[0001] This invention relates to a central double drive unit for window winder systems,
for double rail units of this kind, which can be moved either manually or electrically.
[0002] Within this technique, and by means of European patent application P.97500159, concerning
a double kinematic chain for double rail window winders, one basic condition is that
the double chain is operated by a central unit that consists of two drums which are
moved simultaneously by manual or electrical means. The text of this application did
not enter into a greater number of complementary details about the conditions that
this chain system had to fulfil.
[0003] In the same way, by means of application EP.A. 072 4060, an arrangement is known
that presents the condition of unification of fast interchangeability for the two
systems, manual or electric.
[0004] Moreover, and by means of EP.A. 0653538 another arrangement is known of a simplified
kinematic chain that eliminates constituent parts, based on an element which is fixed
to the door of the vehicle by tightening the three nuts previously situated on the
corresponding bolts or pins secured to the said element.
[0005] Based on these technique, the fundamental objective of the present invention is to
define all the conditioning factors that must concur in the double outlet central
unit, so that it can move, compensate or adjust the positioning of the drive elements
in their synchronous or out of phase movement, as convenient, on being either manually
or electrically operated.
[0006] Another object of the invention is to provide a central double drive unit for window
winders that allows regulation, in a relative position, of the front and rear drive
points of the window pane.
[0007] Another object of the invention is to provide a central double drive unit for window
winders in which the means of operation, whether manual or electrical, is used at
the same time as a brake for and to immobilise the system.
[0008] Another object of the invention is to provide a central double drive unit for window
winders that allows that the window pane drive element of the first chain can feasibly
be displaced in an ascending or descending direction, without the other chain being
moved, when the central unit is immobilised, thus achieving the positioning or adjustment
of the window pane at the end of the closing movement, by means of a simple and efficient
operation.
[0009] Another object of the invention, finally, is to provide a central double drive unit
for window winders in which the power takeoffs on the said central unit have unified
wiring on the drive drums which is of the universal, simple, firm type.
[0010] For the implementation of these objectives, the invention presents a central unit
connected to two kinematic chains, of which the forward or front chain is of the type
described in EP.A. 0653538 and the chain situated in the second position is of the
Bowden system. The central unit includes a casing with two drums operated simultaneously
by any manual or electrical means. The movement of these drums is determined starting
from a central element, for instance a pinion or cogwheel, each engaged with crown
wheels or gear wheels that each have grooved power outlets or takeoffs that correspond
with the cores of the said crown wheels. These grooved outputs are connected with
the corresponding interior of the drums, which for this purpose are also grooved.
[0011] As indicated, in the case of manual operation or drive, the winding handle directly
operates a pinion and the unit becomes immobilised by a traditional braking system
consisting of the expansion of a spiral spring onto the interior of a steel cylinder.
When the lugs of this steel cylinder cease to be powered by the movement of the drive
shaft, the corresponding protrusions on the pinion become embedded on them, so that
the pinion is immobilised.
[0012] In the case of an electrical drive by means of a motor, the worm gear on the shaft
outlet of the motor produces the immobilisation of the system, due to the fact that
it can not be reversed when the motor is stopped.
[0013] The casing, or central unit, which includes the crown wheels and the drums, must
be connected or fixed firmly to the first rail, which is the rail of a simplifies
or direct kinematic chain. One of the drums takes up a cable that goes towards this
direct chain, while the other drum takes up the other cable that goes towards the
Bowden type chain.
[0014] The casing is provided with the possibility of turning in relation to its central
shaft, with this shaft being parallel and equidistant as regards the two shafts of
the power takeoffs of the two drives, and the three shafts are also contained in this
same plane.
[0015] The said continent plane of the three shafts is in turn the bisecting line of the
angle formed by the meeting points of the sides of the cable, entry and exit, of the
drum of the direct simplified chain.
[0016] In turn, the meeting point of the two sides of the cable, entry and exit, of the
direct chain is situated at the diametrical end of this drum that is farthest from
the central shaft of the casing or central unit.
[0017] When the system is blocked, if we make the casing or central unit turn on its central
shaft in one direction and the other, through an angle α, the incidence point of the
entry and exit cables of the direct drum is displaced through the corresponding arc
and consequently a displacement or movement of the said kinematic chain takes place
by the same amount, with which there is also a relative displacement of the fastening
point of the window pane.
[0018] However, the other Bowden-type chain, which is connected to the other drum of the
central unit, allows the distances between its corresponding support points, on one
side and on the other, respectively, and the fixed outlets of the support casing of
the drum and the outlets of the pulley supports at the ends of the rail, to be maintained
constant.
[0019] Therefore, although the casing or central unit is displaced in its turning on the
central shaft, the fastening point of the window pane of the second chain will remain
immobile, so that regulation can be carried out between the fastening points in order
to make the window pane adapt perfectly to the end of its travel or movement on the
frame.
[0020] As the turning of the casing or central unit is carried out on its central shaft,
which coincides with the rotation of the winding handle shaft, the position of this
central shaft on the door remains immobile and fixing of the system by the appropriate
means can take place.
[0021] In particular, these means consist of sets of diametrically opposed and protruding
lugs on the casing, in which holes are determined. Bolts pass through these holes
and also through the corresponding adjustment slots in the rail support. These bolts
can be loosened or tighten at will, as required for the regulation or fastening of
the system, with the particularity that the total angle covered by the curved adjustment
slots corresponds to the total angle covered by the meeting points of the sides or
ends of the cable of the first or direct chain.
[0022] The power takeoffs of the two drums of the central unit are carried out, as already
mentioned, by the grooved interior of the cores of the said drums, coinciding with
the grooved exteriors of the sleeves of the cores or hubs of the two gear wheels.
This system, apart from being simple and very robust, also allows previous regulation
of the positioning of the drive or fastening elements on the window panes.
[0023] The unit is also provided with a torque compensation system, similar to the one described
in EP.A. 0724060, which in this case includes the corresponding spiral springs in
the interior of the gear wheels, tightening them suitably to the required torque by
means of some support covers.
[0024] Although it is normal for the drums of the central unit to be of the same diameter,
it could be possible and interesting to use drums of different diameters, as a special
application in order to cause transfer and simultaneous rotation movements.
[0025] If the central unit has an electric drive, a worm gear originating from the shaft
outlet of the motor reducer or gearbox acts on the two gear wheels, as previously
stated. In this case, because of constructive reasons or for convenience of use, the
cores or hubs of the respective gear wheels or crown wheels can be arranged with their
outlets on the same plane or in an alternate and opposite manner in relation to the
medium plane of the central unit.
[0026] Not only in the manual solution but also in the electrical one, it is again emphasised
that the entry and exit incidence point of the cables on the first drum are situated
in a position diametrically opposed to and farther away from the rotation and fastening
shaft for the system, while at the same time the said incidence point, the drum shaft
and the shaft of the central unit must be situated on the bisector plane of the angle
formed by the entry and exit cables to the drum at this point.
[0027] With this arrangement, at the smallest turn of the central unit on its shaft through
an angle α, either positive or negative, a greater displacement or movement is achieved
of the fastening point of the first kinematic chain and consequently the positioning
required of this point with regard to the one corresponding to the second chain, which
always remains immobile.
[0028] As mentioned previously, the three turning or rotation shafts of the central unit,
whichever type they might be, must be parallel and coplanar with each other, and the
central unit will be fixed to its support on the rail by means of a screw or bolt
with the same axis as that of its central drive, as well as by means of another two
screws or bolts through the curved adjustment slots.
[0029] All these and other details of the invention will be appreciated in greater detail
by referring to the sheets of drawings which are attached, in which the following
are represented, without any kind of limiting nature:
- Figure 1 is a general representation of an installation, in accordance with the invention.
- Figure 2 is an enlargement of a central unit, seen in plan view, which shows part
of its movement, in accordance with the invention.
- Figure 3 is an elevation of the central unit shown in Figure 2.
- Figure 4 represents the drive in the case of an electrical drive.
- Figure 5 is a side view of Figure 4.
- Figure 6 and 7 represent two views of a constructional version of Figures 4 and 5.
- Figure 8 shows a general view of the solution for the electrical drive, in accordance
with the invention.
[0030] Looking now at Figure 1, we can appreciate the assembly of the double rail cable
operated window winder, with a central unit (A) with a casing (24), in which are included
the central pinion (3) on its shaft (EE') operated by the winding handle (4) that
acts on the two drums incorporated into the casing. The casing is provided with sets
of lugs (12) and is fastened by means of a support to the rail of the direct chain,
which with a cable (C1) impinges on the point (13) on the corresponding drum of the
unit.
[0031] The other drum has outlets (14,20) for the cable (C2) with the corresponding Bowden
conductors and the outlets of the pulley supports (22,23).
[0032] When a displacement or movement takes place on the turning of the casing (24) on
its central shaft (E-E') through an angle α, in one direction or the other, the incidence
point (13) of the entry and exit cables of the left drum moves through the corresponding
arc and consequently displaces the kinematic chain (C1) by the same magnitude or amount,
with which the point (19) will be displaced by an amount of
+e or
-e, with this point (19) corresponding to the window pane drive element.
[0033] The second chain is connected to the right drum and has Bowden conductors, so that
it makes the distances between its support points (14,18) and (20,17), corresponding
to the fixed outlets of the casing (24) and to the outlets of the pulley supports
at the ends of the rail, always constant.
[0034] Therefore, although the casing (24) is displaced on turning on the shaft (E-E'),
the point (21) of the chain (C2) remains immobile, and the required regulation is
achieved between (19) and (21) so that the window pane adapts perfectly to the end
of its travel in its frame.
[0035] In accordance with Figures 2 and 3, we can perfectly appreciate the arrangement of
the different elements of the central unit, starting with the winding handle (4) and
the pinion (3) arranged on the same shaft (E-E') and up until its end (5). In the
interior, the pinion (3) engages in the gear wheels or crown wheels (6,7) connected
to internal spiral springs (16) that are tightened to the required torque by means
of the support covers (15).
[0036] The gear wheels (6,7) are mounted on shafts (E
1-E'
2), parallel to each other and in relation to the shaft (E - E') and with the three
being contained in the same theoretical plane. These gear wheels protrude through
their grooved cores or hubs (1,2), that engage with the interior of the two drums
(8,9), that connect them to the cables (C1,C2), respectively.
[0037] Figure 2 shows the angular displacements α and α' of the central unit, as well as
the outlets (24) for the Bowden conductors by the points (14,20). The lugs (10) are
provided with holes to allow bolts (12) to pass through which are capable of fitting
into the curved adjustment slots (11) of the rail support of the direct chain.
[0038] According to Figures 4 and 5, we can observe the constructional arrangement when
the drive is electric by means of the motor reducer (25) that makes the worm gear
(26) turn and act directly on the two crown wheels (1,2) and drums (8,9). In this
case, the lugs (27') can be appreciated, with the corresponding fastening bolts (12).
[0039] Figures 6 and 7 represent the same electrical drive solution in which the grooved
crown wheels (1,2) and the drums (8,9) protrude towards opposite sides in relation
to the casing.
[0040] Figure 8 shows the complete electrical drive installation, particularly with reference
to Figures 6 and 7, showing the behaviour and the regulation similar to those described
when referring to Figure 1.
[0041] On the other hand, it must be pointed out that tightening of the cable of the two
kinematic chains can be carried out by using automatic tension regulation drums, such
as those described in EP.A. 0653538 or by means of any other procedure for this purpose.
[0042] Finally, it must be emphasised that the regulation of the central unit is carried
out on the central shaft (E-E'), which coincides with the rotation shaft of the winding
handle (4) or with the shaft of the worm gear (26), so that the position of the said
shaft remains immovable. Therefore, we can carry out the turning of the casing of
the central unit (A) in the angle (+α) or (-α) required, so as to later be able to
carry out the fastening or fixing of the system by tightening the bolts (12) on the
curved adjustment slots (11) of the support for the mechanism, which is fixed solidly
to the forward or front rail and which is also fixed to the door.
1. Central double drive unit for window winder systems, with a double rail, in which
the kinematic chain is operated by a centred unit or assembly (A) with two drums (8,9)
moved simultaneously by manual or electrical means, with the central unit (A) being
provided with the drums (8,9) interrelated, from which the cable extends along two
paths or routes (C1,C2) towards the ends of each one of the rails or, alternatively,
towards the upper end of the first rail and lower end of the second rail and towards
the lower end of the first rail and upper the second rail, and with the manual or
electrical drive also being unified by interchangeability, which is characterised
by:
- the drive, manual (4,3,5) or electrical (25,26), becomes blocked in its movements
when it stops being operated,
- one of the power takeoffs, the one situated in the first place, composed of gear
wheel (1) and drum (8), moves one of the kinematic chains (C1), which is the simple
direct type, whereas the second power takeoff, composed of gear wheel (2) and drum
(9), moves the other chain (C2), which is the Bowden system, with the unit fixed firmly
to the first rail,
- the central unit (A) is capable of turning through a certain angle (α,α') in a positive
or negative direction in relation to its central shaft (E,E'), with this shaft being
parallel to and equidistant from the two shafts (E1,E1' - E2,E2') of the power takeoffs
of the two drives,
- the shaft (E,E') of the central unit (A) and the other two shafts (E1,E1' - E2,E2')
are contained in the same theoretical plane, with this plane being the bisector of
the total angle (α + α') formed by the meeting point (13) of the entry and exit sides
or ends of the cable to the drum (8) of the simplified direct chain,
- the meeting point (13) of the entry and exit sides or ends of the cable to the drum
(8) is situated at a diametrical end of the said drum opposed to and farther away
in relation to the shaft (E,E') of the central unit and in alignment with the said
shaft,
- the power takeoffs of the two drive drums (8,9) are carried out by means of their
embedding into some grooved fine pitch sleeves moulded onto the cores (1,2) of the
drive gear wheels or crown wheels (6,7).
2. Central double drive unit for window winder systems, in accordance with claim 1, characterised
in that the central unit (A) is provided with a set of lugs (10,27) in which there
are bolts (12) that fit into adjustment slots (11) arranged on the rail support of
the simplified direct chain.
3. Central double drive unit for window winder systems, in accordance with claim 1, characterised
in that the power takeoffs (1,8 - 2,9) are carried out towards one single side or
face of the central unit (A).
4. Central double drive unit for window winder systems, in accordance with claim 1, characterised
in that the power takeoffs (1,8 - 2,9) are carried out on both sides or faces of the
central unit (A).
5. Central double drive unit for window winder systems, in accordance with claim 1, characterised
in that the gear wheels (6,7) include spiral springs (16) in their interior, which
are tightened to the required torque by means of covers (15) of the said central unit.