[0001] The present invention refers to a control device for controlling the position of
a tubular fabric while it is cut.
[0002] It is known that a tubular fabric presents rope-like form and it needs to be first
untwisted and then widened transversally so that it is possible to cut it longitudinally
along the so-called missing weft, that is a line defined by a missing weft in the
fabric. In order to obtain good precision in cutting, centring devices are used which
make the tubular fabric rotate, after it has been widened by an air flow passing inside
it, so that it always presents the missing weft to the cutting tool. It is an important
condition that the cut be made quickly and precisely and that the fabric be stretched
and kept all the time in the correct position, that is "centred" in relation to the
cutting device which generally consists of a rotating disk blade the cutting edge
of which defines a vertical centring plane.
[0003] It is known a centring device including also two positioning barrels which rotate
on their vertical axis, being separated the one from the other and adapted to act
directly on the fabric from its inner part in order to make it rotate transversally
in the feeding direction so that the missing weft is kept in correspondence with the
cutting device.
[0004] However, this system presents a few drawbacks. In fact, even if the respective position
of the two barrels can be adjusted, so that it may be adapted to different types of
loop and/or to different sizes, it may happen that the friction between the loop and
the rotating barrel is not enough to make the barrel itself guide the loop into rotation
in order to take the missing weft back to the position in which it is in correspondence
with the cutting device. This is also due to the air which is blown inside the loop
and sometimes causes the loop to be too "light" on the surface of the barrels.
[0005] It is an object of the present invention to provide a guiding device which allows
to avoid the aforementioned drawback.
[0006] It is another object of the present invention to reduce as far as possible the component
parts of the positioning device without compromising its effectiveness, in order to
lower the overall production costs.
[0007] These and further objects are achieved by means of a device to position tubular fabrics
implemented on a cutting machine presenting the characteristics disclosed in claim
1.
[0008] Further characteristics and advantages will become more clear in the following description
which refers to the accompanying drawings provided as non-restrictive example, in
which
Figure 1 is a side elevational view of a machine for cutting tubular fabric provided
with a first preferred embodiment of the positioning device according to the invention;
figure 2 is a side elevational view of a machine for cutting tubular fabric provided
with a second preferred embodiment of the positioning device according to the invention;
figure 3 is a magnified view of a part of the positioning device of figure 1.
[0009] With reference to the figures, in figure 1 the reference number 2 indicates en equipment
continually performing a series of operations, such as cutting, on a tubular fabric
8 which advances through it. It is part of this equipment an untwisting device 10
of a known type, which makes the fabric arriving in rope-like form, for example after
dyeing, rotate in both senses, as to the advancing direction, so that it presents
no torsion and can be widened, by means of blowing air inside it, cut longitudinally
and then stretched.
[0010] The air is blown countercurrent by means of a motor fan 12 and a conduit 14. The
fabric that is thus inflated is dragged towards the cutting tool 15, which, in this
case, consists of a disk 16 which rotates on a vertical plane, in order to cut the
fabric longitudinally along the missing weft.
[0011] In the area immediately above the cutting unit 15, a positioning device, overall
indicated by reference number 17, is located in a way that allows it to be positioned
inside the tubular fabric while in use.
[0012] The centring device is controlled by an optical reader 19 which is always detecting
the position of the missing weft and which acts immediately when the tubular fabric
needs to be centred again.
[0013] According to the present invention, the positioning device 17 includes a fixed support
part 19, supporting a barrel 20 which rotates on its axis by means of an electric
motor 22 that is placed inside it. The side wall 23 of the barrel 20 is provided on
its whole circumference with through slots 25, of preferably rectangular profile,
which allow the communication between the outer surface of the barrel and the open
end 26 of a fixed air suction vent 27 located inside the barrel next to the motor
22. The end 26 will advantageously open in correspondence with the plane defined by
the cutting tool 15. The vent 27 is connected, by means of a conduit 30, to the sucking
point of the motor fan 12 so that a sucking air current is created on the surface
of the barrel, which current retains the loop fabric 8 against the wall 23 of the
barrel 20. The possible interposition of a conduit of the Venturi type could increase
the effect of suction.
[0014] This makes it possible for the fabric to be better caught on the barrel so that it
may be also better transported during its rotation for the missing weft to be positioned
on the vertical of the cutting tool below. The intensity of the sucking power may
be also adjusted by means of adequate mobile bulkheads (not shown), located on the
vent 27 or on the conduit 30 next to the motor fan 12. Such adjustment could become
necessary to adapt the sucking force to the type of fabric. By means of the air adjustment
it is possible to vary the friction between the fabric and the barrel as well as the
transportation so that a minimun longitudinal stretching of the fabric is obtained.
[0015] In a second preferred embodiment, shown in figure 2, the positioning device consists,
besides the barrel 20, of a second barrel 220, rotating on its axis and supported
by a pair of rods 33 engaged by their extremities to the conduit 14 and to the support
35 of the barrel itself, so that it is possible to change its position in relationship
to the first barrel 20. The barrel 220 can be motorised and is useful to rotate the
fabric as well as to act as counter-guide in order to avoid uncontrolled side-sliding
of the fabric. In case the machine is used to cut light fabric and/or tubes which
are not excessively wide, said barrel 220, can also be substituted by a simple horizontal
guide.
[0016] The present invention is not restricted to the embodiments described and shown above,
which are to be considered as examples of the embodiment of the centring device, which
can be modified in its form and location of parts as well as constructive and functional
details. The invention is intended to cover all the variants which are within its
scope, as defined in the following claims.
1. Device for centring a tubular fabric on the cutting tool, adapted for a cutting machine
of the type implementing motor barrels which rotate on their axis and are controlled
by photoelectric cells positioned along the advance path of the fabric and located
inside the tube formed by the fabric, being in contact with it and associated to a
motor fan adapted to blow air inside said tube in order to stretch and widen it, characterised
in that it consists of a single barrel (20) the side wall of which (23) is provided,
along its whole circumference with through slots (25), adapted to put the outer surface
in communication with means that suck air towards the inner part of the barrel (20).
2. Device as claimed in claim 1, characterised in that the means that suck the air consists
of a vent (27) connected by a conduit (30) to the sucking point of said motor vent
(12).
3. Device as claimed in claim 2, characterised in that the opening (26) of the vent (27)
faces the plane defined by the cutting tool (15).
4. Device according to claim in the previous claims, characterised in that the opening
of the vent (27) is connected, by means of a conduit (30), the flow of which can be
adjusted, to the sucking point of said motor fan (12).
5. Device as claimed in claim 1 characterised in that the slots (25) present a rectangular
profile.
6. Device as claimed in claim 1 characterised in that the barrel (20) is coupled to a
second revolving barrel (220) the position of which can be adjusted by means of articulated
arms (33).
7. Device as claimed in claim 6 characterised in that said second barrel (220) is motorised.
8. Device as claimed in claim 1 characterised in that a horizontal guide is associated
with the second barrel (20), in an adjustable position.