BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates generally to containers and, more specifically, to
a draincock assembly for a radiator in a motor vehicle.
2. Description of the Related Art
[0002] It is known to provide a draincock for a container such as a radiator in a motor
vehicle. Typically, the radiator includes a plastic tanks mechanically attached to
a radiator core. The plastic tanks include a threaded drain hole and a draincock with
a seal threaded into the drain hole at a predetermined torque to effect good sealing.
The draincock is unthreaded from the drain hole to open the drain hole to allow fluid
to drain from the tanks and radiator core.
[0003] It is also known that the draincock may be of a non-threaded type. An example of
such a draincock is disclosed in U.S. Patent No. 4,449,692. In this patent, the tank
has an annular pipe with an enlarged end extending outwardly from the tank and a rotatable
plug disposed in the annular pipe having passageways therethrough in order to facilitate
draining of the tank.
[0004] Although the above draincocks have worked, the threaded draincocks suffer from the
disadvantage that they may be lost or misplaced when unthreaded from the drain hole.
Another disadvantage of these draincocks is that they require torque monitoring to
effect good sealing and prevent leaks. Yet another disadvantage of these draincocks
is that they are threaded which is relatively costly and undesired. However, a disadvantage
of the above non-threaded draincock is that the fluid cannot be drained axially from
the tank. Therefore, there is a need in the art to provide a new non-threaded draincock
that overcomes these disadvantages.
SUMMARY OF THE INVENTION
[0005] Accordingly, the present invention is a draincock assembly for a container including
a receiving member for fluid communication with the container and having a projection
therein. The draincock assembly also includes a rotatable draincock being partially
disposed in the receiving member having a fluid passageway and a guide slot cooperating
with the projection to allow the draincock to be rotated and moved axially. The guide
slot has a closed position relative to the projection to prevent the draincock from
moving axially and draining fluid through the fluid passageway. The guide slot also
has an open position rotated relative to the projection to allow the draincock to
move axially and drain fluid through the fluid passageway.
[0006] One advantage of the present invention is that a draincock assembly is provided for
a container such as a radiator in a motor vehicle to allow fluid to be drained axially
from a tank of the radiator. Another advantage of the present invention is that the
draincock assembly is non-threaded and does not require torque monitoring. Yet another
advantage of the present invention is that the draincock assembly is injection molded
and relatively low in cost. Still another advantage of the present invention is that
the draincock assembly has a fluid passageway to an internal chamber to drain fluid
when the draincock is rotated and moved axially.
[0007] Other features and advantages of the present invention will be readily appreciated,
as the same becomes better understood after reading the subsequent description taken
in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
FIG. 1 is a perspective view of a draincock assembly, according to the present invention,
illustrated in operational relationship with a radiator for a motor vehicle.
FIG. 2 is a fragmentary elevational view of the draincock assembly of FIG. 1.
FIG. 3 is a perspective view of the draincock assembly of FIG. 1 illustrating a draincock
in a first position.
FIG. 4 is a view similar to FIG. 3 illustrating the draincock in a second position.
FIG. 4A is a perspective view of the draincock assembly of FIG. 1 with the draincock
removed.
FIG. 5 is a side elevational view of the draincock for the draincock assembly of FIG.
1.
FIG. 6 is a front elevational view of the draincock for the draincock assembly of
FIG. 1.
FIG. 7 is a front elevational view of another embodiment, according to the present
invention, of the draincock for the draincock assembly of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] Referring to the drawings and in particular FIG. 1, one embodiment of a draincock
assembly 10, according to the present invention, is illustrated in operational relationship
with a container such as a radiator, generally indicated at 12, for a motor vehicle
(not shown). The radiator 12 includes a core 14 of a plurality of tubes (not shown)
and fins (not shown) disposed between each the tubes to form a stack. The radiator
12 includes at least one header or tank 16 at the end of the core 14. +-The tank 16
contains the fluid handled by the radiator core 14 and the radiator core 14 is used
generally to dissipate heat from the fluid as it passes therethrough. It should be
appreciated that, except for the draincock assembly 10, the radiator 12 is conventional
and known in the art. It should also be appreciated that the draincock assembly 10
could be used for containers and vessels in other applications besides motor vehicles.
[0010] Referring to FIGS. 1 through 4A, the draincock assembly 10 includes a tank receiving
member, generally indicated at 18, extending outwardly from the tank 16. The tank
receiving member 18 has an interior portion 20 extending into an interior chamber
22 of the tank 16 to communicate with the fluid therein. The tank receiving member
18 also has an exterior portion 24 extending outwardly from the tank 16. The interior
portion 20 and exterior portion 24 are generally cylindrical in shape. The exterior
portion 24 has a cavity 26 extending axially inward and being generally circular in
shape. The interior portion 20 has an aperture 28 extending axially therethrough and
communicating with the cavity 26. The aperture 28 is generally circular in shape.
The tank receiving member 18 also has at least one projection or stop 30 extending
radially into the aperture 28 from the interior portion 20 for a function to be described.
The tank receiving member 18 and tank 16 are made of a plastic material such as polypropylene
or nylon 6/6 and formed as a monolithic structure being integral, unitary and one-piece.
It should be appreciated that the stops 30 could be connected to form a solid shaft
extending diametrically across the aperture 28.
[0011] The draincock assembly 10 also includes a draincock, generally indicated at 32, to
cooperate with the tank receiving member 18. The draincock 32 is generally cylindrical
in shape. The draincock 32 includes an annular base portion 34 extending axially and
a plurality, preferably a pair of anti-removal hooks 36 extending axially from the
base portion. The anti-removal hooks 36 have a generally 'J' shape. The anti-removal
hooks 36 have an arm 38 extending axially and a flange 40 extending radially and axially.
The arms 38 flex inwardly when inserted into the aperture 28 of the tank receiving
member 18 until the flanges 40 are past the end of the interior portion 20. The arms
38 flex outwardly to their original position and the flanges 40 may engage the end
of the interior portion 20 to prevent the draincock 32 from exiting the tank receiving
member 18. It should be appreciated that the anti-removal hooks 36 allow the draincock
32 to snap-fit into the tank receiving member 18 and prevent removal therefrom.
[0012] The draincock 32 has a guide slot 42 extending circumferentially and partially about
the base portion 34. The guide slot 42 has an open end 44 at a free axial end of the
base portion 34 and extends axially and circumferentially in a generally arcuate path
to a closed end 46. The guide slot 42 receives the stop 30 on the tank receiving member
18. It should be appreciated that the guide slot 42 moves relative to the stop 30
as the draincock 32 is rotated.
[0013] The draincock 32 also includes a recess 48 forming a recessed portion 50 axially
adjacent the base portion 34. The recessed portion 50 is generally annular in shape
and has a diameter less than a diameter of the base portion 34. The draincock 32 includes
a flange 52 extending radially adjacent the recessed portion 50. The flange 52 is
annular in shape and has a diameter approximately equal that of the base portion 34.
The draincock 32 also has a seal 54 disposed in the recess 48 and about the recessed
portion between the flange 52 and the base portion 34. The seal 54 is an O-ring made
of an elastomeric material. It should be appreciated that the seal 54 engages the
interior portion 20 when the draincock 32 is disposed in the aperture 28 to prevent
fluid from passing therebetween.
[0014] The draincock 32 includes a chamber portion 56 axially adjacent the flange 52. The
chamber portion 56 has a diameter less than a diameter of the base portion 34 to form
an inner chamber 58 between the draincock 32 and the tank receiving member 18. The
chamber portion 56 has at least one, preferably a pair of apertures 60 extending radially
therein and communicating with the inner chamber 58. The apertures 60 are generally
circular in shape. The apertures 60 also communicate with a passage extending axially
to be described. It should be appreciated that the chamber portion 56 is designed
to control fluid flow out rearward axially to drain.
[0015] The draincock 32 includes a top portion 62 axially adjacent the chamber portion 56.
The top portion 62 is generally annular and a diameter greater than a diameter of
the base portion 34 to be disposed in the cavity 26 of the exterior portion 24. The
top portion 62 includes a flash 64 extending radially outward axially adjacent the
chamber portion 56 to provide retention of fluid in the inner chamber 58. The flash
64 has a relatively thin thickness to minimize leakage during drainage. It should
be appreciated that the flash 64 is optional depending on the application.
[0016] The top portion 62 also includes a flange 66 extending radially outward at the other
end opposite the flash 64 and is adapted to abut the end of the exterior portion 24
of the tank receiving member 18. The flange 66 is generally annular and has a diameter
greater than the top portion 62. The top portion 62 also includes a plurality, preferably
a pair of hand removal tabs 68 extending radially and axially outwardly from the flange
66. The removal tabs 68 allow the operator to rotate the draincock 32 with their fingers
in a relatively easy manner. The top portion 62 includes a projection or barb 70 extending
axially from the flange 66. The barb 70 is generally tubular to allow a hose (not
shown) to be attached thereto. The top portion 62 includes a fluid passageway 72 extending
therethrough from the barb 70 to the chamber portion 56 to fluidly communicate with
the apertures 60 thereof. The fluid passageway 72 acts as a rearward axial drain to
allow fluid to flow from the inner chamber 58 through the apertures 60 and fluid passageway
72 and exit the barb 70. The draincock 32 is made of a plastic material such as polypropylene
and formed as a monolithic structure being integral, unitary and one-piece by conventional
injection molding processes.
[0017] In operation of the draincock assembly 10, the draincock 32 is disposed in the tank
receiving member 18 in a closed position as illustrated in FIGS. 2 and 4. In the closed
position, the stop 30 is at the closed end 46 of the guide slot 42 and prevents the
draincock 32 from moving axially. The flange 66 of the top portion 62 abuts the end
of the exterior portion 24 of the tank receiving member 18. Fluid is prevented from
draining through the draincock 32 because the seal 54 prevents fluid from reaching
the inner chamber 55. To drain fluid, an operator grasps the removal tabs 68 and rotates
the draincock 32 to move the guide slot 42 to the open end 44 thereof and the draincock
is moved axially by the operator to an open position illustrated in FIG. 3. Fluid
is allowed to flow, as indicated by the arrow A in FIG. 3, past the seal 54 and enter
the inner chamber 58 to flow through the apertures 60 and fluid passageway 72 axially
out of the draincock 32. When the fluid is drained, the operator rotates the draincock
32 in the opposite direction such that the guide slot 42 moves to the closed end 46
and the seal 54 engages the interior portion 20. It should be appreciated that the
anti-removal hooks 36 prevent the draincock 32 from exiting the tank receiving member
18.
[0018] Referring to FIG. 7, another embodiment 132, according to the present invention,
of the draincock 32 for the draincock assembly 10 is shown. Like parts of the draincock
32 have like reference numerals increased by one hundred (100). In this embodiment,
the draincock 132 eliminates the flash on the top portion 162 and includes a pair
of flanges 180 axially spaced and extending radially outwardly adjacent the chamber
portion 156. The draincock 132 includes an annular recess 182 disposed axially between
the flanges 180 to form a recessed portion 184. The draincock 132 includes a seal
186 disposed in the recess 182 about the recessed portion 184 between the flanges
180. The seal 186 is an O-ring made of an elastomeric material. The seal 186 prevents
fluid from passing between the top portion 162 and the tank receiving member 18. The
operation of the draincock 132 is similar to that described above for the draincock
32.
[0019] The present invention has been described in an illustrative manner. It is to be understood
that the terminology which has been used is intended to be in the nature of words
of description rather than of limitation.
[0020] Many modifications and variations of the present invention are possible in light
of the above teachings. Therefore, within the scope of the appended claims, the present
invention may be practiced other than as specifically described.
1. A draincock assembly for a container comprising:
a receiving member for fluid communication with the container and having a projection
therein; and
a rotatable draincock being partially disposed in said receiving member having a fluid
passageway and a guide slot cooperating with said projection to allow said draincock
to be rotated and moved axially, said guide slot having a closed position relative
to said projection to prevent said draincock from moving axially and draining fluid
through said fluid passageway and an open position rotated relative to said projection
to allow said draincock to move axially and drain fluid through said fluid passageway.
2. A draincock assembly as set forth in claim 1 wherein said draincock extends axially
and has a base portion at an axial end thereof, said guide slot extending axially
and circumferentially at least partially about said base portion.
3. A draincock assembly as set forth in claim 2 wherein said guide slot has an open end
at an axial end of said base portion and a closed end spaced from the axial end of
the base portion, said closed position being at said closed end and said open position
being at said open end.
4. A draincock assembly as set forth in claim 2 wherein said draincock includes a plurality
of anti-removal hooks extending axially from said base portion to engage said receiving
member and prevent removal therefrom.
5. A draincock assembly as set forth in claim 2 wherein said draincock includes an annular
recess disposed adjacent said base portion and a seal disposed in said recess.
6. A draincock assembly as set forth in claim 5 wherein said draincock includes a flange
disposed adjacent said recess and extending radially.
7. A draincock assembly as set forth in claim 2 wherein said draincock includes a top
portion at an axial end opposite said base portion and having a diameter greater than
a diameter of said base portion.
8. A draincock assembly as set forth in claim 7 wherein said draincock includes a chamber
portion disposed between said top portion and said base portion and forming a chamber
between said draincock and said receiving member.
9. A draincock assembly as set forth in claim 7 wherein said fluid passageway extends
through said top portion and said chamber portion and fluidly communicates with said
chamber.
10. A draincock assembly as set forth in claim 6 wherein said draincock includes a flash
adjacent said chamber portion extending radially.
11. A draincock assembly as set forth in claim 6 wherein said draincock includes a recess
disposed between said top portion and said chamber portion and a seal disposed in
said recess.
12. A draincock assembly as set forth in claim 6 wherein said draincock includes at least
one tab extending from said top portion to allow an operator to grasp and rotate said
draincock.
13. A draincock assembly as set forth in claim 6 wherein said draincock includes a barb
extending from said top portion and fluidly communicating with said fluid passageway
for allowing connection to a conduit.
14. A draincock assembly as set forth in claim 1 wherein said receiving member has a cavity,
said projection extending radially into said cavity