(19)
(11) EP 1 092 485 A3

(12) EUROPEAN PATENT APPLICATION

(88) Date of publication A3:
16.07.2003 Bulletin 2003/29

(43) Date of publication A2:
18.04.2001 Bulletin 2001/16

(21) Application number: 00308659.2

(22) Date of filing: 02.10.2000
(51) International Patent Classification (IPC)7B21D 26/02, B23K 20/02, B21D 53/78, B23P 15/04
(84) Designated Contracting States:
AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE
Designated Extension States:
AL LT LV MK RO SI

(30) Priority: 14.10.1999 GB 9924219

(71) Applicant: ROLLS-ROYCE PLC
London, SW1E 6AT (GB)

(72) Inventor:
  • Launders, Paul David
    Nottingham NG17 8QB (GB)

(74) Representative: Gunn, Michael Alan 
Rolls-Royce plc P.O. Box 31
Derby DE24 8BJ
Derby DE24 8BJ (GB)

   


(54) A method of manufacturing an article by superplastic forming and diffusion bonding


(57) A method of manufacturing an article (10) from two metal workpieces (30,32), the first and second metal workpieces (30,32) define the outer profile of the article (10). The second workpiece (32) is thicker than the first workpiece (30). The first workpiece (30) has two flat surfaces (34,36) and the second workpiece has one flat surface (38) and one machined (42) surface (40). Stop of is applied to surface (34) to prevent diffusion bonding at preselected areas. The workpieces (30,32) are assembled into a stack (58) so that the flat surfaces (34,38) are in abutment. Heat and pressure are applied to diffusion bond the workpieces (30,32) together to form an integral structure (60). The integral structure (60) is placed in a die such that the first workpiece (30) faces a convex surface of the die. The integral structure (60) is heated to cause the integral structure (60) to be hot creep formed on the convex surface of the die. The integral structure (62) is hot formed in a superplastic forming die by heating and internally pressurising the integral structure (62) to cause a preselected area of the second workpiece to be hot formed to produce the article (10).










Search report