[0001] This invention relates to a device for cutting up materials according to preamble
of the first claim.
[0002] A device for cutting up materials is for example known from EP-A-727.255. The device
described herein comprises two shafts which are mounted parallel to each other. The
first shaft comprises first cutting wheels alternating with first intermediate rings.
The second shaft comprises second cutting wheels alternating with second intermediate
rings. Each cutting wheel is provided with a set of cutting teeth and has a sharp
cutting edge at both side surfaces. Each cutting tooth comprises a concave cutting
face and a convex back face. The first and the second shaft are mounted in such a
position towards each other that the first cutting wheels on the first shaft are situated
between successive second cutting wheels on the second shaft. The cutting wheels and
the intermediate rings on the first shaft have the same diameter as the cutting wheels
and the intermediate rings on the second shaft. The shafts are driven by means of
a driving gear and a gear wheel transmission in such a way that they have different
rotation speeds and rotate in opposite directions. The gear wheel transmission from
the first shaft to the second shaft is chosen in such a way that the peripheral velocity
of the first cutting wheels is higher than the peripheral velocity of the second intermediate
rings and the peripheral velocity of the second cutting wheels is higher than the
peripheral velocity of the first intermediate rings.
[0003] During rotation of the shafts the first and second cutting wheels rotate towards
each other. The first cutting teeth of the first cutting wheels have a higher speed
than the second cutting teeth of the second cutting wheels. In the region between
the shafts the cutting face of each first cutting tooth moves past the back face of
the second cutting teeth of the adjacent second cutting wheels. Similarly, the cutting
face of each second cutting tooth moves past the back face of the first cutting teeth
of the adjacent first cutting wheels. The material that is situated between the first
and the second cutting wheels is cut through by this movement of the cutting wheels
in relation to each other.
[0004] A known problem with devices for cutting up materials is ribbon formation. This means
that long, narrow pieces of material that has to be cut up passes between the cutting
wheels without being cut up. These "ribbons" or long, narrow pieces of material can
get wound around the intermediate rings and may obstruct the good working of the device.
[0005] The device described in EP-A-727.255 tries to solve this problem on the one hand
by giving the shafts a different rotation speeds and on the other hand by making the
peripheral velocity of the cutting wheels larger than the peripheral velocity of the
associated intermediate ring. Ribbon formation would be prevented by the different
rotation speeds of the shafts. Because of the higher peripheral velocity of each cutting
wheel in relation to the associated intermediate ring it would be obtained that no
material to be cut up gets wound around the intermediate ring.
[0006] The device described in EP-A-727.255 however has the disadvantage that it solves
the problem of ribbon formation insufficiently.
[0007] It is an aim of this invention to provide a device for cutting up materials, by means
of which the problem of ribbon formation can be solved in a more sufficient way.
[0008] This aim is achieved according to the invention by means of a device having the technical
features of the characterising part of the first claim.
[0009] In the device according to the invention the cutting wheels on the first, respectively
second shaft come into contact with the intermediate rings on the second, respectively
first shaft. Due to this there is not only cutting action between the cutting wheels
in relation to each other, but also between the cutting wheels and the intermediate
rings.
[0010] An analysis of the problem of EP-A-727.255 shows that the device is constructed in
such a way that the cutting teeth of the cutting wheels do not come into contact with
the associated intermediate rings and always remain at a distance of the intermediate
ring. The distance is necessary to avoid material to be cut up that ends up between
a cutting wheel and its associated intermediate ring, from getting compressed too
much. This could cause a pressure increase and force the shafts apart. It is also
possible that, because of a pressure increase, one or both shafts are bent and the
device gets damaged permanently. Providing the distance between the cutting wheels
and their associated intermediate rings however solves the problem of ribbon formation
insufficiently, because it is still possible for ribbons to pass in between the cutting
wheels and the intermediate rings without being cut up.
[0011] To minimise the risk of a pressure increase caused by a pile-up of the material to
be cut up between the cutting wheel on the one shaft and the associated intermediate
ring on the other shaft, each cutting wheel has such a number of cutting teeth that
during rotation of the shafts the cutting teeth of the first and second cutting wheels
move past each other. As the first cutting wheels have a higher peripheral velocity
than the second cutting wheels, each first cutting tooth, when moving through the
region where the cutting teeth of the first and second cutting wheels pass each other
by, moves past at least one of the cutting teeth of the adjacent second cutting wheel.
At this moment, the cutting faces of the first cutting teeth meet the cutting faces
of the second cutting teeth. As the shafts rotate further, the second cutting teeth
pass the first cutting teeth, and the cutting faces of the first cutting teeth meet
the back faces of the second cutting teeth. In the device according to the invention
each first cutting tooth cuts, every time it passes the region between the shafts,
not only past the back face of a second cutting tooth, but also past the cutting face
of a second cutting tooth. This is not the case in the known device.
[0012] The above described movement of the first and second cutting teeth in relation to
each other allows material to be cut up far more finely than by the known device.
Because the pieces of material that end up between the cutting wheels and the intermediate
rings are smaller, it is possible to decrease the risk of a too high pressure increase
between the shafts. On the other hand it is also possible to let the cutting teeth
on the one shaft come into contact with the intermediate rings on the other shaft,
so that there is less risk of ribbon formation, during which long pieces of material
pass between the intermediate rings and cutting wheels without being cut up.
[0013] A good cutting action between a cutting wheel and the associated intermediate ring
is achieved because the peripheral velocity of the cutting wheel is higher than the
peripheral velocity of the intermediate ring. In fact, this arrangement allows the
cutting tooth to move faster than the material that be cut up that is situated on
the intermediate ring, so that an improved cutting action can be obtained. This arrangement
also makes it possible to prevent the cutting tooth from only pressing the material
without completely cutting it through, which could cause a pressure increase that
forces the shafts apart. In order to improve the cutting action, the difference in
peripheral velocity between the cutting wheel and the associated intermediate ring
is preferably as big as possible.
[0014] In a first preferred embodiment of the device according to the invention, the cutting
wheels have substantially the same diameter on the first and the second shaft and
each first intermediate ring comprises an inner ring and an outer ring, the outer
ring being rotatably mounted with respect to the inner ring.
[0015] Because of the rotatable mounting of the outer ring in relation to the inner ring
a good cutting action is achieved even though the two cutting wheels have a lower
peripheral velocity than the first intermediate rings. Specifically in the case where
material to be cut up is situated on the outer ring and ends up between the outer
ring and a tooth of the associated cutting wheel, the outer ring is slowed down in
relation to the inner ring, for example to the peripheral velocity of the associated
second cutting wheel or slower. Because of this slowdown, it becomes possible that
material between the cutting teeth of the second cutting wheels and the outer ring
is still being cut through and an undesirable pressure increase, that forces the shafts
apart, can be avoided.
[0016] The rotatable mounting can be obtained by means of a ball-bearing or by any other
method known to the man skilled in the art.
[0017] To improve the cutting action the rotation speeds of the first and the second shaft
are preferably chosen in such a way that the peripheral velocity of the first intermediate
rings on the first shaft is higher than the peripheral velocity of the second cutting
wheels on the second shaft. Such a choice of rotation speeds involves the fact that
the peripheral velocity of the first cutting wheels on the first shaft is a lot higher
than the peripheral velocity of the second intermediate rings on the second shaft.
In addition, such a choice makes the rotation speed of the first cutting wheels on
the first shaft a lot higher than the peripheral velocity of the second cutting wheels
on the second shaft.
[0018] The first embodiment of the device according to the invention offers the advantage
that it allows improving the global cutting action of the device, by the difference
in rotation speed between the first and the second shaft, with the provision that
the outer rings are rotatably mounted on the inner rings on the first shaft in order
to achieve a good cutting action between the second cutting wheels of the second shaft
and the first intermediate rings of the first shaft.
[0019] In a second preferred embodiment of the device according to the invention the device
comprises a first driving gear on a first shaft that meshes with a second driving
gear on the second shaft. The first driving gear has a first core diameter, the second
driving gear has a second core diameter. The first cutting wheels on the first shaft
have a diameter larger than the first core diameter, the second cutting wheels on
the second shaft have a diameter larger than the second core diameter. In this respect,
the first and second core diameters are defined as the diameter of the first and second
driving gear respectively, as measured in a first, and second core circle respectively,
drawn halfway the teeth of the first and second driving gears respectively. The core
circles of the driving gears contact each other where the driving gears mesh, and
have exactly the same peripheral velocity during rotation of the shafts. Due to the
fact that the cutting wheels of the first shaft are bigger than the first core circle,
they have a higher peripheral velocity that the first core circle. Similarly, the
cutting wheels on the second shaft have a higher peripheral velocity than the second
core circle. As the intermediate rings on one shaft and the cutting wheels on the
other shaft have been dimensioned in such a way that they exactly contact each other,
it follows that the intermediate rings on the first and second shaft respectively
are smaller than and have a lower peripheral velocity than the first and second core
circles respectively. This results in the peripheral velocity of the cutting wheels
on the first and second shaft respectively being higher than the peripheral velocity
of the intermediate rings on the second and first shaft respectively, thus achieving
proper cutting action.
[0020] The second embodiment offers the additional advantage that the use of ball-bearings,
in order to obtain a good cutting action, can be avoided. In addition, because the
first cutting wheels on the first shaft and the second cutting wheels on the second
shaft differ in size, a big difference in peripheral velocity of the cutting wheels
can be obtained, which allows for an additional improvement of the cutting action.
[0021] In the device of this invention preferably one or more supporting ball-bearings next
to at least one of the shafts are provided to prevent the shafts from being moved
apart from each other and to limit the risk of damage to the device. The supporting
ball-bearings are mounted against one or more intermediate rings. These support ball-bearings
can exercise an opposite force during pressure build-up resulting from the presence
of material to be cut up between the shafts.
[0022] Preferably, one of the shafts can be moved to and from the other shaft, the shafts
preferably remaining parallel to each other. By this arrangement the distance between
the shafts can be minimised and the contact between the cutting wheels and their respective
intermediate rings can be ensured, thus maintaining optimal cutting action in spite
of wear of the cutting gears or intermediate rings.
[0023] The invention will be further elucidated with the following description and the appended
figures.
[0024] Figure 1 shows a section in a plane at right angles to the shafts of a first preferred
embodiment of the device according to the invention.
[0025] Figure 2 shows a top view of the embodiment of figure 1.
[0026] Figure 3 shows a series of alternating cutting wheels and intermediate rings to be
mounted on a shaft of the device according to the invention.
[0027] Figure 4 shows two cutting wheels and intermediate rings of the device according
to the invention.
[0028] Figures 5 and 6 show a schematic representation of a second preferred embodiment
of the device according to the invention.
[0029] The device of this invention is suitable for cutting up various materials of various
forms, for example plastic packaging, materials comprising plastic, but other materials
and forms as well.
[0030] The device as shown in figures 1 and 2 comprises a first shaft 1 and a second shaft
2, which are mounted substantially parallel to each other. The shafts are provided
to rotate in opposite directions, at different rotation speeds. The first shaft 1
has a higher rotation speed than the second shaft 2. On the first shaft 1 first cutting
wheels 3 and first intermediate rings 5 are mounted alternately. The second shaft
2 with second cutting wheels 4 and second intermediate rings 6 are mounted alternately.
The shafts 1, 2 are mounted in such a way, that the first cutting wheels 3 on the
first shaft 1 are situated between the second cutting wheels 4 on the second shaft
2. Each cutting wheel 3, 4 comprises a plurality of cutting teeth 7, 8 for cutting
up material. The number of cutting teeth 7 of the first cutting wheels 3 may be equal
to or differ from the number of cutting teeth 8 of the second cutting wheels 4.
[0031] The cutting wheels 3, 4 and the intermediate rings 5, 6 are dimensioned in such a
way, that, during rotation, the tips of the teeth of the cutting wheels 3, 4 come
into contact with the outer wall of the intermediate rings 5, 6. In addition, with
regard to the cutting wheels 3, 4 and the intermediate rings 5, 6, the following applies:
during rotation of the shafts 1, 2 the peripheral velocity of the first cutting wheels
3 is higher than the peripheral velocity of the second intermediate rings 6 and the
peripheral velocity of the second cutting wheels 4 is higher than the peripheral velocity
of the first intermediate rings 5. In addition, the cutting wheels 3, 4 comprise such
a number of cutting teeth 7, 8 that the cutting teeth of the first cutting wheels
3 and the second cutting wheels 4 move past each other during rotation. This means
that every first cutting tooth 7 of every first cutting wheel 3, when moving through
the region 17 where the cutting teeth 7, 8 of the first cutting wheels 3 and the second
cutting wheels 4 move past each other, passes at least one of the second cutting teeth
8 of the adjacent second cutting wheel 4.
[0032] In order to attach the cutting wheels 3, 4 and the intermediate rings 5, 6 to the
shafts 1, 2, both shafts are provided with a bulge 18, which fits in a complementary
cavity 19 in the inner wall 20 of the cutting wheels and the intermediate rings (cf.
figures 3 and 4). The attachment of the cutting wheels and the intermediate rings
to the shafts may also be carried out in any other way known to the man skilled in
the art.
[0033] Preferably, the cutting wheels 3 on the first shaft 1 have an equal number of cutting
teeth 7. If so desired the number of cutting teeth may also differ. Preferably, the
cutting teeth 8 of the first cutting wheels 3 have substantially the same orientation,
but they may also have a different orientation.
[0034] Preferably, the cutting wheels 4 on the second shaft 2 have an equal number of cutting
teeth 8. If so desired the number of cutting teeth may also differ. Preferably, the
cutting teeth 8 of the second cutting wheels 4 have substantially the same orientation,
but they may also have a different orientation.
[0035] Preferably, the rotation of the shafts 1, 2 is brought about by means of a motor
(not shown), preferably driving the first shaft 1, and a gear wheel transmission 13.
This gear wheel transmission 13 comprises a first driving gear 9, mounted on an end
11 of the first shaft, which meshes with a second driving gear 10, mounted on an end
12 of the second shaft. As the rotation speed of the first shaft 1 is preferably higher
than that of the second shaft 2, the first driving gear 9 is smaller than the second
driving gear 10. The ratio between the first driving gear 9 and the second driving
gear 10 is chosen in such a way that the peripheral velocity of the first cutting
wheels 3 is higher than the peripheral velocity of the second intermediate rings 6,
and that the peripheral velocity of the second cutting wheels 4 is higher than the
peripheral velocity of the first intermediate rings 5.
[0036] The rotation of the shafts 1, 2 can also be brought about by means of 2 motors, one
for each shaft, or by means of a motor driving the second shaft and a gear wheel transmission,
or in another way known to the man skilled in the art, in which case, however, the
man skilled in the art should observe the above conditions of the speed ratio between
the first and the second shaft. Driving the first and or the second shaft by means
of a motor may be carried out either directly or indirectly with a gear wheel transmission.
[0037] The form of the cutting teeth 7, 8 of the cutting wheels 3, 4 of the device according
to the invention is preferably as shown in figure 4. The cutting teeth 7,8 as shown
in figure 4 preferably comprise a cutting face 21, a back face 22 and a recess 23.
The cutting face 21 and the recess 23 are preferably concave, and the back face 22
is preferably convex. Where the cutting face 21 and the back face 22 meet there is
a cutting edge 24 that is the most protruding part of the cutting tooth and which
is preferably as sharp as possible in order to obtain a good cutting action of the
cutting teeth 7, 8 on the intermediate rings 5, 6 of the opposite shaft. The radius
of curvature of the cutting face 21 is preferably smaller than the radius of curvature
of the recess 23. As a result, when the cutting tooth 7, 8 scrapes off a piece of
the material to be cut up, this piece gets a curve nearly identical to the curve of
the cutting face 21. When this piece is cut from the material and ends up in the recess
23, it will fall out of the recess 23 and not become stuck as this recess has a greater
radius of curvature. The first cutting teeth 7 of the first cutting wheels 3 preferably
have the same form as the second cutting teeth 8 of the second cutting wheels 4. However,
their form may also differ.
[0038] If so desired next to one of both shafts means can be applied to prevent the shafts
from being forced apart at the occurrence of a pressure between an intermediate ring
and its associated cutting wheel. To this end, for example one or more supporting
ball-bearings can be mounted (not shown) or any other means known to the man skilled
in the art. The supporting ball bearings are preferably mounted against to one or
more intermediate rings.
[0039] Preferably, one of the shafts can be moved to and from the other shaft, the shafts
preferably remaining parallel to each other. In this way the distance between the
shafts can be minimised and the contact between the cutting wheels and the intermediate
rings can be ensured.
[0040] The intermediate rings 5, 6, the cutting wheels 3, 4, the shafts 1, 2 and the driving
gears 9, 10 are preferably manufactured in steel, using a technique known to the man
skilled in the art, for example milling, casting or another technique.
[0041] In the first embodiment as shown in figures 1 and 2 the first intermediate rings
5 on the first shaft 1 comprise an outer ring 15 which is rotatable around an inner
ring 14. The ability to rotate is preferably obtained by means of a ball-bearing 16
between the inner and outer ring or in any other way known to the man skilled in the
art. In this embodiment the first and second cutting wheels 3, 4 preferably have the
same size, but they can also differ in size. This first embodiment allows choosing
the speed ratio between the first shaft 1 and the second shaft 2 in such a way, that
the peripheral velocity of the first intermediate rings 5 of the first shaft 1 is
higher than the peripheral velocity of the second cutting wheels 4 on the second shaft
2, which means that the first shaft 1 can rotate faster with respect to the second
shaft 2 than in the device known in the present state of the art. By the ability to
rotate of the outer ring 15, it is namely achieved that the material to be cut up
that gets between the first intermediate ring 5 on the first shaft 1 and the second
cutting wheel 4 on the second shaft 2, can still be cut up by the second cutting wheel.
[0042] The operation of the first embodiment of the device is as follows. The material to
be cut up is supplied above the cutting wheels 3, 4 and the intermediate rings 5,
6 in a way known to the man skilled in the art. The shafts 1, 2 rotate in opposite
directions, so that the cutting teeth 7 of the first cutting wheels 3 and the cutting
teeth 8 of the second cutting wheels 4 move towards each other at the top. This leads
to the material to be cut up being pulled by the cutting teeth 7, 8 into the region
17 where the cutting teeth 7, 8 move past each other. The cutting up of the material
takes place in several ways. In the first place material is cut up when a cutting
tooth 7 of a first cutting wheel 3 passes between two cutting teeth 8 of the adjacent
cutting wheels 4, which happens for every cutting tooth 7 in region 17 because of
its higher peripheral velocity than that of the cutting teeth 8. Apart from that,
material is cut up when the cutting teeth 7 of the first cutting wheels 3 come into
contact with the second intermediate rings 6, during which a good cutting action is
obtained by the higher peripheral velocity of the cutting teeth 7 with respect to
the second intermediate rings 6. In addition, material is also cut up between the
second cutting wheels 4 and the first intermediate rings 5. In this case the peripheral
velocity of the second cutting wheels 4 may be smaller than the peripheral velocity
of the first intermediate rings 5, but a good cutting action is obtained nonetheless
because the outer rings 15 of the first intermediate rings 5 slow down with regard
to the inner rings 14 when material between the outer rings 15 and the second cutting
wheels 6 causes pressure. This pressure exercises a force on the outer ring 15, that
is directed against the direction of rotation, and slows down the outer ring 15 and
the material on it to a speed nearly equal to the peripheral velocity of the second
cutting wheels 4 or even slower.
[0043] Consequently, the first embodiment allows to increase the rotation speed of the first
shaft 1 in respect to the second shaft 2 in such a way, that the peripheral velocity
of the first intermediate rings 5 becomes higher than the peripheral velocity of the
second cutting wheels 6. This results in a substantial increase in the difference
in rotation speed of the first shaft 1 and the second shaft 2 compared to the device
known in the state of the art. This way, the cutting action between the first cutting
wheels 3 and the second cutting wheels 4 and between the first cutting wheels 3 and
the second intermediate rings 6 can be improved substantially, without any notable
decrease of the cutting action between the second cutting wheels 4 and the first intermediate
rings 5. This way, the global cutting action of the device can be increased, and ribbon
formation can be avoided.
[0044] In the second embodiment of the device according to the invention, as shown in figure
5, the cutting wheels 3, 4 have such dimensions that they are larger than the core
circles of the driving gears on the respective shafts, the core circles being defined
as the circles drawn halfway the teeth of the respective driving gears. The first
driving gear 9 has a first core circle 25 with core diameter D25. The second driving
gear has a second core circle 26 with core diameter D26. From the definition follows
that the core circles 25 and 26 contact each other where the teeth of the driving
gears 9 and 10 mesh and that they have the same peripheral velocity. The first cutting
wheels 3 on the first shaft are dimensioned in such a way, that they have a periphery
circle 27 with a diameter D27 that is larger than the first core diameter D25 of the
first driving gear 9. This results in the first cutting wheels 3 having a higher peripheral
velocity during rotation than the first core circle 25. Similarly, the second cutting
wheels 4 on the second shaft are given such dimensions that they have a periphery
circle 28 with a diameter D28 which is larger than the second core diameter D26 of
the second driving gear 10. This results in the second cutting wheels 4 having a higher
peripheral velocity during rotation than the second core circle 26. As the first cutting
wheels 3 on the first shaft and the second intermediate rings 6 on the second shaft
come exactly into contact, the second intermediate rings 6 have a periphery circle
30, the diameter D30 of which is smaller than the second core diameter D26. Consequently,
the peripheral velocity of the second intermediate rings 6 is lower than that of the
second core circle 26. Similarly, the first intermediate rings 5 have a periphery
circle 29 with a diameter D29 smaller that the first core diameter D25. Consequently,
the peripheral velocity of the first intermediate rings 5 is lower that that of the
first core circle 25. It follows that the peripheral velocity of the first cutting
wheels 3 is higher than the peripheral velocity of the second intermediate rings 6
and that the peripheral velocity of the second cutting wheels 4 is higher than the
peripheral velocity of the first intermediate rings 5. Thus, with the second embodiment
a good cutting action is obtained between every cutting wheel 3, 4 and every associated
intermediate ring 5, 6, without making use of ball-bearings. In addition, the second
cutting wheels 4 are larger than the first cutting wheels 3, which may result in a
bigger difference in peripheral velocity of the cutting wheels and which may improve
the cutting action between the cutting wheels themselves.
[0045] The first cutting wheels 3 and the second cutting wheels 4 of the device according
to the invention may be of equal size, as shown in figure 1, or their size may differ,
as shown in figure 5. The first cutting wheels 3 on the first shaft 1 may also differ
in size between themselves. This applies to the second cutting wheels 4 on the second
shaft 2, as well. When dimensioning each cutting wheel 3, 4 and the associated intermediate
ring 5, 6, the man skilled in the art should take into account that the peripheral
velocity of the cutting wheel 3, 4 should be higher than the peripheral velocity of
the intermediate ring 5, 6, or, if this is not the case, he should construct the intermediate
ring 5, 6 as an outer ring 15 which can rotate around an inner ring 14 according the
embodiment of figures 1 and 2.
[0046] Finally, the following is a practical construction example of the second embodiment
of the device according to the invention. The shafts 1, 2 have a width of 12 cm and
a length that can vary from half a meter to several meters. On the first shaft a first
driving wheel 9 is mounted with a core diameter D25 of 21 cm. On the second shaft
a second driving gear 10 is mounted with a second core diameter D26 of 33 cm. As a
result, the centres of the shafts are situated at a mutual distance of (21+33)/2=27
cm. The first driving gear has 35 teeth, the second 55 teeth. On the first shaft first
intermediate rings 5 and first cutting wheels 3 are mounted alternately. The first
intermediate rings 5 have a diameter of 20 cm, i.e. smaller than the first core diameter
D25 of 21 cm. The first cutting wheels 3 have a diameter of 27 cm, i.e. larger than
the first core diameter D25 of 21 cm. On the second shaft second intermediate rings
6 and second cutting wheels 4 are mounted alternately, in such a way that the second
cutting wheels 4 are associated with the first intermediate rings 5 and the second
intermediate rings 6 are associated with the first cutting wheels 3. The second intermediate
rings 6 have a diameter of 27 cm, i.e. smaller than the second core diameter D26 of
33 cm. The second cutting wheels have a diameter of 34 cm, i.e. larger than the second
core diameter D2 of 33 cm. A good cutting action is obtained with first cutting wheels
3 with 32 first cutting teeth 7, and second cutting wheels 4 with 40 cutting teeth
8, the cutting teeth having a form according to figure 4.
List of used reference numbers
[0047]
- 1
- first shaft
- 2
- second shaft
- 3
- first cutting wheel
- 4
- second cutting wheel
- 5
- first intermediate ring
- 6
- second intermediate ring
- 7
- first cutting tooth
- 8
- second cutting tooth
- 9
- first driving gear
- 10
- second driving gear
- 11
- end
- 12
- end
- 13
- gear wheel transmission
- 14
- inner ring
- 15
- outer ring
- 16
- ball-bearing
- 17
- region
- 18
- bulge
- 19
- cavity
- 20
- inner wall
- 21
- cutting face
- 22
- back face
- 23
- recess
- 24
- cutting edge
- 25
- first core circle
- 26
- second core circle
- 27
- periphery circle (3)
- 28
- periphery circle (4)
- 29
- periphery circle (5)
- 30
- periphery circle (6)
D25 first core diameter
D26 second core diameter
D27-D33 diameter
1. Device for cutting up materials comprising a first shaft (1) and a second shaft (2)
which are mounted substantially parallel to each other, and which are provided to
rotate in opposite directions, the first shaft (1) having a higher rotation speed
than the second shaft (2), on each shaft (1, 2), cutting wheels (3, 4) being mounted
alternating with intermediate rings (5, 6), the shafts (1, 2) being positioned in
such a way that the first cutting wheels (5) on the first shaft (1) are situated between
the second cutting wheels (6) on the second shaft (2), the peripheral velocity of
the first cutting wheels (3) on the first shaft (1) during rotation being higher than
the peripheral velocity of the second intermediate rings (6) on the second shaft (2)
and the peripheral velocity of the second cutting wheels (4) on the second shaft (2)
being higher than the peripheral velocity of the first intermediate rings (5) on the
first shaft (1), characterised in that, during rotation the first cutting wheels (3)
of the first shaft (1), come into contact with the second intermediate rings (6) of
the second shaft (2) and the second cutting wheels (4) of the second shaft (2) come
into contact with the first intermediate rings (5) of the first shaft (1), and in
that the first and second cutting wheels (3, 4) have such a number of cutting teeth
(7, 8) that the cutting teeth of the first and second cutting wheels move past each
other.
2. Device according to claim 1, characterised in that each first intermediate ring (5)
on the first shaft (1) comprises an inner ring (14) and an outer ring (15), the outer
ring (15) being rotatably mounted with respect to the inner ring (14).
3. Device according to claim 2, characterised in that between the outer ring (15) and
the inner ring (14) a ball-bearing is situated.
4. Device according to any one of claims 1-3, characterised in that the second cutting
wheels (4) on the second shaft (2) have a diameter larger than that of the first cutting
wheels (3) on the first shaft.
5. Device according to any one of the claims 1-4, characterised in that the device comprises
a first driving gear (9) with a first core diameter (D25) on the first shaft (1) of
which the teeth mesh with the teeth of second driving gear (10) with a second core
diameter (D26) on the second shaft (2), the first cutting wheels (3) on the first
shaft having a diameter (D27) larger than the first core diameter (D25) and the second
cutting wheels (10) on the second shaft have a diameter (D28) larger than the second
core diameter (D26).
6. Device according to any one of the claims 1-5, characterised in that next to at least
one of the shafts (1, 2) one or more means, preferably ball-bearings, are mounted
to prevent the shafts from separating.
7. Device according to one of the claim 1-6, characterised in that the means are mounted
against one or more of the intermediate rings (5, 6).
8. Device according to one of the claims 1-7, characterised in that one of both shafts
(1, 2) is moveable from and to the other shaft (2, 1), with the shafts remaining substantially
parallel.