[0001] The present invention relates to a throttle lever of a working machine incorporating
a multi-purpose engine, for example a tiller, mower, tea leaf picker, cargo carrier,
rice planting machine, harvester, binder, combine harvester, snowplow, atomizer, pump,
etc., in order to control the engine revolution thereof. More particularly, the present
invention relates to a throttle lever with an engine stop switch provided inside or
outside the throttle lever, so that an operator may hold a handle of working machine
with his finger being placed on a lever member of the throttle lever, and in case
of emergency, the lever member can be rotated or moved, thereby the engine can be
stopped immediately.
[0002] As an example of working machine relating to the present invention, a tiller has
a pair of handle bars elongated from the main body of the tiller, and one of the pair
of handle bars has a so-called throttle lever. An operator may rotate a lever member
of the throttle lever in a proper direction according to working condition, thereby
the fuel supply to the engine can be controlled, and accordingly the engine revolution
speed may be accelerated or decelerated in order to carry out the working.
[0003] In this connection, while the operator drives the tiller, and for example, when the
operator changes the moving direction of tiller from the forward direction to the
rearward direction, there may be a case that the handle bars held by the operator
suddenly rise due to several factors such as the reaction force against the revolution
force, the shift of gravity center to the front of the tiller, etc., which may result
in the state that the operator is unable to operate the tiller appropriately. This
unable state of operation has resulted in a serious accident in many cases, for example,
tilling blades of the tiller moving in the rearward direction harmed the operator,
or the tiller lost its balance and fell on the ground during operating thereof, then
the operator was caught in the tiller. Especially, the aged operators have been increasing
in recent years, and the above mentioned accidental cases are rapidly increasing.
[0004] Accordingly, for the purpose of avoiding such a dangerous state, there have been
provided an engine stop switch in order to stop the engine immediately in case of
emergency. This type of engine stop switch in the prior art, for example a push button
switch or rotation (dial type) switch, is provided apart from the throttle lever,
such as at the center of any handle bar, or on the handle bar in the vicinity of a
handle grip. In particular, there have been a prior art that a one-touch type push
button switch is provided on a connecting part of the left handle bar and the right
handle bar (that is, at the center of the both handle bars).
[0005] Further, in regard to other working machine such as a mower, there may be a case
that the engine should be stopped immediately. To be discussed in detail, the mower
will be used in the grassland, where industrial wastes incorporating stone or metal
might be left. If the cutter blade of the mower touches the industrial waste incorporating
stone or metal, the revolving blade might be affected by the remarkable revolution
resistance, which might spoil the safety of working. In addition, there may also be
the case that, for example, a metal pole of a guardrail (crash barrier) exists in
the grassland, and if the cutter blade touches the metal pole, the same dangerous
state as above discussed may occur. In such a case, the engine should be stopped immediately
in order to avoid the danger, thus the same type of engine stop switch as the case
of tiller has been provided on the mower.
[0006] However, the prior art has the following disadvantageous point.
[0007] According to the prior art as above discussed, in order to avoid the danger, the
engine stop switch serving to stop the engine immediately is separately provided other
than the throttle lever. However, in ordinary case, while the operator drives the
tiller, the pair of handle bars of the tiller are held by the both hands of the operator,
in a state that any finger of one hand of the operator is placed on the lever member
of the throttle lever in order to control the engine revolution speed. Consequently,
under several operation conditions, it becomes very difficult for the operator to
further operate the engine stop switch, and in several cases, although the engine
should be stopped immediately, there has been a possibility that the immediate engine
stop will not be made. This also applies to the case of mower.
[0008] Further, according to the structure of the prior art, the engine stop switch provided
apart from the throttle lever stops the engine by short-circuit of the electric power.
However, when this type of engine stop switch is actuated, the lever member of the
throttle lever is maintained as the operating position, that is, the position at which
the fuel is still supplied, thus it-is difficult to stop the engine surely and immediately.
For example, during high-speed driving of engine, if the engine is stopped by operating
the engine stop switch and thus by short-circuit of electric power, the fuel-air mixture
may excessively introduced in the cylinder of engine. After that, when the engine
should be re-started, the combustion chamber will be in the excessive state of fuel-air
mixture, that is, so-called "wet spark plug" , in which state the spark plug cannot
be ignited and the engine cannot be restarted.
[0009] In addition, there are several tractor-type mowers in which the electric circuit
of engine will be automatically short-circuited at the same time of turning OFF the
clutch operation handle. However, according to this type of mower, the engine will
be stopped every time the clutch is disengaged, and this has been a serious problem
to the practical operation.
[0010] Based on the problems as above discussed, it is an objet of the present invention
to provide a throttle lever which can immediately stop the engine in case of emergency
in order to avoid danger, and which can also restart the engine immediately when the
engine should be restarted.
[0011] To achieve the object mentioned above, according to claim 1 of the present invention,
there is provided a working machine throttle lever to be attached to and detached
from a working machine comprising a main body, a lever member rotatively attached
to the main body and connected to a wire elongated from an engine of the working machine,
and an engine stop switch. When the lever member is rotated in one direction, a revolution
speed of the engine of the working machine is accelerated, and when the lever member
is rotated in another direction, the revolution speed of the engine of the working
machine is decelerated. Further, when the lever member is rotated by more than a predetermined
amount in any of the one and another directions, the engine stop switch is actuated
and the engine is stopped.
[0012] According to claim 2 of the present invention in regard to the working machine throttle
lever of claim 1, the throttle lever is attached to a handle bar elongated from a
main unit of the working machine in a state that the throttle lever may be attached
to and detached from the handle bar.
[0013] According to claim 3 of the present invention, in regard to the working machine throttle
lever of claim 1, the throttle lever is attached to a main unit of the working machine
in a state that the throttle lever may be attached to and detached from the main unit.
[0014] According to claim 4 of the present invention, in regard to the working machine throttle
lever of claim 1, the engine stop switch is incorporated inside the throttle lever.
[0015] According to claim 5 of the present invention, in regard to the working machine throttle
lever of claim 1, the engine stop switch is provided outside the throttle lever.
[0016] According to claim 6 of the present invention, in regard to the working machine throttle
lever of claim 4, there are further provided a main body switch element incorporated
in the main body and a lever member switch element incorporated in the lever member.
When the lever member is rotated by more than a predetermined amount in the one or
another direction, the engine is stopped by short-circuiting both of the switch elements.
[0017] According to claim 7 of the present invention, in regard to the working machine throttle
lever of claim 4, the engine stop switch comprises a main body switch element of which
position on the main body has been determined and is fit into the main body, and a
lever member switch element of which position on the lever member has been determined
and is fit into the lever member. When the lever member is rotated by more than a
predetermined amount in the one or another direction, the main body switch element
and the lever member switch element of the engine stop switch becomes a predetermined
position relation so that the engine stop switch is actuated and the engine is stopped.
[0018] According to claim 8 of the present invention, in regard to the working machine throttle
lever of claim 7, there are further provided protrusion on any one of the main body
switch element and the main body and hollow on the other of the main body switch element
and the main body so that a position of the main body switch element is determined
by engagement of the protrusion with the hollow, and protrusion on any one of the
lever member switch element and the lever member and hollow on the other of the lever
member switch element and the lever member so that a position of the lever member
switch element is determined by engagement of the protrusion with the hollow.
[0019] According to claim 9 of the present invention, in regard to the working machine throttle
lever of claim 4, the main body switch element is integrally incorporated in the main
body by insertion method during manufacturing of the main body, and the lever member
switch element is integrally incorporated in the lever member by insertion method
during manufacturing of the lever member.
[0020] According to claim 10 of the present invention, in regard to the working machine
throttle lever of claim 5, there are further provided a lever member switch element
outside the lever element and the other switch element outside a main unit of the
working machine or a handle bar. When the lever member is rotated by more than a predetermined
amount in the one or another direction, the engine is stopped by short-circuiting
both of the switch elements.
[0021] According to claim 11 of the present invention, in regard to the working machine
throttle lever of claim 5, the engine stop switch is attached on the lever member,
and engine is stopped when the lever member is rotated by more than a predetermined
amount as the engine stop switch becomes in contact with a main unit of the working
machine.
[0022] According to claim 12 of the present invention, in regard to the working machine
throttle lever of claim 1, there is further provided an idle mechanism attached to
the throttle lever. An operator may confirm by feeling of resistance whether or not
the lever member reaches just before a position at which the engine can be stopped,
then the operator may further rotate the lever member in order to stop the engine.
[0023] According to claim 13 of the present invention, in regard to the working machine
throttle lever of claim 12, the idle mechanism is incorporated in a space between
the lever member and the main body. When an operator actuates the engine stop switch
by rotating the lever member, a resistance force is given to the operator just before
the engine stop switch is actuated, then the operator may further rotate the lever
member in order to actuate the engine stop switch.
[0024] According to claim 14 of the present invention, in regard to the working machine
throttle lever of claim 1, when the lever member is rotated by more than a predetermined
amount in one direction, or when the lever member is rotated by more than the predetermined
amount in another direction, the engine is stopped regardless of direction of rotation.
[0025] According to claim 15 of the present invention, in regard to the working machine
throttle lever of claim 1, an attachment position of the lever member switch element
or the main body switch element is adjustable, thereby a timing of engine stop is
adjusted.
[0026] According to claim 16 of the present invention, in regard to the working machine
throttle lever of claim 1, an operation part of the lever member is formed in a forked
shape.
[0027] According to claim 17 of the present invention, in regard to the working machine
throttle lever of claim 1, the fuel supply is cut when the lever member is rotated
by more than a predetermined amount, and an engine electric power circuit is short-circuited
at the same time.
[0028] According to claim 18 of the present invention, in regard to the working machine
throttle lever of claim 1, there is further provided a waterproofing means covering
the engine stop switch.
[0029] According to claim 19 of the present invention, in regard to the working machine
throttle lever of claim 1, a metal fitting in order to attach the throttle lever to
the working machine is attached to or detached from the throttle lever from the outside
of the throttle lever.
[0030] According to claim 20 of the present invention, in regard to the working machine
throttle lever of claim 1, a force is always applied by an elastic member to the throttle
lever in a direction of decelerating a revolution speed of the engine.
[0031] Consequently, the engine stop switch in order to stop the engine immediately is provided
outside or inside the throttle lever, and when the lever member of the throttle lever
is rotated by more than a predetermined amount in one or another direction, the engine
stop switch is actuated in case of emergency, thus the engine can be stopped. Therefore,
in a normal operation, the fingers of the operator are always placed on the lever
member of the throttle lever in order to carry out the working by controlling the
revolution speed of the engine, the rotation of the lever member by these fingers
in case of emergency can be accomplished easily. Accordingly, in case of emergency,
the operator may rotate the lever member of the throttle lever by more than a predetermined
amount in one or another direction without being confused, thus the engine can be
stopped immediately.
[0032] Preferably, the throttle lever may be attached to a handle bar elongated from a main
unit of the working machine.
[0033] Preferably, the throttle lever may be attached to a main unit of the working machine.
[0034] In regard to the attachment of engine stop switch to the throttle lever, the engine
stop switch may be incorporated inside, or provided outside, the throttle lever.
[0035] When the engine stop switch is incorporated inside the throttle lever, there may
be further provided a main body switch element incorporated in the main body and a
lever member switch element incorporated in the lever member. When the lever member
is rotated by more than a predetermined amount in the one or another direction, the
engine is stopped by short-circuiting both of the switch elements.
[0036] When the engine stop switch is incorporated inside the throttle lever, the engine
stop switch may comprise a main body switch element of which position on the main
body has been determined and is fit into the main body, and a lever member switch
element of which position on the lever member has been determined and is fit into
the lever member. When the lever member is rotated by more than a predetermined amount
in the one or another direction, the main body switch element and the lever member
switch element of the engine stop switch become a predetermined position relation
so that the engine stop switch is actuated and the engine is stopped.
[0037] Preferably, as an example of the engagement mechanism described above, there may
be provided protrusion on any one of the main body switch element and the main body
and hollow on the other of the main body switch element and the main body so that
a position of the main body switch element is determined by engagement of the protrusion
with the hollow, and also protrusion on any one of the lever member switch element
and the lever member and hollow on the other of the lever member switch element and
the lever member so that a position of the lever member switch element is determined
by engagement of the protrusion with the hollow.
[0038] Preferably, when the engine stop switch is incorporated inside the throttle lever,
the main body switch element may be integrally incorporated in the main body by insertion
method during manufacturing of the main body, and the lever member switch element
may be integrally incorporated in the lever member by insertion method during manufacturing
of the lever member.
[0039] On the other hand, when the engine stop switch is provided outside the throttle lever,
there may be provided a lever member switch element outside the lever element and
the other switch element outside a main unit of the working machine or a handle bar.
When the lever member is rotated by more than a predetermined amount in the one or
another direction, the both of the switch elements become in contact with each other,
thus the engine is stopped by short-circuiting both of the switch elements.
[0040] Preferably, the engine stop switch may be attached on the lever member, and engine
is stopped when the lever member is rotated by more than a predetermined amount as
the engine stop switch becomes in contact with a main unit of the working machine.
[0041] Preferably, there may be provided an idle mechanism attached to the throttle lever.
An operator may confirm by feeling of resistance whether or not the lever member reaches
just before a position at which the engine can be stopped, then the operator may further
rotate the lever member in order to stop the engine.
[0042] Preferably, when the idle mechanism is provided, the idle mechanism may be provided
in a space between the lever member and the main body. When an operator actuates the
engine stop switch by rotating the lever member, a resistance force is given to the
operator just before the engine stop switch is actuated, then the operator may further
rotate the lever member in order to actuate the engine stop switch.
[0043] Preferably, the engine may be stopped when the lever member is rotated by more than
a predetermined amount in one direction, or when the lever member is rotated by more
than the predetermined amount in another direction, regardless of direction of rotation.
[0044] Preferably, an attachment position of the lever member switch element or the main
body switch element may be adjustable, thereby a timing of engine stop can be adjusted.
Preferably, an operation part of the lever member may be formed in a forked shape.
[0045] Preferably, the fuel supply may be cut when the lever member is rotated by more than
a predetermined amount, and an engine electric power circuit may be short-circuited
at the same time.
[0046] Preferably, there may be a waterproofing means covering the engine stop switch.
[0047] Preferably, a metal fitting in order to attach the throttle lever to the working
machine may be attached to or detached from the throttle lever from the outside of
the throttle lever.
[0048] Preferably, a force may always be applied by an elastic member to the throttle lever
in a direction of decelerating a revolution speed of the engine.
[0049] With this structure, as compared with the prior art in which the engine stop switch
is provided separate from the throttle lever, more effective operation can be accomplished,
thus the safety may improve as well. In case of emergency, according to the prior
art, the operator may feel danger to himself and be confused, thereby the appropriate
action in order to avoid the danger cannot be performed, which would result in a serious
accident. On the other hand, according to the present invention, such a danger may
surely be avoided, and the higher safety can be obtained.
[0050] When the engine stop switch is incorporated inside the throttle lever, since the
structural member of the engine stop switch will not be exposed to the outside of
the throttle lever, the function of the engine stop switch will not be spoiled due
to intervention of other parts, and the malfunction of the engine stop switch can
also be prevented. Further, the engine stop switch will not spoil the aesthetic of
the throttle lever.
[0051] When the engine may be stopped regardless of direction of the rotation of the throttle
lever, further effective operation and higher safety can be obtained.
[0052] With this structure, in particular, since the engine stop switch comprises, a main
body switch element of which position on the main body has been determined and is
fit into the main body, and a lever member switch element of which position on the
lever member has been determined and is fit into the lever member, the position of
each switch element can be determined easily and accurately, thus the more precision
engine stop switch can be obtained.
[0053] Further, since the lever member switch element and the main body switch element are
assembled according to the hollow-protrusion structure engaged with each other, the
assemble thereof can be made by accurately determining the engagement position.
[0054] Further, when the engine stop timing is adjustable, the desired stop timing corresponding
to various working machines can be obtained.
[0055] Further, when an operation part of the lever member is formed in a forked shape,
further facile operation during emergency stop of the engine can be accomplished.
[0056] Further, when a waterproofing means covering the engine stop switch is provided,
high durability can be obtained for a long period.
[0057] Further, when a metal fitting in order to attach the throttle lever to the working
machine may be attached to or detached from the throttle lever from the outside of
the throttle lever, the attachment or detachment of the throttle lever can be made
easily.
[0058] Further, when a force is always be applied by an elastic member to the throttle lever
in a direction of decelerating a revolution speed of the engine, the position of the
lever member may become just before the engine stop automatically by simply release
the finger grip of the operator.
[0059] Further, when the idle mechanism is provided at a space between the lever member
and the main body, the desired idle function may be obtained without requiring the
complicated structure outside the throttle lever. When the idle mechanism is incorporated
inside the throttle lever, the malfunction of the engine stop switch may also be prevented
(if the idle mechanism is provided outside the throttle lever, debris may be caught
in the idle mechanism, thereby the idle mechanism cannot be operated, or malfunction
thereof will occur).
[0060] The invention will be described below in detail with reference to the accompanying
drawings, in which:
Figure 1 is a side view showing an overall structure of a tiller according to a first
embodiment of the present invention;
Figure 2 is a perspective view showing a structure of a grip of the left handle bar
of the tiller and a throttle lever provided adjacent to the grip according to the
first embodiment of the present invention;
Figure 3 is a perspective view showing the structure of the grip of the left handle
bar of the tiller and the throttle lever provided adjacent to the grip, also explaining
a state that the throttle lever is rotated in the direction of accelerating of engine
revolution speed according to the first embodiment of the present invention;
Figure 4 is a perspective view showing the structure of the grip of the left handle
bar of the tiller and the throttle lever provided adjacent to the grip, also explaining
a state that the throttle lever is rotated in the direction of decelerating of engine
revolution speed according to the first embodiment of the present invention;
Figure 5 is a perspective view showing an external appearance of the throttle lever
according to the first embodiment of the present invention;
Figure 6 is a perspective view showing an external appearance of the throttle lever
according to the first embodiment of the present invention;
Figure 7 is a plan view showing a structure of an end member of the throttle lever
according to the first embodiment of the present invention;
Figure 8 is a plan view showing a structure of a leaf spring member of the throttle
lever according to the first embodiment of the present invention;
Figure 9 is a plan view showing a structure of a lever member of the throttle lever
according to the first embodiment of the present invention;
Figure 10 is a plan view showing a structure of a lever member switch element of the
throttle lever according to the first embodiment of the present invention;
Figure 11 is a plan view showing a structure of a main body switch element of the
throttle lever according to the first embodiment of the present invention;
Figure 12 is a plan view showing a structure of the end member of the throttle lever
according to the first embodiment of the present invention;
Figure 13 is an exploded front view of the throttle lever according to the first embodiment
of the present invention, showing the order of assembly process of each part shown
in Figs. 7 through 12;
Figure 14 is a side view showing the overall structure of the tiller according to
the first embodiment of the present invention, also explaining a state that the tiller
is tilted toward the front due to occurrence of any trouble;
Figure 15 is a perspective view showing the overall structure of the tiller according
to the first embodiment of the present invention, also explaining a normal operation
state;
Figure 16 is a perspective view showing the overall structure of the tiller according
to the first embodiment of the present invention, also explaining a state that the
tiller is tilted toward the front due to occurrence of any trouble;
Figure 17 is a view showing a relation between the position of the lever member switch
element and the position of the main body switch element during normal operation according
to the first embodiment of the present invention;
Figure 18 is a view showing a relation between the position of the lever member switch
element and the position of the main body switch element when the engine is stopped
according to the first embodiment of the present invention;
Figure 19 is a perspective view showing a state that an operator carries a mower serving
as a working machine according to a second embodiment of the present invention;
Figure 20 is a partial perspective view showing an expanded state that the operator
holds a grip of the mower by the right and left hands of the operator according to
the second embodiment of the present invention;
Figure 21 is a perspective view showing a state that an operator carries a mower serving
as a working machine according to a third embodiment of the present invention;
Figure 22 is a partial perspective view showing an expanded state that the operator
holds a grip of the mower by the right and left hands of the operator according to
the third embodiment of the present invention;
Figure 23 is a perspective view showing a state that an operator carries a mower serving
as a working machine according to a fourth embodiment of the present invention;
Figure 24 is a partial perspective view showing an expanded state that the operator
holds a grip of the mower by the right and left hands of the operator according to
the fourth embodiment of the present invention;
Figure 25 is a partial perspective view showing a structure that an engine stop switch
is provided outside a throttle lever according to a fifth embodiment of the present
invention;
Figure 26 is a perspective view showing an overall structure of a mower according
to a sixth embodiment of the present invention;
Figure 27 is a perspective view showing a structure of a grip of the handle bar of
the mower and a throttle lever provided adjacent to the grip according to the sixth
embodiment of the present invention;
Figure 28 is a plan view showing a structure of an end member of the throttle lever
according to the first embodiment of the present invention;
Figure 29 is a perspective view showing a structure of a throttle lever according
to the sixth embodiment of the present invention;
Figure 30 is a plan view showing a structure of an end member of the throttle lever
according to the sixth embodiment of the present invention;
Figure 31 is a plan view showing a structure of a leaf spring member of the throttle
lever according to the sixth embodiment of the present invention;
Figure 32 is a plan view showing a structure of a lever member of the throttle lever
according to the sixth embodiment of the present invention;
Figure 33 is a plan view showing a structure of a lever member switch element of the
throttle lever according to the sixth embodiment of the present invention;
Figure 34 is a plan view showing a structure of a main body switch element of the
throttle lever according to the sixth embodiment of the present invention;
Figure 35 is a plan view showing a structure of the end member of the throttle lever
according to the sixth embodiment of the present invention;
Figure 36 is an exploded front view of the throttle lever according to the sixth embodiment
of the present invention, showing the order of assembly process of each part shown
in Figs. 30 through 35;
Figure 37 is a plan view showing a relation between the main body switch element and
the end member according to the sixth embodiment of the present invention;
Figure 38 is a view showing a relation between the positions of the switch elements
with each other during normal operation according to the sixth embodiment of the present
invention;
Figure 39 is a view showing a relation between the positions of the switch elements
with each other when the engine is stopped according to the sixth embodiment of the
present invention;
Figure 40 is a plan view showing a relation between a main body switch member and
an end member according to a seventh embodiment of the present invention;
Figure 41 is a plan view showing a structure of a throttle lever provided with an
idle mechanism according to an eighth embodiment of the present invention;
Figure 42 is a plan view showing a structure of the throttle lever provided with the
idle mechanism according to the eighth embodiment of the present invention;
Figure 43 is a perspective view showing a structure of a throttle lever provided with
an idle mechanism according to an ninth embodiment of the present invention;
Figure 44 is a perspective view showing an overall structure of a mower according
to a tenth embodiment of the present invention;
Figure 45 is a side view showing an overall structure of a tiller according to an
eleventh embodiment of the present invention;
Figure 46 is a perspective view showing an overall structure of an atomizer according
to a twelfth embodiment of the present invention;
Figure 47 is a perspective view showing an overall structure of a pump according to
a thirteenth embodiment of the present invention;
Figure 48 is a plan view showing a structure of a lever member and a lever member
switch element according to a fourteenth embodiment of the present invention;
Figure 49 is a plan view showing a structure of an engine stop switch provided outside
a pump according to a fifteenth embodiment of the present invention;
Figure 50 is a plan view of an end member on which a main body switch element is provided
according to a sixteenth embodiment of the present invention;
Figure 51 is a sectional view showing a relation between the end member on which the
main body switch element is provided, and a lever member, according to the sixteenth
embodiment of the present invention;
Figure 52 is a sectional view showing a relation between the end member on which the
main body switch element is provided, and the lever member, according to the sixteenth
embodiment of the present invention;
Figure 53 is a plan view, as viewed from the outside, of an end member on which a
main body switch element is provided according to a seventeenth embodiment of the
present invention;
Figure 54 is a sectional view cut along a line A-A of Fig. 53 according to the seventeenth
embodiment of the present invention;
Figure 55 is a plan view showing a state that a main body switch element is attached
to an end member according to an eighteenth embodiment of the present invention;
Figure 56 is a view showing a structure of attachment of a throttle lever according
to a nineteenth embodiment of the present invention;
Figure 57 is a view as viewed from an arrow B-B of Fig. 56 according to the nineteenth
embodiment of the present invention;
Figure 58 is a view showing a structure of attachment of a throttle lever according
to the nineteenth embodiment of the present invention;
Figure 59 is a sectional view showing a state of a throttle lever in a normal operation
according to a twentieth embodiment of the present invention; and
Figure 60 is a sectional view showing a state of the throttle lever when an engine
is stopped according to the twentieth embodiment of the present invention.
First Embodiment
[0061] A first embodiment of the present invention will now be described with reference
to Figures 1 through 16.
[0062] The first embodiment refers to an application of the present invention to a tiller.
Fig. 1 illustrates an overall structure of a tiller according to an first embodiment
of the present invention, in which there is a main body of tiller 1 incorporating
an engine 3 as well as a dynamo 5. The dynamo generates an electric power, which is
sent to the engine 3 via an ignition cable 7 so that the fuel-air mixture in the engine
3 may be ignited.
[0063] There is a frame 9 at the bottom of the main body of tiller 1, and a drive shaft
11 is provided under the frame 9. A detachable tilling part 13 is attached to the
drive shaft 11. Accordingly, the driving power of the engine 3 is transmitted to this
drive shaft 11 via an unillustrated power transmission mechanism 4, thereby the tilling
part is driven.
[0064] As to the power transmission mechanism 4, for example, a pulley-belt mechanism, a
chain-sprocket mechanism, a gear group mechanism, etc., can be utilized.
[0065] For reference, Fig. 1 shows an example adopting the pulley-belt mechanism, of which
part is illustrated by a virtual line.
[0066] As further illustrated in Fig. 1, there is a pair of handle bars 15, 15 elongated
from the main body of tiller 1.
[0067] For reference, although Fig. 1 shows only the handle bar 15 on the right side of
the pair of handle bars 15, 15, Figs. 15 and 16 show the both handle bars 15, 15.
[0068] The ends of the pair of the handle bars 15, 15 are respectively provided with grips
17, 17, and a throttle lever 19 is secured to the grip 17 of the handle bar 15 on
the right side. There is a wire 21 connected to the throttle lever 19, and the other
end of the wire 21 is connected to the engine 3. When the throttle lever 19 is rotated
in an appropriate direction, the engine revolution speed can be controlled via the
wire 21.
[0069] The handle bar 15 is further provided with a clutch lever 22, to which one end of
a wire 24 is connected. This wire 24 is elongated along the handle bar 15, and the
other end of the wire 24 is engaged with the power transmission mechanism 4 discussed
above. When the clutch lever 22 is rotated in an appropriate direction, the power
transmission is engaged or released via the wire 24.
[0070] There is an engine stop switch 23 incorporated in the throttle lever 19 so that the
engine 3 can be stopped immediately.
[0071] It should be noted that, although the engine stop switch 23 is expressly illustrated
outside the throttle lever 19 in Fig. 1 for the purpose of explanation, the engine
stop switch 23 is in fact incorporated in the throttle lever 19.
[0072] The structure of the throttle lever 19 incorporating the engine stop switch 23 will
be discussed with reference to Figs. 5 through 13. Figs. 5 and 6 are perspective views
showing the external appearance of the throttle lever 19, and Figs. 7 through 12 are
views showing the structural parts by exploding the throttle lever 19. Further, Fig.
13 is a view showing the order of assembly of these parts.
[0073] For reference, Figs. 1 through 4 show the throttle lever 19 only as a model for the
purpose of explanation. The actual appearance of the throttle lever 19 is as illustrated
in Figs. 5 and 6, and the structural parts thereof are as illustrated in Figs. 7 through
12.
[0074] The throttle lever 19 comprises, an end member 25 as illustrated in Fig. 7, a leaf
spring member 27 as illustrated in Fig. 8, a lever member 29 as illustrated in Fig.
9, a lever member switch element 31 (i.e. a switch element on the side of the lever
member) as illustrated in Fig. 10, a main body switch element 33 (i.e. a switch element
on the side of the main body) as illustrated in Fig. 11, and an end member 35 as illustrated
in Fig. 12.
[0075] The illustration order of Figs. 7 through 12 corresponds to the order of assembly
of each structural part shown in each drawing. That is, as illustrated in Fig. 13,
the leaf spring member 27 is placed under the end member 25, and the lever member
29 is placed under the leaf spring member 27, and the lever member switch element
31 is placed under the lever member 29, and the main body switch member 33 is placed
under the lever member switch element 31, and the end member 35 is placed under the
main body switch element 33. The thus assembled parts are then fastened and fixed
by a bolt 22, a washer 24 and a nut 26.
[0076] The head of this bolt 22 is accommodated in an unillustrated hollow space formed
in the end member 25, and the nut 26 is also accommodated in an unillustrated hollow
space formed in the end member 35.
[0077] The main body of the throttle lever 19 comprises the above discussed end member 25,
the end member 35, etc., and the lever member 29 is rotatively attached to this main
body.
[0078] Further, as illustrated in Fig. 6, a metal fitting 37 is secured to the end member
35. The metal fitting 37 is substantially in the shape of U, with which a grip 17
of the handle bar 15 is engaged, and they are fastened by unillustrated fastening
bolt member and nut member. Thus the throttle lever 19 is attached and fixed to the
grip 17.
[0079] The lever member switch element 31 and the main body switch element 33 will now be
described in detail. The lever member switch element 31 is incorporated in the lever
member 29 in a state that the rotation of the lever member switch element 31 is prohibited.
The surface (at the rear of Fig. 10) of the lever member switch element 31 is provided
with conductive members 31a, 31b at the angle of 180° . On the other hand, the main
body switch element 33 is incorporated in the end member 35 in a state that the rotation
of the main body switch element 33 is prohibited. The surface (at the front of Fig.
10) of the main body switch element 33 is provided with conductive members 33a, 33b
at the angle of 180 °. Consequently, the conductive members 31a, 31b of the lever
member switch element 31 and the conductive members 33a, 33b are incorporated facing
to each other.
[0080] Further, as illustrated in Fig. 10, a notch 31c is formed in the lever member switch
element 31. On the other hand, a protrusion 29a is formed on the lever member 29 to
be engaged with the above notch 31c (see Fig. 13). As the protrusion 29a is engaged
with the notch 31c, the rotation of the lever member switch element 31 is prohibited
(that is, the lever member switch element 31 rotates together with the rotation of
the lever member 29 as a whole unit). Similarly, a notch 33c is also formed in the
main body switch element 33, and a protrusion 35a is formed on the end member 35 to
be engaged with this notch 33c (see Fig. 13). As the protrusion 35a is engaged with
the notch 33c, the main body switch element 33 is attached to the end member 35 in
a state that the rotation of the main body switch element 33 is prohibited. The conductive
members 33a, 33b have lead wires 34, 36 respectively connected thereto. One of the
lead wires 34, 36 serves as the grounding cable, and the other is connected to an
electric circuit.
[0081] In normal operation, as illustrated in Fig. 17, the conductive member 31a of the
lever member switch element 31 and the conductive member 33a of the main body switch
element 33 are electrically connected to each other, and the conductive member 31b
of the lever member switch element 31 and the conductive member 33b of the main body
switch element 33 are also electrically connected to each other. On the other hand,
if the engine 3 should be stopped in case of emergency, the lever member 29 is rotated
by more than a predetermined amount, thereby the lever member switch element 31 is
also rotated by the same amount simultaneously. This rotation should be continued
until the conductive members 31a, 31b of the lever member switch element 31 straddle
the conductive members 33a, 33b of the main body switch element 33, as illustrated
in Fig. 18, in order to short-circuit the electric circuit. Consequently, the engine
3 becomes the immediate stop.
[0082] The function of the present embodiment will now be described on the basis of the
above structure. First, in regard to the normal operation, an operator 41 (as illustrated
in Figs. 15 and 16) holds the grips 17, 17 of the pair of handle bars 15, 15 by the
right hand 43 and the left hand 45. Then as illustrated in Fig. 2, the throttle lever
19 becomes caught by the fingers 43a of the right hand 43. In such a state, the operator
41 operates the tiller by moving in the forward or rearward direction, or by returning
the tiller, with his fingers 43a controlling the revolution speed of the engine 3
by rotating the lever member 29 of the throttle lever 19 in an appropriate direction.
[0083] When the revolution speed of the engine 3 should be accelerated, as illustrated in
Fig. 3, the lever member 29 of the throttle lever 19 is rotated downward (the state
before rotation of the lever member 19 is illustrated by actual line, and the state
after the rotation thereof is illustrated by virtual line). On the other hand, when
the revolution speed of the engine 3 should be decelerated, as illustrated in Fig.
4, the lever member 29 of the throttle lever 19 is rotated upward ( the state before
rotation of the lever member 19 is illustrated by actual line, and the state after
the rotation thereof is illustrated by virtual line).
[0084] Second, if the engine 3 should be stopped immediately due to any reason, the lever
member 29 of the throttle lever 19 is rotated upward by a large amount (more than
a predetermined amount) until reaching the position as illustrated by broken line
in Fig. 4. Consequently, the position relation of the engine stop switch 23 between
the lever member switch element 31 and the main body switch element 33 changes from
the state as illustrated in Fig. 17 to that of Fig. 18, thereby the electric circuit
is short-circuited, and the engine 3 will be stopped.
[0085] When the engine 3 is stopped by the above method, the lever member 29 of the throttle
lever 19 is rotated in order to decelerate the revolution speed of the engine 3, so
that the fuel supply may be reduced. Accordingly, when the engine 3 is stopped, further
to the short-circuit of the electric circuit, the reduction of the fuel supply is
also done.
[0086] In the present embodiment, as illustrated by virtual line in Fig. 3, when the lever
member 29 of the throttle lever 19 is rotated downward by a large amount (more than
a predetermined amount), the electric circuit can also be short-circuited. Therefore
the same function as that when the lever member 29 is rotated upward can be obtained,
and the engine 3 can be stopped immediately in the same manner.
[0087] After the engine 3 is stopped by the above operation, if the lever member 29 of the
throttle lever 19 is returned by an appropriate amount before the engine 3 makes the
complete stop, the restart of the engine 3 can be accomplished. Therefore, when the
operator 41 confirms that the dangerous state is avoided and returns the lever member
29 of the throttle lever 19 by the appropriate amount, the previous working can be
started again easily.
[0088] The present embodiment has the following merits.
[0089] First, when the engine 3 should be stopped immediately, it is sufficient to rotate
the lever member 29 of the throttle lever 19 in any of the appropriate directions
by more than the predetermined amount, thereby the engine stop switch 23 is actuated
and the engine 3 can be stopped immediately. At that time, since the operator 41 holds
the grips 17, 17 of the handle bars 15, 15 by the both hands 43, 45, and since the
fingers 43a of the right hand 43 are always placed on the lever member 29 of the throttle
lever 19, if the engine 3 should be stopped immediately, it is not necessary to change
holding of the hands or fingers for that purpose, and it is sufficient to only rotate
the lever member 29 of the throttle lever 19 by maintaining the normal state that
the fingers 43a are always placed. Therefore the immediate and sure operation of stopping
of the engine 3 can be made, thereby the danger can be avoided.
[0090] Further, regardless of the direction of the rotation of the lever member 29 of the
throttle lever 19, the engine 3 can be stopped immediately and surely, therefore the
high level of safety can be obtained. To be discussed in detail, the engine 3 can
also be stopped by rotating the lever member 29 by more than the predetermined amount
in the direction of accelerating the revolution speed of the engine 3. Accordingly,
for example, due to an inevitable accident, if the tiller 1 falls down and the lever
member 29 is unintentionally rotated in the direction of accelerating the engine revolution
speed and eventually the engine 3 becomes the exceeding high-speed revolution (over-revolution
state), the engine 3 can be stopped automatically. Consequently, the safety obtained
therefrom may become still higher.
[0091] In regard to the structure of the lever member switch element 31 and the main body
switch element 33, the conductive members 31a and 31b, and 33a and 33b are respectively
placed corresponding to each other at the angle of 180° , therefore the thickness
relation of the lever member switch element 31 and the main body switch element 33
is well-balanced. That is, for example, there is no possibility that the lever member
switch element 31 and the main body switch element 33 form a bank and cause the malfunction.
[0092] Further, according to the present embodiment, when the operator 41 tries to stop
the engine 3 by rotating the lever member 29 of the throttle lever 19 in the direction
of decelerating the revolution speed of the engine 3, that is, in the upward direction
by more than the predetermined amount, further to the mere short-circuiting of the
electric circuit, the fuel supply is also reduced. Accordingly, the conventional problem
of so-called "wet spark plug" state when restarting the engine can surely be prohibited.
[0093] After the engine 3 is stopped, if the lever member 29 of the throttle lever 19 is
returned before the engine 3 makes the complete stop, the engine 3 can be restarted
easily. Therefore, after avoiding the dangerous state, the previous working can be
started again promptly.
Second Embodiment
[0094] A second embodiment of the present invention will now be described with reference
to Figs. 19 and 20. Although the first embodiment has been discussed by using the
tiller as the example of the working machine, the second embodiment will refer to
a mower as an example of the working machine.
[0095] Fig. 19 is a perspective view showing a state that an operator 103 is performing
a work by carrying a mower 101. The mower 101 has a hollow shaft 105, and a rotative
cutter blade 107 is attached to the top of the hollow shaft 105.
[0096] There is also an engine 109 attached to the basement of the hollow shaft 105. The
rotation of the engine 109 rotates the cutter blade 107 via an unillustrated power
transmission mechanism (a centrifugal clutch, a shaft, a gear mechanism, etc.) incorporated
inside the hollow shaft 105. A grip 111 is provided at a substantial center of the
hollow shaft 105, and another grip 113 is further provided at an predetermined position
closer to the basement of the shaft than that of the grip 111. As illustrated in Fig.
19, the operator 103 holds the grip 111 by the left hand 103a, and also holds the
grip 113 by the right hand 103b.
[0097] There is a throttle lever 115 provided adjacent to the grip 113. When a lever member
115a of the throttle lever 115 is rotated in one direction, the revolution speed of
the engine 109 is accelerated. When the lever member 115a is rotated in the other
direction, the revolution speed of the engine 109 is decelerated. The details thereof
are as illustrated in Fig. 20. When the lever member 115a is rotated in the clockwise
direction of Fig. 20 (that is, the direction shown by an arrow L in Fig. 20), the
revolution speed of engine 109 is accelerated, and when the lever member 115a is rotated
in counterclockwise direction of Fig. 20 (that is, the direction shown by an arrow
H in Fig. 20), the revolution speed of engine 109 is decelerated.
[0098] The structure of the throttle lever 115 is essentially the same as that of the first
embodiment discussed above, in which the engine stop switch is incorporated. Therefore,
if the engine 109 should be stopped in case of emergency, the lever member 115a of
the throttle lever 115 is rotated in the clockwise direction of Fig. 20 (i.e. the
direction of the arrow L in Fig. 20) by more than a predetermined amount. Consequently,
the engine stop switch is actuated in order to short-circuit the electric circuit,
thus the engine 109 can be stopped immediately.
[0099] In the second embodiment, likewise the case of the first embodiment, when the lever
member 115a of the throttle lever 115 is rotated in the counterclockwise direction
of Fig. 20 (i.e. the direction of the arrow H in Fig. 20) by more than a predetermined
amount, the short-circuiting of the electric circuit and the immediate stop of the
engine 109 can also be accomplished.
[0100] Therefore, according to the second embodiment of the present invention, the same
effect as that of the first embodiment can be obtained.
Third Embodiment
[0101] A third embodiment of the present invention will now be described with reference
to Figs. 21 and 22. The third embodiment also refers to the mower 101 as have been
discussed in the second embodiment. However, the method of holding of the mower 101
by the operator 103 is different from that of the second embodiment. That is, according
to the second embodiment, as illustrated in Fig. 20, the right hand 103b holds the
upper part of the grip 113 from above so that the upper part of the grip 113 may be
covered by the right hand 103b. On the other hand, according to the third embodiment,
as illustrated in Fig. 21, the right hand 103b holds the lower part of the grip 113
from below so that the grip 113 may be lifted by the right hand 103b. Similarly, the
left hand 103a also holds the lower part of the grip 111 from below so that the lower
part of the grip 111 may be covered by the left hand 103a.
[0102] In such a state, as illustrated in Fig. 22, the index finger 123 of the right hand
103b rotates the lever member 115a of the throttle lever 115.
[0103] The other structure and function are the same as that described in the first embodiment
of the present invention, therefore the detailed explanation thereof will not be made.
[0104] As above discussed, according to the third embodiment of the present invention, the
same effect as discussed in the second embodiment of the present invention can be
obtained.
Fourth Embodiment
[0105] A fourth embodiment of the present invention will now be described with reference
to Figs. 23 and 24. The fourth embodiment also refers to a mower to which the present
invention is applied, likewise the case of the second and third embodiments discussed
above.
[0106] In regard to the mower 101 in the fourth embodiment, a pair of handle bars 131, 133
are secured to the hollow shaft 105. The operator 103 holds the handle bar 131 by
the left hand 103a, and also holds the handle bar 133 by the right hand 103b. The
throttle lever 115 is provided on the handle bar 133.
[0107] Fig. 24 shows an expanded state that the handle bar 133 is right hand 103b. The lever
member 115a of the throttle lever 115 has protrusions 135, 137 in order to obtain
more efficient operation, that is, the rotation of lever member 115a in the counterclockwise
direction of Fig. 24 (the direction of an arrow H in Fig. 24) can be carried out by
placing the finger of the right hand 103b on the protrusion 135, and the rotation
of the lever member 115a in the clockwise direction of Fig. 24 (the direction of an
arrow L in Fig. 24) can be carried out by placing the finger of the right hand 103b
on the protrusion 137.
[0108] The other structure and function are the same as that described in the second and
third embodiments of the present invention, therefore the detailed explanation thereof
will not be made.
[0109] As above discussed, according to the fourth embodiment of the present invention,
the same effect as discussed in the first and second embodiments of the present invention
can be obtained.
Fifth Embodiment
[0110] The fifth embodiment of the present invention will now be described with reference
to Fig. 25. Although the first through fourth embodiments refer to the structure that
the engine stop switch 23 is incorporated inside the throttle lever 19, the fifth
embodiment refers to a structure that the engine stop switch 23 is provided outside
the throttle lever 19.
[0111] As illustrated in Fig. 25, there is a contact terminal 200a provided outside the
lever member 29 of the throttle lever 19, and there is also a contact plate 200b provided
on the handle bar 15. When the engine should be stopped immediately, the lever member
29 of the throttle lever 19 is rotated upward of Fig. 25 by a large amount. Consequently,
the contact terminal 200a becomes in contact with the contact plate 200b, thereby
the electric circuit is short-circuited, and the engine can be stopped immediately.
[0112] According to the present structure that the exposed engine stop switch 23 is provided
outside the throttle lever 19, the same effect as that described in the first through
fourth embodiments of the present invention can also be obtained.
Sixth Embodiment
[0113] A sixth embodiment of the present invention will now be described with reference
to Figs. 26 through 39. The sixth embodiment also relates to the mower to which the
present invention is applied.
[0114] For reference, the sixth embodiment adopts another type of throttle lever of which
shape and structure are different from those of the second embodiment.
[0115] Fig. 26 is a perspective view showing a state that a operator 203 is performing a
work by carrying a mower 201. The mower 201 has a hollow shaft 205 serving as a handle
bar, and a rotative cutter blade 207 is attached to the top of the hollow shaft 205.
[0116] There is also an engine 209 attached to the basement of the hollow shaft 205. The
rotation of the engine 209 rotates the cutter blade 207 via an unillustrated power
transmission mechanism (a shaft transmitting a rotative power from the engine 209
via a centrifugal clutch, a gear mechanism transmitting such a rotative power to the
cutter blade 207, etc.) incorporated inside the hollow shaft 205. A grip 211 is provided
at a substantial center of the hollow shaft 205, and another grip 213 is further provided
at a predetermined position closer to the basement of the shaft than that of the grip
211. As illustrated in Fig. 26, the operator 203 holds the grip 211 by the left hand
203a, and also holds the grip 213 by the right hand 203b from below.
[0117] The method of holding of the grips in Fig. 26 is shown only as an example, and it
is clear that the grips 211 and 213 may be held by the hands from above.
[0118] There is a throttle lever 215 provided adjacent to the grip 213. The throttle lever
215 is provided on the hollow shaft 205, at a substantial upper part of Fig. 26. The
state of attachment of the throttle lever 215 is shown in detail in Figs. 27 and 28.
As illustrated in Fig. 28, one end of a wire 216 is connected to the throttle lever
215, and the other end of the wire 216 is connected to the fuel flow controller of
the engine 209. When a lever member 229 of the throttle lever 215 is rotated in one
direction, the fuel supply increases and thereby the revolution speed of the engine
209 is accelerated. When the lever member 229 is rotated in the other direction, the
fuel supply decreases ant thereby the revolution speed of the engine 209 is decelerated.
The details thereof are as illustrated in Fig. 28. When the lever member 229 is rotated
in the counterclockwise direction of Fig. 28 (that is, the direction shown by an arrow
L in Fig. 28), the revolution speed of engine 209 is accelerated, and when the lever
member 229 is rotated in clockwise direction of Fig. 28 (that is, the direction shown
by an arrow H in Fig. 28), the revolution speed of engine 209 is decelerated.
[0119] As illustrated in Fig. 26, there is an engine stop switch 223 incorporated in the
throttle lever 215 so that the engine 209 can be stopped immediately.
[0120] It should be noted that, although the engine stop switch 223 is expressly illustrated
outside the throttle lever 215 for the purpose of explanation, the engine stop switch
223 is in fact incorporated in the throttle lever 215.
[0121] The structure of the throttle lever 215 incorporating the engine stop switch 223
will be discussed with reference to Figs. 28 through 39. Fig. 28 is a perspective
views showing the external appearance of the throttle lever 215, and Fig. 29 is also
a perspective view showing the external appearance of the throttle lever 215. Figs.
30 through 35 are views showing the structural parts by exploding the throttle lever
215. Further, Fig. 36 is a view showing the order of assembly of these parts.
[0122] The throttle lever 215 is provided with an end member 225, and there are indications
of "High" (the direction for accelerating the revolution speed of the engine 209)
and "Low" (the direction for decelerating the revolution speed of the engine 209)
on the surface of the end member 225. There is a leaf spring member 227 as illustrated
in Fig. 31 positioned under the end member 225. Then, there is the lever member 229
discussed above (see Fig. 31) positioned under the leaf spring 227. There is a lever
member switch element 231 as illustrated in Fig. 33 positioned under the lever member
229.
[0123] The lever member switch element 231 positioned under the lever member 229 is shown
by broken line in Fig. 32.
[0124] Further, there is a main body switch element 233 as illustrated in Fig. 34 positioned
under the lever member switch element 231, and there is also an end member 235 as
illustrated in Fig. 35 positioned under the main body switch element 233.
[0125] The illustration order of Figs. 30 through 35 corresponds to the order of assembly
of each structural part shown in each drawing. That is, as illustrated in Fig. 36,
the leaf spring member 227 is placed under the end member 225, and the lever member
229 is placed under the leaf spring member 227, and the lever member switch element
231 is placed under the lever member 229, and the main body switch member 233 is placed
under the lever member switch element 231, and the end member 235 is placed under
the main body switch element 233. The thus assembled parts are then fastened and fixed
by a bolt 222, a washer 224 and a nut 226. The head of this bolt 222 is accommodated
in an unillustrated hollow space formed in the end member 225, and the nut 226 is
also accommodated in an unillustrated hollow space formed in the end member 235.
[0126] The main body of the throttle lever 215 comprises the above discussed end member
225, the end member 235, etc., and the lever member 229 is rotatively attached to
this main body.
[0127] Further, as illustrated in Fig. 29, a metal fitting 237 is secured to the end member
235. The metal fitting 237 is substantially in the shape of U, with which the hollow
shaft 205 is engaged, and the hollow shaft 205 is fastened to the metal fitting 237
by unillustrated fastening bolt member and nut member. Thus the throttle lever 215
is attached and fixed to the grip hollow shaft 205.
[0128] The lever member switch element 231 and the main body switch element 233 will now
be described in detail. The lever member switch element 231 is incorporated in the
lever member 229 in a state that the rotation of the lever member switch element 231
is prohibited. The lever member switch element 231 has an insulator 232 made of resin,
and the surface (at the rear of Fig. 33) of the insulator 232 is provided with conductive
members 231a, 231b at the angle of 180° . In this connection, the structure of attachment
of the lever member switch element 231 to the lever member 229 will be described.
As illustrated in Fig. 32, there is a pair of hollows 229a, 229b on the lever member
229. Further, as illustrated in Fig. 33, there is a pair of protrusions 231c, 231d
on the insulator 232 of the lever member switch element 231. Accordingly, the protrusions
231c, 231d are respectively engaged with the hollows 229a, 229b, thereby the lever
member switch element 231 is secured to the lever member 229, thus the position of
the lever member switch element 231 is determined.
[0129] On the other hand, the main body switch element 233 is incorporated in the end member
235 in a state that the rotation of the main body switch element 233 is prohibited.
The main body switch element 233 has an insulator 230 made of resin, and the surface
(at the front of Fig. 34) of the insulator 230 is provided with conductive members
233a, 233b at the angle of 180 . Consequently, the conductive members 231a, 231b of
the lever member switch element 231 and the conductive members 233a, 233b are incorporated
facing to each other.
[0130] Further, as illustrated in Fig. 34, there is a pair of protrusions 230a, 230b on
the rear side of the insulator 230 of the main body switch element 233 in Fig. 34.
Further, as illustrated in Fig. 35, there is a pair of hollows 235a, 235b on the end
member 235. Accordingly, the protrusions 230a, 230b are respectively engaged with
the hollows 235a, 235b, thereby the main body switch element 233 is secured to the
end member 235, thus the position of the main body switch element 233 against the
end member 235 is determined.
[0131] The state of attachment of the main body switch element 233 to the end member 235
is as illustrated in Fig. 37.
[0132] The conductive members 233a, 233b have lead wires 234, 236 respectively connected
thereto. One of the lead wires 234, 236 serves as the grounding cable, and the other
is connected to an electric circuit.
[0133] In normal operation, as illustrated in Fig. 38, the conductive member 231a of the
lever member switch element 231 and the conductive member 233a of the main body switch
element 233 are in contact with each other, and the conductive member 231b of the
lever member switch element 231 and the conductive member 233b of the main body switch
element 233 are also in contact with each other. That is, the electric circuit is
not short-circuited. On the other hand, if the engine 209 should be stopped in case
of emergency, the lever member 229 is rotated by more than a predetermined amount
as illustrated in Fig. 39, thereby the lever member switch element 231 is also rotated
by the same amount simultaneously. This rotation should be continued until the conductive
members 231a, 231b of the lever member switch element 231 straddle the conductive
members 233a, 233b of the main body switch element 233, as illustrated in Fig. 39,
in order to short-circuit the electric circuit. Consequently, the engine 209 becomes
the immediate stop.
[0134] The lever member 229 is in a forked shape as illustrated in Fig. 28. That is, the
operation side of the lever member 229 is provided with knobs 229a, 229b, thus the
thumb of the right hand 203b of the operator 203 may be placed on the knob 229a, and
the index finger of thereof may be placed on the knob 229b.
[0135] The function of the present embodiment will now be described on the basis of the
above structure. First, in regard to the normal operation, the operator 203 holds
the grips 211, 213 of the hollow shaft 205 by the left hand 203a and the right hand
203b, so that the throttle lever 215 may be operated by the right hand 203b. In such
a state, the operator 203 operates the mower with his right hand 203b controlling
the revolution speed of the engine 209 by rotating the lever member 229 of the throttle
lever 215 in an appropriate direction. In normal operation, as illustrated in Fig.
28, when the revolution speed of the engine 209 should be accelerated, the lever member
229 is rotated by the index finger in the direction of H. On the other hand, when
the revolution speed of the engine 209 should be decelerated, the lever member 229
is rotated by the thumb in the direction of L.
[0136] Second, if the engine 209 should be stopped immediately due to any reason, the lever
member 229 of the throttle lever 215 is rotated upward by a large amount (more than
a predetermined amount) in the direction of L in Fig. 28. Consequently, the position
relation of the engine stop switch 223 between the lever member switch element 231
and the main body switch element 233 changes from the state as illustrated in Fig.
38 to that of Fig. 39, thereby the electric circuit is short-circuited, and the engine
209 will be stopped. When the engine 209 is stopped by the above method, the lever
member 229 of the throttle lever 215 is rotated in order to decelerate the revolution
speed of the engine 209, so that the fuel supply may be reduced. Accordingly, when
the engine 209 is stopped, further to the short-circuit of the electric circuit, the
reduction of the fuel supply is also done.
[0137] In the present embodiment, when the lever member 229 of the throttle lever 215 is
rotated by a large amount (more than a predetermined amount) in the direction of H
in Fig. 27, the electric circuit can also be short-circuited. Therefore the same function
as that when the lever member2 29 is rotated in the direction of L can be obtained,
and the engine 209 can be stopped immediately in the same manner.
[0138] After the engine 209 is stopped by the above operation, if the lever member 229 of
the throttle lever 215 is returned by an appropriate amount before the engine 209
makes the complete stop, the restart of the engine 209 can be accomplished. Therefore,
when the operator 203 confirms that the dangerous state is avoided and returns the
lever member 229 of the throttle lever 215 by the appropriate amount, the previous
working can be started again easily.
[0139] The present embodiment has the following merits.
[0140] First, when the engine 209 should be stopped immediately, it is sufficient to rotate
the lever member 229 of the throttle lever 215 in any of the appropriate directions
by more than the predetermined amount, thereby the engine stop switch 223 is actuated
and the engine 209 can be stopped immediately. At that time, since the operator 203
holds the grips 211, 213 of the hollow shaft 205 by the both hands 203a, 203b, and
since the fingers of the right hand 203b are always placed on the lever member 229
of the throttle lever 215, if the engine 209 should be stopped immediately, it is
not necessary to change holding of the hands or fingers for that purpose, and it is
sufficient to only rotate the lever member 229 of the throttle lever 215 by maintaining
the normal state that the fingers of the right hand 203b are always placed. Therefore
the immediate and sure operation of stopping of the engine 209 can be made, thereby
the danger can be avoided.
[0141] Further, regardless of the direction of the rotation of the lever member 229 of the
throttle lever 215, the engine 209 can be stopped immediately and surely, therefore
the high level of safety can be obtained.
[0142] In regard to the structure of the lever member switch element 231 and the main body
switch element 233, the conductive members 231a and 231b, and 233a and 233b are respectively
placed corresponding to each other at the angle of 180° , therefore the thickness
relation of the lever member switch element 231 and the main body switch element 233
is well-balanced. That is, for example, there is no possibility that the lever member
switch element 231 and the main body switch element 233 form a bank and cause the
malfunction.
[0143] Further, according to the present embodiment, when the operator 203 tries to stop
the engine 209 by rotating the lever member 229 of the throttle lever 215 in the direction
of decelerating the revolution speed of the engine 209, that is, in the direction
of L in Fig. 28 by more than the predetermined amount, further to the mere'short-circuiting
of the electric circuit, the fuel supply is also reduced. Accordingly, the conventional
problem of so-called "wet spark plug" state when restarting the engine can surely
be prohibited.
[0144] After the engine 3 is stopped, if the lever member 229 of the throttle lever 215
is returned before the engine 209 makes the complete stop, the engine 209 can be restarted
easily. Therefore, after avoiding the dangerous state, the previous working can be
started again promptly.
[0145] According to the present embodiment, since the lever member switch element 231 and
the main body switch element 233 are engaged with each other by hollow-protrusion
structure, the lever member 229 and the end member 235 are fixed on the respective
positions determined by the above discussed hollow-protrusion structure. Thus the
facile assembly thereof as well as the determination of fixing positions under high
accuracy can be accomplished.
[0146] Further, since the lever member 229 is in a forked shape, the immediate stop of the
engine can be carried out easily. That is, the thumb and the index finger of the right
hand 203b of the operator 203 are always placed on the knob 229a, 229b of the lever
member 229, thus the operator 203 can operate the throttle lever 215 promptly.
[0147] The lever member switch element 231 and the main body switch element 233 are always
in slidable contact with each other under the pressing force applied to each of the
switch elements. Consequently, each of the contact surfaces is always brushed and
free from rust, thus the stable operation condition can be obtained for a long period.
[0148] In the sixth embodiment of the present invention, in regard to the lever member switch
element 231, although there is no express description of attachment of conductive
members 231a, 231b to the insulator 232 made of resin, the attachment may be made
by using an adhesive. Further, when a protrusion is provided on the insulator 232,
and when hollows are provided on the conductive members 231a, 231b, the attachment
may be made by engagement with each other.
[0149] The above attachment will also apply to that of main body switch element 233.
Seventh Embodiment
[0150] A seventh embodiment of the present invention will now be described with reference
to Fig. 40. In the seventh embodiment, there is a variation of structure of attachment
of the main body switch element 233 to the end member 235. That is, the main body
switch element 233 is provided with an insulator 230 made of resin, and a pair of
conductive members 233a, 233b are provided on one side of the insulator 230 (the lower
left side of the insulator 230 in Fig. 40). The conductive members 233a, 233b are
positioned on, and penetrating in, the rim of the end member 235. The basements of
the conductive members 233a, 233b are connected to lead wires 234, 236 respectively.
In regard to the insulator 230, there is another insulator 238 provided on the insulator
230 on the other side of the conductive members 233a, 233b. The insulator 238 serves
to present the same thickness as those of the conductive members 233a, 233b, so that
the lever member switch element 231 may not be tilted due to difference of thickness
of the lever member switch element 231 at several positions.
[0151] The other structure is the same as that of the sixth embodiment of the present invention.
[0152] According to the seventh embodiment, since the conductive members 233a, 233b are
placed on the insulator 230 in a state that the conductive members 233a, 233b are
placed on and penetrating in the end member 235, the positions of the conductive members
233a, 233b can be determined automatically. Therefore, it is no longer necessary to
determine the position of the main body switch element 233 during assembly.
[0153] In addition, since the space between the conductive members 233a, 233b becomes shorter
than the case of the sixth embodiment, the overall weight as well as the material
cost can be reduced.
Eighth Embodiment
[0154] An eighth embodiment of the present invention will now be described with reference
to Figs. 41 and 42. In the eighth embodiment, further to the structures of the sixth
and seventh embodiments of the present invention as above discussed, there is an idle
mechanism 301 provided on the throttle lever 215. The idle mechanism 301 comprises
a leaf spring member 301a attached to the lever member 229 of the throttle lever 215
and a protrusion 301b protruding from the end member 225.
[0155] In regard to the relation of positions of the protrusion 301b and the leaf spring
member 301a, when the lever member 229 is rotated in the direction of L in Fig. 42
in order to stop the engine 209, the leaf spring member 301a becomes in contact with
the protrusion 301b and is going through over the protrusion 301b. This state is as
illustrated in Fig. 42. At that time, the operator 203 will feel a considerable resistance
to the rotation force, and may understand that the engine 209 can be stopped immediately
by rotating the throttle lever 215 over this point this resistance. Accordingly, when
the operator 203 feels this resistance, if the operator 203 further rotates the lever
member 229 upward, the engine 209 can be stopped. Therefore, when the operator 203
feels the resistance to the rotation force, the operator 203 may confirm that the
lever member 229 enters the area in which the engine 209 can be stopped. Thus, the
operation condition will improve remarkably.
Ninth Embodiment
[0156] A ninth embodiment of the present invention will now be described with reference
to Fig. 43. The ninth embodiment is a variation of position of attachment of the idle
mechanism 301 of the eighth embodiment. That is, as illustrated in Fig. 43, the leaf
spring member 301a of the idle mechanism 301 is attached to the side surface of the
knob 229b of the lever member 229, and the protrusion 301b is also attached to the
side surface of the end member 235. According to the ninth embodiment, the same function
and effect as those of the eighth embodiment can be obtained.
Tenth Embodiment
[0157] A tenth embodiment of the present invention will now be described with reference
to Fig. 44. In the tenth embodiment, the present invention is applied to a different
type of mower. As illustrated in Fig. 44, a pair of handle members 412, 414 are provided
on the hollow shaft 205, and the throttle lever 215 is attached to the handle member
412.
Eleventh Embodiment
[0158] An eleventh embodiment of the present invention will now be described with reference
to Fig. 45. The eleventh embodiment is a variation of structure of the throttle lever
of the first embodiment. That is, the throttle lever 215 according to the sixth through
tenth embodiments of the present invention is applied to the first embodiment.
Twelfth Embodiment
[0159] A twelfth embodiment of the present invention will now be described with reference
to Fig. 46. The twelfth embodiment refers to an atomizer to which the present invention
is applied. An atomizer 501 is provided with a tank 503, and is also provided with
an engine 505 under the tank 503. The throttle lever 19 according to the first embodiment
as above discussed is attached to this atomizer 501 in order to control the revolution
speed of the engine 505.
Thirteenth Embodiment
[0160] A thirteenth embodiment of the present invention will now be described with reference
to Fig. 47. The thirteenth embodiment refers to a pump to which the present invention
is applied. A pump 601 is provided with an engine 603 and a pump section 605. The
throttle lever 19 incorporating the engine stop switch 23 according to the first embodiment
as above discussed is provided on this pump 601 in order to control the revolution
speed of the engine 603 as well as to stop the engine 603 immediately.
Fourteenth Embodiment
[0161] A fourteenth embodiment of the present invention will now be described with reference
to Fig. 48. According to the fourteenth embodiment, the position of the lever member
switch element 231 of the sixth embodiment as above discussed can be adjusted.
[0162] For reference, Fig. 48 is a view that the lever member switch element 231 is seen
from the reverse side of Fig. 32, that is, seen from the side of the lever member
switch element 231.
[0163] The conductive member 231b has been formed so as to have a hollow, and an elongated
groove 701 in a shape of arc is formed in this hollow of the conductive member 231b.
This elongated groove 701 is also formed in the insulator 230 positioned under the
conductive member 231b, and the elongated groove 701 is fixed by a screw member 703
penetrated in the lever member 229. When the position of the lever member switch element
231 should be adjusted, the screw member 703 is loosened, thus the lever member switch
element 231 can be rotated within the length of the elongated groove 701. When the
desired position is determined, the screw member 703 is fastened again.
[0164] Accordingly, the position of the lever member switch element 231 can be adjusted,
thereby the timing of stopping of the engine 209 can be adjusted.
Fifteenth Embodiment
[0165] A fifteenth embodiment of the present invention will now be described with reference
to Fig. 49. The fifteenth embodiment is a variation of the pump 601 of the thirteenth
embodiment to which the present invention is applied. When the engine 603 is stopped,
the lever member 29 is rotated in the clockwise direction of Fig. 49. Consequently,
a function member 29c protruding from the lever member 29 rotates in the direction
of main body of the pump 601, thereby a contact point 801 attached to the function
member 29c becomes in contact with a resin member 803. Thus a kind of idle state is
obtained.
[0166] When the lever member 29 is further rotated from this idle position, the contact
point 801 goes over the resin member 803, and then becomes in contact with the main
body made of metal. Accordingly, the electric circuit is short-circuited and the engine
is stopped.
Sixteenth Embodiment
[0167] A sixteenth embodiment of the present invention will now be described with reference
to Figs. 48, 50, 51 and 52. The sixteenth embodiment relates to an example of waterproofing
means of the present invention. As illustrated in Fig. 50, there is a groove 907 on
the end member 235. On the other hand, as illustrated by virtual line in Fig. 48,
there is a skirt 903 protruding from the lever member 231. Thus, when the lever member
231 is placed over the end member 235, the state as shown in Fig. 51 is obtained.
In this state, the end member 235 is covered by the skirt 903 of the lever member
231, and since there is the groove 907 formed on the end member 235, the rotation
of the lever member 231 is allowed. By providing this waterproofing means, the effect
of waterproofing can be obtained.
[0168] In the above structure, the shape of the skirt 903 may be thinner so as to be deformed
easily, so that the skirt 903 may be in close contact with the end member 235 easily.
Further, there may be a seal 902 provided between the skirt 903 and the end member
235, as illustrated in Fig. 52, in order to obtain higher waterproofing effect. The
seal 902 may be replaced by a waterproof sheet. Further, the seal function may also
be obtained if the washer 24 according to the sixth embodiment, as illustrated in
Fig. 36, is made of resin.
Seventeenth Embodiment
[0169] A seventeenth embodiment of the present invention will now be described with reference
to Figs. 29, 53 and 54. As has been discussed in the sixth embodiment, there is the
metal fitting 237 attached to the outside of the end member 235, and the throttle
lever 215 is attached to the hollow shaft 205 via this metal fitting 237. In the sixth
embodiment, the metal fitting 237 is inserted from the inside of the end member 235,
thus it is impossible to detach the metal fitting 237 from the outside.
[0170] Therefore, in the seventeenth embodiment, the metal fitting 237 may be detached from
the outside. As illustrated in Fig. 53, grooves 1001, 1001 are formed on the surface
of the end member 235 facing the outside. The metal fitting 237 has a flange 237a
at the end thereof, and the flange 237a is inserted from the outside via the grooves
1001, 1001. There are further grooves 1003, 1003 formed below the grooves 1001, 1001
in Fig. 53. The grooves 1003, 1003 are not exposed to the outside.
[0171] As illustrated in Fig. 54, the flange 237a of the metal fitting 237 is first inserted
from the grooves 1001, 1001, and then moved in the inside toward the grooves 1003,
1003, so that the flange 237a is engaged with the grooves 1003, 1003. Accordingly,
the metal fitting 237 is attached to the end member 235. When the metal fitting 237
is detached, the procedures in the reverse order may be applied.
[0172] As above discussed, since the attachment and detachment of the metal fitting 237
can be carried out from the outside of the end member 235, the attachment and detachment
of the throttle lever 215 (for example, change of attachment position, change of angle,
etc.) can be made easily.
Eighteenth Embodiment
[0173] An eighteenth embodiment of the present invention will now be described with reference
to Fig. 55. The eighteenth embodiment relates to an example that the idle mechanism
as discussed in the eighth and ninth embodiments is incorporated in the throttle lever.
As illustrated in Fig. 55, there is a protrusion 1005 protruding from the main body
switch element 233.
[0174] When the lever member 229 is rotated, the lever member 229 goes over this protrusion
1005. At that time, the resistance force occurs, thereby the operator 203 may confirm
that the present position of the lever member 229 is just before the engine stop position.
When the operator 203 further rotates the lever member 229, the engine stop switch
223 is actuated, and the engine 209 is stopped.
[0175] According to this type of idle mechanism, the structure outside the throttle lever
215 may be simplified.
Nineteenth Embodiment
[0176] A nineteenth embodiment of the present invention will now be described with reference
to Figs. 56 through 58. The nineteenth embodiment relates to an example of structure
of attachment of the throttle lever to the hollow shaft 205. There is a metal fitting
1007, and engagement hollows 1009, 1009 are formed in the upper part of the metal
fitting 1007 in Fig. 56. On the other hand, there are engagement protrusions 1011,
1011 protruding from the throttle lever. With this structure, the metal fitting 1007
is placed over the hollow shaft 205, in a manner that the engagement hollows 1009,
1009 are respectively engaged with the engagement protrusions 1011, 1011. Then, by
maintaining such an engagement state, a screw member 1013 is inserted from the outside
of the metal fitting 1007 into the throttle lever, so that the metal fitting 1007
may be attached to and fixed on the throttle lever.
[0177] In the nineteenth embodiment, the attachment and detachment of the metal fitting
1007 in regard to the throttle lever from the outside can also be made easily, the
attachment and detachment of the throttle lever can be carried out easily.
[0178] Further, as illustrated in Fig. 58, there may be an engagement protrusion 1015 provided
at the top of the metal fitting 1007, and there may also be an engagement hollow 1017
provided on the throttle lever.
Twentieth Embodiment
[0179] A twentieth embodiment of the present invention will now be described with reference
to Figs. 59 and 60. The twentieth embodiment relates to a different type of throttle
lever from that in the first through nineteenth embodiments discussed above, to which
the present invention is applied. The throttle lever according to the present embodiment
is attached to the lower part of the hollow shaft 205, in a state that the throttle
lever may be detached. There is a lever member 1023 attached to a main body case 1021,
in a state that the lever member 1023 may be rotated in directions of arrows L and
H in Figs. 59 and 60.
[0180] With reference to Figs. 59 and 60, there is an engine positioned on the right side,
and there is an unillustrated cutter blade attached to the left side.
[0181] There is a wire 216 of which one end is connected to the lever member 1023. The other
end of this wire 216 is connected to the engine (not shown) positioned on the right
side of Figs. 59 and 60. The lever member 1023 has a coil spring 1025 attached thereto,
and this coil spring 1025 always applies force to the lever member 1023 in the direction
of L in Figs. 59 and 60 (that is, the direction of reducing the fuel supply in order
to decelerate the engine revolution speed). When the lever member 1023 is rotated
in the direction of H in Figs. 59 and 60 (that is, the direction of increasing the
fuel supply in order to accelerate the engine revolution speed) against the force
applied by the coil spring 1025, the engine revolution speed may be accelerated.
[0182] There is an engine stop switch 1027 provided at the space between the main body case
1021 and the lever member 1023. That is, there is a lever member switch element 1029
at the end of the lever member 1023, and there are also main body switch elements
1031, 1033 on the main body case 1021. Further, an idle plate 1035 is attached to
the main body switch element 1031, and another idle plate 1037 is also attached to
the main body switch element 1033.
[0183] In regard to the lever member 1023, an operation part thereof is in a forked shape,
and an operation tip 1023a and an operation tip 1023b are provided. During operation,
the four fingers of an operator other than the thumb are inserted in the space between
the operation tip 1023a and the operation tip 1023b, and the thumb of the operator
is placed on the hollow shaft 205.
[0184] In the normal operation, as above discussed, the four fingers of the operator other
than the thumb are inserted in the space between the operation tip 1023a and the operation
tip 1023b, and the thumb is placed on the hollow shaft 205. In such a state, the lever
member 1023 is rotated in an appropriated direction, thereby the engine revolution
speed is controlled and the working is carried out. In particular, since the coil
spring 1025 always applies force to the lever member 1023 in the direction of L, when
the operator loosens the grip force applied to the lever member 1023, the engine revolution
speed is automatically decelerated. On the other hand, when the operator grips the
lever member 1023 against the force applied to the lever member 1023 by the coil spring
1025, the lever member 1023 is rotated in the direction of H, thus the engine revolution
speed may be accelerated.
[0185] Then, when the engine should be stopped immediately, the grip force applied to the
lever member 1023 is loosened. Consequently, the lever member 1023 is rotated in the
direction of L due to the force applied thereto by the coil spring 1025, and a state
as shown in Fig. 59 will be obtained. However, under this operation, the engine revolution
speed is merely decelerated, since the top of the lever member switch element 1029
becomes merely in contact with the idle plate 1035. Then, the lever member 1023 is
further rotated in the direction of L. This can be performed by pressing down the
operation tip 1023b by the back of the four fingers of the operator other than the
thumb. Consequently, the top of the lever member switch element 1029 goes over the
idle plate 1035, and becomes in contact with the main body switch element 1031. Accordingly,
the electric circuit is short-circuited, and the engine is stopped.
[0186] It is noted that the above operations, that is, the operation of the release of grip
force applied to the lever member 1023, and the operation of pressing down of the
operation tip 1023b, are to be carried out sequentially.
[0187] The engine may also be stopped when the lever member 1023 is rotated in the opposite
direction, that is, in the direction of H. That is, the top of the lever member switch
element 1029 first becomes in contact with the idle plate 1037, and when the lever
member 1023 is further rotated, the top of the lever member switch element 1029 goes
over the idle plate 103, and then becomes in contact with the main body switch element
1033. Accordingly, the electric circuit is short-circuited, and the engine is stopped.
[0188] The present embodiment is not limited to the first through twentieth embodiments
described above.
[0189] Although the above embodiments have been described by using the mower, tiller, atomizer
or pump as an example of working machine, it is clear that the embodiments can also
be applied to other working machines. For example, the present invention may be applied
to a cargo carrier, rice planting machine, harvester, binder, combine harvester, slow
plow, tea leaf picker, etc.
[0190] According to the first embodiment, the engine 3 may be stopped by rotating the throttle
lever 15 in any one of the directions. However, the engine 3 may also be stopped only
when the throttle lever 15 is rotated in one direction.
[0191] According to every embodiment, the lever member switch element and the main body
switch element are prepared as the separate parts from the main body or the end members,
so that these switch elements may be incorporated therein during assembly. However,
it is also possible to integrally form the lever member switch element and the main
body switch element in advance by so-called "insertion method", when the main body
and end members made of resin are manufactured.
[0192] Further, when the engine should be stopped by operation of the throttle lever, the
fuel supply may also be cut at the same time. Consequently, as compared with the case
of mere short-circuiting of the electric circuit, the engine 9 may be stopped without
fail. In particular, according to the first embodiment, the engine 9 can be stopped
immediately by rotating the lever member 29 by more than the predetermined amount
in the direction of decelerating the revolution speed of the engine 9. In this connection,
at the immediate engine stop, the fuel may be supplied as little as possible, so that
the engine may be restarted promptly. Further, at the immediate engine stop, the fuel
supply may be cut. The cut of fuel supply can be made by adjusting the connection
of the wire 19 to the engine 9, that is, by shutting a fuel supply control valve of
a carburetor of the engine 9 in order to cut the fuel supply. The adjustment thereof
can be carried out by adjusting an idling adjustment member of the fuel supply control
valve of the carburetor.
[0193] Further, the part of the engine stop switch may be covered by waterproofing means.
For example, there may be provided a waterproofing cap 701 shown by virtual line in
Fig. 28, or there may be also provided a waterproofing cap 705 shown by virtual line
in Fig. 47.