[0001] The invention concerns an exchange system for a supply of tube foil that has been
pressed together in a zigzag shape for a packaging machine for powdery- or granular
materials.
Packaging machines of this kind are disclosed in EP 0.443.349. They make use of tube
foil as packaging material and experience the problem that regularly a new supply
of tube foil has to be attached to the head. For some of the materials that are to
be packed, it is of vital importance that they are not put into contact with the open
air. If such is the case, the pack is filled with nitrogen.
When installing the new supply of tube foil to the upper side of the head of the filling
tube in the conventional way, the filling head is brought into contact with the open
air and powder can be dispersed into the air, by which the filling unit is contaminated
or residue of the material to be processed can spread in the surroundings or fall
on to the floor/ground and polluting it.
The invention prevents these problems by making use of an exchangeable carrier with
a supply of tube foil which is applied to the filling head.
This exchange system comprises that the last piece of tube foil that was closed during
the last filling is, together with the elastic ring that has been used, wrapped in
the first pack from the new supply of tube foil and can be removed without the filling
head being exposed to the outside air.
By making use of an elastic ring for clamping the end of the tube foil on a support
ring so that the empty carrier can be taken off the filling head and a carrier with
a supply of tube foil can be mounted on the filling head, it is possible to change
the carrier with a supply of tube foil in a dust free a substantially gas tight way.
The nitrogen atmosphere above the filled off material is therefor not disturbed, by
which it is guaranteed that this powdery or granular product is absolutely isolated
from the surroundings and contamination of the product and of the surroundings is
precluded.
[0002] The invention will now be elucidated referring to a schematic drawing in vertical
cross section
Fig. 1 shows the filling head of the filling machine.
Fig. 2 shows the situation at the start of the filling operation.
Fig. 3 shows the situation before the first filling.
Fig. 4 shows the last piece of tube foil as well as the new supply of tube foil.
Fig. 5 shows first pack with end of tube foil with ring.
Fig. 6 shows a schematic axial cross section across a carrier having a number reinforcement
rings divided over the height .
Fig. 7 shows a plan view of the carrier of fig.6.
[0003] Fig. 1 shows the filling head, generally indicated with 20,of a packaging machine
according to EP 0.443.349, which is provided with several devices to package powdery
or granular products P, such as synthetic granules, in tube foil. The place where
the supply of pressed together tube foil (4) is allocated, is indicated with (1).
The support ring (2) is dust proof and gas tight connected with the filling head (20).
Below the support ring (2) an inflatable rubber ring band (3) is allocated that acts
as temporary sealant in the packaging cycle.
The tube foil (4), which is pulled off the carrier, is sealed or tied up at (5), to
form a bottom of a bag.
[0004] Fig. 2 shows the starting position in which the carrier (1) with the supply of tube
foil (4) is placed on the filling head. The tube foil is placed on the carrier in
such a manner that the last part (6) is turned back or doubled so that the first begin
part (7) extends at the same side over the last part (6). The end part is clamped
dust proof on the support ring (2) with an elastic ring (8). This ring may have a
round, oval or rectangular cross section.
[0005] Fig. 3 shows that the begin part (7) is pulled down and is sealed at (5) with a welding
or tie up. The sack that is formed this way is filled thereafter with product P and
sealed whereby a second sealing at the top forms the bottom of the next bag. In this
way the tube foil of the carrier (1) is used.
[0006] Fig. 4 shows the situation whereby the last piece of tube foil (4) is sealed (5).
The new carrier (1') with a supply of tube foil is installed and with the first length
(7') of this new supply the first bag (4') (see fig 5) is formed.
Because during the installation of the new carrier (9) the elastic ring is pushed
downwards (8) and the foil (4) of the new carrier (9) with the new elastic ring (8')
is placed on the support ring, the last piece of the foil (4) of the carrier (1) can
be removed from the support ring (2) and packed in the bag (4').
[0007] The foil (4) of the new carrier (1') can now further be used for a new set of packaging.
[0008] While replacing the carrier (1) the inflatable rubber ring band (3) is not inflated.
It has been found that with this operating procedure a continuous packaging system
has been created, whereby no interruption of the dust free and gas tight sealing arises.
[0009] The exchangeable carrier (1) has preferably been manufactured from cardboard or synthetic
material that can be recycled. These carriers can separately be loaded with the synthetic
tube foil and ready to use delivered to the user for use on his packaging machine.
[0010] Fig 6 shows a carrier, preferably manufactured from cardboard or synthetic material
in a schematic axial cross section. It has a number of reinforced support rings (11,
12, 13) of flanges, by which the stiffness is enlarged. The upper flange 11 has a
larger outer diameter than flanges 12 and 13. The carrier is installed in the packaging
machine with the help of a second inflatable rubber ring band or a other type of quick
acting closure, such as De-sta-co clips of the 205USS type of a clip binding.
1. Exchange system for a supply of tube foil that has been pressed together in a zigzag
shape for a packaging machine for powdery or granular materials, characterized in
that the supply of pressed together tube foil on the exchangeable carrier (1) in the
shape of a revolving body, whereby the tube foil (4) before mounting on to the carrier
(1) is turned back so that both ends of the tube foil (4) protrude out from the underside
of the carrier.
2. Exchange system according to claim 1, characterized in that the last piece (6) of
tube foil (4) is clamped dust proof on the support ring (2) with an elastic ring (8)
whereby the width of the support ring (2) is such that the second elastic ring can
be placed next to the first elastic ring (8).
3. Exchange system according to claims 1 and 2, characterized in that the next loaded
cylindrical carrier (1') is mounted over the last piece of tube foil (4) of the (1)
preceding empty carrier (1), and is dust proof fastened with a next elastic ring (8)
on the support ring (2) after rolling or sliding away the used elastic ring.
4. Exchange system according to claim 1,2 and 3, characterized in that the first part
of the new tube foil (1') is used for dust proof wrapping of the last part of the
preceding tube foil (1) with a new elastic ring (5').
5. Exchange system according to claims 1, 2, 3 and 4, characterized in that the elastic
ring (8, 8') has a oval, round or rectangular cross section.
6. Exchangeable carrier with tube foil, characterized in that it carries a supply of
zigzag pressed together tube foil (4), of which the last piece is folded back and
extends below the supply of tube foil, where as the first piece of the zigzag foil
(4) sticks out from under the carrier.
7. Carrier according to claim 6, characterized in that it is provided with a number of
reinforcement rings (11, 12, 13).
8. Carrier according to one or more of claims 6 and 7, characterized in that it is mounted
on the packaging machine (20) by means of a second inflatable rubber ring band of
other quick acting closure.
9. Carrier according to one or more of claims 6 trough 8, characterized in that the carrier
Manufactured from carton or synthetic material.
10. Carrier according to one or more of claims 6 trough 9, characterized in that the carrier
(1) is downwardly conical shaped.
11. Carrier according to one or more of claims 6 trough 9, characterized in that the carrier
(1) is cylinder shaped. The exchange system comprises that the last piece of tube
foil that was closed during the last filling, together with the elastic ring that
has been used, is wrapped in the first pack from the new supply of tube foil and can
be removed without the filling head being exposed to the outside air.