FIELD OF THE INVENTION
[0001] The present invention relates to improvements in a vessel cover or deck structure.
BACKGROUND OF THE INVENTION
[0002] Up until the present, apart from the mainframe, additional strengthening angle members,
bulk plate, flat bars or the like have been secured by welding in fixed intervals
to the rear surface of a top plate in order to maintain the rigidity of the top plate
of a hatch cover for example.
[0003] Deformations are occurred in the top plate of the hatch cover due to the load of
the cargo containers or the pounding of seawater from above. As a result, in all regions
surrounded by such additional strengthening members, compression is applied in both
in the longitudinal and transverse directions parallel to the top plate surface. Thus
the top plate which is surrounded by the mainframe has a tendency to undergo partial
buckling. The problem is occurred with respect to the car deck of vessels onto which
the weight of vehicles loaded on the vessels.
[0004] In order to create a certain buckling strength in the top plate, it is necessary
to make the intervals (pitch) between these additional strengthening members as small
as possible. As a result, the welded spots become extremely numerous and the problem
has arisen that productivity is reduced.
[0005] Furthermore as shown in Fig.4, in order to fillet weld the top plate 10 for example
on both sides of the abutting distal end of the angle member 11, although this is
the same for all types of additional strengthening members, the problem of large deformations
easily occurring has arisen due to the top plate 10 undergoing welding distortion
in particular when the pitch is small.
[0006] It is extremely difficult to weld without generating welding distortion. Even if
the deformation is removed by subsequent processing, the process requires considerable
skill and processing time and, as a result, efficiency suffers.
[0007] Furthermore the top surface of flange of the letter "L" shaped angle member which
is welded to the rear surface of the top plate of the hatch cover has the tendency
to be accumulated particulate material which is stored in bulk in the hold. Thus the
difficulty of cleaning has become a great problem.
DISCLOSURE OF THE INVENTION
[0008] The present invention is proposed to solve the above problems.
[0009] The present invention is provides a vessel cover or a deck structure which comprises
"U" or "V" shaped beams are secured by welding in fixed intervals to the rear surface
of a top plate so that the open face of the beams closely adheres to the top plate.
[0010] Further and preferably, if the width of the "V" or "U" shaped beam Is taken to be
"b" and the width of the beam interval is taken to be "a", then the beams are disposed
so that

.
[0011] According to the present invention, since the cross section of the V' or "U" shaped
beam is formed in a box shaped structure, the rigidity of the top plate and the buckling
strength is increased. As a result, the pitch disposition of the beams may become
large. Moreover since the welding positions are only those sections which face the
outside, welding operations are simplified and to that degree the deformations as
a result of welding are reduced. Thus any post-processing to remove deformations is
easy. Furthermore since the open face of the beam is in an occluded box form, no accumulation
of particulate material on the beam occurs and to that degree maintenance such as
painting is easy. Also buckling strength may be effectively improved without great
increases in the density of the interval of the disposed beams.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Fig. 1 is a schematic view showing a first embodiment of the present invention.
Fig. 2 is a cross sectional view of the main components of the present invention.
Fig. 3 is a view showing the characteristics of the buckling stress.
Fig. 4 is a cross sectional view of a conventional example.
PREFERRED EMBODIMENTS OF THE INVENTION
[0013] The embodiments of the present invention as adapted to a hatch cover will be explained
below with reference to the accompanying drawings.
[0014] In Fig.1, reference numeral 1 denotes a hatch opening which is provided with a hatch
cover 3 which opens and closes the opening 1 in the peripheral adjoining portion 2.
The hatch cover 3 is formed, for example, from a pair of covers. As a hatch cover
side rolling types, pontoon types or the like are known in the art.
[0015] A beam 5 which is "V" or "U" shaped in cross section is secured by welding in mutually
parallel intervals of a certain pitch to the rear surface of the top plate 4 of the
hatch cover 3.
[0016] Both legs 5b of the "V" or "U" shaped beam 5 are fixed by fillet welding on the respective
outer sides so that the open face 5a of the beam is closely attached to the top plate
4.
[0017] The "V" or "U" shaped beam 5 is formed in a box shape with the top plate 4 when it
is welded to the rear surface of the top plate 4. Since these beams 5 increase buckling
strength in a direction parallel to the face of the top plate 4, as shown in Fig.
2, the beam intend may be increased in comparison with the conventional angle member.
[0018] Fig. 3 shows the relationship of beam pitch with the size of stress when the top
plate 4 generates a buckling with respect to the direction parallel to its face. However
the case of the "V" or "U" shaped beam 5, it is clear that, in comparison with the
angle member, even if the pitch is large, buckling is unlikely to occur.
[0019] Furthermore this case, if the width of the "V" or "U" shaped beam 5 is taken to be
"b" and the interval to the neighboring beam is taken to be "a" and the range is set

, the buckling strength is conspicuously increased. This fact has been confirmed experimentally.
If a range is made smaller than above the range, the beam interval increases in density.
However the increase in buckling strength is not proportional to the increase in the
density of the pitch and the overall effect is small.
[0020] In this way, if the weld pitch becomes large, the number of welding spots decreases
to that degree. In addition, since both leg sections 5b of the "V" or "U" shaped beam
5 on which welding is performed are separated from one another, there is little generation
of welding deformation and to that degree post-processing to eliminate any such deformation
is reduced. On the other hand, since the open face of the "V" or "U" shaped beam 5
forms a closely adhering and occluded space on the rear face of the top plate 4, no
accumulation of particulate material carried as cargo in bulk in the hold of the vessel
occurs in the interior of the beam. Furthermore there is no necessity for cleaning,
painted sections are reduced and to that degree maintenance is simplified.
[0021] Moreover this embodiment given above is a beam 5 which is "V" or "U" shaped in cross
section, however the invention is in not limited in this respect, and of course may
be in the form of an open trapezoid, half-round section or rectangle.
[0022] Moreover it is possible to adapt the present invention in the same way not only to
a hatch cover but also to a car deck or the like.