BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION
[0001] The present invention relates to a switch gear which comprises switching mechanisms
such as a main circuit switching portion for connecting a bus side conductor and a
load side conductor to each other and for disconnecting them from each other, and
a grounding switching portion for connecting a load side conductor and a ground side
conductor to each other and for disconnecting them from each other, and, in particular,
to the switch gear which not only can secure safety but also can be made compact.
2. DESCRIPTION OF THE RELATED ART
[0002] A switch gear, which is used to distribute power received from a bus to various load
devices or to other electric chambers through transmission cables, comprises a metal
container which is grounded. And, the switch gear also comprises, within this metal
container, a main circuit switching device which includes a bus side conductor for
receiving power from a bus and a load side conductor for distributing the power through
transmission cables in such a manner that they are exposed to the outside thereof
and also which is capable of connecting the bus side and load side conductors to each
other and disconnecting them from each other; and, a grounding switching device which
is used to ground the load side conductor.
[0003] Now, Fig. 28 is a side section view of a conventional switch gear disclosed in Japanese
Patent Publication No. 7-28488 of Heisei, and Fig. 29 is an electrical connection
view of the conventional switch gear. In these figures, reference character 100 designates
a metal container in which there is enclosed insulating gas such as SF
6.
[0004] The metal container 100 includes, on the outer walls thereof, two transmission side
bushings 110, 110 which respectively extend through their associated outer walls to
communicate with the interior and exterior portions of the metal container 100 and
also to which the transmission cables can be connected, and a bus side bushing 120
(see Fig. 29) which extends through the outer wall to communicate with the interior
and exterior portions of the metal container 100 and also to which the bus can be
connected. Further, in the interior portion of the metal container 100, there is disposed
a vacuum arc extinguishing chamber 200 which is kept at a high vacuum.
[0005] The vacuum arc extinguishing chamber 200 includes, in the interior portion thereof,
a switching contact 201 which is shown in Fig. 29 and is used to connect the bus side
and transmission cable side thereof to each other and disconnect them from each other;
and, a bus side branch conductor 121 to be connected to the bus side is supported
on a first insulating support insulator 122 disposed on the inner wall of the metal
container 100 and is connected through the bus side bushing 120 to a bus provided
externally.
[0006] The transmission cable side of the vacuum arc extinguishing chamber 200 is connected
to an intermediate conductor 160 supported on a second insulating support insulator
161 disposed on the inner wall of the metal container 100 through a first switching
device 130 which is capable of switching of closed, ground and cut-off positions.
The intermediate conductor 160 branches in two directions: in particular, one of the
two branching portions thereof is connected to a first load side conductor 111 through
a second switching device 140 which is capable of switching of closed, ground and
cut-off positions; and, the other is connected to a second load side conductor 112
through a third switching device 150 which is capable of switching of closed, ground
and cut-off positions.
[0007] The first load side conductor 111 is connected to a first transmission cable provided
externally through one transmission side bushing 110, whereas the second load side
conductor 112 is connected to a second transmission cable provided externally through
the other conduction side bushing 110.
[0008] By the way, the first, second and third switching devices 130, 140 and 150 are respectively
structured such that their respective drive portions (not shown) drive and swing their
respective insulating links 170, 170, 170 and metal links 180, 180, 180 to thereby
switch the closed, ground, and cut-off positions. In particular, in the first switching
device 130, at the closed position thereof, the switching contact 201 within the vacuum
arc extinguishing chamber 200 is connected to the intermediate conductor 160; at the
ground position, the switching contact 201 is connected to a ground conductor 131
which is to be ground connected to the peripheral wall of the metal container 100;
and, at the cut-off position, the switching contact 201 is connected to neither of
the intermediate conductor 160 nor ground conductor 131.
[0009] In the second and third switching devices 140 and 150, at their respective closed
positions, the first and second load side conductors 111 and 112 are respectively
connected to the intermediate conductor 160; at their respective ground positions,
the first and second load side conductors 111 and 112 are respectively connected to
their corresponding ground conductors 141 and 151; and, at their respective cut-off
positions, the first and second load side conductors 111 and 112 are not connected
to the intermediate conductor 160 nor to the ground conductors 141 and 151.
[0010] In Fig. 28, there is shown only one circuit that corresponds to the above-mentioned
one phase of the switch gear. However, actually, in the deep direction in Fig. 28,
there are arranged side by side three similar circuit sections corresponding to the
three phases of the switch gear. That is, the conventional switch gear is structured
such that, as shown in Fig. 29, the three-phase circuit sections form a complete circuit.
[0011] As described above, in the conventional switch gear, the three similar circuit sections,
which respectively correspond to the three phases of the switch gear and form a single
complete circuit, are arranged within the metal container in which the insulating
gas is enclosed and also which is grounded; the conventional switch gear can be switched
to the closed position where it connects the bus side and transmission cable side
to each other, the ground position where it can be connected to a ground potential,
and the cut-off position where neither of the above connections are carried out; and,
the switching contact, in which there occurs an electric arc when the switch gear
is cut off and also which is used to open and close a circuit between the bus side
and transmission cable, is disposed within the vacuum arc extinguishing chamber formed
in the interior portion of the vacuum container.
[0012] However, in the conventional switch gear, since the three-phase circuit sections
forming a complete circuit of the switch gear are disposed within the same metal container,
it is necessary not only to secure an insulated space for prevention of occurrences
of short-circuits between the phases but also to form the vacuum arc extinguishing
chamber in the interior portion of the metal container. This complicates the structure
of the switch gear and increases the size of the switch gear, which in turn limits
the installation space of the switch gear as well as provides an obstacle to the reduction
of the production cost of the switch gear.
[0013] On the other hand, in case where the vacuum arc extinguishing chamber is not formed
in the interior portion of the metal container but insulating gas is enclosed in the
interior portion of the metal container, there arises a problem that the internal
pressure of the metal container is increased due to the electric arc which occurs
when the switch gear is cut off; and, especially, when SF
6 is used as the insulating gas, since SF
6 is specified as one of gases to be regulated against discharge for prevention of
global warming, there arises another problem that SF
6 is difficult to handle and control.
SUMMARY OF THE INVENTION
[0014] The present invention aims at eliminating the drawbacks found in the above-mentioned
conventional switch gear.
[0015] Accordingly, it is a main object of the invention to provide a switch gear in which
switching mechanisms such as a main circuit switching device for switching a main
circuit to thereby connect a bus and a load device to each other and disconnect them
from each other, and a grounding switching device are disposed in the interior portion
of a vacuum container, the vacuum container is covered with an insulating mold, and
there is disposed on the surface of this mold a conductive layer to be grounded, whereby
safety can be secured and a ground fault can be prevented, the production cost of
the switch gear can be reduced, the freedom of installation of the switch gear can
be enhanced, and the handling and control of the switch gear can be facilitated.
[0016] It is a second object of the invention to provide a switch gear in which a power
receiving member to be connected to a bus is composed of a wire connecting terminal
such as a connector to thereby be able to enhance the freedom of installation of the
switch gear.
[0017] It is a third object of the invention to provide a switch gear which is grounded
through an external switching device switchable in linking with a grounding switching
device, so that the possibility of a ground fault occurring in the switch gear can
be reduced down to a very low level.
[0018] It is a fourth object of the invention to provide a switch gear in which a vacuum
container including a circuit composed of two or more phases is formed as an integrated
body by a mold to thereby be able to enhance the freedom of installation of the switch
gear.
[0019] It is a fifth object of the invention to provide a switch gear in which a vacuum
container is stored in a grounding conductive member, which is molded of conductive
material such as conductive resin into a box shape, and the grounding conductive member
and vacuum container are unified as an integrated body by a mold in such a manner
that the grounding conductive member is exposed to the surface of the switch gear,
thereby being able to facilitate the production of the switch gear.
[0020] It is a sixth object of the invention to provide a switch gear in which a conductive
member such as a metal shield is embedded in a mold in such a manner that it is opposed
to a load side conductor, thereby being able to facilitate the checking operations
of the switch gear such as the detection of the voltage thereof.
[0021] It is a seventh object of the invention to provide a switch gear in which a vacuum
container is covered with buffer material and the vacuum container and buffer material
are unified as an integrated body by a mold, thereby being able to prevent the vacuum
container and mold from being detached from each other because of their respective
different coefficients of linear expansion.
[0022] It is an eighth object of the invention to provide a power switching apparatus which
can prevent the connecting portions of the vacuum container from being damaged mechanically
as well as can prevent electric discharge due to the concentrated electric field in
a more reasonable manner.
[0023] It is a ninth aspect object of the invention to provide a power switching apparatus
which is enhanced in productivity and is more compact in size.
[0024] In attaining the above objects, according to a first aspect of the invention, there
is provided a switch gear, comprising: a switching mechanism; a container for storing
the switching mechanism therein; and, an insulating member for covering the container,
wherein there is formed a conductive layer on the outer surface of the insulating
member.
[0025] According to a second aspect of the invention, there is provided a switch gear, comprising:
a switching mechanism; a container for storing the switching mechanism therein; and,
an insulating mold for covering the container, wherein there is formed a conductive
layer on the surface of the mold.
[0026] According to a third aspect of the invention, there is provided a switch gear as
set forth in the second aspect of the invention, wherein the switching mechanism comprises
a first fixed contact piece, a second fixed contact piece, a first movable contact
piece contactable with and removable from the first fixed contact piece and electrically
connected to the second fixed contact piece, and a second movable contact piece contactable
with and removable from the second fixed contact piece.
[0027] According to a fourth aspect of the invention, there is provided a switch gear as
set forth in the third aspect of the invention, further including a power receiving
member electrically connected to the first fixed contact piece, a grounding member
electrically connected to the second movable contact piece, and a power distributing
member electrically connected to the second fixed contact piece.
[0028] In the switch gear according to the first, second, third and fourth aspects of the
invention, switching mechanisms such as a main circuit switching device for opening
and closing a circuit between a bus and a load device and a grounding switching device
are disposed within a container, the container is covered with an insulating mold,
and a conductive layer is formed on the surface of the mold for grounding, thereby
being able not only to secure safety but also to reduce the areas of the interior
portion of the container that provide grounding potentials so as to prevent a ground
fault. And, the whole of the interior portion of the container is kept at a high vacuum
to thereby eliminate the need for provision of a protect shield in the periphery of
a contact where an arc is to be vacuum extinguished, which can simplify and make compact
the structure of the present switch gear to thereby reduce the production cost of
the switch gear as well as enhance easily the freedom of installation of the switch
gear. Further, since an insulating gas such as SF
6 is not used, the handling and control of the switch gear can be facilitated.
[0029] According to a fifth aspect of the invention, there is provided a switch gear as
set forth in the fourth aspect of the invention, wherein the power receiving member
is a terminal portion to be connected to a conductor.
[0030] In the switch gear according to the fifth aspect of the invention, since the power
receiving member is a terminal portion to be connected to a conductor such as a connector,
a plurality of switch gears can be arranged side by side in a limited space and can
be connected to a bus easily. This can further enhance the freedom of installation
of the switch gear.
[0031] According to a sixth aspect of the invention, there is provided a switch gear as
set forth in the fourth or fifth aspect of the invention, further including an external
switching device switchable in linking with the second movable contact piece, wherein
the grounding member is insulated from the conductive layer formed on the surface
of the mold and is grounded through the external switching device.
[0032] In the switch gear according to the sixth aspect of the invention, by eliminating
the areas of the interior portion of a container that provide grounding potentials,
it is possible to prevent a ground fault from occurring in the interior portion of
the container. Thanks to this, the reliability and safety of the present switch gear
can be enhanced, the structure of the switch gear can be simplified and made compact,
the production cost of the switch gear can be reduced, the freedom of installation
of the switch gear can be increased, and the handling and control of the switch gear
can be facilitated.
[0033] According to a seventh aspect of the invention, there is provided a switch gear as
set forth in any one of the second to sixth aspects of the invention, wherein the
container consists of two or more containers and the two or more containers are united
together into an integrated body by the mold.
[0034] In the switch gear according to the seventh aspect of the invention, by uniting the
two or more vacuum containers together into an integrated body using the mold, the
switch gear can be made compact and thus the freedom of installation of the switch
gear can be enhanced.
[0035] According to an eighth aspect of the invention, there is provided a switch gear as
set forth in any one of the second to seventh aspects of the invention, further including
a grounding conductive member, wherein the conductive layer formed on the surface
of the mold layer is united together with the grounding conductive member as an integrated
body by the mold in such a manner that the grounding conductive member is exposed
onto the surface of the conductive layer formed on the surface of the mold layer.
[0036] In the switch gear according to the eighth embodiment of the invention, conductive
material such as conductive resin is molded into a cylindrical or rectangular box
shape to thereby produce a grounding conductive member, a vacuum container is stored
into the grounding conductive member, and these are united together as an integrated
body by the mold in such a manner that the grounding conductive member is exposed
to the surface of the vacuum container. This can facilitate the formation of the conductive
layer on the surface of the mold when the switch gear is manufactured.
[0037] According to a ninth aspect of the invention, there is provided a switch gear as
set forth in any one of the second to eighth aspects of the invention, further including
a conductive member to be embedded, wherein the embedding conductive member is united
together with the containers as an integrated body by the mold in such a manner that
the conductive member to be embedded is embedded in the mold.
[0038] In the switch gear according to the ninth aspect of the invention, a conductive member
to be embedded such as a metal shield is embedded in a mold in such a manner that
it is opposed to a load side conductor, thereby being able to realize a circuit which
is equivalent to a capacitor. This can facilitate the checking operations of the conditions
of the switch gear such as the voltage detection of the switch gear.
[0039] According to a tenth aspect of the invention, there is provided a switch gear as
set forth in any one of the second to ninth aspects of the invention, further including
buffer material which is to be held by and between the containers and mold.
[0040] In the switch gear according to the tenth aspect of the invention, a vacuum container
is covered with buffer material, they are united together as an integrated body by
a mold, and the buffer material is held by and between the vacuum container and mold,
which can prevent the mutual separation between the vacuum container and mold that
could be otherwise caused due to their different coefficients of linear expansion.
[0041] According to an eleventh aspect of the invention, there is provided a vacuum insulation
switch gear comprising a vacuum container and a required number of switching devices
to be installed in the interior portion of the vacuum container, wherein the vacuum
container is made of metal material and is molded by an insulation.
[0042] According to a twelfth aspect of the invention, in a vacuum insulation switch gear
as set forth in the first aspect of the invention, the surface of the mold is conduction
treated to thereby provide a grounding potential.
[0043] According to a thirteenth aspect of the invention, in a vacuum insulation switch
gear as set forth in the first or second aspect of the invention, the circuits of
the switching devices are stored in the vacuum container for every phase.
[0044] According to a fourteenth aspect of the invention, in a vacuum insulation switch
gear as set forth in any one of the first to third aspects, the vacuum container is
composed of a cylindrical-shaped body member and two end members respectively for
closing the two ends of the body member.
[0045] According to a fifteenth aspect of the invention, in a vacuum insulation switch gear
as set forth in any one of the first to third aspects, the vacuum container is composed
of a bottomed cylindrical-shaped body member with one end side thereof opened and
an end member for closing the opened end of the body member.
[0046] According to a sixteenth aspect of the invention, in a vacuum insulation switch gear
as set forth in any one of the first to third aspects, the vacuum container is composed
of two bottomed cylindrical-shaped body members each with one end side thereof opened,
while the two body members are combined together in such a manner that their respective
opened ends are contacted with each other.
[0047] According to a seventeenth aspect of the invention, in a vacuum insulation switch
gear as set forth in the fourth or fifth aspect, in an end member against which a
body member is to be butted, there is formed a positioning portion in which the butting
end portion of the body member can be stored.
[0048] According to an eighteenth aspect of the invention, in a vacuum insulation switch
gear as set forth in the sixth aspect, in one of the opened end portions of the two
body members to be butted against each other, there is formed a positioning portion
with which the other can be fitted.
[0049] According to a nineteenth aspect of the invention, in a vacuum insulation switch
gear as set forth in any one of the first to eighth aspects, for a main circuit conductor
to be installed in such a manner that it extends not only through the vacuum container
but also inwardly and outwardly thereof, in the inner edge of a hole which allows
the main circuit conductor to extend in the above-mentioned manner, there is formed
an electric field buffering ring portion for buffering an electric field.
[0050] According to a twentieth aspect of the invention, in a vacuum insulation switch gear
as set forth in the ninth aspect, the electric field buffering ring portion is formed
by extending the inner edge of the hole outwardly.
[0051] According to a twenty-first aspect of the invention, there is provided a power switching
apparatus in which the neighboring portions of connecting portions between the insulation
cylinders of the vacuum container and the metal-made parts of a vacuum container are
covered by the cushion rings each made of conductive rubber, and the thus ring-covered
portions, together with the vacuum container outer surface, are covered from the outside
thereof with a resin insulation layer.
[0052] According to a twenty-second aspect of the invention, there is provided a power switching
apparatus in which, the respective one-end portions of the conductive rubber cushion
rings cover the outer peripheral end portions of the insulation cylinders, the other
end portions of the conductive rubber cushion rings cover the outer peripheries of
the metal-made vacuum container parts, the end portion corners of the cushion rings
covering the outer peripheral end portions of the insulation cylinders are rounded
with a radius slightly smaller than the thickness of the present corners, the end
portion outer peripheral surfaces of the cushion rings covering the outer peripheries
of the metal-made vacuum container parts are respectively formed in a conical surface
in which the thickness of the projecting end thereof provides almost zero, and the
stepped portions of the inner peripheral surfaces of the cushion rings are respectively
chamfered with a dimension larger than the dimension of the brazed fillets formed
in the connecting portions.
[0053] According to a twenty-third aspect of the invention, there is provided a power switching
apparatus in which the respective one-end portions of the conductive rubber cushion
rings cover the outer peripheral end portions of the insulation cylinders, the other
end portions of the conductive rubber cushion rings cover the outer peripheries of
the metal-made vacuum container parts, the end portion corners of the cushion rings
covering the outer peripheral end portions of the insulation cylinders are rounded
with a radius slightly smaller than the thickness of the present corners, the end
portions of the cushion rings covering the outer peripheries of the metal-made vacuum
container parts are respectively formed in a plane surface which it intersects with
the axial direction of the insulation cylinder, and the inside diameter side end portions
corners of the cushing rings covering the stepped portions of the inner peripheral
surfaces of the insulation cylinders as well as the outer peripheries of the metal-made
vacuum container parts are respectively chamfered with a dimension larger than the
dimension of the brazed fillets formed in the connecting portions.
[0054] And, in the power switching apparatus, the connecting conductors for connecting the
electrodes of the element switches to the outside of the power switching apparatus
are connected by fastening means in the interior portion of the resin insulation layer.
[0055] Also, as the fastening means, there is used a bolt whose which head portion has an
arc-shaped section.
[0056] Further, there is provided a voltage dividing electrode in the outer periphery of
the connecting conductor within the resin insulation layer and the voltage dividing
electrode is to be positioned by an insulator fixed to the connecting conductor.
[0057] In addition, in the interior portion of the resin insulation layer, there is disposed
a voltage dividing capacitor structured such that one electrode thereof is connected
to the connecting conductor and its electrostatic capacity is larger than a floating
capacity between electrodes as well as between phases with respect to the connecting
conductors.
BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Fig. 1 is a side section view of a switch gear according to an embodiment 1 of the
invention.
[0059] Fig. 2 is a front view of the switch gear according the embodiment 1 of the invention,
showing a state thereof when it is arranged as a whole.
[0060] Fig. 3 is an electrical connection view of the switch gear according the embodiment
1 of the invention, showing a phase section thereof.
[0061] Fig. 4 is a side section view of a switch gear according to an embodiment 2 of the
invention.
[0062] Fig. 5 is a front view of the switch gear according to the embodiment 2 of the invention,
showing a state thereof when it is arranged as a whole.
[0063] Fig. 6 is a side section view of a switch gear according to an embodiment 3 of the
invention.
[0064] Fig. 7 is a front view of the switch gear according to the embodiment 3 of the invention,
showing a state thereof when it is arranged as a whole.
[0065] Fig. 8 is a side section view of a switch gear according to an embodiment 4 of the
invention.
[0066] Fig. 9 is a side section view of a grounding conductive box used in the switch gear
according to the embodiment 4 of the invention.
[0067] Fig. 10 is a side section view of a conductive shield used in the switch gear according
to the embodiment 4 of the invention.
[0068] Fig. 11A is a side section view of a mold having a conductive shield embedded in
the periphery of a second fixed conductive rod used in the switch gear according to
the embodiment 4 of the invention; and, Fig. 11B is a circuit diagram of a circuit
equivalent to the mold.
[0069] Fig. 12 is a front view of the structure of an embodiment 5 of a vacuum insulation
switch gear according to the invention, showing a state thereof in which it is arranged
as a whole.
[0070] Fig. 13 is a side section view of the structure of the embodiment 5.
[0071] Fig. 14 is a side section view of the structure of an embodiment 6.
[0072] Fig. 15 is a side section view of the structure of an embodiment 7.
[0073] Fig. 16 is a side section view of the structure of an embodiment 8.
[0074] Fig. 17 is an enlarged section view of the main portions of the structure of an embodiment
9.
[0075] Fig. 18 is another enlarged section view of the main portions of the structure of
the embodiment 9.
[0076] Fig. 19 is still another enlarged section view of the main portions of the structure
of the embodiment 9.
[0077] Fig. 20 is an enlarged section view of the main portions of the structure of an embodiment
10.
[0078] Fig. 21 is an enlarged section view of the main portions of the structure of an embodiment
11.
[0079] Fig. 22 is another enlarged section view of the main portions of the structure of
the embodiment 11.
[0080] Fig. 23 is s section view of the main portions of a first embodiment of a power switching
apparatus according to the invention.
[0081] Figs. 24A and 24B are section views of cushion rings respectively employed in a power
switching apparatus according to the invention.
[0082] Fig. 25 is a section view of the main portions of a modification of the power switching
apparatus shown in Fig. 23.
[0083] Fig. 26 is s section view of the main portions of a second embodiment of a power
switching apparatus according to the invention.
[0084] Fig. 27 is a section view of the main portions of a modification of the power switching
apparatus shown in Fig. 26.
[0085] Fig. 28 is a side section view of a conventional switch gear.
[0086] Fig. 29 is an electrical connection view of the conventional switch gear.
DETAILED DESCRIPTION OF THE PRESENT INVENTION
(EMBODIMENT 1)
[0087] Now, description will be given below in detail of a first embodiment of a switch
gear according to the invention with reference to the accompanying drawings.
[0088] Fig. 1 is side section view of a switch gear according to a first embodiment 1 of
the invention, Fig. 2 is a front view of the switch gear, showing a state thereof
when it is actually arranged, and Fig. 3 is an electrical connection view of a section
of the switch gear which corresponds to one of the three phases of the switch gear.
The present embodiment 1 provides a switching mechanism which, as shown in Fig. 3,
when power received from a bus is distributed to a transmission cable, closes a main
circuit contact 20 and, when grounding, closes a grounding contact 30.
[0089] In Fig. 1, reference character 10 designates a vacuum container (corresponding to
one phase of the switch gear) including a side surface having an H shape formed by
a transverse pipe and four vertical pipes which are respectively mounted on the upper
and lower portions of the two ends of the transverse pipe; and, the vacuum container
10 is formed airtight and the interior portion of the vacuum container 10 is kept
at a high vacuum.
[0090] The transverse pipe portion 11 of the vacuum container 10 is made of metal such as
SUS. Specifically, a vertical pipe portion of the vacuum container 10, which is located
on the upper portion of one end side of the transverse pipe portion 11, is formed
in a cylindrical shape and is composed of an insulated pipe 12, which is made of ceramics
and forms the side portion of the transverse pipe portion 11, and a metal pipe 13
which is formed in an inverted bottomed cylindrical shape and forms the upper portion
of the transverse pipe portion 11. And, a vertical pipe portion of the vacuum container
10, which is located on the lower portion of one end side of the transverse pipe portion
11, is formed in a cylindrical shape and is composed of an insulated pipe 14, which
is made of ceramics and forms the side portion of the transverse pipe portion 11,
and a metal pipe 15 which is formed in an inverted bottomed cylindrical shape and
forms the lower portion of the transverse pipe portion 11.
[0091] Similarly, a vertical pipe portion of the vacuum container 10, which is located on
the upper portion of the other end side of the transverse pipe portion 11, is formed
in a cylindrical shape and is composed of an insulated pipe 16, which is made of ceramics
and forms the side portion of the transverse pipe portion 11, and a metal pipe 17
which is formed in an inverted bottomed cylindrical shape and forms upper portion
of the transverse pipe portion 11. And, a vertical pipe portion of the vacuum container
10, which is located on the lower portion of one end side of the transverse pipe portion
11, is formed in a cylindrical shape and is composed of an insulated pipe 18, which
is made of ceramics and forms the side portion of the transverse pipe portion 11,
and a metal pipe 19 which is formed in an inverted bottomed cylindrical shape and
forms lower portion of the transverse pipe portion 11.
[0092] To the lower surface of the metal pipe 15 located in the lower portion of one end
side of the transverse pipe portion 11, there is fixed a first fixed conductor rod
21 which not only extends through the vacuum container 10 but also extends outwardly
and inwardly thereof; the lower end of the first fixed conductor rod 21, which is
situated outwardly of the vacuum container 10, provides a terminal 25 to be connected
to a bus 51; and, to the upper end of the first fixed conductor rod 21, which is situated
inwardly of the vacuum container 10, there is fixedly secured a first fixed contact
21a which is formed in a disk shape.
[0093] Upwardly of the first fixed contact 21a, there is disposed a first movable contact
22a which is formed in a disk shape and can be contacted with and removed from the
first fixed contact 21a; and, the first fixed contact 21a and first movable contact
22a cooperate together in forming a main circuit point 20.
[0094] The first movable contact 22a is fixedly secured to the lower end of a first movable
conductive rod 22 which, in the upper surface of the metal plate 13 located in the
upper portion of one end side of the transverse pipe portion 11, not only extends
through the vacuum container 10 but also extends inwardly and outwardly thereof; and,
the first movable conductor rod 22 is supported movably in the vertical direction
through a first bellows 23 which is sealingly secured to the inner portion of the
upper surface of the metal pipe 13. The expansion and contraction of the first bellows
23 caused by the vertical motion of the first movable conductor rod 22 can keep the
vacuum container 10 airtight.
[0095] The upper end of the first movable conductor rod 22, which is located outwardly of
the vacuum container 10, is connected to a main circuit drive part 24 which is used
to drive the first movable conductor rod 22 in the vertical direction.
[0096] By the way, the first movable conductive rod 22 is composed of a first movable conductive
rod lower portion 22b with the first movable contact 22a fixed thereto, a first movable
conductive rod upper portion 22d to be connected to the main circuit drive part 24,
and a ceramics-made insulating member 22c which is situated in the interior portion
of the vacuum container 10 and is held by and between the first movable conductive
rod lower portion 22b and first movable conductor rod upper portion 22d, while the
insulating member 22c insulates the first movable conductive rod lower portion 22b
and first movable conductive rod upper portion 22d from each other.
[0097] To the lower surface of the metal pipe 18 located in the lower portion of the other
end side of the transverse pipe portion 11 of the vacuum container 10, there is fixed
a second fixed conductive rod 31 which extends outwardly and inwardly through the
vacuum container 10; the lower end of the first fixed conductive rod 31, which is
present outwardly of the vacuum container 10, provides a terminal 35 to be connected
to a transmission cable 52 which is used to distribute power to various load devices
or other electric chambers; and, to the upper end of the first fixed conductive rod
31, which is situated inwardly of the vacuum container 10, there is fixedly secured
a second fixed contact 31a which is formed in a disk shape.
[0098] By the way, on and between the upper portion of the second fixed conductive rod 31
and first movable conductive rod lower portion 22b, there is interposed a flexible
conductor 40 and, therefore, the second fixed conductive rod 31 and first movable
conductive rod lower portion 22b are electrically connected to each other.
[0099] Upwardly of the second fixed contact 31a, there is disposed a second movable contact
32a which is formed in a disk shape and can be contacted with and removed from the
second fixed contact 31a; and, the second fixed contact 31a and second movable contact
32a cooperate together in forming a grounding contact point 30.
[0100] The second movable contact 32a is fixedly secured to the lower end of a second movable
conductive rod 32 which, in the upper surface of the metal plate 17 located in the
upper portion of the other end side of the transverse pipe portion 11, extends not
only through the vacuum container 10 but also inwardly and outwardly thereof; and,
the second movable conductive rod 32 is supported movably in the vertical direction
through a second bellows 33 which is sealingly secured to the inner portion of the
upper surface of the metal pipe 17. The expansion and contraction of the second bellows
33 caused by the vertical motion of the second movable conductive rod 32 can keep
the vacuum container 10 airtight.
[0101] The second movable conductive rod 32 is connected, in the outside of the vacuum container
10, to a grounding potential through a terminal 36, and also the upper end of the
second movable conductive rod 32 is connected to a grounding circuit drive part 34
which is used to drive the second movable conductive rod 32 in the vertical direction.
[0102] And, the vacuum container 10 is covered with a mold 60 formed of insulating resin
such as epoxy in such a manner that the metal pipes 13 and 17 respectively located
in the upper portions of the one and the other end sides of the transverse pipe portion
11 are exposed; and, on the surface of the mold 60 covering the vacuum container 10,
there is disposed a conductive layer 60a formed of, for example, evaporated metal,
so that the surface of the mold 60 can be grounded.
[0103] By the way, since the conductive layer 60a is conducting with the metal pipes 13
and 17 as well, the metal pipes 13 and 17 also provide grounding potentials.
[0104] Three switch gears each corresponding to the above-mentioned one phase are arranged
side by side in the horizontal direction as shown in Fig. 2 to thereby form a switch
gear corresponding to a complete circuit. Also, the respective main circuit drive
parts 24, 24, 24 as well as the respective grounding circuit drive parts 34, 34, 34
can be arranged so as to adjoin each other, which makes it possible to facilitate
the formation of control mechanisms such as interlocks between the respective drive
parts.
[0105] In the above-mentioned embodiment, as the switching mechanism which is stored within
the vacuum container, there is shown the structure in which the main circuit switching
devices and grounding switching devices are arranged in parallel. However, this is
not limitative but there can also be employed other various structures: for example,
a structure in which only the main circuit switching devices are stored within the
vacuum container; and, a structure in which the movable conductors can be contacted
and removed in the horizontal direction.
[0106] In the switch gear according to the first embodiment 1 of the invention structured
in this manner, each vacuum container is covered with the mold formed of insulating
resin and the conductive layer is disposed on the surface of the mold for grounding,
which makes it possible not only to prevent ground a fault while securing safety but
also to simplify and make compact the switch gear.
(EMBODIMENT 2)
[0107] Now, Fig. 4 is a side section view of a switch gear according to a second embodiment
2 of the invention, and Fig. 5 is a front view of the whole arrangement of the present
switch gear. By the way, an electrical connection view of the second embodiment 2
is similar to Fig. 3.
[0108] In the embodiment 2, three vacuum containers 10, 10, 10 respectively corresponding
to the three phases of a circuit are united as an integrated body by a mold 60 to
thereby shorten the distance H between the respective phases. By the way, since the
vacuum containers are respectively insulated from each other by the mold 60 formed
of insulating resin, a short-circuit is hard to occur between the phases and the distance
H between the phases can be shortened when compared with a structure in which three
circuit sections respectively corresponding to the three phases of a complete circuit
are disposed within a single vacuum container.
[0109] Further, as a terminal to be connected to a bus 51, there is used a conductor connecting
terminal 26 such as a connector, which makes it easy to connect two or more switch
gears, which correspond to two or more circuits, to the but 51 in such a manner that
they are arranged in a limited space. By the way, in the present embodiment 2, the
parts thereof corresponding to those of the embodiment 1 are given the same designations
and thus the description thereof is omitted here.
[0110] In the switch gear according to the embodiment 2 of the invention structured in this
manner, the three vacuum containers corresponding to the three phases of a complete
circuit are unified as an integrated body by the mold, and the conductor connecting
terminal is used as the terminal to be connected to the bus, which makes it possible
to enhance the productivity of the switch gear, reduce the size of the switch gear,
and enhance the freedom of installation of the switch gear.
(EMBODIMENT 3)
[0111] Now, Fig. 6 is a side section view of a switch gear according to a third embodiment
3 of the invention, and Fig. 7 is a front view of the whole arrangement of the present
switch gear. By the way, an electrical connection view of the third embodiment 3 is
almost similar to Fig. 3.
[0112] In the embodiment 3, between the upper portion of a first movable conductive rod
22 located outwardly of a vacuum container 10 and a main circuit drive part 24, as
well as, between the upper portion of a second movable conductive rod 32 and a grounding
circuit drive part 34, there are respectively interposed a main circuit drive part
insulating member 22e and a grounding drive part insulating member 32b, thereby insulating
the first movable conductive rod 22 and main circuit drive part 24 from each other
as well as insulating the second movable conductive rod 32 and grounding circuit drive
part 34 from each other.
[0113] And, on a connecting line which extends from the second movable conductive rod 32
and is to be connected to a grounding potential, there is disposed a switch 80 which
can be opened and closed in linking with a grounding contact 30, so that, when the
grounding contact 30 is opened, the second movable conductive rod 32 can be disconnected
from the ground. By the way, the switch 80 may be installed in the air, or in the
vacuum, or in an insulating gas and, especially when it is installed in the vacuum
or in the insulating gas, the switch 80 can be further reduced in size.
[0114] Further, in the upper surface of a mold 60, there is formed a recessed portion 60b
excluding the conductive layer 60a to thereby eliminate not only the insulating pipe
12 located in the upper portion of the one end side of the vacuum container 10 but
also the insulating pipe 16 located in the upper portion of the other end side of
the vacuum container 10, whereby not only the metal plate 13 and the metal pipe 17
respectively located in the upper portions of the one and the other end sides of the
vacuum container 10 are insulated from the ground, but also the transverse pipe portion
11, metal pipe 13 and metal pipe 17 of the vacuum container 10 are made equal in potential
to one another. By the way, in the present embodiment 3, the parts thereof corresponding
to those of the embodiment 1 are given the same designations and thus the description
thereof is omitted here.
[0115] As described above, in the embodiment 3 according to the invention, there are eliminated,
from the inside portion of the vacuum portion 10, the portions which, when the grounding
contact 30 is opened, can provide a grounding potential, thereby being able to prevent
a ground fault from occurring in the interior portion of the vacuum container 10.
[0116] Also, since the vacuum container 10 provides an intermediate potential, the main
circuit drive part insulating member 22e and grounding drive part insulating member
32b may respectively have a pressure endurance performance equal to or less than half
of the rated pressure endurance value, which makes it possible to reduce the size
of the present switch gear.
[0117] Further, by applying a voltage using the switch 80, a pressure endurance test on
cables can be conducted.
(EMBODIMENT 4)
[0118] Now, Fig. 8 is a side section view of a switch gear according to a fourth embodiment
4 of the invention. By the way, an electrical connection view of the fourth embodiment
4 is similar to Fig. 3.
[0119] In the switch gear according to the present embodiment 4, the periphery of a transverse
pipe portion 11 formed of metal such as SUS is covered with conductive buffer material
91 such as conductive rubber; and, the peripheries of metal pipes 13, 15, 17 and 19
respectively located in the upper and lower portions of the two ends of the transverse
pipe portion 11 are covered with insulating buffer material 92, 92, 92, 92 such as
silicone-system rubber, respectively.
[0120] And, conductive material such as conductive resin is molded into a box shape having
a similar outer shape to a mold 60 to thereby provide a grounding conductive box 90,
a vacuum container 10 is stored into the grounding conductive box 90, insulating resin
is poured into the interior portion of the grounding conductive box 90, and the above
components of the present switch gear are unified into an integrated body by the mold
60 that is formed of the insulating resin poured. As a result of this, the conductive
buffer material 91 and insulating buffer material 92, 92, 92, 92 are respectively
held by and between the vacuum container 10 and mold 60, while the grounding conductive
box 90 is exposed to the surface of the mold 60.
[0121] Now, Fig. 9 is a side section view of the grounding conductive box 90. As shown in
Fig. 9, the grounding conductive box 90 is formed in a rectangular box shape similar
to the conductive layer that is disposed on the mold 60 in the first embodiment 1.
[0122] This not only can prevent the vacuum container 10 and mold 60 from separating from
each other due to their different coefficients of linear expansion, but also can eliminate
the need for formation of the conductive layer 60a in the surface of the mold 60 to
thereby simplify the production steps of the present switch gear.
[0123] Also, a metal foil 93b is bonded or metal is evaporated to a cylindrical-shaped base
member 93a including a collar portion to thereby produce a conductive shield 93 which
has been conduction machined, and the conductive shield 93 is embedded into the periphery
of a second fixed conductive rod 31 disposed within the mold 60 in such a manner that
the conductive shield 93 is disposed opposed to the second fixed conductive rod 31
through an insulating layer. And, a terminal for voltage detection is disposed on
the outer portion of the mold 60 to thereby electrically connect the mold 60 to the
conductive shield 93. By the way, the components of the present embodiment 4 are given
the same designations and thus the description thereof is omitted here.
[0124] Now, Fig. 10 is a side section view of the conductive shield 93. As shown in Fig.
10, in the conductive shield 93, the metal foil 93b is bonded to the inner side of
the cylindrical-shaped base member 93a, that is, the side thereof that is opposed
to the second fixed conductive rod 31, thereby allowing the conductive shield 93 to
have an electrically conductive property.
[0125] Here, Fig. 11A is a side section view of the mold 60 in which the conductive shield
93 is embedded in the periphery of the second fixed conductive rod 31 to thereby allow
the mold 60 to detect the voltage, and Fig. 11B is a circuit diagram of an equivalent
circuit which corresponds to the voltage detect circuit of the mold 60.
[0126] As shown in Figs. 11A and 11B, since the second fixed conductive rod 31 and conductive
shield 93, both of which are electrically conductive, are embedded in such a manner
that they are opposed to each other with the insulating mold 60 between them, this
arrangement acts as a capacitor C1 and thus, in the conductive shield 93, there are
stored electric charges which correspond to electric charges flowing on the bus side.
[0127] A circuit to be grounded through a voltage detecting cable 94 serving as a capacitor
C2 is connected to a terminal which is connected to the conductive shield 93 so as
to detect the stored electric charges, and an LED and an element or a device capable
of voltage detection such as a voltmeter are connected in parallel to the voltage
detecting cable 94, whereby the potential of the second fixed conductive rod 31 can
be detected qualitatively or quantitatively.
[0128] In the present embodiment 4 according to the invention structured in this manner,
the grounding conductive box, buffer material and conductive shield are unified as
an integrated body by the mold, which can simplify the production process of the switch
gear, can prevent the mutual separation between the vacuum container and mold, and
can facilitate the detecting operations such as voltage detection.
(EMBODIMENT 5)
[0129] A vacuum insulation switch gear according to an embodiment 5 of the invention is
structured in the following manner: that is, for example, a main circuit switching
portion composed of a main circuit switching device fixed electrode, a main circuit
switching device movable electrode, and an insulated rod, a grounding switching portion
composed of a grounding switching device grounding electrode and a grounding switching
device movable electrode, and a flexible conductor are respectively stored in the
interior portion of a metal-made vacuum container in every phases; and, the outer
surface of the vacuum container is molded using an insulation, the molded surface
of the vacuum container is conduction treated to thereby provide a grounding potential,
and the vacuum container is connected to the outside through an insulation bushing.
Now, description will be given below of the present embodiment 5 with reference to
Figs. 12 and 13. Fig. 12 is a front view of the present switch gear, showing a state
thereof in which it is actually arranged; and, Fig. 13 is a side section view of the
switch gear.
[0130] In Figs. 12 and 13, a vacuum container 1011 is a metal-made container which is molded
of a metal member. Specifically, in the vacuum container 1011, a cylindrical-shaped
body member and two end portions respectively for closing the two open end sides of
the body member are unified as an integrated body; and, in the two end portions of
the vacuum container 11, there are opened up a proper number of holes into which a
required number of devices can be inserted in the extending-through manner, that is,
in such a manner that they extend not only through the vacuum container but also inwardly
and outwardly thereof.
[0131] In the illustrated embodiment, in the respective upper and lower ends of the vacuum
container 1011, there are opened up holes by twos, that is, a total of four holes
A, B, C and D. To these holes A, B, C and D, there are brazed ceramics-made insulation
cylinders 1018, 1019, 1020 and 1021 in such a manner that they are respectively inserted
into their associated holes.
[0132] In Fig. 13, a main circuit switching device fixed electrode 1004 and a grounding
switching device fixed electrode 1007 are respectively brazed to the center portions
of the insulation cylinders 1018 (hole A) and 1019 (hole B) in such a manner that
they are respectively inserted into their associated center portions. The main circuit
switching device fixed electrode 1004 is connected to a bus 1013 externally of the
vacuum container 1001, while the grounding switching device fixed electrode 1007 is
connected to a transmission cable 1014 externally of the vacuum container 1001.
[0133] On the opposed position side (in Fig. 13, on the upper side) of the main circuit
switching device fixed electrode 1004, a main circuit switching device movable electrode
1005 provides an insulation rod 1015 with a ceramics-made insulation 1009 between
them, and the insulation rod 15 is inserted into the insulation cylinder 20 (hole
C) in such a manner that it is free to move in the vertical direction.
[0134] And, the main circuit switching device movable electrode 1005 and grounding switching
device fixed electrode 1007 are, within the vacuum container 1011, connected to each
other through a flexible conductor 1010 in such a manner that they are free to move.
Also, on the opposed position side (in Fig. 13, on the upper side) of the grounding
switching device fixed electrode 1007, a grounding switching device movable electrode
108 is inserted into the central portion of the insulation cylinder 1021 (hole D)
in such a manner that it is free to move in the vertical direction.
[0135] The main circuit switching device movable electrode 1005 is movable in the vertical
direction in Fig. 13 and forms a main circuit switching portion (1004, 1005) which
can be contacted with and disconnected with the main circuit switching device fixed
electrode 1004 to thereby open and close a main circuit. Also, the grounding switching
device movable electrode 1008, similarly, is movable in the vertical direction in
Fig. 13 and forms a grounding switching portion (1007, 1008) which can be contacted
with and disconnected with the grounding switching device fixed electrode 1007.
[0136] The two ends of an expansion bellows 1006 are respectively fixed to the insulation
rod 1015 of the main circuit switching device movable electrode 1005, to the insulation
cylinder 1020 (hole C), to the grounding switching device movable electrode 1008,
and to the insulation cylinder 1021 (hole D); that is, the bellows 1006 not only seals
the interior portion of the vacuum container 1011 in an airtight manner, but also
allows the main circuit switching device movable electrode 1005 and grounding switching
device movable electrode 1008 to move freely in the vertical direction.
[0137] In the present embodiment 5, as described above, the main circuit switching portion
(1004, 1005) and grounding switching portion (1007, 1008) are stored as a set in the
interior portion of a single vacuum container 1011 formed of metal; (in case where
a switch gear is composed of three phases), three vacuum containers 11 are arranged
and they are molded all together by an insulation to provide a mold 1012; and, the
surface of the mold 1012 is conduction treated and is connected to the ground.
[0138] By the way, the term "cylindrical shape" used in the present invention means not
only a simple cylindrical shape but also other various cylindrical shapes including
an angular shape such as a square shape or an elliptical shape regardless of the shapes
of the sections thereof.
[0139] According to the embodiment 1005, since the main circuit switching portion (1004,
1005) and grounding switching portion (1007, 1008) are stored in the interior portion
of the vacuum container 1011 and the connection from the vacuum container 1011 to
the outside is made through the insulation rod 1015, the switch gear can be structured
according to an insulation design, that is, a vacuum design which can provide excellent
electric insulation performance; that is, the switch gear can be made compact.
[0140] Also, because the three vacuum containers 1011 (in the case of three phases) are
molded all together to provide the mold 1012 and the surface of the mold 1012 is conduction
treated and grounded, the switch gear is easy to handle.
[0141] Further, since the vacuum container 1011 is a metal container which can be easily
molded into a desired shape, when compared with the conventional cylindrical-shaped
container formed of ceramics, the vacuum container 1011 can be installed freely.
(EMBODIMENT 6)
[0142] An embodiment 6 according to the invention provides a modification of the structure
of the metal-made vacuum container 11 employed in the previously described embodiment
5; and, the other remaining portions of the structure of the embodiment 6, for example,
various switching devices (1004, 1005, 1007, 1008) to be stored within the vacuum
container 1011, other various installation devices and the arrangement of these devices
are similar to those of the previously described embodiment 5.
[0143] That is, in a metal-made vacuum container 1011A according to the embodiment 1006,
as shown in Fig. 14, a cylindrical-shaped body member 1023 is combined with two end
members 1022A and 1022B respectively for closing the two open ends of the body portion
1023; and, two connecting portions 1024 between two end plates 1022A, 1022B serving
as the end members and a body plate 1023 serving as the body member are vacuum brazed
as final brazing surfaces to thereby realize vacuum sealing.
[0144] According to the embodiment 6, not only there can be obtained effects similar to
the embodiment 5, but also the body member 1023 can be produced simply by cutting
a pipe member and the end member 1022A, 1022B can be produced simply by cutting a
plate member to thereby be able to manufacture the vacuum container 1011A easily.
Therefore, the efficiency of an operation to work the vacuum container 1011A can be
improved.
[0145] Also, since a vacuum sealing step, which takes the most time in the manufacturing
process, can be carried out by vacuum brazing the connecting portions 1024 between
the end plates 1022 and body plate 1023 respectively forming the metal-made vacuum
container 1011A as the final brazing surfaces, the manufacturing time of the vacuum
container 1011A can be reduced greatly.
[0146] Further, because the vacuum container 1011A is made of metal, holes A, B, C and D
respectively serving as the openings of the vacuum container 1011A can be formed easily
to a desired size and, by forming them large in size, the main circuit switching device
fixed electrode 1004, main circuit switching device movable electrode 1005, insulation
rod 1015, grounding switching device fixed electrode 1007, grounding switching device
movable electrode 1008, and flexible conductor fixed electrode 1010 can be greatly
improved in the assembling efficiency.
(EMBODIMENT 7)
[0147] An embodiment 7 according to the invention also employs a modification of the structure
of the metal-made vacuum container 1011 employed in the previously described embodiment
5; and, the other remaining portions of the structure of the embodiment 7 are similar
to those of the embodiment 5.
[0148] That is, in a metal-made vacuum container 1011B according to the embodiment 7, as
shown in Fig. 15, a bottomed cylindrical-shaped body member 1025 with one end side
opened is combined with an end member 1022 for closing the opened end side of the
body member 1025; and, a connecting portion 1024 between an end plate 1022 serving
as the end member 1022 and a body plate 1025 serving as the body member are brazed
as a final brazing surface to thereby realize vacuum sealing.
[0149] According to the embodiment 7, not only there can be obtained effects similar to
the embodiment 5, but also, since the end member 1022 can be produced by cutting a
plate member and the body member 1025 can be produced by press molding its blank member,
that is, they can be manufactured comparatively easily, the workability of the vacuum
container 1011B can be improved greatly.
[0150] Also, since a vacuum sealing step, which takes the most time in the manufacturing
process, can be carried out by vacuum brazing the connecting portion 1024 between
the end plate 1022 and body plate 1025 of the bottomed metal-made vacuum container
1011B as the final brazing surfaces, the manufacturing time of the vacuum container
1011B can be reduced greatly.
[0151] Further, similarly to the embodiment 6, because the vacuum container 1011B is made
of metal, holes A, B, C and D respectively serving as the openings of the vacuum container
1011B can be formed easily to a desired size and, by forming them large in size, the
main circuit switching device fixed electrode 1004, main circuit switching device
movable electrode 1005, insulation rod 1015, grounding switching device fixed electrode
1007, grounding switching device movable electrode 1008, and flexible conductor fixed
electrode 1010 can be greatly improved in the assembling efficiency.
[0152] In addition, since the metal-made vacuum container 1011B is divided into two members,
that is, the end plate 1022 and bottomed body plate 1025, there is required only one
connecting portion 1024, which enhances the efficiency of the brazing operation further.
Further, because the number of connecting portions 1024 is smaller by one than the
embodiment 6, the reliability of the vacuum container 1011B as to airtightness can
also be enhanced.
(EMBODIMENT 8)
[0153] An embodiment 8 according to the invention also provides another modification of
the structure of the metal-made vacuum container 1011 employed in the previously described
embodiment 5; and, the other remaining portions of the structure of the embodiment
8 are similar to those of the embodiment 5.
[0154] That is, in a metal-made vacuum container 1011C according to the embodiment 8, as
shown in Fig. 16, two bottomed cylindrical-shaped body members 1025 each with one
end side opened are combined with each other in such a manner that their respective
opened ends are butted against each other; and, a connecting portion 1024 between
the body plates 1025 is brazed as a final brazing surface to thereby realize vacuum
sealing.
[0155] According to the embodiment 8, not only there can be obtained effects similar to
the embodiment 5, but also, since the two body members 1025 can be easily produced
by press molding their respective blank members, the workability of the vacuum container
11C can be improved greatly.
[0156] Also, since the metal-made vacuum container 1011C is divided into two members, that
is, two bottomed body plates 1025, there is required only one connecting portion 1024,
which can enhance the efficiency of the brazing operation further. Further, because
the number of connecting portions 1024 is smaller by one than the embodiment 6, the
reliability of the vacuum container 1011B as to airtightness can also be enhanced.
[0157] Further, since a vacuum sealing step, which takes the most time in the manufacturing
process, can be carried out by vacuum brazing the connecting portion 1024 between
the two bottomed body plates 1025 of the metal-made vacuum container 1011C as the
final brazing surfaces, the manufacturing time of the vacuum container 11C can be
reduced greatly.
[0158] Moreover, because the metal-made vacuum container 1011C is composed of the two body
plates 1025 used as two bottomed body members, as the two bottomed body members 1025,
which are to be combined together in the vertical direction, there can be used the
members of the same type, which allows use of the components of the same type. Also,
when compared with the embodiment 7, the depth of the vacuum container 11C can be
reduced, which can enhance the workability of the bottomed body plates 1025 when they
are molded.
[0159] In addition, when compared with the embodiment 5, since the number of connecting
portions 1024 is reduced down to one, the efficiency of the brazing operation can
be improved and the airtightness reliability thereof can also be enhanced.
(EMBODIMENT 9)
[0160] Now, according to an embodiment 9 of the invention, in the above-mentioned embodiments
2 and 3, as shown in Fig. 17, on the side of the end member 1022 against which the
body member 1023 is butted, there is formed a positioning portion 1026 into which
the butting end portion of the body member 1023 can be stored. Here, Fig. 17 is an
enlarged view of the main portions of the vacuum container where the positioning portion
1026 is formed.
[0161] The positioning portion 1026 shown in Fig. 17 is formed as a groove into which the
edge portion of the body member 1023 on the opening side thereof can be stored. Of
course, the shape of the positioning portion 1026 is not limited to the groove shown
in the present embodiment 9 but, as the positioning portion 1026, there can be employed
any other worked portion formed in the end member 1022, provided that it permits easy
decision of the position where the body member 1023 is to be contacted with the end
member 1022. By the way, for vacuum sealing, the groove portion 1026 serving as the
positioning portion 1026 is vacuum brazed as the brazing surface.
[0162] According to the embodiment 9, not only there can be obtained effects similar to
the embodiments 1 to 3, but also, due to provision of the positioning portion 1026
in the connecting portion of the vacuum container 1011D made of metal, the efficiency
of the brazing operation can be further enhanced as well as a brazing jig can be simplified
and the brazing position precision can be enhanced.
[0163] By the way, as the positioning portion 1026, as shown in Fig. 18, on the side of
the end plate 1022 serving as the end member, there may be worked a bent portion 1027
for positioning the body plate 1023 serving as the body member; or, as shown in Fig.
19, on the side of the end plate 1022, there may be worked a bent groove 1028 for
positioning the body plate 1023. In either of them, there can be obtained similar
effects to the positioning portion 1026.
(EMBODIMENT 10)
[0164] Now, according to an embodiment 10 of the invention, in the embodiment 8, two bottomed
cylindrical-shaped body members 1025A and 1025B each with one end side opened are
combined together in such a manner that their respective opened ends are contacted
with each other. In the present embodiment 10, there is formed a positioning portion
1029 where one (1025A) of the opened end portions of the two mutually butted body
members can be fitted coaxially with the other (1025B).
[0165] In an example shown in Fig. 20, the diameter of the end portion of the opening of
the body member 1025A, which is situated in the lower portion of Fig. 20 with the
opening facing upwardly, is enlarged slightly with respect to the body member 1025B
which is situated in the upper portion of Fig. 20 with the opening facing downwardly,
thereby forming a positioning portion 1029; and, the end portion of the opening of
the upwardly situated body member 1025B can be fitted with the positioning portion
1029. By the way, the fitting portion is vacuum brazed as the brazing surface.
[0166] According to the embodiment 10, not only there can be obtained similar effects to
the embodiment 5 but also, since the positioning portion 1029 is formed in the fitting
portion used as the connecting portion of the vacuum container 1011E, the efficiency
of the brazing operation can be enhanced as well as a brazing jig can be simplified
and the brazing position precision can also be enhanced.
(EMBODIMENT 11)
[0167] Now, in an embodiment 11 according to the invention, in the embodiments 1 to 6, for
a main circuit conductor which extends not only through the metal-made vacuum container
but also inwardly and outwardly thereof, in the inner edge of a hole which allows
the through-extension of the main circuit conductor, there is formed an electric field
buffering ring portion which is used to buffer an electric field.
[0168] Specifically, in a structure shown in Fig. 21, the portion of the hole A of the end
plate 1022 in the metal-made vacuum container 1011 (1011A to 1011E) that is disposed
on the opposed side of a main circuit conductor 1030 which extends through the hole
A of the end plate 1022, that is, the opening edge portion of the hole A of the end
plate 1022 is extended outwardly to thereby form an electric field buffering ring
portion 31 which surrounds annularly the main circuit conductor 1030 with a proper
clearance with respect to the body portion of the main circuit conductor 1030.
[0169] According to the present embodiment 11, there can be obtained similar effects to
the embodiment 5. At the same time, since, in a portion where an electric field intensity
become high, a portion of the metal-made vacuum container 1011 (1011A to 1011E) is
extended to thereby provide the electric field buffering ring portion 1031, the electric
field can be buffered without increasing the number of parts as well as the voltage
resisting performance of the switch gear can be enhanced.
[0170] By the way, as shown in Fig. 22, the electric field buffering ring portion 1031 may
be formed in the hole A of the end plate 1022 serving as the end member which, when
manufacturing the metal-made vacuum container 1011 (1011A to 1011E), is molded together
with the body plate 1025 as an integrated body. Of course, in this case as well, there
can be obtained similar effects.
(EMBODIMENT 12)
[0171] Now, description will be given below of a power switching apparatus according to
the present invention with reference to the accompanying drawings. By the way, in
the drawings respectively showing the preferred embodiments of the invention, equivalent
or similar parts are given the same designations and thus the duplicated description
thereof is omitted.
[0172] Fig. 23 is a section view of the main portions of a power switching apparatus according
to a first embodiment of the invention. The present power switching apparatus consists
mainly of a main circuit switching portion 2001, a grounding switching portion 2002,
a vacuum container 2003 in which the main circuit switching portion 2001 and grounding
switching portion 2002 are to be enclosed, and a sheathing insulator 2004 for wrapping
up the vacuum container 2003.
[0173] The main circuit switching portion 2001 is composed of a first movable electrode
2011 and a first fixed electrode 2012 with their intermediate portions connected together
by an insulator, the grounding switching portion 2002 is composed of a second movable
electrode 2021 and a second fixed electrode 2022, and the first movable electrode
2011 and second fixed electrode 2022 are connected to each other by a flexible connecting
conductor 2018. The vacuum container 2003 comprises a metal-made container body portion
2031 with four openings 2031a and 2031b which respectively have an elliptical section
and also through which the main circuit switching portion 2001 and grounding switching
portion 2002 extend in parallel to each other, insulation cylinders 2321 - 2323 respectively
made of ceramics, cylindrical-shaped sealing members 2331 and 2332, cup-shaped sealing
members 2341 - 2344 through the bottom portion of which any one of the first movable
electrode 2011, second movable electrode 2022, first fixed electrode 2012 and second
fixed electrode 2022 is allowed to extend, a cylindrical-shaped arc shield 2035, bellows
2361 and 2362, and electric field buffer rings 2371 and 2372. The sheathing insulator
2004 is composed of cushion rings 2411 - 2414 and a resin insulation layer 2042.
[0174] Referring in detail to the structure of the vacuum container 2003, either of the
cylindrical-shaped sealing members 2331 or 2332, any one of the insulation cylinders
2321 - 2323, and any one of cup-shaped sealing members 2341 - 2344 are connected airtight
to and piled up on the outsides of the four openings 2031a and 2031b respectively
formed in the container body portion 2031 by brazing, one end of the bellows 2361
or 2362 is connected by brazing to the peripheral edge of the opening of the bottom
surface of the cup-shaped sealing member 2341 or 2342, the electric field buffer ring
2371 is connected by brazing to the peripheral edge of the opening 2031a and to the
bottom surface of the cup-shaped sealing member 2343 which is disposed opposed to
the opening 2031a peripheral edge, and the electric field buffer ring 2372 is connected
by brazing to the peripheral edge of the opening 2031b and to the bottom surface of
the cup-shaped sealing member 2344 which is disposed opposed to the opening 2031b
peripheral edge, respectively. By the way, the insulation cylinder 2322 includes a
stepped portion in the central portion of the inner surface thereof and, on the stepped
portion, there is mounted the arc shield 2035 with a uniform clearance between the
inner peripheral wall surface of the stepped portion and the arc shield 2035. The
diameters of the insulation cylinders 2321 and 2322 are set larger than the diameter
of the insulation cylinder 2323. The reason for this is that the first movable electrode
2011 includes an insulation rod 2011a and a rod shield 2011b respectively in the central
portion thereof, and also that the arc shield 2035 is mounted on the central portion
of the inner surface of the insulation cylinder 2322.
[0175] The main circuit switching portion 2001 is mounted in the central portion of an internal
space which is formed by the container body portion 2031, insulation cylinders 2321
and 2322, cylindrical-shaped sealing member 2331, and cup-shaped sealing members 2341
and 2343; the grounding switching portion 2002 is mounted in the central portion of
an internal space which is formed by the container body portion 2031, insulation cylinders
2323, cylindrical-shaped sealing member 2332, and cup-shaped sealing members 2342
and 2344; the main circuit switching portion 2001 and grounding switching portion
2002 are connected to each other by the connecting conductor 2018; and, the first
movable electrode 2011 is connected and sealed airtight by brazing to the other end
of the bellows 2361, the second movable electrode 2021 is connected and sealed airtight
by brazing to the other end of the bellows 2362, the first fixed electrode 2012 is
connected and sealed airtight by brazing to the peripheral edge of the opening of
the bottom surface of the cup-shaped sealing member 2343, and the second fixed electrode
2022 is connected and sealed airtight by brazing to the peripheral edge of the opening
of the bottom surface of the cup-shaped sealing member 2344, respectively. As in the
conventional vacuum switch, to reduce residual stresses which occur in brazing in
the connecting portions between the insulation cylinders 2321 - 2323 made of ceramics
and metal-made members to be connected thereto because of their different coefficients
of thermal expansion, the materials and shapes of the metal-made members must be selected
properly.
[0176] The cushing rings 2411 - 2414 are respectively placed over an area ranging from the
outer peripheral surface of the cylindrical-shaped sealing member 2331 or 2332 in
an integrated manner, over the neighboring portion of the connecting portion between
the insulation cylinder 2321 and cup-shaped sealing member 2341, and over the neighboring
portions of the connecting portions between the insulation cylinders 2321 - 2323 and
cup-shaped sealing members 2341 - 2344; and, the outer surfaces of the vacuum container
2003 and fixed electrodes 2012 and 2022 as well as the outer surfaces of the cushion
rings 2411 - 2414 are covered with the resin insulation layer 2042, except for the
bottom side end portions of the cup-shaped sealing members 2341 and 2342 as well as
the circuit connecting side end portions of the first and second fixed electrodes
2012 and 2022.
[0177] The cushion rings 2411 - 2414 are produced by molding conductive rubber according
to a compression molding method and, in the molded state thereof, the inside diameter
of each cushion ring is set slightly smaller than the outside dimension of the portion
thereof which is to be fitted with the vacuum container 2003. The shapes of the sections
of the cushion rings 2411 - 2414 are shown in Figs. 24A and 24B.
[0178] Specifically, Fig. 24A shows the section shapes of the cushion rings 2411 and 2412,
in which an X1 portion covers the end portions of the insulation cylinders 2321 -
2323, whereas a Y1 portion covers the end portions of the outer peripheral surfaces
of the cup-shaped sealing members 2341 - 2344. The outside diameter side corner of
the X1 portion is rounded with a radius smaller than the thickness of this corner,
whereby, when the cushion rings 2411 and 2412 are mounted into the vacuum container
2003, the electric field in this corner can be buffered. And, the outside diameter
side of the Y1 portion is formed in a conical surface in such a manner that the thickness
of the end portion of the conical surface is almost zero. Also, the corner portion
of the inside diameter side of the Y1 portion that adjoins the X1 portion is chamfered
in order to avoid interference with fillets which are to be formed in the connecting
portions between the insulation cylinders 2321 - 2323 and cup-shaped sealing members
2341 - 2344.
[0179] On the other hand, Fig. 24B shows the section shapes of the cushion rings 2413 and
2414, in which an X2 portion covers the end portions of the insulation cylinders 2321
- 2323, whereas a Y2 portion covers the outer peripheral surfaces of the cylindrical-shaped
sealing members 2331 - 2332. And, the end face that is to be contacted with the container
body portion 2031 is designated by Z. The outside diameter side corner of the X2 portion
is rounded with a radius smaller than the thickness of this corner, whereby, when
the cushion rings 2413 and 2414 are mounted into the vacuum container 2003, the electric
field in this corner can be buffered. And, the corner portion of the inside diameter
side of the Y2 portion that adjoins the X2 portion as well as the corner portion of
the end face Z are respectively chamfered in order to avoid interference with fillets
which are to be formed in the connecting portions between the insulation cylinders
2321 - 2323 and cylindrical-shaped sealing members 2331 or 2332 as well as between
the container body portion 31 and cylindrical-shaped sealing member 2331 or 2332.
The end face Z is formed as a plane surface so that it can be closely contacted with
the container body portion 2031.
[0180] The cushion rings 2411 - 2414 are respectively used to buffer the concentration of
the electric field in the outer peripheral edges of the metalided layers formed in
the end portions of the insulation cylinders 2321 - 2323 of the vacuum container 2003
or in the outer peripheral edge portions of the brazed fillets formed in the connecting
portions between the insulation cylinders 2321 - 2323 and other members. By the way,
the cushion rings 2411 - 2414, further, not only can prevent resin from penetrating
into the brazed fillets when the resin insulation layer 2043 is formed by cast molding
but also can buffer the contraction stress of the resin insulation layer 43 and thermal
stresses produced due to variations in temperature when the power switching apparatus
is in operation.
[0181] The main circuit switching portion 2001 and grounding switching portion 2002 are
assembled into the vacuum container 2003, the cushion rings 2411 - 2414 are mounted
in the above-mentioned manner, and they are fixed into a given metal mold; and, after
then, the resin insulation layer 2042 is formed of epoxy resin by cast molding.
[0182] According to the power switching apparatus structured in the above-mentioned manner,
two element switches enclosed in the interior portion of the vacuum container 2003
are used to form the main circuit switching portion 2001 and grounding switching portion
2002 respectively, the cushion rings are mounted on the outer peripheries of the connecting
portions between the insulation cylinders of the vacuum container 2003 and metal-made
sealing members, and the outer surfaces of the power switching apparatus, except for
the terminal portions and the neighboring portions of the sealingly mounted portions
of the movable electrodes, are enclosed by the sheathing insulator 2004. This structure
can prevent the strength of the connecting portions of the vacuum container 2003 from
being lowered and can reduce the necessary insulation distances between the power
charging portions of the power switching apparatus, thereby being able to realize
the equivalent function to that of the conventional ring main switching gear in a
small occupation area. Further, in case where there occurs a short-circuit in the
interior portion of the power switching apparatus, because the present portion is
kept at a vacuum, there is no possibility that the pressure can increase in the mounting
portion of the power switching apparatus. Therefore, it is easy to structure a power
switching apparatus which is highly safe and very economical.
[0183] In the foregoing description, the power switching apparatus is structured such that
it encloses therein two element switches corresponding one phase composed of a pair
of portions, that is, a main circuit switching portion and a grounding switching portion.
However, this is not limitative but, for example, the power switching apparatus may
be structured such that it encloses element switches corresponding in number to three
phases unified as an integrated body.
[0184] Now, Fig. 25 is a section view of the main portions of a modification of the power
switching apparatus shown in Fig. 23. This modification is different from the power
switching apparatus shown in Fig. 23 in the following points.
[0185] That is, of two openings formed on the main circuit switching portion 2001 side in
the container body portion 2031, an opening 2031c formed on the first fixed electrode
2012 side is equal in size to the arc shield 35, and one end of the arc shield 2035
is connected by brazing to the peripheral edge of the opening 2031c. The insulation
cylinder 2322 gradually decreases in diameter in the neighboring portion of one end
portion thereof, while the insulation cylinder 2322 is, in the end portion thereof,
equal in size to the insulation cylinder 2323.
[0186] Since the present modification is structured in the above-mentioned manner, the cup-shaped
sealing member to be connected to the fixed electrode 2012 on the main circuit switching
portion 2001 side can also be used as the cup-shaped sealing member to be connected
to the fixed electrode 2022 on the grounding switching portion 2002 side, which makes
it possible to reduce the number of kinds of sealing members.
(EMBODIMENT 13)
[0187] Now, Fig. 26 is a partial section view of a fixed electrode pull-out portion of a
composite vacuum switch according to a second embodiment 13 of the invention.
[0188] A first fixed electrode 2012 terminates in the interior portion of a resin insulation
layer 2042 and is connected through a connecting conductor 2051 to a bus side connecting
terminal 2052. And, a second fixed electrode 2022 also terminates in the interior
portion of the resin insulation layer 2042 and is connected through a connecting conductor
2053 to a load side connecting terminal 2054. On the outer periphery of the load side
connecting terminal 2054 in the interior portion of the resin insulation layer 2042,
there is disposed a cylindrical-shaped voltage dividing electrode 2055 for voltage
detection through a support insulation 2056 in such a manner that it is coaxial with
the load side connecting terminal 2054.
[0189] In connecting the first fixed electrode 2012, connecting conductor 2051 and bus side
connecting terminal 2052 together, as well as in connecting the second fixed electrode
2022, connecting conductor 2053 and load side connecting terminal 2054 together, their
respective head portions are fastened together using bolts 2060 each having an arc-shaped
section.
[0190] Since the second embodiment 2013 is structured in the above-mentioned manner, when
it is fixed in a metal mold for forming a resin insulation layer in such a manner
that the vacuum container, main circuit switching portion and grounding switching
portion are unified as an integrated body, there is produced room or an allowance
in the relative dimension error which is allowed in the position relationships between
the respective movable electrodes and fixed electrodes that are determined by the
allowed stresses of the respective brazed portions. This is because the connecting
portions between the first fixed electrode 2012, connecting conductor 2051 and bus
side connecting terminal 2052 as well as the connecting portions between the second
fixed electrode 2022, connecting conductor 2053 and load side connecting terminal
2054 can be adjusted in dimension. For example, with a proper adjusting allowance
given to the respective connecting portions, the connecting conductor 2051 and bus
side connecting terminal 2052 may be connected together as well as the second fixed
electrode 2022, connecting conductor 2053 and load side connecting terminal 2054 may
be connected together respectively on an assembling jig which corresponds to the metal
mold.
[0191] This structure can enhance the productivity of the power switching apparatus and
reduce the manufacturing cost thereof. Also, since the electric field in the neighboring
portions of the conductor connecting portions can be buffered, the thicknesses of
the portions of the resin insulation layer 2042 that correspond to such portions can
be reduced, which in turn makes it possible to reduce the size of the power switching
apparatus.
[0192] Also, since the positioning of the voltage dividing electrode 2055 with respect to
the metal mold is determined by the position of the load side connecting terminal
2054, there is eliminated the need to position the voltage dividing electrode 2055
from the metal mold side, thereby being able to improve the efficiency of the positioning
operation. Also, because the voltage dividing electrode 2055 can be mounted at an
arbitrary position in the load side connecting terminal 2054, the power distribution
of the interior portion of the resin insulation layer 2421 can be easily optimized,
which can contribute to reduction of the size of the power switching apparatus.
[0193] In the above description, the voltage dividing electrode is disposed in the periphery
of the load side connecting terminal. However, this is not limitative but, for example,
there can also be employed a structure in which, as shown in Fig. 27, there is connected
a capacitor 2006 from the connecting conductor 2053 through a connecting line 2055
and there is disposed a capacitor terminal 2061 on the outside portion of the mold.
[0194] In case where the capacity of the capacitor 2006 is set larger than a floating capacity
between electrodes or a floating capacity between phases, the voltage can be detected
even while the bus side or mutually adjoining phases are being electrically charged.
[0195] As has been described heretofore in detail, in a switch gear according to the invention,
switching mechanisms such as a main circuit switching device for opening and closing
a circuit between a bus and a load device and a grounding switching device are respectively
disposed within a container, the container is covered with an insulating mold, and
a conductive layer is formed on the surface of the mold for grounding, thereby being
able not only to secure safety but also to reduce the areas of the interior portion
of the container that provide grounding potentials so as to prevent a ground fault.
And, the whole of the interior portion of the container is kept at a high vacuum to
thereby eliminate the need for provision of a protect shield in the periphery of a
contact where an arc is to be vacuum extinguished, which can simplify and make compact
the present switch gear to thereby reduce the production cost of the switch gear as
well as enhance easily the freedom of installation of the switch gear. Further, since
an insulating gas such as SF
6 is not used, the handling and control of the switch gear can be facilitated.
[0196] And, in a switch gear according to the invention, a power receiving member for electrically
connecting a switching mechanism and a bus to each other is composed of a conductor
connecting terminal portion such as a connector. Thanks to this, a plurality of switch
gears can be arranged side by side in a limited space and can be connected to a bus,
thereby being able to enhance further the freedom of installation of the switch gear.
[0197] Further, in a switch gear according to the invention, there is disposed an external
switching device which can be switched in linking with a grounding switching device,
and the switch gear is grounded through the external switching device to thereby eliminate
the areas of the interior portion of a container that provide grounding potentials,
which can prevent a ground fault from occurring in the interior portion of the container.
Thanks to this, the reliability and safety of the present switch gear can be enhanced,
the structure of the switch gear can be simplified and made compact, the production
cost of the switch gear can be reduced, the freedom of installation of the switch
gear can be increased, and the handling and control of the switch gear can be facilitated.
[0198] Also, in a switch gear according to the invention, a plurality of vacuum containers
can be unified as an integrated body by a mold. Thanks to this, the size of the switch
gear can be reduced and also the freedom of installation of the switch gear can be
increased.
[0199] And, in a switch gear according to the invention, conductive material such as conductive
resin is molded into a cylindrical or rectangular box shape to thereby produce a grounding
conductive member, a vacuum container is stored into the grounding conductive member,
and these are unified as an integrated body by a mold in such a manner that the grounding
conductive member is exposed to the surface of the vacuum container. This can facilitate
the formation of a conductive layer on the surface of the mold when the switch gear
is manufactured.
[0200] Further, in a switch gear according to the invention, a conductive member to be embedded
such as a metal shield is embedded in a mold in such a manner that it is opposed to
a load side conductor, thereby being able to realize a circuit equivalent to a capacitor.
This can facilitate the checking operations of the conditions of the switch gear such
as the voltage detection of the switch gear.
[0201] Also, in a switch gear according to the invention, a vacuum container is covered
with buffer material, they are unified as an integrated body by a mold, and the buffer
material is held by and between the vacuum container and mold, which can prevent the
mutual separation between the vacuum container and mold that could be otherwise caused
due to their different coefficients of linear expansion.
[0202] According to the inventions, a main circuit switching portion and a grounding switching
device grounding portion can be arranged relatively freely in the interior portion
of a vacuum container. Thanks to this, there can be supplied a vacuum insulation switch
gear which is compact, can be manufactured at a reduced cost, is easy to handle and
is excellent in performance.
[0203] According to the inventions, since a vacuum sealing step, which takes the most time
in the manufacturing process of the switch gear, can be carried out by vacuum brazing,
the manufacturing time of the switch gear can be reduced greatly.
[0204] Also, because a vacuum container is structured of a plurality members which are divided
properly, the workability of the vacuum container can be improved.
[0205] Further, since the vacuum container is made of metal, the opening of the vacuum container
can be set large optionally, which makes it possible to improve the efficiency of
assembly of various devices such as a main circuit switching device fixed electrode,
main circuit switching device movable electrode, insulation rod, grounding switching
device fixed electrode, grounding switching device movable electrode, and flexible
conductor fixed electrode.
[0206] According to the inventions, because a metal-made vacuum container requires only
one connecting portion, the efficiency of the brazing operation of the vacuum container
can be enhanced.
[0207] Also, the reduced number of vacuum containers can enhance the reliability of the
airtightness of the vacuum container.
[0208] According to the inventions, since there is executed a positioning operation on the
connecting portion of a metal-made vacuum container which is molded of two or more
members, not only the efficiency of the brazing operation of the vacuum container
can be enhanced but also a brazing jig can be simplified and the brazing position
precision can also be enhanced.
[0209] According to the inventions, because, in a portion where an electric field intensity
becomes high, a portion of a metal-made vacuum portion is extended to thereby form
a ring portion for buffering an electric field, the electric field can be buffered
without increasing the number of parts and thus the voltage resisting performance
of the switch gear can be enhanced.
[0210] In the power switching apparatus according to the invention, since the neighboring
portions of the connecting portions between the insulation cylinders of the vacuum
container and metal-made vacuum container parts are covered by the cushion rings each
made of conductive rubber as well as the thus ring-covered portions, together with
the vacuum container outer surface, are covered with the resin insulation layer from
the outside thereof, the concentration of the electric field in the outer peripheral
edge portions of the fillets formed in the connecting portions can be buffered. Also,
the present power switching apparatus can prevent resin from being penetrated into
the brazed fillet portions when the resin insulation layer is formed by cast molding,
and can buffer the contraction stress of the resin insulation layer as well as the
thermal stress thereof due to variations in temperature when the present power switching
apparatus is in operation.
[0211] Also, the respective one-end portions of the conductive rubber cushion rings cover
the outer peripheral end portions of the insulation cylinders, the other end portions
of the conductive rubber cushion rings cover the outer peripheries of the metal-made
vacuum container parts, the end portion corners of the cushion rings covering the
outer peripheral end portions of the insulation cylinders are rounded with a radius
slightly smaller than the thickness of the present corners, the end portion outer
peripheral surfaces of the cushion rings covering the outer peripheries of the metal-made
vacuum container parts are respectively formed in a conical surface in which the thickness
of the projecting end thereof provides almost zero, and the stepped portions of the
inner peripheral surfaces of the cushion rings are respectively chamfered with a dimension
larger than the dimension of the brazed fillets formed in the connecting portions.
Thanks to this structure, the concentration of the electric field in the outer peripheral
edge portions of the fillets formed in the connecting portions can be buffered more
positively.
[0212] Further, the respective one-end portions of the conductive rubber cushion rings cover
the outer peripheral end portions of the insulation cylinders, the other end portions
of the conductive rubber cushion rings cover the outer peripheries of the metal-made
vacuum container parts, the end portion corners of the cushion rings covering the
outer peripheral end portions of the insulation cylinders are rounded with a radius
slightly smaller than the thickness of the present corners, the end portions of the
cushion rings covering the outer peripheries of the metal-made vacuum container parts
are respectively formed in a plane surface which it intersects with the axial direction
of the insulation cylinder, and the inside diameter side end portions corners of the
cushing rings covering the stepped portions of the inner peripheral surfaces of the
cushion rings as well as the outer peripheries of the metal-made vacuum container
parts are respectively chamfered with a dimension larger than the dimension of the
brazed fillets formed in the connecting portions. This structure can buffer more positively
the concentration of the electric field in the outer peripheral edge portions of the
fillets formed in the connecting portions.
[0213] And, since the connecting conductors for connecting the electrodes of the element
switches to the outside of the power switching apparatus are connected by fastening
means in the interior portion of the resin insulation layer, the productivity of the
power switching apparatus can be enhanced as well as the manufacturing cost thereof
can be reduced.
[0214] Also, because, as the fastening means, there is used a bolt whose head portion has
an arc-shaped section. Thanks to this, the electric field in the neighboring portions
of the conductor connecting portionscan be buffered, and the thickness of the portions
of the resin insulation layer corresponding to the present neighboring portions can
be reduced to thereby be able to reduce the size of the power switching apparatus.
[0215] Further, since there is provided a voltage dividing electrode in the outer periphery
of the connecting conductor within the resin insulation layer and the voltage dividing
electrode is to be positioned by an insulator fixed to the connecting conductor, there
is eliminated the need to position the voltage dividing electrode on the side of a
metal mold, which makes it possible to improve the efficiency of the positioning operation.
Also, because the voltage dividing electrode can be mounted at an arbitrary position
in the connecting conductor, the potential distribution in the interior portion of
the resin insulation layer can be optimized easily as well as the power switching
apparatus can be reduced in size.
[0216] In addition, in the interior portion of the resin insulation layer, there is disposed
a voltage dividing capacitor structured such that one electrode thereof is connected
to the connecting conductors and its electrostatic capacity is set larger than a floating
capacity between electrodes as well as between phases with respect to the connecting
conductors. Thanks to this, voltage detection is possible even while the bus side
or mutually adjoining phases are under electric charge.