[0001] The present invention relates to devices for heating water, and in particular to
a device typically used in dishwashers. Reference will be made hereafter to a dishwasher,
while being clear that what is said can also be applied to a washing machine or to
other types of similar machines.
[0002] It is known that in order to heat the water during the washing steps various kinds
of heating elements may be used, among which a resistor element spiral-wound around
a metallic tube wherein the water flows. In this kind of device the heat transfer
takes place by conduction when the water flows along the inner surface of the tube.
As a consequence, the heat exchange rate is a function of the area of the exchange
surface and of the speed of the water flow which flows along said surface.
[0003] However, the mere reduction of the diameter of the tube in order to increase the
flow speed (while maintaining the same flow rate) also implies a decrease in the exchange
surface which has to be compensated by an increase in the tube length. Therefore the
tube becomes more bulky and of complex structure, in particular making more difficult
to wind the resistor around a surface which is not cylindrical and of varying diameter.
[0004] As an alternative, the tube could remain unchanged on the outside and provided with
internal fins in order to increase the exchange surface, but this implies a great
increase in flow resistance and a subsequent decrease in the speed of the water flow.
Moreover, such a tube is much more complicated and expensive to manufacture.
[0005] Therefore the object of the present invention is to provide a heating device suitable
to overcome the above-mentioned drawbacks.
[0006] This object is achieved by means of a heating device including a tapered body mounted
at the center of the tube and extending along the whole length of the externally wound
resistor.
[0007] The fundamental advantage of the present device is that of achieving an increase
in flow speed (thanks to the reduction of the free cross-section) with a very small
increase in flow resistance and without decreasing the exchange surface while maintaining
the overall size.
[0008] The subsequent higher rate of heat exchange allows to reduce the operating time and/or
the power of the resistor and therefore its heat loss. and ultimately to reduce the
power consumption and/or limit the peak power absorbed by the machine.
[0009] A second advantage of this device is that it contributes to the reduction of the
total volume of the washing circuit, so as to reduce the global consumption of water
and therefore also of power.
[0010] Still another advantage of the present device stems from its structural simplicity,
since the additional body has a simple shape which makes its manufacturing and installation
both easy and cheap.
[0011] These and other advantages and characteristics of the device according to the present
invention will be clear to those skilled in the art from the following detailed description
of an embodiment thereof, with reference to the annexed drawings wherein:
Fig.1 is a diagrammatic see-through view of a dishwasher provided with the present device;
Fig.2 is an enlarged longitudinal sectional view which shows in detail the above-mentioned
device; and
Fig.3 is a front view of the device of fig.2.
[0012] With reference to said figures, there is seen that in a dishwasher a heating device
E according to the invention is arranged between the water collecting chamber A and
the pump P which feeds the water to the sprinklers. It is clear that such an arrangement
is just an example, since the device can be arranged in other places and/or more devices
can be provided (e.g. one on each feed duct to the sprinklers).
[0013] The above-mentioned heating device conventionally includes a metallic tube T on which
a spiral resistor R is wound. The novel aspect of the present device is provided by
the tapered body N which is mounted at a central position coaxial with tube T by means
of a plurality of supports S arranged at its ends. The supports S may vary in number,
and they are thin and tapered so as to minimize the flow resistance caused by their
presence.
[0014] The shape of body N is substantially cylindrical with ogival ends, so as to prevent
the formation of stagnation points and to achieve a proper progressive decrease and
increase of the free cross-section respectively upstream and downstream from the length
where resistor R extends.
[0015] It should be noted that body N is suitably hollow so as to reduce its thermal mass,
and also that it could be arranged at a position forward or rearward with respect
to resistor R, while maintaining supports S preferably mounted outside the length
of resistor R.
[0016] It is clear that the above-described and illustrated embodiment of the device according
to the invention is just an example susceptible of various modifications. In particular,
the shape and size of body N and supports S may be somewhat changed according to the
needs, as well as the position of supports S on body N and the type of resistor R
(e.g. a longitudinal coil rather than a spiral-wound one).
1. A device for heating water including a metallic tube (T) on which there is applied
a resistor (R), characterized in that it further includes a body (N) mounted inside
said tube (T) by means of a plurality of supports (S).
2. A device according to claim 1, characterized in that the shape of the body (N) is
substantially cylindrical with ogival ends.
3. A device according to claim 1 or 2, characterized in that the length of the body (N)
is greater than the length along which the resistor (R) extends.
4. A device according to one or more of the preceding claims, characterized in that the
supports (S) are arranged at the ends of the body (N).
5. A device according to one or more of the preceding claims, characterized in that the
resistor (R) is a coil which is spiral-wound around the tube (T).
6. A device according to one or more of the preceding claims, characterized in that the
body (N) is hollow.
7. A device according to one or more of the preceding claims, characterized in that the
body (N) is arranged coaxial with the tube (T).
8. A dishwasher characterized in that it includes a heating device according to one or
more of the preceding claims.
9. A dishwasher according to claim 8, characterized in that said heating device is arranged
between the collection chamber (A) and the washing pump (P).