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EP 1 075 587 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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22.10.2003 Bulletin 2003/43 |
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Date of filing: 20.04.1999 |
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International application number: |
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PCT/SE9900/626 |
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International publication number: |
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WO 9905/6001 (04.11.1999 Gazette 1999/44) |
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DEVICE FOR A ROCK WALL
VORRICHTUNG FÜR EINE FELSWAND
DISPOSITIF POUR MUR DE ROCHE
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Designated Contracting States: |
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AT CH DE DK ES FI FR GR IT LI PT |
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Priority: |
27.04.1998 SE 9801476
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Date of publication of application: |
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14.02.2001 Bulletin 2001/07 |
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Proprietor: Eriksson, Hakan |
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686 96 Ostra Amtervik (SE) |
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Inventor: |
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- Eriksson, Hakan
686 96 Ostra Amtervik (SE)
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Representative: Johansson, Lars E. et al |
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Hynell Patenttjänst AB
Patron Carls Väg 2 683 40 Hagfors/Uddeholm 683 40 Hagfors/Uddeholm (SE) |
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References cited: :
WO-A1-94/05900 US-A- 5 181 800
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SE-C2- 509 139
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
TECHNICAL FIELD
[0001] The invention relates to a device for sealing a rock wall, which device comprises
an injection tube adapted to be introduced into a bore hole in the rock wall, into
which bore hole a filling material is intended to be injected through the injection
tube
[0002] According to one aspect of the invention, the device may also comprise a reinforcement
rod, e.g. a conventional reinforcement bar, so that both a sealing effect and a reinforcing
effect is achieved through the use of the device. The invention is utilized in the
construction of tunnels and other rock cavities.
PRIOR ART
[0003] On working in rock walls, e.g. for constructing tunnels or rock cavities, reinforcement
of the rock wall is most often required to increase the strength, and sealing of cracks
and the like to prevent damp and water from penetrating the tunnel or cavity. Known
methods of reinforcement consist in providing the rock wall with evenly dispersed
bore holes, which can have a diameter of about half a decimetre and a depth of about
1-6 metres.
[0004] One method of reinforcing rock walls has been and continues to be the insertion into
the bore holes of two concentrically arranged tubes of different diameter. The space
between the walls of the tubes is tilled with cement or concrete, following which
the tubes are taken out before the filling material has hardened and a reinforcement
bar can be stuck into the central hole. A major disadvantage of this method is that
the filling material and reinforcement bar fall out of the hole again relatively frequently,
for which reason the reinforcement often has to be repeated several times before it
succeeds If in addition water leaks out of the rock into cracks which lead into the
bore hole, the filling material can be washed away before it manages to harden. In
this case, the rock must instead be sealed in a first stage, a rubber plug or tap
normally being arranged in the bore hole opening and the hole being filled with concrete
or cement which is then allowed to solidify. Following this, a hole is drilled in
the concrete/cement which is reinforced in the same way as described above. As is
clear, the method comprises several stages and it is nevertheless not entirely certain
that the reinforcement remains in place
[0005] In a more modern known system a long bolt is introduced into each bore hole, which
bolt is provided at the top with an expander for anchoring in the bore hole. Arranged
in the end of the bolt which sticks out of the bore hole is a washer which lies like
a cover over the bore hole and in the centre of which a hemisphere is arranged. The
bolt sticks a distance out of the hemisphere and is surrounded there by a nut which
is tightened when the expander in the bolt top is to be anchored in the rock. Following
anchoring, cement paste is injected into the hemisphere to proceed inwards into the
bore hole, first inside a plastic tube which surrounds the bolt, and then outside
this plastic tube until the cement paste emerges through a hole in the washer. This
system certainly provides reinforcement of the rock wall, but no appreciable sealing
of water-bearing cracks and the like. Problems of corrosion at the bolt can also occur
if air bubbles are formed in the cement closest to this.
[0006] In connection with the sealing of a rock wall, using cement or concrete which is
filled into bore holes, there is a problem in connection with water leakage through
cracks in the rock wall. As to our knowledge there is no existing device which can
be used to fill bore holes under a positive pressure of the filling material.
[0007] Conventional methods of sealing the rock wall comprise e.g. labour-intensive and
expensive so-called "lining" of the rock wall, i.e. cladding with concrete. Another
known method utilizes a sealing material which is injected into the rock wall. This
has been found to lead to very great environmental disadvantages, as the sealing material
contains the toxic substance acrylamide, which can be dispersed in the groundwater.
[0008] SE-A-509139 (WO 98/45576) shows a device for reinforcing and sealing a rock wall,
which device comprises a reinforcement bar adapted to be introduced into a bore hole
in the rock wall, into which bore hole a filling material is intended to be injected.
The device also comprises a non-return valve for the filling material. The device
requires several operational steps for the introduction into a bore hole and filling
of the same. Accordingly, an injection nozzle must first be applied, where after the
bolt itself is inserted via a hole in the injection nozzle.
BRIEF ACCOUNT OF THE INVENTION
[0009] In the following, the invention is mainly described in connection with a device which
is adapted to both seal and reinforce a rock wall. It is however to be understood
that the invention also relates to a device which is adapted to seal but not to reinforce
the rock wall, in which case the device does not comprise a reinforcement rod or anchoring
means.
[0010] The aim of the present invention is to offer a device for reinforcing and sealing
a rock wall, by means of which device the aforementioned disadvantages are avoided
or at least minimized, it being possible to carry out reinforcement and sealing of
the rack wall in just a few stages, meaning that the reinforcement remains securely
in place at the same time as sealing of water-bearing cracks leading into the bore
holes is achieved and air bubbles in the cement are avoided.
[0011] This is achieved by means of a device for reinforcing and sealing a rock wall, which
device comprises a reinforcement rod, e.g. a conventional reinforcement bar intended
to be introduced into a bore hole in the rock wall, into which bore hole a filling
material is then injected, said device also comprising a non-return valve for the
filling material. The non-return valve is adapted to withstand a positive pressure
of the filling material in the bore hole. The filling material is thus injected under
positive pressure, at which any cracks in the rock leading into the bore hole are
sealed. Said non-return valve consists of a sleeve which encloses an injection tube
provided with outlet openings, which injection tube is preferably joined to said reinforcement
bar or equivalent.
[0012] Further features and aspects of the invention are evident from the following claims
and the detailed description of the invention.
BRIEF DESCRIPTION OF DRAWINGS
[0013] Reference will be made in the detailed description of the invention to the enclosed
drawings, of which
- Fig. 1
- represents a lateral view, partly in cross-section, of the part of the sealing and
reinforcing device which is positioned adjacent to the opening of the bore hole and
which contains the non-return valve.
- Fig. 2
- represents a lateral view, partly in cross-section, of the part of the device which
is positioned furthest in in the bore hole and which contains an expander for anchoring
in the rock.
- Fig. 3
- represents a top view of a lock washer for the expander in Fig. 2, before the lock
washer is formed for application.
- Fig. 4
- represents a lateral view, partly in cross-section, of the bore hole and the reinforcement
during the hardening phase of the filling material.
- Fig. 5
- represents a lateral view, partly in cross-section, of the finished reinforcement
in the rock.
- Fig. 6
- represents a lateral view, partly in cross-section, of the embodiment of the invention
which is a sealing device without a reinforcement rod, the figure showing the device
inside the bore hole during the hardening phase of the filling material.
DETAILED DESCRIPTION OF THE INVENTION
[0014] With reference first to Fig. 1, a reinforcement bar which forms part of the device
is described by the number 1. For technical drawing reasons the reinforcement bar
in the figure is cut away at the top but in reality has a length of about 0.5-10 m,
preferably 1-7 m and even more preferredly 2-5 m. In Fig. 1 and 2 the device is shown
as it is arranged in a vertical, upwardly directed bore hole in the roof of the tunnel
or rock cavity, which position is used in the further description. However, it is
to be understood that the device can just as well be used in a horizontal hole, an
angled hole or in a vertical, downwardly directed hole. The reinforcement bar 1 has
a strongly profiled surface for fastening securely in the cement or concrete, henceforth
termed filling material, which will enclose the same. Joined as an extension of the
reinforcement bar arranged at the bottom, via a coupling sleeve 2 welded firmly at
both ends, is an injection tube 3 which accordingly has an inner longitudinal cavity
and is open at the bottom for the connection of hosing for filling with the filling
material.
[0015] Arranged a distance below the coupling sleeve for the reinforcement bar 1 and the
injection tube 3 is a non-return valve 4. This non-return valve 4 is adapted to withstand
a positive pressure of the filling material when this is injected under positive pressure
into the bore hole via the non-return valve Thanks to this non-return valve, the filling
material does not run out of the bore hole before it solidifies, in spite of the positive
pressure. The non-return valve 4 preferably comprises a rubber sleeve 5 which encloses
a part of the injection tube 3. In the area of the rubber sleeve the injection tube
has a number of outlet openings 6 for the filling material. The rubber sleeve, which
can of course also be manufactured from another, to some extent elastic, strong material,
is suitably formed as an envelope of a truncated cone, having a first diameter at
the bottom and a second, smaller diameter at the top. At the first diameter, the rubber
sleeve 5 is vulcanized firmly at an internally threaded eye nut 7, which in turn is
screwed firmly on an externally threaded ring fastener 8. The ring fastener 8 encloses
the injection tube 3 and is welded firmly to the same. The ring fastener 8 also has
a flange 9 at the bottom, on the upper surface of which flange the eye nut 7 rests.
The upper, smaller diameter of the rubber sleeve 5 is adapted to end sealingly around
the injection tube 3. For this purpose the nose is suitably provided with a few, e.g
two, internal lip seals consisting of O-rings which are set into the rubber sleeve,
or by a few continuous projections on the inside of the rubber sleeve in the tip part.
[0016] Below the flange 9, the injection tube is enclosed by a narrow tube 13 with an upper
flange 14 which lies close to the lower surface of the flange 9. Resting against the
lower surface of the flange 14 is the upper short end of a seal in the form of a sleeve
10 which suitably also consists of rubber. This rubber sleeve 10 encloses a part ofthe
lower section ofthe injection tube surrounded by the narrow tube 13, its lower short
end resting against a washer 11 which in turn rests against a nut 12. In the area
of the nut 12 and a distance up under the rubber sleeve 10 the injection tube 3 and/or
the narrow tube 13 are threaded externally with the same thread size as the nut 12.
[0017] Arranged in the upper part of the device, suitably at its top, is a top piece forming
an expander. The expander is shown in Fig. 2, which forms a continuation of the device
shown in Fig. 1, a longer piece of the reinforcement bar 1 (only partly shown) connecting
the part according to Fig. 1 to the part according to Fig. 2. The expander is joined
to the reinforcement bar by means of a sleeve-shaped spacing piece 21 which is welded
firmly at the bottom on the end of the reinforcement bar and which at the top contains
an internal thread. Screwed into this thread is a coupling pin 22 which consists of
a straight pin provided with external thread at least a distance at the bottom and
a distance at the top. At the top, the coupling pin 22 is partly screwed - in the
unexpanded state - into a hole provided with an internal thread in a core part 23.
The hole here is sufficiently long to permit further screwing in when anchoring of
the device into the rock is to be executed, which will be described in greater detail.
The core part 23 tapers off at the top into a short conical piece 24 and is threaded
externally above this conical piece, a top cone 25 enclosing the conical piece 24
and a part of the upper section of the core part 23. The top cone 25 has an internal
bevel at the bottom which is adapted according to the conical piece 24 of the core
part 23. Arranged above the top cone is a top nut 26 to hold the top cone firmly.
Between the internal bevel of the top cone and the conical piece 24 of the core part,
a number, preferably 1-10, suitably 2-6, of lock washers 27 are fastened around the
core part 23. A lock washer of this kind is shown in its level state in Fig. 3 and
consists of a washer provided with a number of slits 41, preferably 2-10, suitably
4-7 When these lock washers are fastened over the conical piece 24 of the core part,
they assume the form of an envelope of a truncated cone. Arranged under these lock
washers, surrounding the upper part of the coupling pin 22 and the lower part of the
core part 23 is a loose sleeve 28 with an inwardly facing flange 29 arranged at the
bottom. This flange 29 rests against the upper short end of the spacing piece 21.
[0018] Unless otherwise indicated, the details described are manufactured preferably of
so-called cam steel, which can be hot-galvanized or surface-protected in another way.
[0019] Fig. 3 shows as stated a lock washer 27 in its level state. The slits start out from
the washer's circumference, extending almost, but not completely, in towards the inner
bore diameter of the washer and suitably having a certain, inwardly tapering width
and a radius furthest in. The inner bore diameter of the washer is suitably provided
with a shorter straight piece 42, to prevent the washer from rotating when it sits
on the core part 23. The lock washers are suitably manufactured from cold-rolled,
hardened steel of a thickness of 0.1 - 1 mm, preferably 0.2 - 0.7 mm and even more
preferredly 0.3 - 0.45 mm. In a preferred embodiment, the washer has an outer diameter
of about 60 mm and an inner bore diameter of about 20 mm.
[0020] The function of the device is as follows. A hole 30, Fig. 4, is bored into the rock
wall, of at least the same length as the length of the device. The device is introduced
into the bore hole so far that the washer 11 and nut 12 will be located at the mouth
of the bore hole. After this, the injection tube 3 is rotated a number of revolutions,
suitably by means of a hydraulic device which grips the part of the injection tube
sticking out of the bore. The rotation thereby extends to the reinforcement bar 1
and further to the sleeve-shaped spacing piece 21 which is joined to the upper part
of the reinforcement bar. As a consequence of this, the upper part of the coupling
pin 22 is screwed further into the threaded hole in the core part, at which the upper
short end of the spacing piece presses on the lower flange 29 of the sleeve 28 so
that the sleeve is pressed upwards against the lock washers 27. The sleeve 28 will
then act as a pressing device on the lock washers so that their shape of an envelope
of a truncated cone is at least flattened out somewhat. The circumference of the lock
washers will hereby be pressed firmly into the walls of the bore hole so that the
entire device is anchored in the rock. The next stage is to seal the bore hole with
the device contained therein at the bottom by tightening the nut 12 so that the rubber
sleeve 10 is compressed in an axial direction, at which it expands in a radial direction
to seal between the injection tube 3 and the lower walls of the bore hole. Fig. 4.
A pipe (not shown) can now be connected to the injection tube and the filling material
31A is injected under positive pressure, at which the filling material flows out of
the outlet openings 6 in the injection tube and penetrates into the bore hole at the
upper diameter of the rubber sleeve 5. The rubber sleeve 5 acts here as a non-return
valve integrated into the device so that the filling material, in spite of being under
positive pressure, cannot run back out of the bore hole before it manages to harden
Beneficially, there is also arranged a small diameter conduit 35, e.g. of a hydraulic
tube type, which mouths in the most distant region of the bore hole 30. Preferably
it ends upstream of the spacing piece 21. The conduit 35 is adapted to act as a degassing
conduit which leads air and gasses out of the bore hole as the filling material is
introduced. During introduction of the filling material, the open end, adjacent the
entry of the bore hole, of the conduit 35 is sealed when filling material starts to
continuously come out of the conduit, whereafter the introduction of filling material
into the bore hole can proceed under a positive pressure.
[0021] Due to the positive pressure, filling material is also caused to penetrate any cracks
32 leading into the bore hole, in spite of the fact that these cracks may be water-bearing.
When the desired positive pressure, which may reach about 100 bar positive pressure
or suitably about 50-80 bar positive pressure, has been attained, the pipe connection
can be detached, at which the filling material 31A can be left to harden under positive
pressure, thanks to the non-return valve 4 and the rubber sleeve 10. When the filling
material has hardened, the nut 12 is unscrewed the washer 11 removed and the rubber
sleeve 10 is taken out of the hole by means of the narrow tube 13 provided with a
flange.
[0022] The space below the flange 9 is then filled with filling material 31B (Fig. 5) by
providing the opening of the bore hole with a larger washer (not shown) with a hole
in one side for filling with filling material an being made to evacuate the hole via
an air pipe. If the risk of corrosion is not great however, the narrow tube 13 provided
with a flange can be left out of the device, in which case the rubber sleeve 10, washer
11 and nut 12 can instead remain permanently in place after the device has been applied
to the bore hole. The opening of the bore hole and its immediate surroundings are
then covered in a conventional manner with a plate disc or washer 33, which is pressed
against the rock wall by means of a nut 34, which is screwed on to the protruding
part of the injection tube.
[0023] By means of the invention a relatively simple and cheap construction is achieved
for sealing and a non-return valve function which thus permits filling material to
be injected into a bore hole and allowed to harden under a favourable positive pressure
The relatively simple and cheap construction also allows the seal, non-return valve
and expander to be cast in the bore hole and thereby form an admittedly permanent
but nevertheless disposable material without incurring costs which are too great Corrosion-promoting
air bubbles close to the reinforcement bar are counteracted due to the positive pressure.
A further advantage of the device according to the invention is that it can be used
for filling material of varying viscosity or dry content according to the circumstances
and preference.
[0024] Referring now to Fig. 6, it is seen that the embodiment of the invention, which is
a device for sealing the rock wall without reinforcing it, corresponds fully to the
lower part of the device shown in figures 1, 4 and 5. Accordingly, the device of the
embodiment in Fig. 6 does not comprise a reinforcement rod nor anchoring means. Instead,
the injection tube 3 ends just downstream the non-return valve 4 with a blind end
wall 3A. By means of the device according to the embodiment in Fig. 6, filling material
can be introduced into the bore hole under a positive pressure, and be allowed to
harden under a retained positive pressure, thus achieving a good seal of cracks 32
that mouth in the bore hole. This embodiment of the invention is preferably used in
rocks that are relatively strong, but water leaking.
[0025] The invention is not restricted to the embodiment described above but can be varied
within the scope of the following patent claims. The expert thus easily perceives
that e.g. the expander for anchoring the device in the rock can be executed in a number
of different ways, some of which belong to the prior art. The sealing and reinforcing
device can possibly even be used entirely without anchoring. The non-return valve
4 and the rubber sleeve 10 can also be conceived to be executed in other ways and
in other materials
1. Device for sealing a rock wall, which device comprises an injection tube (3) adapted
to be introduced into a bore hole (30) in the rock wall, into which bore hole a filling
material (31) is intended to be injected through the injection tube (3),
characterized in that said device also comprises a non-return valve (4) for the filling material, which
non-return valve (4) comprises a sleeve (5), which encloses the injection tube (3),
and that the injection tube (3) is provided with outlet openings (6) in the area of
the sleeve (5).
2. Device according to claim 1, characterized in that said non-return valve (4) is adapted to withstand a positive pressure of the filling
material (31) in the bore hole and is connected in the device to the injection tube
(3).
3. Device according to claim 1 or 2, characterized in that said sleeve (5) is made of rubber.
4. Device according to any one of the above claims, characterized in that said sleeve (5) has the shape of an envelope of a truncated cone, its circumference
at its narrowest short end being arranged sealingly around the injection tube (3),
and its circumference at its broadest short end being tightly connected to the injection
tube (3).
5. Device according to any one of the above claims, characterized in that said device, in the part which is adapted to be arranged adjacent to the opening
of the bore hole (30), is provided with a seal (10) arranged to act against the walls
of the bore hole.
6. Device according to claim 5, characterized in that said seal (10) consists of a sleeve, preferably of rubber or other strong, elastic
material, which surrounds the injection tube (3) in a position upstream of said non-return
valve (4), which sleeve is arranged to achieve a sealing effect against the walls
of the bore hole (30) by expanding in a radial direction when it is compressed in
an axial direction, said sleeve (10) preferably being arranged to be removed when
the filling material has hardened so that the space taken up by the sleeve can instead
be filled with further filling material.
7. Device according to any one of the above claims, characterized in that a degassing conduit (35) is arranged in connection with the device, which degassing
conduit (35) is adapted to lead out air and gasses from the bore hole (30) when the
filling material (31) is injected into the bore hole.
8. Device for reinforcing and sealing a rock wall, which device comprises a reinforcement
bar (1) adapted to be introduced into a bore hole (30) in the rock wall, into which
bore hole a filling material (31) is intended to be injected,
characterized in that said device also comprises a non-return valve (4) for the filling material, which
non-return valve (4) comprises a sleeve (5), which encloses an injection tube (3)
provided with outlet openings (6) in the area of the sleeve (5), which injection tube
is connected to said reinforcement bar (1).
9. Device according to claim 8, characterized in that said non-return valve (4) is adapted to withstand a positive pressure of the filling
material (31) in the bore hole and is permanently connected in the device to the reinforcement
bar (1), already before the device is introduced into said bore hole (30).
10. Device according to claim 8 or 9, characterized in that said filling material is arranged to be injected under positive pressure, any cracks
(32) in the rock leading into the bore hole being sealed by filling material.
11. Device according to any one of claims 8-10, characterized in that said injection tube is permantly connected to said reinforcement bar.
12. Device according to any one of claims 8-11, characterized in that said sleeve (5) is made of rubber.
13. Device according to any one of claims 8-12, characterized in that said sleeve (5) has the shape of an envelope of a truncated cone, its circumference
at the narrowest short end being arranged sealingly around the injection tube (3),
and its circumference at its broadest short end being tightly connected to the injection
tube (3).
14. Device according to any one of claims 8-13, characterized in that said device, in the part which is adapted to be arranged adjacent to the opening
ofthe bore hole (30), is provided with a seal (10) arranged to act against the walls
of the bore hole.
15. Device according to claim 14, characterized in that said seal (10) consists of a sleeve, preferably of rubber or other strong, elastic
material, which surrounds the injection tube (3) in a position upstream of said non-return
valve (4), which sleeve achieves a sealing effect against the walls of the bore hole
by expanding in a radial direction when it is compressed in an axial direction, said
sleeve (10) preferably being arranged to be removed when the filling material has
hardened so that the space taken up by the sleeve can instead be filled with further
filling material.
16. Device according to any of claims 8-15, characterized in that a degassing conduit (35) is arranged in connection with the device, which degassing
conduit (35) is adapted to lead out air and gasses from the bore hole (30) as the
filling material (31) is injected.
17. Device according to any of claims 8-16, characterized in that the device, preferably in the part which is arranged to be positioned furthest in
in the bore hole, is provided with an expander for anchoring in the rock, which expander
is preferably arranged to be expanded by rotation of the reinforcement bar (1).
18. Device according to claim 17, characterized in that said expander comprises lock washers (27) provided with slits which are arranged
around the reinforcement bar (1) or around a top piece (23) joined to the reinforcement
bar, which lock washers before expansion assume the shape of the envelope of a truncated
cone.
19. Device according to claim 18, characterized in that said expander comprises a pressing device (28) which for expansion of the expander
is arranged to be pressed against said lock washers (27) so that their shape ofthe
envelope of a truncated cone is flattened out at least somewhat, at which the lock
washers are anchored in their circumference in the walls of the bore hole.
1. Vorrichtung zum Versiegeln einer Felswand, wobei die Vorrichtung eine Injektionsröhre
(3) aufweist, die angepasst ist, um in ein Bohrloch (30) in der Felswand eingeführt
zu werden, in welches ein Füllmaterial (31) durch die Injektionsröhre (3) injiziert
zu werden beabsichtigt ist, dadurch gekennzeichnet, dass die Vorrichtung ebenso ein Rückschlagventil (4) für das Füllmaterial aufweist, wobei
das Rückschlagventil eine Hülle (5) aufweist, welche die Injektionsröhre (3) umschließt,
und dass die Injektionsröhre (3) mit Auslassöffnungen (6) im Bereich der Hülle (5)
versehen ist.
2. Vorrichtung gemäß Anspruch 1, dadurch gekennzeichnet, dass das Rückschlagventil (4) angepasst ist, um einem positiven Druck des Füllmaterials
(31) im Bohrloch zu widerstehen, und in der Vorrichtung mit der Injektionsröhre (3)
verbunden ist.
3. Vorrichtung gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Hülle (5) aus Gummi hergestellt ist.
4. Vorrichtung gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Hülle (5) die Form eines Mantels eines Kegelstumpfes besitzt, ihr Umfang an ihrem
engsten, kurzen Ende um die Injektionsröhre (3) verschließend angeordnet ist, und
ihr Umfang an ihrem breitesten, kurzen Ende fest mit der Injektionsröhre (3) verbunden
ist.
5. Vorrichtung gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Vorrichtung im Teil, welcher angepasst ist, um an die Öffnung des Bohrlochs (30)
angrenzend angeordnet zu sein, mit einer Dichtung (10) versehen ist, die angeordnet
ist, um gegen die Wände des Bohrlochs zu wirken.
6. Vorrichtung gemäß Anspruch 5, dadurch gekennzeichnet, dass die Dichtung (10) aus einer Hülle besteht, bevorzugt aus Gummi oder einem anderen
starken, elastischen Material, welches die Injektionsröhre (3) in einer dem Rückschlagventil
(4) vorgeschalteten Position umgibt, die Hülle einen Dichtungseffekt gegen die Wände
des Bohrlochs (30) erreicht, indem sie sich in radialer Richtung ausdehnt, wenn sie
in axialer Richtung komprimiert wird, wobei die Hülle (10) bevorzugt so angeordnet
ist, um entfernt zu werden, wenn das Füllmaterial ausgehärtet ist, so dass der Raum,
der von der Hülle eingenommen wird, stattdessen mit weiterem Füllmaterial gefüllt
werden kann.
7. Vorrichtung gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass ein Entgasungskanal (35) in Verbindung mit der Vorrichtung angeordnet ist, wobei
der Entgasungskanal (35) angepasst ist, um Luft und Gase aus dem Bohrloch (30) auszulassen,
wenn das Füllmaterial (31) in das Bohrloch injiziert wird.
8. Vorrichtung zum Verstärken und Versiegeln einer Felswand, wobei die Vorrichtung eine
Verstärkungsstange (1) aufweist, die angepasst ist, um in ein Bohrloch (30) in der
Felswand eingeführt zu werden, wobei in das Bohrloch ein Füllmaterial (31) injiziert
zu werden beabsichtigt ist, dadurch gekennzeichnet, dass die Vorrichtung ebenso ein Rückschlagventil (4) für das Füllmaterial aufweist, wobei
das Rückschlagventil (4) eine Hülle (5) aufweist, welche eine Injektionsröhre (3)
umschließt, die mit Auslassöffnungen (6) im Bereich der Hülle (5) zur Verfügung gestellt
wird, wobei die Injektionsröhre mit der Verstärkungsstange (1) verbunden ist.
9. Vorrichtung gemäß Anspruch 8, dadurch gekennzeichnet, dass das Rückschlagventil (4) angepasst ist, um einem positiven Druck des Füllmaterials
(31) im Bohrloch zu widerstehen, und in der Vorrichtung permanent mit der Verstärkungsstange
(1) verbunden ist, bereits bevor die Vorrichtung in das Bohrloch (30) eingeführt wird.
10. Vorrichtung gemäß Anspruch 8 oder 9, dadurch gekennzeichnet, dass das Füllmaterial angeordnet ist, um unter positivem Druck injiziert zu werden, wobei
alle Risse (32), die ins Bohrloch führen, durch das Füllmaterial versiegelt werden.
11. Vorrichtung gemäß einem der Ansprüche 8 bis 10, dadurch gekennzeichnet, dass die Injektionsröhre permanent mit der Verstärkungsstange verbunden ist.
12. Vorrichtung gemäß einem der Ansprüche 8 bis 11, dadurch gekennzeichnet, dass die Hülle (5) aus Gummi hergestellt ist.
13. Vorrichtung gemäß einem der Ansprüche 8 bis 12, dadurch gekennzeichnet, dass die Hülle (5) die Form eines Mantels eines Kegelstumpfes besitzt, ihr Umfang an dem
engsten, kurzen Ende um die Injektionsröhre (3) verschließend angeordnet ist, und
ihr Umfang an ihrem breitesten, kurzen Ende fest mit der Injektionsröhre (3) verbunden
ist.
14. Vorrichtung gemäß einem der Ansprüche 8 bis 13, dadurch gekennzeichnet, dass die Vorrichtung im Teil, welcher angepasst ist, um an die Öffnung des Bohrlochs (30)
angrenzend angeordnet zu sein, mit einer Dichtung (10) versehen ist, die angeordnet
ist, um gegen die Wände des Bohrlochs zu wirken.
15. Vorrichtung gemäß Anspruch 14, dadurch gekennzeichnet, dass die Dichtung (10) aus einer Hülle besteht, bevorzugt aus Gummi oder einem anderen
starken, elastischen Material, welches die Injektionsröhre (3) in einer dem Rückschlagventils
(4) vorgeschalteten Position umgibt, wobei die Hülle einen Dichtungseffekt gegen die
Wände des Bohrlochs (30) erreicht, indem sie sich in radialer Richtung ausdehnt, wenn
sie in axialer Richtung komprimiert wird, die Hülle (10) bevorzugt so angeordnet ist,
um entfernt zu werden, wenn das Füllmaterial ausgehärtet ist, so dass der Raum, der
von der Hülle eingenommen wird, stattdessen mit weiterem Füllmaterial gefüllt werden
kann.
16. Vorrichtung gemäß einem der Ansprüche 8 bis 15, dadurch gekennzeichnet, dass ein Entgasungskanal (35) in Verbindung mit der Vorrichtung angeordnet ist, wobei
der Entgasungskanal (35) angepasst ist, um Luft und Gase aus dem Bohrloch (30) auszulassen,
wenn das Füllmaterial (31) in das Bohrloch injiziert wird.
17. Vorrichtung gemäß einem der Ansprüche 8 bis 16, dadurch gekennzeichnet, dass die Vorrichtung, bevorzugt in dem Teil, welcher angeordnet ist um am weitesten in
das Bohrloch positioniert zu werden, mit einer Spreizvorrichtung für das Verankern
im Fels versehen ist, wobei die Spreizvorrichtung bevorzugt angeordnet ist, um durch
Rotation der Verstärkungsstange (1) gespreizt zu werden.
18. Vorrichtung gemäß Anspruch 17, dadurch gekennzeichnet, dass die Spreizvorrichtung Sicherungsscheiben (27) aufweist, welche mit Schlitzen versehen
sind, und die um die Verstärkungsstange (1) oder um ein mit der Verstärkungsstange
verbundenes Oberteil (23) angeordnet sind, wobei die Sicherungsscheiben vor der Spreizung
die Form eines Mantels eines Stumpfkegels annehmen.
19. Vorrichtung gemäß Anspruch 18, dadurch gekennzeichnet, dass die Spreizvorrichtung eine Presseinrichtung (28) aufweist, welche zur Spreizung der
Spreizvorrichtung angeordnet ist, um gegen die Sicherungsscheiben (27) zu pressen,
so dass deren Form eines Mantels eines Stumpfkegels wenigstens etwas abgeflacht wird,
wodurch die Sicherungsscheiben in ihrem Umfang in den Wänden des Bohrlochs verankert
sind.
1. Dispositif pour obturer une paroi de rocher, lequel dispositif comprend un tube d'injection
(3) adapté pour être introduit dans un trou de forage (30) pratiqué dans la paroi
de rocher, dans lequel trou de forage une matière de remplissage (31) doit être injectée
à travers le trou d'injection, caractérisé en ce que ledit dispositif comprend aussi un clapet anti-retour (4) pour la matière de remplissage,
lequel clapet anti-retour (4) comprend un manchon (5) qui entoure le tube d'injection
(3), et le tube d'injection est muni d'ouvertures de sortie (6) dans la région du
manchon (5).
2. Dispositif selon la revendication 1, caractérisé en ce que ledit clapet anti-retour (4) est adapté pour résister à une pression positive de
la matière de remplissage (31) contenue dans le trou de forage et est relié audit
tube d'injection (3) dans le dispositif.
3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que ledit manchon (5) est fait de caoutchouc.
4. Dispositif selon une quelconque des revendications ci-dessus, caractérisé en ce que ledit manchon (5) a la forme d'une enveloppe d'un tronc de cône, sa circonférence
à son extrémité courte la plus étroite étant disposée à joint étanche autour du tube
d'injection (3) et sa circonférence à son extrémité courte la plus large étant raccordée
à joint étanche au tube d'injection (3).
5. Dispositif selon une quelconque des revendications ci-dessus, caractérisé en ce que ledit dispositif est muni, dans la partie qui est adaptée pour être disposée adjacente
à l'ouverture du trou de forage (30), d'une garniture d'étanchéité (10) agencée pour
agir contre les parois du trou de forage.
6. Dispositif selon la revendication 5, caractérisé en ce que ladite garniture d'étanchéité (10) est constituée par un manchon, de préférence en
caoutchouc ou en une autre matière élastique résistante, qui entoure le tube d'injection
(3) dans une position située en amont dudit clapet anti-retour (4), lequel manchon
est agencé pour réaliser un effet de fermeture étanche contre les parois du trou de
forage (30) en se dilatant dans une direction radiale lorsqu'il est comprimé dans
une direction axiale, ledit manchon (10) étant de préférence agencé pour être retiré
lorsque la matière de remplissage a durci, de sorte que l'espace occupé par le manchon
peut être au contraire rempli d'un complément de matière de remplissage.
7. Dispositif selon une des revendications ci-dessus, caractérisé en ce qu'un conduit de dégazage (35) est agencé en combinaison avec le dispositif, lequel conduit
de dégazage (35) est adapté pour évacuer de l'air ou des gaz du trou de forage (30)
pendant que la matière de remplissage (31) est injectée dans le trou de forage.
8. Dispositif pour renforcer et obturer une paroi de rocher, lequel dispositif comprend
une barre de renforcement (1) adaptée pour être introduite dans un trou de forage
(30) pratiqué dans la paroi de rocher, dans lequel trou de forage une matière de remplissage
(31) doit être injectée, caractérisé en ce que ledit dispositif comprend aussi un clapet anti-retour (4) pour la matière de remplissage,
lequel clapet anti-retour (4) comprend un manchon (5) qui entoure un tube d'injection
(3) muni d'ouvertures de sortie (6) dans la région du manchon (5), lequel tube d'injection
est assemblé à ladite barre de renforcement (1).
9. Dispositif selon la revendication 8, caractérisé en ce que ledit clapet anti-retour (4) est adapté pour résister à une pression positive de
la matière de remplissage (31) dans le trou de forage et est relié en permanence à
la barre de renforcement (1) dans le dispositif, déjà avant que le dispositif ne soit
introduit dans ledit trou de forage (30).
10. Dispositif selon la revendication 8 ou 9, caractérisé en ce que ladite matière de remplissage est agencée pour être injectée sous une pression positive,
les éventuelles fissures (32) du rocher qui aboutissent au trou de forage étant obturées
par la matière de remplissage.
11. Dispositif selon une quelconque des revendications 8 à 10, caractérisé en ce que ledit tube d'injection est relié de façon permanente à la dite barre de renforcement.
12. Dispositif selon une quelconque des revendications 8-11, caractérisé en ce que ledit manchon (5) est fait de caoutchouc.
13. Dispositif selon une quelconque des revendications 8-12, caractérisé en ce que ledit manchon (5) a la forme d'une enveloppe de cône tronqué, sa circonférence à
son extrémité courte la plus étroite étant disposée à joint étanche autour du tube
d'injection (3) et sa circonférence à son extrémité courte la plus large étant raccordée
de manière sevrée au tube d'injection (3).
14. Dispositif selon une quelconque des revendications 8-13, caractérisé en ce que ledit dispositif est muni, dans la partie qui est adaptée pour être disposée adjacente
à l'ouverture du trou de forage (30), d'une garniture d'étanchéité (10) agencée pour
agir contre les parois du trou de forage.
15. Dispositif selon la revendication 14, caractérisé en ce que ladite garniture d'étanchéité (10) est constituée par un manchon, de préférence en
caoutchouc ou en une autre matière élastique résistante, qui entoure le tube d'injection
(3) dans une position située en amont dudit clapet anti-retour (4), lequel manchon
réalise un effet de fermeture étanche contre les parois du trou de forage en se dilatant
dans une direction radiale lorsqu'il est comprimé dans une direction axiale, ledit
manchon (10) étant de préférence agencé pour être retiré lorsque la matière de remplissage
a durci, de sorte que l'espace occupé par le manchon peut être au contraire rempli
d'un complément de matière de remplissage.
16. Dispositif selon une quelconque des revendications 8-15, caractérisé en ce qu'un conduit de dégazage (35) est agencé en combinaison avec le dispositif, lequel conduit
de dégazage (35) est adapté pour évacuer de l'air ou des gaz du trou de forage (30)
pendant que la matière de remplissage (31) est injectée dans le trou de forage.
17. Dispositif selon une quelconque des revendications 8-16, caractérisé en ce que le dispositif est muni, de préférence dans la partie qui est agencée pour être positionnée
le plus profondément dans le trou de forage, d'un élément à expansion destiné à s'ancrer
dans le rocher, lequel élément à expansion est de préférence agencé pour faire son
expansion sous l'effet d'une rotation de la barre de renforcement (1).
18. Dispositif selon la revendication 17, caractérisé en ce que ledit élément à expansion comprend des rondelles de blocage (27) munies de fentes
qui sont agencées autour de la barre de renforcement (1) ou autour d'une pièce extrême
supérieure (23) réunie à la barre de renforcement, lesquelles rondelles de blocage
ont la forme de l'enveloppe d'un tronc de cône avant l'expansion.
19. Dispositif selon la revendication 18, caractérisé en ce que ledit élément à expansion comprend un dispositif de pression (28) qui, pour l'expansion
de l'élément à expansion, est agencé pour être pressé contre lesdites rondelles de
blocage (27) de manière que leur forme d'enveloppe de cône tronqué soit aplatie au
moins suffisamment pour que les rondelles de blocage s'ancrent dans les parois du
trou de forage au niveau de leur circonférence.