Field of the Invention
[0001] The present invention relates to couplers, in particular to couplers for railway
vehicles and especially to automatic couplers.
Background to the Invention
[0002] Various types of automatic coupling devices for railway vehicles are known, which
are used to join together adjacent vehicles of a train, of which the buckeye-type
is one of the most well known. Often, automatic couplers are the sole means of joining
one vehicle to the next, but it is also known to provide automatic couplers which
also include a conventional draw hook. The hook is used where the adjacent vehicle
also has a hook rather than an automatic coupler and the hooks of the two vehicles
are then joined by means of a connecting shackle. The hook may also find use in the
event that the automatic coupler fails. A conventional design of automatic coupler
including a draw hook is illustrated in Figures 1 and 2. Figure 1 is a plan view of
a known automatic coupler and Figure 2 is a side elevation of the coupler of Figure
1.
[0003] Referring to Figures 1 and 2, the conventional automatic coupler 1 includes a draw
bar 2 and an automatic coupler portion 3. In the illustrated automatic coupler, the
coupler portion is a buckeye type coupler. This type of coupler is well known in the
art and will not be described in detail. The buckeye coupler includes knuckles 4 which
engage corresponding knuckles of a second coupler when the two couplers are urged
together. A latching mechanism retains the couplers in the engaged position. At a
first end of the draw bar 2 is a vertical through bore 5 and the automatic coupler
is attached to the vehicle by means of a pin, shaft or the like which passes through
the bore 5. This arrangement allows the automatic coupler 1 at least some movement
in a horizontal plane about the axis of the bore 5, for example, to accommodate relative
movement of the coupled vehicles.
[0004] At the second end of the draw bar 2, a hook 6 is provided, which may also be used
for coupling vehicles by means of a conventional coupling shackle. In the normal use
position of the automatic coupler, the automatic coupler portion 3 at least partially
surrounds the hook 6 so that the hook cannot be used.
[0005] In order to allow use of the hook 6, for example when an adjacent vehicle does not
have an automatic coupler, or when the automatic coupler fails, the automatic coupler
portion 3 is mounted on the draw bar 2 by means of a hinge arrangement. This allows
the automatic coupler portion 3 to swing through an arc of about 90° (anticlockwise
in Figure 2) about the horizontal axis of the hinge, so that the hook 6 is revealed
and the automatic coupler portion 3 hangs below the hook 6. In the coupler illustrated
in Figures 1 and 2, the hinge is provided by means of a bore 7 in the draw bar 2 through
which passes a pin 8. The automatic coupler portion includes forks 9 which are mounted
on the pin 8, allowing the automatic coupler portion 3 to rotate about the pin 8.
A removable pin 10 passes through the forks 9 and rests in the hook 6 in order to
retain the automatic coupler portion 3 in its raised position.
[0006] The automatic coupler of Figures 1 and 2 is problematic in that the automatic coupler
portion may have a weight of the order of 90kg and it is therefore difficult for one
person to raise the automatic coupler portion from its lowered (stored) position,
hold it in its raised (use) position and at the same time to insert the retaining
pin to retain the automatic coupler in its raised position.
[0007] Coupling devices are also known in which the automatic coupler portion is moveable
in a horizontal plane between use and stored positions. Examples of such couplers
are described in GB 659,597 and GB 839,227. In the coupler of GB 659,597 there is
no locking mechanism as such to retain the automatic coupler portion in its stored
position. Rather, a guard in the form of a steel plate is provided which, in the use
position of the automatic coupler portion serves to obstruct access to the draw hook
and which, in the stored position, interferes with the coupling shackle to prevent
movement of the automatic coupler portion towards the use position.
[0008] GB 839,227 provides a locking mechanism comprising a pin passing through corresponding
bores in the automatic coupler portion and in the adjacent draw bar part, in order
to retain the automatic coupler portion in the respective stored and use positions.
[0009] Accordingly, the present invention seeks to provide an automatic coupler having an
improved locking mechanism for retaining the automatic coupler portion in its respective
stored and use positions, which is effective in use, simple and reliable in construction
and which overcomes the above described problems.
Summary of the Invention
[0010] According to one aspect of the present invention there is provided an automatic coupler
for a vehicle comprising a draw bar portion engageable with the vehicle and operatively
moveable about a substantially vertical axis; an automatic coupler portion attached
to the draw bar portion, and a draw hook; the automatic coupler portion being moveable
about a substantially vertical axis between a use position and a stored position in
which the draw hook is exposed for use; an arm mounted on a side of the automatic
coupler, the arm being moveable relative to the automatic coupler between a first
position in which the arm retains the automatic coupler portion in the use position
and a second position in which the arm retains the automatic coupler portion in the
stored position.
[0011] Preferably, the arm is attached by means of a hinge at a first end to the automatic
coupler such that the arm is moveable between the first and second positions about
the hinge. The hinge has a substantially vertical axis. In this context "vertical"
relates to the normal use position of the automatic coupler when fitted to a vehicle.
In a particularly desirable arrangement, the hinge provides play between the arm and
the automatic coupler such that the arm has limited movement in a direction generally
perpendicular to the substantially vertical axis of the hinge.
[0012] Preferably, the arm is mounted on a side of the draw bar portion. In this way, it
is easily accessible in use and in the preferred constructions noted below, the free
end of the arm can interact with the automatic coupler portion to retain it in its
respective first and second positions.
[0013] Preferably, the arm is provided with biasing means operative to urge the arm into
engagement with the automatic coupler in the respective first and second positions.
[0014] Preferably, the biasing means is operative to urge the arm towards the automatic
coupler.
[0015] Preferably, the arm lies substantially parallel with respect to the major axis of
the draw bar portion in the first position. In this way, an advantage is that the
arm is not subject to the shearing forces which can be a problem with pin-in-bore
type locking arrangements.
[0016] Preferably, the automatic coupler comprises an abutment surface which surface operatively
acts on an end surface of the arm distant from the first end to retain the automatic
coupler portion in its use position.
[0017] Preferably, the abutment surface is provided on a side of the automatic coupler portion.
[0018] In a particularly preferred embodiment of the invention, a recess is formed in a
side of the automatic coupler, which recess co-operates with an end portion of the
arm distant from said first end to retain the automatic coupler portion in its stored
position. The end portion of the arm is most preferably provided with a finger so
sized and shaped so as to co-operate with the recess.
[0019] Preferably, each of the finger and the recess comprise an engaging surface, the engaging
surface of the finger engaging the engaging surface of the recess in the manner of
a pawl to prevent movement of the automatic coupler portion towards the use position.
[0020] Preferably, the recess is formed in a side of the automatic coupler portion.
[0021] In a second aspect of the invention there is provided an automatic coupler for a
vehicle comprising: a draw bar portion engageable with the vehicle and operatively
moveable about a substantially vertical axis; an automatic coupler portion attached
to the draw bar portion, and a draw hook; the automatic coupler portion being moveable
about a substantially vertical axis between a use position and a stored position in
which the draw hook is exposed for use; and locking means acting on a side of said
coupler and operative to retain said automatic coupler portion in said respective
use and stored positions.
[0022] In another aspect of the invention there is provided a railway vehicle including
a coupler according to the first or second aspect of the invention.
[0023] By means of the present invention, when it is desired to use the draw hook to couple
adjacent vehicles, the automatic coupler portion may be released from its use position
by a simple movement of the arm and moved through a horizontal plane to expose the
draw hook. The automatic coupler portion is then retained by the same arm in its stored
position. Again, the automatic coupler portion may be released from its stored position
by a simple movement of the arm.
Brief Description of the Drawings
[0024] For a better understanding of the invention, and to show how the same may be carried
into effect, reference will be made, by way of example only, to the following drawings,
in which:
Figure 1 is a plan view of a conventional automatic coupler;
Figure 2 is a side elevation of the automatic coupler of Figure 1;
Figure 3 is a plan view of an automatic coupler according to the invention;
Figure 4a is a plan view of the automatic coupler of Figure 3 in which the draw hook
is exposed for use and Figure 4b is an enlarged view of the arm and recess;
Figure 5a is a side view of the automatic coupler of Figure 3 and Figure 5b is a cross-sectional
view along line A-A of Figure 5a;
Figure 6 is a plan view of an automatic coupler having an alternative embodiment of
the arm of Figure 3;
Figure 7 is a side view of the automatic coupler of Figure 6 in which the draw hook
is exposed for use;
Figure 8 is a schematic plan view showing adjacent vehicles joined by means of automatic
coupler portions of automatic couplers according to the invention; and
Figure 9 is a schematic plan view showing adjacent vehicles joined by means of draw
hooks, one of the vehicles including an automatic coupler according to the invention.
Detailed Description of the Drawings
[0025] Referring now to Figures 3 to 9, the automatic coupler 20 according to the invention
comprises a draw bar 21 which is attachable to a vehicle at its first end by means
of a through bore 22. A pin or shaft (not illustrated) passes through the bore 22
to attach the draw bar 21 to the vehicle. The draw bar 21 (and hence the coupler 20)
is able to move about the axis of the bore 22 in a substantially horizontal plane.
The draw bar may be attached to the vehicle by other suitable means provided that
it may move about a substantially vertical axis, to allow proper articulation of the
coupled vehicles.
[0026] At a second end of the draw bar 21 is provided an automatic coupling portion 23.
The automatic coupling portion 23 may be of any known type and in the embodiment illustrated
is of the buckeye type. The coupler 20 further includes a draw hook 24 which is disposed
at one side of the draw bar 21, projecting at an angle θ with respect to the draw
bar 21. The angle θ need only be sufficient to allow a coupling shackle 60 (see Figure
9) to pass over the hook without interference from the draw bar 21. The angle θ is
preferably less than 40°, especially less than 30°, most preferably less than 20°,
for example 10°.
[0027] The automatic coupler portion 23 is mounted on the draw bar 21 so that it may move
in a horizontal plane, that is, about a vertical axis in the embodiment illustrated.
In the illustrated embodiment the second end of the draw bar 21 includes forks and
a pin each fork having co-axial bore to receive a hinge-pin 27 having a substantially
vertical axis 27. The automatic coupler portion 23 includes an end region having a
substantially vertical through bore of corresponding size to the bores of the forks.
The end region sits in the forks 25 of the draw bar 21 and the hinge-pin 27 passes
through the bores of the forks and the bore of the automatic coupler portion 23. Thus,
the automatic coupler portion 23 is able to swing about the hinge-pin 27 (Figures
4, 7 and 9). Clearly, any other suitable linkage which allows the automatic coupler
portion 21 to move in a horizontal plane, in particular, about a vertical axis, may
be used.
[0028] As illustrated in Figures 3, 5 and 6, the automatic coupler 20 is in its use position,
that is, its configuration for coupling adjacent vehicles by means of the automatic
coupler portion 23. Thus, the automatic coupler portion 23 is substantially aligned
with the major axis 26 of the draw bar (and generally with the vehicle). In the use
position, the automatic coupler portion 23 shields the draw hook 24. In the present
invention it is not necessary that the automatic coupler portion covers or partially
covers or surrounds the draw hook (although it may do so). It may be desirable that
(as in the illustrated construction) the automatic coupler portion in its use position
impedes access to the draw hook for attachment of the shackle 60. That is, the automatic
coupler portion 23 prevents the draw hook 24 from being used in conjunction with a
shackle 60 to couple adjacent vehicles since the automatic coupler portion 23 stands
in the path which the shackle 60 would adopt in use.
[0029] When it is desired to use the draw hook 24 to couple adjacent vehicles, the automatic
coupler portion 23 is moved about vertical axis 27 to the stored position to expose
the draw hook 24, as is illustrated in Figures 4, 7 and 9. A shackle 60 may then be
placed over the draw hook 24 and over the draw hook 61 of the adjacent vehicle. Because
the draw bar 21 may move about the axis of the bore 22, the draw bar 21 may move so
that the draw hooks 24, 61 are in alignment.
[0030] In the design of the present invention a locking mechanism is provided on the automatic
coupler to retain the automatic coupler portion 23 in the respective stored and use
positions. The locking mechanism of the present invention is advantageous in that
it can be manufactured and assembled easily, is reliable in use and allows extremely
simple locking and unlocking of the automatic coupler portion in its use and stored
positions.
[0031] The locking mechanism comprises an arm 30 which is mounted on a side of the draw
bar 21, as shown in Figures 3 and 4. As shown in the side view of Figure 5a, the arm
of the invention is generally rectangular having a length and width of generally the
same order of magnitude. Any shape of arm is however acceptable, providing that the
arm is able to retain the automatic coupler in its respective stored and use positions.
The arm is preferably made from metal preferably as a casting. Whilst it is preferred
that the arm 30 is mounted on draw bar 21, the arm 30 may alternatively be mounted
on a side of the automatic coupler portion 23, as shown in Figures 5 and 6.
[0032] Arm 30 is attached to the side of draw bar 21 at one of its ends by means of a hinge
32. Arm 30 is moveable relative to the automatic coupler 20 about the substantially
vertical axis of hinge 32. Arm 30 is moveable between a first position in which arm
30 retains the automatic coupler portion 23 in the use position and a second position
in which arm 30 retains the automatic coupler portion 23 in the stored position in
which draw hook 24 is exposed for use.
[0033] In its first position when retaining automatic coupler portion 23 in the stored position,
arm 30 lies substantially parallel with respect to the major axis 26 of draw bar 24.
More particularly inner face 30a of the arm 30 abuts side surface 20a of the automatic
coupler 20. A biasing means is provided in the form of springs 36. The springs 36
have arms 36a, 36b at their respective ends which arms 36a, 36b act on arm 30, urging
arm 30 to take up its substantially parallel position with respect to the major axis
26 of the draw bar 24, that is, counter-clockwise as shown in Figures 3 and 4 and
clockwise as shown in Figures 6 and 7, about hinge axis 32.
[0034] As shown in Figures 3 and 4, an abutment surface 40 is provided on a side of the
automatic coupler portion which contacts an end surface 60 of arm 30. In an alternative
embodiment as illustrated in Figures 6 and 7, the abutment surface 40' may be provided
on a side of draw bar 24, when arm 30 is mounted on a side of the automatic coupler
portion 23. When the automatic coupler portion is retained in its use position, movement
towards the stored position is prevented by the abutting of surfaces 40 (40') and
60.
[0035] In order to allow movement of the automatic coupler portion 23 from the use position
about substantially vertical axis 27 to the stored position, arm 30 is moved about
the substantially vertical axis of hinge 32 so that end surface 60 of arm 30 is freed
from contacting abutment surface 40 (40'). For ease, arm 30 may be provided with means
such as a handle 80 to facilitate movement of arm 30 by the operator against the force
of springs 36.
[0036] The retention of automatic coupler portion 23 in the stored position will now be
described. After release of the arm 30 from its first position it is held at a convenient
point between its first and second positions. Automatic coupler portion 23 is then
moved towards its stored position, as shown by the anticlockwise arrows S of Figures
4 and 7. If desired, end portion 30b of arm 30 may be allowed to slide along the surface
of the automatic coupler portion 23 (Figs 3 and 4) or draw bar 21 (Figs 6 and 7).
Movement of the automatic coupler portion 23 continues until the automatic coupler
portion 23 reaches its stored position.
[0037] A recess 70 is provided in the automatic coupler portion (Figures 3 and 4). As the
automatic coupler portion 23 reaches its stored position, recess 70 comes into proximity
with end portion 30b of arm 30.
[0038] In the alternative construction of Figures 6 and 7, a corresponding recess 70' is
formed in the side of the draw bar 21. As the automatic coupler portion 23 reaches
its stored position, end portion 30b of arm 30 may be brought into proximity with
recess 70'.
[0039] Thus, by movement of arm 30 and automatic coupler portion 23 about their respective
substantially vertical axes 27, 32, the recess 70 (70') is able to co-operate with
end portion 30b of arm 30 to retain the automatic coupler portion 23 in the stored
position.
[0040] It can be envisaged that the end portion of arm 30 may co-operate directly with recess
70. However, it is preferred that, as in the illustrated embodiment, arm 30 is provided
with a depending finger 35 or a like projection that is sized and shaped to co-operate
with recess 70 in order to retain the automatic coupler in its stored position. In
this case, the automatic coupler portion 23 (Figs 3 and 4) or draw bar 21 (Figs 6
and 7) may be provided with a further recess to accommodate the finger 35 when the
arm 30 is in its first position.
[0041] Each of the finger 35 and the recess 70 (70') comprises an engaging surface 35a,
70a which co-operate to retain the automatic coupler portion 23 in the stored position.
[0042] It is possible that when the automatic coupler portion 23 is at rest in its stored
position, the surfaces 35a and 70a are not in contact. However, any movement of the
automatic coupler portion 23 towards its use position will bring the engaging surfaces
35a, 70a into contact, thereby preventing any further movement in that direction.
[0043] In a particularly preferred arrangement of the invention, and as may be best seen
from Figures 3 and 4, the surfaces 35a and 70a are formed at an acute angle to enable
the arm 30 with finger 35 to act in the manner of a pawl to retain the automatic coupler
portion 23 in the stored position. In particular, the angle β formed between the surface
70a and the adjacent surface 23a of the automatic coupler portion is an acute angle,
and, the angle Ω formed between the surface 35a and the adjacent inner surface 30a
of the arm 30 is an acute angle. In this way, it is possible to ensure that the finger
35 cannot slide out of the recess 70 as the automatic coupler portion 23 tends to
move towards the use position.
[0044] In order to release the automatic coupler portion 23 from the stored position it
is necessary only to move the arm 30 about hinge axis 32 so that the finger 35 moves
out of recess 70. The automatic coupler portion 23 is then free to move to the use
position, and the arm 30 will again adopt its first position to retain the automatic
coupler portion 23 in its use position.
[0045] In order to facilitate release of the automatic coupler portion 23 from its respective
use and stored positions and, more especially, to facilitate movement of arm 30 from
its respective first and second positions, the hinge 32 may desirably be constructed
to allow some play between the arm 30 and automatic coupler 20. This play allows limited
movement of the arm 30 in directions generally perpendicular to the axis of the hinge
32. Specifically, in order to facilitate movement of the arm 30 to and from its first
position, the play allows slight movement of the arm 30 in the direction of arrow
P1 and to facilitate movement of the arm 30 from its second position, the play allows
slight movement of the arm in the direction of arrow P2.
1. An automatic coupler for a vehicle comprising:
a draw bar portion engageable with the vehicle and operatively moveable about a substantially
vertical axis;
an automatic coupler portion attached to the draw bar portion, and a draw hook;
the automatic coupler portion being moveable about a substantially vertical axis between
a use position and a stored position in which the draw hook is exposed for use; and
an arm mounted on a side of the automatic coupler, the arm being moveable relative
to the automatic coupler between a first position in which the arm retains the automatic
coupler portion in the use position and a second position in which the arm retains
the automatic coupler portion in the stored position.
2. An automatic coupler as claimed in claim 1 wherein the arm is attached by means of
a hinge at a first end to the automatic coupler such that the arm is moveable between
the first and second positions about a substantially vertical axis.
3. An automatic coupler as claimed in claim 1 or 2 wherein the hinge provides play between
the arm and the automatic coupler such that the arm has limited movement in a direction
generally perpendicular to the substantially vertical axis of the hinge.
4. An automatic coupler as claimed in any preceding claim wherein the arm is mounted
on a side of the draw bar portion.
5. An automatic coupler as claimed in any preceding claim wherein the arm is provided
with biasing means operative to urge the arm into engagement with the automatic coupler
in the respective first and second positions.
6. An automatic coupler as claimed in claim 4 in which the biasing means is operative
to urge the arm towards the automatic coupler.
7. An automatic couplet according to any preceding claim in which the arm lies substantially
parallel with respect to the major axis of the draw bar portion in the first position.
8. An automatic coupler as claimed in claims 2-7 wherein the automatic coupler comprise
an abutment surface which surface operatively acts on an end surface of the arm distant
from the first end to retain the automatic coupler portion in its use position.
9. An automatic coupler as claimed in claim 8 wherein the abutment surface is provided
on a side of the automatic coupler portion.
10. An automatic coupler as claimed in any of claims 2-9 wherein a recess is formed in
a side of the automatic coupler, which recess co-operates with an end portion of the
arm distant from said first end to retain the automatic coupler portion in its stored
position.
11. An automatic coupler as claimed in claim 10 wherein the end portion of the arm is
provided with a finger so sized and shaped so as to co-operate with the recess.
12. An automatic coupler as claimed in claim 11 wherein each of the finger and the recess
comprise an engaging surface, the engaging surface of the finger engaging the engaging
surface of the recess in the manner of a pawl to prevent movement of the automatic
coupler portion towards the use position.
13. An automatic coupler as claimed in claim 10, 11 or 12 wherein the recess is formed
in a side of the automatic coupler portion.
14. An automatic coupler for a vehicle comprising:
a draw bar portion engageable with the vehicle and operatively moveable about a substantially
vertical axis;
an automatic coupler portion attached to the draw bar portion, and a draw book;
the automatic coupler portion being moveable about a substantially vertical axis between
a use position and a stored position in which the draw hook is exposed for use; and
locking means acting on a side of said coupler and operative to retain said automatic
coupler portion in said respective use and stored positions.
15. A railway vehicle including an automatic coupler as claimed in any of claims 1 to
14.