
the center of the top face of the fixed conductor rod 5, and the margin of the top
face of the fixed contactor 6 is chaffered so as to become a curved surface to prevent
an electric field from concentrating.
[0027] The surrounding of the fixed contactor 6, namely, the margin of the metal jointing
material 7 is molded so as to project above the fixed contactor 6 and the fixed contactor
6 is buried in the recess center of the metal jointing material 7. The upward projecting
margin of the metal jointing material 7 is also chaffered so as to become a curved
surface to prevent an electric field from concentrating.
[0028] Since the metal jointing material 7 is thus concave in cross section, concentration
of an electric field on the vicinity of the buried fixed contactor 6 is eased.
[0029] A cylindrical moving conductor rod 8 penetrating the vacuum vessel 1 through the
center of the upper lid 4 is supported movably in an axial direction via an extendable
bellows 9 attached in the vacuum vessel 1. A disc-like moving contactor 10 formed
in a diameter to the same degree as that of the moving conductor rod 8 is fixedly
secured to the bottom end of the moving conductor rod 8 in the vacuum vessel 1 in
an insertion state, and the margin of the bottom face of the moving contactor 10 is
chaffered so as to become a curved surface to prevent an electric field from concentrating.
[0030] The bellows 9 is hermetically sealed at the top end part to the upper lid 4 of the
vacuum vessel 1, covers the moving conductor rod 8, is hermetically sealed at the
lower end part at a position to such an extent to expose the lower part of the moving
conductor rod 8 to a proper length, and expands and contracts as the moving conductor
rod 8 makes a move axially, so that the hermeticity of the vacuum vessel 1 can be
held.
[0031] In the surrounding of the bellows 9, a cylindrical electric field easing shield 11
having a diameter to such an extent that it does not come in contact with the bellows
9 is fixedly secured at the top end to the upper lid 4, and the bottom end of the
electric field easing shield 11 is bent inward like an inward flange. Thus, the bottom
end of the electric field easing shield 11 is shaped like a plane having an opening
at the center, the diameter of the opening is formed a little larger than that of
the moving conductor rod 8 or the moving contactor 10, and the tip of the opening
is bent upward to prevent an electric field from concentrating.
[0032] The side wall of the electric field easing shield 11 is formed to a length to such
an extent that it projects to the fixed contactor 6 side from the moving contactor
10 if the moving conductor rod 8 is in the upper limit of the move area.
[0033] The electric field easing shield 11 is formed of a low-conductivity material such
as stainless steel so that the bend part becomes a curved surface by a working method
of drawing and press, etc., to prevent an electric field from concentrating.
[0034] Since the electric field easing shield 11 also has a function of protecting the bellows
9 from metal vapor caused by an arc like the bellows cover 13 of the switchgear in
the related art, it eliminates the need for the bellows cover 13, thus the number
of parts does not increase.
[0035] In the described switchgear of the invention, the top face of the fixed contactor
6 and the bottom face of the moving contractor 10 are opposed to each other. Thus,
when the moving conductor rod 8 moves downward, the moving contractor 10 comes in
contact with the fixed contactor 6, placing the switchgear in a make state. When the
moving conductor rod 8 is caused to make a move upward for shutting off a current
to make the make-to-break state transition of the switchgear, an arc occurs between
the fixed contactor 6 and the moving contactor 10 and is extinguished, then the switchgear
enters a break state.
[0036] If the moving conductor rod 8 is in the upper limit of the move area, a contact-to-contact
distance d1 between the fixed contactor 6 and the moving contractor 10 becomes longer
than a distance d2 between the top end of the metal jointing material 7 and the bottom
end of the electric field easing shield 11. If the contact surfaces are made rough
and points are formed due to an arc occurring between the fixed contactor 6 and the
moving contractor 10 when an electric current is shut off and fusion of the contact
parts of the fixed contactor 6 and the moving contractor 10 by heat generated upon
energization, the distance between the points of the fixed contactor 6 and the moving
contractor 10 does not become shorter than the distance d2 between the projection
end of the metal jointing material 7 and an opposite end of the electric field easing
shield 11. Thus, concentration of an electric field on each point is eased and an
electric field distribution between the contactors is made uniform.
[0037] Next, the simulation results will be discussed. FIG. 3 is a graph to show the simulation
results of the switch gear of the invention and that in the related art. The calculated
electric field at the voltage application time is plotted on the vertical axis with
the calculated electric field in the vicinity of the end part in the contactor of
the switchgear in the related art with a rough contact surface as 100%.
[0038] In the figure, the △ mark indicates the calculated electric field in the vicinity
of the end part in the contactor with the rough contact surface and the calculated
electric field of the switchgear of the invention comprising the electric field easing
shield is about 50% of the calculated electric field of the switchgear in the related
art comprising no electric field easing shield.
[0039] In the figure, the ○ mark indicates the calculated electric field at the center in
the contactor with the rough contact surface and the calculated electric field off
the switchgear of the invention comprising the electric field easing shield is about
70% of the calculated electric field of the switchgear in the related art comprising
no electric field easing shield.
[0040] It is indicated that the smaller the calculated electric field value, the higher
the withstand voltage performance. The simulation results of the rough contact surface
state indicate that the switchgear of the invention has higher withstand voltage performance
than the switchgear in the related art.
(Second embodiment)
[0041] FIG. 4 is an elevational sectional view to show the break state of a switchgear in
a second embodiment of the invention. In the second embodiment, the diameter of a
fixed conductor rod 5 is made constant and in place of a metal jointing material 7
for burying a fixed contactor 6, a disc-like fixed conductor rod side electric field
easing shield 12 having a larger diameter than the fixed contactor 6 has is provided.
[0042] The fixed conductor rod side electric field easing shield 12 is sandwiched concentrically
between the top face of the fixed conductor rod 5 and the bottom face of the fixed
contactor 6 and the surrounding of the fixed contactor 6, namely, the margin of the
fixed conductor rod side electric field easing shield 12 is molded so as to project
to the side of a moving contactor 8 from the fixed contactor 6, so that the fixed
contactor 6 is buried in the recess part at the center of the fixed conductor rod
side electric field easing shield 12.
[0043] The fixed conductor rod side electric field easing shield 12 is formed of a low-conductivity
material such as stainless steel so that the bend part and the outermost margin become
curved surfaces by a working method of drawing and press, etc., to prevent an electric
field from concentrating.
[0044] In the second embodiment of the invention described, the fixed conductor rod side
electric field easing shield 12 that can be manufactured comparatively easily is provided,
whereby the fixed conductor rod 5 can be shaped to a form having a constant diameter
easily molded.
[0045] The parts identical with or similar to those previously described with reference
to FIGS. 1 and 2 are denoted by the same reference numerals in FIG. 4 and will not
be discussed again.
[0046] As described in detail, the switchgear according to the invention comprises the electric
field easing members each projecting from the fixed contactor or the moving contactor
in the surroundings of the fixed contactor and the moving contactor, whereby if either
or both of the contact surfaces of the fixed contactor and the moving contactor are
made rough and points are formed, concentration of an electric field on each point
is eased and degradation of withstand voltage performance can be prevented.
[0047] Further, the switchgear according to the invention comprises the electric field easing
member shaped like a disc having a larger diameter than the fixed contactor has and
sandwiched between the fixed contactor and the fixed conductor rod on the fixed contactor
side and the electric field easing member shaped like a cylinder having a larger diameter
than the moving contactor or the moving conductor rod has and placed in the surroundings
of the moving contactor or the moving conductor rod on the moving contactor side,
whereby the part of the switchgear in the related art is deformed or replaced, so
that the number of parts is not increased and if the surface of either or both of
the fixed contactor and the moving contactor is made rough and points are formed,
concentration of an electric field on each point is eased, thus degradation of withstand
voltage performance can be prevented.
1. A switchgear comprising:
a fixed contactor,
a moving contactor coming into and out of contact with said fixed contactor,
a first electric field easing member projecting from the fixed contactor side to the
moving contactor side, and
a second electric field easing member projecting from the moving contactor side to
the fixed contactor side.
2. The switchgear according to claim 1, wherein
said first electric field easing member is placed in the surrounding of said fixed
contactor, and projecting from said fixed contactor to the moving contactor side,
and
said second electric field easing member is placed in the surrounding of said moving
contactor, and projecting from said moving contactor to the fixed contactor side,
when said moving contact is at a position out of contact with said fixed contactor.
3. The switchgear according to claim 1, wherein
said fixed contactor is shaped like a disc,
said first electric field easing member is shaped like a disc or a ring having a larger
diameter than said fixed contractor has, and fixedly secured to said fixed contactor,
a portion of said first electric field easing member in the surrounding of said fixed
contactor projects from said fixed contactor to the moving contactor side,
said second electric field easing member is shaped like a cylinder having a larger
diameter than said moving contactor has, and placed in the surrounding of said moving
contactor, and has a portion projecting from said moving contactor to the fixed contactor
side, when said moving contact is at a position out of contact with said fixed contactor.
4. The switchgear according to claim 1, further comprising:
a vessel for housing said fixed contactor, said moving contactor, said first electric
field easing member, and said second electric field easing member.
5. The switchgear according to claim 1, further comprising:
a closed-end cylinder for covering said moving contactor.
6. The switchgear according to claim 5, wherein
said closed-end cylinder is formed of a low-conductivity material.
7. The switchgear according to claim 6, wherein
said closed-end cylinder is formed of stainless steel.