| (19) |
 |
|
(11) |
EP 1 041 866 B9 |
| (12) |
CORRECTED EUROPEAN PATENT SPECIFICATION |
|
Note: Bibliography reflects the latest situation |
| (15) |
Correction information: |
|
Corrected version no 1 (W1 B1) |
|
Corrections, see
|
| (48) |
Corrigendum issued on: |
|
17.12.2003 Bulletin 2003/51 |
| (45) |
Mention of the grant of the patent: |
|
21.05.2003 Bulletin 2003/21 |
| (22) |
Date of filing: 29.03.2000 |
|
|
| (54) |
Device to produce electronic circuits
Vorrichtung zur Herstellung von elektronischen Schaltungen
Dispositif pour la fabrication de circuits électroniques
|
| (84) |
Designated Contracting States: |
|
DE FR GB IT |
| (30) |
Priority: |
02.04.1999 IT UD990073
|
| (43) |
Date of publication of application: |
|
04.10.2000 Bulletin 2000/40 |
| (73) |
Proprietor: Baccini, Gisulfo |
|
I-31030 Mignagola di Carbonera (TV) (IT) |
|
| (72) |
Inventor: |
|
- Baccini, Gisulfo
I-31030 Mignagola di Carbonera (TV) (IT)
|
| (74) |
Representative: Petraz, Gilberto Luigi et al |
|
GLP S.r.l.
Piazzale Cavedalis 6/2 33100 Udine 33100 Udine (IT) |
| (56) |
References cited: :
EP-A- 0 535 338 WO-A-98/48601
|
EP-A- 0 578 061
|
|
| |
|
|
- PATENT ABSTRACTS OF JAPAN vol. 1999, no. 04, 30 April 1999 (1999-04-30) & JP 11 020358
A (OKI ELECTRIC IND CO LTD), 26 January 1999 (1999-01-26)
- PATENT ABSTRACTS OF JAPAN vol. 1999, no. 05, 31 May 1999 (1999-05-31) & JP 11 047668
A (KANSAI DENSHI KK;KEMUTETSUKU JAPAN:KK), 23 February 1999 (1999-02-23)
- PATENT ABSTRACTS OF JAPAN vol. 009, no. 292 (P-406), 19 November 1985 (1985-11-19)
& JP 60 130740 A (SHINKU RABORATORII:KK), 12 July 1985 (1985-07-12)
- PATENT ABSTRACTS OF JAPAN vol. 1998, no. 01, 30 January 1998 (1998-01-30) & JP 09
232777 A (TOSHIBA CHEM CORP), 5 September 1997 (1997-09-05)
- PATENT ABSTRACTS OF JAPAN vol. 1998, no. 02, 30 January 1998 (1998-01-30) & JP 09
272176 A (MITSUI TOATSU CHEM INC), 21 October 1997 (1997-10-21)
|
|
| |
|
| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
FIELD OF THE INVENTION
[0001] This invention concerns a device to produce electronic circuits, particularly those
comprising a base support consisting of very thin sheets of alumina and plastic materials,
commonly known as "green-tape".
[0002] The device according to the invention is able to process, in a completely automatic
fashion, sheets of green-tape, already cut to measure according to the final destination
of the circuit or electronic plate to be produced, to perform three operations: to
deposit the conductor material by means of serigraphy, the drying operation in the
drying oven, and also the cooling operation. In this way the product which emerges
from the device is ready for the subsequent working steps, that is to say, the assembly
of several base supports to achieve multi-layer circuits, and/or the assembly of the
electronic components.
BACKGROUND OF THE INVENTION
[0003] One of the techniques well-known in the production of electronic circuits is to use
as a base support one or more sheets of insulating material, consisting of alumina
or synthetic materials, according to the green-tape technology.
[0004] The green-tape supports are normally arranged on rectilinear guides along which they
are fed in sequence, by means of a feed mechanism, from a loading station to a printing
station where, by means of serigraphy, the conductor material is deposited thereon,
in the form of a conductor paste, according to a pre-defined mask.
Subsequently, each base support is introduced into a drying oven, where it is kept
at a temperature of at least 120°C for the time needed to make the conductor paste
set, which time at present is at least ten minutes.
[0005] After the drying operation in the drying oven, the base supports are cooled in a
suitable cooling chamber and then discharged from the device.
[0006] Conventional devices have the disadvantage of being very bulky, with a linear development
of several tens of metres. This depends on the fact that all the steps described above
occur in serial sequence, and that in the drying oven alone the line develops for
more than 10 metres.
[0007] In fact, if we consider that the time needed to perform a single serigraphy operation
is about 10 seconds, and that the length of each base support is several tens of centimetres,
we can see that the average speed of feed of the base supports along the rectilinear
guides is about 1-1.5 m/min.
[0008] Consequently, as we have seen, each base support must stay inside the drying oven
for at least 10 minutes, and the development of the line inside the drying oven may
be even more than 10 metres.
[0009] The state of the art includes devices with a linear-type drying oven, that is, more
than 10 metres long, with consequent disadvantages from the point of view of bulk,
and also devices where the drying oven develops partly upwards. In this latter type,
there is a conveyor belt system inside arranged in a coil, on which brackets are attached;
on each bracket one or more base supports to be dried are rested. This second solution
has the disadvantage that it is both complex and expensive, and requires that the
base supports which are to be dried are handled, in order to arrange them on the brackets
of the drying oven and to remove them therefrom.
[0010] EP-A-0 535 338 discloses a device to process green-tape type circuits made using
thin and flexible foils of alumina in the raw state or another analogous or like material.
Before starting the manufacturing process the green-tape foils are individually supported
by corresponding rigid supports stacked on a container on successive vertically developing
planes. Then the green-tape foils are taken one by one from the container and divided
from the supports by engagement and delivery means. Each green-tape foil is then conveyed
by a conveyor belt towards a printing station and a drying station to be processed.
[0011] WO-A-98/48601 discloses an apparatus for the treatment of coated printed circuit
boards, wherein the printed circuit boards are firstly coated and then transferred,
one at the time, in a treatment installation to be subjected to various treatment
processes in succession, such as airflow treatment, drying, and cooling. More in particular,
the printed circuit boards are disposed, one above the other and spaced apart from
one another, into the holding elements of a pallet trolley. The treatment installation
comprises a plurality of treatment zones separated from one another. The printed circuit
boards are conveyed into such individual treatment zones stacked in the related pallet
trolley. Each pallet trolley is moved within the treatment installation both vertically
and horizontally until the entire treatment cycle is performed.
[0012] EP-A-0 578 061 discloses a device for withdrawing, superimposing and anchoring therebetween
a plurality of flexible foils to realise green-tape circuits, wherein each flexible
foil is temporarily supported by a corresponding rigid support. A plurality of containers
is disposed along at least a rectilinear path for temporarily storing the rigid supports
and the related flexible foils. In each container the rigid supports are disposed
one above another guided in corresponding horizontal grooves. A single carriage is
movable along a feeder conveyor to selectively withdraw each rigid supports and the
related flexible foils to convey them towards a pro-alignment station. The device
also comprises a removal station wherein each flexible foil is firstly separated from
the rigid support and then disposed in a superimposing and anchorage station.
[0013] The present Applicant has devised and embodied the deviceto produce electronic circuits
according to the invention to overcome these shortcomings.
SUMMARY OF THE INVENTION
[0014] The device to produce electronic circuits according to the invention is set forth
and characterized in the main claim, while the dependent claims describe other innovative
characteristics of the invention.
[0015] One purpose of the invention is to achieve a device to produce electronic circuits
which is simple and not cumbersome, and which, at the same time ensures high quality.
[0016] Another purpose of the invention is to achieve a device to produce electronic circuits
wherein all the operations to deposit the conductor paste, and the drying and cooling
steps are carried out automatically and very quickly, so as to obtain a high hourly
productivity.
[0017] In accordance with this purpose, the device according to the invention, to produce
electronic circuits of the type comprising at least a base support on which electrically
conductive material is deposited, able to embody the conductor tracks, comprises at
least a printing station able to deposit the electrically conductive material onto
the base support, a drying oven and feed means to feed each base support from the
printing station to the drying oven. According to one characteristic of the invention,
stacking means are provided to stack the base supports one on top of the other, after
they have been processed in the printing station, so that they can be introduced in
vertical piles into the drying oven, and spacer means are provided to keep the base
supports separate from each other when stacked.
[0018] According to one characteristic of the invention, the drying oven comprises a drying
chamber inside which at least one pile of base supports is able to be inserted, and
means to circulate a current of hot air in a direction transversal to the pile, so
that a plurality of base supports, with the relative electronic circuits deposited
thereon, can be dried simultaneously.
[0019] According to another characteristic of the invention, the drying oven is of the modular
type, so that two or more modules can be placed adjacent to each other in a longitudinal
direction, that is, in the direction of feed of the base supports.
[0020] According to another characteristic of the invention, downstream of the drying oven
there is a cooling unit through which each pile of base supports is fed in such a
manner that it can be lapped by a current of cold air, in a direction transversal
to the pile, so that a plurality of base supports, with the relative electronic circuits
deposited thereon, can be cooled simultaneously.
[0021] According to another characteristic of the invention, the feed means for the base
supports comprise a first rectilinear guide able to guide the base supports, one in
front of the other and separated by a determined pitch, from the printing station
towards the stacking means, and a second rectilinear guide able to guide the piles
of base supports, one in front of the other and separated by the same pitch, from
the stacking means to a collection station through the drying oven.
[0022] According to another characteristic of the invention, the printing station is displaced
laterally with respect to the rectilinear guide of the base supports, and transverse
feed means are provided to move the base supports transversely, one at a time, from
the rectilinear guide to the printing station and vice versa.
[0023] According to another characteristic of the invention, the device is able to manage
advantageously other base supports of a flexible type, for example of the green-tape
type. In order to do this, the spacer means comprise a rigid supporting plate for
each base support, on the upper surface of which a base support is able to be rested.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] These and other characteristics of the invention will become clear from the following
description of a preferential form of embodiment, given as a non-restrictive example,
with reference to the attached drawings wherein:
- Fig. 1
- is a side view of a device to produce electronic circuits according to the invention;
- Fig. 2
- is a plane view of the device shown in Fig. 1;
- Fig. 3
- is a plane view of a supporting plate for the base supports of the electronic circuits
processed by the device shown in Fig. 1;
- Fig. 4
- is a side view of some plates from Fig. 3, stacked on top of each other;
- Fig. 5
- is a section of an enlarged detail of Fig. 4;
- Fig. 6
- is a left side view of the device in Fig. 1;
- Fig. 7
- is a side view of a first enlarged detail of the device in Fig. 1;
- Fig. 8
- is a view from above of Fig. 7;
- Fig. 9
- is a second enlarged detail of the device in Fig. 1;
- Fig. 10
- is a side view of the detail shown in Fig. 9;
- Fig. 11
- is a transverse view of the detail shown in Fig. 9;
- Fig. 12
- is a side view of Fig. 11;
- Fig. 13
- is a side view of a third enlarged detail of the device in Fig. 1;
- Fig. 14
- is a variant of Fig. 13;
- Fig. 15
- is a transverse view of a drying oven of the device in Fig. 1; and
- Fig. 16
- is a transverse view of a cooling unit of the device in Fig. 1.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
[0025] With reference to Figs. 1 and 2, a device 10 to produce electronic circuits according
to the invention comprises a loading station 11, where a plurality of base supports
12 for electronic circuits is able to be located to be subsequently processed, a printing
station 13, a drying oven 14, a cooling unit 15 and a collection station 16, arranged
aligned with each other.
[0026] Each base support 12 consists, for example, of one or more flexible sheets, very
thin, in the region of several tenths of a millimetre, of insulating material, such
as alumina or plastic material, obtained with the green-tape technology.
[0027] Each base support 12 is regular in shape, square or rectangular, and of a standard
size for the electronics industry, usually expressed in inches, for example 4"x4",
6"x6", 8"x8" or 11"x11". It is obvious, however, that the device 10 according to the
invention is also able to process base supports 12 of any other shape and size.
[0028] According to one characteristic of the invention, the base supports 12, although
flexible, are able to be stacked one on top of the other.
[0029] To allow them to be stacked, each base support 12 is able to be rested on the plane
surface 17 (Figs. 3 and 4) of a metal supporting plate 18, about 1 mm thick and provided
with a plurality of through holes 19.
[0030] The plates 18 are kept separate from each other by cylindrical spacers 20, each provided
with a central pin shaped like a truncated cone, able to couple with a corresponding
cavity 22, also shaped like a truncated cone (Fig. 5), of the cylindrical spacer above,
so as to achieve a precision male-female coupling. The cylindrical spacers 20 can
be positioned as desired on the holes 19 of the plate 18 and some of them are able
to perform the function of lateral stopper elements for the base support 12 resting
on the surface 17.
[0031] The plates 18 are rigid and light, and for this reason can be stacked on top of each
other in large numbers, so that piles of more than 40 base supports 12 can be achieved.
[0032] The loading station 11 comprises two horizontal guides 25 (Fig. 6), arranged transverse
with respect to two rectilinear guides 26, also horizontal, along which the base supports
12, mounted on the plates 18, are able to be guided into proximity with the drying
oven 14. One or more piles of plates 18, with the relative base supports 12 to be
processed, are able to be arranged on the guides 25.
[0033] The loading station 11 also comprises a pick-up device 27, mounted on a stationary
frame 28 and able to pick up from the pile of plates 18, the plate which is momentarily
on top, in order to deposit it on the left end 26a (Fig. 2) of the rectilinear guides
26.
[0034] The pick-up device 27 comprises a trolley 30, commanded by a linear motor 31 to slide
horizontally on the frame 28 between a pick-up position shown by a continuous line
in Fig. 6, and a release position shown by a line of dashes in Fig. 6.
[0035] A linear motor 32 is mounted on the trolley 30, able to vertically displace a lower
plate 33 provided with suckers 34, connected to a pneumatic mechanism of a conventional
type and not shown in the drawings. The suckers 34 are able to adhere selectively
to the plate 18 to be picked up from the pile. To be more exact, the suckers 34 cooperate
with the perimeter zones of the plates 18, where the base support 12 does not rest.
[0036] The plates 18, and the base supports 12 which they carry, are fed from the loading
station 11 to the printing station 13, and from the latter to the drying oven 14,
by means of a metal bar 35 (Figs. 7 and 8), parallel to the guides 26 and connected
to a linear motor 38 (Fig. 2), which is able to feed the metal bar 35 step-by-step,
in a conventional manner, according to the technique known as "the pilgrim's progress".
[0037] To this purpose, both the guides 26 and the metal bar 35 are provided with hollows
36 (Figs. 7 and 8), respectively 37, able to cooperate with the cylindrical spacers
20 of the plates 18 to position them precisely and, respectively, lift them and translate
them.
[0038] Each feed cycle of the metal bar 35 is able to displace all the plates 18 which are
on the guides 26 by one elementary step p towards the right end 26b; this elementary
step is equal to the interaxis between two adjacent plates 18.
[0039] The printing station 13 comprises a serigraphy unit 40, arranged adjacent to the
guides 26 and able to deposit, in a conventional manner according to the serigraphy
technique, a conductor paste on the upper surface of the base support 12, according
to a pre-established pattern or mask, to thus embody the conductor tracks of the electronic
circuit.
[0040] The printing station 13 also comprises a bar 41 (Figs. 9-12) arranged transverse
to the guides 26, on which a sliding trolley 42 is mounted, commanded by a linear
motor 43.
[0041] Two pneumatic devices 44a and 44b are mounted on the trolley 42, provided with suckers
45a, respectively 45b.
[0042] The printing station 13 also comprises a positioning and centering board 46, able
to move along the horizontal axes x and y, orthogonal to each other, and to rotate
on the horizontal plane with respect to the vertical axis z (rotation ϑ). The commands
are imparted to the board 46 by conventional means, not shown in the drawings.
[0043] The device 44a is able to lift each base support 12 with respect to the corresponding
supporting plate 18 and to deposit it on the board 46, before the serigraphy step.
For this reason the suckers 45a can be positioned at any point whatsoever of the base
support 12, which is not yet equipped with the conductor tracks.
[0044] The device 44b, on the contrary, is able to lift each base support 12 from the board
46, after the serigraphy step, and to deposit it on the same supporting plate 18 from
which it was taken. For this reason the suckers 45b are necessarily positioned in
zones of the base support 12 outside the conductor tracks which have just been deposited.
[0045] Electronic TV cameras 50 are provided in correspondence with the board 46 to optically
identify determined reference points on the base support 12, called "fiducial", and
to orient the board 46 in the three directions x, y and _, so that the base support
12 is exactly positioned with respect to the serigraphy unit 40.
[0046] Two rollers 47 and 48 are mounted rotatable on the board 46; a strip of paper 49,
able to support the base support 12 during the serigraphy step, is wound onto said
rollers 47, 48.
[0047] Below the rectilinear segment of the strip of paper 49, between the two rollers 47
and 48 there is a suction device 51 which holds the corresponding base support 12
selectively adherent to the strip 49.
[0048] Translation means of a conventional type are also provided to translate the board
46 along the axis y and move it, together with the base support 12, below the serigraphy
unit 40.
[0049] Associated with the printing station 13, in correspondence with the guides 26, a
weighing unit 61 is mounted, able to weigh each plate 18 and the relative base support
12 by means of an electronic scales of a conventional type, both before the conductor
paste has been deposited and also afterwards, to check that the weight of material
deposited corresponds exactly to the pre-set weight.
[0050] Between the printing station 13 and the drying oven 14 there is a control station
62, in which a mechanism 63, rotating around a vertical axis 64 and provided with
suckers which can be selectively activated, is able to selectively remove from the
line, that is, from the guides 26, one of the base supports 12, together with the
relative plate 18, and take it through a rotation of 180° around the axis 64, to the
control position, in front of the guides 26, where it can be subjected to a check
by the workers entrusted with this task.
[0051] The device 10, in correspondence with the end 26b of the guides 26, upstream of the
drying oven 14, comprises a stacking device 52 (Figs. 1, 2 and 13) for the supporting
plates 18; this device 52 is able to pick up each plate 18 arriving from the printing
station 13 and to stack it, one on top of the other, onto lower guides 53, identical
to the guides 26 and also horizontal but arranged lower, which pass through the drying
oven 14 and the cooling unit 15.
[0052] The stacking device 52 (Fig. 13) is similar to the pick-up device 27 and comprises
a trolley 54 able to slide horizontally on an upper bar 55, on the command of a linear
motor 56, between a stacking position and an adjacent pick-up position shown with
a line of dashes in Fig. 13.
[0053] A linear motor 57 is mounted on the trolley 54, able to vertically displace a lower
plate 58 provided with suckers 59, connected to a pneumatic mechanism of a conventional
type and not shown in the drawings. Like the suckers 34, the suckers 59 are also able
to adhere selectively to the plate 18 to be picked up from the guides 26, cooperating
with the perimeter zones where the base support 12 does not rest.
[0054] The piles of plates 18 and the base supports 12 carried thereby are fed through the
drying oven 14 and the cooling unit 15 by a horizontal metal bar 60; this occurs in
an identical way to the step-by-step feed achieved by the metal bar 35.
[0055] To this purpose, both the guides 53 and the metal bar 60 are provided with upper
hollows identical to the hollows 36 and able to cooperate with the cylindrical spacers
20 of the plates 18 which are at the bottom of each pile to position them precisely
and, respectively, lift them and translate them.
[0056] Therefore, each feed cycle of the metal bar 60 is able to displace all the piles
of plates 18 which are on the guides 53 by one elementary step p towards the collection
station 16.
[0057] The drying oven 14, which constitutes a drying module, comprises a central drying
chamber 65 (Figs. 13 and 15), substantially cubic in shape, with a length 1 equal
to about double the step p between two piles of plates 18. The drying oven 14 also
comprises a fan 66 (Fig. 15), made to rotate by an electric motor 67, to create a
current of air in a transverse direction inside the chamber 65, a series of electric
resistors 68 to heat the air to a temperature which can be regulated up to and beyond
300°C, and at least a vertical filter 69 arranged at the inlet to the central drying
chamber 65.
[0058] The current of hot air passes through each pile of plates 18 horizontally; thanks
to the distance between each plate 18 and the plate above, it provides to simultaneously
dry all the electronic circuits deposited on the individual base supports 12.
[0059] At inlet to and at outlet from the central drying chamber 65 there are shutters 70,
which can be selectively raised and lowered by means of actuators of a conventional
type and not shown in the drawings, to open and respectively close the chamber 65.
[0060] The base supports 12, on which the conductor paste to form the electronic circuit
has already been deposited, are able to remain for about ten minutes inside the drying
oven 14. This time, however, is not fixed, and is normally established by the companies
which supply the conductor paste employed.
[0061] Considering that inside the chamber 65 of the drying
oven 14 there are two piles of plates 18 at the same time, with the relative base supports
12, the piles advance by one elementary step p about every 5 minutes. If we also consider
that each pile can have as many as 40 plates 18, we shall see that the hourly productivity
of the device 10 can reach about 480 circuits. This is high productivity, obtained
with a single drying oven 14, or drying module, with a length 1 of only 540 mm, in
the event that the base supports 12 are no bigger than 10"x10", or about 254x254 mm.
[0062] If we want to double the productivity of the device 10, for example with the piles
of plates 18 being fed by an elementary step every two and a half minutes, to maintain
the total time the plates 18 stay inside the drying oven 14 at around ten minutes,
it is sufficient to install a device 10 with two identical drying ovens 14 and 114,
or drying module, adjacent to each other (Fig. 14).
[0063] To triple the productivity, it will be sufficient to put three drying ovens 14, or
drying module, in series, and so on.
[0064] The cooling unit or module 15 comprises a central cooling chamber 75 (Figs. 13 and
16), also substantially cubic, with a length substantially equal to that of a drying
module oven 14. The cooling unit 15 also comprises a first electric ventilator 76,
emitting air, and a second electric ventilator 78, inspiring air, together able to
create a current of air in a transverse direction inside the chamber 75. The cooling
unit 15 also comprises a pair of vertical filters 77 arranged at the side of the central
cooling chamber 75.
[0065] The supporting plates 18 and the relative base supports 12 are able to stay inside
the cooling unit 15 for about ten minutes, so that they can be suitably cooled before
being handled by the workers responsible for removing them.
[0066] Although the cooling units 15 can also be positioned adjacent to each other when
high productivity is required, practical experiments have shown that a single cooling
unit 15, thanks to the power of the electric fan 76, is sufficient to adequately cool
the piles of plates 18 even when, upstream, two or more drying ovens 14 are included.
[0067] The collection station 16 comprises horizontal guides 79 (Figs. 2 and 13) arranged
transverse to the guides 53 and a pick-up device 80, similar to the stacking device
52, able to pick up the plates 18 one after the other from the pile emerging from
the cooling unit 15, in order to deposit them on the guides 26, in the form of other
piles, so that they can subsequently be moved by the workers.
[0068] The collection device 80 comprises a trolley 81 able to slide horizontally on an
upper bar 82, on the command of a linear motor 83, between a pick-up position and
an adjacent collection position, not shown in the drawings.
[0069] A linear motor 84 is mounted on the trolley 81, able to vertically displace a lower
plate 85 provided with suckers 86, connected with a pneumatic mechanism of a conventional
type and not shown in the drawings. Like the suckers 34, the suckers 86 are also able
to selectively adhere to the plate 18 which is to be picked up from the guide 53,
cooperating with the perimeter zones where the base support 12 does not rest.
[0070] The device 10 (Figs. 1 and 2) also comprises, optionally, a punching station 90,
where the base supports 12 are able to be punched in a conventional manner by means
of a punching machine 91.
[0071] It is obvious that modifications and additions may be made to the device to produce
electronic circuits as described heretofore, but these shall remain within the field
and scope of this invention.
1. Device to produce electronic circuits of the type comprising at least a flexible base
support (12) on which electrically conductive material is deposited to define conductor
tracks, said device comprising at least a printing station (13) able to deposit said
electrically conductive material on said flexible base support (12), a drying oven
(14) and first and second feeding means (35, 60) to feed each flexible base support
(12) from said printing station (13) to said drying oven (14), wherein for each one
of said flexible base support (12) a rigid supporting plate (18) is provided, the
device being characterized in that stacking means (52) are provided between said printing station (13) and said drying
oven (14) to stack said rigid supporting plates (18) and the associated flexible base
supports (12) one on top of the other so that said flexible base supports (12) are
stacked in vertical piles before its introduction into said drying oven (14), in that said rigid supporting plates (18) are provided with spacer elements (20) to separate
of a predetermined distance said rigid supporting plates (18) when said rigid supporting
plates (18) are stacked in vertical piles by said stacked means (52), and in that said first feeding means (35) are able to feed each flexible base support (12) from
said printing station (13) to said stacking means (52), while said second feeding
means (60) are able to feed said vertical piles of flexible base supports (12) from
said stacking means (52) to said drying oven (14) and through said drying oven (14).
2. Device as in Claim 1, characterized in that said drying oven (14) comprises a drying chamber (65) inside which at least a vertical
pile of said rigid supporting plates (18) and the associated flexible base supports
(12) is able to be inserted, means being provided to make a current of hot air circulate
in a direction transverse to said vertical pile, so that a plurality of said flexible
base supports (12) can be dried simultaneously.
3. Device as in Claim 2, characterized in that said drying oven (14) comprises at least a vertical filter (69) arranged in correspondence
with the inlet of said current of hot air into said drying chamber (65).
4. Device as in Claim 2, characterized in that said drying chamber (65) is able to accommodate at least two vertical piles of flexible
base supports (12) arranged in a longitudinal direction, that is, orthogonal to said
current of hot air.
5. Device as in Claim 1, characterized in that said drying oven (14) is of the modular type, each module comprising a drying chamber
(65) inside which at least one vertical pile of flexible base supports (12) is able
to be inserted, two or more modules being able to be located adjacent to each other
so that the drying chambers (65) of the different modules are aligned in a longitudinal
direction, that is, in the direction of feeding of said flexible base supports (12).
6. Device as in Claim 1, characterized in that said second feeding means comprise at least a first horizontal guide (53) and a feed
bar (60) able to feed simultaneously, step by step, said vertical piles of flexible
base supports (12) in a longitudinal direction through said drying oven (14).
7. Device as in Claims 4 and 6, characterized in that the length (1) of said drying chamber (65) is substantially double the feed step
(p) of said vertical piles of flexible base supports (12).
8. Device as in Claim 1, characterized in that downstream of said drying oven (14) there is a cooling unit (15) through which each
vertical pile of said flexible base supports (12) is fed by said second feeding means
in order to cool said flexible base supports (12).
9. Device as in Claim 8, characterized in that said cooling unit (15) comprises a cooling chamber (75) inside which at least one
vertical pile of flexible base supports (12) is able to be inserted, means being provided
to make a current of cold air circulate in a direction transverse to said vertical
pile, so that a plurality of said flexible base supports (12) can be cooled simultaneously.
10. Device as in Claim 9, characterized in that said cooling unit (15) comprises at least a vertical filter (77) arranged in correspondence
with the inlet of said current of cold air to said cooling chamber (75).
11. Device as in Claim 9, characterized in that said cooling unit (15) comprises at least a vertical filter (77) arranged in correspondence
with the outlet of said current of cold air in said cooling chamber (75).
12. Device as in Claim 1, characterized in that said first feeding means comprise a first rectilinear guide (26) able to guide said
flexible base supports (12) one in front of the other and separated from each other
by a determined step (p), from a loading station (11) to said printing station (13)
and thence towards said drying oven (14), in that said printing station (13) is laterally displaced with respect to said rectilinear
guide (26), and in that said first feeding means further comprise a transverse feed means (41-44) to move
said flexible base supports (12) transversely and one at a time from said rectilinear
guide (26) to said printing station (13) and vice versa.
13. Device as in Claim 12, characterized in that said transverse feed means (41-44) comprise a bar (41) arranged transverse to said
first rectilinear guide (26) and on which a sliding trolley (42) is mounted commanded
by a linear motor (43), pneumatic means (44a, 44b, 45a, 45b) being provided to selectively
lift said flexible base support (12).
14. Device as in Claims 1 or 12, characterized in that said printing station (13) comprises a serigraphy unit (40) able to deposit, according
to the serigraphy technique, said electrically conductive material in the form of
conductor paste on the upper surface of the flexible base support (12), following
a pre-determined pattern or mask in order to embody said conductor tracks.
15. Device as in Claim 14, characterized in that said printing station (13) comprises a horizontal positioning and centering board
(46), able to move along the two horizontal axes (x and y), orthogonal to each other,
and to rotate on the horizontal plane with respect to a vertical axis z (rotation
ϑ).
16. Device as in Claim 13 and 15, characterized in that said pneumatic means comprise a first pneumatic device (44a) able to lift each flexible
base support (12) with respect to said rectilinear guide (26) and to deposit it on
said horizontal positioning and centering board (46) before the serigraphy step, and
a second device (44b) able to lift each flexible base support (12) from said horizontal
positioning and centering board (46), after the serigraphy step, and to deposit it
on said rectilinear guide (26).
17. Device as in Claim 15, characterized in that electronic TV cameras (50) are provided in correspondence with said board (46) to
optically identify determined points of reference located on said flexible base support
(12) and to direct said board (46) in the three directions x, y and ϑ, so that said
flexible base support (12) is exactly positioned with respect to said serigraphy unit
(40).
18. Device as in Claim 15, characterized in that two rollers (47 and 48) are mounted rotatable on said board (46), on which rollers
(47 and 48) a strip of paper (49) is wound able to support said flexible base support
(12) during the serigraphy step.
19. Device as in Claim 18, characterized in that below the rectilinear segment of said strip of paper (49), between said two rollers
(47 and 48), there is provided a suction device (51) able to hold said flexible base
support (12) selectively adherent to said strip of paper (49).
20. Device as in Claim 14, characterized in that a weighing unit (61) is associated with said printing station (13) to weigh each
flexible base support (12) both before the conductive paste is deposited, and also
afterwards, to check that the weight of the material deposited corresponds exactly
to the pre-set weight.
21. Device as in Claim 12, characterized in that said loading station (11) comprises at least a rectilinear guide (25) arranged transverse
with respect to said first rectilinear guide (26) and a pick-up device (27) able to
pick up, from a vertical pile of flexible base supports (12) to be treated, the support
which is momentarily on top, in order to deposit it on one end of said first rectilinear
guide (26).
22. Device as in Claim 21, characterized in that said pick-up device (27) comprises a trolley (30), able to slide horizontally between
a pick-up position and a release position, and drive means (32) associated with said
trolley (30) and able to vertically displace sucker means (34) which can be selectively
activated to lift and release each of said flexible base supports (12).
23. Device as in Claim 1, characterized in that said first feeding means comprise a first rectilinear guide (26) able to guide said
flexible base supports (12), one in front of the other and separated from each other
by a determined step (p), from said printing station (13) to said stacking means (52)
and in that said second feeding means comprise a second rectilinear guide (53) able to guide
said vertical piles of flexible base supports (12), one in front of the other and
separated from each other by said step (p), from said stacking means (52) to a collection
station (16) through said drying oven (14).
24. Device as in Claim 23, characterized in that said stacking means (52) comprise a trolley (54) able to slide transversely with
respect to said two guides (26, 53) and drive means (57) associated with said trolley
(54) and able to vertically displace sucker means (59) which can be selectively activated
to lift and release each of said flexible base supports (12).
25. Device as in Claim 1, characterized in that said rigid supporting plate (18) comprises an upper surface (17) on which each flexible
base support (12) is able to rest.
26. Device as in Claim 1, characterized in that said spacer elements (20) are also able to couple each rigid supporting plate (18)
with the rigid supporting plate (18) above and/or below.
27. Device as in Claim 1, characterized in that between said printing station (13) and said drying oven (14) there is a control station
(62) comprising means (63) rotating around a vertical axis (64) and provided with
suckers which can be selectively activated to selectively pick up a flexible base
support (12) from said first feeding means and take it with a rotation of 180° around
said vertical axis (64) to a control position so that it can be removed manually.
28. Drying oven for a device as in Claim 1, wherein for each one of said flexible base
support (12) a rigid supporting plate (18) is provided, wherein said rigid supporting
plates (18) are provided with spacer elements (20) to separate of a predetermined
distance said rigid supporting plates (18) when said rigid supporting plates (18)
are stacked in vertical piles, characterized in that said drying oven comprises a drying chamber (65) inside which at least a vertical
pile of said rigid supporting plates (18) and the associated flexible base supports
(12) are able to be introduced, stacked one on top of the other and spaced by said
spacer elements (20) and in that feeding means (60) are provided to selectively feed said vertical pile of rigid supporting
plates (18) through said drying chamber (65) along a substantially horizontal direction.
29. Drying oven as in Claim 28, characterized in that means are provided to circulate a current of hot air in a direction transverse to
said stacked flexible base supports (12), so that a plurality of said flexible base
supports (12) can be dried simultaneously.
30. Drying oven as in Claim 29, characterized in that said drying oven (14) comprises at least a vertical filter (69) arranged in correspondence
with the inlet of said current of hot air to said drying chamber (65).
1. Vorrichtung zur Herstellung von elektronischen Schaltungen mit einem Aufbau, der wenigstens
einen flexiblen Basisträger (12) aufweist, auf dem elektrisch leitendes Material zur
Bildung von Leiterbahnen abgeschieden ist, wobei die Vorrichtung
- wenigstens eine Bedruckungsstation (13) zum Abscheiden des elektrisch leitenden
Materials auf dem flexiblem Basisträger (12),
- einen Trocknungsofen (14) und
- eine erste und eine zweite Transporteinrichtung (35, 60) zum Transportieren des
flexiblen Basisträgers (12) aus der Bedruckungsstation (13) in den Trocknungsofen
(14) aufweist,
- wobei für jeden flexiblen Basisträger (12) eine starre Trägerplatte (18) vorgesehen
ist,
dadurch gekennzeichnet,
- dass zwischen der Bedruckungsstation (13) und dem Trocknungsofen (14) eine Stapeleinrichtung
(52) für ein solches Aufeinanderstapeln der starren Trägerplatten (18) und der zugehörigen
flexiblen Basisträger (12) vorgesehen ist, dass die flexiblen Basisträger (12) vor
ihrem Einführen in den Trocknungsofen (14) in vertikalen Säulen gestapelt sind,
- dass die starren Trägerplatten (18) mit Distanzelementen (20) versehen sind, um die starren
Trägerplatten (18) mit einem vorgegebenen Abstand zu trennen, wenn sie durch die Stapeleinrichtung
(52) zu vertikalen Säulen gestapelt werden, und
- dass die erste Transporteinrichtung (35) jeden flexiblen Basisträger (12) von der Bedruckungsstation
(13) zur Stapeleinrichtung (42) und die zweite Transporteinrichtung (60) die vertikalen
Säulen der flexiblen Basisträger (12) von der Stapeleinrichtung (52) zum Trocknungsofen
(14) und durch den Trocknungsofen (14) transportieren kann.
2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der Trocknungsofen (14) eine Trocknungskammer (65) aufweist, in die wenigstens eine
vertikale Säule von starren Trägerplatten (18) und den zugeordneten flexiblen Basisträgern
(12) einsetzbar ist, wobei Einrichtungen zum Zirkulierenlassen eines Heißluftstroms
in eine Richtung quer zu der vertikalen Säule vorgesehen sind, so dass eine Vielzahl
der flexiblen Basisträger (12) gleichzeitig getrocknet werden kann.
3. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, dass der Trocknungsofen (14) wenigstens einen vertikalen Filter (69) aufweist, der dem
Einlass des Heißluftstroms in die Trocknungskammer (65) zugeordnet ist.
4. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, dass die Trocknungskammer (65) wenigstens zwei vertikale Säulen von flexiblen Basisträgern
(12) aufnehmen kann, die in einer Längsrichtung, d.h. senkrecht zum Heißluftstrom,
angeordnet sind.
5. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der Trocknungsofen (14) modulförmig gebaut ist, wobei jedes Modul eine Trocknungskammer
(65) aufweist, in der wenigstens eine vertikale Säule von flexiblen Basisträgern (12)
einsetzbar ist, und zwei oder mehr Module angrenzend aneinander so positionierbar
sind, dass die Trocknungskammem (65) der verschiedenen Module in einer Längsrichtung
ausgerichtet sind, d.h. in der Transportrichtung der flexiblen Basisträger (12).
6. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die zweite Transporteinrichtung wenigstens eine erste horizontale Führung (53) und
eine Transportstange (60) für den gleichzeitigen schrittweisen Transport der vertikalen
Säulen von flexiblen Basisträgern (12) in eine Längsrichtung durch den Trocknungsofen
(14) aufweist.
7. Vorrichtung nach Anspruch 4 und 6, dadurch gekennzeichnet, dass die Länge (l) der Trocknungskammer (65) im Wesentlichen das Doppelte des Transportschritts
(p) der vertikalen Säulen der flexiblen Basisträger (12) beträgt.
8. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass stromab von dem Trocknungsofen (14) eine Kühleinheit (15) vorgesehen ist, durch welche
jede vertikale Säule der flexiblen Basisträger (12) von der zweiten Transporteinrichtung
transportiert wird, um die flexiblen Basisträger (12) abzukühlen.
9. Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass die Kühleinheit (15) eine Kühlkammer (75) aufweist, in die wenigstens eine vertikale
Säule der flexiblen Basisträger (12) einsetzbar ist, wobei Einrichtungen zum Umlaufenlassen
eines Kühlluftstroms in einer Richtung quer zur vertikalen Säule vorgesehen sind,
so dass eine Vielzahl der flexiblen Basisträger (12) gleichzeitig abgekühlt werden
kann.
10. Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass die Kühleinheit (15) wenigstens einen vertikalen Filter (77) aufweist, der in Übereinstimmung
mit dem Einlass des Kühlluftstroms zu der Kühlkammer (75) angeordnet ist.
11. Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass die Kühleinheit (15) wenigstens einen vertikalen Filter (77) aufweist, der dem Auslass
des Kühlluftstroms in der Kühlkammer (75) zugeordnet ist.
12. Vorrichtung nach Anspruch 1,
dadurch gekennzeichnet,
- dass die erste Transporteinrichtung eine erste Geradführung (26) zum Führen der flexiblen
Basisträger (12) einer vor dem anderen und um einen vorgegebenen Schritt (p) getrennt
voneinander von einer Beladestation (11) zu der Bedruckungsstation (13) und von da
zu dem Trocknungsofen (14) aufweist,
- dass die Bedruckungsstation (13) bezüglich der Geradführung (26) seitlich versetzt ist,
und
- dass die erste Transporteinrichtung weiterhin eine Quertransporteinrichtung (41 bis 44)
zum Bewegen der flexiblen Basisträger (12) quer und immer einer von der Geradführung
(26) aus zu der Bedruckungsstation (13) und umgekehrt aufweist.
13. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, dass die Quertransporteinrichtung (41 bis 44) eine Stange (41) aufweist, die quer zu der
ersten Geradführung (26) angeordnet ist und auf der ein gleitend verschiebbarer Wagen
(42) angebracht ist, der von einem Linearmotor (43) gesteuert wird, wobei pneumatische
Einrichtungen (44a, 44b, 45a, 45b) zum selektiven Anheben der flexiblen Basisträger
(12) vorgesehen sind.
14. Vorrichtung nach Anspruch 1 oder 12, dadurch gekennzeichnet, dass die Bedruckungsstation (13) eine Siebdruckeinheit (40) zum Abscheiden des elektrisch
leitenden Materials in Form einer Leiterpaste auf der Oberseite des flexiblen Basisträgers
(12) nach dem Siebdruckverfahren entsprechend einem vorgegebenen Muster oder einer
vorgegebenen Maske zur Ausgestaltung der Leiterbahnen aufweist.
15. Vorrichtung nach Anspruch 14, dadurch gekennzeichnet, dass die Bedruckungsstation (13) eine horizontale Positionier- und Zentrierplatte (46)
für zueinander senkrechte Bewegungen längs der beiden horizontalen Achsen (x und y)
und für ein Drehen auf der horizontalen Ebene bezüglich einer vertikalen Achse z (Rotation
ϑ) aufweist.
16. Vorrichtung nach Anspruch 13 und 15, dadurch gekennzeichnet, dass die pneumatischen Einrichtungen eine erste pneumatische Vorrichtung (44a) zum Anheben
jedes flexiblen Basisträgers (12) bezüglich der Geradführung (26) und für sein Ablegen
auf der horizontalen Positionier- und Zentrierplatte (46) vor dem Siebdruckschritt
und eine zweite Vorrichtung (44b) zum Abheben jedes flexiblen Basisträgers (12) von
der horizontalen Positionier- und Zentrierplatte (46) nach dem Siebdruckschritt und
für sein Ablegen auf der Geradführung (26) aufweist.
17. Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, dass elektronische TV-Kameras (50) in Zuordnung zu der Platte (46) für eine optische Identifizierung
vorgegebener, sich auf dem flexiblen Basisträger (12) befindlicher Bezugspunkte und
zum Ausrichten der Platte (46) in den drei Richtungen (x, y und ϑ) vorgesehen sind,
so dass der flexible Basisträger (12) bezüglich der Siebdruckeinheit (40) genau positioniert
ist.
18. Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, dass auf der Platte (46) zwei Rollen (47 und 48) drehbar angebracht sind, auf die ein
Papierstreifen (49) zum Halten des flexiblen Basisträgers (12) während des Siebdruckschritts
gewickelt ist.
19. Vorrichtung nach Anspruch 18, dadurch gekennzeichnet, dass unter dem Geradsegment des Papierstreifens (49) zwischen den beiden Rollen (47 und
48) eine Saugvorrichtung (49) zum Halten des flexiblen Basisträgers (12) mit selektiver
Haftung an dem Papierstreifen (49) vorgesehen ist.
20. Vorrichtung nach Anspruch 14, dadurch gekennzeichnet, dass der Bedruckungsstation (13) eine Wiegeeinheit (61) zum Wiegen jedes flexiblen Basisträgers
(12) sowohl vor dem Abscheiden der Leiterpaste als auch danach zugeordnet ist, um
zu prüfen, ob das Gewicht des abgeschiedenen Materials genau dem Sollgewicht entspricht.
21. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, dass die Beladestation (11) wenigstens eine Geradführung (25), die quer bezüglich der
ersten Geradführung (26) angeordnet ist, und eine Aufnahmevorrichtung (27) zum Aufnehmen
des sich momentan oben befindlichen Trägers von einem vertikalen Stapel der zu behandelnden
flexiblen Basisträger (12) aufweist, um ihn an einem Ende der ersten Geradführung
(26) abzusetzen.
22. Vorrichtung nach Anspruch 21, dadurch gekennzeichnet, dass die Aufnahmevorrichtung (27) einen horizontal zwischen einer Aufnahmeposition und
einer Abgabeposition verschiebbaren Wagen (30) sowie dem Wagen zugeordnete Antriebseinrichtungen
(32) zum vertikalen Verschieben von Saugereinrichtungen (34) aufweist, die zum Abheben
und Abgeben jedes der flexiblen Basisträger (12) selektiv aktivierbar sind.
23. Vorrichtung nach Anspruch 1,
dadurch gekennzeichnet,
- dass die erste Transporteinrichtung eine erste Geradführung (26) zum Führen der flexiblen
Basisträger (12) einer vor dem anderen und um einen vorgegebenen Schritt (p) voneinander
getrennt von der Trocknungsstation (13) zu der Stapeleinrichtung (52) aufweist, und
- dass die zweite Transporteinrichtung eine zweite Geradführung (53) zum Führen der vertikalen
Säulen der flexiblen Basisträger (12) eine vor der anderen und um den Schritt (p)
voneinander getrennt von der Stapeleinrichtung (52) zu einer Sammelstation (16) durch
den Trocknungsofen (14) hindurch aufweist.
24. Vorrichtung nach Anspruch 23, dadurch gekennzeichnet, dass die Stapeleinrichtung (52) einen Wagen (54) für eine Querverschiebung bezüglich der
beiden Führungen (26, 53) und dem Wagen (54) zugeordnete Antriebseinrichtungen (57)
zum vertikalen Verschieben von Saugereinrichtungen (59) aufweist, die zum Abheben
und Abgeben jedes der flexiblen Basisträger (12) selektiv aktivierbar sind.
25. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die starre Trägerplatte (18) eine obere Fläche (17) aufweist, auf der jeder flexible
Basisträger (12) liegen kann.
26. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Distanzelemente (20) auch in der Lage sind, jede starre Trägerplatte (18) mit
der darüber und/oder darunter befindlichen starren Trägerplatte (18) zu koppeln.
27. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass zwischen der Bedruckungsstation (13) und dem Trocknungsofen (14) eine Kontrollstation
(62) mit einer Einrichtung (63) vorgesehen ist, die sich um eine vertikale Achse (64)
dreht und mit Saugern versehen ist, die selektiv aktivierbar sind, um selektiv einen
flexiblen Basisträger (12) von der ersten Transporteinrichtung aufzunehmen und ihn
bei einer Drehung von 180° um die vertikale Achse (64) in eine Kontrollposition mitzunehmen,
so dass er von Hand entfernt werden kann.
28. Trocknungsofen für eine Vorrichtung nach Anspruch 1, bei welchem
- für jeden flexiblen Basisträger (12) eine starre Trägerplatte (18) vorgesehen ist,
und
- die starren Trägerplatten mit Distanzelementen (20) vorgesehen sind, um die starren
Trägerplatten (18) mit einem vorgegebenen Abstand zu trennen, wenn die starren Trägerplatten
(18) in vertikalen Säulen gestapelt werden,
dadurch gekennzeichnet,
- dass der Trocknungsofen eine Trocknungskammer (65) aufweist, in die wenigstens eine vertikale
Säule aus starren Trägerplatten (18) und den zugeordneten flexiblen Basisträgern (12)
einer auf dem anderen gestapelt und durch die Distanzelemente (20) beabstandet einführbar
ist, und
- dass Transporteinrichtungen (60) zum selektiven Transportieren des vertikalen Stapels
aus starren Trägerplatten (18) durch die Trocknungskammer (65) längs einer im Wesentlichen
horizontalen Richtung vorgesehen sind.
29. Trocknungsofen nach Anspruch 28, dadurch gekennzeichnet, dass Einrichtungen zum Umwälzen eines Heißluftstroms in einer Richtung quer zu den gestapelten
flexiblen Basisträgern (12) vorgesehen sind, so dass eine Vielzahl der flexiblen Basisträger
(12) gleichzeitig getrocknet werden kann.
30. Trocknungsofen nach Anspruch 29, dadurch gekennzeichnet, dass der Trocknungsofen (14) wenigstens einen vertikalen filter (69) aufweist, der dem
Einlass des Heißluftstroms in die Trocknungskammer (65) zugeordnet ist.
1. Dispositif pour fabriquer les circuits électroniques du type comprenant au moins un
support de base souple (12) sur lequel le matériau électriquement conducteur est déposé
pour définir des pistes conductrices, ledit dispositif comprenant au moins une station
d'impression (13) capable de déposer ledit matériau électriquement conducteur sur
ledit support de base souple (12), une étuve (14) et des premier et deuxième moyens
d'approvisionnement (35, 60) pour approvisionner chaque support de base souple (12)
de ladite station d'impression (13) à ladite étuve (14), où pour chacun desdits supports
de base souples (12) une plaque de maintien rigide (18) est prévue, le dispositif
étant caractérisé en ce que les moyens d'empilement (52) sont prévus entre ladite station d'impression (13) et
ladite étuve (14) pour empiler lesdites plaques de maintien rigides (18) et les supports
de base souples associés (12) l'un sur l'autre de sorte que lesdits supports de base
souples (12) soient empilés en piles verticales avant leur introduction dans ladite
étuve (14), en ce que lesdites plaques de maintien rigides (18) sont équipées d'entretoises (20) pour séparer
d'une distance prédéterminée lesdites plaques de maintien rigides (18) quand lesdites
plaques de maintien rigides (18) sont empilées en piles verticales par lesdits moyens
d'empilement (52), et en ce que lesdits premiers moyens d'approvisionnement (35) peuvent approvisionner chaque support
de base souple (12) de ladite station d'impression (13) vers lesdits moyens d'empilement
(52), alors que lesdits deuxièmes moyens d'approvisionnement (60) peuvent approvisionner
lesdites piles verticales de supports souples de base (12) desdits moyens d'empilement
(52) vers ladite étuve (14) et au travers de ladite étuve (14).
2. Dispositif selon la revendication 1, caractérisé en ce que ladite étuve (14) comprend une chambre de séchage (65) à l'intérieur de laquelle
au moins une pile verticale desdites plaques de maintien rigides (18) et les supports
de base souples associés (12) peuvent être introduits, des moyens étant prévus pour
faire circuler un courant d'air chaud dans une direction transversale à ladite pile
verticale, de sorte qu'une pluralité desdits supports de base souples (12) puisse
être séchée simultanément.
3. Dispositif selon la revendication 2, caractérisé en ce que ladite étuve (14) comprend au moins un filtre vertical (69) disposé en relation avec
l'admission dudit courant d'air chaud dans ladite chambre de séchage (65).
4. Dispositif selon la revendication 2, caractérisé en ce que ladite chambre de séchage (65) peut accueillir au moins deux piles verticales de
supports de base souples (12) disposés longitudinalement, c'est-à-dire, orthogonalement
audit courant d'air chaud.
5. Dispositif selon la revendication 1, caractérisé en ce que ladite étuve (14) est de type modulaire, chaque module comprenant une chambre de
séchage (65) à l'intérieur de laquelle au moins une pile verticale de supports de
base souples (12) peut être introduite, deux modules ou davantage pouvant être installés
l'un à côté de l'autre de sorte que les chambres de séchage (65) des différents modules
soient alignées dans une direction longitudinale, c'est-à-dire, dans la direction
de l'approvisionnement desdits supports de base souples (12).
6. Dispositif selon la revendication 1, caractérisé en ce que lesdits seconds moyens d'approvisionnement comprennent au moins un premier guide
horizontal (53) et une barre d'approvisionnement (60) capable d'approvisionner simultanément,
étape par étape, lesdites piles verticales des supports de base souples (12) dans
une direction longitudinale au travers de ladite étuve (14).
7. Dispositif selon les revendications 4 et 6, caractérisé en ce que la longueur (1) de ladite chambre de séchage (65) est essentiellement le double du
pas d'approvisionnement (p) desdites piles verticales des supports de base souples
(12).
8. Dispositif selon la revendication 1, caractérisé en ce qu'en aval de ladite étuve (14) est située une unité de refroidissement (15) au travers
de laquelle chaque pile verticale desdits supports de base souples (12) est approvisionnée
par lesdits deuxièmes moyens d'approvisionnement afin de refroidir lesdits supports
de base souples (12).
9. Dispositif selon la revendication 8, caractérisé en ce que ladite unité de refroidissement (15) comprend une chambre froide (75) à l'intérieur
de laquelle au moins une pile verticale de supports de base souples (12) peut être
introduite, des moyens sont prévus pour créer un courant d'air froid circulant dans
une direction transversale à ladite pile verticale, de sorte qu'une pluralité desdits
supports de base souples (12) puisse être refroidie simultanément.
10. Dispositif selon la revendication 9, caractérisé en ce que ladite unité de refroidissement (15) comprend au moins un filtre vertical (77) disposé
en correspondance avec l'admission dudit courant d'air froid de ladite chambre froide
(75).
11. Dispositif selon la revendication 9, caractérisé en ce que ladite unité de refroidissement (15) comprend au moins un filtre vertical (77) disposé
en correspondance avec la sortie dudit courant d'air froid de ladite chambre froide
(75).
12. Dispositif selon la revendication 1, caractérisé en ce que lesdits premiers moyens d'approvisionnement comprennent un premier guide rectiligne
(26) capable de guider lesdits supports de base souples (12) l'un devant l'autre et
séparément l'un de l'autre par un pas déterminé (p), d'une station de chargement (11)
à ladite station d'impression (13) et de là vers ladite étuve (14), en ce que ladite station d'impression (13) est latéralement déplacée en relation avec ledit
guide rectiligne (26), et en ce que lesdits premiers moyens d'approvisionnement comprennent en outre des moyens d'approvisionnement
transverses (41-44) afin de déplacer lesdits supports de base souples (12) transversalement
et un par un dudit guide rectiligne (26) vers ladite station d'impression (13) et
vice-versa.
13. Dispositif selon la revendication 12, caractérisé en ce que lesdits moyens d'approvisionnement transverses (41-44) comprennent une barre (41)
disposée transversalement audit premier guide rectiligne (26) et sur lequel un chariot
coulissant (42) est monté, entraîné par un moteur linéaire (43), des moyens pneumatiques
(44a, 44b, 45a, 45b) étant prévus pour soulever sélectivement ledit support de base
souple (12).
14. Dispositif selon les revendications 1 ou 12, caractérisé en ce que ladite station d'impression (13) comprend un ensemble de sérigraphie (40) capable
de déposer, selon la technique de sérigraphie, ledit produit électriquement conducteur
sous forme de pâte conductrice sur la surface supérieure du support de base souple
(12), selon un motif ou un masque prédéterminé afin de réaliser lesdites pistes conductrices.
15. Dispositif selon la revendication 14, caractérisé en ce que ladite station d'impression (13) comprend un plateau horizontal de positionnement
et de centrage (46), capable se déplacer le long des deux axes horizontaux (x et y),
orthogonaux entre eux, et de tourner dans le plan horizontal suivant un axe vertical
z (rotation θ).
16. Dispositif selon la revendication 13 et 15, caractérisé en ce que lesdits moyens pneumatiques comportent un premier dispositif pneumatique (44a) capable
de soulever chaque support de base souple (12) en relation ledit guide rectiligne
(26) et de le déposer sur ledit plateau horizontal de positionnement et de centrage
(46) avant l'étape de sérigraphie, et un deuxième dispositif (44b) capable de soulever
chaque support de base souple (12) dudit plateau horizontal de positionnement et de
centrage (46), après l'étape de sérigraphie, et de le déposer sur ledit guide rectiligne
(26).
17. Dispositif selon la revendication 15, caractérisé en ce que les caméras électroniques TV (50) sont prévues en relation avec ledit plateau (46)
pour identifier optiquement les points déterminés de référence localisés sur ledit
support de base souple (12) et pour diriger ledit plateau (46) dans les trois directions
x, y et θ, de sorte que ledit support de base souple (12) soit exactement positionné
par rapport audit ensemble de sérigraphie (40).
18. Dispositif selon la revendication 15, caractérisé en ce que deux rouleaux (47 et 48) sont montés rotatifs sur ledit plateau (46), sur lesquels
rouleaux (47 et 48) une bande de papier (49) est enroulée afin de soutenir ledit support
de base souple (12) pendant l'étape de sérigraphie.
19. Dispositif selon la revendication 18, caractérisé en ce que sous le segment rectiligne de ladite bande du papier (49), entre lesdits deux rouleaux
(47 et 48), un dispositif d'aspiration (51) est prévu, capable de maintenir ledit
support de base souple (12) sélectivement par adhérence sur ladite bande du papier
(49).
20. Dispositif selon la revendication 14, caractérisé en ce qu'un ensemble de pesée (61) est associé à ladite station d'impression (13) pour peser
chaque support de base souple (12) avant que la pâte conductrice ne soit déposée,
et également après, pour vérifier que la masse de produit déposé correspond exactement
à la masse prédéfinie.
21. Dispositif selon la revendication 12, caractérisé en ce que ladite station de chargement (11) comprend au moins un guide rectiligne (25) disposé
transversalement en relation avec ledit premier guide rectiligne (26) et un dispositif
de préhension (27) capable de prélever, d'une pile verticale de supports de base souples
(12) à traiter, le support qui est momentanément sur le sommet, afin de le déposer
sur une extrémité dudit premier guide rectiligne (26).
22. Dispositif selon la revendication 21, caractérisé en ce que ledit dispositif de préhension (27) comprend un chariot (30), capable de glisser
horizontalement entre une position de préhension et une position de déposition, et
des moyens d'entraînement (32) associés audit chariot (30) et capables de déplacer
verticalement des moyens d'aspiration (34) qui peuvent être sélectivement activés
pour soulever et déposer chacun desdits supports souples de base (12).
23. Dispositif selon la revendication 1, caractérisé en ce que lesdits premiers moyens d'approvisionnement comprennent un premier guide rectiligne
(26) capable de guider lesdits supports de base souples (12), l'un devant l'autre
et séparément l'un de l'autre par un pas déterminé (p), de ladite station d'impression
(13) aux dits moyens d'empilement (52) et en ce que lesdits deuxièmes moyens d'approvisionnement comprennent un second guide rectiligne
(53) capable de guider lesdites piles verticales des supports souples de base (12),
l'une devant l'autre et séparément l'une de l'autre par ledit pas (p), desdits moyens
d'empilement (52) à une station d'assemblage (16) au travers de ladite étuve (14).
24. Dispositif selon la revendication 23, caractérisé en ce que lesdits moyens d'empilement (52) comprennent un chariot (54) capable de glisser transversalement
en relation avec lesdits deux guides (26, 53) et des moyens d'entraînement (57) associés
audit chariot (54) et capables de déplacer verticalement des moyens d'aspiration (59)
qui peuvent être sélectivement activés pour soulever et relâcher chacun desdits supports
souples de base (12).
25. Dispositif selon la revendication 1, caractérisé en ce que ladite plaque de maintien rigide (18) comporte une surface supérieure (17) sur laquelle
chaque support de base souple (12) peut reposer.
26. Dispositif selon la revendication 1, caractérisé en ce que lesdits éléments d'entretoise (20) peuvent également coupler chaque plaque de maintien
rigide (18) avec la plaque de maintien rigide (18) située au-dessus et/ou en dessous.
27. Dispositif selon la revendication 1, caractérisé en ce qu'entre ladite station d'impression (13) et ladite étuve (14) une station de commande
(62) est située comprenant des moyens de rotation (63) autour d'un axe vertical (64)
et équipée de ventouses qui peuvent être sélectivement activées pour prélever sélectivement
un support de base souple (12) desdits premiers moyens d'approvisionnement et pour
le faire pivoter de 180° autour dudit axe vertical (64) dans une position de contrôle
de sorte qu'il puisse être ôté manuellement.
28. Etuve pour un dispositif selon la revendication 1, dans laquelle pour chacun desdits
supports de base souple (12) une plaque de maintien rigide (18) est prévue, où lesdites
plaques de maintien rigides (18) sont équipées d'éléments d'entretoise (20) pour séparer
d'une distance prédéterminée lesdites plaques de maintien rigides (18) quand lesdites
plaques de maintien rigides (18) sont empilées en piles verticales, caractérisée en ce que ladite étuve comprend une chambre de séchage (65) à l'intérieur de laquelle au moins
une pile verticale desdites plaques de maintien rigides (18) et les supports de base
souples correspondants (12) peuvent être introduits, empilé l'un sur l'autre et espacés
par lesdits éléments d'entretoise (20) et en ce que des moyens d'approvisionnement (60) sont prévus pour approvisionner sélectivement
ladite pile verticale de plaques de maintien rigides (18) au travers de ladite chambre
de séchage (65) le long d'une direction essentiellement horizontale.
29. Etuve selon la revendication 28, caractérisée en ce que des moyens sont prévus pour faire circuler un courant d'air chaud dans une direction
transversale aux dits supports de base souples empilés (12), de sorte qu'une pluralité
desdits supports de base souples (12) puisse être séchée simultanément.
30. Etuve selon la revendication 29, caractérisée en ce que ladite étuve (14) comprend au moins un filtre vertical (69) disposé en relation avec
l'admission dudit courant d'air chaud de ladite chambre de séchage (65).