Field of the invention
[0001] The present invention relates to a storage boiler of the so-called combined type,
comprising:
- a secondary heat exchanger provided with respective first thermal exchange means for
heating sanitary water supplied to said exchanger;
- a unit for producing and storing hot sanitary water provided with respective second
thermal exchange means for heating the sanitary water stored within said unit;
- a secondary hydraulic circuit for the circulation of sanitary water, provided with
means for selectively drawing off the sanitary water heated by said secondary heat
exchanger and/or by said unit for producing and storing hot sanitary water;
wherein said unit for producing and storing hot sanitary water is arranged in said
secondary hydraulic circuit in parallel to the secondary heat exchanger.
[0002] In the following description and in the following claims, the expression 'boiler
of the combined type' is used to indicate a boiler adapted to generate both hot water
for space heating (primary water), and hot water for sanitary use (sanitary water).
Prior Art
[0003] In the field of boilers for domestic use, and in particular, of boilers of the combined
type, the need is increasingly felt of ensuring both a prompt delivery of hot sanitary
water at the desired temperature, and the production of hot primary water for space
heating. In order to fulfil this need, the so-called storage boilers, wherein a certain
amount of readily-usable hot water is stored within a storage unit and herein maintained
at a predetermined temperature so as to provide hot water for sanitary use in relatively
short times, have gained ground in the field.
[0004] A kind of storage boilers of the combined type currently available on the market
essentially comprises a primary heat exchanger- (usually, of the gas-water type) for
producing hot primary water for space heating, and a secondary heat exchanger (usually,
of the plate-and-frame type) for instantaneously producing hot sanitary water, this
kind of boilers providing for the use, at each water drawing-off by the users, of
a predetermined amount of readily-usable hot sanitary water previously heated in a
separate storage unit.
[0005] Thus, for example, German patent application DE 3714968 discloses a storage boiler
of the combined type wherein a single primary hydraulic circuit is provided for the
circulation of hot primary water, which puts in fluid communication the primary heat
exchanger with the secondary heat exchanger, and thus, with the storage tank.
[0006] More particularly, the hot primary water leaving the primary heat exchanger is sent
to the external heating plant or, alternatively, to the secondary heat exchanger and,
from here, to the storage tank which is thus arranged in series with the preceding
one. On the contrary, for the circulation of sanitary water, a hydraulic circuit of
sanitary water is provided, comprising a first section for supplying sanitary water
to the secondary heat exchanger, and a second section, extending in parallel to said
first section, for supplying sanitary water to the storage tank. The sanitary water
is heated in the secondary heat exchanger and in the storage tank by means of a thermal
exchange with the primary water flowing in the primary hydraulic circuit.
[0007] A significant drawback associated to the storage boilers of this kind is related
to the fact that the storage tank and the secondary heat exchanger are in series with
one another in the primary hydraulic circuit; thus, heating sanitary water in the
storage tank inevitably implies the circulation of hot primary water also in the secondary
heat exchanger thereby heating the sanitary water contained therein, even when no
hot sanitary water is drawn off (and consequently, even when the secondary heat exchanger
is not in operation) but there is the need of restoring the desired temperature of
the hot water stored within the storage tank.
[0008] This causes the undesired formation of limestone and scaling in the fluid flowpath
for the circulation of sanitary water provided in the secondary heat exchanger. Said
scaling and limestone hinder the thermal exchange between sanitary water and primary
water, thus causing a performance and efficiency reduction of the secondary exchanger,
which constantly worsen in a substantially irreversible way in the course of time.
[0009] In fact, the performance and efficiency reduction related to the formation of limestone
and scaling in the fluid flowpath for the circulation of sanitary water causes a gradual
but irreversible reduction of the flow rate which may be delivered by the secondary
exchanger at the maximum design temperature of the latter or, in the alternative,
it allows to deliver the maximum design flow rate but at a temperature which is increasingly
lower than the maximum temperature reachable when the secondary heat exchanger is
new.
[0010] Moreover, the presence of limestone and scaling in the fluid flowpath for the circulation
of sanitary water in the secondary exchanger of the boiler inevitably involves an
increase in the operating and maintenance costs of the boiler itself, up to the need
of replacing the secondary exchanger with the consequent costs.
Summary of the invention
[0011] The technical problem underlying the present invention is that of providing a storage
boiler of the combined type which allows to ensure a prompt delivery of hot sanitary
water, overcoming at the same time the above-mentioned drawbacks of the prior art.
[0012] This problem is solved according to the invention by a storage boiler of the combined
type of the kind described above, which is characterised in that the second thermal
exchange means provided in the unit for producing and storing hot sanitary water is
essentially in parallel with the first thermal exchange means provided in the secondary
heat exchanger.
[0013] According to the invention, it is possible in this way to heat the sanitary water
stored within the production and storage unit without having to necessarily heat also
the sanitary water present in the secondary heat exchanger, thus advantageously avoiding
the aforementioned drawbacks related to the formation of limestone and scaling in
the secondary heat exchanger.
Brief description of the drawings
[0014] Additional features and advantages of the present invention will be more readily
apparent from the following detailed description of a preferred embodiment, given
by way of illustration and not of limitation with reference to the attached drawing,
which shows a simplified hydraulic circuit of the boiler according to the invention.
Detailed description of the preferred embodiment
[0015] In figure 1, a storage boiler of the combined type according to a preferred embodiment
of the present invention is generally and schematically indicated at 1.
[0016] The boiler 1 comprises a gas-water heat exchanger 2, preferably including a condensation
section, adapted to produce hot primary water for space heating (herein referred to
as primary exchanger).
[0017] The primary exchanger 2 is in fluid communication, by means of a first hydraulic
circuit of hot primary water globally indicated at 3, with an external plant for space
heating (not shown) and with a heat exchanger 4, generally of the plate-and-frame
type, adapted to produce hot sanitary water (herein referred to as secondary exchanger).
[0018] In a way known
per se, the secondary exchanger 4 is provided with respective thermal exchange means, such
as for example a fluid flowpath of hot primary water defined in a plurality of hollow
spaces formed in the body of the exchanger, which are intended to heat the cold sanitary
water coming from the water mains. To this end, the first thermal exchange means provided
in the secondary exchanger 4 is associated to the first hydraulic circuit 3 for the
circulation of hot primary water to and from the primary heat exchanger 2.
[0019] Two flowpaths of primary water in parallel with one another and respectively indicated
at 3a and 3b are defined in the first hydraulic circuit 3.
[0020] A first flowpath 3a is intended to connect the primary exchanger 2 to the external
heating plant and comprises a delivery duct 7 to the primary exchanger 2; an outlet
duct 8 from the primary exchanger 2, a first three-way diverter valve 9 and a delivery
duct 10 to the external heating plant. The aforementioned delivery ducts 7 and 10
to the primary exchanger 2 and to the external heating plant are connected to respective
ducts (not shown) of the heating plant by means of a pair of conventional fittings,
not shown in the figure.
[0021] A second flowpath 3b connects the primary exchanger 2 to the secondary exchanger
4 and comprises the delivery duct 7 to the primary exchanger 2, the outlet duct 8
from the primary exchanger 2, the first diverter valve 9, a connecting duct 11, a
second three-way diverter valve 12, inlet and, respectively, feeding and delivery
ducts 13 and 14 to and from the secondary exchanger 4, and a first return line 15
to the primary exchanger 2.
[0022] The boiler 1 of the invention also comprises a unit 5 for producing and storing hot
sanitary water capable to produce and store readily-usable hot sanitary water having
a predetermined temperature.
[0023] The unit 5 is essentially constituted by a reservoir 33 having an elongated shape
with a substantially vertical extension and is provided with respective thermal exchange
means adapted to heat the cold sanitary water coming from the water mains.
[0024] In a preferred embodiment, these thermal exchange means are constituted by a heat
exchanger 19, comprising a coil 19a, housed in the lower portion of the reservoir
33 and adapted to carry out a thermal exchange between the hot primary water flowing
in the coil and the sanitary water stored within the unit 5.
[0025] According to a preferred embodiment of the present invention, shown in figure 1,
the heat exchanger 19 provided in unit 5 for producing and storing hot sanitary water
is in fluid communication with the primary exchanger 2, with respect to which it is
structurally independent, by means of a second hydraulic circuit 6 for the circulation
of hot primary water from and to the primary heat exchanger 2 and extending in parallel
to the first hydraulic circuit 3 of hot primary water described above.
[0026] Said second hydraulic circuit 6 connects the primary exchanger 2 to the unit 5 for
producing and storing hot water by means of the delivery duct 7 to the primary exchanger
2, of the outlet duct 8 from the primary exchanger 2, of the first diverter valve
9, of the duct 11, of the second diverter valve 12, of a feeding duct 16 to the unit
5 and of a second return line 17 to the primary exchanger 2.
[0027] In a conventional way, the heat exchanger 19 is connected to the ducts 16 and 17
of the second hydraulic circuit 6 of hot primary water by means of respective pipe
fittings, not shown.
[0028] The return lines 15 and 17 to the primary exchanger 2 from the secondary exchanger
4 and from the storage unit 5 are connected to the delivery duct 7 to the primary
exchanger 2 in a known way, so as to define respective loop-closed flowpaths.
[0029] The circulation of primary water in the parallel hydraulic circuits 3 and 6 is promoted
by a circulation pump 18 arranged in the delivery duct 7 upstream of the primary exchanger
2.
[0030] The primary water flow is directed towards the fluid flowpaths 3a and/or 3b of the
first hydraulic circuit 3 by means of the first valve 9, and towards the flowpath
3b and/or the second hydraulic circuit 6 by means of the second valve 12. In particular,
the first valve 9 intercepts the hot primary water flowing in the outlet duct 8 from
the primary exchanger 2 and directs the same towards the delivery duct 10 to the external
heating plant and/or to the connecting duct 11. The second valve 12 is arranged downstream
of the first valve 9 and intercepts the hot primary water flowing in the connecting
duct 11, directing the same towards the feeding duct 13 to the secondary exchanger
4 and/or to the feeding duct 16 to the unit 5 for producing and storing hot water.
[0031] According to a preferred embodiment, the first diverter valve 9 is a three-way mixing
valve, i.e. a valve capable of directing the hot primary water coming from the primary
exchanger partly towards the external heating plant and partly towards the storage
unit 5.
[0032] Thus, in the embodiment shown in figure 1, the sanitary water is heated in the secondary
exchanger 4 and in the storage unit 5 by means of thermal exchange with the hot primary
water respectively circulating in the first circuit 3 and in the second circuit 6
of hot primary water.
[0033] According to an alternative embodiment, not shown, the heat exchanger 19 provided
in the unit 5 for producing and storing hot sanitary water may be in fluid communication
with the condensation section of the primary exchanger 2, with respect to which the
heat exchanger 19 is structurally independent, the hydraulic circuit 6 being in this
case connected to said section in parallel to the first hydraulic circuit 3 of hot
primary water described above by means of suitable ducts, fittings and valve means.
[0034] In this embodiment, the sanitary water stored within the reservoir 33 may be heated
essentially by the condensation section of the primary exchanger 2, whereas its main
section is primarily used for providing heat to the heating plant and/or to the secondary
exchanger 4.
[0035] According to a further alternative embodiment, also not shown, the thermal-exchange
means provided in the unit 5 for producing and storing hot sanitary water may be constituted
by a resistor for heating the sanitary water stored therein, or by any other heating
means independent of the hydraulic circuit 3 of primary water and, as such, parallel
to the same.
[0036] The sanitary water circulates in a hydraulic circuit for sanitary water, globally
indicated at 20, comprising a first and a second section 20a, 20b, extending in parallel
between a feeding duct 21 for supplying main sanitary water to the boiler 1 and a
duct 22 for delivering hot sanitary water.
[0037] The first section 20a of the hydraulic circuit 20 for the circulation of sanitary
water comprises a feeding duct 23 to the secondary exchanger 4, extending between
the duct 21 for the fluid connection to the water mains and the secondary exchanger
4, a fluid flowpath on the sanitary water side (not shown) defined in the secondary
exchanger 4 and an outlet duct 24 from the secondary exchanger 4, extending between
the latter and suitable means for selectively drawing off sanitary water heated by
the secondary exchanger 4 and/or by the unit 5 for producing and storing hot sanitary
water.
[0038] In a preferred embodiment of the present invention, said means is essentially constituted
by a three-way diverter valve 27 mounted upstream of the delivery duct 22 of the heated
hot sanitary water.
[0039] The second section 20b of the hydraulic circuit 20 for the circulation of sanitary
water comprises a feeding duct 25 to the unit 5, extending between the duct 21 connected
to the water mains and the unit 5, in which the duct 25 penetrates down to the lower
portion of the reservoir 33 which houses the heat exchanger 19, and an outlet duct
26 from the unit 5 extending between said unit and the three-way diverter valve 27.
[0040] The feeding ducts 23 and 25 to the secondary exchanger 4 and to the storage unit
5 are connected in a conventional way to the duct 21 which feeds sanitary water to
the boiler 1.
[0041] In a preferred embodiment of the present invention, the three-way valve 27 is a mixing
valve, which is capable of both selectively drawing off the sanitary water heated
by the secondary exchanger 4 or by the unit 5 for producing and storing hot sanitary
water and of simultaneously drawing off the sanitary water heated by the exchanger
4 and by the unit 5 also suitably mixing the water drawn as a function of the temperature
desired by the user.
[0042] In order to ensure a regular operation and the desired temperature regulation of
the delivered sanitary water, the boiler 1 also comprises temperature sensors 28,
29 and 30 respectively arranged on the outlet duct 8 from the primary exchanger 2,
on the outlet duct 29 from the storage unit 5 and on the duct 22 for delivering hot
sanitary water. A thermostat 31 is arranged in the storage unit 5 so as to allow to
maintain the hot sanitary water stored therein at the desired temperature.
[0043] In addition, a flow sensor 32 is arranged in the duct 21 which feeds sanitary water
to the boiler 1.
[0044] The operation of the boiler of the invention, illustrated with reference to the preferred
embodiment of figure 1, is the following.
[0045] In the absence of any drawing-off of hot sanitary water and of any reset of the storage
unit 5 and thus, in space-heating mode only, the pump 18 promotes the circulation
of primary water in the flowpath 3a of the first hydraulic circuit 3. The primary
water circulates from the duct 7 to the duct 8 through the primary exchanger 2, wherein
it is heated by the hot combustion gases circulating into the same exchanger 2. In
this operating mode, the three-way mixing valve 9 closes the duct 11, thus sending
the hot primary water towards the delivery duct 10 to the external heating plant.
The temperature of the hot primary water produced by the primary exchanger 2 is detected
by a sensor 28, arranged in the outlet duct 8 from the exchanger 2, which regulates
the operation of the primary exchanger 2 so as to have the hot primary water at the
desired temperature.
[0046] In the reset mode of the storage unit 5, the pump 18 promotes the circulation of
primary water in the second hydraulic circuit 6 of hot primary water. In this case,
the primary water circulates from the primary exchanger 2 towards the duct 11 by means
of the valve 9. The diverter valve 12 closes the feeding duct 13 to the secondary
exchanger 4 and directs the hot primary water only towards the feeding duct 16 of
the unit 5 for storing hot sanitary water, and thus, into the exchanger 19, wherein
it releases part of its thermal energy to the sanitary water stored within the unit
5. Then, the primary water continues towards the return line 17 to the primary exchanger
2 wherein the same is heated again.
[0047] In the absence of any drawing-off of sanitary water, the temperature of the sanitary
water stored within the unit 8 is maintained at a constant value thanks to the intervention
of thermostat 31.
[0048] The presence of the mixing valve 9 instead of a simple diverter valve makes it possible
to carry out the reset of the unit 5 without interrupting the thermal service to the
heating plant, but only reducing the same for the time strictly necessary to reset
the unit 5. This is particularly advantageous if the heating plant operates with a
reduced load factor, that is, only uses a minor fraction of the nominal power of the
boiler, whereby an interruption in the heating service may cause an undesired fall
of the temperature of the heating bodies (and in the long run, also that of the heated
space), with a consequent protraction of the time required for restoring the heating
plant to its steady operating temperature.
[0049] Advantageously, in the boiler of the invention the heating of sanitary water does
not involve the secondary exchanger 4, thus preventing that the latter could be affected
by the problems related to the formation of limestone in still-water conditions.
[0050] In the mode of hot sanitary water drawing-off, the three-way mixing valve 9 closes
the delivery duct 10 to the external heating plant and directs the hot primary water
towards the duct 11, whereas the valve 12 closes the feeding duct 16 to the unit 5
for storing hot sanitary water and sends the hot primary water only towards the secondary
exchanger 4 by means of the duct 13.
[0051] In this case, the hot primary water releases part of its thermal energy to the sanitary
water drawn from the water mains through the duct 23, and then continues towards the
return line 15 to the primary exchanger 2, wherein it is heated again.
[0052] The selection of a determined flowpath for the sanitary water and for the primary
water is controlled in a known way by an electronic control unit of the boiler (not
shown) and it occurs, for example, when the flow sensor 32 detects a drawing-off of
sanitary water in the duct 21 which feeds sanitary water to the boiler 1.
[0053] The boiler of the present invention advantageously allows to deliver hot sanitary
water at the temperature and flow rate desired by the user thanks to the possibility
of drawing off from the secondary exchanger 4 and/or from the storage unit 5.
[0054] In fact, when the sensor 30 arranged on the duct 22 for delivering hot sanitary water
detects a temperature of the sanitary water lower than the desired one, the mixing
valve 27 opens the duct 26 so as to draw off hot water also from the unit 5, capable
of promptly providing hot water at high temperature.
[0055] Thus, the boiler of the present invention allows to produce in operation hot sanitary
water according to three different operating modes, which may be preselected by the
user as a function of the desired flow rate of hot sanitary water:
a) by means of the secondary exchanger 4 only;
b) by means of the secondary exchanger 4 and of the unit 5, giving priority to the
secondary exchanger 4;
c) by means of the secondary exchanger 4 and of the unit 5, giving priority to the
unit 5.
[0056] Mode a) is especially suitable in periods of scarce use of hot water, such as for
example, in the summertime. In this case, the sanitary water stored within the unit
5 is not heated, thus limiting both the formation of limestone inside said unit and
the heat losses towards the external environment, with an advantageous increase of
the global efficiency of the boiler. In addition, it is possible to regulate the temperature
of the delivered hot sanitary water by drawing off a small quantity of cold water
from the reservoir 33 by means of the valve 27 driven by the electronic control unit
of the boiler 1. Among the other things, this allows a continuous replacement of the
water stored within the unit 5, thus reducing the proliferation of potentially dangerous
micro-organisms in the stored still water.
[0057] Mode b) is especially suitable in the periods of maximum delivery of hot sanitary
water. In this case, the thermal energy and the flow rate of the hot water drawn from
the storage unit 5 supplement those of the water leaving the secondary exchanger 4.
[0058] Mode c) is suitable for intermediate situations with respect to the aforementioned
cases. In this mode, the hot sanitary water is drawn off only from the storage unit
5, without involving the secondary exchanger 4, al least until the energy content
in the storage unit 5 is fully exploited (said energy content is detected by the temperature
sensor 29 arranged on the outlet duct 26 from the storage unit 5). Thus, in these
conditions it is possible to deliver hot sanitary water without interrupting the thermal
service to the heating plant.
[0059] Finally, it is to be added that in the modes of sanitary water delivery in which
the storage unit 5 is involved, it is possible to exploit to the fullest extent the
heat accumulated in the hot sanitary water stored within the reservoir 33, which may
be gradually fully replaced by cold water coming from the mains, thanks to the advantageous
effect of water stratification allowed by the extension of the same reservoir in a
prevalently vertical direction. Once the water (and heat) has been drawn from unit
5, said cold water can be heated at the predetermined storing temperature in one of
the ways described hereinabove.
1. Storage boiler (1) of the combined type, comprising:
- a secondary heat exchanger (4) provided with respective first thermal exchange means
for heating sanitary water supplied to said exchanger;
- a unit (5) for producing and storing hot sanitary water provided with respective
second thermal exchange means for heating the sanitary water stored within said unit
(5);
- a secondary hydraulic circuit (20) for the circulation of sanitary water, provided
with means (27) for selectively drawing off the sanitary water heated by said secondary
heat exchanger (4) and/or by said unit (5) for producing and storing hot sanitary
water;
wherein said unit (5) for producing and storing hot sanitary water is arranged in
said secondary hydraulic circuit (20) in parallel to the secondary heat exchanger
(4);
characterised in that the second thermal exchange means provided in the unit (5) for
producing and storing hot sanitary water is essentially in parallel to the first thermal
exchange means provided in the secondary heat exchanger (4).
2. Boiler (1) according to claim 1, further comprising a primary heat exchanger (2) for
producing hot primary water for space heating and wherein the first thermal exchange
means provided in the secondary heat exchanger (4) are associated to a first hydraulic
circuit (3) for the circulation of hot primary water to and from said primary heat
exchanger (2).
3. Boiler (1) according to claim 2, wherein the second thermal exchange means provided
in the unit (5) for producing and storing hot sanitary water are associated to a second
hydraulic circuit (6) of hot primary water for the circulation of hot primary water
to and from said primary heat exchanger (2) and extending in parallel to the first
hydraulic circuit (3) of hot primary water.
4. Boiler (1) according to claim 2, wherein said unit (5) for producing and storing hot
sanitary water is structurally independent from the primary heat exchanger (2) and
said second thermal exchange means comprises a resistor.
5. Boiler (1) according to claim 2, characterised in that it comprises first valve means
(9) for intercepting the hot primary water, arranged in said first hydraulic circuit
(3) of hot primary water between the primary heat exchanger (2) and the secondary
heat exchanger (4) for selectively diverting the hot primary water towards said secondary
heat exchanger (4) and/or towards a heating plant external to boiler (1).
6. Boiler (1) according to claim 3, characterised in that it comprises second valve means
(12) for intercepting the hot primary water, arranged in said second hydraulic circuit
(6) of hot primary water between the primary heat exchanger (2) and the unit (5) for
producing and storing hot sanitary water, for selectively diverting the hot primary
water towards said secondary heat exchanger (4) and/or towards said unit (5).
7. Boiler (1) according to claims 5 and 6, wherein said second valve means (12) for intercepting
the hot primary water is arranged downstream of said first valve means (9) for intercepting
the hot primary water, between the first (3) and the second (6) hydraulic circuit
of hot primary water.
8. Boiler (1) according to claims 5 and 6, wherein said first (9) and second (12) valve
means for intercepting the hot primary water comprise a three-way diverting valve.
9. Boiler (1) according to claim 5, wherein said first valve means (9) for intercepting
the hot primary water comprises a three-way mixing valve.
10. Boiler (1) according to claim 2, wherein the primary heat exchanger (2) is a gas-water
exchanger comprising a condensation section and wherein the second thermal exchange
means provided in the unit (5) for producing and storing hot sanitary water is associated
to a second hydraulic circuit (6) of hot primary water for the circulation of hot
primary water to and from the condensation section of the primary heat exchanger (2)
and extending in parallel to the first hydraulic circuit (3) of hot primary water.
11. Boiler (1) according to claims 3 or 10, wherein the unit (5) for producing and storing
hot sanitary water comprises a reservoir (33) and wherein the second thermal exchange
means provided in said unit (5) comprises a third heat exchanger (19) in fluid communication
with said second circuit (6) of hot primary water.
12. Boiler (1) according to claim 11, wherein the reservoir (33) has an elongated shape
with a substantially vertical extension, and said third heat exchanger (19) is housed
in the lower portion of said reservoir (33).
13. Boiler (1) according to claim 1, wherein the secondary hydraulic circuit (20) for
the circulation of sanitary water comprises:
- a first section (20a) comprising a first duct (23) extending between a pipe fitting
for fluid connection to the water mains and said secondary heat exchanger (4), a fluid
flowpath on a sanitary water side defined in the secondary heat exchanger (4) and
a second hot sanitary water delivery duct (24) extending between the secondary heat
exchanger (4) and said means (27) for selectively drawing off the sanitary water heated
by said secondary heat exchanger (4) and/or by said unit (5) for producing and storing
hot sanitary water,
- a second section (20b) comprising a third duct (25) extending between said pipe
fitting for fluid connection to the water mains and the unit (5) for producing and
storing hot sanitary water, a storage area defined in said unit (5) and a fourth duct
(26) extending between said unit (5) and the means (27) for selectively drawing off
the sanitary water heated by the secondary heat exchanger (4) and/or by said unit
(5) for producing and storing hot sanitary water.
14. Boiler (1) according to claims 1 or 13, characterised in that the means (27) for selectively
drawing off sanitary water from the secondary heat exchanger (4) and/or from said
unit (5) for producing and storing hot sanitary water comprises a three-way mixing
valve.