[0001] The present invention relates to a heat-storing fireplace as defined in the preamble
of claim 1.
[0002] In efficient use of a heat-storing fireplace with a clean combustion process, the
firebox wall material is exposed to the greatest heat stress. Besides, fuel wood is
often placed in the firebox by throwing the pieces of wood against the firebox walls,
the wall material being thus exposed to mechanical stresses as well. Therefore, it
is natural that, after decades of use, the fireplace will need maintenance as the
properties of the firebox material may have changed or the firebox may have been damaged.
[0003] The above-mentioned need for maintenance means that at least some of the structural
materials, elements or stones of the firebox need to be replaced with new ones. In
present fireplace structures, in order to replace a part of the heat storing material
of the firebox, it is necessary to dismantle the entire inner part of the fireplace
from the top down to the parts to be replaced, and in some cases even the shell has
to be partially dismantled. Elements or stones attached to each other during installation
of the fireplace are often damaged during dismantling when being extricated from each
other, even if they are flawless and of first-class quality. As a result, when damaged
firebox stones are renewed, it is generally necessary to replace many other stones
as well, the number of which may be multiple times larger than that of stones originally
in need of replacement.
[0004] Thus, in prior art, partial replacement and maintenance of firebox materials is a
very slow and difficult and therefore expensive operation. Moreover, the costs are
significantly increased because the replacement results in damage of additional stones,
so the number of stones to be replaced may be many times larger than the number of
stones damaged during use.
[0005] The object of the invention is to eliminate the problems referred to above. A specific
object of the invention is to disclose a new type of structure for use in heat-storing
fireplaces which will make it possible to carry out maintenance operations on the
firebox structures without touching the rest of the inner part of the fireplace.
[0006] As for the features characteristic of the invention, reference is made to the claims.
[0007] A heat-storing fireplace according to the invention comprises an inner part and a
shell surrounding the inner part. The shell surrounds the inner part at least on all
four sides and above. The inner part comprises a grate, a firebox and above the firebox
an uptake for passing the combustion gases from the fireplace into a chimney flue.
The uptake may provide a passage into the chimney flue directly from above the firebox,
or the combustion gases may be passed down e.g. via side ducts between the inner part
and the shell and only from the lower part of the fireplace into the chimney flue.
Other uptake structures for passing the combustion gases from the firebox into the
chimney flue are also possible. The essential thing is that the fireplace comprises
an inner part with a firebox and a shell separate from the firebox and surrounding
it. According to the invention, the inner part comprises a supporting structure arranged
to bear that portion of the inner part which lies above the supporting structure.
[0008] Thus, the basic idea of the invention is that, by using supporting structures of
a certain kind in the inner part of the fireplace, certain wall structures of the
firebox can be implemented in such a way that they do not bear the weight of any structures
of the inner part above them, thus allowing them to be easily dismantled and replaced
via a door without breaking up the inner part above them.
[0009] The supporting structure is preferably disposed above that portion of the inner part
which is exposed to the greatest heat stress. The position of the supporting structure
may also be determined in other ways by estimating the need for replacement of the
stones of the inner part; for example, the stones in the lower part of the firebox
may be exposed to a large mechanical stress if the pieces of fuel wood are thrown
in against the walls of the firebox.
[0010] The supporting structure preferably consists of a rigid, partly open or closed frame
designed to carry the upper portion of the inner part upon it. The supporting structure
may also only consist of suitable beams or other supports which can be used to implement
the desired function.
[0011] One possibility is that the supporting structure, which may be made of steel, cast
iron or some other suitable material, consists of a means extending in substantially
only one horizontal plane. In this case, it may be mounted on the shell of the fireplace
or on separate supports provided between the shell and the inner part. However, the
supporting structure preferably comprises supporting legs, so that the supporting
structure rests on a structure below the inner part elements intended to be replaceable.
Thus, for instance, when the actual supporting structure is placed in the area of
the upper part of the firebox, it may rest on its supporting legs in the area of the
lower part of the firebox, e.g. on the level of the grate.
[0012] As compared with prior art, the heat-storing fireplace of the invention has significant
advantages. The supporting structure of the invention makes it possible to dismantle
and replace the elements or stones in the firebox walls via the fireplace door without
touching the rest of the inner part of the fireplace. Thus, it is possible to dismantle
and remove only those elements of the inner part which need to be replaced. Therefore,
the dismantling does not cause any damage to intact elements, and a fast and tidy
maintenance operation is achieved while minimizing the costs. The structure of the
invention reduces the time needed for the replacement of damage stones to a level
as low as 10% and the material needed in the replacement operation by as much as 80%
as compared with prior art.
[0013] In the following, the invention will be described in detail with reference to the
drawings, wherein
Fig. 1 presents a partially sectioned heat-storing fireplace according to the invention,
Fig. 2 presents the fireplace of Fig. 1 with the firebox dismantled, and
Fig. 3 presents the supporting structure used in Fig. 1 and 2.
[0014] The heat-storing fireplace presented in the drawings, which preferably in entirely
made of soapstone elements, comprises an inner part 1, which comprises a fire grate
2 and an ash box below it. Above the fire grate there is a firebox 3 defined by a
back wall 9 and side walls 10, the firebox opening out via a door in the front wall.
The door is not shown in the figure. From the firebox upwards, the inner part 1 forms
an uptake 4 which conducts the combustion gases from the firebox into a chimney flue.
[0015] The inner part 1 is surrounded by a soapstone shell 5 covering it on the front side,
lateral sides, back side and at the top. In addition, in this embodiment the uptake
4 bends out to the sides in the upper part of the inner part, forming side ducts extending
downward between the inner part and the shell so that the side ducts meet in the lower
part of the fireplace, behind the ash box, conducting the combustion gases from there
into the chimney flue.
[0016] Arranged in the upper part of the firebox 3 in the inner part 1, substantially at
the level of the upper edge of the fireplace doors, is a rigid rectangular supporting
structure 6 placed around the firebox walls, i.e. the side walls 10 and the back wall
9, in a horizontal plane. Extending downward from each of the four corners of the
supporting structure are supporting legs 7, which are mounted in the inner part 1
at the level of the grate 2. The entire portion of the inner part 1 situated above
the supporting structure 6 is built on and supported by the supporting structure 6
so that its weight is transmitted via the supporting structure 6 and its supporting
legs 7 to the grate level and to the portion of the inner part below it, as can be
seen from Fig. 2. Thus, the back wall 9 and side walls 10 of the firebox 3 can be
built last after the rest of the inner part, in the space defined by the supporting
structure 6 and the supporting legs 7, and similarly they can be separately dismantled
and replaced if necessary without touching the rest of the inner part.
[0017] As can be seen from Fig. 3, the supporting structure 6 with its supporting legs 7
has been formed from suitable profiled angle iron bar so that, as a whole, it forms
in the firebox a boxlike structure in which the elements 8 forming the firebox can
be easily set. It is even possible that the elements 8 need not be glued or otherwise
attached to each other in any way; instead, they can be left completely loose as the
angle iron bars forming the supporting structure 6 and supporting legs 7 provide sufficient
sealing of the joints of the elements 8 and their corner areas.
[0018] As can be seen from Fig. 2, in the fireplace of the invention, the portions of the
inner part that are exposed to the greatest heat stress or a desired area of the firebox
walls defined in some other way can be implemented as a separate structure which does
not bear the weight of the portion of the inner part above it. Thus, this desired
area of the firebox walls can be easily dismantled via the fireplace door when necessary
and the elements in it can be replaced without touching the rest of the structure
of the fireplace.
[0019] In the above, the invention has been described by way of example while different
embodiments as stated below are possible within the inventive idea defined in the
claims.
1. Heat-storing fireplace, which comprises an inner part (1) comprising a grate, a firebox
(3) and an uptake (4) above the firebox, and a shell (5) surrounding the inner part,
characterized in that the inner part (1) of the fireplace comprises a supporting structure (6)
arranged to bear that portion of the inner part which is situated above the supporting
structure.
2. Fireplace as defined in claim 1, characterized in that the supporting structure (6) consists of a rigid frame.
3. Fireplace as defined in claim 1 or 2, characterized in that the supporting structure (6) is disposed above that area of the inner part
which is exposed to the greatest heat stress.
4. Fireplace as defined in claim 3, characterized in that the supporting structure (6) comprises supporting legs (7) for bearing it
on a part below the area of the inner part which is exposed to the greatest heat stress.
5. Fireplace as defined in claim 4, characterized in that the supporting legs (7) have been arranged to rest on the level of the grate
(2).
6. Fireplace as defined in claim 1, characterized in that the supporting structure comprises supports extending outside the inner part,
preferably to the shell.
7. Fireplace as defined in any one of claims 1 - 6, characterized in that the supporting structure is placed at the level of the upper part of the
firebox.
8. Fireplace as defined in any one of claims 1 - 5, characterized in that the supporting structure is placed between the upper part of the firebox
and the level of the grate.
9. Fireplace as defined in any one of claims 1 - 8, characterized in that the area of the inner part between the supporting structure (6) and the grate
(2) consists of substantially loose elements (8).
10. Fireplace as defined in any one of claims 1 - 9, characterized in that the supporting structure (6) consists of separate parts which are fastened
to or mounted on each other during the installation of the supporting structure.