[0001] The object of the invention as expressed in the statement of this descriptive report
consists of a "
SELF-CARRYING PLATE", applied to the construction of industrial structures.
[0002] Industrial structures such as construction booths, garages, warehouses, hangars,
exhibit stands, etc. are traditionally made from metal structures that are later covered
with sheet metal, Uralite or another material.
[0003] These structures are expensive since they require the use of different elements such
as base supports, pillars, frames, beams, bars, etc.
[0004] In addition, the plates used to cover the structure are only ribbed on one side,
reinforcing the area of compression and traction and thereby causing a low moment
of inertia which results in curving in most cases.
[0005] The new SELF-CARRYING PLATE has therefore been developed, which presents a structure
of coupled modular sheets that incorporates the formation of beams and girders, thanks
to which the traditional constructions made of pillars, sheets, porticos, etc. are
eliminated.
[0006] The new SELF-CARRYING PLATE is basically composed of a sheet made by pressing, injection,
cutting, laminating, etc. in any appropriate mouldable material with a certain degree
of resistance.
[0007] Said sheet, applicable to the construction of different buildings, may be formed
into different geometric shapes: polygonal, square, rectangular, triangular or hexagonal
(circular or oval) etc., composed of a central flat rolled area equipped with ledges
or depressions like slight layers framing the central area of the plate, connecting
on each edge of the flat polygonal piece some grooves with perpendicular extreme edges
of outside trimmed points adopting the same inclination as the central laminate area.
[0008] These level variations on the sides of the central plate act like seats on the superposition
of SELF-CARRYING PLATES, preventing the installation of successive plates from causing
any variation in the plane and placement levels of the structure.
[0009] The consecutive or alternate "U" or inverted "U" grooves on all of the edges present
a sectional shape of a polygonal, semicircular, semielliptical section, etc.
[0010] In other words, a square plate may contain two consecutive "U" shaped grooves and
two other inverted "U" grooves or may have alternating "U" and inverted "U" grooves.
[0011] Moreover, the grooves present plate supports composed of a body of the same section
in "U" as the groove, but slightly lower at the point of union with same so as to
avoid unevenness or torsion on coupling.
[0012] In the case of quadrangular plates with two-by-two consecutive inverse grooves, these
assembly supports are positioned on the vertexes opposite the intermediate union of
the two directioned grooves as continuations of same, while if the grooves are positioned
in alternating "U" and inverted "U", said supports for anchoring in lowered "U" are
positioned equidistantly on each one of the extremities of each groove.
[0013] Another innovation of the invention consists of a support for triangular plates composed
of a body or hexagonal cover with perpendicular decks equipped with lowered "U" section
joining supports. To do so it incorporates supports on the decks and perpendicularly
thereto hexagonal bodies or any other appropriate shape coinciding with the shape
of the groove, joined by means of a slightly pivoting intermediate appendix which
prevents tension on the erected structure adapting to possible angular variations.
[0014] On the top of the said hexagonal body there is a piece of rubber the rubber which
is the same shape but slightly larger which puts pressure on the angle and seals the
hexagonal joint.
[0015] The hexagaonal plate may optionally present supports for triangular anchors only,
in which case the new support is half of that previously described.
[0016] These SELF-CARRYING PLATES allow for the construction of sections where plates with
different geometrical shapes are coupled together configuring vaulted spatial networks,
geodesic domes, etc.
[0017] The plates may also have deeper grooves which are superimposed on one another to
configure formwork orifices for the application of concrete which enable the formation
of internal pillars for structural reinforcement.
[0018] The new SELF-CARRYING PLATE allows for the option of conventional coupling methods
between plates, such as internally threaded tubular elements, quadrangular or circular
sections, which will perform a compression function for the structure and cables which
will perform a traction function.
[0019] It also allows for the incorporation, in the case of structures in two or three directions,
of threaded tubular intersections or conventional double intersections or rods with
an intermediate body for anchorage to the threaded tubular elements as traditional
coupling methods.
[0020] The new SELF-CARRYING PLATE allows for the construction of industrial structures
with a high level of stability and reinforcement as compared to traditional structures.
DESCRIPTION OF THE DRAWINGS
[0021] To illustrate all that has been mentioned thus far, this descriptive report is accompanied
by several pages of drawings which are considered an integral part of the report and
which depict, in a simplified and outlined manner, an example of the practical possibilities
of this invention which is strictly illustrative and not limitative.
[0022] In these drawings:
[0023] Figure 1 shows two views in perspective of two square plates with crossed supports,
one with an alternating "U" and inverted "U" grooves and the other with a consecutive
two-by-two design.
[0024] Figure 2 is a view of the plan of the plates in Figure 1 which shows the grooved
sections and lower part of the central plate.
[0025] Figure 3 is a perspective and plan view of a triangular shaped plate.
[0026] Figure 4 is a view of a hexagonal operative module made from coupling together two
triangular plates.
[0027] Figure 5 is a view of a plate structure composed of square sections with oversized
or deep grooves appropriate for the configuration of formwork for generating reinforced
concrete pillars.
[0028] Figure 6 is a view of a geodesic structured made from the new SELF-CARRYING PLATES.
[0029] Figure 7 is a view of the supports.
DESCRIPTION OF A PRACTICAL CASE
[0030] The new SELF-CARRYING PLATE is composed of a sheet made by pressing, injection, cutting,
laminating, etc. in any appropriate mouldable material with a certain degree of resistance,
which may be formed into different geometric shapes, preferably square, triangular
or hexagonal composed of a central flat rolled area (1) equipped with layered ledges
(2) framing the central area of the plate (1), connecting on each edge of the flat
polygonal piece some grooves (3) with edging on ends (4) of finished comers (5) that
are positioned on the same plane as the central laminate area (1).
[0031] The grooves (3) are positioned consecutively or alternately and may be rectangular,
semicircular or any other shape constituted generically by a "U" or inverted "U".
In other words a square plate may, for example, contain two consecutive "U" shaped
grooves and two other inverted "U" grooves or may have alternating "U" and inverted
"U" grooves.
[0032] The grooves present plate supports (6) composed of a prolongation of the groove (3),
but considerably smaller, i.e., slightly lower at the point of connection therewith.
[0033] In the case of quadrangular plates with two-by-two consecutive inverse grooves, these
assembly supports (6) are positioned on the vertexes joining the two grooves (3) oriented
as a continuation of same, while if the grooves are positioned in alternating "U"
and inverted "U", said supports for anchoring in lowered "U" are positioned consecutively
on one end of each groove (3).
[0034] When the plate is triangular shaped, another type of connection is used which consists
of a hexagonal cover (7) equipped with several vertical platinas (10) protruding radially
on the bottom with a tubular coupling element associated to each one (8) into which
the groove assembly elements are inserted.
[0035] These coupling elements (8) may be hexagonal or any other appropriate shape but always
coinciding with or similar to the shape of the groove (3) and are joined to the platinas
(10) by means of a slightly pivoting intermediate arm (11) which prevents tension
on the assembled structure, adapting to possible angular variations.
[0036] The top of the hexagonal cover contains a slightly larger sealing rubber piece (9)
which exerts pressure on the angle and seals the hexagonal joint.
[0037] At the beginning of the structure, said hexagonal covers (7) suitable for the insertion
of six hexagonal coupling elements (8), will present a form split down the middle
in two to form a body for the insertion of three triangular plates.
[0038] These SELF-CARRYING PLATES allow for the construction of sections where plates with
different geometrical shapes are coupled together configuring vaulted spatial networks,
geodesic domes, etc.
[0039] In addition, the plates may also have deeper grooves (12) which are superimposed
on one another to configure formwork orifices for the application of concrete which
enable the formation of internal pillars, girders, braces and beams for structural
reinforcement when the shapes and loads require.
[0040] Having established the expressed concept, the following list of claims synthesises
the innovations being claimed:
1. "SELF-CARRYING PLATE", applied to the construction of structures in general and to industrial structures
in particular, characterised essentially by the fact that it is made from a sheet
made by pressing, injection, cutting, laminating, etc. in any appropriate mouldable
material with a certain degree of resistance and which may come in different geometric
polygonal shapes, preferably square, triangular or rectangular, composed of a central
flat rolled area (1) equipped with layered ledges (2) framing the central area of
the plate, connecting on each edge of the flat polygonal piece some grooves (3) with
edging on ends (4) of finished comers (5) that are positioned on the same plane as
the central laminate area (1)
2. "SELF-CARRYING PLATE", according to the preceding claim, characterised by grooves (3) on the perimeter
of the centre plate (1) which may be rectangular, semicircular or any other shape
constituted generically by a "U" or inverted "U". In other words alternating "U" and
inverted "U" grooves or two consecutive "U" shaped grooves and two other inverted
"U" grooves.
3. "SELF-CARRYING PLATE", according to the preceding claims, characterised by the fact that the grooves have
plate supports (6) composed of a prolongation of the groove (3) which is considerably
smaller, i.e., slightly lower at the point of union.
4. "SELF-CARRYING PLATE", according to the preceding claims, characterised by the fact that when the SELF-CARRYING
PLATE is triangular in shape, the type of connection used consists of a hexagonal
cover (7) equipped with several vertical decks (10) protruding radially on the bottom
with a tubular coupling element associated to each one (8) into which the groove assembly
elements are inserted which may be any appropriate shape coinciding with or similar
to the shape of the groove (3) and are joined to the platinas (10) by means of a slightly
pivoting intermediate arm (11). The top of the hexagonal cover (7) contains a slightly
larger sealing rubber piece (9) which exerts pressure on the angle and seals the hexagonal
joint.
5. "SELF-CARRYING PLATE", according to previous daims, characterised by the fad that the hexagonal cover
(7) may be split into two halves composing one body for the insertion of only three
triangular plates.
6. "SELF-CARRYING PLATE" according to previous daims, characterised by the fad that the grooves (12) may
be deep enough so that by superimposing them on one another they form a formwork orifice
for the application of concrete.
7. "SELF-CARRYING PLATE", according to previous claims, allow for the construction of sections where plates
with different geometrical shapes are coupled together configuring vaulted spatial
networks, geodesic domes, etc.