[0001] The present invention relates to a chuck with an expanding-extremity for bobbins
of the type comprising a central rotational element or hub, fastened to a guide shaft,
and one or more jaws which engage with both the bobbin mounted on the chuck and the
hub when the same bobbin is unwound.
[0002] The making of such expanding chucks with central hubs having cam-shaped external
profiles in such a way that the jaws - coupled to such profiles by various techniques
- are pushed radially towards the internal tubular surface of the bobbin when the
latter is rotated about its own axis, is already known in the art. The rotation of
the bobbin causes a relative rotation (due to friction that is generated) between
the jaws and the cam-shaped profile of the hub until the jaws are pushed towards the
internal surface of the bobbin by the upper portions of the cam-shaped profile. When
the jaws come into contact with the bobbin, they are engaged by friction with the
latter and with the shaped profile of the hub, so causing the hub with the jaws and
the same bobbin to rotate together as one. The rotation of the bobbin is also regulated
by means of braking or motorized drive connected to the guide shaft on which the central
hub is fastened. US Patent 2.219.124, in the name of Bandy, describes an expanding
chuck for paper bobbins comprising a central cylindrical hub having a lateral cam-shaped
profile on which are arranged two semicircular-section jaws held on a free-mounted
ring in correspondence of one of the hub extremities. The two jaws extend to all the
lateral surface of the hub and are free of move in circumferential direction, about
the surface of the hub, and in radial direction, for as far as the extremity ring
allows. According to this embodiment, the jaws can move in a circumferential direction,
one with respect to the other, and therefore it is necessary that the jaws extend
for all the lateral surface of the hub in order to guarantee simultaneous engagement
of the jaws with the top portions of the cam-shaped profile during the unwinding of
the paper bobbin. That involves the use of a limited number of jaws, in as much as
increasing the number of jaws diminishes the cross-sectional area of the latter and
consequently, for the same axial size, thickness and materials, reduces their ability
to resist the forces to which they are subject.
[0003] Since the jaws are pushed into contact with the bobbin at the higher portions of
the cam-shaped profiles, which are equal in number to the number of jaws, the force
exerted by the bobbin bears only on some points of the jaws and hub; this leads to
high wear on the internal surface of the jaws and breakup of the entire chuck.
[0004] Patent US 4.519.620, in the name of Keith, relates to an expanding chuck for bobbins
in which the jaws are comprised of rollers in hard material, forced by extremity rings
to roll on the external cam-shaped profiled surface of a central hub. The extremity
rings ensure that the rollers can rotate about their own axes while maintaining a
constant mutual angular separation, and that they can move radially with respect to
the central hub.
[0005] Such an embodiment, while permitting the use of a high number of rollers and consequently
ensuring even distribution of the load over the entire hub, has the disadvantage that
in order to prevent the rollers, subject to rolling friction, from rotating it is
necessary that the bobbin exert high loading on the same rollers, thus causing heavy
wear on the parts. Where rotation of the rollers was not prevented, even small movements
of the load would cause rotation of the rollers and consequent wear of the parts.
Moreover, manufacture of such a chuck involves the production and subsequent assembly
of a high number of components.
[0006] One aim of the present invention is to provide an expanding chuck for bobbins that
resolves the disadvantages of the prior art.
[0007] It is a further aim of the present invention to furnish an expanding chuck for bobbins
that is particularly simple and economical to produce and to assemble.
[0008] Another aim of the present invention is to produce a chuck for bobbins that is effective
in use and subject to limited wear and little breakdown.
[0009] These and other aims are achieved by the expanding chuck for bobbins according to
the first independent Claim and the succeeding dependent Claims.
[0010] The expanding chuck according to the present invention comprises a central rotational
element fastened to a guide shaft and having a cam-shaped profile on the external
lateral surface, as well as a plurality of jaws associated in a sliding way externally
to such cam-shaped profile. The chuck also comprises means of restraint moving circumferentially
together with the jaws, restraining the same jaws and keeping them at a substantially
constant mutual angular separation and permitting the jaws to move only in a radial
direction with respect to same means of restraint.
[0011] According to a particular aspect of the present invention, the means of restraint
comprises a substantially cylindrical sleeve coaxially coupled to the central rotating
element. The sleeve has a plurality of openings on its own lateral surface to house
each of the jaws.
[0012] According to another aspect of the invention the jaws have an internal surface in
contact with the cam-shaped profile. The cam-shaped profile and the internal surface
of every jaw are so shaped that the internal surface of every jaw bears on the cam-shaped
profile of the central rotating element in at least two points.
[0013] According to a further aspect of the present invention, the two points of bearing
of the internal surface of the jaws slide on portions of the cam-shaped profile, the
cams having an involute profile - or having a profile approximated to such involute,
such two points remaining always the same distance from the axis of the chuck.
[0014] A preferential embodiment of the present invention will now be described, by way
of example and not limitation, with the aid of the attached figures, in which:
figure 1 is a perspective view of an expanding chuck according to a preferential aspect
of the present invention;
figure 2 is a view in lateral section of the chuck of figure 1;
figure 3 is a view of figure 2 at section A-A, of the chuck of figure 1;
figure 4 is a magnified view of the particular coupling between a jaw and the cam-shaped
profile of the embodiment shown in figure 3.
figure 5 is a lateral view of a retaining sleeve according to a preferential aspect
of the present invention;
figure 6 is a partial view of a cam-shaped profile on the lateral surface of the central
hub of a chuck according to another aspect of the invention;
figure 7 is a view of a jaw according to another aspect of the present lateral invention;
and figure 8 is a view from above of the jaw of figure 6.
[0015] Figures 1 and 2 illustrate a preferential embodiment of an expanding chuck according
to the present invention. The chuck comprises a central rotating element, or hub,
4, fastened on a guide shaft, and revolving about its own axis " x ", as well as a
plurality of jaws 3 mobile in radial direction and sliding on the external lateral
cam-shaped surface of the same element 4. The jaws 3 are retained in contact with
the external cam surface of the rotation element 4 due to opportune means of restraint,
also sliding on hub 4 together with the jaws 3. Such means of restraint, in the particular
embodiment of the invention represented here, comprises a sleeve 2 within which the
same jaws 3 are housed.
[0016] Sleeve 2, substantially cylindrical, is coupled coaxially to hub 4, in such way as
to be circumferentially slidable with respect to the latter, and is held on to the
same hub 4 in the axial direction by removable cap 1, held together with hub 4 by
screw-type means of connection. The jaws 3 are retained by sleeve 2 in such way that
axial or circumferential movements of the jaws 3 with respect to same sleeve 2 are
prevented, but that at the same time such radial movements of jaws 3 are permitted.
[0017] The hub 4 also presents means 5a, 5b for fastening to a guide shaft, not shown, that
can be opportunely connected to means of driving or braking the shaft in order to
regulate the rotation of hub 4.
[0018] As illustrated in figure 3, the profile 6 of the external surface of hub 4 is shaped
with cams and comes into contact with each of the jaws 3 in at least one point. The
jaws 3 slide circumferentially, together with sleeve 2, on the cam-shaped profile
6 and, following the latter, they are free to move in a radial direction for a distance
defined by their coupling with sleeve 2.
[0019] Sleeve 2, as shown in figure 5, presents , along its own lateral surface 7, openings
8 within which are lodged the jaws 3 in such a way that the latter are constrained
in the circumferential and axial directions, but are able to move, for a predefined
distance, in a radial direction. The employment of such means of restraint 2 permits
a plurality of jaws 3, coupled in a sliding way to hub 4, to be employed, thus ensuring
an efficient grip on the bobbin to be unrolled, without the same jaws 3 being subject
to concentrated high forces and to wear.
[0020] Figure 6 shows a partial view of the cam-shaped profile 6 of hub 4. Such profile
6, in particular, is realized according to a broken line that, obtained starting from
a base circumference 101, comprises a succession of equal line segments. Such segments
present two top regions 13 and 14, at different distances from circumference 101.
[0021] Figures 7 and 8 illustrate respectively a profile view and a top view from above
of a jaw 3 according to a particular aspect of the present invention. Each of the
jaws 3 comprises a body 102 having one external high-friction surface 10 and an internal
surface 9 to connect with the cam-shaped profile 6 of hub 4.
[0022] The external high-friction surface 10 can advantageously be knurled to facilitate
blocking of the bobbin during use of the chuck. Moreover, internal surface 9 presents
two jutting out portions 11a, 11b, located substantially at the circumferential extremities
of the jaw 3, for the contact of every jaw 3 on the cam-shaped profile 6. Body 102
of every jaw 3 is also equipped with lugs 12, engaging with the sleeve 2, to prevent
the jaw 3 from escaping from the same sleeve 2 in a radial direction.
[0023] Figure 4 shows in detail, according to a peculiar aspect of the invention, how the
cam-shaped profile 6 and the jaws 3 are in contact. In particular, two points on each
of the jaws 3 bear against the cam-shaped profile 6 of hub 4, in correspondence of
the jutting out portions 11a, 11b of internal surface 9 of the same jaw 3. Moreover
the portion of internal surface 9 comprised between the contact portions 11a, 11b
extends above one top region 13 of profile 6. According to another aspect of the invention,
the cam-shaped profile 6 is shaped in such a way that the portions of contact 11a,
11b of each jaw 3, sliding relatively to profile 6, move substantially for the same
distances both circumferentially and radially. That allows only radial movement parallel
to itself of each jaw 3 when the latter, sliding relatively to hub 4, follows the
cam-shaped profile 6. The shape of such cam-shaped profile is therefore ideally an
involute and in practice it is approximated to this involute, for reasons of simplicity
of construction.
[0024] In use, the bobbin mounted on the expanding chuck presents a cylindrical internal
surface that is in contact with sleeve 2 and the external surface 10 of the jaws 3.
When the bobbin begins unwinding, the friction between the internal surface of the
bobbin and sleeve 2 due to the pressure exerted by the same bobbin causes sleeve 2,
the jaws 3 and the bobbin to rotate together with respect to hub 4, in as far as the
latter is advantageously braked.
[0025] Such relative motion of sleeve 2 with respect to hub 4 leads to the sliding of the
jaws 3 on the cam-shaped profile 6 and the consequent radial movement of the jaws
3 in centrifugal direction. In fact, the contact portions 11a, 11b, which in resting
position are located on cam-shaped profile 6 at a minimal distance from the rotation
axis "x" of hub 4, are forced to slide towards the top regions 13, 14 of the profile
6 at an increasing distance from axis "x".
[0026] Advantageously, profile 6 is so shaped that the jaws 3 are pushed radially in centrifugal
direction by the same cam-shaped profile 6, whichever direction the bobbin is rotated
in.
[0027] The radial centrifugal movement of the jaws 3 and the corresponding sliding of these
on segments of the cam-shaped profile 6 placed at a greater distance from the rotation
axis "x" causes an increase in friction between the contact portions 11a, 11b of each
cam 3 and the same cam-shaped profile 6 which stops the jaw 3 sliding relative to
hub 4. When, because of the constraint reactions and of the friction between parts,
each jaw 3 no longer slides on the cam-shaped profile 6 with respect to hub 4, then
bobbin, sleeve 2, jaws 3 and hub 4 all rotate together.
[0028] In this way, the bobbin is stably locked to hub 4, without concentrations of strains
on the jaws 3 or of high wear between the parts.
1. Expanding chuck for bobbins, of the type comprising at least one central rotation
element revolving about its own axis and having an external cam-shaped profile, as
well as a plurality of jaws externally associated in a sliding way to said cam-shaped
profile, characterized by comprising means of restraint circumferentially sliding
together with said jaws with respect to said central rotation element, said means
of restraint constraining said jaws to maintain them at substantially constant mutual
angular distances and to allow only movement of said jaws in a radial direction relative
to said means of restraint.
2. Chuck according to Claim 1, characterized by said means of restraint comprising a
substantially cylindrical sleeve mounted coaxially on said central rotation element,
said sleeve having a plurality of openings on its own lateral surface to house each
of said jaws.
3. Chuck according to any of the previous Claims, characterized by said jaws comprising
an internal surface in contact with said cam-shaped profile, said internal surface
of the jaws and said cam-shaped profile of the central rotating element being shaped
in such a way that said internal surface of the jaws contacts said cam-shaped profile
in at least two points.
4. Chuck according to Claim characterized 3 by said two points of contact on said cam-shaped
profile being arranged substantially at the circumferential extremities of said internal
surface of each of said jaws and that the portion of said internal surface comprised
between said two contact points extends above one top region of said cam-shaped profile.
5. Chuck according to Claim 3 or 4, characterized by said two contact points of said
internal surface of the jaws slides on portions of said cam-shaped profile shaped
according to an involute or according to a broken line approximating to such an involute.
6. Chuck according to any of the previous Claims, characterized by each of said jaws
comprising an external high-friction surface to contact said bobbins.
7. Chuck according to Claim 6, characterized by said external surface of each of said
jaws being knurled.
8. Chuck according to any of the previous Claims, characterized by said jaws comprising
one internal surface in contact with said central rotation element in wear-resistant
material.
9. Chuck according to any of the previous Claim, characterized by said cam-shaped profile
following a broken line approximated to an involute, which extends from an ideal inner
circular profile.