Background of the Invention
Field of the Invention
[0001] This invention pertains to elevated cableway systems used in mass transit systems
and the like, and, more particularly, to an improved cableway for such systems.
Description of the Prior Art
[0002] Many types of elevated cableway systems have been used in or proposed for mass transit
systems. One such system is disclosed and claimed in United States Letters Patent
4,069,765 issued January 24, 1978 to Gerhard Müller. This system is neither a suspension,
or cable stayed bridge nor an aerial tramway. Consequently, not all standard design
criteria are necessarily applicable to the system in the Müller '765 patent.
[0003] Thus the Müller '765 patent discloses a non-standard approach and Figures 1-5 of
the present application correspond to Figures 3-7 of the Müller '765 patent. Figure
1 illustrates in gross an elevated cableway system 10 in which vehicle 12 travels
along track cable systems 14 suspended from catenary, or support cable 16. As shown
in Figures 2-3 and 5, track cable systems 14 comprises locked-coil steel cables 14a-d
and catenary cable system 16 comprises locked-coil steel cables 16a-b. Returning to
Figure 1, a plurality of pylons 18 elevate and support track cable systems 14 and
catenary cable system 16 between the termini 20 of system 10. Track cable systems
14 and catenary cable system 16 are preferably anchored to ground 19 to sustain horizontal
cable forces and transmit them to ground 19.
[0004] One of Müller's basic approaches is illustrated in Figures 1-2. Stress loads associated
with the "sag" in track cable systems 14 and catenary cable system 16 caused by the
weight of vehicle 12 were a problem for cableway systems at the time Müller filed
the '765 patent application as shown in Figure 1. Müller proposed, as disclosed in
the '765 patent, to address these problems by pre-tensioning, or pre-stressing, track
cable systems 14 so that track cable systems 14 levelled under the weight of vehicle
12 as shown in Figure 1.
[0005] Part of Müller's proposed design included new cross-ties 15 and hangers, or spacers,
7 for suspending track cable systems 14 from catenary cable system 16. These cross-ties
15 and hangers 7, which were new at the time, are illustrated in Figures 2-3. Through
this suspension system, track cable systems 14 were tensioned as described above and,
consequently, "bowed" upward when not weighted by vehicle 12. This approach has worked
well and is incorporated in the present invention as set forth below.
[0006] Müller also proposed tying track cable systems 14 and catenary cable system 16 together
between pylons 18 at points 22 as shown in Figure 4. Müller tied the cables with force
equalization plate 24, in cooperation with clamping plate 26 and wedges 28. Force
equalization plate 24 also improved the distribution of load stresses in the cableway
system and, in combination with tensioning track cable systems 14, substantially advanced
the art.
[0007] Müller also adopted the pylon structure earlier disclosed in United States Letters
Patent 3,753,406. As set forth in column 1, line 65 to column 2, line 3 of the '765
patent, it was thought the pylons in such a system must be "stiff". It was though
that "self-aligning" or "self-adjusting" pylons would introduce undesirable longitudinal
shifting between the catenary and track cables. However, we now know that "self-aligning"
or "self-adjusting" pylons produce substantial design benefits provided measures are
taken to minimize or eliminate longitudinal shifting.
[0008] Some problems also appeared in implementing Müller's design despite its great advance
over the art. For instance:
(1) catenary cable system 16 was strung over rollers on the top of pylons 18 and began
to wear from the movement across the rollers as vehicle 12 traversed the cableway;
(2) the design of the equalizer plate 24 could also cause problems by kinking cable
elements 16a-b, and 14a-d, under some circumstances; and
(3) cable elements 14a-d were required to have upper surfaces engageable by the wheels
of the vehicle because the equalizer plate did not provide for such engagement.
It further came to be realized that load stresses could be better distributed through
redesign of the force equalizing assembly as well as the hangers and cross-ties, particularly
in light of the new pylon designs.
[0009] United States Pat. No. 4,264,996 by Baltensperger and Pfister describes a suspended
railway system with towers that support a catenary cable atop the towers and support
track cables with a "stressing beam" that is pivotally connected to the towers. The
'996 system is, however, distinguishably less capable than the present invention.
For instance, the '996 patent fails to grasp the catenary cable at the support on
top of the tower. Therefore, as described in the '996 patent, the cable is allowed
to slip in the notches of the support. This slippage will inevitably cause wear on
the cables.
[0010] Additionally, while the stressing beam gives some measure of weight redistribution
at the track cable support, the fact that there is only one beam and the fact that
the beam merely pivots about a single point ensures that the impact with the support
of a vehicle passing over the support will not be substantially lessened. When weight
is applied to one end of the beam, the other end of the beam necessarily must tilt
upwardly thereby creating a ramp for a vehicle traversing the track to climb. With
only a single beam, the tilt of the beam cannot be lessened until the vehicle passes
each point along the beam. If the beam had secondary and tertiary beams connected
to it as the present invention does, the moment about the central pivot point could
be lessened in advance of the vehicle. With secondary and tertiary beams, the point
of applied load is the point where the secondary beam attaches to the main beam, not
the point the vehicle is passing.
[0011] This invention provides an alternate force equalizing assembly that reduces wear
on the catenary cable system and the track cable systems by allowing the cables to
controllably yield relative to one another as force is transferred between them.
SUMMARY OF THE INVENTION
[0012] The features described above, as well as other features and advantages, are provided
by an improved cableway system that includes a pylon, an upper saddle, and a lower
saddle. The pylon includes a base pylon, and the lower saddle is mounted to the base
pylon from which a track cable may be strung. The upper saddle, from which a catenary
cable system may be strung, is movably mounted to the base pylon to deflect in response
to the weight of a vehicle traversing the track cable systems.
[0013] The improved pylon also includes in some embodiments a new lower saddle including
a main beam pivotally mounted at the center of its longitudinal axis to the pylon
for rotation in a first vertical plane. A pair of secondary beams are each pivotally
mounted at the center of its longitudinal axis to the main beam substantially at a
respective end of the main beam for rotation in the first vertical plane. Four tertiary
beams are each pivotally mounted at the center of its longitudinal axis to one of
the respective secondary beams substantially at a respective end of the one secondary
beam for rotation in the first vertical plane. Eight suspension rods are each pivotally
mounted at one of its ends to one of the respective tertiary beams substantially at
a respective end of the one tertiary beam for rotation in the first vertical plane.
The other end of each suspension rod is pivotally connected to a cross-tie at the
center of the cross-tie's longitudinal axis for rotation of the cross-tie in a second
vertical plane that is perpendicular to the first vertical plane. The cross-tie supports
the second cable. Four shock absorbers are each pivotally mounted at one of its ends
to one of the respective tertiary beams, and the other end of each shock absorber
is pivotally connected to a cross-tie near another end of a suspension rod that is
connected substantially at the other end of the tertiary beam to which the one end
of the shock absorber is connected. Four bracing rods are each pivotally mounted at
one of its ends to a cross-tie near a lower end of a first suspension rod. Another
end of each bracing rod is pivotally connected to a cross-tie at a lower end of and
near a second suspension rod that is connected to an opposite end of a tertiary beam
from which the first suspension rod hangs.
[0014] The improved cableway system also includes improved hangers and cross-ties comprising
a hanger member suspended from the catenary cable system by one end thereof. A cross-tie
is pivotably mounted to the hanger member at the end distal to the catenary cable
system. A track cable guide is affixed to the cross-tie, and a power rail guide is
mounted to the cross-tie.
[0015] According to the present invention as defined by claim 1 and claims 2-11 appended
thereon, force equalizing assembly for joining the catenary cable system to the track
cable systems midway between the pylons is provided to equalize the tension between
the support and track cable systems. The assembly includes a force equalization plate
having at least three parallel channels formed along the length of a surface thereof
is provided for accepting the support cable in the center channel and the track cable
systems in the outer channels. The channels are shaped to approximate one-half of
the respective cable circumferences, except that the ends of the channels are flared
outwardly. The channeled clamping plate has at least three parallel channels formed
along the length of a first surface thereof is provided for accepting the support
cable in the center channel and the track cable systems in the outer channels. The
channels of the clamping plate are shaped to approximate one-half of the respective
cable circumferences, except that the ends of the channels are flared outwardly. The
channeled clamping plate has a second surface opposite the first surface that is adapted
for engagement by the wheels of the cable car. The channeled surfaces of the force
equalization plate and the clamping plate are complementary such that the plates may
be assembled about the cables for frictionally locking the cables within the respective
channels to equalize the tension in the support and track cable systems. The respective
flared ends of the channels in the assembled plates form a frusto-conical cavity in
each end of the assembly about each of the cables for reducing wear on the cables
by the ends of the plates.
[0016] In another improved embodiment of the force equalizing assembly, the cables of the
catenary cable system and the track cable systems are grasped about their circumferences
by cable connections of a system of cable encasing members. The cables are thereby
connected through the cable connections to a frame of the system of cable encasing
members for distributing forces among the cable systems. The force equalizing assembly
is adapted to accept connection of cables both from angles acute to and parallel with
the longitudinal axis of the frame.
[0017] In another improved embodiment of the force equalizing assembly, a catenary cable
system clamp grasps the catenary cable system and a plurality of track cable system
clamps grasp the pair of track cable systems. The track cable system clamps are yieldably
attached to the catenary cable system clamp to provided controlled force distribution
between the cable systems. The top surface of the plurality of track cable system
clamps is adapted for engagement by the wheels of a vehicle traversing the elevated
cableway system.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] A more particular description of the invention briefly summarized above can be had
by reference to the preferred embodiments illustrated in the drawings in this specification
so that the manner in which the above cited features, as well as others that will
become apparent, are obtained and can be understood in detail. The drawings illustrate
only preferred embodiments and are not to be considered limiting of its scope as the
invention as defined by the appended claims will admit to other equally effective
embodiments. In the drawings:
Figures 1-5 illustrate a prior art cableway system disclosed and claimed in United
States Letters Patent 4,069,765 issued January 24, 1978 to Gerhard Müller and correspond
to Figures 3-7 therein.
Figure 6 illustrates the pylon of the cableway system described herein, including
an upper saddle and a lower saddle, in elevation.
Figures 7A-G illustrate the upper saddle of the new pylon; Figure 7A is a side, elevation
view; Figure 7B is a broken isometric view; Figures 7C-D are elevation and plan views,
respectively, of the base of the upper saddle in partial section.
Figure 7H illustrates an elevation view of the lower saddle of the pylon in Figure
6; Figure 7I is a plan view of Figure 7H; Figure 7J is a plan view taken along section
7J-7J in Figure 7H; Figure 7K is an elevation view taken along section 7K-7K in Figure
7H; Figure 7L is an elevation view taken along 7L-7L in Figure 7H.
Figures 7M-N and 7P illustrate the transverse connecting frame and main beam of the
lower saddle; Figure 7M is a partial elevation view; Figure 7N is a side elevation
view taken along section 7N-7N in Figure 7M; Figure 7P is a partial plan view of Figure
7M; and Figure 7Q is an elevation view taken along section line 7Q-7Q of Figure 7M.
Figures 7R-7U illustrate the tertiary beams and suspension rod/cross tie assemblies
of the lower saddle; Figure 7R is an elevation view; Figure 7S is a side elevation
view taken along section 7S-7S in Figure 7R; Figure 7T is a side elevation view taken
along section 7T-7T in Figure 7R; Figure 7U is a plan view taken along section 7U-7U
in Figure 7R.
Figures 7V-7X illustrate the equalizing beam of the lower saddle; Figure 7V is an
elevation view; Figure 7W is a plan view of Figure 7V; Figure 7X is a side elevation
view taken along section 7X-7X in Figure 7W.
Figure 7Y is a side elevation view of an alternate embodiment of the lower saddle
connected to a tubular pylon support beam with stabilizing shock absorber and bracing
rods added. Figure 7Z is a partial isometric view of the alternate embodiment of the
lower saddle connected to a tubular pylon support beam.
Figure 7AA is a side elevation view of a support pylon showing an upper saddle supported
by a tubular base pylon that has an opening in an upper end through which a lower
end of an upright extends.
Figures 7AB-7AE illustrate an alternate upper saddle that supports a catenary cable
on top of a base pylon through a set of cable clamping wheel assemblies; Figure 7AB
is a side elevation view of the alternate upper saddle mounted on top of a base pylon;
Figure 7AC is an end elevation view of one of the cable clamping wheel assemblies
supported atop a roller base and wheel bearing members; Figure 7AD is a plan view
of one of the cable clamping wheel assemblies; Figure 7AE is a side elevation view
of one of the cable clamping wheel assemblies.
Figures 8A-B illustrate the hangers, cross-ties, and rails of the track cable systems
in the new system in an isometric view; Figure 8A in partially exploded perspective
and Figure 8B is in elevation.
Figures 9A-B illustrate the hangers, cross-ties, and power rail of the new system
in section along line 9A-9A of Figure 8B and in partial cutaway; Figure 9A shows a
horizontal section of the catenary cable system; and Figure 9B shows an inclined section
of the catenary cable system.
Figures 10A-C illustrate the cross-ties, cables, and rails of the track cable systems
in the new system; Figure 10A in a top view with ghosted lines; Figure 10B in section
along line 10B-10B in Figure 10A and in partial cutaway; and Figure 10C in an end
view.
Figures 11A-D illustrate a force equalizing assembly tying the catenary and track
cable systems at intermediate points in the span not covered by the present claims.
Figure 11E shows an isometric view of an alternate force equalizing assembly according
to the present invention.
Figures 11F-11L show another force equalizing assembly not covered by the present
claims; Figure 11F shows an isometric view of the second alternate force equalizing
assembly; Figure 11G shows a cross-section through a middle portion of the force equalizing
assembly; Figure 11H is a cross-section taken along line A-A as shown in Figure 11G;
Figure 11I is a cross-section taken along line B-B as shown in Figure 11G; Figure
11J is a plan view of a portion of the force equalizing assembly; Figure 11K is a
cross-section taken along line C-C as shown in Figure 11J; Figure 11L shows an end
elevation view of the second alternate force equalizing assembly.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0019] Figure 6 illustrates one of pylons 17 in a preferred embodiment of the elevated cableway
system, including upper saddle 30 from which catenary cable system 16 is strung, lower
saddle 200 from which track cable systems 14 are strung, and base pylon 21 on which
lower saddle 200 is mounted. Hangers 27 suspend track cable systems 14 from catenary
cable system 16 and pre-tension track cable systems 14, as described above. Pylon
17 is attached to ground 19 by any suitable technique known to the art. The precise
dimensions of pylon 17 such as height and width will be matters of engineering design
predicated on well known structural principles to account for structural loads, such
as vehicle and cable weight, and for loads arising from environmental conditions such
as wind, seismic activity, precipitation and temperature.
[0020] Upper saddle 30, shown in greater detail in Figures 7A-C, permits relatively free
motion at the top of pylon 17, and transmits vertical loads from vehicle 12 and pre-tensioning
forces to pylon 17. Upper saddle 30 lessens fatigue of catenary cable system 16, requires
only limited maintenance, and eases implementation of a desired 7° deviation of pylon
17. Upper saddle 30 comprises upright 32 pivotably mounted to base 34 and is capped
by coupling 40, which is engaged with cable connector 42.
[0021] Turning now to Figure 7B, coupling 40, cable connector 42, and pin 44 atop upper
saddle 30 are shown in an enlarged, partially cutaway view. Supports 50 help bear
and distribute the load on coupling 40 to upright 32. Cover 52 provides some protection
for coupling 40 and connector 42 from the elements. The socketing and pinned connection
of coupling 40 engaged with cable connector 42 reduces the risk of fatigue to catenary
cable system 16 caused by the shifting of catenary cable system 16 across pylon 18
of the system in the Müller '765 patent. The embodiment of Figures 7A-C thereby reduces
the risk of fatigue failure in catenary cable system 16 by precluding bending fatigue
stresses, thus leaving only tension-tension fatigue stress on catenary cable system
16. This connection also permits shorter cable lengths to facilitate transportation,
handling and construction of the system.
[0022] Coupling 40 in the preferred embodiment is a welded plate assembly including base
plate 46 and at least two member plates 48 extending substantially perpendicularly
from base plate 46 as shown in Figure 7B. Cable connector 42 is socketed on one end
to engage coupling 40. Pin 44 joins cable connector 42 to coupling 40 through co-aligned
holes in tines 43 of forked connector 42 and coupling 40 when cable connector 42 and
coupling 40 are engaged. The socket and pin connection provided by cable connector
42 must be strong enough to sustain the load on catenary cable system 16 and the loads
from environmental conditions. Cables 16a-b are strung in a first direction from the
non-connected end of cable connector 42. Coupling 40 is also joined to a second cable
connector 42 that provides cable connection to cables 16a-b in a second direction,
as shown in Figure 7B.
[0023] Cables 16a-b are preferably clamped together as shown in Figure 7E at predetermined
intervals using clamps 49 between cable connector 42 and the first one of hangers
27. Clamps 49 are better illustrated in Figures 7F-G and comprise pins 51 joining
clamp members 53a-d. Clamp members 53a-d define passages 55a-b through which cable
members 16a-b pass.
[0024] Passages 55a-b may include flared openings on one or both ends thereof as are discussed
in connection with catenary cable clamp 85 and equalizing lock 300. The flared openings
of passages 55a-b are best shown in Figure 10C, wherein the lesser diameter at point
57 of passages 55a-b forms the throat of the opening and the greater diameter at point
59 forms the flare. These flared openings minimize the "beam effect" wherein a clamped
cable behaves structurally as a beam.
[0025] Still referring to the Figure 7B, upright 32 is pivotably mounted to double V-shaped
base 34. Base 34, like coupling 40, in the preferred embodiment is a welded plate
assembly and comprises bottom plate 54 and side plates 56. Side plates 56 are attached
in slotted channels at each end of bottom plate 54, as shown in Figure 7C to define
slots into which tongues 58 extend from the bottom of upright 32. Pins 60, preferably
constructed from brass to reduce friction, run through co-aligned holes in side plates
56 and tongues 58. Upright 32 supports forces received through coupling 40 and transmits
them to pins 60 about which upright 32 rotates.
[0026] Base 34 also includes additional means for bearing the load of upright 32. Each of
these means includes a bearing pin 62 extending through a split flanged sleeve 64
and 66. Flanged sleeves 64 extend from tongues 58, and flanged sleeves 66 are welded
to the interior surfaces of paired side plates 56. Bearing pin 62 is held in place
by threaded nuts about pin 62 both above and below sleeve 64, and reciprocates in
sleeve 66. The design of upper saddle 30 described above essentially implements a
"pulley". Pins 60 are the center of rotation for this "pulley" and the length of upright
32 defines its radius. The "pulley" diameter may be variable and, in the preferred
embodiment, is 150 times the diameter of catenary cable system 16. Although the design
handles forces conceptually as does a pulley, there are obvious structural differences.
For instance, rotation of upright 32 about pins 60 is constrained to a 7° deviation
from the vertical norm. This rotation in upper saddle 30 prevents the introduction
of high moments to pylon that are 17 present for the rigid pylons 18 of the system
disclosed in the Müller '765 patent.
[0027] In the preferred embodiment, lower saddle 200 is designed to accommodate deflection
of upright 32, and transmit the vertical and lateral loads applied across a portion
of track cable systems 14 to pylon 17, which ultimately transmits the loads to the
ground. In this manner, the lower saddle transmits loads developed by vehicle 12,
cables 14, the environmental conditions, and deviation of upper saddle 30 (up to 7
degrees each direction). Furthermore, lower saddle 200 provides for a smoother transition
from one pylon span to another than previously available, and increases the comfort
of the vehicle's passengers by reducing the curvature of track cable systems 14.
[0028] Lower saddle 200, represented in detail by Figures 7H-7X, is connected to pylon base
21 beneath pylon upright 32 by way of transverse pylon beam 202, that is mounted transversely
to and extends outwardly from either side of base pylon 21. This connection between
the lower saddle and pylon base 21 is also illustrated in Figure 6.
[0029] U-shaped transverse connecting frame 204 is connected to one end of transverse pylon
beam 202 and extends downwardly therefrom to accept and transmit lateral and vertical
forces to pylon 17. A second identical transverse connecting frame extends downwardly
from the other end of transverse pylon beam 202, providing a second guideway on the
other side of each pylon, but only one such frame 204 will be discussed herein to
avoid redundancy. With reference to Figures 7M and 7N, transverse connecting frame
204 includes two vertical suspension beams 206A, 206B connected to transverse pylon
beam 202 and extending downwardly therefrom. Suspension beams 206A and 206B are connected
by horizontally positioned transverse beam 208 by way of bolted connections 208A.
Webs 210 are welded to and extend vertically across transverse support beam 208 for
added stability. Bearing plates 212A and 212B are welded to and extend upwardly from
transverse support beam 208. The assembly of the horizontal and vertical beams, and
other associated hardware thus forms the structural skeleton of transverse connecting
frame 204.
[0030] An alternate means of connecting a lower saddle to a base pylon beam 201, functionally
similar to support beam 208 described above, is illustrated in Figures 7Y and 7Z.
At least one pair of connecting plates 203 is attached to the base pylon beam to substantially
encase the base pylon beam. Cap plate 207 is connected to the top of connecting plates
203. An upper attachment plate 209 is removably connected to cap plate 207 by a plurality
of bolts. The attachment plate is fixed to bearing plates 212A and 212B in a manner
similar to the attachment of bearing plates 212A and 212B to the transverse support
beam described above. A hanger plate 211 is connected to the bottom of connecting
plates 203. The hanger plate is fitted with holes to accept bolts to removably connect
additional structure as described below.
[0031] A vertical load transmission system is pivotally connected to transverse connecting
frame 204, shown in Figure 7M, or alternatively to base pylon beam 201, shown in Figure
7Y, for transmitting vertical loads developed by the vehicle and cables, as well as
those loads developed by deflection of the upper saddle, to base pylon 21. A primary
requirement of the vertical load transmission system is that vertical loads transmitted
by the system should be well distributed over a portion of the track cable systems
to avoid damaging curvilinear deflections in the cables. Accordingly, the vertical
load transmission system is preferably an isostatic system of interconnected beams
and bars arranged in a hierarchical manner.
[0032] More specifically, with reference to Figures 7H and 7L, main beam 214 is a welded
plate assembly formed in rectangular cross-section, and is pivotally mounted through
its side walls at the center of its longitudinal axis to bearing plates 212A and 212B
for rotation in a vertical plane. Main beam 214 is bi-symmetrical and has a variable
height defined by a sloped upper surface that peaks at its center directly above its
pivotal mounting point and slopes downwardly towards its ends 214E. Lower surface
214L of the main beam is flat and extends horizontally between ends 214E.
[0033] Dumbbell-shaped collar 216 is mounted at its disc-like ends 216A and 216B across
the sides of the main beam in circular openings 218A and 218B, respectively, as shown
in Figures 7N. Shaft 220 is mounted through the longitudinal axis of collar 216 and
extends out of ends 216A, 216B through cylindrical openings 220A and 220B therein,
respectively. The ends of shaft 220 further extend through openings 222 and associated
radial bearings 222A in bearing plates 212A and 212B of the transverse connecting
frame, as indicated in Figures 7H and 7N, thereby supporting the main beam for rotation
relative to the pylon. Bearings 222A are bronze to reduce friction.
[0034] A pair of secondary beams 224 are pivotally mounted at the centers of their respective
longitudinal axes to flanges 226 connected to and extending downwardly from locations
near the respective ends 214E of the main beam, enabling rotation of the secondary
beams relative to the main beam in the same vertical plane that the main beam is rotatable
within. Flanges 226 are equipped with openings 232A and 232B, respectively, for mounting
shafts 234 therein, as displayed in Figures 7L and 7Q. Shafts 234 pass through discs
236A and 236B mounted within circular openings in respective secondary beams 224,
pivotally connecting the secondary beams to flanges 226 near each end of the main
beam. Rings 230 retain shafts 234 in place. Like main beam 214, the secondary beams
are formed of a welded plate assembly that results in a variable height and a rectangular
cross-section.
[0035] Four tertiary beams 238 are each pivotally mounted at the center of its longitudinal
axis to one of respective secondary beams 224 substantially at a respective end of
the secondary beam for rotation in the same vertical plane that the main and secondary
beams are rotatable within. Referring to Figures 7S and 7U, tertiary beams 238 carry
collars 240 in circular openings 240A. These collars are aligned with two respective
sets of complementary discs 242A and 242B, one set of discs 242A, 242B being mounted
in circular openings near each end of secondary beams 224. Shafts 244 extend through
aligned openings in the respective disc-collar-disc assembly 242A, 240, and 242B to
pivotally connect the centers of tertiary beams 238 to the respective ends of secondary
beams 224 in a conventional manner. The end portions of the upper and lower faces
of secondary beams 224 are cut open somewhat to permit unimpeded movement of tertiary
beams 238.
[0036] Eight suspension rods 246 are each pivotally mounted at their upper ends to each
of respective ends 238E of the tertiary beams for rotation in the vertical plane.
Bolts 248 pass through circular openings in each of the suspension rod halves 246A,
246B as well as a circular opening in each of the ends of tertiary beams 238. Cylindrical
bearings 250 are positioned about bolt 248 to facilitate relative rotation between
the suspension rods and the tertiary beams, and to maintain the spacing between the
suspension rod halves. Similar bearings are provided at other interfaces where components
rotate relative to one another throughout the lower saddle, in conventional fashion.
[0037] The other end of each suspension rod 246 is pivotally connected to a cross-tie 256
by way of flange 258 that extends upwardly from connecting plate 259. Cross-ties 256
function to transmit vertical and lateral vehicle loads to the vertical and lateral
load transmission systems, via the engagement of the vehicle wheels with the rails
carried by the cross-ties. Connecting plate 259 is bolted via four bolts 259A about
the intersection of the cross-tie's longitudinal axis with the axis of an equalizing
beam (described below), enabling rotation of cross-ties 256 in the vertical plane
relative to the suspension rods. As shown in Figure 7H, bolts 259A actually consist
of four sets of bolts of varying lengths to accommodate the differing thicknesses
of the equalizing beam across lower saddle 200.
[0038] Bolts 252 pass through circular openings at the bottom of suspension rod halves 246A,
246B and openings through flanges 258. The suspension rod halves are connected with
welded web 257 that effectively provides an I-section to minimize the risk of instability
in the suspension rods. Cylindrical bearings 254 again facilitate relative rotation
and maintain the spacing between the suspension rod halves. Rod halves 246A, 246B
are enlarged at each of their ends for the pivotal connections to the tertiary beams
and the cross-ties, respectively, as shown in Figure 7R. This rotation of the suspension
rods at both ends prevents the rods from taking any moment due to lateral forces which,
as explained below, are devoted to the equalizing beam.
[0039] In another preferred embodiment of the vertical load transmission means of the lower
saddle, shown in Figures 7Y and 7Z, bracing rod pairs 247 and shock absorbers 249
are added to alternate tertiary beams 239 and suspension rods 246 to further dampen
the impact of vertical loads applied to the track cable systems by dampening the rate
at which the suspension rods and the tertiary beams rotate relative to one another.
The figures disclose an embodiment wherein the secondary and tertiary beams have hanger
plates being used to connect lower members to higher members. Secondary hanger plate
229 is shown suspended from alternate secondary beam 225 to support alternate tertiary
beam 239. Tertiary hanger plates 241 are shown suspended from alternate tertiary beam
239 to support suspension rods 246. Additionally, sets of suspension rods 246 are
used rather than single suspension rods 246 at each end of each tertiary beam.
[0040] Bracing rod pairs 247 have holes at either end through which bolts 253 pass, thereby
pivotally connecting the bracing rods to the rest of the assembly. The end of shock
absorber 249 adjacent to the lower end of the suspension rods is also pinned by bolt
253 to pivotally connect the shock absorber to the suspension rods 246, bracing rod
pair 247, and alternate cross-ties 255. The alternate cross-ties are substantially
similar to cross-ties 256 described below, but have two flanges 258 rather than one,
as shown in Figure 7T. The additional flange enables attachment of a shock absorber
between the flanges, as seen in Figure 7Z. The opposite end of the shock absorber,
i.e. the upper end, is pivotally connected to the adjacent tertiary beam by pinning
the shock absorber with bolt 251 through tertiary hanger plates 241 and suspension
rods 246. Those skilled in the art will appreciate that bracing rod pairs 247 and
shock absorbers 249 could be appended to the first disclosed beam and hanger arrangement.
[0041] Cross-ties 256 are different from cross-ties 25 on the pylon spans, which are described
below. Cross-ties 256 transmit an upward vertical force to the track cable systems
to support them at intermediate points between pylons. Cross-ties 25 transmit an upward
vertical force to the track cable systems to support them from the lower saddle 200.
Referring to Figure 7X, cross-ties 256 include flat plates 257 to which grooved blocks
257A are welded to serve as a bearing for track cable systems 14. A rail is provided
in the form of a second grooved block R that is used to clamp the carrier cables to
cross-ties 256. Three rows of bolts are used to secure grooved blocks R to flat plate
257, as shown in Figure 7W. Interim cable track support sections 257A' are provided
between cross-ties 256 and are connected to grooved blocks 257A to form a continuous
bearing cradle for track cable systems 14. Grooved blocks R are butterfly shaped,
as viewed in Figure 7I, resulting from symmetrical grooves cut into each end. Interim
rail sections, not shown, having tongued ends for engaging the grooved ends of the
blocks R and are connected thereto to form a continuous rail for supporting the vehicle
wheels along the length of the lower saddle.
[0042] Lower saddle 200 further includes a lateral load transmission system that contains
equalizing beam 260 carried across the cross-ties 256, and lateral support stud 282
carried by transverse connecting frame 204, as shown in Figures 7H and 7V. Thus, equalizing
beam 260 spans transversely across the lower saddle's cross-ties 256 to transmit lateral
forces to lateral support stud 282. The equalizing beam further serves to stabilize
suspension rods 246 in the face of lateral forces. The equalizing beam must be flexible
in the vertical direction so that the vertical load transmission system operates effectively
as an isostatic system, but also must be reasonably stiff in the lateral direction
to transmit lateral forces.
[0043] To meet these seemingly contradictory requirements, equalizing beam 260 includes
superimposed plates 264, 266, 268, and 270 of different lengths and thicknesses, as
displayed in Figures 7V and 7W. Thus, plate 264 is shorter than plate 266, which is
shorter than plate 268, and so forth. Also, as particularly shown in Figure 7W, the
widths of the plates are greatest at the center of their longitudinal axes and decrease
along the lengths of the plates towards each of their ends. This variable width, plus
the variable thickness of the super-imposed plate stack, decreases the lateral and
vertical moments of inertia of the equalizing beam at its end where bending strength
is least needed.
[0044] Lateral and vertical loads are transmitted at cross-ties 256 by four bolts 259A that
connect the cross-ties to both the vertical and lateral load transmission systems,
which operate independently from one another. Thus, as explained above, cross-ties
256 are connected to suspension rods 246 and equalizing beam 260 using bolts 259A.
Referring to Figures 7R and 7T, the bolts are fixed in threaded holes 259B in the
cross-ties for better transmission of lateral forces than if secured with nuts.
[0045] The plates of equalizing beam 260 are joined together near their centers by bolting
the plates together along with the center-most cross-ties 256 and suspension rods
246 using bolts 259A, as displayed in the left-most equalizing beam 256 of Figure
7W. The plates of the equalizing beam should otherwise, i.e., outside of the center,
be free to move longitudinally. This freedom of movement is realized by using a teflon
coating between the plates that provides for maximum vertical flexibility, and by
making the bolt holes in the plates that are aligned with the other cross-ties slotted
in the longitudinal direction. Bolt sleeves 259B are provided in these slotted bolt
holes that are slightly taller than the equalizing beam's plate stack to avoid clamping
the plates outside of their centers, as shown in the lower portion of Figure 7R. This
allows vertical loads that are transmitted from cross-ties 256 to suspension rods
246 to effectively bypass equalizing beam 260.
[0046] Referring to Figure 7N, the lateral load transmission system is further connected
to transverse connecting frame 204 and extends downwardly therefrom in the form of
lateral support stud 282 to provide for lateral rigidity of the track cable systems
and to sustain loads due to environmental conditions. Lateral support housing 276
is connected to and extends downwardly beneath transverse support beam 208. Lateral
support stud 282 is encased within housing 276 and extends downwardly through the
center thereof.
[0047] The lower portion of steel lateral support stud 282 is tapered and extends downwardly
through respective aligned grooves 286 formed through clamping plates 262 as well
as each of the plates of the equalizing beam, as shown in Figures 7J and 7K. External
contact faces of the stud are chromium plated, and are capped with plates 282A made
of a hardened steel material, e.g., quenched and tempered steel. Clamping plates 262
are provided with guide blocks 284 for engaging lateral support stud plates 282A and
limiting the motion of stud 282 within groove 286 to linear motion along the axis
of the equalizing beam. Guide blocks 284 are also made of a hardened steel material
in order to sustain the high contact pressure at the lateral support stud plates.
A plurality of bolts 286A are positioned in aligned bores through the assembly of
clamping plates 262, guide block 284, and equalizing beam 260 about grooves 286 and
secured with nuts to clamp the assembly. In this manner, lateral movement of the cross-ties,
as well as track cable systems 14 supported at each of the ends thereof, is controlled.
[0048] Thus, lateral loads resulting from environmental conditions and deviation (up to
7 degrees either direction) of the upper saddle are applied through cross-ties 256
and equalizing beam 260 to lateral support stud 282. The lateral forces are then transmitted
through transverse connecting frame 204 or alternatively to base pylon beam 201, which
carries the lateral support stud, to the base pylon.
[0049] In the alternate means of connecting a lower saddle to a base pylon beam 201 as describe
above in association with Figures 7Y and 7Z, the support stud 282 is also employed.
The support stud is fixed to a lower attachment plate 281. The lower attachment plate
has holes to align with the holes in hanger plate 211, and by receiving bolts through
those holes is removably affixed to the hanger plate and thus to pylon beam 201. As
in the first described attachment of the lower saddle, housing 276 is used to provide
lateral support to support stud 282.
[0050] Referring again to Figures 6 and 7B, upper saddle 30, which is pivotable on pins
60 and includes upright 32, constitutes a yieldable leg deviating from a strict vertical
orientation in response to loads on catenary cable system 16 up to 7° either direction.
When engaged with coupling 40 and joined by pin 44, cable connectors 42 can rotate
relative to coupling 40. The relative rotation of cable connectors 42 and coupling
40 is a response to loads on upper saddle 30 received via catenary cable system 16,
and permits deviation of the yieldable leg. As stated above, bottom saddle 200 is
designed to accommodate this deviation and, through equalizing beam 260, to: (1) minimize
in-plane rigidity; and (2) provide lateral rigidity to sustain environmental loads
and forces of pylon 17's deviation from the strict vertical orientation. Through this
yieldable leg and bottom saddle described above, the present invention contravenes
the art by providing self-adjusting pylons 17, and provides for a smooth transit of
vehicle 12 across the system in accordance with regulatory guidelines.
[0051] The present invention also contemplates two additional embodiments of the upper saddle
and base pylon combination. Figure 7AA shows one alternate embodiment. Therein, tubular
upright 33 is supported by tubular base pylon 23 that has an opening in its upper
end through which a lower end 35 of the upright extends. The arrangement permits rotation
of upper saddle 31 in response to forces applied to the catenary cable system, but
limits the rotation by interference of lower end 35 of upright 33 against the inside
of tubular base pylon 23. Coupling 41 is substantially similar to coupling 40 disclosed
above.
[0052] Figures 7AB-7AE illustrate a second alternate embodiment of the upper saddle and
base pylon. As shown in Figure 7AB, a base pylon 29 supports an upper saddle composed
of a bearing assembly 135 and cable attachment assemblies 140. Bearing assembly 135
is composed of base plate 136 that provides holes for receiving bolts to connect to
base pylon 29 below, and a platform for connection of additional components above.
Support member 137 extends vertically from base plate 136 to provide vertical separation
between the base plate and catenary cable system 16 supported above. Roller base 138
is supported on top of support member 137 to provide a surface that defines a pattern
of travel of cable attachment assemblies 140 above. In the embodiment shown, the pattern
of travel defined is a curvlinear pattern approximating the natural curve of catenary
cable system 16 under a given load. Figure 7AC shows two crane rails 139 supported
on top of roller base 138 to provide wheel-bearing surfaces on which cable attachment
assemblies 140 can travel.
[0053] The components of cable attachment assemblies 140 are illustrated in Figs. 7AC-7AE.
Each cable attachment assembly is supported on crane rails 139 by wheels 141 which
are coaxially attached to axle 142. Axle 142 is attached to additional components
used to clamp the catenary cable system by axle retainers 143. Axle retainers 143
are bolted to upper channel members 144. Upper channel members 144 are welded to a
plate 146 and angles 147 to make up the upper one half of the components used to clamp
the catenary cable system. Lower channel members 145 are similarly welded to a plate
146 and angles 147 to form the lower half of the components used to clamp the catenary
cable system. The upper and lower halves are bolted together through angles 147 at
their ends and through plates 146 near their centers. Teflon linings 148 are fitted
around the catenary cable system 16 (cable 16a and 16b) between the two halves so
that when the bolts connecting the two halves are tightened, adequate pressure will
be exerted on the catenary cables to connect the cables to the cable clamping assemblies.
However, the flexibility of the teflon will be relied upon to ensure that the applied
pressure will not be so great as to crush or damage the cables.
[0054] The cables, rails, and cross-ties of the elevated cableway system are illustrated
in Figures 8A-10C. Figure 8A is an isometric, partially exploded view of hangers 27a-b,
cross-ties 25, and carrier rail 14 of the present invention that replace the counterparts
in the Müller '765 patent depicted in Figure 2. Figure 8B is a frontal, elevation
view of long hanger 27a and cross-tie 25 and shows the relationship of vehicle 12
to one such hanger/cross-tie combination in ghosted lines.
[0055] Figures 9A and 9B provide additional views of hanger 27a: Figure 9A in section and
partial cutaway along line 9A-9A of Figure 8B; and Figure 9B in section along line
9B-9B of Figure 9A. Figures 10A-C depict rail 100, cables 14c-d, and cross-tie 25.
Figure 10A is a partial top view, Figure 10B is a section taken along line 10B-10B
of Figure 10A in partial cutaway, and Figure 10C in a front view of rail 100 and bottom
guide 102.
[0056] Returning to Figure 8A, two alternative embodiments for hanger 27 are shown: long
hanger 27a and short hanger 27b. As is shown in Figures 2 and 4, both long and short
hangers are used depending on the hanger's distance from pylon 17 and span midpoint
22. In addition to differing lengths, hangers 27a-b differ in that hanger member 91
of hanger 27a is a locked-coil steel cable but in hanger 27b is a rod. Furthermore,
short hanger 27b can be used in different lengths using the same construction. Two
different lengths are used for short hanger 27b in a single 600m span in the preferred
embodiment.
[0057] The length of hangers 27a-b is calculated to pre-tension track cable systems 14 as
described above, to transmit vertical, pre-tensioning forces to pylon 17, and to ensure
clearance between catenary cable clamp 85 and vehicle 12 in high winds, and so the
length thereof will depend on the particular application for a given embodiment. The
effective length of hangers 27a-b can be adjusted by tightening and loosening nuts
70 and 72 on threaded end 68 of hanger member 91 described below to adjust the pre-tensioning
forces. The length of the threads on threaded end 68 must consequently be sufficient
to accommodate the desirable range of tensions. In long hanger 27a, this will nominally
be a 0-300mm and in short hanger 27B the length will vary but be at least greater
than 50mm.
[0058] Hangers 27a-b are suspended from catenary cable system 16 by clamping cables 16a-b
in openings 87a-b of suspension clamp 85 shown in Figure 8A. Suspension clamp 85 is
pivotably mounted to hanger member 91 at pivot 76. Suspension clamp 85 comprises first
guide member 86 bolted to lower guide member 88 as shown in Figures 9A-B. Suspension
clamp 85 includes passage 106 through which threaded end 68 of hanger member 91 extends,
and block 78 joined to first guide member 86 at pivot 76 such that catenary cable
system 16 and suspension clamp 85 may pivot relative to hanger member 91 16° relative
to the horizontal normal as shown in Figure 9D. Block 78 includes a bore through which
threaded end 68 of hanger member 91 extends. Block 78 rests on a shoulder formed on
threaded end 68 and is secured thereagainst by nuts 70 and 72 and washer 74.
[0059] Disadvantages to the clamping of cable 16 typically include cable fatigue and the
"beam effect", in which cable behaves structurally as a beam. Suspension clamp 85
minimizes these disadvantages by including flared openings 89 in grooves 87a-b as
shown in Figures 9A-9B. Flared openings are also employed in equalizing locks 300
discussed below and shown in Figures 11A-D.
[0060] Hanger member 91, as shown in Figures 8A-B, of long hanger 27a is jointed and includes
upper piece 92, essentially a threaded fork member, and lower piece 94, a steel cable,
moving relative to one another at joint 96; hanger member 91 of short hanger 27b is
not jointed. The articulation provided by joint 96 and pivot 76 provides flexibility
in hanger 27a that will reduce bending moments therein resulting from the loads of
power rail 90 and vehicle 12, as well as other forces. Hence, the elimination of joint
96 in hanger 27b, in which bending moments are of less concern because of the shorter
length of hanger member 91, and the inclusion of pivot 76, permit the suspending of
hanger 27b from catenary cable system 16.
[0061] Referring still to Figures 8A-B, cross-tie 25 is an asymmetric I-beam mounted to
the hanger member 91 at pivot 98 at collar 93 of hanger member 91 distal to catenary
cable system 16 in both long hanger 27a and short hanger 27b. Pivot 98 is a cylindrical
plain bearing providing flexibility and thereby reducing flexural effects in cables
14 and 16. Cross-tie 25 is preferably constructed from cast steel and is I-shaped
in cross-section as shown in the isometric view of Figure 8A and in the cross-sectional
view of Figure 10B. Openings 95 are either cast or milled in cross-tie 25 to reduce
weight and, consequently, the load on catenary cable system 16.
[0062] Cables 14a-d of track cable systems 14 are shown in ghosted lines in Figure 8A. Track
cable guides 102 comprising bottom guide members 104 and rails 100, joined as shown
more fully in Figures 10A-C, are mounted to opposite ends of cross-tie 25 as shown
in Figures 8A-B. Guide members 104 may be either formed integrally with or bolted
to cross-tie 25 as best shown in Figures 10B and 10C by bolts 114 extending through
bores 116 and secured by nut and washer combinations 118. Still referring to Figures
10A-C, rails 100 are then mounted by mating bolts 114 with slot 120 in rail 100 and
sliding rails 100 until properly positioned as shown in Figure 10C. When rails 100
are properly positioned relative to guides 104, rails 100 and guides 104 define grooves
122 shown in Figure 10C through which cables 14a-d are strung as shown best in Figures
10A-B and in ghosted lines in Figure 8A.
[0063] Rails 100 constructed of aluminum comprise modular segments that typically are sufficiently
large to span the entire distance between hangers 27. Although one end of each segment
will be relatively fixed in position by the mating of bolts 114 to slot 120 as discussed
above, the other end will be softly, rather than rigidly, fixed by the mating of grooves
122 with cables 14a-d. The movement thereby permitted accommodates thermal expansion
of the segments and is therefor desirable. Thus, thermal expansion joints 127 are
created between rail segments such as joint 127 between segments 129 shown in Figures
8A, and 10A-B. Joints 127 are preferably angled at 45° relative to the longitudinal
axis of rails 100. Rails 100 also include upper surfaces 132 and sides 134 providing
a smooth and gliding surface for vehicle 12 in the preferred embodiment as discussed
below. Although not shown, the preferred embodiment includes a layer of insulation
between rails 100 and cables 14a-d to avoid corrosion and reduce noise.
[0064] Other modifications may be employed in the design of rails 100. For instance, holes
124 are milled into individual segments of rails 100 to decrease weight and the heads
of bolts 114 need not be of uniform height above cross-tie 25 if it is desirable to
incline segments of rails 100. One may furthermore provide some means for heating
rails 100 for use in particularly cold climates. These and other such modifications
are contemplated by and are within the scope of the invention.
[0065] As is known to those in the art, vehicle 12 must be powered as it traverses the system
and so provision must be made for power rail 90 as shown in Figures 8B and 10B. Power
rail 90 may be mounted to cross-tie 25 as shown in ghosted lines in Figures 8B and
10B. Power rail 90 is grasped by power rail guide 84 bolted to plate 112, which in
turn is bolted to the bottom of cross-tie 25. As shown in Figure 8B, a power rail
90 and power rail guide 84 are preferably mounted to each end of cross-tie 25 in this
embodiment. Also as is known in the art, power rail 90 must be electrically insulated
from all other parts of the system for safety reasons.
[0066] The relation of vehicle 12 to the combination of hanger 27, cross-tie 25, and track
cable systems 14 is best illustrated in Figure 8B. Carrier wheels 126 mounted on either
side of the vehicle above its roof 128 in any convenient manner rotate in the vertical
plane, ride on the upper surface 132 of rails 100, and carry the weight of vehicle
12. Guide wheels 130 rotate in the horizontal plane, contact sides 134 of rails 100,
and maintain the lateral position of vehicle 12 vis-a-vis the carrier rails.
[0067] Referring now to Figures 11A-D, force equalizing assembly 300, also known as an equalizing
lock, is provided for joining catenary cable system 16 to track cable systems 14 between
the pylons to equalize the tension between the catenary and track cable systems. Force
equalizing assembly 300 substantially prevents relative movement between catenary
cable system 16 and track cable systems 14 and distributes forces therebetween through
friction on the cables. As such, the force equalizing assembly reduces the maximum
deflection of the guideway by impeding relative movement between the cables. Force
equalizing assembly 300 includes force equalization plate 302 having three sets of
parallel channels formed along the length of the upper surface thereof for accepting
catenary cable system 16 in the center two channels 302B and track cable systems 14
in the outer four channels 302A. Thus, the channels are shaped to approximate one-half
of the respective cable circumferences except that the ends of the channels are flared
outwardly, as illustrated in Figures 11C and 11D.
[0068] Clamping plate 304 also has three sets of parallel channels that are formed along
the length of the lower surface thereof for accepting catenary cable system 16 in
center channels 304B and track cable systems 14 in outer channels 304A. Like the channels
of the force equalization plates, the channels of the clamping plates are shaped to
approximate one-half of the respective cable circumferences except that the ends of
the channels are flared outwardly.
[0069] As shown in Figures 11C and 11D, the channeled surfaces of respective force equalization
plates 302 and the clamping plates 304 are complementary such that the plates may
be assembled about the cables for frictionally locking the cables within the respective
channels to equalize the tension in the catenary. and track cable systems. The respective
flared ends of the channels in the assembled plates form a frusto-conical cavity in
each end of the assembly about each of the cables for reducing wear on the cables
by limiting engagement, and therefore bending stresses, with the ends of the plates,
a feature lacking in the Müller disclosure. The flared ends are defined by narrower
diameter 307 and greater diameter 309 in the opening of the channel through the assembly
as best shown in Figure 11D.
[0070] Plates 302, 304 are assembled by the insertion of a plurality of bolts 306 through
a respective plurality of complementary bores 308 formed in the plates along the sides
of the channels. Bolts 306 are high strength bolts to assure the proper tightening
force, and are countersunk such that their heads are flush with the upper surface
of clamping plates 304. Bolts 306 are retained by respective nuts 310. Flush mounting
of the bolts prevents the possibility of the vehicle wheels colliding with one of
them.
[0071] Clamping plate 304 may have an upper surface that is elevated at its center (not
shown) above the two center channels 304B to provide a greater cross-sectional area
at the areas of greatest stress. The upper surfaces of plate 304 are further adapted
for engagement by the wheels of the cable car.
[0072] The force equalizing assembly interfaces with the rail profile to assure a continuous
running track. The rail profile must therefore accommodate the profile, i.e., shape
of equalizing lock 300. It follows that the 45° expansion gap in the rail cannot be
used at the rail's engagement with the force equalizing assembly.
[0073] The present invention contemplates a force equalizing assembly of cable encasing
members for connecting and distributing forces between the catenary cable system and
the track cable systems. The force equalizing assembly, or equalizing lock is illustrated
in Figure 11E. Several wheel support rails, 350 and 354, have been removed in the
figure in order to clearly illustrate the components below the rails. The assembly
of cable encasing members is made up of frame 333 with connections thereto. The connections
of the cables are made with spelter sockets 334, as shown in the figure, or by any
other cable encasing connection known to those in the art. Frame 333 is made up of
base frame 336 which is an elongated plate with U-shaped ends 338. U-shaped ends 338
of the embodiment shown consist of legs 340 and 342 which are of different lengths.
Because legs 340 and 342 are of different lengths, clearance is created between the
connections to allow for less moment stress development at the base of the "U" for
a given tensile load on the cables. That is, if the legs were not of different lengths,
the connections would be side by side. In order for the side by side connections not
to interfere with one another, legs 340 and 342 would have to be farther apart. Because
the legs would be farther apart, a greater moment would be created near their respective
connections to the rest of the frame. The different length legs avoid this condition.
[0074] A plurality of askew connection plates 344 extend from the vertical faces of base
frame 336 at acute angles to the longitudinal axis of the base frame and provide points
of connection for track cable systems 14. On both sides of base frame 336, cross members
346 extend from the face of base frame 336 to carry spacer plates 348 and wheel support
rails 350. Bracing bars 352 extend perpendicularly from cross members 346 to provide
lateral support for the cross members.
[0075] Wheel support rails 350 span between cross members 346 and may have spacer plates
348 between the rails and the cross members to give additional elevation to the rails.
Wheel support rails 350 typically do not have track cables running underneath them.
However, wheel support rails near the transition points where the track cables must
pass underneath and into the support rails must be altered to avoid interfering with
the track cables. Thus, transition wheel support rails 354 have channels cut in their
lower faces and sides to allow passage of the cable of the track cable systems 14
through the sides of the wheel support rails.
[0076] Another force equalizing assembly is illustrated in Figures 11F-L. As illustrated
in Figures 11F and 11G, the assembly of cable encasing members is made up of an assembly
body 367, a catenary cable system clamp 370, and a pair of track cable system clamps
368.
[0077] In this arrangement, assembly body 367 includes of a pair of parallel tubular beams
372 extending the length of the force equalizing assembly that support a plurality
of cross extensions that in turn support catenary cable system clamp 370 and track
cable system clamps 368.
[0078] The cross extensions are made up of tubular columns 374, lateral bracing plates 376,
span plates 378a-b, and wing plates 380, as shown in Figures 11G and 11I. A plurality
of tubular columns 374 extend vertically from tubular beams 372 to support span plates
378a-b. Lateral bracing plates 376 are provided between consecutive tubular columns
374 to provide support to the columns. Span plates 378a-b are connected between laterally
adjacent tubular columns 374 to support catenary cable system clamp 370. Span plates
378a are notched to sit on top of tubular columns 374. Span plates 378b are not notched
and are attached to the sides of every other laterally adjacent set of tubular columns
374. Span plates 378a are attached to the tubular columns 374 at either end of the
force equalizing assembly. Pairs of span plates 378b are therebetween attached to
every other laterally adjacent set of tubular columns 374. Pairs of span plates 378a
are attached to every other laterally adjacent set of tubular columns not connected
by span plates 378b. Catenary cable system clamp 370 slides in catenary clamp grooves
379 between catenary cable reaction plates 382. Catenary cable reaction plates 382
are attached between alternating pairs of adjacent span plates 378a. Therefore, each
catenary cable system clamp 370 slides in grooves 379 between every other pair of
span plates 378a. Catenary cable springs 384 are placed between catenary cable system
clamp 370 and reaction plates 382 to yieldably transfer forces between catenary cable
system clamp 370 and reaction plates 382.
[0079] As illustrated in Figures 11J and 11K, catenary cable reaction plate 382 is made
up of inverted T-shaped body 385 and insertable inverted T-shaped wedge 386, each
connected to the other by bolts through both of their respective wings. Inverted T-shaped
wedge 386 is used to facilitate assembly of the force equalizing assembly. After all
of catenary cable system clamps 370 have been put in place about catenary cable system
16 and within assembly body 367, inverted T-shaped wedges 386 are inserted into inverted
T-shaped bodies 385 and bolted in place. The function of the wedges is to energize
catenary cable springs 384. Those skilled in the art will appreciate that it would
not be possible to assemble and adjust catenary cable system clamps 370 about cables
16 if the springs were energized or compressed to workable loads during the assembly
process. Therefore, by inserting wedges 386 between catenary cable springs 384 after
all of catenary cable system clamps 370 have been put in place in assembly body 367,
the force equalizing assembly can be successfully assembled.
[0080] Continuing now with the description of assembly body 367, wing plates 380 are attached
to tubular beams 372 on both sides of the force equalizing assembly to provide support
for track cable system clamps 368. Track cable system clamps 368 slides in track cable
clamp grooves 381 between track cable reaction plates 388. Track cable reaction plates
388 are attached between alternating pairs of wing plates 380, as seen in Figure 11H.
Therefore, each track cable system clamp 368 slides in grooves 381 between every other
pair of wing plates 380. Track cable springs 390 are placed between track cable system
clamps 368 and reaction plates 388 to yieldably transfer forces between track cable
system clamp 368 and reaction plates 388.
[0081] As illustrated in Figures 11J and 11K, track cable reaction plate 388 is made up
of a T-shaped body 391 and an insertable T-shaped wedge 392, each connected to the
other by bolts through both of their respective wings. In a manner essentially identical
to inverted T-shaped wedge 386 of the catenary cable clamp described above, T-shaped
wedge 392 of the track cable clamp is used to facilitate assembly of the force equalizing
assembly.
[0082] As illustrated in Figures 11G and 11I, each catenary cable system clamp 370 is formed
by a clamp sliding body 394 and a catenary clamping plate 396. Clamp sliding body
394 and clamping plate 396 have complementary channels in which cables of catenary
cable system 16 are secured by bolting body 394 and plate 396 together. Figure 11I
also shows a cross-section of catenary reaction plate 382 as formed by inverted T-shaped
wedge 386 inserted into inverted T-shaped body 385. Energized catenary cable springs
384 between wedge 386 and catenary cable system clamp 370 are also illustrated.
[0083] Similarly, as illustrated in Figures 11G and 11H, track cable system clamps 368 are
formed by a clamp sliding body 398 and a clamping plate 399. Clamp sliding body 398
and a track clamping plate 399 have complementary channels in which cables of track
cable systems 14 are secured by bolting body 398 and plate 399 together. Similar to
Figure 11I above, Figure 11H shows arrangements of track reaction plates 388 and track
springs 390.
[0084] With a large cable clamping mechanism such as the force equalizing assembly of the
present arrangement, it is problematic that unless the cable slips near the end of
a clamp closest to the application of load, the clamping pressure near the farthest
end of a clamp cannot be fully utilized. That is, if the clamping pressure near the
end of a clamp closest to an applied force is great enough to hold a cable without
slipping, the clamping pressure at the end of the clamp farthest from the applied
force is not utilized. In the arrangement described here, this limitation is overcome
by using a plurality of clamps that intermittently grasp the cables, but are allowed
to deflect relative to one another and a fixed body, specifically assembly body 367.
The means for accomplishing controlled relative movement among clamps is to place
springs between the clamps and the cross extensions of the assembly body. By using
springs with different spring constants, different amounts of resistance can be generated
between selected clamps. By placing springs with lower spring constants closest to
the end of the cable to which load is applied, these clamps will be allowed to deflect
more under a given load. Since the clamps on the closest end are allowed to deflect
more, more load is passed on to the farther clamps. By this mechanism the clamping
pressures required by the respective clamps are equalized.
[0085] The arrangement described above is employed both with catenary cable springs 384
and catenary cable system clamps 370, and with track cable springs 390 and track cable
system clamps 368. The numbers and spring constants of the various springs would be
a matter left to the discretion of the designer for a given set of loadings.
[0086] A basic problem with clamping cables is that large stresses tend to be generated
near the point where a cable exits a clamp. Furthermore, the stress is accentuated
if the cable is subjected to lateral loadings that additionally strain the cable at
the exit point due to bending induced by the lateral loading. In this arrangement,
as illustrated in Figures 11F and 11L, an extension member guide 400 is added to the
force equalizing assembly to address this problem.
[0087] Extension member guide 400 is bolted to assembly body 367 at the entry and exit ends
of catenary cable system 16. Extension member guide 400 guides catenary cable system
16 into catenary cable system clamp 370 to reduce the wear on catenary cable system
16 due to combined tension and bending of catenary cable system 16 at the point of
entry into catenary cable system clamp 370.
[0088] In a preferred arrangement, extension member guide 400 is formed by an upper guide
402 and a lower guide 404, the combined profile of the guides fitting around catenary
cable system 16. Upper guide 402 and lower guide 404 are formed with complementary
holes so that they may be clamped together by a plurality of bolts.
[0089] The holes formed for catenary cable system 16 through extension member guide 400
are slightly larger than the cables of catenary cable system 16. The purpose of the
enlarged holes is to provide for limited clamping of catenary cable system 16 without
generating the unwanted stress at the outer ends of the clamp. Extension member guide
400 essentially guides catenary cable system 16 more squarely into catenary cable
assembly clamp 370. Thereby, the more extreme stresses developed by combined tension
and bending of the cable are not experienced. In a preferred arrangement of extension
member guide 400, linings 406 are fitted between guide 400 and cable system 16 to
provide limited clamping friction therebetween without inducing wear therebetween.
[0090] It is therefore evident that the invention claimed herein includes many alternative
and equally satisfactory embodiments within the scope of the appended claims. Those
of ordinary skill in the art having the benefits of the teachings herein will quickly
realize beneficial variations and modifications on the preferred embodiments disclosed
herein such as that discussed in the above paragraph. For instance, all cables in
the preferred embodiment are locked-coil steel cables because of their high corrosion
resistance, density, and moduli of elasticity as well as their lower sensitivity to
bearing pressure. However, other types of cables may also be suitable in some embodiments.
The preferred embodiments disclosed above must consequently be considered illustrative.
1. Kraftausgleichsanordnung zum Verbinden eines Tragseilsystems (16) mit einem Paar von
Fahrseilsystemen (14) an Punkten zwischen Tragmasten (17) in einer erhöhten Seilbahn
zum Ausgleichen der Spannung zwischen dem Tragseilsystem (16) und den Fahrseilsystemen
(14), mit:
einem System von seilumschließenden Teilen (334), um über Reibung mit Seilen des Tragseilsystems
(16) und der Fahrseilsysteme (14) um deren jeweilige Umfangsflächen herum zusammenzuwirken
und um die Kräfte, die durch das Tragseilsystem (16) und die Fahrseilsysteme (14)
aufgebracht werden, zwischen den Seilen des Tragseilsystems (16) und den Seilen des
Fahrseilsystems (14) zu verteilen;
dadurch gekennzeichnet, daß das genannte System von seilumschließenden Teilen einen Rahmen (333) mit einer Längsachse
und Enden aufweist, mit Seilanschlüssen für Seile der Fahrseilsysteme, die unter spitzen
Winkeln zu der Längsachse des Rahmens (333) angeschlossen sind, und mit Seilanschlüssen
an den Enden des Rahmens (333) für Seile des Tragseilsystems, die parallel zur Längsachse
des Rahmens (333) angeschlossen sind, um dadurch Kräfte zwischen einem Tragseilsystem
(16) und einem Paar von Fahrseilsystemen (14) zu verteilen.
2. Kraftausgleichsanordnung nach Anspruch 1, dadurch gekennzeichnet, daß die Anordnung von seilumschließenden Teilen eine Anzahl von Zinksockeln (334) aufweist,
um Seile mit einem Zapfenanschluß zu verbinden, wobei die Seilanschlüsse des Rahmens
(333) Zapfenanschlüsse der genannten Zinksockel (334) unter spitzen Winkeln zu der
Längsachse des Rahmens (333) und von Seilen, die parallel zu der Längsachse des Rahmens
(333) angeschlossen sind, aufnehmen, um dadurch Kräfte zwischen einem Tragseilsystem
(16) und einem Paar von Fahrseilsystemen (14) zu verteilen.
3. Kraftausgleichsanordnung nach Anspruch 1, dadurch gekennzeichnet, daß der Rahmen (333) einen Sockelrahmen (336) aufweist, der die genannte Längsachse und
die Enden aufweist, wobei die Seilanschlüsse Tragseile (16) mit den Enden derart verbinden,
daß die Tragseile (16) in paralleler Beziehung mit der Längsachse des Sockelrahmens
(336) angeschlossen sind, und
wobei die anderen Seilanschlüsse eine Anzahl von schrägen Seilanschlüssen (334) aufweisen,
die an dem Sockelrahmen (336) befestigt sind, um ein Seil eines Fahrseilsystems (14)
mit dem Sockelrahmen (336) zu verbinden, so daß das Seil des Fahrseilsystems (14)
unter einem spitzen Winkel zu der Längsachse angeschlossen ist.
4. Kraftausgleichsanordnung nach Anspruch 1 oder 2,
dadurch gekennzeichnet, daß der Rahmen aufweist:
einen Sockelrahmen (336), der eine längliche Platte mit U-förmigen Enden (338) zum
Anschließen der Seile des Tragseilsystems (16) an jedem Ende aufweist;
eine Anzahl von schrägen Verbindungsplatten (344), die an vertikalen Seiten der länglichen
Platte des genannten Sockelrahmens (336) unter spitzen Winkeln zu der Längsachse des
Sockelrahmens (336) befestigt sind, um die Seile der Fahrseilsysteme (14) anzuschließen,
und
eine Anzahl von Querelementen (346), die sich von den Seiten der länglichen Platte
des Sockelrahmens (336) auf gegenüberliegende Seiten der länglichen Platte erstrecken,
um radtragende Schienen (350, 354) an äußeren Enden der genannten Querelemente (346)
zu tragen.
5. Kraftausgleichsanordnung nach Anspruch 4, dadurch gekennzeichnet, daß der Rahmen (333) weiterhin eine Anzahl von Verstrebungsstangen (352) aufweist, die
sich senkrecht von den genannten Querelementen (346) und zwischen den Querelementen
(346) erstrecken, um die Querelemente (346) in seitlicher Richtung abzustützen.
6. Kraftausgleichsanordnung nach Anspruch 4 oder 5, dadurch gekennzeichnet, daß die jeweiligen U-förmigen Enden (338) des Sockelrahmens (336) Schenkel (340, 342)
aufweisen, auf denen die Seilanschlüsse ausgebildet sind, wobei die Schenkel (340,
342) unterschiedliche Längen aufweisen, um einen Freiraum zwischen den Anschlüssen
eines jeden Seils des Tragseilsystems (16) an die Schenkel (340, 342) zu bilden.
7. Kraftausgleichsanordnung nach einem der Ansprüche 4 bis 6, dadurch gekennzeichnet, daß jeder Schenkel (340, 342) der U-förmigen Enden (338) des Sockelrahmens (336) eine
Öffnung aufweist, um einen Zapfen von einer Verbindung aufzunehmen, die mit einem
Seil des Tragseilsystems (16) verbunden ist.
8. Kraftausgleichsanordnung nach einem der Ansprüche 4 bis 7, dadurch gekennzeichnet, daß jede schräge Verbindungsplatte (344) eine Öffnung aufweist, um einen Zapfen einer
Verbindung aufzunehmen, die mit einem Seil der Fahrseilsysteme (14) verbunden ist.
9. Kraftausgleichsanordnung nach einem der Ansprüche 4 bis 8, dadurch gekennzeichnet, daß jedes Querelement (346) eine Abstandsplatte (348) an ihrem Ende zwischen dem Querelement
(346) und den radtragenden Schienen (350, 354) trägt, um den radtragenden Schienen
(350, 354) eine größere Höhe zu geben.
10. Kraftausgleichsanordnung nach einem der Ansprüche 4 bis 9, dadurch gekennzeichnet, daß die radtragenden Schienen (350, 354) oben auf dem Rahmen (333) angeschlossen sind,
um ein Rad eines Fahrzeugs (12) zu tragen, das über die erhöhte Seilbahn fährt.
11. Kraftausgleichsanordnung nach Anspruch 10, dadurch gekennzeichnet, daß die radtragenden Schienen (350, 354) Kanäle aufweisen, die in ihre Unterseiten eingeschnitten
sind, um einen Durchgang der Seile der Fahrseilsysteme (14) durch die Seiten der radtragenden
Schienen (350, 354) zu ermöglichen.