TECHNICAL FIELD
[0001] The present invention relates to a heat pump apparatus utilizing non-azeotropic refrigerant,
in detail, to a heat pump apparatus which can change the performance by changing the
component of the refrigerant flowing through the main circuit of the heat pump.
BACKGROUND TECHNOLOGY
[0002] A conventional heat pump apparatus utilizing non-azeotropic refrigerant which changes
the component of the refrigerant flowing through the main circuit of the heat pump
in order to change the performance is disclosed in the Japanese Patent Publication
H5(1993)-44582.
[0003] In the following, the above-mentioned conventional heat pump apparatus is described
with reference to the drawing.
[0004] FIG. 44 is a system configuration view showing a refrigeration cycle in the conventional
heat pump apparatus disclosed in the above-mentioned gazette.
[0005] As shown in FIG. 44, the conventional heat pump apparatus comprises a compressor
1, a four-way valve 2, an outdoor heat exchanger 3, a main circuit expansion apparatus
4 and an indoor heat exchanger 5, and they are linked in an annular sequence to form
the main circuit of the heat pump apparatus.
[0006] In the conventional heat pump apparatus, one end of an expansion unit 6 is connected
to a refrigerant pipe joining the outdoor heat exchanger 3 and the main circuit expansion
apparatus 4, while the other end is connected to the bottom of a rectifying separator
7. The pipes leading out from both ends of a cooling unit 8 are connected, respectively,
to the surface of the ceiling of the top part and the side of the top part of the
rectifying separator 7 so as to form an annular structure. The cooling unit 8 also
serves as the reservoir unit of the refrigerant. The cooling unit 8 is connected between
the compressor 1 and the four-way valve 2, and has an intake pipe to the compressor
1 passing therethrough. The cooling unit 8 is formed so that the refrigerant of the
top part of the rectifying separator 7 and the refrigerant moving toward the compressor
1 from the four-way valve 2 exchange heat indirectly.
[0007] In the conventional heat pump apparatus, one end of the expansion unit 9 is connected
to the refrigerant pipe joining the main circuit expansion apparatus 4 and the indoor
heat exchanger 5, while the other end is connected to the bottom of the rectifying
separator 7.
[0008] In the description hereafter the refrigerant flow circuit formed of the expansion
unit 6, the rectifying separator 7, the cooling unit 8 and the expansion unit 9 is
referred to as a rectifying circuit 10.
[0009] Next, the operation of the conventional heat pump apparatus which is formed as in
the above is described.
[0010] At the time of heating the high temperature refrigerant which has been discharged
from the compressor 1, passes through the four-way valve 2 and flows into the indoor
heat exchanger 5. In the indoor heat exchanger 5 heat is exchanged with the indoor
air so as to heat the indoor space. The refrigerant which has released heat in the
indoor heat exchanger 5 is liquefied and discharged from the indoor heat exchanger
5. The refrigerant which has been discharged from the indoor heat exchanger 5 is separated
into a flow to the rectifying circuit 10 through the expansion unit 9 and a flow to
the main circuit through the main circuit expansion apparatus 4.
[0011] The refrigerant which has passed through the main circuit expansion apparatus 4 is
vaporized in the outdoor heat exchanger 3 and passes through the four-way valve 2
so as to be taken into the compressor 1 again.
[0012] On the other hand, the refrigerant which has branched into the rectifying circuit
10 is reduced in pressure by the expansion unit 9 and flows into the bottom of the
rectifying separator 7.
[0013] As for the conditions of the refrigerant which has flown into the bottom of the rectifying
separator 7, there are cases of a liquid condition and of a gas-liquid two-phase condition
according to the performance of the indoor heat exchanger 5 utilized therein.
[0014] In the case that the refrigerant of the gas-liquid two-phase condition flows into
the bottom of the rectifying separator 7 from the indoor heat exchanger 5, gas-liquid
separation is accelerated within the rectifying separator 7. As for the non-azeotropic
refrigerant, the refrigerant of the gas phase (gas condition) which, mainly, contains
low boiling point components moves to the top part of the rectifying separator 7 while
the refrigerant of the liquid condition which, mainly, contains high boiling point
components is collected in the bottom of the rectifying separator 7.
[0015] Then the refrigerant in the gas phase (gas condition) in the top part of the rectifying
separator 7 flows into the cooling unit 8 from the refrigerant pipe lead out from
the surface of the ceiling of the top part of the rectifying separator 7. In the cooling
unit 8, the refrigerant flowing into the cooling unit 8 from the rectifying separator
7 indirectly exchanges heat with the refrigerant of low temperature moving toward
the compressor 1 from the four-way valve 2 so as to be liquefied and to be collected.
The liquid refrigerant which exceeds the reservoir capacity in the cooling unit 8
flows into the top part of the rectifying separator 7 through the refrigerant pipe
joining the cooling unit 8 and the side of the top part of the rectifying separator
7.
[0016] The refrigerant in the liquid condition which mainly contains high boiling point
components in the bottom of the rectifying separator 7 is reduced in pressure by the
expansion unit 6 and merges together with the refrigerant flowing through the main
circuit which passes through the main circuit expansion apparatus 4. As a result the
refrigerant flowing through the main circuit becomes the refrigerant rich in only
high boiling point components, which reduces the performance of this heat pump apparatus.
[0017] Next, the case where the refrigerant in the liquid condition flows into the bottom
of the rectifying separator 7 from the Indoor heat exchanger 5 is described. In the
case that the refrigerant in the liquid condition flows into the bottom of the rectifying
separator 7, it is difficult to carry out component separation of the refrigerant
in the rectifying circuit 10, and thus, the high boiling point and low boiling point
refrigerant moves back to the main circuit through the expansion unit 6, and therefore,
the performance of this heat pump apparatus is enhanced.
[0018] In the above-mentioned conventional heat pump apparatus, however, it is necessary
to adjust the expansion unit 6 and 9 to the same throttle opening when carrying out
a rectifying separation of the low boiling point refrigerant in the case of either
cooling or heating. Therefore, the pressure of the rectifying separator 7 becomes
the intermediate pressure of the main circuit, and thus, the rectifying separation
also operates at this pressure, and therefore, low boiling point components increase
in the top part of the rectifying separator 7 so as to lower the saturation temperature
for liquefying the refrigerant in the gas phase, which is rising.
[0019] On the other hand, since the intake pipe is utilized between the compressor 1 and
the four-way valve 2 as the cooling source of the cooling unit 8, the refrigerant
temperature of the cooling source rises in the case that the degree of intake overheating
of the compressor 1 is large. Thereby, the temperature is not high enough to liquefy
the refrigerant in the gas phase in the top part of the rectifying separator 7 and
the cooling heat amount runs short. As a result, in the case that the non-azeotropic
refrigerant of which the boiling point gap is relatively large is separated, the separation
gap becomes small and the gap of the performance control becomes small in the conventional
heat pump apparatus.
[0020] In addition, in the conventional heat pump apparatus, the expansion units 6 and 9
are always in the condition of being open, and the cooling unit 8 is always in the
condition that the refrigerant is collected, and therefore, the refrigerant amount
of the main circuit cannot be adjusted. Therefore, the conventional heat pump apparatus
cannot control the performance through the refrigerant amount of the main circuit.
[0021] The present invention is provided to solve the problem in the conventional heat pump
apparatus and the purpose of the invention is to provide a heat pump apparatus which
can gain a sufficient component separation gap and makes performance control possible
through the adjustment of the refrigerant amount in the main circuit so that the gap
in the performance control can be enlarged in comparison to a prior art.
DISCLOSURE OF THE INVENTION
[0022] To achieve the above-mentioned purpose a heat pump apparatus according to the present
invention comprises: a rectifying separator which has the form of a straight pipe
substantially long in the vertical direction the bottom of which is connected to an
intake pipe of a compressor via a sub-expansion apparatus and which performs rectifying
separation of non-azeotropic refrigerant;
a cooling unit which exchanges heat between the refrigerant flowing out from the bottom
of said rectifying separator and moving toward said intake pipe of said compressor
from said sub-expansion apparatus and the refrigerant in the top part of said rectifying
separator;
a reservoir unit collects the refrigerant cooled and liquefied by said cooling unit;
a closed pipe route forming a closed circuit in an annular structure so as to send
the refrigerant in the top part of said rectifying separator to said cooling unit
and to send the refrigerant from said cooling unit to said reservoir unit and then
to return the refrigerant which has been collected in said reservoir unit to the top
part of said rectifying separator;
a main circuit of a refrigeration cycle which, through pipe, connects said compressor,
a four-way valve, an outdoor heat exchanger, an expansion apparatus and an indoor
heat exchanger in an annular sequence and which seals in said non-azeotropic refrigerant;
an opening and closing apparatus which makes a connection between said closed circuit
and said main circuit so as to be able to open and close the connection; and
a control apparatus which performs opening and closing control of said opening and
closing apparatus in accordance with a load condition and makes said non-azeotropic
refrigerant within said main circuit flow into said closed circuit.
[0023] Thereby, the cooling unit can be made compact and the refrigerant in the gas phase
in the rectifying separator can be liquefied at a sufficiently low temperature and
with sufficient cooling heat amount so that the refrigerant which, mainly, contains
low boiling point components can be collected and a large separation gap can be created
even in the non-azeotropic refrigerant, of which the boiling point gap is large.
[0024] In addition, by controlling opening and closing of the two-way valve, the refrigerant
in the reservoir unit can be controlled between full or empty so as to be able to
adjust the refrigerant amount in the main circuit, and therefore, a broad range of
performance control becomes possible, according to the present invention through the
performance control based on the refrigerant amount in the main circuit and through
the performance control based on the refrigerant component.
[0025] Though novel characteristics of the invention are specifically described in the attached
claims, the present invention may be better understood and appreciated by reading
the following description in conjunction with the drawings with respect to both the
configuration and the contents, together with other purposes and characteristics.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
FIG. 1 is a system configuration view showing a configuration of a heat pump apparatus
of Embodiment 1 according to the present invention;
FIG. 2 is a control flow chart of the heat pump apparatus of Embodiment 1 according
to the present invention;
FIG. 3 is a system configuration view of a heat pump apparatus of Embodiment 2 according
to the present invention;
FIG. 4 is a control flow chart of the heat pump apparatus of Embodiment 2 according
to the present invention;
FIG. 5 is a system configuration view of a heat pump apparatus of Embodiment 3 according
to the present invention;
FIG. 6 is a control flow chart of the heat pump apparatus of Embodiment 3 according
to the present invention;
FIG. 7 is a system configuration view of a heat pump apparatus of Embodiment 4 according
to the present invention;
FIG. 8 is a control flow chart of the heat pump apparatus of Embodiment 4 according
to the present invention;
FIG. 9 is a system configuration view of a heat pump apparatus of Embodiment 5 according
to the present invention;
FIG. 10 is a control flow chart of the heat pump apparatus of Embodiment 5 according
to the present invention;
FIG. 11 is a system configuration view of a heat pump apparatus of Embodiment 6 according
to the present invention;
FIG. 12 is a control flow chart of the heat pump apparatus of Embodiment 6 according
to the present invention;
FIG. 13 is a system configuration view of a heat pump apparatus of Embodiment 7 according
to the present invention;
FIG. 14 is a control flow chart of the heat pump apparatus of Embodiment 7 according
to the present invention;
FIG. 15 is a system configuration view of a heat pump apparatus of Embodiment 8 according
to the present invention;
FIG. 16 is a control flow chart of the heat pump apparatus of Embodiment 8 according
to the present invention;
FIG. 17 is a system configuration view of a heat pump apparatus of Embodiment 9 according
to the present invention;
FIG. 18 is a control flow chart of the heat pump apparatus of Embodiment 9 according
to the present invention;
FIG. 19 is a system configuration view of a heat pump apparatus of Embodiment 10 according
to the present invention;
FIG. 20 is a control flow chart of the heat pump apparatus of Embodiment 10 according
to the present invention;
FIG. 21 is a system configuration view of a heat pump apparatus of Embodiment 11 according
to the present invention;
FIG. 22 is a control flow chart of the heat pump apparatus of Embodiment 11 according
to the present invention;
FIG. 23 is a system configuration view of a heat pump apparatus of Embodiment 12 according
to the present invention;
FIG. 24 is a control flow chart of the heat pump apparatus of Embodiment 12 according
to the present invention;
FIG. 25 is a control flow chart of the heat pump apparatus of Embodiment 13 according
to the present invention;
FIG. 26 is a system configuration view of a heat pump apparatus of Embodiment 14 according
to the present invention;
FIG. 27 is a control flow chart of the heat pump apparatus of Embodiment 14 according
to the present invention;
FIG. 28 is a system configuration view of a heat pump apparatus of Embodiment 15 according
to the present invention;
FIG. 29 is a control flow chart of the heat pump apparatus of Embodiment 15 according
to the present invention;
FIG. 30 is a system configuration view of a heat pump apparatus of Embodiment 16 according
to the present invention;
FIG. 31 is a system configuration view of a heat pump apparatus of Embodiment 17 according
to the present invention;
FIG. 32 is a control flow chart of the heat pump apparatus of Embodiment 17 according
to the present invention;
FIG. 33 is a system configuration view of a heat pump apparatus of Embodiment 18 according
to the present invention;
FIG. 34 is a control flow chart of the heat pump apparatus of Embodiment 18 according
to the present invention;
FIG. 35 is a system configuration view of a heat pump apparatus of Embodiment 19 according
to the present invention;
FIG. 36 is a control flow chart of the heat pump apparatus of Embodiment 19 according
to the present invention;
FIG. 37 is a characteristics chart showing the relationship between the temperature
detection value and the pressure detection value of the heat pump apparatus of Embodiment
19 according to the present invention;
FIG. 38 is a system configuration view of a heat pump apparatus of Embodiment 20 according
to the present invention;
FIG. 39 is a characteristics chart showing the relationship between the temperature
detection value and the pressure detection value of the heat pump apparatus of Embodiment
20 according to the present invention;
FIG. 40 is a schematic configuration view showing one embodiment of a rectifying separator
utilized in a heat pump apparatus for Embodiment 21 according to the present invention;
FIG. 41 is a schematic view showing a woven material which is the original form of
the filling material inserted inside the container of the rectifying separator in
Embodiment 21;
FIG. 42 is a perspective view of the filling material inserted inside the container
of the rectifying separator in Embodiment 21;
FIG. 43 is a characteristic chart showing the evaluation result of separation performance
of the filling material inserted inside the container of the rectifying separator
in Embodiment 21; and
FIG. 44 is a system configuration view showing a refrigeration cycle in a heat pump
apparatus according to a prior art.
[0027] It should be noted that all of, or part of, the drawings are created as a schematic
expression for the purpose of illustration, and do not necessarily faithfully depict
elements shown therein as to the actual relative dimensions and the locations.
BEST MODE FOR CARRYING OUT THE INVENTION
[0028] In the following, preferable embodiments of a heat pump apparatus in accordance with
the present invention are described with reference to the attached drawings.
〈〈Embodiment 1〉〉
[0029] FIG. 1 is a system configuration view of a heat pump apparatus of Embodiment 1 in
accordance with the present invention. In FIG. 1, a non-azeotropic refrigerant is
charged in the heat pump apparatus of Embodiment 1 which forms the main circuit of
a refrigeration cycle by connecting, through pipes, a compressor 11, a four-way valve
12, an outdoor heat exchanger 13, the main expansion apparatus 14 and an indoor heat
exchanger 15 in an annular structure.
[0030] In the heat pump apparatus of Embodiment 1, piping is provided so as to bypass the
main expansion apparatus 14, and a sub-expansion apparatus 16 and a sub-expansion
apparatus 17 are connected in series through the piping. The bottom of a rectifying
separator 18 is connected to the pipe connecting the sub-expansion apparatus 16 and
sub-expansion apparatus 17 via a two-way valve 21.
[0031] The rectifying separator 18 has filling material (not shown) filled into the inside
and is formed of a straight pipe which is long in the vertical direction. The top
part of the rectifying separator 18 is communicated to the top of a reservoir unit
20 via a cooling unit 19. Then the bottom of the reservoir unit 20 is communicated
to the top part of the rectifying separator 18. Accordingly, the top part of the rectifying
separator 18, the cooling unit 19 and the reservoir unit 20 are connected in an annular
structure so as to form a closed circuit.
[0032] Here, in Embodiment 1 the reservoir unit 20 is arranged so that the top part thereof
is located higher than the top part of the rectifying separator 18. In addition, the
cooling unit 19 is arranged so as to be located higher than the top part of the reservoir
unit 20.
[0033] The pipe connecting the top part of the rectifying separator 18 and the cooling unit
19 is connected to the surface of the ceiling of the top part of the rectifying separator
18. The pipe connecting the bottom of the reservoir unit 20 with the top part of the
rectifying separator 18 is connected to the side of the top part of the rectifying
separator 18. The pipe leading out from the bottom of the rectifying separator 18
is connected to an intake pipe which makes a connection between the compressor 11
and the four-way valve 12 via the sub-expansion apparatus 22 and the cooling unit
19.
[0034] The cooling unit 19 of Embodiment 1 is formed so that the refrigerant moving toward
the intake pipe of the compressor 11 from the bottom of the rectifying separator 18
through the sub-expansion apparatus 22 and the refrigerant in the top part of the
rectifying separator 18 exchanges heat indirectly. A double piping structure can be
adopted for the cooling unit 19 in Embodiment 1.
[0035] In FIG. 1 an indoor unit 23 is formed of the indoor heat exchanger 15, or the like,
and is provided with an indoor thermal sensor 24 which detects the indoor air temperature
(that is to say the temperature of the intake air of the indoor unit 23). An operation
control apparatus 26 to which data are inputted from the indoor thermal sensor 24
compares a set air temperature "to" stored in a memory apparatus 25 with the temperature
"t" of the intake air detected by the indoor thermal sensor 24 and operates so that,
in the case that the absolute value of the difference between the temperature "t"
of the intake air and the set air temperature "to" is "Δt" or less (

), the two-way valve is opened and in the case that the absolute value of the difference
between the temperature "t" of the intake air and the set air temperature "to" exceeds
a predetermined value "Δt" (

), the two-way valve 21 is closed. The memory apparatus 25 which is electrically connected
to the operation control apparatus 26 is an apparatus in which a set air temperature
value is stored as a desirable value which the user presets.
[0036] Next, the operation of the heat pump apparatus of Embodiment 1 formed as in the above
is described with reference to FIG. 2.
[0037] FIG. 2 is a control flow chart of the heat pump apparatus of Embodiment 1.
[0038] First, the operation at the time of cooling is described.
[0039] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 11, the two-way
valve 21 is closed (STEP 1). In this way, under the condition where the two-way valve
21 is closed, the high temperature refrigerant which has been discharged from the
compressor 11 flows into the four-way valve 12 and the outdoor heat exchanger 13 so
as to be condensed and liquefied at the time of cooling. The condensed and liquefied
refrigerant is separated into the main circuit which flows into the main expansion
apparatus 14 and a circuit which flows into the sub-expansion apparatus 16.
[0040] The refrigerant which has passed through the main expansion apparatus 14 passes through
the indoor heat exchanger 15 and flows into the compressor 11 via the four-way valve
12 so as to flow through the main circuit in the refrigeration cycle. On the other
hand, the refrigerant which has flown into the sub-expansion apparatus 16 is reduced
in pressure so as to be put under a pressure in the vicinity of the intermediate pressure
between the highest and the lowest pressure in the main circuit of the refrigeration
cycle. At this time, since the two-way valve 21 is closed, the refrigerant from the
sub-expansion apparatus is further reduced in pressure by the sub-expansion apparatus
17 and flows into the main circuit.
[0041] Under the above-mentioned conditions, the indoor thermal sensor 24 provided in the
indoor unit 23 is used to carry out load determination (STEP 2).
[0042] In STEP 2, in the case that the absolute value of the difference between the temperature
(room temperature) "t" of the intake air of the indoor unit 23 which is detected and
measured by the indoor thermal sensor 24 and the set air temperature "to" stored in
the memory apparatus 25 exceeds a predetermined value "Δt" (in the description hereinafter
the predetermined value "Δt" denotes the absolute value of the difference between
the preset room temperature and the set temperature) (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. Thereby, the two-way valve 21 maintains the closed condition.
[0043] Accordingly, the refrigerant under intermediate pressure which has been discharged
from the sub-expansion unit 16 all passes through the sub-expansion apparatus 17 and
is reduced in pressure to be put under low pressure and flows into the main circuit.
In this way the refrigerant which has passed through the sub-expansion apparatus 16
maintains the condition of flowing into the main circuit. Thereby, the refrigerant
of the main circuit cools the indoor space by the indoor unit 23 and, after that,
passes through the four-way valve 12 to be taken into the compressor 11 again.
[0044] Since the two-way valve 21 is closed and the rectifying separator 18 is connected
to the intake pipe of the compressor 11 via the cooling unit 19 under the above-mentioned
conditions, the cooling unit 19, the reservoir unit 20 and the rectifying separator
18 are under the condition of being out of the above-mentioned cooling cycle. Accordingly,
the cooling unit 19, the reservoir unit 20 and the rectifying separator 18 convert,
respectively, to a low pressure condition internally and there is little reservoir
of the refrigerant.
[0045] By maintaining the closed condition of the two-way valve 21 as described above, the
refrigerant flowing through the main circuit remains the non-azeotropic refrigerant
as the filled in components have been mixed and the main circuit is operated under
the condition with a large amount of refrigerant. As a result of this, under the above-mentioned
condition, the heat pump apparatus of Embodiment 1 operates with high performance
appropriate to the load.
[0046] A load determination is carried out in STEP 2, and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 23 which is detected and measured by the indoor thermal sensor 24 and the set
air temperature "to" stored in the memory apparatus 25 is a predetermined value "Δ
t" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. As a result of this the two-way valve 21 converts to the opened condition
(STEP 3). Thereby, part of the two-phase refrigerant under the intermediate pressure
which has come out from the sub-expansion unit 16 passes through the two-way valve
21 and flow into the bottom of the rectifying separator 18. Since the two-phase refrigerant
flows into the rectifying separator 18, part of the refrigerant passes through the
sub-expansion apparatus 22 to be reduced in pressure, and then, becomes a two-phase
refrigerant of low temperature which flows into the cooling unit 19. In the cooling
unit 19 the two-phase refrigerant of low temperature indirectly exchanges heat with
the gas phase refrigerant in the top part of the rectifying separator 18.
[0047] In the cooling unit 19 of Embodiment 1, since the two-phase refrigerant of low temperature
and low pressure, of which the enthalpy is the lowest in the refrigeration cycle,
is utilized as a cooling resource of the cooling unit 19, latent heat of the refrigerant
can be utilized effectively so that the cooling unit 19 can be compactly formed. In
addition, the cooling unit 19 of the heat pump apparatus of Embodiment 1 can, without
fail, liquefy the gas in the top part of the rectifying separator 18.
[0048] In this way, the two-phase refrigerant flows into from the bottom of the rectifying
separator 18 and the gas refrigerant flows out from the top part of the rectifying
separator 18 and this gas refrigerant is cooled by the cooling unit 19. The refrigerant
which has been cooled and liquefied in the cooling unit 19 is gradually collected
in the reservoir unit 20 and the amount of collection increases. Then part of the
refrigerant which has been collected in the reservoir unit 20 returns again to the
top part of the rectifying separator 18 and moves downward into the rectifying separator
18. In the case that these conditions occur sequentially, the gas refrigerant which
moves upward and the liquid refrigerant which moves downward create the condition
of contact between the gas and the liquid in the rectifying separator 18. This condition
of contact between the gas and the liquid generates a rectifying effect so that the
refrigerant with a large amount of low boiling point refrigerant components is gradually
collected in the reservoir unit 20. On the other hand, the refrigerant which moves
downward into the rectifying separator 18 and passes through the sub-expansion apparatus
22 gradually increases in high boiling point refrigerant components and passes through
the cooling unit 19 to be taken into the compressor 11.
[0049] As described above, because of the structure wherein the refrigerant having a large
amount of high boiling point refrigerant components is taken into the compressor 11
of the main circuit via the cooling unit 19, the refrigerant which gradually increases
in high boiling point refrigerant components flows through the main circuit.
[0050] As a result of this, the heat pump apparatus of Embodiment 1 can reduce the cooling
performance in response to the load. In addition, since low boiling point refrigerant
is collected in the reservoir unit 20 the amount of the refrigerant flowing through
the main circuit decreases. Thereby, the heat pump apparatus of Embodiment 1 reduces
the cooling performance due to the reduction of the refrigerant amount, and in the
case that the cooling load is small, the operation with low performance appropriate
to this cooling load becomes possible.
[0051] Under the above-mentioned condition of the operation with low performance, a load
determination is further carried out (STEP 4). In this STEP 4, in the case that the
cooling load becomes large and the absolute value of the difference between the temperature
"t" of the intake air of the indoor unit 23 detected by the indoor thermal sensor
24 and the set air temperature "to" stored in the memory apparatus 25 exceeds the
predetermined value "Δ t" (

), a closing signal of the two-way valve 21 is transmitted from the operation control
apparatus 26 to the two-way valve 21. As a result of this the two-way valve 21 reverts
to the closed condition (STEP 5), and the refrigerant which has been collected in
the reservoir unit 20 is gradually absorbed into the compressor 11 of the main circuit.
Thereby, the refrigerant components in the main circuit return to the condition of
the components wherein the refrigerant of high performance is filled in. In addition,
since the amount of refrigerant in the main circuit increases the high performance
operation in response to the cooling load can be restarted.
[0052] As described above In the heat pump apparatus of Embodiment 1, the absolute value
of the difference between the temperature "t" of the intake air of the indoor unit
23 and the set air temperature "to" is measured and compared with the predetermined
value "Δt" for the judgment of the size of the cooling load. Then, based on the comparison
result, the amount of refrigerant and the refrigerant components in the main circuit
can be controlled to achieve an appropriate condition in response to the cooling load
by carrying out only the opening and closing operation of the two-way valve 21. In
this way, the heat pump apparatus of Embodiment 1 can carry out a performance control
in response to the detected cooling load by exercising a simple control.
[0053] Next, the operation at the time of heating is described.
[0054] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0055] At the time of the heating operation, in the case that a high heating performance
is required, such as immediately after the start-up of the compressor 11, the two-way
valve 21 is closed (STEP 1). In this way, under the condition that the two-way valve
21 is closed, high temperature refrigerant which has been discharged from the compressor
11 flows into the four-way valve 12 and the indoor heat exchanger 15 so as to be condensed
and liquefied at the time of heating. The refrigerant which has been condensed and
liquefied is separated into the main circuit which flows into the main expansion apparatus
14 and a circuit which flows into the sub-expansion apparatus 17.
[0056] The refrigerant which has passed through the main expansion apparatus 14 passes through
the outdoor heat exchanger 13 and flows into the compressor 11 via the four-way valve
12 so as to flow through the heating cycle of the main circuit. On the other hand,
the refrigerant flown into the sub-expansion apparatus 17 is reduced in pressure and
put under a pressure in the vicinity of the intermediate pressure between the highest
and the lowest pressure in the main circuit of the heating cycle. At this time, since
the two-way valve 21 is closed the refrigerant from the sub-expansion apparatus 17
is further reduced in pressure by the sub-expansion apparatus 16 and flows into the
main circuit.
[0057] Under the above-mentioned conditions the indoor thermal sensor 24 provided in the
indoor unit 23 is utilized so as to carry out a load determination (STEP 2).
[0058] In STEP 2, in the case that the absolute value of the difference between the set
air temperature "to" of the indoor unit 23 stored in the memory apparatus 25 and the
temperature "t" of the intake air of the indoor unit 23 detected by the indoor thermal
sensor 24 exceeds a predetermined value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. Thereby, the two-way valve 21 maintains the closed condition.
[0059] Accordingly, all of the refrigerant under the intermediate pressure which has been
discharged from the sub-expansion apparatus 17 passes through the sub-expansion apparatus
16 and is reduced in pressure so as to be put under low pressure and flows into the
main circuit. In this way, the refrigerant which has passed through the sub-expansion
apparatus 17 maintains the condition of flowing into the main circuit so as to merge
together with the refrigerant which has passed through the main expansion apparatus
14. Thereby, the refrigerant in the main circuit evaporates in the outdoor heat exchanger
13, and after that, passes through the four-way valve 12 so as to be absorbed into
the compressor 11 again.
[0060] Since the two-way valve 21 is closed and the cooling unit 19 is connected to the
intake pipe of the compressor 11, the cooling unit 19, the reservoir unit 20 and the
rectifying separator 18 are under the condition of being out of the above-mentioned
heating cycle. Accordingly, the cooling unit 19, the reservoir unit 20 and the rectifying
separator 18 convert, respectively, to the low pressure condition internally and there
is little reservoir of the refrigerant.
[0061] As described above, by maintaining the closed condition of the two-way valve 21,
the refrigerant flowing through the main circuit remains the non-azeotropic refrigerant
wherein the filler components have been mixed, and the operation is carried out under
the condition with a large amount of refrigerant. As a result of this, under the above-mentioned
condition, the heat pump apparatus of Embodiment 1 can carry out the high performance
operation appropriate for the load.
[0062] In STEP 2, a load determination is carried out and in the case that the absolute
value of the difference of the set air temperature "to" stored in the memory apparatus
25 and the temperature "t" of the intake air of the indoor unit 23 detected by the
indoor thermal sensor 24 is the predetermined value "Δt" (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. As a result of this, the two-way valve 21 converts to the opened condition
(STEP 3). Thereby, part of the two-phase refrigerant under the intermediate pressure
which has been discharged from the sub-expansion apparatus 17 passes through the two-way
valve 21 and flows into the bottom of the rectifying separator 18. Since the two-phase
refrigerant flows into the rectifying separator 18, part of the refrigerant passes
through the sub-expansion apparatus 22 and is reduced in pressure to become a low
temperature two-phase refrigerant and flows into the cooling unit 19. In the cooling
unit 19, the low temperature two-phase refrigerant exchanges heat indirectly with
the gas phase refrigerant of the top part of the rectifying separator 18.
[0063] In the cooling unit 19 of Embodiment 1, the two-phase refrigerant of the low temperature
and low pressure, of which the enthalpy is the lowest in the cycle, is utilized as
a cooling source of the cooling unit 19, and therefore, latent heat of the refrigerant
can be utilized effectively so that the cooling unit 19 can be compactly formed. In
addition, the cooling unit 19 of the heat pump apparatus of Embodiment 1 can, without
fail, liquefy the gas in the top part of the rectifying separator 18.
[0064] In this way, since the two-phase refrigerant flows in from the bottom of the rectifying
separator 18 the gas refrigerant flows out from the top part of the rectifying separator
18 and this gas refrigerant is cooled by the cooling unit 19. The refrigerant which
has been cooled and liquefied by the cooling unit 19 is gradually collected in the
reservoir unit 20 so that the amount of collection increases. Then, part of the refrigerant
which has been collected in the reservoir unit 20 returns again to the top part of
the rectifying separator 18 and moves downward into the rectifying separator 18. In
the case that these conditions occur sequentially the gas refrigerant which moves
upward and the liquid which moves downward create the condition of contact between
the gas and the liquid within the rectifying separator 18. This condition of contact
between the gas and the liquid generates a rectifying effect so that the refrigerant
which gradually increases in low boiling point refrigerant components is collected
in the reservoir unit 20. The refrigerant which moves downward into the rectifying
separator 18 and passes through the sub-expansion apparatus 22 gradually increases
the amount of high boiling point refrigerant components and passes through the cooling
unit 19 so as to be absorbed by the compressor 11.
[0065] As described above, because of the structure that the refrigerant having a large
amount of high boiling point refrigerant components is absorbed into the compressor
11 of the main circuit via the cooling unit 19 the refrigerant which gradually increases
the amount of high boiling point refrigerant components flows through the main circuit.
As a result of this the heat pump apparatus of Embodiment 1 can reduce the heating
performance. In addition, since low boiling point refrigerant is collected in the
reservoir unit 20, the amount of refrigerant flowing through the main circuit decreases.
Thereby, the heat pump apparatus of Embodiment 1 reduces the heating performance due
to the decrease of the refrigerant amount, and in the case that the heating load is
small, the operation with low performance for that heating load can be carried out.
[0066] As described above, under the condition of the operation with low performance, further
load determination is carried out (STEP 4). In this STEP 4, the heating load becomes
large, and in the case that the absolute value of the difference between the set air
temperature "to" stored in the memory apparatus 25 and the temperature "t" of the
intake air of the indoor unit 23 detected by the indoor thermal sensor 24 exceeds
the predetermined value "Δt" (

), a closing signal of the two-way valve 21 is transmitted from the operation control
apparatus 26 to the two-way valve 21. As a result of this the two-way valve 21 reverts
to the closed condition (STEP 5) and the refrigerant which has been collected in the
reservoir unit 20 is gradually absorbed into the compressor 11 of the main circuit.
Thereby, the refrigerant components in the main circuit return to the condition of
the components wherein the refrigerant of high performance is filled in. In addition,
since the amount of refrigerant in the main circuit increases the high performance
operation in response to the heating load becomes possible.
[0067] As described above, in the heat pump apparatus of Embodiment 1, by determining the
absolute value of the difference between the set air temperature "to" and the temperature
"t" of the intake air of the indoor unit 23 and by comparing that absolute value with
the predetermined value "Δt" for the judgment of the size of the load, the two-way
valve 21 is controlled in opening and closing so as to be able to adjust the amount
of refrigerant and the refrigerant component in the main circuit to the condition
appropriate for the load. Accordingly, the heat pump apparatus of Embodiment 1 can
carry out appropriate performance control in response to the load under the condition
of either a cooling or heating operation.
〈〈Embodiment 2〉〉
[0068] Next, a heat pump apparatus of Embodiment 2 in accordance with the present invention
is described with reference to FIGS. 3 and 4. FIG. 3 is a system configuration view
of the heat pump apparatus of Embodiment 2. FIG. 4 is a control flow chart of a heat
pump apparatus in accordance with Embodiment 2. Here, in FIGS. 3 and 4 elements, of
which the descriptions are omitted, having the same function or the same structure
as in the heat pump apparatus of Embodiment 1 in the above are referred to using the
same numerals.
[0069] In FIG. 3, a non-azeotropic refrigerant is charged in the heat pump apparatus of
Embodiment 2 which connects, through pipes, a compressor 11, a four-way valve 12,
an outdoor heat exchanger 13, an outdoor expansion apparatus 30, an indoor expansion
apparatus 32 and an indoor heat exchanger 15 in an annular structure.
[0070] In Embodiment 2 a check-valve 31 is provided in parallel with the outdoor expansion
apparatus 30 so as to bypass the outdoor expansion apparatus 30 at the time of the
cooling operation while a check-valve 33 is provided in parallel with the indoor expansion
apparatus 32 so as to bypass the indoor expansion apparatus at the time of the heating
operation. As described above, the compressor 11, the four-way valve 12, the outdoor
heat exchanger 13, the outdoor expansion apparatus 30, the check-valve 31, the indoor
expansion apparatus 32, the check-valve 33 and the indoor heat exchanger 15 form the
main circuit of a refrigeration cycle in the heat pump apparatus of Embodiment 2.
[0071] The bottom of the rectifying separator 18 is connected to a pipe between the outdoor
expansion apparatus 30 and the indoor expansion apparatus 32 via the two-way valve
21 and the sub-expansion apparatus 34. The rectifying separator 18 has filling material
(not shown) filled into the inside and is formed of a straight pipe which is long
in the vertical direction. The top part of the rectifying separator 18 is communicated
to the top of a reservoir unit 20 via a cooling unit 19. Then the bottom of the reservoir
unit 20 is communicated to the top part of the rectifying separator 18. Accordingly,
the top part of the rectifying separator 18, the cooling unit 19 and the reservoir
unit 20 are connected in an annular structure so as to form a closed circuit.
[0072] Here, in Embodiment 2 the reservoir unit 20 is arranged so that the top part thereof
is located higher than the top part of the rectifying separator 18. In addition, the
cooling unit 19 is arranged so as to be located higher than the top part of the reservoir
unit 20.
[0073] The pipe connecting the top part of the rectifying separator 18 and the cooling unit
19 is connected to the surface of the ceiling of the top part of the rectifying separator
18. The pipe connecting the bottom of the reservoir unit 20 with the top part of the
rectifying separator 18 is connected to the side of the top part of the rectifying
separator 18. The pipe leading out from the bottom of the rectifying separator 18
is connected to an intake pipe which makes a connection between the compressor 11
and the four-way valve 12 via the sub-expansion apparatus 22 and the cooling unit
19.
[0074] The cooling unit 19 of Embodiment 2 is formed so that the refrigerant moving toward
the intake pipe of the compressor 11 from the bottom of the rectifying separator 18
through the sub-expansion apparatus 22 and the refrigerant in the top part of the
rectifying separator 18 exchanges heat indirectly. A double piping structure can be
adopted for the cooling unit 19 in Embodiment 2.
[0075] In FIG. 3 an indoor unit 23 is formed of the indoor heat exchanger 15, or the like,
and is provided with an indoor thermal sensor 24 which detects the indoor air temperature
(that is to say the temperature of the intake air of the indoor unit 23). An operation
control apparatus 26 to which data are inputted from the indoor thermal sensor 24
compares a set air temperature "to" stored in a memory apparatus 25 with the temperature
"t" of the intake air detected by the indoor thermal sensor 24 and operates so that,
in the case that the absolute value of the difference between the temperature "t"
of the intake air and the set air temperature "to" is "Δt" or less (

), the two-way valve 21 is opened and in the case that the absolute value of the difference
between the temperature "t" of the intake air and the set air temperature "to" exceeds
a predetermined value "Δt" (

), the two-way valve 21 is closed. The memory apparatus 25 which is electrically connected
to the operation control apparatus 26 is an apparatus in which a set air temperature
value is stored as a desirable value which the user presets.
[0076] Next, the operation of the heat pump apparatus of Embodiment 2 formed as in the above
is described with reference to FIG. 4.
[0077] FIG. 4 is a control flow chart of the heat pump apparatus of Embodiment 2.
[0078] First, the operation at the time of cooling is described.
[0079] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 11, the two-way
valve 21 is closed (STEP 1). In this way, under the condition where the two-way valve
21 is closed, the high temperature refrigerant which has been discharged from the
compressor 11 flows into the four-way valve 12 and the outdoor heat exchanger 13 so
as to be condensed and liquefied at the time of cooling. The refrigerant which has
been condensed and liquefied passes through the check-valve 31 and flows into the
indoor expansion apparatus 32 while maintaining high pressure. The refrigerant which
has passed through the indoor expansion apparatus 32 passes through the indoor heat
exchanger 15 and flows into the compressor 11 via the four-way valve 12 so as to flow
through the main circuit in the refrigeration cycle.
[0080] Under the above-mentioned conditions, the indoor thermal sensor 24 provided in the
indoor unit 23 is used to carry out load determination (STEP 2). In the case that
the absolute value of the difference between the temperature "t" of the intake air
of the indoor unit 23 which is detected by the indoor thermal sensor 24 and the set
air temperature "to" stored in the memory apparatus 25 exceeds a predetermined value
"Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. As a result of this, the two-way valve 21 maintains the closed condition.
[0081] Accordingly, the refrigerant which has passed through the check-valve 31 passes through
the indoor expansion apparatus 32 so as to be put under low pressure and evaporates
in the indoor heat exchanger 15 so as to cool the space provided in the indoor unit
23. After that the refrigerant passes through the four-way valve 12 and is absorbed
into the compressor 11.
[0082] Since the two-way valve 21 is closed and the rectifying separator 18 is connected
to the intake pipe of the compressor 11 via the cooling unit 19 under the above-mentioned
conditions, the cooling unit 19, the reservoir unit 20 and the rectifying separator
18 are under the condition of being out of the above-mentioned cooling cycle. Accordingly,
the cooling unit 19, the reservoir unit 20 and the rectifying separator 18 convert,
respectively, to a low pressure condition internally and there is little reservoir
of the refrigerant.
[0083] By maintaining the closed condition of the two-way valve 21 as described above, the
refrigerant flowing through the main circuit remains the non-azeotropic refrigerant
as the filled in components have been mixed and the operation is exercised under the
condition with a large amount of refrigerant. As a result of this, under the above-mentioned
condition, the heat pump apparatus of Embodiment 1 operates with high performance
appropriate to the load.
[0084] A load determination is carried out in STEP 2, and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 23 which is detected and measured by the indoor thermal sensor 24 and the set
air temperature "to" stored in the memory apparatus 25 is a predetermined value "Δ
t" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. As a result of this, the two-way valve 21 converts to the opened condition
(STEP 3). Thereby, part of the high pressure refrigerant which has come out of the
check-valve 31 passes through the two-way valve 21 and the sub-expansion apparatus
34 and flows into the bottom of the rectifying separator 18. The refrigerant pressure
is not reduced to a great extent in the sub-expansion apparatus 34 and the refrigerant
flows out to the rectifying separator 18 under a condition of semi-high pressure which
is slightly lower than high pressure (semi-high pressure condition). In the rectifying
separator 18 the operation of rectifying separation is carried out in the semi-high
pressure condition. Here, semi-high pressure indicates the pressure between high pressure
and intermediate pressure.
[0085] In addition, part of the refrigerant, which has passed through the rectifying separator
18 from the sub-expansion apparatus 34, is reduced in pressure by the sub-expansion
apparatus 22 into low pressure. The refrigerant of the reduced pressure becomes a
two-phase refrigerant at a low temperature and flows into the cooling unit 19. In
this cooling unit 19 the two-phase refrigerant of low temperature indirectly exchanges
heat with the gas phase refrigerant in the top part of the rectifying separator 18.
[0086] Under the above-mentioned condition the pressure within the rectifying separator
18 is semi-high pressure which is slightly lower than high pressure and two-phase
refrigerant, of low temperature and low pressure of which the enthalpy is the lowest
in the cycle, is utilized as a cooling source of the cooling unit 19, and therefore,
the difference between the temperature of the top part of the rectifying separator
18 and the temperature of the cooling source of the cooling unit 19 can be made large
in Embodiment 2. In addition, since the cooling unit 19 can utilize the latent heat
of the cooling source effectively the cooling unit 19 can be made more compact. In
addition, since the heat pump apparatus of Embodiment 2 is formed as described above,
the gas of the top part of the rectifying separator 18 can, without fail, be liquefied
and has the effect of promoting rectifying separation.
[0087] The operation in the rectifying separator 18 of Embodiment 2 is the same as that
in the above-mentioned Embodiment 1, of which the detail is omitted. In the rectifying
separator 18 of Embodiment 2 the refrigerant, which gradually increases in low boiling
point refrigerant components due to the rectifying effect, is collected in the reservoir
unit 20. The refrigerant which moves downward into the rectifying separator 18 and
passes through the sub-expansion apparatus 22 gradually increases in high boiling
point refrigerant components and the refrigerant which passes through the main circuit
gradually increases in high boiling point refrigerant components.
[0088] In addition, since low boiling point refrigerant is collected in the reservoir unit
20 the amount of the refrigerant flowing through the main circuit decreases. Thereby,
the heat pump apparatus of Embodiment 2 is designed to reduce the cooling performance
due to the reduction of the refrigerant amount, and in the case that the cooling load
is small, the operation with low performance appropriate to this cooling load becomes
possible.
[0089] Under the above-mentioned condition of the operation with low performance, a load
determination is further carried out (STEP 4). In this STEP 4, in the case that the
cooling load becomes large and the absolute value of the difference between the temperature
"t" of the intake air of the indoor unit 23 detected by the indoor thermal sensor
24 and the set air temperature "to" stored in the memory apparatus 25 exceeds the
predetermined value "Δ t" (

), a closing signal of the two-way valve 21 is transmitted from the operation control
apparatus 26 to the two-way valve 21. As a result of this the two-way valve 21 reverts
to the closed condition (STEP 5), and the refrigerant which has been collected in
the reservoir unit 20 is gradually absorbed into the compressor 11 of the main circuit.
Thereby, the refrigerant components in the main circuit return to the condition of
the components wherein the refrigerant of high performance is filled in. In addition,
since the amount of refrigerant in the main circuit increases the high performance
operation in response to the cooling load can be restarted.
[0090] As described above in the heat pump apparatus of Embodiment 2, the absolute value
of the difference between the temperature "t" of the intake air of the indoor unit
23 and the set air temperature "to" is measured and compared with the predetermined
value "Δt" for the judgment of the size of the cooling load. Then, based on the comparison
result, the amount of refrigerant and the refrigerant components in the main circuit
can be controlled to achieve an appropriate condition in response to the cooling load
by carrying out a simple operation of opening and closing the two-way valve 21. In
this way, the heat pump apparatus of Embodiment 2 can carry out a performance control
in response to the detected cooling load by exercising a simple control. In addition,
in Embodiment 2 the pressure of the rectifying separator 18 can be set at semi-high
pressure which is slightly lower than high pressure, and therefore, the range of variation
of the refrigerant components can be made wider so that it becomes possible to carry
out performance control in response to the load, which changes greatly.
[0091] Next, the operation at the time of heating is described.
[0092] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0093] At the time of the heating operation, in the case that a high heating performance
is required, such as immediately after the start-up of the compressor 11, the two-way
valve 21 is closed (STEP 1). In this way, under the condition that the two-way valve
21 is closed, high temperature refrigerant which has been discharged from the compressor
11 flows into the four-way valve 12 and the indoor heat exchanger 15 in the indoor
unit 23 so as to be condensed and liquefied at the time of heating. The indoor space
is heated due to condensation and liquidation of the refrigerant in the indoor heat
exchanger 15. The refrigerant which comes out of the indoor heat exchanger 15 passes
through the check-valve 33 and flows into the outdoor expansion apparatus 30 in the
high pressure condition.
[0094] Under the above-mentioned conditions the indoor thermal sensor 24 provided in the
indoor unit 23 is utilized so as to carry out a load determination (STEP 2).
[0095] In STEP 2, in the case that the absolute value of the difference between the set
air temperature "to" stored in the memory apparatus 25 and the temperature "t" of
the intake air of the indoor unit 23 detected by the indoor thermal sensor 24 exceeds
a predetermined value "Δ t" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. Thereby, the two-way valve 21 maintains the closed condition. Accordingly,
all the refrigerant which comes out of the check-valve 33 passes through the outdoor
expansion apparatus 30 so as to be put under low pressure and evaporates in the outdoor
heat exchanger 13, and after that, passes through the four-way valve 12 so as to be
absorbed again in the compressor 11.
[0096] Since the two-way valve 21 is closed and the cooling unit 19 is connected to the
intake pipe of the compressor 11 under the above-mentioned conditions, the cooling
unit 19, the reservoir unit 20 and the rectifying separator 18 are under the condition
of being out of the above-mentioned heating cycle. Accordingly, the cooling unit 19,
the reservoir unit 20 and the rectifying separator 18 convert, respectively, to the
low pressure condition internally and there is little reservoir of the refrigerant.
[0097] As described above, by maintaining the closed condition of the two-way valve 21,
the refrigerant flowing through the main circuit remains the non-azeotropic refrigerant
wherein the filler components have been mixed, and the operation is carried out under
the condition with a large amount of refrigerant. As a result of this, under the above-mentioned
condition, the heat pump apparatus of Embodiment 2 can carry out the high performance
operation appropriate for the load.
[0098] In STEP 2, a load determination is carried out and in the case that the absolute
value of the difference of the set air temperature "to" stored in the memory apparatus
25 and the temperature "t" of the intake air of the indoor unit 23 detected by the
indoor thermal sensor 24 is the predetermined value "Δt" (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valve 21 is sent from the operation control apparatus 26 to the two-way
valve 21. As a result of this, the two-way valve 21 converts to the opened condition
(STEP 3). Thereby, part of the high pressure refrigerant which comes out of the check-valve
33 passes through the two-way valve 21 and the sub-expansion apparatus 34, and flows
into the bottom of the rectifying separator 18. Under these conditions, the sub-expansion
apparatus 34 is set so that the refrigerant which flows into the rectifying separator
18 is put under intermediate pressure which is slightly lower than high pressure and
the rectifying separator 18 is configured so that the operation of rectifying separation
is carried out under this intermediate pressure.
[0099] Part of the refrigerant, which has passed through the sub-expansion apparatus 34
and has flown into the rectifying separator 18, passes through the sub-expansion apparatus
22 and is reduced in pressure to become a low temperature two-phase refrigerant and
flows into the cooling unit 19. In the cooling unit 19, the low temperature two-phase
refrigerant exchanges heat indirectly with the gas phase refrigerant of the top part
of the rectifying separator 18.
[0100] The above-mentioned operation at the time of heating is the same operation as at
the time of cooling, of which the detailed description is omitted. In Embodiment 2
the difference between the temperature of the top part of the rectifying separator
18 at the time of the heating operation and the temperature of the cooling heat source
of the cooling unit 19 can be made larger so that latent heat of the cooling heat
source can be utilized effectively. Accordingly, in the heat pump apparatus of Embodiment
2 the cooling unit 19 can be configured more compactly and the gas in the top part
of the rectifying separator 18 can, without fail, be liquefied so that it becomes
possible to promote rectifying separation.
[0101] In addition, in the same way as at the time of the cooling operation the low boiling
point refrigerant is collected in the reservoir unit 20 at the time of the heating
operation, and therefore, the amount of the refrigerant flowing through the main circuit
is reduced. Thereby, the heat pump apparatus of Embodiment 2 reduces the heating performance
due to the decrease of the refrigerant amount, and in the case that the heating load
is small, the operation with low performance for that heating load can be carried
out.
[0102] As described above, under the condition of the operation with low performance, further
load determination is carried out (STEP 4). In this STEP 4, the heating load becomes
large, and in the case that the absolute value of the difference between the set air
temperature "to" stored in the memory apparatus 25 and the temperature "t" of the
intake air of the indoor unit 23 detected by the indoor thermal sensor 24 exceeds
the predetermined value "Δt" (

), a closing signal of the two-way valve 21 is transmitted from the operation control
apparatus 26 to the two-way valve 21. As a result of this, the two-way valve 21 reverts
to the closed condition (STEP 5) and the refrigerant which has been collected in the
reservoir unit 20 is gradually absorbed into the compressor 11 of the main circuit.
Thereby, the refrigerant components in the main circuit return to the condition of
the components wherein the refrigerant of high performance is filled in. In addition,
since the amount of refrigerant in the main circuit increases the high performance
operation in response to the heating load becomes possible.
[0103] As described above, in the heat pump apparatus of Embodiment 2, by determining the
absolute value of the difference through the set air temperature "to" and the temperature
"t" of the intake air of the indoor unit 23 and by comparing that absolute value with
the predetermined value "Δt" for the judgment of the size of the load, the two-way
valve 21 is controlled in opening and closing so as to be able to adjust the amount
of refrigerant and the refrigerant component in the main circuit to the condition
appropriate for the load. Accordingly, the heat pump apparatus of Embodiment 2 can
be set at intermediate pressure which is slightly lower than high pressure in the
pressure of the rectifying separator 18 under the operation conditions of either cooling
or heating, and therefore, the range of variation of the refrigerant components can
be made wider so that it becomes possible to carry out performance control in response
to the load, which changes greatly.
〈〈Embodiment 3〉〉
[0104] Next, a heat pump apparatus of Embodiment 3 in accordance with the present invention
is described with reference to FIGS. 5 and 6. FIG. 5 is a system configuration view
of the heat pump apparatus of Embodiment 3. FIG. 6 is a control flow chart of a heat
pump apparatus in accordance with Embodiment 3. Here, in FIGS. 5 and 6 elements, of
which the descriptions are omitted, having the same function or the same structure
as in the heat pump apparatus of Embodiment 1 in the above are referred to using the
same numerals.
[0105] In FIG. 5, a non-azeotropic refrigerant is charged in the heat pump apparatus of
Embodiment 3 wherein a compressor 11, a four-way valve 12, an outdoor heat exchanger
13, the main expansion apparatus 14 and an indoor heat exchanger 15 are connected,
through pipes, in an annular structure.
[0106] The configuration of the refrigeration cycle of the heat pump apparatus of Embodiment
3 has a connection between the bottom of the rectifying separator 18 and the discharge
pipe of the compressor 11, in addition to the configuration of the refrigeration cycle
of tile heat pump apparatus of the above-mentioned Embodiment 1. A two-way valve 41
and a sub-expansion apparatus 40 make a connection between the bottom of the rectifying
separator 18 and the discharge pipe of the compressor 11. The discharge pipe of the
compressor 11 is arranged between the compressor 11 and tile four-way valve 12.
[0107] In the heat pump apparatus of Embodiment 3, the operation control apparatus 26 operates
so as to open the two-way valve 21 and the two-way valve 41 in the case that the absolute
value of the difference between the temperature "t" of the intake air and the set
air temperature "to" is a predetermined value "Δt" or less (

) and to close the two-way valve 21 and the two-way valve 41 in the case that the
absolute value of the difference between the temperature "t" of the intake air and
the set air temperature "to" exceeds a predetermined value "Δt" (

).
[0108] Next, the operation of the heat pump apparatus of Embodiment 3 formed as in the above
is described with reference to FIG. 6.
[0109] FIG. 6 is a control flow chart of the heat pump apparatus of Embodiment 3.
[0110] First, the operation at the time of cooling is described.
[0111] At the time of the cooling operation, in the case that a cooling performance is required,
such as immediately after start-up of the compressor 11, the two-way valves 21 and
41 are closed (STEP 1). In this way, under the condition where the two-way valves
21 and 41 are closed, the high temperature refrigerant which has been discharged from
the compressor 11 flows into the four-way valve 12 and the outdoor heat exchanger
13 so as to be condensed and liquefied at the time of cooling. The condensed and liquefied
refrigerant is separated into the main circuit which flows into the main expansion
apparatus 14 and a circuit which flows into the sub-expansion apparatus 16.
[0112] The refrigerant which has flown into the sub-expansion apparatus 16 is reduced in
pressure so as to be put under an pressure in the vicinity of the intermediate pressure
between the highest and the lowest pressure in the main circuit of the refrigeration
cycle.
[0113] Under the above-mentioned conditions, the indoor thermal sensor 24 provided in the
indoor unit 23 is used to carry out load determination (STEP 2).
[0114] In STEP 2, in the case that the absolute value of the difference between the temperature
"t" of the intake air of the indoor unit 23 which is detected and measured by the
indoor thermal sensor 24 and the set air temperature "to" stored in the memory apparatus
25 exceeds a predetermined value "Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valves 21 and 41 is sent from the operation control apparatus 26 to each
of the two-way valves 21 and 41. Thereby, the two-way valves 21 and 41 maintain the
closed condition.
[0115] Accordingly, the refrigerant under intermediate pressure which has been discharged
from the sub-expansion unit 16 all passes through the sub-expansion apparatus 17 and
is put under low pressure and flows into the main circuit. In this way the refrigerant
which has passed through the sub-expansion apparatus 16 merges together with the refrigerant
which has passed through the main expansion apparatus 14 and, after that, evaporates
in the indoor heat exchanger 15 so as to cool the space provided in the indoor unit
23. Then the refrigerant which comes out of the indoor heat exchanger 15 passes through
the four-way valve 12 so as to again be absorbed into the compressor 11.
[0116] Since the two two-way valves 21 and 41 are closed and the rectifying separator 18
is connected to the intake pipe of the compressor 11 via the cooling unit 19 under
the above-mentioned conditions, the cooling unit 19, the reservoir unit 20 and the
rectifying separator 18 are under the condition of being out of the above-mentioned
cooling cycle. Accordingly, the cooling unit 19, the reservoir unit 20 and the rectifying
separator 18 convert, respectively, to a low pressure condition internally and there
is little reservoir of the refrigerant.
[0117] By maintaining the closed condition of the two-way valves 21 and 41 as described
above, the refrigerant flowing through the main circuit remains the non-azeotropic
refrigerant as the filled in components have been mixed and the main circuit is operated
under the condition with a large amount of refrigerant. As a result of this, under
the above-mentioned condition, the heat pump apparatus of Embodiment 3 operates with
high performance appropriate to the load.
[0118] A load determination is carried out in STEP 2, and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 23 which is detected and measured by the indoor thermal sensor 24 and the set
air temperature "to" stored in the memory apparatus 25 is a predetermined value "Δ
t" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valve 21 and the two-way valve 41 is sent from the operation control apparatus
26 to each of the two-way valves 21 and 41. As a result of this the two-way valves
21 and 41 convert to the opened condition (STEP 3). Thereby, part of the two-phase
refrigerant under the intermediate pressure which has come out from the sub-expansion
unit 16 passes through the two-way valve 21 and flow into the bottom of the rectifying
separator 18. In addition, part of the discharged gas of the compressor 11 is reduced
in pressure into intermediate pressure in the sub-expansion apparatus 40 and passes
through the two-way valve 41 so as to flow into the bottom of the rectifying separator
18. Accordingly, at the bottom of the rectifying separator 18 part of the refrigerant
which has passed through the sub-expansion apparatus 16 and part of the discharged
gas of the compressor 11 merge together. Then part of the refrigerant passes through
the sub-expansion apparatus 22 and is reduced in pressure so as to be put under a
predetermined pressure and, then, becomes a two-phase refrigerant of low temperature
which flows into the cooling unit 19. In the cooling unit 19 the two-phase refrigerant
of low temperature indirectly exchanges heat with the gas phase refrigerant in the
top part of the rectifying separator 18.
[0119] In the cooling unit 19 of Embodiment 3, since the two-phase refrigerant of low temperature
and low pressure, of which the enthalpy is the lowest in the refrigeration cycle,
is utilized as a cooling resource of the cooling unit 19, latent heat of the refrigerant
can be utilized effectively so that the cooling unit 19 can be compactly formed. In
addition, the cooling unit 19 of the heat pump apparatus of Embodiment 1 can, without
fail, liquefy the gas in the top part of the rectifying separator 18.
[0120] In this way, the two-phase refrigerant flows into from the bottom of the rectifying
separator 18 and the gas refrigerant flows out from the top part of the rectifying
separator 18 and this gas refrigerant is cooled by the cooling unit 19. The refrigerant
which has been cooled and liquefied in the cooling unit 19 is gradually collected
in the reservoir unit 20 and the amount of collection increases. Then the refrigerant
returns again to the top part of the rectifying separator 18 and moves downward into
the rectifying separator 18. In the case that these conditions occur sequentially,
the gas refrigerant which moves upward and the liquid refrigerant which moves downward
create the condition of contact between the gas and the liquid in the rectifying separator
18. This condition of contact between the gas and the liquid generates a rectifying
effect so that the refrigerant with a large amount of low boiling point refrigerant
components is gradually collected in the reservoir unit 20. As a result of this, the
refrigerant which moves downward into the rectifying separator 18 and passes through
the sub-expansion apparatus 22 gradually increases in high boiling point refrigerant
components and passes through the cooling unit 19 to be taken into the compressor
11.
[0121] As described above, in the heat pump apparatus of Embodiment 3, since the discharged
gas of the compressor 11 flows directly into the rectifying separator 18, the amount
of gas which moves upward increases so as to create an excellent contact between the
gas and the liquid, which promotes the rectifying effects. Thereby, in the heat pump
apparatus of Embodiment 3, the refrigerant, of which the low boiling point refrigerant
components are in great amount, is collected in the reservoir unit 20.
[0122] As a result of this, the refrigerant, of which the high boiling point refrigerant
components are large in amount, flows through the main circuit in the refrigeration
cycle so as to reduce the cooling performance. In addition, since low boiling point
refrigerant is collected in the reservoir unit 20 the amount of the refrigerant flowing
through the main circuit decreases. Thereby, the heat pump apparatus of Embodiment
3 reduces the cooling performance due to the reduction of the refrigerant amount,
and in the case that the cooling load is small, the operation with low performance
appropriate to this cooling load becomes possible.
[0123] Under the above-mentioned condition of the operation with low performance, a load
determination is further carried out (STEP 4). In this STEP 4, in the case that the
cooling load becomes large and the absolute value of the difference between the temperature
"t" of the intake air of the indoor unit 23 detected by the indoor thermal sensor
24 and the set air temperature "to" stored in the memory apparatus 25 exceeds the
predetermined value "Δ t" (

), a closing signal of the two-way valve 21 and the two-way valve 41 is sent from
the operation control apparatus 26 to the two-way valves 21 and 41. As a result of
this the two-way valves 21 and 41 revert to the closed condition (STEP 5), and the
refrigerant which has been collected in the reservoir unit 20 is gradually absorbed
into the compressor 11 of the main circuit. Thereby, the refrigerant components in
the main circuit return to the condition of the components wherein the refrigerant
of high performance is filled in. In addition, since the amount of refrigerant in
the main circuit increases the high performance operation in response to the cooling
load can be restarted.
[0124] As described above in the heat pump apparatus of Embodiment 3, the absolute value
of the difference between the temperature "t" of the intake air of the indoor unit
23 and the set air temperature "to" is measured and compared with the predetermined
value "Δt" for the judgment of the size of the cooling load. Then, based on the comparison
result, the amount of refrigerant and the refrigerant components in the main circuit
can be controlled to achieve an appropriate condition in response to the cooling load
by carrying out only the simultaneous opening and closing operation of the two-way
valves 21 and 41. In this way, the heat pump apparatus of Embodiment 2 can carry out
a performance control in response to the detected cooling load by exercising a simple
control.
[0125] Next, the operation at the time of heating is described.
[0126] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0127] At the time of the heating operation, in the case that a high heating performance
is required, such as immediately after the start-up of the compressor 11, the two
two-way valves 21 and 41 are closed (STEP 1). In this way, under the condition that
the two-way valves 21 and 41 are closed, high temperature refrigerant which has been
discharged from the compressor 11 flows into the four-way valve 12 and the indoor
heat exchanger 15 so as to be condensed and liquefied at the time of heating. The
refrigerant which has been condensed and liquefied is separated into the main circuit
which flows into the main expansion apparatus 14 and a circuit which flows into the
sub-expansion apparatus 17.
[0128] The refrigerant flown into the sub-expansion apparatus 17 is reduced in pressure
and put under a pressure in the vicinity of the intermediate pressure between the
highest and the lowest pressure in the main circuit of the refrigeration cycle.
[0129] Under the above-mentioned conditions the indoor thermal sensor 24 provided in the
indoor unit 23 is utilized so as to carry out a load determination (STEP 2).
[0130] In STEP 2, in the case that the absolute value of the difference between the set
air temperature "to" of the indoor unit 23 stored in the memory apparatus 25 and the
temperature "t" of the intake air of the indoor unit 23 detected by the indoor thermal
sensor 24 exceeds a predetermined value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valves 21 and 41 is sent from the operation control apparatus 26 to the
two-way valves 21 and 41.
[0131] As a result of this, the two-way valves 21 and 41 maintain the closed condition.
[0132] Accordingly, all of the refrigerant under the intermediate pressure which has come
out from the sub-expansion apparatus 17 passes through the sub-expansion apparatus
16 and is reduced in pressure so as to be put under low pressure and flows into the
main circuit. In this way, the refrigerant which has passed through the sub-expansion
apparatus 17 maintains the condition of flowing into the main circuit so as to merge
together with the refrigerant which has passed through the main expansion apparatus
14. Thereby, the refrigerant in the main circuit evaporates in the outdoor heat exchanger
13 and, after that, passes through the four-way valve 12 so as to be absorbed into
the compressor 11 again.
[0133] Since the two-way valves 21 and 41 are closed and the rectifying separator 18 is
connected via the cooling unit 19 to the intake pipe of the compressor 11, the cooling
unit 19, the reservoir unit 20 and the rectifying separator 18 are practically under
the condition of being out of the above-mentioned heating cycle. Accordingly, the
cooling unit 19, the reservoir unit 20 and the rectifying separator 18 convert, respectively,
to the low pressure condition internally and there is little reservoir of the refrigerant.
[0134] As described above, by maintaining the closed condition of the two-way valves 21
and 41, the refrigerant flowing through the main circuit remains the non-azeotropic
refrigerant wherein the filler components have been mixed, and the operation is carried
out under the condition with a large amount of refrigerant. As a result of this, under
the above-mentioned condition, the heat pump apparatus of Embodiment 3 can carry out
the high performance operation appropriate for the load.
[0135] In STEP 2, a load determination is carried out and in the case that the absolute
value of the difference of the set air temperature "to" stored in the memory apparatus
25 and the temperature "t" of the intake air of the indoor unit 23 detected by the
indoor thermal sensor 24 is the predetermined value "Δt" (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valve 21 and the two-way valve 41 are sent from the operation control
apparatus 26 to the two-way valves 21 and 41. As a result of this, the two-way valves
21 and 41 convert to the opened condition (STEP 3). Thereby, part of the two-phase
refrigerant under the intermediate pressure which has come out from the sub-expansion
apparatus 17 passes through the two-way valve 21 and flows into the bottom of the
rectifying separator 18. In addition, part of the discharged gas of the compressor
11 is reduced in pressure into intermediate pressure by the sub-expansion apparatus
40 and passes through the two-way valve 41 so as to flow into the bottom of the rectifying
separator 18. Thereby, the refrigerant from the sub-expansion apparatus 17 and part
of the discharged gas of the compressor 11 merge together at the bottom of the rectifying
separator 18. Then, the refrigerant which comes out of the bottom of the rectifying
separator 18 is reduced in pressure, in the sub-expansion apparatus 22, to low pressure
and converts to a two-phase refrigerant of low temperature so as to flow into the
cooling unit 19. In this cooling unit 19, the low temperature two-phase refrigerant
exchanges heat indirectly with the gas phase refrigerant of the top part of the rectifying
separator 18.
[0136] In the heat pump apparatus of Embodiment 3, the two-phase refrigerant of the low
temperature and low pressure, of which the enthalpy is the lowest in the heating cycle,
is utilized as a cooling source of the cooling unit 19, and therefore, latent heat
of the refrigerant can be utilized effectively so that the cooling unit 19 can be
compactly formed. In addition, the heat pump apparatus of Embodiment 3 can, without
fail, liquefy the gas in the top part of the rectifying separator 18.
[0137] In this way, since the two-phase refrigerant flows in from the bottom of the rectifying
separator 18 the refrigerant flows out from the top part of the rectifying separator
18 and this refrigerant is cooled by the cooling unit 19. The refrigerant which has
been cooled and liquefied by the cooling unit 19 is gradually collected in the reservoir
unit 20 so that the amount of collection increases. Then, part of the refrigerant
which has been collected in the reservoir unit 20 returns again to the top part of
the rectifying separator 18 and moves downward into the rectifying separator 18. In
the case that these conditions occur sequentially the gas refrigerant which moves
upward into the rectifying separator 18 and the liquid which moves downward create
the condition of contact between the gas and the liquid within the rectifying separator
18. This condition of contact between the gas and the liquid generates a rectifying
effect so that the refrigerant which gradually increases in low boiling point refrigerant
components is collected in the reservoir unit 20. On the other hand, the refrigerant
which moves downward into the rectifying separator 18 and passes through the sub-expansion
apparatus 22 gradually increases the amount of high boiling point refrigerant components
and passes through the cooling unit 19 so as to be absorbed by the compressor 11.
[0138] As described above, in Embodiment 3, the configuration is such that the discharged
gas of the compressor 11 directly flows into the rectifying separator 18 at the time
of the heating operation in the same way as at the time of the cooling operation.
Therefore, in the rectifying separator 18, the amount of the gas which moves upward
increases and makes the contact between the gas and the liquid excellent so as to
promote the rectifying effects, and the refrigerant of which the low boiling point
refrigerant components is very large in amount is collected in the reservoir unit
20.
[0139] As a result, the refrigerant flowing through the main circuit increases greatly in
high boiling point refrigerant components so as to be able to control the performance
in response to the load. In addition, since low boiling point refrigerant is collected
in the reservoir unit 20, the amount of refrigerant flowing through the main circuit
decreases, and therefore, the heating performance can be reduced due to the decrease
of the refrigerant amount, and in the case that the heating load is small, the operation
with low performance for that heating load can be carried out.
[0140] As described above, under the condition of the operation with low performance, further
load determination is carried out (STEP 4). In this STEP 4, the heating load becomes
large, and in the case that the absolute value of the difference between the temperature
"t" of the intake air of the indoor unit 23 detected by the indoor thermal sensor
24 and the set air temperature "to" stored in the memory apparatus 25 exceeds the
predetermined value "Δt" (

), a closing signal of 21 and the two-way valve 41 is sent from the operation control
apparatus 26 to the two-way valves 21 and 41. As a result of this the two-way valves
21 and 41 revert to the closed condition (STEP 5) and the refrigerant which has been
collected in the reservoir unit 20 is gradually absorbed into the compressor 11. Thereby,
the refrigerant components in the main circuit return to the condition of the components
wherein the refrigerant of high performance is filled in. In addition, since the amount
of refrigerant in the main circuit increases the high performance operation in response
to the heating load can be restarted.
[0141] As described above, in the heat pump apparatus of Embodiment 3, by determining the
absolute value of the difference between the temperature "t" of the intake air of
the indoor unit 23 and the set air temperature "to" and by comparing that absolute
value with the predetermined value "Δt" for the judgment of the size of the load,
the two-way valves 21 and 41 are merely controlled simultaneously in opening and closing
so as to enable the adjustment of the amount of refrigerant and the refrigerant component
in the main circuit to the condition appropriate for the load. Accordingly, the heat
pump apparatus of Embodiment 3 can easily carry out performance control. In addition,
in Embodiment 3, the discharged gas of the compressor 11 is utilized so as to enable
the creation of an excellent contact between the gas and the liquid for rectifying
separation , and therefore, reduction in separation time and improvement of the separation
performance can be achieved so that refrigerant components can be realized having
a broad range of variation which can, without fail, adapt in response to a great change
in the load.
〈〈Embodiment 4〉〉
[0142] Next, a heat pump apparatus of Embodiment 4 in accordance with the present invention
is described with reference to FIGS. 7 and 8. Here, in FIGS. 7 and 8 elements, of
which the descriptions are omitted, having the same function or the same structure
as in the heat pump apparatus of each of the above-mentioned Embodiments are referred
to using the same numerals.
[0143] FIG. 7 is a system configuration view of the heat pump apparatus of Embodiment 4.
In FIG. 7, a non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
4 which connects, through pipes, a compressor 11, a four-way valve 12, an outdoor
heat exchanger 13, an outdoor expansion apparatus 30, an indoor expansion apparatus
32 and an indoor heat exchanger 15 in an annular structure.
[0144] In Embodiment 4 a check-valve 31 is provided in parallel with the outdoor expansion
apparatus 30 so as to bypass the outdoor expansion apparatus 30 at the time of the
cooling operation while a check-valve 33 is provided in parallel with the indoor expansion
apparatus 32 so as to bypass the indoor expansion apparatus at the time of the heating
operation. As described above, the heat pump apparatus of Embodiment 4 has the same
configuration as that of the heat pump apparatus of the above-mentioned Embodiment
2. However, the configuration of the refrigeration cycle of the heat pump apparatus
of Embodiment 4 has a connection between the bottom of the rectifying separator 18
and the discharge pipe of the compressor 11 in addition to the configuration of the
refrigeration cycle of the heat pump apparatus of Embodiment 2. A two-way valve 51
and a sub-expansion apparatus 50 make a connection between the bottom of the rectifying
separator 18 and the discharge pipe of the compressor 11. The discharge pipe of the
compressor 11 is arranged between the compressor 11 and the four-way valve 12. In
FIG. 8 the elements having the same function and configuration as in Embodiment 2
are denoted by the same numerals.
[0145] An operation control apparatus 26 of Embodiment 4 operates so that, in the case that
the absolute value of the difference between the temperature "t" of the intake air
and the set air temperature "to" is "Δt" or less (

), the two-way valve 21 and the two-way valve 51 are opened and in the case that the
absolute value of the difference between the temperature "t" of the intake air and
the set air temperature "to" exceeds a predetermined value "Δt" (

), the two-way valve 21 and the two-way valve 51 are closed.
[0146] Next, the operation of the heat pump apparatus of Embodiment 4 formed as in the above
is described with reference to FIG. 8.
[0147] FIG. 8 is a control flow chart of the heat pump apparatus of Embodiment 4.
[0148] First, the operation at the time of cooling is described.
[0149] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 11, the two two-way
valves 21 and 51 are closed (STEP 1). In this way, under the condition where the two-way
valves 21 and 51 are closed, the high temperature refrigerant which has been discharged
from the compressor 11 flows into the four-way valve 12 and the outdoor heat exchanger
13 so as to be condensed and liquefied at the time of cooling. The refrigerant which
has been condensed and liquefied passes through the check-valve 31 and flows into
the indoor expansion apparatus 32 while maintaining high pressure.
[0150] Under the above-mentioned conditions, the indoor thermal sensor 24 is used to carry
out load determination (STEP 2). In the case that the absolute value of the difference
between the temperature "t" of the intake air of the indoor unit 23 which is detected
by the indoor thermal sensor 24 and the set air temperature "to" stored in the memory
apparatus 25 exceeds a predetermined value "Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 21 and the two-way valve 51 is sent from the operation control apparatus
26 to the two-way valves 21 and 51. As a result of this, the two-way valves 21 and
51 maintain the closed condition.
[0151] Accordingly, the refrigerant which has come out of the check-valve 31 passes through
the indoor expansion apparatus 32 so as to be put under low pressure and evaporates
in the indoor heat exchanger 15 so as to cool the space provided in the indoor unit
23. After that the refrigerant passes through the four-way valve 12 and is absorbed
into the compressor 11.
[0152] Since the two-way valves 21 and 51 are closed and the rectifying separator 18 is
connected to the intake pipe of the compressor 11 via the cooling unit 19 under the
above-mentioned conditions, the cooling unit 19, the reservoir unit 20 and the rectifying
separator 18 convert to a low pressure condition and there is little reservoir of
the refrigerant.
[0153] By maintaining the closed condition of the two-way valves 21 and 51 as described
above, the refrigerant flowing through the main circuit remains the conditions as
the filled in components have been mixed and the operation is exercised under the
condition with a large amount of refrigerant. As a result of this, the heat pump apparatus
of Embodiment 4 operates with high performance appropriate to the load.
[0154] A load determination is carried out in STEP 2, and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 23 which is detected and measured by the indoor thermal sensor 24 and the set
air temperature "to" stored in the memory apparatus 25 is a predetermined value "Δ
t" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valve 21 and the two-way valve 51 is sent from the operation control apparatus
26 to each of the two-way valves 21 and 51 so that the two-way valves 21 and 51 are
opened (STEP 3).
[0155] In Embodiment 4 the sub-expansion apparatus 34 and the sub-expansion apparatus 50
are set so that the refrigerant flows into the rectifying separator 18 under semi-high
pressure, which is slightly lower than high pressure, and the rectifying separation
operation in the rectifying separator 18 is carried out under this pressure.
[0156] Part of the high pressure refrigerant which has come out of the check-valve 31 passes
through the two-way valve 21 and the sub-expansion apparatus 34 and flows into the
bottom of the rectifying separator 18. In addition, the discharged gas of the compressor
11, which is reduced in pressure to semi-high pressure by the sub-expansion apparatus
50 and which has passed through the two-way valve 51, flows into the bottom of the
rectifying separator 18 and merges together with the refrigerant which has passed
through the sub-expansion apparatus 34. The resultant merged refrigerant at the bottom
of the rectifying separator 18 passes through the sub-expansion apparatus 22 so as
to be reduced in pressure and then becomes a two-phase refrigerant of low temperature
and flows into the cooling unit 19. In this cooling unit 19 the two-phase refrigerant
of low temperature indirectly exchanges heat with the gas phase refrigerant in the
top part of the rectifying separator 18.
[0157] In Embodiment 4, the configuration allows the discharged gas from the compressor
11 to directly flow into the rectifying separator 18, and therefore, the amount of
gas which moves upward increases so as to create an excellent gas-liquid contact for
promoting the rectifying effect. In addition, the pressure within the rectifying separator
18 is semi-high pressure which is slightly lower than high pressure and two-phase
refrigerant, of low temperature and low pressure of which the enthalpy is the lowest
in the cycle, is utilized as a cooling source of the cooling unit 19, and therefore,
the difference between the temperature of the top part of the rectifying separator
18 and the temperature of the cooling heat source of the cooling unit 19 can be made
large in Embodiment 2. As a result of this, in Embodiment 4, not only can the cooling
unit 19 be configured compactly but, also, the gas in the top part of the rectifying
separator 18 can, without fail, be liquefied and the rectifying separation is promoted
so that the refrigerant which contains a significantly large amount of low boiling
point refrigerant components is collected in the reservoir unit 20. As a result, since
the refrigerant which contains a significantly large amount of high boiling point
refrigerant components flows through the main circuit, the heat pump apparatus of
Embodiment 4 can control performance in response to the load. In addition, since low
boiling point refrigerant is collected in the reservoir unit 20 the amount of the
refrigerant flowing through the main circuit decreases and, thereby, the cooling performance
is further reduced due to the reduction of the refrigerant amount in the main circuit
and the operation with low performance appropriate for this cooling load becomes possible.
[0158] Under the above-mentioned condition of the operation with low performance, a load
determination is further carried out (STEP 4). In this STEP 4, in the case that the
cooling load becomes large and the absolute value of the difference between the temperature
"t" of the intake air of the Indoor unit 23 detected by the indoor thermal sensor
24 and the set air temperature "to" stored in the memory apparatus 25 exceeds the
predetermined value "Δ t" (

), a closing signal of the two-way valves 21 and 51 is sent from the operation control
apparatus 26 to each of the two-way valves 21 and 51. As a result of this the two-way
valves 21 and 51 revert to the closed condition (STEP 5), and the refrigerant which
has been collected in the reservoir unit 20 is gradually absorbed into the compressor
11 of the main circuit. Thereby, the refrigerant components in the main circuit return
to the condition of the components wherein the refrigerant of high performance is
filled in. In addition, since the amount of refrigerant in the main circuit increases
the high performance operation in response to the cooling load becomes possible.
[0159] As described above in the heat pump apparatus of Embodiment 4, the absolute value
of the difference between the temperature "t" of the intake air of the indoor unit
23 and the set air temperature "to" is detected and the amount of refrigerant and
the refrigerant components in the main circuit can be controlled to achieve an appropriate
condition in response to the cooling load by carrying out a simple operation of simultaneously
opening and closing the two-way valves 21 and 51. In this way, in the heat pump apparatus
of Embodiment 4, the pressure of the rectifying separator 18 can be set at semi-high
pressure, and therefore, the range of variation of the refrigerant components can
be made wider so that the apparatus carries out performance control in a wide range
in response to the load, which changes greatly.
[0160] Next, the operation at the time of heating is described.
[0161] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0162] At the time of the heating operation, in the case that a high heating performance
is required, such as immediately after the start-up of the compressor 11, the two-way
valves 21 and 51 are closed (STEP 1). In this way, under the condition that the two-way
valves 21 and 51 are closed, high temperature refrigerant which has been discharged
from the compressor 11 flows into the four-way valve 12 and the indoor heat exchanger
15 so as to be condensed and liquefied at the time of heating. The condensed and liquefied
refrigerant contribute to the heating in the indoor unit 23 and passes through the
check-valve 33 so as to flow into the outdoor expansion apparatus 30 while being maintained
at high pressure.
[0163] Under the above-mentioned conditions the indoor thermal sensor 24 is utilized so
as to carry out a load determination (STEP 2).
[0164] In the case that the absolute value of the difference between the set air temperature
"to" stored in the memory apparatus 25 and the temperature "t" of the intake air of
the indoor unit 23 detected by the indoor thermal sensor 24 exceeds a predetermined
value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valves 21 and 51 is sent from the operation control apparatus 26 to each
of the two-way valves 21 and 51 so that the two-way valves 21 and 51 are closed. Accordingly,
all the refrigerant which comes out of the check-valve 33 passes through the outdoor
expansion apparatus 30 so as to be put under low pressure. Then the refrigerant which
has passed through the outdoor expansion apparatus 30 evaporates in the outdoor heat
exchanger 13 and, after that, passes through the four-way valve 12 so as to be absorbed
again in the compressor 11.
[0165] Since the two-way valves 21 and 51 are closed and the rectifying separator 18 is
connected to the intake pipe of the compressor 11 via the cooling unit 19 under the
above-mentioned conditions, the cooling unit 19, the reservoir unit 20 and the rectifying
separator 18 are under the condition of being out of the heating cycle. Accordingly,
the cooling unit 19, the reservoir unit 20 and the rectifying separator 18 convert,
respectively, to the low pressure condition internally and there is little reservoir
of the refrigerant.
[0166] As described above, by maintaining the closed condition of the two-way valves 21
and 51, the refrigerant flowing through the main circuit remains the conditions wherein
the filler components have been mixed, and the operation is carried out under the
condition with a large amount of refrigerant. As a result of this, under the above-mentioned
condition, the heat pump apparatus of Embodiment 4 can carry out the high performance
operation appropriate for the load.
[0167] In STEP 2, a load determination is carried out and in the case that the absolute
value of the difference of the set air temperature "to" stored in the memory apparatus
25 and the temperature "t" of the intake air of the indoor unit 23 detected by the
indoor thermal sensor 24 is the predetermined value "Δt" (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valve 21 and the two-way valve 51 is sent from the operation control apparatus
26 to the two-way valves 21 and 51 so that each of the two-way valves 21 and 51 is
opened (STEP 3).
[0168] The sub-expansion apparatus 34 and the sub-expansion apparatus 50 are set so as to
reduce the refrigerant in pressure to semi-high pressure so that the refrigerant of
semi-high pressure flows into the rectifying separator 18. The rectifying separation
operation is carried out under this pressure in the rectifying separator 18.
[0169] Part of the high pressure refrigerant which comes out of the check-valve 33 passes
through the two-way valve 21 and the sub-expansion apparatus 34, and flows into the
bottom of the rectifying separator 18. In addition, part of the discharged gas of
the compressor 11 is reduced in pressure to semi-high pressure in the sub-expansion
apparatus 50 and, then, passes through the two-way valve 51 so as to flow into the
bottom of the rectifying separator 18. Therefore, the refrigerant which has passed
through the sub-expansion apparatus 34 and part of the discharged gas of the compressor
11 merge together at the bottom of the rectifying separator 18. Then, the refrigerant
from the bottom of the rectifying separator 18 passes through the sub-expansion apparatus
22 and is reduced in pressure so as to become a two-phase refrigerant of low temperature
and then flows into the cooling unit 19. In this cooling unit 19, the low temperature
two-phase refrigerant exchanges heat indirectly with the gas phase refrigerant of
the top part of the rectifying separator 18.
[0170] In the heat pump apparatus of Embodiment 4, the configuration allows the discharged
gas from the compressor 11 to directly flow into the rectifying separator 18, and
therefore, the amount of gas which moves upward increases so as to create an excellent
gas-liquid contact for promoting the rectifying effect. As a result, since the refrigerant
which flows through the main circuit contains a significantly large amount of high
boiling point refrigerant components, performance can be controlled in response to
the load. In addition, since low boiling point refrigerant is collected in the reservoir
unit 20 the amount of the refrigerant flowing through the main circuit decreases and,
thereby, performance is further reduced due to this reduction of the refrigerant amount
and the operation with low performance appropriate for the load can be easily carried
out.
[0171] Under those conditions, load determination is carried out (STEP 4), and in the case
that the heating load becomes large, that is to say, in the case that the absolute
value of the difference between the set air temperature "to" stored in the memory
apparatus 25 and the temperature "t" of the intake air of the indoor unit 23 detected
by the indoor thermal sensor 24 exceeds the predetermined value "Δt" (

), a closing signal of the two-way valves 21 and 51 is transmitted from the operation
control apparatus 26 so as to again close the two-way valves 21 and 51 (STEP 5) and
the refrigerant which has been collected in the reservoir unit 20 is gradually absorbed
into the compressor 11 of the main circuit. Thereby, the refrigerant components in
the main circuit return to the condition of the filled in components of high performance,
and the amount of refrigerant increases so that the high performance operation is
carried out in response to the load.
[0172] In this manner, by detecting the absolute value of the difference between the set
air temperature "to" and the temperature "t" of the intake air of the indoor unit
23, the two-way valves 21 and 51 are merely controlled in simultaneous opening and
closing so as to enable the adjustment of the amount of refrigerant and the refrigerant
component in the main circuit to the condition appropriate for the load. The heat
pump apparatus of Embodiment 4 can be set at semi-high pressure in the pressure of
the rectifying separator 18, and therefore, the range of variation of the refrigerant
components can be made wider so that it becomes possible to carry out performance
control in response to the load, which changes greatly.
〈〈Embodiment 5〉〉
[0173] Next, a heat pump apparatus of Embodiment 5 in accordance with the present invention
is described with reference to FIGS. 9 and 10. Here, in FIGS. 9 and 10 elements, of
which the descriptions are omitted, having the same function or the same structure
as in the heat pump apparatus of each of the above-mentioned Embodiments are referred
to using the same numerals.
[0174] FIG. 9 is a system configuration view of the heat pump apparatus of Embodiment 5.
In FIG. 9, a non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
5 which connects, through pipes, a compressor 11, a four-way valve 12, an outdoor
heat exchanger 13, an outdoor expansion apparatus 30, an indoor expansion apparatus
32 and an indoor heat exchanger 15 in an annular structure.
[0175] In Embodiment 5 a check-valve 31 is provided in parallel with the outdoor expansion
apparatus 30 so as to bypass the outdoor expansion apparatus 30 at the time of the
cooling operation while a check-valve 33 is provided in parallel with the indoor expansion
apparatus 32 so as to bypass the indoor expansion apparatus at the time of the heating
operation. As described above, the heat pump apparatus of Embodiment 5 has the same
configuration as that of the heat pump apparatus of the above-mentioned Embodiment
4. Here, the configuration of the heat pump apparatus of Embodiment 5 has a connection
between the cooling unit 19 and the intake pipe of the compressor 11 via the two-way
valve 52, in addition to the configuration of the heat pump apparatus of Embodiment
4. In FIG. 9 the elements having the same function and configuration as in Embodiment
4 are denoted by the same numerals.
[0176] The operation control apparatus 26 of the heat pump apparatus of Embodiment 5 converts
the two-way valves 21, 51 and 52 to the closed condition in the case that the cooling
and heating performance is required such as at the time immediately after the start-up
of the compressor 11. Then an operation control apparatus 26 first converts the two-way
valves 21, 51 and 52 into the open condition for a predetermined period of time in
the case that the absolute value of the difference between the temperature "t" of
the intake air and the set air temperature "to" is "Δt" or less (

). Next, after a predetermined time has passed since the opening of the two-way valves
21, 51 and 52, the operation control unit 26 converts the two-way valves 21, 51 and
52 into the closed condition. After that, when the absolute value of the difference
between the intake air temperature "t" and the set air temperature "to" exceeds a
predetermined value "Δt," only the two-way valve 52 is open while the two-way valve
21 and the two-way valve 51 are maintained in a closed condition.
[0177] Next, the operation of the heat pump apparatus of Embodiment 5 formed as in the above
is described with reference to FIG. 10.
[0178] FIG. 10 is a control flow chart of the heat pump apparatus of Embodiment 5.
[0179] First, the operation at the time of cooling is described.
[0180] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 11, the three two-way
valves 21, 51 and 52 are closed (STEP 1). In this way, under the condition where the
two-way valves 21, 51 and 52 are closed, the high temperature refrigerant which has
been discharged from the compressor 11 flows into the four-way valve 12 and the outdoor
heat exchanger 13 so as to be condensed and liquefied. The refrigerant which has been
condensed and liquefied passes through the check-valve 31 and flows into the indoor
expansion apparatus 32 while maintaining high pressure.
[0181] Under the above-mentioned conditions, the indoor thermal sensor 24 is used to carry
out load determination (STEP 2). In the case that the absolute value of the difference
between the temperature "t" of the intake air of the indoor unit 23 which is detected
by the indoor thermal sensor 24 and the set air temperature "to" stored in the memory
apparatus 25 exceeds a predetermined value "Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valves 21, 51 and 52 is sent from the operation control apparatus 26 to
each of the two-way valves 21, 51 and 52. As a result of this, the two-way valves
21, 51 and 52 maintain the closed condition.
[0182] Accordingly, all the refrigerant which has come out of the check-valve 31 passes
through the indoor expansion apparatus 32 so as to be put under low pressure and evaporates
in the indoor heat exchanger 15 so as to cool the space provided in the indoor unit
23. After that the refrigerant passes through the four-way valve 12 and is absorbed
into the compressor 11.
[0183] Since the two-way valves 21, 51 and 52 are closed under the above-mentioned conditions,
there is little reservoir of the refrigerant in the cooling unit 19, the reservoir
unit 20 and the rectifying separator 18.
[0184] By maintaining the closed condition of the two-way valves 21, 51 and 52 as described
above, the refrigerant flowing through the main circuit remains the conditions as
the filled in components have been mixed and the operation is exercised under the
condition with a large amount of refrigerant. As a result of this, the heat pump apparatus
of Embodiment 5 operates with high performance appropriate to the load.
[0185] A load determination is carried out in STEP 2, and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 23 which is detected and measured by the indoor thermal sensor 24 and the set
air temperature "to" stored in the memory apparatus 25 is a predetermined value "Δ
t" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valves 21, 51 and 52 is sent from the operation control apparatus 26 to
each of the two-way valves 21, 51 and 2 so that the two-way valves 21, 51 and 52 are
opened (STEP 3).
[0186] In Embodiment 5 the sub-expansion apparatus 34 and the sub-expansion apparatus 50
are set so that the refrigerant flows into the rectifying separator 18 under semi-high
pressure, which is slightly lower than high pressure, and the rectifying separation
operation in the rectifying separator 18 is carried out under this pressure.
[0187] Part of the high pressure refrigerant which has come out of the check-valve 31 passes
through the two-way valve 21 and the sub-expansion apparatus 34 and flows into the
bottom of the rectifying separator 18. In addition, the discharged gas of the compressor
11, which is reduced in pressure to semi-high pressure by the sub-expansion apparatus
50 and which has passed through the two-way valve 51, flows into the bottom of the
rectifying separator 18 and merges together with the refrigerant which has passed
through the sub-expansion apparatus 34. The resultant merged refrigerant at the bottom
of the rectifying separator 18 passes through the sub-expansion apparatus 22 so as
to be reduced in pressure and then becomes a two-phase refrigerant of low temperature
and flows into the cooling unit 19. In this cooling unit 19 the two-phase refrigerant
of low temperature indirectly exchanges heat with the gas phase refrigerant in the
top part of the rectifying separator 18.
[0188] In Embodiment 5, the configuration allows the discharged gas from the compressor
11 to directly flow into the rectifying separator 18, and therefore, the amount of
gas which moves upward increases so as to create an excellent gas-liquid contact for
promoting the rectifying effect. In addition, the pressure within the rectifying separator
18 is semi-high pressure and two-phase refrigerant, of low temperature and low pressure
of which the enthalpy is the lowest in the cycle, is utilized as a cooling source
of the cooling unit 19, and therefore, the difference between the temperature of the
top part of the rectifying separator 18 and the temperature of the cooling heat source
of the cooling unit 19 can be made large in Embodiment 2. As a result of this, in
Embodiment 5, not only can the cooling unit 19 be configured compactly but, also,
the gas in the top part of the rectifying separator 18 can, without fail, be liquefied
and the rectifying separation is promoted so that the refrigerant which contains a
significantly large amount of low boiling point refrigerant components is collected
in the reservoir unit 20. As a result, since the refrigerant which contains a significantly
large amount of high boiling point refrigerant components flows through the main circuit,
the heat pump apparatus of Embodiment 5 can control performance in response to the
load. In addition, since low boiling point refrigerant is collected in the reservoir
unit 20 the amount of the refrigerant in the main circuit decreases and, thereby,
the cooling performance is further reduced due to this reduction of the refrigerant
amount and the operation with low performance appropriate for this cooling load becomes
possible.
[0189] The time determination is carried out whether or not, with respect to time T after
the two-way valves 21, 51 and 52 are opened in STEP 3, a preset time Ta has passed
(STEP 4). In the case that the predetermined time Ta has passed a closing signal of
the two-way valves 21, 51 and 52 is sent from the operation control apparatus 26 to
the two-way valves 21, 51 and 52 so that the two-way valves 21, 51 and 52 are closed
(STEP 5).
[0190] In Embodiment 5 because of the configuration wherein the rectifying separator 18,
the cooling unit 19 and the reservoir unit 20 can be separated from the main circuit
as described above, it becomes possible to block the circuit which makes the refrigerant
flow to the low pressure side. Therefore, the heat pump apparatus of Embodiment 5
can eliminate the loss of the heat amount required for the rectifying separation,
which makes possible performance control in response to the load and highly efficient
operation can be carried out.
[0191] Under the above-mentioned condition of the operation with low performance, a load
determination is further carried out (STEP 6). In this STEP 6, in the case that the
cooling load becomes large, that is to say, in the case that the absolute value of
the difference between the temperature "t" of the intake air of the indoor unit 23
detected by the indoor thermal sensor 24 and the set air temperature "to" stored in
the memory apparatus 25 exceeds the predetermined value "Δt" (

), a closing signal of the two-way valves 21 and 51 and an opening signal of the two-way
valve 52 are sent from the operation control apparatus 25. As a result, the two-way
valves 21 and 51 are closed and the two-way valve 52 is opened (STEP 7). Accordingly,
the refrigerant which has been collected in the reservoir unit 20 is gradually absorbed
into the compressor 11 so that the refrigerant components in the main circuit revert
to the condition of filler components of high performance. In addition, since the
amount of refrigerant in the main circuit increases the high performance operation
in response to the load becomes possible in the heat pump apparatus of Embodiment
5.
[0192] As described above in the heat pump apparatus of Embodiment 5, the absolute value
of the difference between the temperature "t" of the intake air of the indoor unit
23 and the set air temperature "to" is detected and the amount of refrigerant and
the refrigerant components in the main circuit can be controlled to achieve an appropriate
condition in response to the load by carrying out a simple operation of simultaneously
opening and closing the two-way valves 21, 51 and 52. In this way, in the heat pump
apparatus of Embodiment 5, the pressure of the rectifying separator 18 can be set
at semi-high pressure, and therefore, the range of variation of the refrigerant components
can be made wider so that the apparatus carries out performance control in a wide
range in response to the load, which changes greatly.
[0193] Next, the operation at the time of heating is described.
[0194] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0195] At the time of the heating operation, in the case that a high heating performance
is required, such as immediately after the start-up of the compressor 11, the two-way
valves 21, 51 and 52 are closed (STEP 1). In this way, under the condition that the
two-way valves 21, 51 and 52 are closed, high temperature refrigerant which has been
discharged from the compressor 11 flows into the four-way valve 12 and the indoor
heat exchanger 15 so as to be condensed and liquefied. The condensed and liquefied
refrigerant contribute to the heating in the indoor unit 23 and passes through the
check-valve 33 so as to flow into the outdoor expansion apparatus 30 while being maintained
at high pressure.
[0196] Under the above-mentioned conditions a load determination is carried out (STEP 2).
In the case that the absolute value of the difference between the set air temperature
"to" stored in the memory apparatus 25 and the temperature "t" of the intake air of
the indoor unit 23 detected by the indoor thermal sensor 24 exceeds a predetermined
value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valves 21, 51 and 52 is sent from the operation control apparatus 26 to
the two-way valves 21, 51 and 52. As a result, the two-way valves 21, 51 and 52 are
closed. Accordingly, all the refrigerant which comes out of the check-valve 33 are
reduced in pressure in the outdoor expansion apparatus 30 so as to be put under low
pressure and evaporates in the outdoor heat exchanger 13 and, after that, passes through
the four-way valve 12 so as to be absorbed again into the compressor 11.
[0197] Since the two-way valves 21, 51 and 52 are closed under the above-mentioned conditions,
there is little reservoir of the refrigerant in the cooling unit 19, the reservoir
unit 20 and the rectifying separator 18.
[0198] As described above, by maintaining the closed condition of the two-way valves 21,
51 and 52, the refrigerant flowing through the main circuit remains the conditions
wherein the filler components have been mixed, and the operation is carried out under
the condition with a large amount of refrigerant. As a result of this, under the above-mentioned
condition, the heat pump apparatus of Embodiment 5 can carry out the high performance
operation appropriate for the load.
[0199] In STEP 2, a load determination is carried out and in the case that the absolute
value of the difference of the set air temperature "to" stored in the memory apparatus
25 and the temperature "t" of the intake air of the indoor unit 23 detected by the
indoor thermal sensor 24 is the predetermined value "Δt" (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valves 21, 51 and 52 is sent from the operation control apparatus 26 so
that the two-way valves 21, 51 and 52 are opened (STEP 3).
[0200] The sub-expansion apparatus 34 and the sub-expansion apparatus 50 are set so as to
reduce the refrigerant in pressure to semi-high pressure so that the refrigerant of
semi-high pressure flows into the rectifying separator 18. The rectifying separation
operation is carried out under this pressure in the rectifying separator 18.
[0201] Part of the high pressure refrigerant which comes out of the check-valve 33 passes
through the two-way valve 21 and the sub-expansion apparatus 34 so as to be put under
semi-high pressure which is slightly lower than high pressure, and flows into the
bottom of the rectifying separator 18. In addition, part of the discharged gas of
the compressor 11 converts to be in semi-high pressure in the sub-expansion apparatus
50 and, then, passes through the two-way valve 51 so as to flow into the bottom of
the rectifying separator 18 and to merge together with the refrigerant which has come
out of the sub-expansion apparatus 34. Part of the refrigerant which has flown into
the bottom of the rectifying separator 18 passes through the sub-expansion apparatus
22 and is reduced in pressure so as to become a two-phase refrigerant of low temperature
and then flows into the cooling unit 19. In this cooling unit 19, the above refrigerant
exchanges heat indirectly with the gas phase refrigerant of the top part of the rectifying
separator 18.
[0202] In the heat pump apparatus of Embodiment 5, the configuration allows the discharged
gas from the compressor 11 to directly flow into the rectifying separator 18, and
therefore, the amount of gas which moves upward increases so as to create an excellent
gas-liquid contact for promoting the rectifying effect. In addition, the pressure
within the rectifying separator 18 is semi-high pressure and a two phase refrigerant
of low temperature and low pressure, of which the enthalpy is the lowest in the cycle,
is utilized as a cooling source of the cooling unit 19, and therefore, the difference
between the temperature of the top part of the rectifying separator 18 and the temperature
of the cooling heat source of the cooling unit 19 can be made large. Thereby in the
heat pump apparatus of Embodiment 5, not only can the cooling unit 19 be configured
compactly but, also, the gas in the top part of the rectifying separator 18 can, without
fail, be liquefied and the rectifying separation is promoted so that the refrigerant
which contains a significantly large amount of low boiling point refrigerant components
is collected in the reservoir unit 20. As a result, since the refrigerant which flows
through the main circuit contains a significantly large amount of high boiling point
refrigerant components, performance can be controlled in response to the load. In
addition, since low boiling point refrigerant is collected in the reservoir unit 20
the amount of the refrigerant flowing through the main circuit decreases and, thereby,
performance can be further reduced due to the reduction of the refrigerant amount
and the operation with low performance appropriate for the load becomes possible.
[0203] Time determination whether or not a preset time Ta has passed is carried out after
the two-way valves 21, 51 and 52 are opened in STEP 3 (STEP 4). In this STEP 4, in
the case a predetermined time Ta has passed a closing signal of the two-way valves
21, 51 and 52 is sent from the operation control apparatus 26 so as to close the two-way
valves 21, 51 and 52 (STEP 5).
[0204] In this way, by converting the two-way valves 21, 51 and 52 to the closed condition,
the rectifying separator 18, the cooling unit 19 and the reservoir unit 20 can be
detached from the main circuit, and therefore, the circuit which makes the refrigerant
flow to the low pressure side can be blocked. Therefore, the heat pump apparatus of
Embodiment 5 can eliminate the loss of the heat amount required for the rectifying
separation and can carry out performance control in response to the load as well as
a highly efficient operation.
[0205] Under the above-mentioned conditions, load determination is carried out (STEP 6).
In the case that the heating load becomes large in this STEP 6, that is to say, in
the case that the absolute value of the difference between the set air temperature
"to" stored in the memory apparatus 25 and the temperature "t" of the intake air of
the indoor unit 23 detected by the indoor thermal sensor 24 exceeds the predetermined
value "Δt" (

), a closing signal of the two-way valves 21 and 51 and an opening signal of the two-way
valve 52 are sent from the operation control apparatus 25. As a result, the two-way
valves 21 and 51 are closed while the two-way valve 52 is opened (STEP 7). The refrigerant
which has been collected in the reservoir unit 20 is gradually absorbed into the compressor
11 of the main circuit and, the refrigerant components in the main circuit return
to the condition of the filled in components of high performance. In addition the
amount of refrigerant increases so that the high performance operation becomes possible
in response to the load.
[0206] In this manner, by detecting the absolute value of the difference between the set
air temperature "to" and the temperature "t" of the intake air of the indoor unit
23, the two-way valves 21, 51 and 52 are merely controlled in simultaneous opening
and closing so as to enable the adjustment of the amount of refrigerant and the refrigerant
component in the main circuit to the condition appropriate for the load. The heat
pump apparatus of Embodiment 5 can be set at semi-high pressure in the pressure of
the rectifying separator 18, and therefore, the range of variation of the refrigerant
components can be made wider so that it becomes possible to carry out performance
control in response to the load, which changes greatly.
[0207] Here, in the heat pump apparatus of Embodiment 5, in regard to the time when the
two-way valves 21, 51 and 52 are all converted to the closed condition so that a closed
circuit comprising the rectifying separator 18, the cooling unit 19 and the reservoir
unit 20 is detached from the main circuit, the configuration allows the detachment
to be carried out when the refrigerant components in the main circuit or the reservoir
unit 20 are detected to have become predetermined components.
[0208] Here, in the heat pump apparatus of Embodiment 5, though the description is based
on the system configuration shown in the above-mentioned Embodiment 4, it is obvious
that the same effects can be gained in the case that the two-way valves 52, as described
in Embodiment 5, are provided in any of the system configurations of Embodiments 1,
2 and 3, of which the description is, therefore, omitted.
[0209] In addition, though the compressor is not described in detail in the heat pump apparatus
of Embodiments 1, 2, 3, 4 and 5, not only a constant speed compressor but a slightly
variable compressor or one having a performance control means such as a cylinder bypass
or a variable speed compressor with an inverter can be employed as a compressor and
in the case when these are used the same effects as in each of the above-mentioned
embodiments can be gained.
[0210] Moreover, as for the two-way valves in each of the above-mentioned embodiments, an
electronic-type expansion valve or a manual valve which can block the refrigerant
flow can be considered and the cases wherein these are used are also included in the
heat pump apparatus of the present invention.
[0211] Additionally, in the heat pump apparatus of the present invention R407C, which is
a substitute refrigerant for R22 and which is a mixture of three types of single refrigerants
R32, R125 and R134a, can be used as the sealed non-azeotropic refrigerant and, thereby,
the difference of boiling points of refrigerants R32 and R125, of which the boiling
points are low, and a refrigerant R134a, of which the boiling point is high, can be
made large so that not only is the rectifying separation performance advantageous
but, also, the ratio of lowering of the performance level can be made large and the
most suitable performance control becomes possible for a large load variation.
〈〈Embodiment 6〉〉
[0212] Next, a heat pump apparatus of Embodiment 6 in accordance with the present invention
is described with reference to FIGS. 11 and 12.
[0213] FIG. 11 is a system configuration view of the heat pump apparatus of Embodiment 6.
FIG. 12 is a control flow chart of the heat pump apparatus of Embodiment 6.
[0214] A non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
6 which forms the main circuit of a refrigeration cycle by connecting, through pipes,
a compressor 61, a four-way valve 62, an outdoor heat exchanger 63, the main expansion
apparatus 64 and an indoor heat exchanger 65 in an annular structure.
[0215] As shown in FIG. 11, the heat pump apparatus of Embodiment 6 is provided with a pipe
which branches from the main circuit, in the middle of the pipe, in the outdoor heat
exchanger 63 which forms the main circuit as shown in FIG. 11. The branched pipe is
connected to the rectifying separator 70 via the check-valve 66 and the two-way valve
67. The check-valve 66 and the two-way valve 67 are connected in series along the
branched pipe. Here, the check-valve 66 is configured so as to have a flow only in
the direction from the outdoor heat exchanger 63 to the two-way valve 67.
[0216] The pipe of the main circuit which makes a connection between the main expansion
apparatus 64 and the indoor heat exchanger 65 has a branch of pipe connected to the
rectifying separator 70. Along this branched pipe the sub-expansion apparatus 68 and
the check-valve 69 are connected in series. As shown in FIG. 11, one end of the check-valve
69 is connected to the sub-expansion apparatus 68 and the other end is connected to
the pipe between the check-valve 66 and the two-way valve 67. Here, the check-valve
69 has a configuration which allows the flow only in the direction from the sub-expansion
apparatus 68 to the two-way valve 67.
[0217] The rectifying separator 70 is formed of a straight pipe which is long in the vertical
direction into which filling material (not shown) is filled. The bottom of the rectifying
separator 70 is connected to the two-way valve 67. The top part of the rectifying
separator 70 is communicated to the top of a reservoir unit 72 via a cooling unit
71, and the bottom of the reservoir unit 72 is communicated to the top part of the
rectifying separator 70. Accordingly, the top part of the rectifying separator 70,
the cooling unit 71 and the reservoir unit 72 are connected in an annular structure
so as to form a closed circuit.
[0218] The reservoir unit 72 is arranged so that the top part thereof is located higher
than the top part of the rectifying separator 70. In addition, the cooling unit 71
is arranged so as to be located higher than the top part of the reservoir unit 72.
[0219] The pipe connecting the top part of the rectifying separator 70 and the cooling unit
71 is connected to the surface of the ceiling of the top part of the rectifying separator
70. The pipe connecting the bottom of the reservoir unit 72 with the top part of the
rectifying separator 70 is connected to the side of the top part of the rectifying
separator 70. The pipe leading out from the bottom of the rectifying separator 70
is connected to an intake pipe of the compressor 61 via the sub-expansion apparatus
73 and the cooling unit 71. The intake pipe to the compressor 61 is a pipe which makes
a connection between the compressor 61 and the four-way valve 62.
[0220] The cooling unit 71 is formed so that the refrigerant moving toward the intake pipe
of the compressor 61 from the bottom of the rectifying separator 70 through the sub-expansion
apparatus 73 and the refrigerant in the top part of the rectifying separator 70 exchanges
heat indirectly. A double piping structure can be adopted for the cooling unit 71
in Embodiment 6.
[0221] An indoor unit 74 of the main circuit is formed of the indoor heat exchanger 65,
an indoor thermal sensor 75 or the like. The indoor thermal sensor 75 detects the
indoor air temperature (that is to say the temperature of the intake air of the indoor
unit 74). The operation control apparatus 77, to which a signal indicating a measured
temperature detected by the indoor thermal sensor 75 is inputted, compares the set
air temperature which is stored in the memory apparatus 76 with the air temperature
detected by the indoor thermal sensor 75 so as to determine the scale of the difference
between the air temperature and the set air temperature, and carries out the opening
and closing operation of the two-way valve 67. The memory apparatus 76 stores a set
air temperature value which the user presets as a desirable value.
[0222] Next, the operation of the heat pump apparatus of Embodiment 6 formed as in the above
is described with reference to FIG. 12.
[0223] FIG. 12 is a control flow chart of the heat pump apparatus of Embodiment 6.
[0224] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 61, the two-way
valve 67 is closed (STEP 1). Under these conditions the high temperature refrigerant
which has been discharged from the compressor 61 flows into the four-way valve 62
and the outdoor heat exchanger 63 so as to release heat into the outside air and condenses
itself to be liquefied. Then the condensed and liquefied refrigerant flows into the
main expansion apparatus 64. In the main expansion apparatus 64 the refrigerant is
reduced in pressure to low pressure and flows into the indoor heat exchanger 65. In
the indoor heat exchanger 65 the refrigerant absorbs heat from the air of the room
provided in the indoor unit 74 and evaporates spontaneously into vapor. Refrigerant
which has evaporated into vapor passes again through the four-way valve 62 and returns
to the compressor 61.
[0225] Under the above-mentioned condition, a load determination is carried out (STEP 2).
In the case that the difference between the intake air temperature "t" of the indoor
unit 74 detected by the indoor thermal sensor 75 and the set air temperature "to"
stored in the memory apparatus 76 exceeds a predetermined value "Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 67 is sent from the operation control apparatus 77 to the two-way
valve 67. As a result, the two-way valve 67 maintains the closed condition.
[0226] Accordingly, a circuit from a pipe branched from the outdoor heat exchanger 63 to
the check-valve 66 does not allow the refrigerant to flow into the rectifying separator
70 since the two-way valve 67 is in the closed condition. Moreover, the provided check-valve
69 prevents the refrigerant from flowing from the check-valve 66 to the sub-expansion
apparatus 68.
[0227] The two-way valve 67 is closed and the rectifying separator 70 is connected to the
intake pipe of the compressor 61 via the sub-expansion apparatus 73 and the cooling
unit 71, and therefore, the rectifying separator 70, the cooling unit 71 and the reservoir
unit 72 are in the low pressure condition of the refrigeration cycle. Accordingly,
only the overheat gas is collected in the rectifying separator 70, the cooling unit
71 and the reservoir unit 72, and therefore, there remains only a small amount of
reservoir refrigerant.
[0228] By maintaining the closed condition of the two-way valve 67 as described above, the
refrigerant flowing through the main circuit remains the conditions as the filled
in components have been mixed and the operation is exercised under the condition with
a large amount of refrigerant in the main circuit. As a result of this, the heat pump
apparatus of Embodiment 6 operates with high performance appropriate to the load.
[0229] A load determination is carried out in STEP 2, and in the case that the difference
between the temperature "t" of the intake air of the indoor unit 74 which is detected
by the indoor thermal sensor 75 and the set air temperature "to" stored in the memory
apparatus 76 is a predetermined value "Δt" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valve 67 is sent from the operation control apparatus 77 to the two-way
valve 67. As a result of this, the two-way valve 67 is opened (STEP 3).
[0230] In Embodiment 6, the two-phase refrigerant which is in the process of being condensed
and liquefied in the outdoor heat exchanger 63 flows into the bottom of the rectifying
separator 70 via the check-valve 66 and the two-way valve 67. Part of the refrigerant
which has flown into the rectifying separator 70 is reduced in pressure in the sub-expansion
apparatus 73. This refrigerant which has been reduced in pressure becomes a two-phase
refrigerant of low temperature and flows into the cooling unit 71 and, then, there
indirectly exchanges heat with the gas phase refrigerant in the top part of the rectifying
separator 70.
[0231] In Embodiment 6 a two-phase refrigerant of low temperature and low pressure is utilized
as a cooling source of the cooling unit 71, and therefore, the latent heat of the
refrigerant can be effectively utilized so that not only the cooling unit 71 can be
made compact but also the gas in the top part of the rectifying separator 70 can be
liquefied without fail.
[0232] In addition, the refrigerant which has flown in from the bottom of the rectifying
separator 70 is cooled in the cooling unit 71 to be liquefied and is collected gradually
in the reservoir unit 72. The refrigerant of the reservoir unit 72 gradually increases
in reservoir amount and returns to the top part of the rectifying separator 70 so
as to move downward into the rectifying separator 70. In the case that these conditions
occur sequentially, the refrigerant gas moving upward into the rectifying separator
70 and the refrigerant liquid moving downward create a contact between the gas and
the liquid within the rectifying separator 70. The contact between the gas and liquid
allows the rectifying effects to occur and the refrigerant, of which the low boiling
point refrigerant components gradually increase, is collected in the reservoir unit
72. Accordingly, the refrigerant which moves downward into the rectifying separator
70 and which passes through the sub-expansion apparatus 73 gradually increases in
high boiling point refrigerant components and is absorbed by the compressor 61 via
the cooling unit 71.
[0233] As described above, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase so that the heat pump apparatus of
Embodiment 6 can lower the performance level. In addition, since the low boiling point
refrigerant is collected in the reservoir unit 72 the amount of refrigerant in the
main circuit is reduced and lowering of the performance level can be further achieved
because of the decrease of the refrigerant amount so that the operation of lowered
performance level, which is appropriate for the load, becomes possible.
[0234] In Embodiment 6, the pressure of the rectifying separator 70 is semi-high pressure
and the cooling source of the cooling unit 71 utilizes a two-phase refrigerant of
low temperature and low pressure, and therefore, the difference between the temperature
of the top part of the rectifying separator 70 and the temperature of the cooling
heat source of the cooling unit 71 can be made large. Therefore, the heat pump apparatus
of Embodiment 6 can make the separation gap in the rectifying separator 70 large enough.
[0235] Here, in the above-mentioned condition, the heat pump apparatus of Embodiment 6 can
make the two-phase refrigerant, which is in the process of being condensed, flow into
the bottom of the rectifying separator 70, and therefore, can secure a sufficient
amount of gas generation so as to be able to shorten the time necessary for the separation.
In addition, the heat pump apparatus of Embodiment 6 can make the saturated gas flow
in, and therefore, the liquefaction of the gas is made easy in comparison to the case
where the overheated gas, such as discharged gas, is introduced and the separation
performance can be further increased.
[0236] Here, even in the case that the two-way valve 67 is in the opened condition as described
above, the refrigerant will not flow in the direction from the rectifying separator
70 to the sub-expansion apparatus 68 due to the functioning of the check-valve 69.
[0237] In the above-mentioned condition, the load determination is carried out (STEP 4).
In the case that the load becomes large and the difference between the intake air
temperature "t" of the indoor unit 74 which is detected by the indoor thermal sensor
75 and the set air temperature "to" stored in the memory apparatus 76 exceeds a predetermined
value "Δt" (

) a closing signal of the two-way valve 67 is sent from the operation control apparatus
77 to the two-way valve 67. As a result of this the two-way valve 67 is again closed
(STEP 5) so that the refrigerant which has been collected in the reservoir unit 72
passes through the sub-expansion apparatus 73 and the cooling unit 71 so as to be
gradually absorbed by the compressor 71. Accordingly, the refrigerant components of
the main circuit revert to the condition of filler components of high performance
and the refrigerant amount in the main circuit increases so as to restart the operation
of high performance in response to the load.
[0238] As described above in Embodiment 6, the difference between the temperature "t" of
the intake air of the indoor unit 74 and the set air temperature "to" is detected
and the amount of refrigerant and the refrigerant components in the main circuit are
controlled to achieve an appropriate condition in response to the load by carrying
out a simple operation of opening and closing the two-way valve 67. In this way, by
controlling the refrigerant components, the heat pump apparatus of Embodiment 6 can
carry out performance control in response to the load.
[0239] Next, the operation at the time of heating is described.
[0240] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0241] In the case that a high heating performance is required, such as immediately after
the start-up of the compressor 61, the two-way valve 67 is closed (STEP 1). In this
way, under the condition that the two-way valve 67 is closed, high temperature refrigerant
which has been discharged from the compressor 61 flows into the four-way valve 62
and the indoor heat exchanger 65 so as to be condensed and liquefied. The refrigerant
which has been condensed and liquefied branches into a circuit which flows into the
main expansion apparatus 64 and a circuit which flows into the sub-expansion apparatus
68.
[0242] The refrigerant which has flown into the sub-expansion apparatus 68 is slightly reduced
in pressure so as to be put under semi-high pressure, which is slightly lower than
high pressure of the refrigeration cycle main circuit. The refrigerant which has come
out of this sub-expansion apparatus 68 is in the two-phase condition of a mixture
between the gas and the liquid. In addition, the configuration is such that the check-valve
69 creates the flow only in the direction from the sub-expansion apparatus 68 to the
two-way valve 67 and the sub-expansion apparatus 68 is connected to the bottom of
the rectifying separator 70 via the two-way valve 67. Accordingly, the opening and
closing operation of the two-way valve 67 allows the refrigerant to flow into the
rectifying separator 70. Here, the check-valve 66 which is connected to the exit side
of the check-valve 69 is in the backward direction, and therefore, no refrigerant
passes through this check-valve 66.
[0243] Under the above-mentioned conditions a load determination is carried out (STEP 2),
and then, in the case that the difference between the set air temperature "to" of
the indoor unit 74, which is stored in the memory apparatus 76, and the temperature
"t" of the intake air of the indoor unit 74 detected by the indoor thermal sensor
75 exceeds a predetermined value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valve 67 is sent from the operation control apparatus 77 to the two-way
valve 67. As a result of this the two-way valve 67 maintains the closed condition.
Accordingly, the refrigerant which has come out of the indoor heat exchanger 65 passes
through the main expansion apparatus 64 and is forced to be put under low pressure
so as to evaporate in the outdoor heat exchanger 63. After that, the refrigerant passes
through the four-way valve 62 and is again absorbed into the compressor 61.
[0244] The two-way valve 67 is under the closed condition and the cooling unit 71 is connected
to the intake pipe of the compressor 61, and therefore, the inside of the rectifying
separator 70, the cooling unit 71 and the reservoir unit 72 become filled with low
pressure gas so that there is little reservoir of refrigerant.
[0245] As described above, by maintaining the closed condition of the two-way valve 67,
the refrigerant flowing through the main circuit remains the conditions wherein the
filler components have been mixed, and the operation is carried out under the condition
with a large amount of refrigerant so as to be a high performance operation appropriate
for the load.
[0246] In STEP 2, a load determination is carried out and in the case that the difference
of the set air temperature "to" stored in the memory apparatus 75 and the temperature
"t" of the intake air of the indoor unit 74 detected by the indoor thermal sensor
75 is the predetermined value "Δt" or less (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valve 67 is sent from the operation control apparatus 77 to the two-way
valve 67. As a result of this, the two-way valve 67 is made to open (STEP 3) so that
the two-phase refrigerant which has come out of the sub-expansion apparatus 68 passes
through the two-way valve 67 and flows into the bottom of the rectifying separator
70. Then part of the refrigerant which has flown into the bottom of the rectifying
separator 70 passes through the sub-expansion apparatus 73 and is reduced in pressure
so as to become a two-phase refrigerant of low temperature and then flows into the
cooling unit 71. In this cooling unit 71, the two phase refrigerant of low temperature
exchanges heat indirectly with the gas phase refrigerant of the top part of the rectifying
separator 70.
[0247] In Embodiment 6 the two-phase refrigerant of low temperature and low pressure of
which the enthalpy is the lowest in the cycle is utilized as the cooling source of
the cooling unit 71, and therefore, the latent heat of the refrigerant can be utilized
effectively so that not only the cooling unit 71 can be made compact but also the
gas in the top part of the rectifying separator 70 can, without fail, be liquefied.
[0248] In this way, the refrigerant which has flown in from the bottom of the rectifying
separator 70 is cooled and liquefied in the cooling unit 71 so as to be gradually
collected in the reservoir unit 72. Then, the reservoir amount in the reservoir unit
72 gradually increases and the refrigerant which has returned to the top part of the
rectifying separator 70 starts moving downward into the rectifying separator 70.
[0249] In the case that these conditions occur sequentially, the gas refrigerant which moves
upward in the rectifying separator 70 and the liquid refrigerant which moves downward
create a contact between the gas and the liquid in the rectifying separator 70 so
as to cause the rectifying effects. As a result of this, the refrigerant, of which
the low boiling point refrigerant components gradually increase, is collected in the
reservoir unit 72. In addition, the refrigerant which moves downward into the rectifying
separator 70 and passes through the sub-expansion apparatus 72 gradually converts
to the refrigerant which contains a large amount of high boiling point refrigerant
components and is absorbed into the compressor 61 via the cooling unit 71.
[0250] In this way, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase, and therefore, the lowering of the
performance level is made. In addition, since the refrigerant of low boiling point
is collected in the reservoir unit 72, the main circuit contains a decreasing amount
of refrigerant and this decrease of the refrigerant amount contributes to the lowering
of the performance level so that the operation of low performance appropriate for
the load can be carried out.
[0251] In Embodiment 6, the pressure within the rectifying separator 70 is semi-high pressure
and a two phase refrigerant of low temperature and low pressure, of which the enthalpy
is the lowest in the cycle, is utilized as a cooling source of the cooling unit 71.
Therefore, in the heat pump apparatus of Embodiment 6, the difference between the
temperature of the top part of the rectifying separator 70 and the temperature of
the cooling heat source of the cooling unit 71 can be made large so that the cooling
unit 71 can be made compact. And in the heat pump apparatus of Embodiment 5, the gas
in the top part of the rectifying separator 70 can, without fail, be liquefied.
[0252] Under the above-mentioned conditions, load determination is carried out (STEP 4),
and in the case that the heating load becomes large, that is to say, in the case that
the difference between the set air temperature "to" stored in the memory apparatus
76 and the temperature "t" of the intake air of the indoor unit 74 detected by the
indoor thermal sensor 75 exceeds the predetermined value "Δt" (

), a closing signal of the two-way valve 67 is sent from the operation control apparatus
77 to the two-way valve 67. As a result of this, the two-way valve 67 is again closed
(STEP 5) while the refrigerant which has been collected in the reservoir unit 72 is
gradually absorbed into the compressor 61. Thereby the refrigerant components in the
main circuit return to the condition of the filled in components of high performance,
and the amount of refrigerant increases so that the high performance operation is
carried out in response to the load.
[0253] In this manner, the magnitude of the load is detected by the difference between the
set air temperature "to" and the temperature "t" of the intake air of the indoor unit
74 so that the two-way valve 67 is merely controlled in opening and closing so as
to adjust the amount of refrigerant and the refrigerant component in the main circuit
to the condition appropriate for the load and, thereby, a performance control can
be easily carried out, without fail, in either operational condition of cooling or
heating.
[0254] Here, in the heat pump apparatus of the present invention, a configuration wherein
a sub-expansion apparatus, or the like, is provided between the outdoor heat exchanger
63 and the check-valve 66 so as to control the flow amount of the refrigerant which
flows through may be included in the present invention.
〈〈Embodiment 7〉〉
[0255] Next, a heat pump apparatus of Embodiment 7 in accordance with the present invention
is described with reference to FIGS. 13 and 14. FIG. 13 is a system configuration
view of the heat pump apparatus of Embodiment 7. FIG. 14 is a control flow chart of
the heat pump apparatus of Embodiment 7. Here, in FIGS. 13 and 14 elements, of which
the descriptions are omitted, having the same function or the same structure as in
the heat pump apparatus of the above-mentioned Embodiment 6 are referred to using
the same numerals.
[0256] A non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
7 which forms the main circuit of a refrigeration cycle by connecting, through pipes,
a compressor 61, a four-way valve 62, an outdoor heat exchanger 63, the main expansion
apparatus 64 and an indoor heat exchanger 65 in an annular structure.
[0257] As shown in FIG. 13, the heat pump apparatus of Embodiment 7 is provided with a pipe
which branches from the main circuit, in the middle of the pipe, in the outdoor heat
exchanger 63 which forms the main circuit as shown in FIG. 11. The branched pipe is
connected to the rectifying separator 70 via the two-way valve 80.
[0258] The pipe of the main circuit which makes a connection between the main expansion
apparatus 64 and the indoor heat exchanger 65 has a branch of pipe connected to the
rectifying separator 70. Along this branched pipe the sub-expansion apparatus 68 and
the two-way valve 81 are connected in series.
[0259] The rectifying separator 70 is formed of a straight pipe which is long in the vertical
direction into which filling material (not shown) is filled. The top part of the rectifying
separator 70 is communicated to the top of a reservoir unit 72 via a cooling unit
71, and the bottom of the reservoir unit 72 is communicated to the top part of the
rectifying separator 70. Accordingly, the top part of the rectifying separator 70,
the cooling unit 71 and the reservoir unit 72 are connected in an annular structure
so as to form a closed circuit.
[0260] The reservoir unit 72 is arranged so that the top part thereof is located higher
than the top part of the rectifying separator 70. In addition, the cooling unit 71
is arranged so as to be located higher than the top part of the reservoir unit 72.
[0261] The pipe connecting the top part of the rectifying separator 70 and the cooling unit
71 is connected to the surface of the ceiling of the top part of the rectifying separator
70. The pipe connecting the bottom of the reservoir unit 72 with the top part of the
rectifying separator 70 is connected to the side of the top part of the rectifying
separator 70. The pipe leading out from the bottom of the rectifying separator 70
is connected to an intake pipe of the compressor 61 via the sub-expansion apparatus
73, the cooling unit 71 and the two-way valve 82. The intake pipe to the compressor
61 is a pipe which makes a connection between the compressor 61 and the four-way valve
62.
[0262] The cooling unit 71 is formed so that the refrigerant moving toward the intake pipe
of the compressor 61 from the bottom of the rectifying separator 70 through the sub-expansion
apparatus 73 and the gas phase refrigerant in the top part of the rectifying separator
70 exchanges heat indirectly. A double piping structure can be adopted for the cooling
unit 71 in Embodiment 7.
[0263] An indoor unit 74 of the main circuit is formed of the indoor heat exchanger 65,
an indoor thermal sensor 75 or the like. The indoor thermal sensor 75 detects the
indoor air temperature (that is to say the temperature of the intake air of the indoor
unit 74). The operation control apparatus 84, to which a signal indicating a measured
temperature detected by the indoor thermal sensor 75 is inputted, compares the set
air temperature which is stored in the memory apparatus 83 with the air temperature
detected by the indoor thermal sensor 75 so as to determine the scale of the difference
between the air temperature and the set air temperature, and carries out the opening
and closing operation of the two-way valves 80, 81 and 82. The memory apparatus 83
stores a set air temperature value which the user presets as a desirable value.
[0264] Next, the operation of the heat pump apparatus of Embodiment 7 formed as in the above
is described with reference to FIG. 14.
[0265] FIG. 14 is a control flow chart of the heat pump apparatus of Embodiment 7.
[0266] First, the operation at the time of cooling is described.
[0267] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 61, the two-way
valves 80 and 82 are closed while the two-way valve 81 is opened (STEP 1). Under these
conditions the high temperature refrigerant which has been discharged from the compressor
61 flows into the four-way valve 62 and the outdoor heat exchanger 63 so as to be
condensed and liquefied. The condensed and liquefied refrigerant releases heat to
the outside air and flows into the main expansion apparatus 64. In the main expansion
apparatus 64 the refrigerant is reduced in pressure to low pressure and flows into
the indoor heat exchanger 65 in the indoor unit 74. The indoor heat exchanger 65 absorbs
heat from the air of the installed room for cooling and the refrigerant evaporates
spontaneously into vapor. Then the refrigerant passes again through the four-way valve
62 and returns to the compressor 61.
[0268] Under the above-mentioned condition, in the case that the difference between the
intake air temperature "t" of the indoor unit 74 detected by the indoor thermal sensor
75 and the set air temperature "to" stored in the memory apparatus 83 exceeds a predetermined
value "Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 80 and the opening and closing signal 82 as well as an opening signal
of the two-way valve 81 are sent from the operation control apparatus 84 to the corresponding
two-way valves, respectively. As a result of this, the two-way valve 80 and the two-way
valve 82 are closed so that the two-way valve 81 maintains the opened condition.
[0269] Accordingly, in a circuit, which passes through the middle of the pipe in the outdoor
heat exchanger 63 and through the two-way valve 80 and, since the two-way valve 80
is closed the refrigerant does not flow into the rectifying separator 70. In addition,
in a circuit which passes from the rectifying separator 70 through the sub-expansion
apparatus 73, the cooling unit 71 and the two-way valve 82, respectively, to the intake
pipe of the compressor 61, since the two-way valve 82 is closed the refrigerant does
not flow in the direction from the rectifying separator 70 through the sub-expansion
apparatus 73 and the cooling unit 71 to the compressor 61.
[0270] On the other hand, since the two-way valve 81 is opened, the refrigerant within the
rectifying separator 70, the cooling unit 71 and the reservoir unit 72 flows out to
the main circuit of the refrigeration cycle via the sub-expansion apparatus 68 connected
to the low pressure side of the refrigeration cycle. Accordingly, the refrigerant
within the rectifying separator 70, the cooling unit 71 and the reservoir unit 72
is, only, the overheated gas in the reservoir so that there is almost no reservoir
of the refrigerant.
[0271] As described above, the two-way valve 80 and the two-way valve 82 are closed and
the two-way valve 81 is in the open condition and, thereby, the refrigerant of the
main circuit is non-azeotropic refrigerant where the filler components have been mixed
in and the main circuit is operated in the condition wherein there is a large amount
of refrigerant. As a result, the heat pump apparatus of Embodiment 7 operates with
high performance appropriate to the load.
[0272] A load determination is carried out in STEP 2, and in the case that the difference
between the temperature "t" of the intake air of the indoor unit 74 which is detected
by the indoor thermal sensor 75 and the set air temperature "to" stored in the memory
apparatus 83 is a predetermined value "Δt" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valves 80 and 82 is sent from the operation control apparatus 84 so as
to close the two-way valves 80 and 82. At the same time a closing signal of the two-way
valve 81 is sent from the operation control apparatus 84 so as to close the two-way
valve 81 (STEP 3).
[0273] In STEP 3, the two-phase refrigerant which is in the process of being condensed and
liquefied in the outdoor heat exchanger 63 flows into the bottom of the rectifying
separator 70 via the two-way valve 80. Then part of the refrigerant of the rectifying
separator 70 passes through the sub-expansion apparatus 73 so as to be reduced in
pressure, and becomes a two-phase refrigerant of low temperature so as to flow into
the cooling unit 71. In the cooling unit 71, the two-phase refrigerant of low temperature
indirectly exchanges heat with the gas phase refrigerant in the top part of the rectifying
separator 70.
[0274] In Embodiment 7 the pressure within the rectifying separator 70 is semi-high pressure
and, as for the cooling source of the cooling unit 71, two-phase refrigerant of low
temperature and low pressure is utilized, and therefore, the difference between the
temperature of the top part of the rectifying separator 70 and the temperature of
the cooling heat source of the cooling unit 71 can be made large. Therefore, not only
the cooling unit 71 can be made compact but also the gas in the top part of the rectifying
separator 70 can be liquefied without fail in the heat pump apparatus of Embodiment
7.
[0275] In addition, the refrigerant which has flown in from the bottom of the rectifying
separator 70 is cooled in the cooling unit 71 to be liquefied and is collected gradually
in the reservoir unit 72. As a result, the refrigerant of the reservoir unit 72 gradually
increases in reservoir amount and returns to the top part of the rectifying separator
70 so as to move downward into the rectifying separator 70. In the case that these
conditions occur sequentially, the refrigerant gas moving upward into the rectifying
separator 70 and the refrigerant liquid moving downward create a contact between the
gas and the liquid within the rectifying separator 70, which allows the rectifying
effects to occur. As a result, the refrigerant, of which the low boiling point refrigerant
components gradually increase, is collected in the reservoir unit 72. Then the refrigerant
which moves downward into the rectifying separator 70 and which passes through the
sub-expansion apparatus 73 gradually increases in high boiling point refrigerant components
and is absorbed by the compressor 61 via the cooling unit 71.
[0276] As a result the refrigerant flowing through the main circuit gradually converts to
the refrigerant containing an increasing amount of high boiling point refrigerant
components so as to be able to control the performance in response to the load. In
addition, since the refrigerant of low boiling point is collected in the reservoir
unit 72 the amount of the refrigerant in the main circuit decreases and the decrease
of the refrigerant amount in the main circuit further reduces the performance so as
to be able to carry out the operation of lower level performance appropriate to the
load.
[0277] Here, in the above-mentioned condition, the heat pump apparatus of Embodiment 7 can
make the two-phase refrigerant, which is in the process of being condensed, flow into
the bottom of the rectifying separator 70, and therefore, can secure a sufficient
amount of gas generation so as to be able to shorten the time necessary for the separation.
In addition, the heat pump apparatus of Embodiment 7 can make the saturated gas flow
into the rectifying separator 70, and therefore, the liquefaction of the gas is made
easy in comparison to the case where the overheated gas, such as discharged gas, is
introduced and the separation performance can also be increased.
[0278] Here, under the above-mentioned condition, the refrigerant which has passed through
the two-way valve 80 will not flow in the direction of the sub-expansion apparatus
68 since the two-way valve 81 is closed.
[0279] In the above-mentioned condition, the load determination is carried out (STEP 4),
and in the case that the load becomes large and the difference between the intake
air temperature "t" of the indoor unit 74 which is detected by the indoor thermal
sensor 75 and the set air temperature "to" stored in the memory apparatus 83 exceeds
a predetermined value "Δt" (

), a closing signal of the two-way valve 80 and the two-way valve 82 as well as an
opening signal of the two-way valve 81 are sent from the operation control apparatus
84 to the corresponding two-way valves. As a result, the two-way valve 80 and the
two-way valve 82 are again closed while the two-way valve 81 is again opened (STEP
5). Accordingly, the refrigerant collected in the reservoir unit 72 passes through
the rectifying separator 70, the two-way valve 81 and the sub-expansion apparatus
68, and gradually flows out to the indoor heat exchanger 65 so that the refrigerant
components in the main circuit revert to the condition of the filler components with
high performance. In addition, the refrigerant amount in the main circuit increases
so as to restart the operation with high performance in response to the load.
[0280] In Embodiment 7 as described above, since it is possible to make the liquid refrigerant
collected in the reservoir unit 72 flow out into the indoor unit 65 of the main circuit,
the latent heat held by the liquid refrigerant can be effectively utilized in the
indoor unit 65 so that it becomes possible to immediately switch to the operation
with high cooling performance in response to the increase of the load.
[0281] As described above in the heat pump apparatus of Embodiment 7, the difference between
the temperature "t" of the intake air of the indoor unit 74 and the set air temperature
"to" is detected and the amount of refrigerant and the refrigerant components in the
main circuit are varied to achieve an appropriate condition in response to the load
by carrying out a simple operation of opening and closing the two-way valves 80, 81
and 82 so as to enable the control of cooling performance.
[0282] Next, the operation at the time of heating is described.
[0283] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0284] In the case that, at the time of heating, a high heating performance is required,
such as immediately after the start-up of the compressor 61, the two-way valves 80
and 82 are closed, while the two-way valve 81 is opened (STEP 1). Under these conditions,
high temperature refrigerant which has been discharged from the compressor 61 flows
into the four-way valve 62 and the indoor heat exchanger 65 so as to be condensed
and liquefied. The refrigerant which has been condensed and liquefied heats the indoor
space. The refrigerant which has come out of the indoor heat exchanger 65 branches
into a circuit which flows into the main expansion apparatus 64 and a circuit which
flows into the sub-expansion apparatus 68.
[0285] The refrigerant which has flown into the sub-expansion apparatus 68 is slightly reduced
in pressure so as to be put under semi-high pressure, which is slightly lower than
high pressure of the refrigeration cycle main circuit. Therefore, the refrigerant
which has come out of this sub-expansion apparatus 68 is in the two-phase condition
of a mixture between the gas and the liquid. In addition, since the sub-expansion
apparatus 68 is connected to the bottom of the rectifying separator 70 via the two-way
valve 81, the opening and closing operation of the two-way valve 81 can allow the
refrigerant to be controlled in flowing into the rectifying separator 70. Moreover,
the two-way valve 80 connected to the bottom of the rectifying separator 70 is connected
to the pipe in the outdoor heat exchanger 63 so that the opening and closing operation
of the two-way valve 80 allows the refrigerant to flow out.
[0286] In STEP 2 a load determination is carried out, and in the case that the difference
between the set air temperature "to" of the indoor unit 74, which is stored in the
memory apparatus 83, and the temperature "t" of the intake air of the indoor unit
74 detected by the indoor thermal sensor 75 exceeds a predetermined value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valves 81 and 82 as well as an opening signal of the two-way valve 80
are sent from the operation control apparatus 84 to the corresponding two-way valves.
As a result, the two-way valves 81 and 82 are closed while the two-way valve 80 maintains
the open condition. Accordingly, the refrigerant which has come out of the indoor
heat exchanger 65 passes through the main expansion apparatus 64 and is forced to
be put under low pressure so as to evaporate in the outdoor heat exchanger 63. After
that, the refrigerant passes through the four-way valve 62 and is again absorbed into
the compressor 61.
[0287] At this time, since the two-way valves 81 and 82 are closed while the two-way valve
80 is opened, the rectifying separator 70, the cooling unit 71 and the reservoir unit
72 are connected to the outdoor heat exchanger 63 of low pressure. Accordingly, the
inside of the rectifying separator 70, the cooling unit 71 and the reservoir unit
72 become filled with low pressure gas so that there is little reservoir of refrigerant.
[0288] As described above, by closing the two-way valves 81 and 82 and by opening the two-way
valve 80, the refrigerant flowing through the main circuit remains the conditions
wherein the filler components have been mixed, and the operation is carried out under
the condition with a large amount of refrigerant. As a result of this, the heat pump
apparatus of Embodiment 7 can carry out the operation with high performance appropriate
to the load.
[0289] In STEP 2, a load determination is carried out and in the case that the difference
of the set air temperature "to" stored in the memory apparatus 83 and the temperature
"t" of the intake air of the indoor unit 74 detected by the indoor thermal sensor
75 is the predetermined value "Δt" or less, that is to say, in the case that the heating
load is small, an opening signal of the two-way valves 81 and 82 as well as a closing
signal of the two-way valve 80 are sent from the operation control apparatus 84 so
that the two-way valves 81 and 82 are opened while the two-way valve 80 is closed
(STEP 3). Therefore, the two-phase refrigerant which has been slightly pressurized
in the sub-expansion apparatus 68 passes through the two-way valve 81 so as to flow
into the bottom of the rectifying separator 70. Then, part of the refrigerant which
has flown into the rectifying separator 70 is reduced in pressure in the sub-expansion
apparatus 73 and converts to a two-phase refrigerant of low temperature so as to flow
into the cooling unit 71. In this cooling unit 71, the two phase refrigerant of low
temperature exchanges heat indirectly with the gas phase refrigerant of the top part
of the rectifying separator 70.
[0290] In the heat pump apparatus of Embodiment 7, the pressure within the rectifying separator
70 is semi-high pressure and a cooling source of the cooling unit 71 utilizes a two
phase refrigerant of low temperature and low pressure, of which the enthalpy is the
lowest in the cycle, and, therefore, the difference between the temperature of the
top part of the rectifying separator 70 and the temperature of the cooling heat source
of the cooling unit 71 can be made large. Thereby in the heat pump apparatus of Embodiment
7, not only can the cooling unit 71 be configured compactly but, also, the gas in
the top part of the rectifying separator 70 can, without fail, be liquefied.
[0291] As described above, the refrigerant which has flown in from the bottom of the rectifying
separator 70 is cooled and liquefied in the cooling unit 71 so as to be gradually
collected in the reservoir unit 72. Then, the reservoir amount in the reservoir unit
72 gradually increases and the refrigerant which has returned to the top part of the
rectifying separator 70 starts moving downward into the rectifying separator 70. In
the case that these conditions occur sequentially, the refrigerant gas which moves
upward in the rectifying separator 70 and the refrigerant liquid which moves downward
create a contact between the gas and the liquid in the rectifying separator 70. This
contact between the gas and the liquid causes the rectifying effects so that the refrigerant,
of which the low boiling point refrigerant components gradually increase, is collected
in the reservoir unit 72. Then the refrigerant which moves downward into the rectifying
separator 70 and passes through the sub-expansion apparatus 73 gradually converts
to the refrigerant which contains a large amount of high boiling point refrigerant
components and is absorbed into the compressor 61 via the cooling unit 71 and the
two-way valve 82.
[0292] As described in the above, the main circuit contains the refrigerant of which the
high boiling point refrigerant components gradually increase, and therefore, the lowering
of the performance level can be made. In addition, since the refrigerant of low boiling
point is collected in the reservoir unit 72, the main circuit contains a decreasing
amount of refrigerant and this decrease of the refrigerant amount contributes to the
lowering of the performance level so that the operation of low performance appropriate
for the load can be carried out.
[0293] The heat pump apparatus of Embodiment 7 has a configuration that allows the two-phase
refrigerant in the process of condensing to flow into the bottom of the rectifying
separator 70, and therefore, a sufficient amount of generated gas can be secured and
the time required for the separation can be shortened. In addition, the heat pump
apparatus of Embodiment 7 allows the saturated gas to flow into the rectifying separator
70 so as to facilitate the liquefaction of the gas in comparison to the case where
the overheated gas, such as the discharged gas, is introduced and so as to enable
the increase of the separation performance. Here, in the case that the saturated gas
flows into the rectifying separator 70 as described above, the refrigerant will not
flow in the direction of the outdoor heat exchanger 63 since the two-way valve 80
is closed.
[0294] Under the above-mentioned conditions, load determination is carried out (STEP 4),
and in the case that the load becomes large, that is to say, in the case that the
difference between the set air temperature "to" stored in the memory apparatus 83
and the temperature "t" of the intake air of the indoor unit 74 detected by the indoor
thermal sensor 75 exceeds the predetermined value "Δt", a closing signal of the two-way
valves 81 and 82 as well as an opening signal of the two-way valve 80 are sent from
the operation control apparatus 84 to the corresponding two-way valves. As a result,
the two-way valves 81 and 82 are again closed while the two-way valve 80 is again
opened (STEP 5). The refrigerant collected in the reservoir unit 72 flows into the
pipe in the outdoor heat exchanger 63 and further passes through the four-way valve
62 so as to be absorbed into the compressor 61. As a result of this, the refrigerant
components of the main circuit revert to the condition of filler components with high
performance and the refrigerant amount of the main circuit increases, and therefore,
the heat pump apparatus of Embodiment 7 allows an operation with high performance
in response to the load.
[0295] Here, the heat pump apparatus of Embodiment 7 has a configuration which allows the
liquid refrigerant collected in the reservoir unit 72 to flow out to the outdoor heat
exchanger 63, and therefore, the latent heat held by the liquid refrigerant allows
the outdoor heat exchanger 63 to sufficiently absorb heat from the outdoor air so
as to be able to immediately switch to the operation with high heating performance
in response to the increase in the load.
[0296] In this manner, the magnitude of the load is detected by the difference between the
set air temperature and the temperature of the intake air of the indoor unit 74 so
that the two-way valves 80, 81 and 82 are merely controlled in opening and closing
so as to adjust the amount of refrigerant and the refrigerant component in the main
circuit to the condition appropriate for the load and, thereby, a performance control
can be carried out in either operational condition of cooling or heating.
[0297] Here, in the heat pump apparatus of Embodiment 7, it is also possible to control
the flow amount of the refrigerant which flows through the circuit providing a flow
amount control apparatus such as a sub-expansion apparatus between the outdoor heat
exchanger 63 and the two-way valve 80 by means of the flow amount control apparatus
and such a configuration is also included in the scope of the present invention.
[0298] In the heat pump apparatus of Embodiment 7, R407C, which is a substitute refrigerant
for R22 and which is a mixture of three types of single refrigerants R32, R125 and
R134a, can be used as the sealed non-azeotropic refrigerant and, thereby, the difference
of boiling points of refrigerants R32 and R125, of which the boiling points are low,
and a refrigerant R134a, of which the boiling point is high, can be made large. By
using such a refrigerant, not only is the rectifying separation performance advantageous
but, also, the ratio of lowering of the performance level can be made large and the
most suitable performance control becomes possible for a large load variation.
〈〈Embodiment 8〉〉
[0299] Next, a heat pump apparatus of Embodiment 8 in accordance with the present invention
is described with reference to FIGS. 15 and 16. FIG. 15 is a system configuration
view of the heat pump apparatus of Embodiment 8. FIG. 16 is a control flow chart of
the heat pump apparatus of Embodiment 8.
[0300] A non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
8 which forms the main circuit of a refrigeration cycle by connecting, through pipes,
a compressor 111, a four-way valve 112, an outdoor heat exchanger 113, the outdoor
main expansion apparatus 114, the indoor main expansion apparatus 115 and an indoor
heat exchanger 116 in an annular structure.
[0301] The rectifying separator 117 is formed of a straight pipe which is long in the vertical
direction into which filling material (not shown) is filled. The top part of the rectifying
separator 117 is communicated to the top of a reservoir unit 119 via a cooling unit
118, and the bottom of the reservoir unit 119 is communicated to the top part of the
rectifying separator 117. Accordingly, the top part of the rectifying separator 117,
the cooling unit 118 and the reservoir unit 119 are connected in an annular structure
so as to form a closed circuit. In addition, the bottom of the reservoir unit 119
is connected to the pipe for liquid of the main circuit which links the outdoor main
expansion apparatus 114 and the indoor main expansion apparatus 115 via the two-way
valve 123.
[0302] The reservoir unit 119 is arranged so that the top part thereof is located higher
than the top part of the rectifying separator 117. In addition, the cooling unit 118
is arranged so as to be located higher than the top part of the reservoir unit 119.
[0303] The pipe connecting the top part of the rectifying separator 117 and the cooling
unit 118 is connected to the aperture of the surface of the ceiling of the top part
of the rectifying separator 117. The pipe connecting the bottom of the reservoir unit
119 with the top part of the rectifying separator 117 is connected to the aperture
formed on the side of the top part of the rectifying separator 117. The pipe leading
out from the bottom of the rectifying separator 117 is connected to an intake pipe
of the compressor 111 via the sub-expansion apparatus 122 and the cooling unit 118.
The intake pipe to the compressor 111 is a pipe which makes a connection between the
compressor 111 and the four-way valve 112. In addition, the bottom of the rectifying
separator 117 is connected to the discharge pipe of the compressor 111 via the sub-expansion
apparatus 120 and the two-way valve 121. The discharge pipe of the compressor 111
is a pipe which makes a connection between the compressor 111 and the four-way valve
112.
[0304] The cooling unit 118 is formed so that the refrigerant moving toward the intake pipe
of the compressor 111 from the bottom of the rectifying separator 117 through the
sub-expansion apparatus 122 and the gas phase refrigerant in the top part of the rectifying
separator 117 exchanges heat indirectly. A double piping structure can be adopted
for the cooling unit 118 in Embodiment 8.
[0305] An indoor unit 124 of the main circuit has the indoor heat exchanger 116, an indoor
main expansion apparatus 115, an indoor thermal sensor 125 and the like. The indoor
thermal sensor 125 detects the indoor air temperature (that is to say the temperature
of the intake air of the indoor unit 124). The operation control apparatus 127, to
which a signal indicating a measured temperature detected by the indoor thermal sensor
125 is inputted, compares the set air temperature which is stored in the memory apparatus
126 with the air temperature detected by the indoor thermal sensor 125 so as to determine
the scale of the difference between the air temperature and the set air temperature,
and carries out the opening and closing operation of the two-way valves 121 and 123.
The memory apparatus 126 stores a set air temperature value which the user presets
as a desirable value.
[0306] Next, the operation of the heat pump apparatus of Embodiment 8 formed as in the above
is described with reference to FIG. 16.
[0307] FIG. 16 is a control flow chart of the heat pump apparatus of Embodiment 8.
[0308] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 111, the two-way
valves 121 and 123 are closed (STEP 1). Under these conditions the refrigerant which
is a high pressure gas discharged from the compressor 111 passes through the four-way
valve 112 and flows into the outdoor heat exchanger 113 so as to be condensed to become
a high pressure liquid refrigerant. The high pressure liquid refrigerant from the
outdoor heat exchanger 113 is reduced in pressure to an intermediate pressure between
the discharge pressure and the intake pressure in the outdoor main expansion apparatus
114 and is then further reduced in pressure to become a low pressure two-phase refrigerant,
under the pressure in the vicinity of the intake pressure, in the indoor main expansion
apparatus 115. After that, the refrigerant is evaporated by the indoor heat exchanger
116 so as to be absorbed to the compressor 111 via the four-way valve 112.
[0309] In the refrigeration cycle operation as described above the load determination is
carried out (STEP 2). In the case that the difference between the intake air temperature
"t" of the indoor unit 124 detected by the indoor thermal sensor 125 and the set air
temperature "to" stored in the memory apparatus 126 exceeds a predetermined value
"Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 121 and the opening and closing signal 123 is sent from the operation
control apparatus 127. As a result of this, the two-way valve 121 and the two-way
valve 123 maintain the closed condition (STEP 1). That is to say, the refrigerant
discharged from the compressor 111 circulates only through the main circuit.
[0310] At this time, the two-way valve 121 and the two-way valve 123 are closed and the
rectifying separator 117 is connected to the intake pipe of the compressor 111 via
the sub-expansion apparatus 122, and therefore, the inside of the rectifying separator
117, the inside of the cooling unit 118 and the inside of the reservoir unit 119 are
filled with low pressure gas and hold almost no reservoir of the refrigerant.
[0311] As described above, by closing the two-way valve 121 and the two-way valve 123, the
refrigerant of the main circuit is non-azeotropic refrigerant where the filler components
have been mixed in and the operation with high performance appropriate to the load
can be carried out in the condition wherein there is a large amount of refrigerant.
[0312] A load determination is carried out in STEP 2, and in the case that the difference
between the temperature "t" of the intake air of the indoor unit 124 which is detected
by the indoor thermal sensor 125 and the set air temperature "to" stored in the memory
apparatus 126 is a predetermined value "Δt" or less (

), that is to say, in the case that the cooling load is small, a signal which closes
the two-way valve 121 and which opens the two-way valve 123 is transmitted from the
operation control apparatus 127. As a result of this, the two-way valve 121 is closed
while the two-way valve 123 is opened (STEP 3). This condition is maintained for a
specific period of time (T1) (STEP 4).
[0313] In this way, by controlling the opening and closing of the two-way valves 121 and
123 liquid of high density or two-phase refrigerant can be directly collected in the
reservoir unit 119 in the heat pump apparatus of Embodiment 8 so that the main circuit
can be operated under the condition of a small amount of refrigerant and the reduction
of the cooling performance can be carried out in a short time.
[0314] After that, the two-way valve 121 is opened and a signal for closing the two-way
valve 123 is transmitted from the operation control means 127 so that the two-way
valve 121 is opened and the two-way valve 123 is closed (STEP 5). Thereby, part of
the high pressure gas refrigerant is separated into the discharge pipe of the compressor
111, which passes through the two-way valve 121 and is reduced in pressure by the
sub-expansion apparatus 120. The gas refrigerant which is reduced in pressure by the
sub-expansion apparatus 120 flows into the bottom of the rectifying separator 117
and moves upward into the rectifying separator 117.
[0315] Afterwards, the refrigerant which has moved upward into the rectifying separator
117 flows into the cooling unit 118 and is condensed and liquefied in the cooling
unit 118. The liquid refrigerant which has come out of the cooling unit 118 is collected
in the reservoir unit 119 and the liquid refrigerant which has been collected previously
returns to the top part of the rectifying separator 117 from the bottom of the reservoir
unit 119. The refrigerant in the top part of the rectifying separator moves downward
into the rectifying separator 117 and flows into the sub-expansion apparatus 122 from
the bottom of the rectifying separator 117. The two-phase refrigerant which has been
reduced in pressure in the sub-expansion apparatus 122 passes through the cooling
unit 118 and flows into the intake pipe of the compressor 111 between the compressor
111 and the four-way valve 112. At this time, the two-phase refrigerant of low temperature
which has been reduced in pressure by the sub-expansion apparatus 122 and the gas
refrigerant which has flown into the cooling unit 118 from the top part of the rectifying
separator 117 indirectly exchange heat in the cooling unit 118.
[0316] As described above in the heat pump apparatus of Embodiment 8, the two-phase refrigerant
of low temperature and low pressure of which the enthalpy is the lowest in the refrigeration
cycle is utilized as the cooling source of the cooling unit 118, and therefore, the
latent heat of the refrigerant can be utilized effectively so that not only the cooling
unit 118 can be made compact but also the gas in the top part of the rectifying separator
117 can, without fail, be liquefied.
[0317] In this way, the gas refrigerant which has flown in from the bottom of the rectifying
separator 117 is cooled and liquefied in the cooling unit 118 so as to be collected
in the reservoir unit 119. Then, the refrigerant again returns to the top part of
the rectifying separator 117 and starts moving downward into the rectifying separator
117. In the case that these conditions occur sequentially, the gas refrigerant which
moves upward into the rectifying separator 117 and the liquid refrigerant which moves
downward into the rectifying separator 117 create a contact between the gas and the
liquid in the rectifying separator 117 so as to cause the rectifying effects so that
the refrigerant, of which the low boiling point refrigerant components gradually increase,
is collected in the reservoir unit 119. On the other hand, the refrigerant which moves
downward into the rectifying separator 117 and passes through the sub-expansion apparatus
122 gradually converts to the refrigerant which contains a large amount of high boiling
point refrigerant components and is absorbed into the compressor 111 via the cooling
unit 118.
[0318] In this way, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase and, then, the lowering of the cooling
performance level can be made. In addition, since the refrigerant of low boiling point
is collected in the reservoir unit 119, the main circuit contains a decreasing amount
of refrigerant and this decrease of the refrigerant amount contributes to the lowering
of the performance level so that the operation of low performance appropriate for
the load can be carried out.
[0319] In the above-mentioned condition, the load determination is carried out (STEP 6).
In the case that the cooling load becomes large and the difference between the intake
air temperature "t" of the indoor unit 124 which is detected by the indoor thermal
sensor 125 and the set air temperature "to" stored in the memory apparatus 126 exceeds
a predetermined value "Δt" (

), an opening signal of the two-way valve 123 is transmitted from the operation control
apparatus 127 so that the two-way valve 123 is again opened (STEP 7). The condition
where the two-way valve 123 is opened is maintained for a specific period of time
(T2) (STEP 8). Thereby, the refrigerant which has been collected in the reservoir
unit 119 flows into the main circuit. After that, a closing signal of the two-way
valve 121 and the two-way valve 123 is transmitted from the operation control apparatus
127 so that the two-way valve 121 and the two-way valve 123 are closed (STEP 1). Due
to the closed condition of the two-way valves 121 and 123, the refrigerant amount
of the main circuit increases in a short period of time so as to again contain filler
components of high performance. As a result of this, the heat pump apparatus of Embodiment
8 can be restarted for the operation of high performance in response to the load.
[0320] As described above in the heat pump apparatus of Embodiment 8, the difference between
the temperature of the intake air of the indoor unit 124 and the set air temperature
is detected and the amount of refrigerant and the refrigerant components in the main
circuit are varied to achieve an appropriate condition in response to the load by
carrying out a simple operation of opening and closing the two-way valve 121 and the
two-way valve 123 so as to enable the control of performance.
[0321] Here, in FIG. 16, the indoor temperature (measured value) is denoted as "t", a set
temperature set by the user is denoted as "to", the difference (a predetermined value)
between the indoor temperature set in advance and the set temperature is denoted as
"Δt", time from the start of the second condition (2) of the two-way valve operation
is denoted as T, a set time 1 (maintained period of time of the second condition (2)
of the two-way valve operation set in advance) is denoted as T1, and a set time 2
(maintained period of time of the fourth condition (4) of the two-way valve operation
set in advance) is denoted as T2.
[0322] And the first condition (1) of the two-way valve operation is the condition where
the two-way valve 121 is closed and the two-way valve 123 is closed. The second condition
(2) of the two-way valve operation is the condition where the two-way valve 121 is
closed and the two-way valve 123 is opened. The third condition (3) of the two-way
valve is the condition where the two-way valve 121 is opened and the two-way valve
123 is closed. The fourth condition (4) of the two-way valve operation is the condition
where the two-way valve 123 is opened.
[0323] Next, the operation at the time of heating is described.
[0324] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0325] In the case that, at the time of heating, a high heating performance is required,
such as immediately after the start-up of the compressor 111, the two-way valve 121
and the two-way valve 123 are closed (STEP 1). The high pressure gas refrigerant discharged
from the compressor 111 in this condition passes through the four-way valve 112 and
flows into the indoor heat exchanger 116 so as to be condensed to become a high pressure
liquid refrigerant. The refrigerant which has come out of the indoor heat exchanger
116 is reduced in pressure to an intermediate pressure between the discharge pressure
and the intake pressure in the main expansion apparatus 115 and, then, is sent to
the indoor main expansion apparatus 114. In the indoor main expansion apparatus 114,
the refrigerant is further reduced in pressure to a pressure in the vicinity of the
intake pressure in the compressor 111 to become a low pressure two-phase refrigerant.
The low pressure two-phase refrigerant which has been reduced in pressure is evaporated
in the outdoor heat exchanger 113 and is, again, absorbed in the compressor 111 via
the four-way valve 112.
[0326] In the refrigeration cycle as described above, a load determination is carried out
(STEP 2), and in the case that the absolute value of the difference between the temperature
"t" of the intake air of the indoor unit 124 detected by the indoor thermal sensor
125 and the set air temperature "to" which is stored in the memory apparatus 126 exceeds
a predetermined value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valve 121 and the two-way valve 123 is transmitted from the operation
control apparatus 127. As a result, the two-way valve 121 and the two-way valve 123
are closed and, then, that condition is maintained (STEP 1). That is to say, the refrigerant
discharged from the compressor 111 circulates only through the main circuit.
[0327] Under the above-mentioned condition, the two-way valve 121 and the two-way valve
123 are closed and the sub-expansion apparatus 122 is connected to the intake pipe
of the compressor 111, and therefore, the inside of the rectifying separator 117,
the inside of the cooling unit 118 and the inside of the reservoir unit 119 are filled
with a low pressure gas and hold almost no reservoir of the refrigerant.
[0328] The operation is carried out as described above in Embodiment 8, the refrigerant
in the main circuit remains the conditions as the filled in components have been mixed
and the operation is exercised under the condition with a large amount of refrigerant
in the main circuit. As a result of this, the heat pump apparatus of Embodiment 8
operates with high performance appropriate to the load.
[0329] Under the above-mentioned conditions, a load determination is carried out (STEP 2).
In the case that the absolute value of the difference between the temperature "t"
of the intake air of the indoor unit 124 detected by the indoor thermal sensor 125
and the set air temperature "to" stored in the memory apparatus 126 is the predetermined
value "Δt" or less (

), that is to say, in the case that the heating load is small, a signal which closes
the two-way valve 121 and which opens the two-way valve 123 is transmitted from the
operation control apparatus 127. As a result, the two-way valve 121 is closed while
the two-way valve 123 is opened (STEP 3). The condition where the two-way valve 121
is closed in this way and the two-way valve 123 is opened is maintained for a specific
period of time (T1) (STEP 4). By operating in this way, liquid refrigerant of high
density or two-phase refrigerant can be collected directly in the reservoir unit 119
in Embodiment 8. Therefore, the heat pump apparatus of Embodiment 8 can be operated
under the condition where the main circuit has a small amount of refrigerant and the
reduction of the heating performance can be carried out in a short period of time.
[0330] After that, the operation control apparatus 127 transmits a signal, which opens the
two-way valve 121 and which closes the two-way valve 123, to the corresponding two-way
valves. The two-way valve 121 is opened and the two-way valve 123 is closed (STEP
5) and, thereby, part of the high pressure gas from the discharge pipe of the compressor
111 is separated so as to pass through the two-way valve 121 and to be sent to the
sub-expansion apparatus 120. The gas refrigerant which has been reduced in pressure
in the sub-expansion apparatus 120 flows into the bottom of the rectifying separator
117 so as to move upward into the rectifying separator 117.
[0331] After that, the refrigerant which has moved upward into the rectifying separator
117 flows into the cooling unit 118 and is condensed and liquefied in the cooling
unit 118. This liquid refrigerant is collected in the reservoir unit 119 and, thereby,
the liquid refrigerant which has been collected previously is returned to the top
part of the rectifying separator 117 from the bottom of the reservoir unit 119. The
refrigerant which has returned to the rectifying separator 117 moves downward into
the rectifying separator 117 and flows into the sub-expansion apparatus 122 from the
bottom of the rectifying separator 117. The two-phase refrigerant which has been reduced
in pressure in the sub-expansion apparatus 122 passes through the cooling unit 118
and flows into the intake pipe between the compressor 111 and the four-way valve 112.
At this time, the two-phase refrigerant of low temperature which has been reduced
in pressure by the sub-expansion apparatus 122 and the gas refrigerant which has flown
into the cooling unit 118 from the top part of the rectifying separator 117 indirectly
exchange heat in the cooling unit 118.
[0332] In the heat pump apparatus of Embodiment 8, the two-phase refrigerant of low temperature
and low pressure of which the enthalpy is the lowest in the refrigeration cycle is
utilized as the cooling source of the cooling unit 118, and therefore, the latent
heat of the refrigerant can be utilized effectively so that not only the cooling unit
118 can be made compact but also the gas in the top part of the rectifying separator
117 can, without fail, be liquefied.
[0333] As described above, the refrigerant which has flown in from the bottom of the rectifying
separator 117 is cooled and liquefied in the cooling unit 118 so as to be gradually
collected in the reservoir unit 119. Then, the amount of reservoir in the reservoir
unit 119 gradually increases so as to return to the top part of the rectifying separator
117. The refrigerant which has returned to the rectifying separator 117 moves downward
into the rectifying separator 117. In the case that these conditions occur sequentially,
the gas refrigerant which moves upward into the rectifying separator 117 and the liquid
refrigerant which moves downward into the rectifying separator 117 create a contact
between the gas and the liquid in the rectifying separator 117. This contact between
the gas and the liquid causes the rectifying effects so that the refrigerant, of which
the low boiling point refrigerant components gradually increase, is collected in the
reservoir unit 119. Then, the refrigerant which moves downward into the rectifying
separator 117 and passes through the sub-expansion apparatus 122 gradually converts
to the refrigerant which contains a large amount of high boiling point refrigerant
components and is absorbed into the compressor 111 via the cooling unit 118.
[0334] As described above, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase and, then, the lowering of the cooling
performance level can be made. In addition, since the refrigerant of low boiling point
is collected in the reservoir unit 119, the main circuit contains a decreasing amount
of refrigerant and the decrease of the refrigerant amount contributes to the lowering
of the performance level so that the operation of low performance appropriate for
the load can be carried out.
[0335] Under these conditions, the load determination is carried out (STEP 6). In the case
that the heating load becomes large and the difference between the intake air temperature
"t" of the indoor unit 124 which is detected by the indoor thermal sensor 125 and
the set air temperature "to" stored in the memory apparatus 126 exceeds a predetermined
value "Δt" (

), an opening signal of the two-way valve 123 is transmitted from the operation control
apparatus 127. As a result of this, the two-way valve 123 is, again, opened (STEP
7), and these conditions are maintained for a specific period of time (T2) (STEP 8).
Thereby, the refrigerant which has been collected in the reservoir unit 119 flows
into the main circuit. After that, the operation control apparatus 127 transmits a
closing signal of the two-way valve 121 and the two-way valve 123 to the corresponding
two-way valves. As a result of this, the two-way valve 121 and the two-way valve 123
are closed (STEP 1). Thereby, the refrigerant amount of the main circuit increases
in a short period of time and the main circuit again contains the filler components
of high performance. As a result of this, the heat pump apparatus of Embodiment 8
can restart the operation of high performance in response to the load.
[0336] In this manner, in the heat pump apparatus of Embodiment 8, the magnitude of the
load is detected by the difference between the temperature of the intake air of the
indoor unit 124 and the set air temperature so that the two-way valve 121 and the
two-way valve 123 are simply controlled in opening and closing so as to vary the amount
of refrigerant and the refrigerant component in the main circuit in response to the
condition appropriate for the load. Thereby, the heat pump apparatus of Embodiment
8 can carry out a proper performance control in response to the load condition.
〈〈Embodiment 9〉〉
[0337] Next, a heat pump apparatus of Embodiment 9 in accordance with the present invention
is described with reference to FIGS. 17 and 18. FIG. 17 is a system configuration
view of the heat pump apparatus of Embodiment 9. FIG. 18 is a control flow chart of
the heat pump apparatus of Embodiment 9. In FIGS. 17 elements, of which the descriptions
are omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 8 are referred to using the same numerals.
[0338] A non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
9 which forms the main circuit of a refrigeration cycle by connecting, through pipes,
a compressor 111, a four-way valve 112, an outdoor heat exchanger 113, an outdoor
main expansion apparatus 128, an indoor main expansion apparatus 129 and an indoor
heat exchanger 116 in an annular structure.
[0339] The rectifying separator 117 is formed of a straight pipe which is long in the vertical
direction into which filling material (not shown) is filled. The top part of the rectifying
separator 117 is communicated to the top of a reservoir unit 119 via a cooling unit
118, and the bottom of the reservoir unit 119 is communicated to the top part of the
rectifying separator 117. Accordingly, the top part of the rectifying separator 117,
the cooling unit 118 and the reservoir unit 119 are connected in an annular structure
so as to form a closed circuit. In addition, the bottom of the reservoir unit 119
is connected to the pipe for liquid of the main circuit which links the outdoor main
expansion apparatus 128 and the indoor main expansion apparatus 129 via the two-way
valve 123.
[0340] In the heat pump apparatus of Embodiment 9, the outdoor main expansion apparatus
128 has a structure which enables complete closure and the indoor main expansion apparatus
129 also has a structure which enables complete closure. The outdoor main expansion
apparatus 128 and the indoor main expansion apparatus 129 are formed so as to be controlled
in opening and closing by the operation control apparatus 131 to which a memory apparatus
130 is connected.
[0341] The memory apparatus 130 stores a set air temperature value which the user presets
as a desirable value. The operation control apparatus 131 determines the operational
condition of the compressor 111 and the opening degree of the outdoor main expansion
apparatuses 128 and 129. In addition, the operation control apparatus 131 compares
the set air temperature which is stored in the memory apparatus 130 with the air temperature
detected by the indoor thermal sensor 125 and carries out the opening and closing
operation of the two-way valves 121 and 123 based on that comparison result. At this
time the operation control apparatus 131 adjusts the opening degree of the indoor
and outdoor main expansion apparatuses 128 and 129.
[0342] The heat pump apparatus of Embodiment 9 is formed as described above and other parts
of the configuration are the same as that of the heat pump apparatus of the above-mentioned
Embodiment 8.
[0343] Next, the operation of the heat pump apparatus of Embodiment 9 formed as in the above
is described with reference to FIG. 18.
[0344] FIG. 18 is a control flow chart of the heat pump apparatus of Embodiment 9.
[0345] At the time of the cooling operation, in the case that a high cooling performance
is required, such as immediately after start-up of the compressor 111, the two-way
valves 121 and 123 are in the closed condition, and the refrigerant which is a high
pressure gas discharged from the compressor 111 passes through the four-way valve
112 and flows into the outdoor heat exchanger 113 so as to be condensed to become
a high pressure liquid refrigerant. This high pressure liquid refrigerant is reduced
in pressure to an intermediate pressure between the discharge pressure and the intake
pressure in the outdoor main expansion apparatus 128 and is then further reduced in
pressure to become a low pressure two-phase refrigerant, under the pressure in the
vicinity of the intake pressure, in the indoor main expansion apparatus 129. After
the reduction of pressure to the low pressure two-phase refrigerant, the refrigerant
which has evaporated into the gas in the indoor heat exchanger 116 passes through
the four-way valve 112 and is again absorbed into the compressor 111.
[0346] In the refrigeration cycle operation as described above the load determination is
carried out (STEP 2), and in the case that the difference between the intake air temperature
"t" of the indoor unit 124 detected by the indoor thermal sensor 125 and the set air
temperature "to" stored in the memory apparatus 130 exceeds a predetermined value
"Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 121 and the opening and closing signal 123 is transmitted from the
operation control apparatus 131. As a result of this, the two-way valve 121 and the
two-way valve 123 maintain the closed condition (STEP 1). That is to say, in the above
refrigeration cycle, the refrigerant discharged from the compressor 111 circulates
only through the main circuit.
[0347] Under the above-mentioned conditions, the two-way valve 121 and the two-way valve
123 are closed and the rectifying separator 117 is connected to the intake pipe of
the compressor 111 via the sub-expansion apparatus 122 and the cooling unit 118, and
therefore, the inside of the rectifying separator 117, the inside of the cooling unit
118 and the inside of the reservoir unit 119 are filled with low pressure gas and
hold almost no reservoir of the refrigerant.
[0348] As described above, by closing the two-way valve 121 and the two-way valve 123, the
refrigerant in the main circuit is non-azeotropic refrigerant where the filler components
have been mixed in and the operation is carried out in the condition wherein there
is a large amount of refrigerant. As a result of this, the heat pump apparatus of
Embodiment 9 can carry out the operation with high performance appropriate to the
load.
[0349] Next, a load determination is carried out in STEP 2 (STEP 2). In the case that the
absolute value of the difference between the temperature "t" of the intake air of
the indoor unit 124 which is detected by the indoor thermal sensor 125 and the set
air temperature "to" stored in the memory apparatus 130 is a predetermined value "Δ
t" or less (|

), that is to say, in the case that the cooling load is small, a signal which closes
the two-way valve 121 and which opens the two-way valve 123 is transmitted from the
operation control apparatus 131. As a result of this, the two-way valve 121 is in
the closed condition while the two-way valve 123 is in the open condition (STEP 3).
This condition is maintained for a specific period of time (T1) (STEP 4). Through
the operation in this manner, liquid of high density or two-phase refrigerant can
be directly collected in the reservoir unit 119 so that the main circuit can be operated
under the condition of a small amount of refrigerant. Accordingly the heat pump apparatus
of Embodiment 9 can carry out the reduction of the cooling performance in a short
period of time.
[0350] After that, the two-way valve 121 is opened and a signal for closing the two-way
valve 123 is transmitted from the operation control means 131. Since the two-way valve
121 is opened and the two-way valve 123 is closed (STEP 5), part of the high pressure
gas refrigerant is separated into the discharge pipe of the compressor 111, and flows
into the two-way valve 121. The refrigerant which has passed through the two-way valve
121 is reduced in pressure by the sub-expansion apparatus 120, and flows into the
bottom of the rectifying separator 117 so as to move upward into the rectifying separator
117.
[0351] After that, the refrigerant which has moved upward into the rectifying separator
117 flows into the cooling unit 118. The refrigerant which has been condensed and
liquefied in the cooling unit 118 is collected in the reservoir unit 119 and the liquid
refrigerant which has been collected previously returns to the top part of the rectifying
separator 117 from the bottom of the reservoir unit 119. The refrigerant which has
returned to the rectifying separator 117 moves downward into the rectifying separator
117 and flows into the sub-expansion apparatus 122 from the bottom of the rectifying
separator 117. The two-phase refrigerant which has been reduced in pressure in the
sub-expansion apparatus 122 passes through the cooling unit 118 and flows into the
intake pipe of the compressor 111 between the compressor 111 and the four-way valve
112.
[0352] In addition, under the condition where the two-way valve 121 is opened and the two-way
valve 123 is closed, that is to say, during the process of rectifying separation,
the operation control apparatus 131 detects the stoppage of the compressor 111 (STEP
6) and in the case that the main expansion apparatuses 128 and 129 are detected to
not be in the state of complete closure (STEP 7), a signal which completely closes
the outdoor main expansion apparatus 128 and the indoor main expansion apparatus 129
is transmitted from the operation control apparatus 131. As a result, the outdoor
main expansion apparatus 128 and the indoor main expansion apparatus 129 follow the
operation of the main expansion apparatus under the first condition (1) of complete
closure (STEP 8). Thereby, the main circuit is separated into the high pressure side
and the low pressure side. At this time, the refrigerant on the high pressure side
passes through the two-way valve 121 and is sent from the compressor 111 to the sub-expansion
apparatus 120. After that, the refrigerant which has moved upward into the rectifying
separator 117 flows into the cooling unit 118 so as to be condensed and liquefied
in the cooling unit 118. This liquid refrigerant is collected in the reservoir unit
119 and the liquid refrigerant which has been collected previously returns to the
top part of the rectifying separator 117 from the bottom of the reservoir unit 119.
The refrigerant which has returned to the rectifying separator 117 moves downward
into the rectifying separator 117 and flows into the sub-expansion apparatus 122 from
the bottom of the rectifying separator 117. The two-phase refrigerant which has been
reduced in pressure in the sub-expansion apparatus 122 passes through the cooling
unit 118 until the pressure on the low pressure side and the pressure on the high
pressure side are balanced and flows out into the intake pipe of the compressor 111
between the compressor 111 and the four-way valve 112. At this time, the two-phase
refrigerant of low temperature which has been reduced in pressure by the sub-expansion
apparatus 122 and the gas refrigerant which has flown into the cooling unit 118 from
the top part of the rectifying separator 117 indirectly exchange heat in the cooling
unit 118.
[0353] Here the two-phase refrigerant of low temperature and low pressure of which the enthalpy
is the lowest in the refrigeration cycle is utilized as the cooling source of the
cooling unit 118, and therefore, the latent heat of the refrigerant can be utilized
effectively so that the cooling unit 118 can be made compact. And in addition, the
gas in the top part of the rectifying separator 117 can, without fail, be liquefied.
[0354] As described above, the gas refrigerant which has flown in from the bottom of the
rectifying separator 117 is cooled and liquefied in the cooling unit 118 so as to
be collected in the reservoir unit 119. Then, the refrigerant which has been collected
in the reservoir unit 119 again returns to the top part of the rectifying separator
117 and starts moving downward into the rectifying separator 117. In the case that
these conditions occur sequentially, the gas refrigerant which moves upward into the
rectifying separator 117 and the liquid refrigerant which moves downward into the
rectifying separator 117 create a contact between the gas and the liquid in the rectifying
separator 117. This contact between the gas and the liquid causes the rectifying effects
so that the refrigerant, of which the low boiling point refrigerant components gradually
increase, is collected in the reservoir unit 119. In addition, the refrigerant which
moves downward into the rectifying separator 117 and passes through the sub-expansion
apparatus 122 gradually converts to the refrigerant which contains a large amount
of high boiling point refrigerant components and is absorbed into the compressor 111
via the cooling unit 118.
[0355] As described above, since the main circuit contains the refrigerant of which the
high boiling point refrigerant components gradually increase, the performance level
is lowered. In addition, since the refrigerant of low boiling point is collected in
the reservoir unit 119, the main circuit contains a decreasing amount of refrigerant
and the decrease of the refrigerant amount contributes to the lowering of the performance
level so that the operation of low performance appropriate for the load can be carried
out. In addition, in the heat pump apparatus of Embodiment 9, even in the case that
the compressor 111 stops during the process of the rectifying separation, the process
of the rectifying separation can be maintained until the pressure within the refrigeration
cycle is balanced.
[0356] In the above-mentioned condition, the load determination is carried out (STEP 9).
In the case that the cooling load becomes large and the absolute value of the difference
between the intake air temperature "t" of the indoor unit 124 which is detected by
the indoor thermal sensor 125 and the set air temperature "to" stored in the memory
apparatus 130 exceeds a predetermined value "Δ t" (

), when the compressor 111 is operated (STEP 10), an opening signal of the two-way
valve 123 is transmitted from the operation control apparatus 131. As a result of
this, the two-way valve 123 again becomes in the opened condition (STEP 12). At this
time, the operation control apparatus 131 determines the operating condition of the
compressor (STEP 10) after the determination of the load (STEP 9). At this time, in
the case that the stoppage of the compressor 111 is detected, the main expansion apparatuses
128 and 129 are set in the opening degree (STEP 11). In STEP 11, the operation of
the main expansion apparatus follows the second condition (2) wherein the outdoor
main expansion apparatus 128 is in the first set opening degree ① while the indoor
main expansion apparatus 129 is in the second set opening degree ②. After that, the
two-way valve 123 is opened in STEP 12.
[0357] Through the opening of the two-way valve 123, the refrigerant which has been collected
in the reservoir unit 119 flows into the main circuit. Then, after a predetermined
time has elapsed, a closing signal of the two-way valve 121 and the two-way valve
123 is transmitted from the operation control apparatus 131 so that the two-way valve
121 and the two-way valve 123 are closed. Thereby, the refrigerant amount of the main
circuit increases in a short period of time so as to again contain filler components
of high performance, and the operation of high performance can be restarted in response
to the load.
[0358] As described above, in the heat pump apparatus of Embodiment 9, the load magnitude
is detected through the difference between the temperature of the intake air of the
indoor unit 124 and the set air temperature so as to control the opening and closing
of the two-way valve 121 and the two-way valve 123. In this manner, the heat pump
apparatus of Embodiment 9 varies the amount of refrigerant and the refrigerant components
in the main circuit to achieve an appropriate condition in response to the load by
carrying out a simple operation so as to enable the control of performance.
[0359] Here, in FIG. 18, the indoor temperature (measured value) is denoted as "t", a set
temperature set by the user is denoted as "to", the difference (a predetermined value)
between the indoor temperature set in advance and the set temperature is denoted as
"Δt", time from the start of the second condition (2) of the two-way valve operation
is denoted as T, a set time 1 (maintained period of time of the second condition (2)
of the two-way valve operation set in advance) is denoted as T1, and a set time 2
(maintained period of time of the fourth condition (4) of the two-way valve operation
set in advance) is denoted as T2.
[0360] And the first condition (1) of the two-way valve operation is the condition where
the two-way valve 121 is closed and the two-way valve 123 is closed. The second condition
(2) of the two-way valve operation is the condition where the two-way valve 121 is
closed and the two-way valve 123 is opened. The third condition (3) of the two-way
valve is the condition where the two-way valve 121 is opened and the two-way valve
123 is closed. The fourth condition (4) of the two-way valve operation is the condition
where the two-way valve 123 is opened. The first condition (1) of the operation of
the main expansion apparatus means that the outdoor main expansion apparatus 128 is
in the complete closure condition while the indoor main expansion apparatus 129 is
in the complete closure condition. The second condition (2) of the operation of the
main expansion apparatus means that the outdoor main expansion apparatus 128 is in
the first set opening degree ① while the indoor main expansion apparatus 129 is in
the second set opening degree ②.
[0361] Next, the operation at the time of heating is described.
[0362] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0363] In the case that, at the time of heating, a high heating performance is required,
such as immediately after the start-up of the compressor 111, the two-way valve 121
and the two-way valve 123 are closed. The high pressure gas refrigerant discharged
from the compressor 111 in this condition passes through the four-way valve 112 and
flows into the indoor heat exchanger 116. The refrigerant which has been condensed
in the indoor heat exchanger 116 becomes a high pressure liquid refrigerant, and is
sent to the indoor main expansion apparatus 129. The refrigerant, which has been reduced
in pressure to an intermediate pressure between the discharge pressure and the intake
pressure by the indoor main expansion apparatus 129, is further reduced in pressure
to a low pressure two-phase refrigerant in the vicinity of the intake pressure in
the outdoor main expansion apparatus 128. This low pressure two-phase refrigerant
is evaporated in the outdoor heat exchanger 113 and is, again, absorbed in the, compressor
111 via the four-way valve 112.
[0364] In such a refrigeration cycle as described above, a load determination is carried
out (STEP 1). In the case that the absolute value of the difference between the temperature
"t" of the intake air of the indoor unit 124 detected by the indoor thermal sensor
125 and the set air temperature "to" which is stored in the memory apparatus 130 exceeds
a predetermined value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valve 121 and the two-way valve 123 is transmitted from the operation
control apparatus 131. Then, the two-way valve 121 and the two-way valve 123 are maintained
in the closed condition (STEP 1). Therefore the refrigerant discharged from the compressor
111 circulates only through the main circuit.
[0365] At this time, the two-way valve 121 and the two-way valve 123 are closed and the
rectifying separator 117 is connected to the intake pipe of the compressor 111 via
the sub-expansion apparatus 122 and the cooling unit 118, and therefore, the inside
of the rectifying separator 117, the inside of the cooling unit 118 and the inside
of the reservoir unit 119 are filled with a low pressure gas and hold almost no reservoir
of the refrigerant.
[0366] In this manner the two-way valve 121 and the two-way valve 123 are closed and, thereby,
the operation is carried out in the heat pump apparatus of Embodiment 9 when the refrigerant
in the main circuit remains the conditions as the filled in components have been mixed
and the operation of high performance appropriate to the load can be carried out under
the condition with a large amount of refrigerant.
[0367] Next a load determination is carried out (STEP 2), and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 124 detected by the indoor thermal sensor 125 and the set air temperature "to"
stored in the memory apparatus 130 is a predetermined value "Δt" or less (

), that is to say, in the case that the heating load is small, a signal which closes
the two-way valve 121 and a signal which opens the two-way valve 123 are transmitted
from the operation control apparatus 131. As a result, the two-way valve 121 is in
the closed condition while the two-way valve 123 is in the open condition (STEP 3).
These conditions are maintained for a specific period of time (T1) (STEP 4). Through
the operation as described above in Embodiment 9, liquid refrigerant of high density
or two-phase refrigerant can be collected directly in the reservoir unit 119 so that
the operation can be carried out under the condition where the main circuit has a
small amount of refrigerant and the reduction of the performance can be carried out
in a short period of time.
[0368] After that, a signal which opens the two-way valve 121 and a signal which closes
the two-way valve 123 are transmitted from the operation control apparatus 131 so
that the two-way valve 121 is opened and the two-way valve 123 is closed (STEP 5).
Thereby, part of the high pressure gas from the discharge pipe of the compressor 111
is separated so as to be sent to the two-way valve 121. The gas refrigerant which
has passed through the two-way valve 121 is reduced in pressure in the sub-expansion
apparatus 120. The gas refrigerant which has been reduced in pressure in the sub-expansion
apparatus 120 flows into the bottom of the rectifying separator 117 so as to move
upward into the rectifying separator 117.
[0369] After that, the refrigerant flows into the cooling unit 118 and is condensed and
liquefied in the cooling unit 118. The liquid refrigerant which has been condensed
and liquefied is collected in the reservoir unit 119 and the liquid refrigerant which
has been collected previously returns to the top part of the rectifying separator
117 from the bottom of the reservoir unit 119. The refrigerant which has returned
to the rectifying separator 117 moves downward into the rectifying separator 117 and
flows into the sub-expansion apparatus 122 from the bottom of the rectifying separator
117. The two-phase refrigerant which has been reduced in pressure in the sub-expansion
apparatus 122 passes through the cooling unit 118 and flows into the intake pipe of
the compressor 111 between the compressor 111 and the four-way valve 112.
[0370] As described above, under the condition where the two-way valve 121 is opened and
the two-way valve 123 is closed, that is to say, under the condition of the process
of the rectifying separation, in the case that the operation control apparatus detects
the stoppage of the compressor 111 (STEP 6) and that the main expansion apparatuses
128 and 129 are not in complete closure (STEP 7) a signal which completely closes
the outdoor main expansion apparatus 128 and the indoor main expansion apparatus 129
is transmitted from the operation control apparatus 131. As a result of this, the
outdoor main expansion apparatus 128 and the indoor main expansion apparatus 129 attain
the complete closure condition (STEP 8).
[0371] Thereby, the main circuit is separated into the high pressure side and the low pressure
side. The refrigerant of the high pressure side passes through the two-way valve 121
and is reduced in pressure in the sub-expansion apparatus 120. This gas refrigerant
which has been reduced in pressure flows into the bottom of the rectifying separator
117 and moves upward into the rectifying separator 117.
[0372] After that, the refrigerant which has moved upward into the rectifying separator
117 flows into the cooling unit 118 and is condensed and liquefied in the cooling
unit 118. The liquid refrigerant which has been condensed and liquefied is collected
in the reservoir unit 119 so that the liquid refrigerant which has been previously
collected returns to the top part of the rectifying separator 117 from the bottom
of the reservoir unit 119. The refrigerant which has returned to the rectifying separator
117 moves downward into the rectifying separator 117 and flows into the sub-expansion
apparatus 122 from the bottom of the rectifying separator 117. The two-phase refrigerant
which has been reduced in pressure in the sub-expansion apparatus 122 passes through
the cooling unit 118 until the pressure of the low pressure side and the pressure
of the high pressure side are balanced and flows out to the intake pipe of the compressor
111 between the compressor 111 and the four-way valve 112. At this time, the two-phase
refrigerant of low temperature which has been reduced in pressure by the sub-expansion
apparatus 122 and the gas refrigerant which has flown into the cooling unit 118 from
the top part of the rectifying separator 117 indirectly exchange heat in the cooling
unit 118.
[0373] At the time of heat exchange in the above-mentioned cooling unit 118, the two-phase
refrigerant of low temperature and low pressure of which the enthalpy is the lowest
in the refrigeration cycle is utilized as the cooling source of the cooling unit 118,
and therefore, the latent heat of the refrigerant can be utilized effectively so that
not only the cooling unit 118 can be made compact but also the gas in the top part
of the rectifying separator 117 can, without fail, be liquefied.
[0374] As described above, the refrigerant which has flown in from the bottom of the rectifying
separator 117 is cooled and liquefied in the cooling unit 118 so as to be collected
in the reservoir unit 119. Thereby, the amount of reservoir in the reservoir unit
119 gradually increases so that the refrigerant returns to the top part of the rectifying
separator 117 and moves downward into the rectifying separator 117. In the case that
these conditions occur sequentially, the gas refrigerant which moves upward into the
rectifying separator 117 and the liquid refrigerant which moves downward into the
rectifying separator 117 create a contact between the gas and the liquid in the rectifying
separator 117. This contact between the gas and the liquid causes the rectifying effects
so that the refrigerant, of which the low boiling point refrigerant components gradually
increase, is collected in the reservoir unit 119. In addition, the refrigerant which
moves downward into the rectifying separator 117 and passes through the sub-expansion
apparatus 122 gradually converts to the refrigerant which contains a large amount
of high boiling point refrigerant components and is absorbed into the compressor 111
via the cooling unit 118.
[0375] As described above, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase in the heat pump apparatus of Embodiment
9 and the lowering of the cooling performance level can be made. In addition, since
the refrigerant of low boiling point is collected in the reservoir unit 119, the main
circuit contains a decreasing amount of refrigerant and the decrease of the refrigerant
amount contributes to the lowering of the performance level so that the operation
of low performance appropriate for the load can be carried out. In addition, in the
heat pump apparatus of Embodiment 9, even in the case that the compressor 111 stops
during the process of rectifying separation the process of rectifying separation,
can be maintained until the pressure within the cycle is balanced.
[0376] Under these conditions, the load determination is carried out (STEP 6), and in the
case that the heating load becomes large and the difference between the intake air
temperature "t" of the indoor unit 124 which is detected by the indoor thermal sensor
125 and the set air temperature "to" stored in the memory apparatus 130 exceeds a
predetermined value "Δt", an opening signal of the two-way valve 123 is transmitted
from the operation control apparatus 131. As a result of this, the two-way valve 123
is, again, in the open condition (STEP 12). At this time, after load determination
(STEP 9), the operation condition of the compressor is determined (STEP 10). In STEP
10, in the case that the stoppage of the compressor 111 is detected, the opening degrees
of the main expansion apparatuses 128 and 129 are set (STEP 11). After that, the two-way
valve 123 is opened in STEP 12. Due to this opening of the two-way valve 123, the
refrigerant which has been collected in the reservoir unit 119 flows into the main
circuit. After a predetermined time has elapsed, a closing signal of the two-way valve
121 and the two-way valve 123 is transmitted from the operation control apparatus
131 so that the two-way valve 121 and the two-way valve 123 are closed. In this manner,
by controlling the two-way valve 121 and the two-way valve 123 in opening and closing,
the refrigerant amount of the main circuit increases in a short period of time and
the main circuit again contains the filler components of high performance so that
the operation with high performance in response to the load can be restarted.
[0377] As described above, in the heat pump apparatus of Embodiment 9, the magnitude of
the load is detected by the difference between the temperature of the intake air of
the indoor unit 124 and the set air temperature so that the two-way valve 121 and
the two-way valve 123 are simply controlled in opening and closing so as to vary the
amount of refrigerant and the refrigerant component in the main circuit in response
to the condition appropriate for the load. In this manner, by varying the refrigerant
amount and the refrigerant composition of the main circuit, the heat pump apparatus
of Embodiment 9 can carry out a proper performance control in response to the load.
[0378] In addition, though the compressor is not described in detail in each of the above-mentioned
Embodiments in accordance with the present Invention, not only a constant speed compressor
but a slightly variable compressor, a compressor having a performance control means
such as a cylinder bypass or a variable speed compressor with an inverter can be employed
in each of the above-mentioned Embodiments.
[0379] Moreover, as for the two-way valves in each of the above-mentioned embodiments, an
electronic-type expansion valve or a manual valve which can block the refrigerant
flow can be considered and the cases wherein these are used are also included in the
heat pump apparatus of the present invention.
[0380] In addition, in each of the above-mentioned Embodiments in accordance with the present
invention, R407C, which is a substitute refrigerant for R22 and which is a mixture
of three types of single refrigerants R32, R125 and R134a, can be used as the sealed
non-azeotropic refrigerant and, thereby, the difference of boiling points of refrigerants
R32 and R125, of which the boiling points are low, and a refrigerant R134a, of which
the boiling point is high, can be made large. Moreover, by using the above-mentioned
refrigerant, not only is the rectifying separation performance advantageous but, also,
the ratio of lowering of the performance level can be made large and the most suitable
performance control becomes possible for a large load variation.
〈〈Embodiment 10〉〉
[0381] Next, a heat pump apparatus of Embodiment 10 in accordance with the present invention
is described with reference to FIGS. 19 and 20. FIG. 19 is a system configuration
view of the heat pump apparatus of Embodiment 10. FIG. 20 is a control flow chart
of the heat pump apparatus of Embodiment 10.
[0382] A non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
10 which forms the main circuit of a refrigeration cycle by connecting, through pipes,
a compressor 211, a four-way valve 212, an outdoor heat exchanger 213, an outdoor
main expansion apparatus 214, an indoor main expansion apparatus 215 and an indoor
heat exchanger 216 in an annular structure.
[0383] The rectifying separator 217 is formed of a straight pipe which is long in the vertical
direction into which filling material (not shown) is filled. The top part of the rectifying
separator 217 is communicated to the top of a reservoir unit 219 via a cooling unit
218, and the bottom of the reservoir unit 219 is communicated to the top part of the
rectifying separator 217. Accordingly, the top part of the rectifying separator 217,
the cooling unit 218 and the reservoir unit 219 are connected in an annular structure
so as to form a closed circuit. In addition, the bottom of the reservoir unit 219
is connected to the pipe for liquid of the main circuit which links the outdoor main
expansion apparatus 214 and the indoor main expansion apparatus 215 via the two-way
valve 224.
[0384] In Embodiment 10 the cooling unit 218 is arranged in a position higher than the top
part of the rectifying separator 217 and the top part of the reservoir unit 219.
[0385] In addition, the pipe which makes a connection between the top part of the rectifying
separator 217 and the cooling unit 218 is connected to the ceiling of the top part
of the rectifying separator 217. The pipe which makes a connection between the bottom
of the reservoir unit 219 and the top part of the rectifying separator 217 is connected
to the side of the top part of the rectifying separator 217.
[0386] In addition, the bottom of the rectifying separator 217 is connected to the discharge
pipe of the compressor 211 via the sub-expansion apparatus 220 and the two-way valve
221. The discharge pipe of the compressor 211 is a pipe linking the discharge part
of the compressor 211 and the four-way valve 212. Also, the bottom of the rectifying
separator 217 is connected to the intake pipe of the compressor 211 via the sub-expansion
apparatus 222, the cooling unit 218 and the two-way valve 223. The intake pipe of
the compressor 211 is a pipe linking the intake part of the compressor 211 and the
four-way valve 212.
[0387] The cooling unit 218 is formed so that the refrigerant moving from the bottom of
the rectifying separator 217 toward the two-way valve 223 via the sub-expansion apparatus
222 and the refrigerant in the top part of the rectifying separator 217 indirectly
exchange heat. As for the cooling unit 218, it is possible to adopt a double pipe
structure.
[0388] An indoor unit 225 connected to the main circuit has an indoor main expansion apparatus
215, the indoor heat exchanger 216, an indoor thermal sensor 226 and the like. The
indoor thermal sensor 226 detects the indoor air temperature (that is to say the temperature
of the intake air of the indoor unit 225). In addition, an outdoor thermal sensor
227 is provided in the vicinity of the outdoor heat exchanger 213. This outdoor thermal
sensor 227 is a thermal sensor which detects the outdoor air temperature and is provided
in the air intake part of the outdoor heat exchanger 213.
[0389] In the heat pump apparatus of Embodiment 10 a memory apparatus 228 and an operation
control apparatus 229 are provided and the memory apparatus 228 stores a set air temperature
value which is preset at a desired value by the user. The operation control apparatus
229 is formed so as to determine the operation condition of the compressor 211. The
operation control apparatus 229 carries out an operation based on the operation condition
of the compressor 211, the set air temperature of the memory apparatus 228, the indoor
air temperature detected by the indoor thermal sensor 226 and the outdoor air temperature
detected by the outdoor thermal sensor 227 so as to carry out the opening and closing
operation of the three two-way valves 221, 223 and 224.
[0390] Next, the operation of the heat pump apparatus of Embodiment 10 formed as in the
above is described with reference to FIG. 20.
[0391] FIG. 20 is a control flow chart of the heat pump apparatus of Embodiment 10.
[0392] First, the operation at the time of cooling is described.
[0393] After starting up the cooling operation, the air conditioning load is estimated based
on the outdoor temperature detected by the outdoor thermal sensor 227, the indoor
temperature detected by the indoor thermal sensor 226 and the set temperature stored
in the memory apparatus 228 (STEP 1). At this time, in the case that the estimated
load Lo is larger than a preset load standard value Ls (Lo≧Ls), the two-way valve
221 and the two-way valve 224 are closed and the two-way valve 223 is opened (STEP
2). At this time, in the case that the liquid refrigerant is collected in the reservoir
unit 219, the liquid refrigerant flows out to the main circuit so that only gas refrigerant
remains.
[0394] Under the first condition (1) of the operation of the two-way valves wherein the
two-way valve 221 and the two-way valve 224 are closed and the two-way valve 223 is
open, the high pressure gas refrigerant discharged from the compressor 211 passes
through the four-way valve 220 and flows into the outdoor heat exchanger 213 so as
to be condensed to become a high pressure liquid refrigerant. Then, this high pressure
liquid refrigerant is reduced in pressure to the intermediate pressure between the
discharge pressure and the intake pressure of the compressor 211 in the outdoor main
expansion apparatus 214 and is then further reduced in pressure to become low pressure
two-phase refrigerant under the pressure in the vicinity of the intake pressure in
the indoor main expansion apparatus 215. After that, the refrigerant evaporated in
the indoor heat exchanger 216 is again absorbed into the compressor 211 via the four-way
valve 212.
[0395] In the refrigeration cycle operation as described above the load determination is
carried out (STEP 3), and in the case that the difference between the intake air temperature
"t" of the indoor unit 225 detected by the indoor thermal sensor 226 and the set air
temperature "to" stored in the memory apparatus 228 exceeds a predetermined value
"Δt" (

), that is to say, in the case that the cooling load is large, the conditions of STEP
2 are maintained. That is to say, the refrigerant discharged from the compressor 211
circulates only through the main circuit. At this time, the two-way valve 221 and
the two-way valve 224 are closed while the two-way valve 223 is open and the rectifying
separator 217 is connected to the intake pipe of the compressor 211 via the sub-expansion
apparatus 222 and the cooling unit 218, and therefore, the inside of the rectifying
separator 217, the inside of the cooling unit 218 and the inside of the reservoir
unit 219 are filled with low pressure gas and hold almost no reservoir of the refrigerant.
[0396] By providing a refrigeration cycle as described above, the refrigerant in the main
circuit is non-azeotropic refrigerant where the filler components have been mixed
in and the main circuit is operated in the condition wherein there is a large amount
of refrigerant, and therefore, the heat pump apparatus of Embodiment 10 can carry
out the operation with high performance appropriate to the load.
[0397] Next, a load determination is carried out in STEP 3. In STEP 3 in the case that the
absolute value of the difference between the temperature "t" of the intake air of
the indoor unit 225 which is detected by the indoor thermal sensor 226 and the set
air temperature "to" stored in the memory apparatus 228 is a predetermined value "Δ
t" or less (

), that is to say, in the case that the cooling load is small, a signal which closes
the two-way valve 221 and the two-way valve 223 and which opens the two-way valve
224 is transmitted from the operation control apparatus 229. As a result of this,
the two-way valve 221 and the two-way valve 223 are in the closed condition while
the two-way valve 224 is in the open condition (STEP 4). This condition is referred
to as the second condition (2) of the operation of the two-way valves. This condition
is maintained for a specific period of time (T1) (STEP 5). Through the opening and
closing operation of the two-way valves 221, 223 and 224 in this manner, liquid of
high density or two-phase refrigerant can be directly collected in the reservoir unit
219 so that the main circuit can be operated under the condition of a small amount
of refrigerant. As a result of this, the heat pump apparatus of Embodiment 10 can
carry out the reduction of the cooling performance in a short period of time.
[0398] After that, a signal which opens the two-way valve 221 and the two-way valve 223
and which closes the two-way valve 224 is transmitted from the operation control apparatus
229 so that the two-way valve 221 and the two-way valve 223 are opened while the two-way
valve 224 is closed. This condition is referred to as the third condition (3) of the
operation of the two-way valves. As a result of this, part of the high pressure gas
refrigerant is separated from the discharge pipe of the compressor 211, and passes
through the two-way valve 221 so as to be reduced in pressure by the sub-expansion
apparatus 220. The gas refrigerant which has reduced in pressure flows into the bottom
of the rectifying separator 217 so as to move upward into the rectifying separator
217.
[0399] After that, the refrigerant which has moved upward into the rectifying separator
217 flows into the cooling unit 218. The liquid refrigerant which has been condensed
and liquefied in the cooling unit 218 is collected in the reservoir unit 219 and the
liquid refrigerant which has been collected previously returns to the top part of
the rectifying separator 217 from the bottom of the reservoir unit 219. The refrigerant
which has returned to the rectifying separator 217 moves downward into the rectifying
separator 217 and flows into the sub-expansion apparatus 222 from the bottom of the
rectifying separator 217. The two-phase refrigerant which has been reduced in pressure
in the sub-expansion apparatus 222 passes through the cooling unit 218 and the two-way
valve 223 so as to flow into the intake pipe of the compressor 211 which creates a
linkage between the compressor 211 and the four-way valve 212.
[0400] At this time, the two-phase refrigerant of low temperature which has been reduced
in pressure by the sub-expansion apparatus 222 and the gas refrigerant which has flown
into the cooling unit 218 from the top part of the rectifying separator 217 indirectly
exchange heat in the cooling unit 218.
[0401] At the time of heat exchange in the above-mentioned cooling unit 218, the two-phase
refrigerant of low temperature and low pressure of which the enthalpy is the lowest
in the refrigeration cycle is utilized as the cooling source of the cooling unit 218,
and therefore, the latent heat of the refrigerant can be utilized effectively so that
not only the cooling unit 218 can be made compact but also the gas in the top part
of the rectifying separator 217 can, without fail, be liquefied.
[0402] As described above, the gas refrigerant which has flown in from the bottom of the
rectifying separator 217 is cooled and liquefied in the cooling unit 218 so as to
be collected in the reservoir unit 219. Then, the liquid refrigerant in the reservoir
unit 219 returns to the top part of the rectifying separator 217 and moves downward
into the rectifying separator 217. In the case that these conditions occur sequentially,
the gas refrigerant which moves upward into the rectifying separator 217 and the liquid
refrigerant which moves downward into the rectifying separator 217 create a contact
between the gas and the liquid in the rectifying separator 217. This contact between
the gas and the liquid causes the rectifying effects so that the refrigerant, of which
the low boiling point refrigerant components gradually increase, is collected in the
reservoir unit 219. As a result of this, the refrigerant which moves downward into
the rectifying separator 217 and passes through the sub-expansion apparatus 222 gradually
converts to the refrigerant which contains a large amount of high boiling point refrigerant
components and is absorbed into the compressor 211 via the cooling unit 218.
[0403] In this manner, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase, and the performance level can be
lowered. In addition, since the refrigerant of low boiling point is collected in the
reservoir unit 219, the main circuit contains a decreasing amount of refrigerant and
the decrease of the refrigerant amount contributes to the further lowering of the
performance level so that it becomes possible to carry out the operation of low performance
appropriate for the load.
[0404] Moreover, under the above-mentioned conditions, the operation determination of the
compressor 211 is carried out (STEP 7). In STEP 7, in the case that the compressor
211 is determined to be operating the condition of STEP 6 is maintained and the load
determination is carried out (STEP 8). In STEP 8, in the case that the cooling load
is determined to be small (

) the condition of STEP 6 is maintained.
[0405] On the other hand, in the case that the cooling load is determined to be large (

) in STEP 8, the process moves to STEP 9. In the case that the cooling load becomes
larger and the absolute value of the difference between the temperature "t" of the
intake air of the indoor unit 225 detected by the indoor thermal sensor 226 and the
set air temperature "to" stored in the memory apparatus 228 becomes a predetermined
value "Δ t" or more (

), an opening signal of the two-way valve 221 and the two-way valve 224 is transmitted
from the operation control apparatus 229. As a result, the two-way valve 221 and the
two-way valve 224 again become in the open condition (STEP 9). This condition is the
fourth condition (4) of the operation of the two-way valves. These conditions are
maintained for a specific time (T2) (STEP 10).
[0406] By opening the two-way valves 221 and 224 in this way, the refrigerant which has
collected in the reservoir unit 219 flows out to the main circuit. After that, the
closing signal of the two-way valve 221 and the two-way valve 224 is transmitted from
the operation control apparatus 229 so that the two-way valve 221 and the two-way
valve 224 are closed (STEP 2). The two-way valves 221 and 224 are controlled in this
way to open and to close and, thereby, the amount of refrigerant in the main circuit
increases in a short period of time and, at the same time, the main circuit again
contains the filler components of high performance so that the heat pump apparatus
of Embodiment 10 can restart the operation of high performance in response to the
load.
[0407] On the other hand, in the case that the compressor 211 is determined to have stopped
in STEP 7, the closing signal of the two-way valve 221, the two-way valve 223 and
the two-way valve 224 is transmitted from the operation control apparatus 229 so as
to close the two-way valve 221, the two-way valve 223 and the two-way valve 224 (STEP
11). This condition is the fifth condition (5) of the operation of the two-way valves.
After that, the operation determination of the compressor 211 is carried out (STEP
12). In the case that the compressor 211 is determined to have stopped in STEP 12,
the condition of STEP 11 is maintained. On the other hand, in the case that the compressor
211 is determined to be operating, the operation of the two-way valves of STEP 6 is
carried out so as to restart the operation of the rectifying separation.
[0408] By operating each of the two-way valves 221, 223 and 224 as described above, even
in the case that the compressor 211 has stopped during the operation of the rectifying
separation, the refrigerant which has collected in the reservoir unit 219 will not
flow out to the main circuit. Thereby, even under the above-mentioned circumstances
the refrigerant component ratio immediately before the compressor 211 has stopped
is maintained so as to enable the restarting of the separation operation with that
refrigerant component ratio, and therefore, the time required for completing the separation
can be shortened in the heat pump apparatus of Embodiment 10.
[0409] On the other hand, in the load estimation immediately after the start-up (STEP 1),
in the case that the estimated load Lo is determined to be smaller than the preset
load standard value Ls (Lo<Ls), the load condition at the last time of operation stoppage
is judged (STEP 13). In the case of the judgment that the operation has stopped under
the condition of a large load (Lh=1) in STEP 13, the above-mentioned operation of
STEP 2 is carried out and, after that, the separation operation of STEP 3, and the
following, is carried out.
[0410] On the other hand, in the case of the judgment that the operation has stopped during
the previous operation under the condition of a small load (Lh=0) in STEP 13, the
closing signal of the two-way valve 221, the two-way valve 223 and the two-way valve
224 is transmitted from the operation control apparatus 229. As a result of this,
the two-way valve 221, the two-way valve 223 and the two-way valve 224 become in the
closed condition (STEP 14). This condition is the sixth condition (6) of the operation
of the two-way valves. These conditions are maintained for a specific time (T3) (STEP
15).
[0411] After that, the load determination is carried out (STEP 16) and in the case that
the load is still at a predetermined value or less (

), the condition of STEP 14 is maintained and the heat pump apparatus is operated.
By implementing the above-mentioned process, under the condition that the refrigerant
of low boiling point, which has been separated out at the previous operation, is maintained
in the reservoir unit 219, the operation can be restarted in the condition of reduced
performance appropriate to the load.
[0412] On the other hand, in the case that the load is determined to be larger than the
predetermined value "Δ t" (

) in STEP 16, the operation moves to the operation of the two-way valves of STEP 2
(first condition (1)) so as to discharge the refrigerant within the reservoir unit
219 into the main circuit. Therefore, mixed non-azeotropic refrigerant of the filler
components instantly flows through the main circuit for the operation under the condition
wherein there is a large amount of refrigerant. As a result of this, the heat pump
apparatus of Embodiment 10 can instantly carry out the operation of high performance
appropriate to the load.
[0413] In this way, the heat pump apparatus of Embodiment 10 can change the conditions of
the refrigerant amount and the refrigerant components in the main circuit in response
to the size of the load through a simple operation of opening and closing the two-way
valve 221, the two-way valve 223 and the two-way valve 224 by detecting the difference
between the temperature of the intake air of the indoor unit 225 and the set air temperature.
Accordingly, the heat pump apparatus of Embodiment 10 can appropriately carry out
performance control in response to the load condition.
[0414] Here, in FIG. 20, the indoor temperature (measured value) is denoted as "t", a set
temperature set by the user is denoted as "to", the difference (a predetermined value)
between the indoor temperature set in advance and the set temperature is denoted as
"Δt", the measured time is denoted as T, a set time 1 (maintained period of time of
the second condition (2) of the two-way valve operation set in advance) is denoted
as T1, a set time 2 (maintained period of time of the fourth condition (4) of the
two-way valve operation set in advance) is denoted as T2, a set time 3 (maintenance
time of the sixth condition (6)) of the preset operation of the two-way valves) is
denoted as T3, an estimated load standard value measured time is denoted as Lo, a
set load standard value is denoted as Ls and a load determination value is denoted
as Lh (large load=1 and small load=0).
[0415] And the first condition (1) of the two-way valve operation is the condition where
the two-way valve 221 is closed, the two-way valve 223 is open and the two-way valve
224 is closed. The second condition (2) of the two-way valve operation is the condition
where the two-way valve 221 is closed, the two-way valve 223 is closed and the two-way
valve 224 is open. The third condition (3) of the two-way valve is the condition where
the two-way valve 221 is open, the two-way valve 223 is open, and the two-way valve
224 is closed. The fourth condition (4) of the two-way valve operation is the condition
where the two-way valve 221 is open, the two-way valve 223 is closed and the two-way
valve 224 is open. The fifth condition (5) of the two-way valve operation is the condition
where the two-way valve 221 is closed, the two-way valve 223 is closed and the two-way
valve 224 is closed. The sixth condition (6) of the two-way valve operation is the
condition where the two-way valve 221 is closed, the two-way valve 223 is closed and
the two-way valve 224 is closed.
[0416] Next, the operation at the time of heating is described.
[0417] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0418] After the start-up of the heating operation, the air conditioning load is estimated
based on the outdoor temperature detected by the outdoor thermal sensor 227, the indoor
temperature detected by the indoor thermal sensor 226 and the set temperature stored
in the memory apparatus 228 (STEP 1).
[0419] In this STEP 1, in the case that the estimated load Lo is determined to be larger
than the preset load standard value Ls (Lo≧Ls), the two-way valve 221 and the two-way
valve 224 are closed and the two-way valve 223 is opened (STEP 2).
[0420] At this time, in the case that the liquid refrigerant is collected in the reservoir
unit 219, the liquid refrigerant in the reservoir unit 219 flows out to the main circuit
and only gas refrigerant remains in the reservoir unit 219. The high pressure gas
refrigerant discharged from the compressor 211 in this condition passes through the
four-way valve 212 and flows into the indoor heat exchanger 216 so as to be condensed.
The refrigerant which has been condensed and has become a high pressure liquid refrigerant
is reduced in pressure, by the indoor main expansion apparatus 215, to an intermediate
pressure between the discharge pressure and the intake pressure. After that the refrigerant
of the intermediate pressure is further reduced in pressure to a low pressure two-phase
refrigerant in the vicinity of the intake pressure in the outdoor main expansion apparatus
214. This low pressure refrigerant which has reduced in pressure so as to be a two-phase
refrigerant is evaporated in the outdoor heat exchanger 213 and is, again, absorbed
in the compressor 211 via the four-way valve 212.
[0421] In such a refrigeration cycle as described above, a load determination is carried
out (STEP 3). In this STEP 3, in the case that the absolute value of the difference
between the temperature "t" of the intake air of the indoor unit 225 detected by the
indoor thermal sensor 226 and the set air temperature "to" which is stored in the
memory apparatus 228 exceeds a predetermined value "Δt" (

), that is to say, in the case that the heating load is large, the conditions of STEP
2 are maintained. That is to say, the refrigerant discharged from the compressor 211
circulates only through the main circuit.
[0422] At this time, the two-way valve 221 and the two-way valve 224 are closed while the
two-way valve 223 is open and the rectifying separator 217 is communicated to the
intake pipe of the compressor 211, and therefore, the inside of the rectifying separator
217, the inside of the cooling unit 218 and the inside of the reservoir unit 219 are
filled with a low pressure gas and hold almost no reservoir of the refrigerant.
[0423] In this manner the two-way valves 221 and 224 are closed while the two-way valve
223 is open, and therefore, the heat pump apparatus is operated where the refrigerant
in the main circuit remains the conditions as the filled in components have been mixed
and the operation is carried out with a large amount of refrigerant. Thereby, the
heat pump apparatus of Embodiment 10 can carry out the operation of high performance
appropriate to the load.
[0424] Next a load determination is carried out in STEP 3, and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 225 detected by the indoor thermal sensor 226 and the set air temperature "to"
stored in the memory apparatus 228 is a predetermined value "Δt" or less (

), that is to say, in the case that the heating load is small, a signal which closes
the two-way valve 221 and the two-way valve 223 and which opens the two-way valve
224 is transmitted from the operation control apparatus 229. As a result, the two-way
valve 221 and the two-way valve 223 are in the closed condition while the two-way
valve 224 is in the open condition (STEP 4). These conditions are maintained for a
specific period of time (T1) (STEP 5).
[0425] By controlling the two-way valves 221, 223 and 224 in opening and closing in this
manner, liquid refrigerant of high density or two-phase refrigerant can be collected
directly in the reservoir unit 219 so that the operation can be carried out under
the condition where the main circuit has a small amount of refrigerant. As a result
of this, the heat pump apparatus of Embodiment 10 can carry out the reduction of the
performance in a short period of time.
[0426] After that, a signal which opens the two-way valve 221 and the two-way valve 223
as well as a signal which closes the two-way valve 224 are transmitted from the operation
control apparatus 229. As a result of this, the two-way valve 221 and the two-way
valve 223 are opened while the two-way valve 224 is closed (STEP 6).
[0427] Thereby, part of the high pressure gas from the discharge pipe of the compressor
211 is separated and passes through the two-way valve 221 so as to be reduced in pressure
by the sub-expansion apparatus 220. Then the gas refrigerant which has been reduced
in pressure flows into the bottom of the rectifying separator 217 so as to move upward
into the rectifying separator 217.
[0428] After that, the refrigerant which has moved upward into the rectifying separator
217 flows into the cooling unit 218 and is condensed and liquefied in the cooling
unit 218. The liquid refrigerant which has been condensed and liquefied is collected
in the reservoir unit 219 and the liquid refrigerant which has been collected previously
returns to the top part of the rectifying separator 217 from the bottom of the reservoir
unit 219. The refrigerant which has returned to the rectifying separator 217 moves
downward into the rectifying separator 217 and flows into the sub-expansion apparatus
222 from the bottom of the rectifying separator 217 so as to be reduced in pressure.
The two-phase refrigerant which has been reduced in pressure in the sub-expansion
apparatus 222 passes through the cooling unit 218 and the two-way valve 223 and flows
into the intake pipe of the compressor 211 which creates a linkage between the compressor
211 and the four-way valve 212.
[0429] At this time, the two-phase refrigerant of low temperature which has been reduced
in pressure by the sub-expansion apparatus 222 and the gas refrigerant which has flown
into the cooling unit 218 from the top part of the rectifying separator 217 indirectly
exchange heat in the cooling unit 218.
[0430] At the time of heat exchange in the above-mentioned cooling unit 218, the two-phase
refrigerant of low temperature and low pressure of which the enthalpy is the lowest
in the refrigeration cycle is utilized as the cooling source of the cooling unit 218,
and therefore, the latent heat can be utilized effectively so that not only the cooling
unit 218 can be made compact but also the gas in the top part of the rectifying separator
217 can, without fail, be liquefied.
[0431] In this manner, the gas refrigerant which has flown in from the bottom of the rectifying
separator 217 is cooled and liquefied in the cooling unit 218 so as to be collected
in the reservoir unit 219. Then, the refrigerant in the reservoir unit 219 returns
to the top part of the rectifying separator 217 and moves downward into the rectifying
separator 217. In the case that these conditions occur sequentially, the gas refrigerant
which moves upward into the rectifying separator 217 and the liquid refrigerant which
moves downward into the rectifying separator 217 create a contact between the gas
and the liquid in the rectifying separator 217 causing the rectifying effects. As
a result of this, the refrigerant, of which the low boiling point refrigerant components
gradually increase, is collected in the reservoir unit 219. On the other hand, the
refrigerant which moves downward into the rectifying separator 217 and passes through
the sub-expansion apparatus 222 gradually converts to the refrigerant which contains
a large amount of high boiling point refrigerant components and is absorbed into the
compressor 211 via the cooling unit 218.
[0432] In this manner, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase so that the heat pump apparatus of
Embodiment 10 can make the cooling performance level to be lower. In addition, since
the refrigerant of low boiling point is collected in the reservoir unit 219, the main
circuit contains a decreasing amount of refrigerant and this decrease of the refrigerant
amount contributes to the lowering of the performance level so that the operation
of low performance appropriate for the load can be carried out.
[0433] In addition, under the third condition (3) wherein the two-way valves 221 and 223
are open and the two-way valve 224 is closed, the operation determination of the compressor
211 is carried out (STEP 7). In the case that the compressor 211 is determined to
be operating in STEP 7, the condition of STEP 6 is maintained and the load determination
is carried out (STEP 8). Then, in the case that the heating load is determined to
be small (

), the third condition (3) of STEP 6 is maintained.
[0434] On the other hand, in the case that the heating load is determined to have become
larger in STEP 8, the process moves to STEP 9. In the case that the heating load becomes
larger and the absolute value of the difference between the temperature "t" of the
intake air of the indoor unit 225 detected by the indoor thermal sensor 226 and the
set air temperature "to" stored in the memory apparatus 228 becomes a predetermined
value "Δt" or more (

), the opening signal of the two-way valve 221 and the two-way valve 224 is transmitted
from the operation control apparatus 229. As a result of this, the two-way valve 221
and the two-way valve 224 are reopened (STEP 9) and these conditions are maintained
for a specific time (STEP 10).
[0435] By opening the two-way valves 221 and 224 in this way, the refrigerant which has
been collected in the reservoir unit 219 flows out to the main circuit. After that,
the closing signal of the two-way valve 221 and the two-way valve 224 is transmitted
from the operation control apparatus 229 so that the two-way valve 221 and the two-way
valve 224 become in the closed condition (STEP 2). By controlling the two-way valves
221 and 224 to open and to close in this way, the refrigerant amount in the main circuit
increases in a short period of time and the main circuit again contains the filler
components of high performance, and therefore, the heat pump apparatus of Embodiment
10 can restart the operation of high performance in response to the load.
[0436] On the other hand, in the case that the compressor 211 is determined to have stopped
in STEP 7, the closing signal of the two-way valve 221, the two-way valve 223 and
the two-way valve 224 is transmitted from the operation control apparatus 229. As
a result of this, the two-way valve 221, the two-way valve 223 and the two-way valve
224 becomes in the closed condition (STEP 1). After that, the operation determination
of the compressor 211 is carried out (STEP 12). In the case that the compressor 211
is determined to have stopped in STEP 12, the fifth condition (5) of STEP 11 is maintained
and in the case that the compressor 211 is determined to be operating the operation
of STEP 6 is carried out so as to restart the rectifying separation operation.
[0437] Due to such an opening and closing operation of the two-way valves, even in the case
that the compressor 211 has stopped during the rectifying separation operation the
refrigerant which has been collected in the reservoir unit 219 will not flow out to
the main circuit. Therefore, in the heat pump apparatus of Embodiment 10, the separation
operation can be restarted with the refrigerant component ratio immediately before
the compressor 211 has stopped so that the time required for completing the rectifying
separation can be shortened.
[0438] On the other hand, in the case that the estimated load Lo is determined to be smaller
than the preset load standard value Ls (Lo<Ls) in the load estimation immediately
after the start-up (STEP 1), the load condition at the previous operation stoppage
is determined (STEP 13). In the case that the operation is determined to have stopped
in the condition of a large load in STEP 13, the operation of STEP 2 is carried out
and, after that, the separation operation of STEP 3 and the following is carried out.
[0439] On the other hand, in the case that the load condition at the time of previous operation
stoppage is determined to be a stoppage of a small load condition in STEP 13, the
closing signal of the two-way valve 221, the two-way valve 223 and the two-way valve
224 is transmitted from the operation control apparatus 229 so that the two-way valve
221, the two-way valve 223 and the two-way valve 224 become in the closed condition
(STEP 14). These conditions are maintained for a specific time (T3) (STEP 15).
[0440] After that the load determination is carried out (STEP 16). In STEP 16, in the case
that load is determined to be a predetermined value "Δt" or less (

), the operation is carried out under the sixth condition (6) where the condition
of STEP 14 is maintained. Thereby, the refrigerant of low boiling point components
separated in the previous operation can be maintained in the reservoir unit 219 so
as to be able to restart the operation in the condition of low performance appropriate
to the load.
[0441] And in the case that the load is larger than the predetermined value "Δt" (

) in STEP 16, the process moves to the operation of STEP 2 so as to release the refrigerant
within the reservoir unit 219 into the main circuit. Since the operation of the two-way
valves is carried out in this way, the heat pump apparatus of embodiment 10 is instantly
operated with mixed non-azeotropic refrigerant of filler components and under the
condition wherein there is a large amount of the refrigerant so that the operation
of high performance appropriate to the load becomes possible.
[0442] In this manner, the magnitude of the load is detected by the difference between the
temperature of the intake air of the indoor unit 225 and the set air temperature so
that the two-way valve 221, the two-way valve 223 and the two-way valve 224 are simply
controlled in opening and closing so as to vary the amount of refrigerant and the
refrigerant component in the main circuit in response to the condition of the load.
Accordingly, the heat pump apparatus of Embodiment 10 can carry out proper performance
control in response to the condition of the load.
〈〈Embodiment 11〉〉
[0443] Next, a heat pump apparatus of Embodiment 11 in accordance with the present invention
is described with reference to FIGS. 21 and 22. FIG. 21 is a system configuration
view of the heat pump apparatus of Embodiment 11. FIG. 22 is a control flow chart
of the heat pump apparatus of Embodiment 11.
[0444] A non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
11 which forms the main circuit of a refrigeration cycle by connecting, through pipes,
a compressor 211, a four-way valve 212, an outdoor heat exchanger 213, an outdoor
main expansion apparatus 230, an indoor main expansion apparatus 231 and an indoor
heat exchanger 216 in an annular structure.
[0445] In the heat pump apparatus of Embodiment 11 elements, of which the descriptions are
omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 10 are referred to using the same numerals.
[0446] The heat pump apparatus of Embodiment 11 differs greatly from the heat pump apparatus
of Embodiment 10 in the point that an outdoor main expansion apparatus 230 which enables
complete closure is used as an outdoor main expansion apparatus while an indoor main
expansion apparatus 231 which enables complete closure is used as an indoor main expansion
apparatus. In addition, in embodiment 11, an intake pressure sensor 232 and a discharge
pressure sensor 233 are provided. The intake pressure sensor 232 is installed in the
intake pipe of the compressor 211 while the discharge pressure sensor 233 is installed
in the discharge pipe of the compressor 211.
[0447] In the heat pump apparatus of Embodiment 11, the memory apparatus 234 stores a set
air temperature value preset by the user at a desired value and a set differential
pressure value between the discharge pressure and the intake pressure of the compressor
211. The operation control apparatus 235 determines the operation condition of the
compressor 211 and the opening degree of the main expansion apparatuses 230 and 231.
By using the determination result the operation control apparatus 235 carries out
the opening and closing operation of the two-way valves 221, 223 and 224. The set
air temperature of the memory apparatus 234, the indoor air temperature detected by
the indoor thermal sensor 226, the outdoor air temperature detected by the outdoor
thermal sensor 227, the intake pressure detected by the intake pressure sensor 232
and the discharge pressure detected by the discharge pressure sensor 233 are used
for the operation of the operation control apparatus 235. Then, based on the operation
result, the operation control apparatus 235 carries out the opening and closing operation
of the two-way valves 221, 223 and 224 and, in addition, adjusts the opening degree
of the indoor main expansion apparatus 230 and the outdoor main expansion apparatus
231.
[0448] The remaining part of the configuration in Embodiment 11 is the same as in the above-mentioned
Embodiment 10, of which the description is omitted.
[0449] Next, the operation of the heat pump apparatus of Embodiment 11 formed as in the
above is described with reference to FIG. 22.
[0450] FIG. 22 is a control flow chart of the heat pump apparatus of Embodiment 11.
[0451] First, the operation at the time of cooling is described.
[0452] After starting up the cooling operation, the air conditioning load is estimated based
on the outdoor temperature detected by the outdoor thermal sensor 227, the indoor
temperature detected by the indoor thermal sensor 226 and the set temperature stored
in the memory apparatus 234 (STEP 1). At this time, in the case that the estimated
load Lo is larger than a preset load standard value Ls (Lo≧Ls), the two-way valve
221 and the two-way valve 224 are closed and the two-way valve 223 is opened (STEP
2). At this time, in the case that the liquid refrigerant is collected in the reservoir
unit 219, the liquid refrigerant flows out to the main circuit so that only gas refrigerant
remains in the reservoir unit 219.
[0453] Under the first condition (1) of the operation of the two-way valves in STEP 2, the
high pressure gas refrigerant discharged from the compressor 211 passes through the
four-way valve 212 and flows into the outdoor heat exchanger 213. The high pressure
liquid refrigerant which has been condensed in the outdoor heat exchanger 213 is reduced
in pressure to the intermediate pressure between the discharge pressure and the intake
pressure by the outdoor main expansion apparatus 230. After that, the refrigerant
of the intermediate pressure is further reduced in pressure to a low pressure in the
vicinity of the intake pressure in the indoor main expansion apparatus 231. This low
pressure two-phase refrigerant is evaporated in the indoor heat exchanger 216 and
is again absorbed into the compressor 211 via the four-way valve 212.
[0454] In the refrigeration cycle operation as described above the load determination is
carried out (STEP 3). In STEP 3, in the case that the difference between the intake
air temperature "t" of the indoor unit 225 detected by the indoor thermal sensor 226
and the set air temperature "to" stored In the memory apparatus 234 exceeds a predetermined
value "Δt" (

), that is to say, in the case that the cooling load is large, the first condition
(1) of STEP 2 is maintained. That is to say, the refrigerant discharged from the compressor
211 circulates only through the main circuit.
[0455] At this time, the two-way valve 221 and the two-way valve 224 are closed while the
two-way valve 223 is open and the rectifying separator 217 is communicated to the
intake pipe of the compressor 211, and therefore, the inside of the rectifying separator
217, the inside of the cooling unit 218 and the inside of the reservoir unit 219 are
filled with low pressure gas and hold almost no reservoir of the refrigerant.
[0456] By closing the two-way valve 221 and the two-way valve 224 and opening the two-way
valve 223 as described above, the heat pump apparatus has the refrigerant in the main
circuit which is non-azeotropic refrigerant where the filler components have been
mixed in, and the main circuit is operated in the condition wherein there is a large
amount of refrigerant. As a result of this, the heat pump apparatus of Embodiment
11 can carry out the operation with high performance appropriate to the load.
[0457] Next, a load determination is carried out (STEP 3). In STEP 3 in the case that the
absolute value of the difference between the temperature "t" of the intake air of
the indoor unit 225 which is detected by the indoor thermal sensor 226 and the set
air temperature "to" stored in the memory apparatus 234 is a predetermined value "Δ
t" or less (

), that is to say, in the case that the cooling load is small, a signal which closes
the two-way valve 221 and the two-way valve 223 and which opens the two-way valve
224 is transmitted from the operation control apparatus 235. As a result of this,
the two-way valve 221 and the two-way valve 223 are in the closed condition while
the two-way valve 224 is in the open condition (STEP 4). This condition is referred
to as the second condition (2) of the operation of the two-way valves. This second
condition (2) is maintained for a specific period of time (T1) (STEP 5).
[0458] As described above, the two-way valve 221 and the two-way valve 223 are in the closed
condition while the two-way valve 224 is in the open condition and, thereby, the heat
pump apparatus of Embodiment 11 can directly collect liquid of high density or two-phase
refrigerant in the reservoir unit 219 so that the main circuit can be operated under
the condition of a small amount of refrigerant. As a result of this, the heat pump
apparatus of Embodiment 11 can carry out the reduction of the cooling performance
in response to the load in a short period of time.
[0459] After that, a signal which opens the two-way valve 221 and the two-way valve 223
and a signal which closes the two-way valve 224 are transmitted from the operation
control apparatus 235 so that the two-way valve 221 and the two-way valve 223 are
opened while the two-way valve 224 is closed (STEP 6). This condition is referred
to as the third condition (3) of the operation of the two-way valves.
[0460] Thereby, part of the high pressure gas refrigerant is separated from the discharge
pipe of the compressor 211, and passes through the two-way valve 221 so as to flow
into the sub-expansion apparatus 220. And then, the gas refrigerant which has reduced
in pressure in the sub-expansion apparatus 220 flows into the bottom of the rectifying
separator 217 so as to move upward into the rectifying separator 217.
[0461] After that, the refrigerant which has moved upward into the rectifying separator
217 flows into the cooling unit 218. The liquid refrigerant which has been condensed
and liquefied in the cooling unit 218 is collected In the reservoir unit 219 and the
liquid refrigerant which has been collected previously returns to the top part of
the rectifying separator 217 from the bottom of the reservoir unit 219. The refrigerant
which has returned to the rectifying separator 217 moves downward into the rectifying
separator 217 and flows into the sub-expansion apparatus 222 from the bottom of the
rectifying separator 217. The two-phase refrigerant which has been reduced in pressure
in the sub-expansion apparatus 222 passes through the cooling unit 218 and the two-way
valve 223 so as to flow into the intake pipe of the compressor 211 which creates a
linkage between the compressor 211 and the four-way valve 212. At this time, the two-phase
refrigerant of low temperature which has been reduced in pressure by the sub-expansion
apparatus 222 and the gas refrigerant which has flown into the cooling unit 218 from
the top part of the rectifying separator 217 indirectly exchange heat in the cooling
unit 218.
[0462] At the time of heat exchange in the cooling unit 218, the two-phase refrigerant of
low temperature and low pressure of which the enthalpy is the lowest in the refrigeration
cycle is utilized as the cooling source of the cooling unit 218, and therefore, the
latent heat of the refrigerant can be utilized effectively so that not only the cooling
unit 218 can be made compact but also the gas in the top part of the rectifying separator
217 can, without fail, be liquefied.
[0463] As described above, the gas refrigerant which has flown in from the bottom of the
rectifying separator 217 is cooled and liquefied in the cooling unit 218 so as to
be collected in the reservoir unit 219. Then, the liquid refrigerant in the reservoir
unit 219 returns to the top part of the rectifying separator 217 and moves downward
into the rectifying separator 217. In the case that these conditions occur sequentially,
the gas refrigerant which moves upward into the rectifying separator 217 and the liquid
refrigerant which moves downward into the rectifying separator 217 create a contact
between the gas and the liquid in the rectifying separator 217. This contact between
the gas and the liquid causes the rectifying effects so that the refrigerant, of which
the low boiling point refrigerant components gradually increase, is collected in the
reservoir unit 219. In addition, the refrigerant which moves downward into the rectifying
separator 217 and passes through the sub-expansion apparatus 222 gradually converts
to the refrigerant which contains a large amount of high boiling point refrigerant
components and is absorbed into the compressor 211 via the cooling unit 218 and the
two-way valve 223.
[0464] As described in the above, in the heat pump apparatus of Embodiment 11, the main
circuit contains the refrigerant of which the high boiling point refrigerant components
gradually increase, and the performance level can be lowered. In addition, since the
refrigerant of low boiling point is collected in the reservoir unit 219, the main
circuit contains a decreasing amount of refrigerant and this decrease of the refrigerant
amount contributes to the further lowering of the performance level. Accordingly the
heat pump apparatus of Embodiment 11 can carry out the operation of low performance
appropriate for the load.
[0465] Next, under the condition of STEP 6 wherein the two-way valve 221 and the two-way
valve 223 are open and the two-way valve 224 is closed, the operation determination
of the compressor 211 is carried out (STEP 7). In this STEP 7, in the case that the
compressor 211 is determined to be operating the condition of STEP 6 is maintained
and the load determination is carried out (STEP 8). In STEP 8, in the case that the
cooling load is determined to be small (

) the condition of STEP 6 is maintained.
[0466] On the other hand, in the case that the cooling load is determined to be large (

) in STEP 8, the process moves to STEP 9. In the case that the cooling load becomes
larger and the absolute value of the difference between the temperature "t" of the
intake air of the indoor unit 225 detected by the indoor thermal sensor 226 and the
set air temperature "to" stored in the memory apparatus 234 becomes a predetermined
value "Δ t" or more, an opening signal of the two-way valve 221 and the two-way valve
224 is transmitted from the operation control apparatus 235 so that the two-way valve
221 and the two-way valve 224 are again in the open condition (STEP 9). This condition
is the fourth condition (4) of the operation of the two-way valves. This fourth condition
(4) is maintained for a specific time (T2) (STEP 10).
[0467] Through the open condition of the two-way valve 221 and the two-way valve 224, the
refrigerant which has collected in the reservoir unit 219 flows out to the main circuit.
After that, a closing signal of the two-way valve 221 and the two-way valve 224 is
transmitted from the operation control apparatus 235 so that the two-way valve 221
and the two-way valve 224 are closed (STEP 2). Thereby, the amount of refrigerant
in the main circuit increases in a short period of time and, at the same time, the
main circuit again contains the filler components of high performance so that the
heat pump apparatus can restart the operation of high performance in response to the
load.
[0468] On the other hand, in the case that the compressor 211 is determined to have stopped
in STEP 7, a complete closure signal of the outdoor main expansion apparatus 230 and
the indoor main expansion apparatus 231 is transmitted from the operation control
apparatus 235. As a result of this, the outdoor main expansion apparatus 230 and the
indoor main expansion apparatus 231 become in the complete closure condition (STEP
11). This condition is the first condition (1) of the operation of the main expansion
apparatus.
[0469] After that, the operation control apparatus 235 uses the measurement values from
the intake pressure sensor 232 and the discharge pressure sensor 233 so as to calculate
out the difference ΔP between the discharge pressure and the intake pressure, which
is compared with the value of pressure difference Ps which is preset and stored in
the memory apparatus 234 (STEP 12). In the case that the pressure difference ΔP is
the set value of pressure difference Ps or more (ΔP≧Ps) in STEP 12 this operation
of pressure difference is carried out repeatedly. On the other hand, in the case that
the pressure difference ΔP becomes less than the value of the pressure difference
Ps (ΔP<Ps), a closing signal of the two-way valve 221, the two-way valve 223 and the
two-way valve 224 is transmitted from the operation control apparatus 235 so that
the two-way valve 221, the two-way valve 223 and the two-way valve 224 are closed
(STEP 13).
[0470] After that, the operation determination of the compressor 211 is carried out (STEP
14), and in the case that the compressor 211 is determined to have stopped, the fifth
condition (5) of the operation of the two-way valves of STEP 13 is maintained. And
in the case that the compressor 211 is determined to be operating, a signal which
opens the outdoor main expansion apparatus 230 and the indoor main expansion apparatus
231 to a preset and predetermined opening degree is transmitted from the operation
control apparatus 235. As a result of this, the outdoor main expansion apparatus 230
and the indoor main expansion apparatus 231 are opened to a predetermined opening
degree (STEP 15). In STEP 15 the outdoor main expansion apparatus 230 is in the first
set opening degree ① and the indoor main expansion apparatus 231 is in the second
set opening degree ②. After becoming in this condition, the operation of STEP 6 is
carried out so as to restart the separation operation.
[0471] Due to the above-mentioned operation of the main expansion apparatuses, the refrigerant
which has been collected in the reservoir unit 219 will not flow out to the main circuit
even under the condition where the compressor 211 has stopped during the separation
operation. Therefore, the compressor 211 can restart the separation operation, with
the component ratio immediately before the stoppage, so that the time required for
completing the separation can be further shortened.
[0472] On the other hand, in the load estimation immediately after the start-up (STEP 1),
in the case that the estimated load Lo is determined to be smaller than the preset
load standard value Ls (Lo<Ls), the load condition at the last time of operation stoppage
is judged (STEP 16). In the case of the judgment that the operation has stopped under
the condition of a large load (Lh=1) in STEP 16, the above-mentioned operation of
STEP 2 is carried out and, after that, the separation operation of STEP 3, and the
following, is carried out.
[0473] On the other hand, in the case of the judgment that the operation has stopped during
the previous operation under the condition of a small load (Lh=0) in STEP 16, the
closing signal of the two-way valve 221, the two-way valve 223 and the two-way valve
224 is transmitted from the operation control apparatus 235. As a result of this,
the two-way valve 221, the two-way valve 223 and the two-way valve 224 become in the
closed condition (STEP 17). These conditions are maintained for a specific time (T3)
(STEP 18). After that, the load determination is carried out (STEP 19) and in the
case that the load is still at a predetermined value or less (

), the condition of STEP 17 is maintained while the operation is carried out. By converting
the two-way valves 221, 223 and 224 into the closed condition, the refrigerant of
low boiling point, which has been separated out at the previous operation, is maintained
in the reservoir unit 219 so that the operation can be restarted in the condition
of reduced performance appropriate to the load.
[0474] On the other hand, in the case that the load is determined to be large in STEP 19,
the operation moves to the operation in STEP 2 and the refrigerant within the reservoir
unit 219 is discharged into the main circuit. Thereby, the main circuit is instantly
operated under the condition wherein there is a large amount of refrigerant, which
is mixed non-azeotropic refrigerant of the filler components so that the heat pump
apparatus can carry out the operation of high performance appropriate to the load.
[0475] In this way, the refrigerant amount and the refrigerant components in the main circuit
can be changed into the conditions in response to the load through a simple operation
of opening and closing the two-way valve 221, the two-way valve 223 and the two-way
valve 224 by detecting the size of the load through the difference between the temperature
of the intake air of the indoor unit 225 and the set air temperature. Accordingly,
the heat pump apparatus of Embodiment 11 can appropriately carry out performance control
in response to the load in further shorter period of time.
[0476] Here, in FIG. 22, the indoor temperature (measured value) is denoted as "t", a set
temperature set by the user is denoted as "to", the difference (a predetermined value)
between the indoor temperature set in advance and the set temperature is denoted as
"Δt", the measured time is denoted as T, a set time 1 (maintained period of time of
the second condition (2) of the two-way valve operation set in advance) is denoted
as T1, a set time 2 (maintained period of time of the fourth condition (4) of the
two-way valve operation set in advance) is denoted as T2, a set time 3 (maintenance
time of the sixth condition (6)) of the preset operation of the two-way valves) is
denoted as T3, an estimated load standard value measured time is denoted as Lo, a
set load standard value is denoted as Ls, a load determination value is denoted as
Lh (large load=1 and small load=0), a measured pressure difference (measurement value)
is denoted as ΔP and a preset pressure difference is denoted as Ps.
[0477] And the first condition (1) of the two-way valve operation is the condition where
the two-way valve 221 is closed, the two-way valve 223 is open and the two-way valve
224 is closed. The second condition (2) of the two-way valve operation is the condition
where the two-way valve 221 is closed, the two-way valve 223 is closed and the two-way
valve 224 is open. The third condition (3) of the two-way valve is the condition where
the two-way valve 221 is open, the two-way valve 223 is open, and the two-way valve
224 is closed. The fourth condition (4) of the two-way valve operation is the condition
where the two-way valve 221 is open, the two-way valve 223 is closed and the two-way
valve 224 is open. The fifth condition (5) of the two-way valve operation is the condition
where the two-way valve 221 is closed, the two-way valve 223 is closed and the two-way
valve 224 is closed. The sixth condition (6) of the two-way valve operation is the
condition where the two-way valve 221 is closed, the two-way valve 223 is closed and
the two-way valve 224 is closed.
[0478] Next, the operation at the time of heating is described.
[0479] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0480] After the start-up at the time of the heating operation, the air conditioning load
is estimated based on the outdoor temperature detected by the outdoor thermal sensor
227, the indoor temperature detected by the indoor thermal sensor 226 and the set
temperature stored in the memory apparatus 234 (STEP 1).
[0481] In STEP 1, in the case that the estimated load Lo is determined to be larger than
the preset load standard value Ls (Lo≧Ls), the two-way valve 221 and the two-way valve
224 are closed and the two-way valve 223 is opened (STEP 2).
[0482] Under the first condition (1) wherein the two-way valve 221 and the two-way valve
224 are closed and the two-way valve 223 is open, in the case that liquid refrigerant
is collected in the reservoir unit 219, this liquid refrigerant passes through the
two-way valve 223 and flows out to the main circuit. Thereby, only gas refrigerant
remains in the reservoir unit 219. The high pressure gas refrigerant discharged from
the compressor 211 in this first condition (1) passes through the four-way valve 212
and flows into the indoor heat exchanger 216 so as to be condensed. The high pressure
liquid refrigerant which has been condensed is reduced in pressure, by the indoor
main expansion apparatus 231, to an intermediate pressure between the discharge pressure
and the intake pressure, and then, is further reduced in pressure to a low pressure
in the vicinity of the intake pressure in the outdoor main expansion apparatus 230.
This low pressure refrigerant which has reduced in pressure so as to be a two-phase
refrigerant is evaporated in the outdoor heat exchanger 213 and is, again, absorbed
in the compressor 211 via the four-way valve 212.
[0483] In such a refrigeration cycle as described above, a load determination is carried
out (STEP 3). In STEP 3, in the case that the absolute value of the difference between
the temperature "t" of the intake air of the indoor unit 225 detected by the indoor
thermal sensor 226 and the set air temperature "to" which is stored in the memory
apparatus 234 exceeds a predetermined value "Δt" (

), that is to say, in the case that the cooling load is large, the conditions of STEP
2 are maintained. That is to say, the refrigerant discharged from the compressor 211
circulates only through the main circuit.
[0484] The two-way valve 221 and the two-way valve 224 are closed while the two-way valve
223 is open and the rectifying separator 217 is communicated to the intake pipe of
the compressor 211, and therefore, the inside of the rectifying separator 217, the
inside of the cooling unit 218 and the inside of the reservoir unit 219 are filled
with a low pressure gas and hold almost no reservoir of the refrigerant.
[0485] Through the above-mentioned operation in the heat pump apparatus of Embodiment 11,
the refrigerant in the main circuit becomes the conditions as the filled in components
have been mixed and the main circuit is operated with a large amount of refrigerant.
Accordingly, the heat pump apparatus can carry out the operation of high performance
appropriate to the load.
[0486] Next a load determination is carried out in STEP 3, and in the case that the absolute
value of the difference between the temperature "t" of the intake air of the indoor
unit 225 (room temperature) detected by the indoor thermal sensor 226 and the set
air temperature "to" stored in the memory apparatus 234 is a predetermined value "Δt"
or less (

), that is to say, in the case that the cooling load is small, a signal which closes
the two-way valve 221 and the two-way valve 223 and which opens the two-way valve
224 is transmitted from the operation control apparatus 235. As a result of this,
the two-way valve 221 and the two-way valve 223 are in the closed condition while
the two-way valve 224 is in the open condition (STEP 4). These conditions are maintained
for a specific period of time (T1) (STEP 5). By operating the two-way valves in opening
and closing as described above, liquid refrigerant of high density or two-phase refrigerant
can be collected directly in the reservoir unit 219 so that the operation can be carried
out under the condition where the main circuit has a small amount of refrigerant.
Accordingly, the heat pump apparatus of Embodiment 11 can carry out the reduction
of the performance in a short period of time.
[0487] After that, in STEP 6, a signal which opens the two-way valve 221 and the two-way
valve 223 and which closes the two-way valve 224 is transmitted from the operation
control apparatus 235 so that the two-way valve 221 and the two-way valve 223 are
opened while the two-way valve 224 is closed.
[0488] By opening the two-way valves 221 and 223 and by closing the two-way valve 224 as
described above, part of the high pressure gas from the discharge pipe of the compressor
211 is separated and passes through the two-way valve 221 so as to be reduced in pressure
by the sub-expansion apparatus 220. This gas refrigerant which has been reduced in
pressure flows into the bottom of the rectifying separator 217 so as to move upward
into the rectifying separator 217.
[0489] After that, the refrigerant which has moved upward into the rectifying separator
217 flows into the cooling unit 218. The liquid refrigerant which has been condensed
and liquefied in the cooling unit 218 is collected in the reservoir unit 219 and the
liquid refrigerant which has been collected previously returns to the top part of
the rectifying separator 217 from the bottom of the reservoir unit 219. The refrigerant
which has returned to the rectifying separator 217 moves downward into the rectifying
separator 217 and flows into the sub-expansion apparatus 222 from the bottom of the
rectifying separator 217, and then, the two-phase refrigerant which has been reduced
in pressure passes through the cooling unit 218 and the two-way valve 223 so as to
flow into the intake pipe of the compressor 211 which creates a linkage between the
compressor 211 and the four-way valve 212.
[0490] At this time, the two-phase refrigerant of low temperature which has been reduced
in pressure by the sub-expansion apparatus 222 and the gas refrigerant which has flown
into the cooling unit 218 from the top part of the rectifying separator 217 indirectly
exchange heat in the cooling unit 218.
[0491] At the time of heat exchange in the above-mentioned cooling unit 218, the two-phase
refrigerant of low temperature and low pressure of which the enthalpy is the lowest
in the refrigeration cycle is utilized as the cooling source of the cooling unit 218,
and therefore, the latent heat of the refrigerant can be utilized effectively so that
not only the cooling unit 218 can be made compact but also the gas in the top part
of the rectifying separator 217 can, without fail, be liquefied.
[0492] In this manner, the gas refrigerant which has flown in from the bottom of the rectifying
separator 217 is cooled and liquefied in the cooling unit 218 so as to be collected
in the reservoir unit 219. Then, the refrigerant in the reservoir unit 219 returns
to the top part of the rectifying separator 217 and moves downward into the rectifying
separator 217. In the case that these conditions occur sequentially, the gas refrigerant
which moves upward into the rectifying separator 217 and the liquid refrigerant which
moves downward into the rectifying separator 217 create a contact between the gas
and the liquid in the rectifying separator 217. This contact between the gas and the
liquid causes the rectifying effects so that the refrigerant, of which the low boiling
point refrigerant components gradually increase, is collected in the reservoir unit
219. In addition, the refrigerant which moves downward into the rectifying separator
217 and passes through the sub-expansion apparatus 22 gradually converts to the refrigerant
which contains a large amount of high boiling point refrigerant components and is
absorbed into the compressor 211 via the cooling unit 218.
[0493] In this manner, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase so that the performance level can
be made low. In addition, since the refrigerant of low boiling point is collected
in the reservoir unit 219, the main circuit contains a decreasing amount of refrigerant
and the decrease of the refrigerant amount in the main circuit contributes to the
lowering of the performance level. Accordingly, the heat pump apparatus of Embodiment
11 can carry out the operation of low performance appropriate for the load.
[0494] As described above, under the condition wherein the two-way valve 221 and the two-way
valve 223 are open while the two-way valve 224 is closed, the operation determination
of the compressor 211 is carried out (STEP 7). In the case that the compressor 211
is determined to be operating in STEP 7, the condition of STEP 6 is maintained and
the load determination is carried out (STEP 8). In the case that the cooling load
is determined to be small (

), the condition of STEP 6 is maintained.
[0495] On the other hand, in the case that the cooling load becomes larger in STEP 8 and
the absolute value of the difference between the temperature "t" of the intake air
of the indoor unit 225 detected by the indoor thermal sensor 226 and the set air temperature
"to" calculated out in the operation apparatus 234 becomes a predetermined value "Δt"
or more (

), an opening signal of the two-way valve 221 and the two-way valve 224 is transmitted
from the operation control apparatus 235. As a result of this, the two-way valve 221
and the two-way valve 224 are reopened (STEP 9). These conditions are maintained for
a specific time (STEP 10).
[0496] Thereby, the refrigerant which has been collected in the reservoir unit 219 flows
out to the main circuit, and after that, the closing signal of the two-way valve 221
and the two-way valve 224 is transmitted from the operation control apparatus 235
so that the two-way valve 221 and the two-way valve 224 are closed (STEP 2). As a
result of this, the refrigerant amount in the main circuit increases in a short period
of time and the main circuit again contains the filler components of high performance,
and therefore, the heat pump apparatus of Embodiment 11 can restart the operation
of high performance in response to the load.
[0497] On the other hand, in the case that the compressor 211 is determined to have stopped
in STEP 7, the complete closure signal of the outdoor main expansion apparatus 230
and the indoor main expansion apparatus 231 is transmitted from the operation control
apparatus 235 so that the outdoor main expansion apparatus 230 and the indoor main
expansion apparatus 231 are completely closed (STEP 11).
[0498] After that, the operation apparatus 234 calculates out the pressure difference ΔP
between the discharge pressure and the intake pressure. Then, the operation apparatus
234 compares the calculated pressure difference ΔP with the value of pressure difference
Ps which is preset and stored in the memory apparatus 234 (STEP 12). In the case that
the pressure difference Δ P is the set value of pressure difference Ps or more (Δ
P≧Ps) in STEP 12 this operation of pressure difference is carried out repeatedly.
On the other hand, in the case that the pressure difference ΔP becomes lower than
the set value of pressure difference Ps in STEP 12 (ΔP<Ps), a closing signal of the
two-way valve 221, the two-way valve 223 and the two-way valve 224 is transmitted
from the operation control apparatus 235. As a result of this, the two-way valve 221,
the two-way valve 223 and the two-way valve 224 become in the closed condition (STEP
13).
[0499] After that, the operation determination of the compressor 211 is carried out (STEP
14), and in the case the compressor 211 is determined to have stopped, the condition
of STEP 13 is maintained. On the other hand, in the case that the compressor 211 is
determined to be operating in STEP 14, the operation control apparatus 235 transmits
a signal which opens the outdoor main expansion apparatus 230 and the indoor main
expansion apparatus 231 to a preset and predetermined opening degree. As a result
of this the outdoor main expansion apparatus 230 and the indoor main expansion apparatus
231 are opened to a predetermined opening degree (STEP 15). After that, the operation
of STEP 6 is carried out so as to restart the separation operation.
[0500] Due to such an opening and closing operation of the two-way valves as described above,
even in the case that the compressor 211 has stopped during the separation operation
the refrigerant which has been collected in the reservoir unit 219 will not flow out
to the main circuit. Therefore, in the heat pump apparatus of Embodiment 11, the separation
operation can be restarted with the refrigerant component ratio immediately before
the compressor 211 has stopped so that the time required for completing the separation
can be shortened further more.
[0501] In the case that the estimated load Lo is determined to be smaller than the preset
load standard value Ls (Lo<Ls) in the load estimation immediately after the start-up
(STEP 1), the load condition at the previous operation stoppage is determined (STEP
16). In the case that the operation is determined to have stopped in the condition
of a large load in STEP 16, the operation of the two-way valves in STEP 2 (the first
condition (1)) is carried out and, after that, the separation operation of STEP 3
and the following is carried out.
[0502] On the other hand, in the case that the load condition at the time of previous operation
stoppage is determined to be a stoppage of a small load condition in STEP 16, the
closing signal of the two-way valve 221, the two-way valve 223 and the two-way valve
224 is transmitted from the operation control apparatus 235. As a result of this,
the two-way valve 221, the two-way valve 223 and the two-way valve 224 are in the
closed condition (STEP 17), so that these conditions are maintained for a specific
time (T3) (STEP 18). After that, the load determination is carried out (STEP 19),
and in the case that load is determined to be small, the operation is carried out
under the condition where the condition of STEP 17 is maintained.
[0503] By operating the two-way valves as described above, the heat pump apparatus of embodiment
11 can maintain the refrigerant of low boiling point separated out by the previous
operation in the reservoir unit 219 and can restart the operation under a condition
of low performance appropriate to the load.
[0504] On the other hand, in the case that the load is determined to be large in STEP 19,
the process moves to the operation of STEP 2 so as to release the refrigerant within
the reservoir unit 219 into the main circuit. Thereby, the main circuit is instantly
operated with mixed non-azeotropic refrigerant of filler components and under the
condition wherein there is a large amount of the refrigerant. As a result of this,
the heat pump apparatus of Embodiment 1 can carry out the operation of high performance
appropriate to the load.
[0505] As described above, the magnitude of the load is detected by the difference between
the temperature of the intake air of the indoor unit 225 and the set air temperature
so that the two-way valve 221, the two-way valve 223 and the two-way valve 224 are
simply controlled in opening and closing so as to vary the amount of refrigerant and
the refrigerant component in the main circuit in response to the condition of the
load. Accordingly, the heat pump apparatus of Embodiment 11 can carry out proper performance
control in response to the load for a shorter period of time.
[0506] In the heat pump apparatus of Embodiment 11, in the case that R407C, which is a substitute
refrigerant for R22 and which is a mixture of three types of single refrigerants R32,
R125 and R134a, is used as the sealed non-azeotropic refrigerant, the difference of
boiling points of refrigerants R32 and R125, of which the boiling points are low,
and a refrigerant R134a, of which the boiling point is high, can be made large, which
is advantageous for the rectifying separation performance. Moreover, by using R407C
as non-azeotropic refrigerant, the heat pump apparatus of Embodiment 11 can make the
ratio of lowering of the performance large so that the most suitable performance control
becomes possible for a large load variation.
〈〈Embodiment 12〉〉
[0507] Next, a heat pump apparatus of Embodiment 12 in accordance with the present invention
is described with reference to FIGS. 23 and 24. FIG. 23 is a system configuration
view of the heat pump apparatus of Embodiment 12. FIG. 24 is a control flow chart
of the heat pump apparatus of Embodiment 12.
[0508] A non-azeotropic refrigerant is charged in the heat pump apparatus of Embodiment
12 which forms the main circuit of a refrigeration cycle by connecting, through pipes,
a compressor 311, a four-way valve 312, an outdoor heat exchanger 313, an outdoor
main expansion apparatus 314, an indoor main expansion apparatus 315 and an indoor
heat exchanger 316 in an annular structure.
[0509] The rectifying separator 317 is formed of a straight pipe which is long in the vertical
direction into which filling material (not shown) is filled. The top part of the rectifying
separator 317 is communicated to the top of a reservoir unit 319 via a cooling unit
318, and the bottom of the reservoir unit 319 is communicated to the top part of the
rectifying separator 317. Accordingly, the top part of the rectifying separator 317,
the cooling unit 318 and the reservoir unit 319 are connected in an annular structure
so as to form a closed circuit.
[0510] The top part of the reservoir unit 319 is arranged to be in a higher position than
the top part of the rectifying separator 317. In addition, the cooling unit 318 is
arranged in a position higher than the top part of the reservoir unit 319.
[0511] In addition, the pipe which makes a connection between the top part of the rectifying
separator 317 and the cooling unit 318 is connected to the ceiling of the top part
of the rectifying separator 317. The pipe which makes a connection between the bottom
of the reservoir unit 319 and the top part of the rectifying separator 317 is connected
to the side of the top part of the rectifying separator 317.
[0512] In addition, the pipe leading out from the bottom of the rectifying separator 317
is connected, via the sub-expansion apparatus 321 and the two-way valve 320, to the
pipe which links the outdoor main expansion apparatus 314 and the indoor main expansion
apparatus 315. The bottom of the rectifying separator 317 is connected to the intake
pipe of the compressor 311 via the sub-expansion apparatus 322, the cooling unit 318
and the two-way valve 323. This intake pipe is a pipe linking the compressor 311 and
the four-way valve 312.
[0513] The cooling unit 318 is formed so that the refrigerant moving from the bottom of
the rectifying separator 317 toward the two-way valve 323 via the sub-expansion apparatus
322 and the refrigerant in the top part of the rectifying separator 317 indirectly
exchange heat. As for the cooling unit 318 in Embodiment 12, it is possible to adopt
a double pipe structure.
[0514] In addition, the bottom of the reservoir unit 319 is connected, via the two-way valve
324, to the intake pipe of the compressor 311 which links the compressor 311 and the
four-way valve 312.
[0515] An indoor unit 325 of the main circuit has an indoor main expansion apparatus 315,
the indoor heat exchanger 316, an indoor thermal sensor 326 and the like, and the
indoor thermal sensor 326 detects the indoor air temperature (that is to say the temperature
of the intake air of the indoor unit 325). In addition, the memory apparatus 327 stores
the set air temperature value preset by the user at a desired value. The operation
control apparatus 328 compares the absolute value of the difference between the intake
air temperature "t" detected by the indoor thermal sensor 326 and the set air temperature
"to" stored in the memory apparatus 327 with a predetermined value "Δt" so as to control
the two-way valves 320, 323 and 324 for opening and closing based on the comparison
result.
[0516] Next, the operation of the heat pump apparatus of Embodiment 12 formed as in the
above is described with reference to FIG. 24.
[0517] FIG. 24 is a control flow chart of the heat pump apparatus of Embodiment 12.
[0518] In the following description the case where high performance is required, such as
immediately after the start-up of the compressor 311, is assumed to be the start of
the process.
[0519] First, immediately after the start-up of the cooling operation, the two-way valve
320 is closed while the two-way valves 323 and 324 are open (STEP 1). At this time,
the refrigerant of high temperature and high pressure which has been discharged from
the compressor 311 passes through the four-way valve 312 and flows into the outdoor
heat exchanger 313 so as to be condensed and liquefied in the outdoor heat exchanger
313. This refrigerant, which has been condensed and liquefied, flows into the outdoor
main expansion apparatus 314 so as to be reduced in pressure to the intermediate pressure.
[0520] Under the above-mentioned conditions, the load determination is carried out (STEP
2), and in the case that the difference between the intake air temperature "t" of
the indoor unit 325 detected by the indoor thermal sensor 326 and the set air temperature
"to" stored in the memory apparatus 327 exceeds a predetermined value "Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 320 and an opening signal of the two-way valves 323 and 324 are
sent from the operation control apparatus 328. That is to say, the two-way valve 320
is kept closed and the two-way valves 323 and 324 become in the open condition.
[0521] Accordingly, all of the refrigerant of the intermediate pressure which has come out
of the outdoor main expansion apparatus 314 flows into the indoor main expansion apparatus
315 so as to be put under low pressure. Then, the refrigerant which has flown into
the indoor heat exchanger 316 evaporates so as to cool the space where the indoor
unit 325 is provided. After that, the refrigerant passes through the four-way valve
312 so as to be again absorbed into the compressor 311.
[0522] In the above-mentioned refrigeration cycle, the two-way valve 320 is closed while
the two-way valves 323 and 324 are open and the rectifying separator 317 is connected
to the intake pipe of the compressor 311 via the two-way valves 323 and 324, and therefore,
the inside of the rectifying separator 317, the inside of the cooling unit 318 and
the inside of the reservoir unit 319 are filled with low pressure gas and hold almost
no reservoir of the refrigerant.
[0523] The two-way valve 320 is closed while the two-way valves 323 and 324 are open in
this manner, the refrigerant in the main circuit is non-azeotropic refrigerant where
the filler components have been mixed in and the operation is carried out in the condition
wherein there is a large amount of refrigerant. As a result of this, the heat pump
apparatus of Embodiment 12 can carry out the operation with high performance appropriate
to the load.
[0524] Next, a load determination is carried out (STEP 2), and in the case that the difference
between the temperature "t" of the intake air of the indoor unit 325 which is detected
by the indoor thermal sensor 326 and the set air temperature "to" stored in the memory
apparatus 327 is a predetermined value "Δt" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valves 320 and 323 and a closing signal of the two-way valve 324 are sent
from the operation control apparatus 328. As a result of this, the two-way valves
320 and 323 become in the opened condition while the two-way valve 324 becomes in
the closed condition (STEP 3). Under these conditions part of the two-phase refrigerant
of intermediate pressure which has come out of the outdoor main expansion apparatus
314 passes through the two-way valve 320 and the sub-expansion apparatus 321, and
flows into the bottom of the rectifying separator 317.
[0525] At an initial stage of this condition, the insides of the rectifying separator 317,
the cooling unit 318 and the reservoir unit 319 contain little refrigerant, and are
in an almost empty condition. Therefore, part of the refrigerant which has passed
through the two-way valve 320 and the sub-expansion apparatus 321 and has flown into
the bottom of the rectifying separator 317 passes through the rectifying separator
317 so as to be collected in the reservoir unit 319. In addition, part of the refrigerant
of the rectifying separator 317 passes through the sub-expansion apparatus 322 so
as to be reduced in pressure and becomes a two-phase refrigerant of low temperature
and, then, flows into the cooling unit 318. In the cooling unit 318 the two-phase
refrigerant of low temperature indirectly exchanges heat with the refrigerant in the
top part of the rectifying separator 317.
[0526] When the refrigerant of the reservoir unit 319 gradually increases, the front part
of the liquid refrigerant within the reservoir unit 319 flows into the rectifying
separator 317 which moves downward into the rectifying separator 317. Under these
conditions a small, and diminishing, amount of liquid refrigerant moves upward into
the rectifying separator 317 and mainly gas refrigerant starts moving upward into
the rectifying separator 317 from the bottom of the rectifying separator 317. Then,
the liquid refrigerant which has been cooled and liquefied in the cooling unit 318
returns to the top part of the rectifying separator 317 while being collected in the
reservoir unit 319 and moves downward into the rectifying separator 317.
[0527] When these conditions occur in sequence the refrigerant gas which moves upward into
the rectifying separator 317 and the refrigerant liquid which moves downward into
the rectifying separator 317 make a contact between the gas and the liquid within
the rectifying separator 317. This contact between the gas and the liquid causes rectifying
effects so that refrigerant which gradually increases in refrigerant components of
low boiling point is collected in the reservoir unit 319. On the other hand, the refrigerant,
which moves downward into the rectifying separator 317, gradually increases in refrigerant
components of high boiling point. Therefore, the refrigerant which moves downward
in the rectifying separator 317 merges together with the two-phase refrigerant which
has passed through the two-way valve 320 and the sub-expansion apparatus 321 and which
has flown into the bottom of the rectifying separator 317 and, then, passes through
the sub-expansion apparatus 322, the cooling unit 318 and, in addition, through the
opened two-way valve 323 so as to be absorbed into the compressor 311.
[0528] In this manner, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase, and the performance level can be
lowered in response to the load, in the case that the load is small. In addition,
since the refrigerant of low boiling point is collected in the reservoir unit 319,
the main circuit contains a decreasing amount of refrigerant and the decrease of the
refrigerant amount contributes to the further lowering of the performance level. Accordingly,
the heat pump apparatus of Embodiment 12 can carry out the operation of low performance
appropriate for the load.
[0529] At the time of heat exchange in the above-mentioned cooling unit 18, the two-phase
refrigerant of low temperature and low pressure of which the enthalpy is the lowest
in the refrigeration cycle is utilized as the cooling source of the cooling unit 318.
Therefore, the heat pump apparatus of Embodiment 12 can utilize the latent heat of
the refrigerant effectively so that not only the cooling unit 318 can be made compact
but also the gas in the top part of the rectifying separator 317 can, without fail,
be liquefied.
[0530] Next, under the conditions where the two-way valves 320 and 323 are open while the
two-way valve 324 is closed, the load determination is carried out (STEP 4). In STEP
4, when the load becomes large and in the case that the difference between the intake
air temperature "t" of the indoor unit 325 detected by the indoor thermal sensor 326
and the set air temperature "to" stored in the memory apparatus 327 exceeds a predetermined
value "Δt" (

), a closing signal of the two-way valve 320 and an opening signal of the two-way
valves 323 and 324 are sent from the operation control apparatus 328. As a result
of this, the two-way valve 320 is again closed while the two-way valves 323 and 324
are opened (STEP 1).
[0531] By closing the two-way valve 320 and by opening the two-way valves 323 and 324, the
refrigerant of low boiling point which has been collected in the reservoir unit 319
is absorbed into the compressor 311 via the two-way valves 323 and 324. As a result
of this, the refrigerant components of the main circuit return to the condition of
the filler components of high performance and the refrigerant amount in the main circuit
increases. Accordingly, the heat pump apparatus of Embodiment 12 can restart the operation
of high performance in response to the load.
[0532] In the heat pump apparatus of Embodiment 12 the two-way valve 324 is provided between
the reservoir unit 319 and the intake pipe of the compressor 311, and therefore, the
refrigerant within the reservoir unit 319 can be made to flow into the main circuit
in a short period of time, which allows for excellent control in response to the load
change.
[0533] In this way, the conditions of the refrigerant amount and the refrigerant components
in the main circuit can be changed in response to the size of the load through a simple
operation of opening and closing the two-way valves 320, 323 and 324 by detecting
the difference between the temperature of the intake air of the indoor unit 325 and
the set air temperature. Accordingly, the heat pump apparatus of Embodiment 12 can
appropriately carry out performance control in response to the load.
[0534] Next, the operation at the time of heating is described.
[0535] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0536] In the case that, at the time of heating, a high heating performance is required,
such as immediately after the start-up of the compressor 311, the two-way valve 320
is closed while the two-way valves 323 and 324 are open (STEP 1). The refrigerant
of high temperature and high pressure discharged from the compressor 311 in this condition
passes through the four-way valve 312 and flows into the indoor heat exchanger 316.
In the indoor heat exchanger 316, the refrigerant contributes to the heating and is
condensed and liquefied and, then, flows into the indoor main expansion apparatus
315. In the indoor main expansion apparatus 315 the refrigerant is reduced in pressure
to the intermediate pressure.
[0537] In the above-mentioned refrigeration cycle, a load determination is carried out (STEP
2). In STEP 2, in the case that the difference between the temperature "t" of the
intake air of the indoor unit 325 detected by the indoor thermal sensor 326 and the
set air temperature "to" which is stored in the memory apparatus 327 exceeds a predetermined
value "Δt" (

), that is to say, in the case that the heating load is large, a closing signal of
the two-way valve 320 and an opening signal of two-way valves 323 and 324 are sent
from the operation control apparatus 328. As a result of this, the two-way valve 320
is kept closed while the two-way valves 323 and 324 are kept open.
[0538] Accordingly, all of the refrigerant of intermediate pressure which has come out of
the indoor main expansion apparatus 315 passes through the outdoor expansion apparatus
314 to be put under low pressure and, then, evaporates by absorbing heat from the
outside air in the outdoor heat exchanger 313. After that the refrigerant passes through
the four-way valve 312 and is absorbed again into the compressor 311.
[0539] As described above, the two-way valve 320 is closed, the two-way valves 323 and 324
are open, the cooling unit 318 and the reservoir unit 319 are connected to the intake
pipe of the compressor 311 via the two-way valve 323 and the two-way valve 324, and
therefore, the inside of the rectifying separator 317, the inside of the cooling unit
318 and the inside of the reservoir unit 319 are filled with low pressure gas with
little reservoir of the refrigerant remaining.
[0540] In this manner, by operating the two-way valves, the operation is carried out under
the conditions where the refrigerant in the main circuit is non-azeotropic refrigerant
as the filled in components have been mixed and where the main circuit has a large
amount of refrigerant. Accordingly, the heat pump apparatus of Embodiment 12 can carry
out the operation of high performance appropriate to the load.
[0541] Next a load determination is carried out (STEP 2), and in the case that the difference
between the temperature "t" of the intake air of the indoor unit 325 detected by the
indoor thermal sensor 326 and the set air temperature "to" stored in the memory apparatus
327 is a predetermined value "Δt" or less (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valves 320 and 323 and a closing signal of the two-way valve 324 are sent
from the operation control apparatus 328. As a result of this, the two-way valves
320 and 323 are opened (STEP 3), and therefore, part of the two-phase refrigerant
of intermediate pressure which has come out of the indoor main expansion apparatus
315 passes through the two-way valve 320 and the sub-expansion apparatus 321 and flows
into the bottom of the rectifying separator 317.
[0542] Under the above-mentioned initial conditions, the inside of the rectifying separator
317, the inside of the cooling unit 318 and the inside of the reservoir unit 319 contain
little refrigerant and are in the empty condition. Under these conditions the refrigerant
flows into the bottom of the rectifying separator 317. The refrigerant which has flown
into the bottom of the rectifying separator 317 passes through the rectifying separator
317 and the cooling unit 318 and is collected in the reservoir unit 319. In addition,
part of the refrigerant passes through the sub-expansion apparatus 322 so as to be
reduced in pressure and becomes a two-phase refrigerant of low temperature and, then,
flows into the cooling unit 318, where the two-phase refrigerant of low temperature
indirectly exchanges heat with the refrigerant in the top part of the rectifying separator
317.
[0543] When the refrigerant of the reservoir unit 319 gradually increases, the front part
of the liquid refrigerant within the reservoir unit 319 allows the liquid refrigerant
to move downward into the rectifying separator 317. Under these conditions, almost
no liquid refrigerant moves upward into the rectifying separator 317. The main gas
refrigerant starts moving upward into the rectifying separator 317 from the bottom
of the rectifying separator 317 and is cooled and liquefied in the cooling unit 319
so as to be collected in the reservoir unit 319. Then, the refrigerant returns to
the top part of the rectifying separator 317 and moves downward into the rectifying
separator 317.
[0544] When these conditions occur in sequence the refrigerant gas which moves upward into
the rectifying separator 317 and the refrigerant liquid which moves downward into
the rectifying separator 317 make a contact between the gas and the liquid within
the rectifying separator 317. This contact between the gas and the liquid causes rectifying
effects so that refrigerant which gradually increases in refrigerant components of
low boiling point is collected in the reservoir unit 319. On the other hand, the refrigerant,
which moves downward into the rectifying separator 317, gradually increases in refrigerant
components of high boiling point. This refrigerant which is rich in the components
of high boiling point passes through the two-way valve 320 and the sub-expansion apparatus
321 and merges together with the two-phase refrigerant which has flown into the bottom
of the rectifying separator 317 and, then, passes through the sub-expansion apparatus
322 and the cooling unit 318 and, in addition, through the opened two-way valve 323
so as to be absorbed into the compressor 311.
[0545] In this manner, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase, and the performance level can be
lowered in response to the load, in the case that the load is small. In addition,
since the refrigerant of low boiling point is collected in the reservoir unit 319,
the main circuit contains a decreasing amount of refrigerant and this decrease of
the refrigerant amount contributes to the further lowering of the performance level
so that the operation of low performance appropriate for the load can be carried out.
[0546] At the time of heat exchange in the cooling unit 318, the two-phase refrigerant of
low temperature and low pressure of which the enthalpy is the lowest in the refrigeration
cycle is utilized as the cooling source of the cooling unit 318, and therefore, the
latent heat of the refrigerant can be utilized effectively. Accordingly, in the heat
pump apparatus of Embodiment 12, not only the cooling unit 318 can be made compact
but also the gas in the top part of the rectifying separator 317 can, without fail,
be liquefied.
[0547] Next, under the above-mentioned conditions the load determination is carried out
(STEP 4). In the case that the load becomes large and the difference between the intake
air temperature "t" of the indoor unit 325 detected by the indoor thermal sensor 326
and the set air temperature "to" stored in the memory apparatus 327 exceeds a predetermined
value "Δt" (

), a closing signal of the two-way valve 320 and an opening signal of the two-way
valves 323 and 324 are sent from the operation control apparatus 328. As a result
of this, the two-way valve 320 is again closed and the two-way valves 323 and 324
are opened (STEP 1). Thereby, the reservoir which has been collected in the reservoir
unit 319 is absorbed into the compressor 311 via the two-way valves 323 and 324 so
that the refrigerant composition of the main circuit returns to the condition of the
filler components of high performance and the refrigerant amount of the main circuit
increases. As a result of this, the heat pump apparatus of Embodiment 12 can restart
the operation of high performance in response to the load.
[0548] In the heat pump apparatus of Embodiment 12 the two-way valve 324, in particular,
makes a direct connection between the reservoir unit 319 and the intake pipe of the
compressor 311, and therefore, the refrigerant within the reservoir unit 319 can be
made to flow out to the main circuit in a short period of time. As a result of this,
the heat pump apparatus of Embodiment 12 allows for excellent control in response
to the load.
[0549] In this manner, the refrigerant amount of the main circuit and the refrigerant composition
are changed by a simple operation of opening and closing the two-way valves 320, 323
and 324, by detecting the size of the load, by using the difference between the intake
air temperature of the indoor unit 325 and the set air temperature. Therefore, the
heat pump apparatus of Embodiment 12 can carry out proper performance control in response
to the load.
[0550] Here, in the heat pump apparatus of Embodiment 12 under either of the operation conditions
of cooling or heating, in the case that the load becomes large and the difference
between the intake air temperature "t" of the indoor unit 325 detected by the indoor
thermal sensor 326 and the set air temperature "to" stored in the memory apparatus
327 exceeds a predetermined value "Δt", only one of either the two-way valve 323 or
the two-way valve 324 may be opened and, even in this case, the same effects as in
the above-mentioned Embodiment 12 are gained.
[0551] Here, the configuration may be such that when a small load is detected, or after
the operation of collecting the refrigerant of low boiling point in the reservoir
unit 319 is carried out for a predetermined time, or when the refrigerant composition
of the main circuit or the reservoir unit 319 is detected to have become a predetermined
refrigerant composition, the two-way valves 320, 323 and 324 are all closed and the
closed circuit formed by the rectifying separator 317, the cooling unit 318 and the
reservoir unit 319 is detached from the main circuit.
〈〈Embodiment 13〉〉
[0552] Next, a heat pump apparatus of Embodiment 13 in accordance with the present invention
is described with reference to FIG. 25.
[0553] The heat pump apparatus of Embodiment 13 has the same structure as the heat pump
apparatus of Embodiment 12 as shown in FIG. 23, as described above, except for the
control operation of the operation control apparatus 328 which is different. Therefore,
in the following description, elements, of which the descriptions are omitted, having
the same function or the same structure as in the heat pump apparatus of the Embodiment
12 are referred to using the same numerals.
[0554] Next, the operation of the heat pump apparatus of Embodiment 13 formed as in the
above is described with reference to FIG. 25.
[0555] FIG. 25 is a control flow chart of the heat pump apparatus of Embodiment 13. In FIG.
25 the conditions where high performance is required, such as immediately after the
start-up of the compressor 311, are assumed to be the start of the process.
[0556] First, the operation at the time of cooling is described.
[0557] At the time of the cooling operation, the two-way valve 320 is closed while the two-way
valves 323 and 324 are open (STEP 1). At this time, the refrigerant of high temperature
and high pressure which has been discharged from the compressor 311 passes through
the four-way valve 312 and flows into the outdoor heat exchanger 313 so as to be condensed
and liquefied in the outdoor heat exchanger 313. The liquid refrigerant, which has
been condensed and liquefied, flows into the outdoor main expansion apparatus 314
so as to be reduced in pressure to the intermediate pressure.
[0558] Under the above-mentioned conditions, the load determination is carried out (STEP
2), and in the case that the difference between the intake air temperature "t" of
the indoor unit 325 detected by the indoor thermal sensor 326 and the set air temperature
"to" stored in the memory apparatus 327 exceeds a first predetermined value "Δt1"
(

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 320 and an opening signal of the two-way valves 323 and 324 are
sent from the operation control apparatus 328. As a result of this, the two-way valve
320 is kept closed and the two-way valves 323 and 324 become in the open condition.
[0559] Accordingly, all of the refrigerant of the intermediate pressure which has come out
of the outdoor main expansion apparatus 314 passes through the indoor main expansion
apparatus 315 so as to be put under low pressure, and then, evaporates so as to cool
the space provided in the indoor unit. 325. After that, the refrigerant passes through
the four-way valve 312 so as to be again absorbed into the compressor 311.
[0560] In the above-mentioned conditions, the two-way valve 320 is closed while the two-way
valves 323 and 324 are open and the rectifying separator 317, the cooling unit 318
and the reservoir unit 319 are connected to the intake pipe of the compressor 311
via the two-way valve 323 and the two-way valve 324, and therefore, the inside of
the rectifying separator 317, the inside of the cooling unit 318 and the inside of
the reservoir unit 319 are filled with low pressure gas and hold almost no reservoir
of the refrigerant.
[0561] By controlling the two-way valves 320, 323 and 324 as described above, the refrigerant
in the main circuit is non-azeotropic refrigerant where the filler components have
been mixed in and the operation is carried out in the condition wherein the main circuit
has a large amount of refrigerant. As a result of this, the heat pump apparatus can
carry out the operation with high performance appropriate to the load.
[0562] Next, a load determination is carried out (STEP 2). In STEP 2, in the case that the
difference between the temperature "t" of the intake air of the indoor unit 325 which
is detected by the indoor thermal sensor 326 and the set air temperature "to" stored
in the memory apparatus 327 is a first predetermined value "Δt1" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valve 320 as well as a closing signal of the two-way valves 323 and 324
are sent from the operation control apparatus 328. As a result of this, the two-way
valve 320 is opened (STEP 3).
[0563] At this time, part of the two-phase refrigerant of intermediate pressure which has
come out of the outdoor main expansion apparatus 314 passes through the two-way valve
320 and the sub-expansion apparatus 321, and flows into the bottom of the rectifying
separator 317.
[0564] Under the above-mentioned initial condition little refrigerant exists inside the
rectifying separator 317, the cooling unit 318 and the reservoir unit 319, which is
in a substantially empty condition. Under these conditions, the refrigerant flows
into the bottom of the rectifying separator 317. The refrigerant which has flown into
the bottoms of the rectifying separator 317 passes through the rectifying separator
317 and the cooling unit 318 and is rapidly collected in the reservoir unit 319.
[0565] Therefore, the refrigerant amount in the main circuit is reduced and the heat pump
apparatus is instantly reduced in performance so that the operation quickly corresponding
to the reduction of the cooling load becomes possible.
[0566] Next, the load determination is carried out in STEP 4. In the case that the difference
between the intake air temperature "t" of the indoor unit 325, which is detected by
the indoor thermal sensor 326, and the set air temperature "to", which is stored in
the memory apparatus 327, exceeds the second predetermined value "Δt2", which is smaller
than the first predetermined value "Δt1" (Δ t1 > Δt2) (

), the process returns to STEP 2.
[0567] On the other hand, in STEP 4 in the case that the difference between the intake air
temperature "t" of the indoor unit 325, which is detected by the indoor thermal sensor
326, and the set air temperature "to", which is stored in the memory apparatus 327,
is the second predetermined value "Δt2" or less (

), that is to say, in the case that the cooling load is even smaller, the outputting
signal of the two-way valves 320 and 323 and the closing signal of the two-way valve
324 are sent from the operation control apparatus 328. As a result of this, the two-way
valve 320 and 323 are opened (STEP 5).
[0568] At this time, part of the two-phase refrigerant of intermediate pressure which has
come out of the outdoor main expansion apparatus 314 passes through the two-way valve
320 and the sub-expansion apparatus 321, and flows into the bottom of the rectifying
separator 317. Then, part of the refrigerant of the rectifying separator 317 passes
through the sub-expansion apparatus 322 so as to be reduced in pressure and becomes
a two-phase refrigerant of low temperature and, then, flows into the cooling unit
318. In the cooling unit 318 the two-phase refrigerant of low temperature indirectly
exchanges heat with the refrigerant in the top part of the rectifying separator 317.
[0569] Under the above-mentioned condition, the rectifying separator 317, the cooling unit
318 and the reservoir unit 319 are filled with the liquid refrigerant. Therefore,
mainly gas refrigerant starts moving upward into the rectifying separator 317 from
the bottom of the rectifying separator 317, and is cooled and liquefied in the cooling
unit 318. This liquefied refrigerant returns to the top part of the rectifying separator
317 while being collected in the reservoir unit 319 and moves downward into the rectifying
separator 317.
[0570] When these conditions occur in sequence the refrigerant gas which moves upward into
the rectifying separator 317 and the refrigerant liquid which moves downward into
the rectifying separator 317 make a contact between the gas and the liquid within
the rectifying separator 317. This contact between the gas and the liquid causes rectifying
effects so that refrigerant which gradually increases in refrigerant components of
low boiling point is collected in the reservoir unit 319. On the other hand, the refrigerant,
which moves downward into the rectifying separator 317, gradually increases in refrigerant
components of high boiling point. The refrigerant which contains a large amount of
refrigerant components of high boiling point merges together with the two-phase refrigerant
which has passed through the two-way valve 320 and the sub-expansion apparatus 321
and which has flown into the bottom of the rectifying separator 317 and, then, passes
through the sub-expansion apparatus 322, the cooling unit 318 and, in addition, through
the opened two-way valve 323 so as to be absorbed into the compressor 311.
[0571] In this manner, in the heat pump apparatus of Embodiment 13, the main circuit contains
the refrigerant of which the high boiling point refrigerant components gradually increase,
and the performance level can be lowered in response to the load, in the case that
the load is yet smaller. In addition, since the refrigerant of low boiling point is
collected in the reservoir unit 319, the main circuit contains a decreasing amount
of refrigerant and the effects of the decrease of the refrigerant amount additionally
contributes to the lowering of the performance level, and therefore, the heat pump
apparatus of Embodiment 13 can carry out the operation of low performance appropriate
for the load.
[0572] In the heat pump apparatus of Embodiment 13, the two-phase refrigerant of low temperature
and low pressure of which the enthalpy is the lowest in the refrigeration cycle is
utilized as the cooling source of the cooling unit 318, and therefore, the latent
heat of the refrigerant can be utilized effectively so that not only the cooling unit
318 can be made compact but also the gas in the top part of the rectifying separator
317 can, without fail, be liquefied.
[0573] Under the above-mentioned condition, the time determination is carried out next (STEP
6). When a preset time Ta has elapsed the two-way valve 320, 323 and 324 are closed
(STEP 7). In this way, by closing the two-way valves 320, 323 and 324, the condition
remains such that the refrigerant of low boiling point is collected in the reservoir
unit 319 so that the main circuit can be operated with the refrigerant which contains
a large amount of cooling components of high boiling point. Thereby, the closed circuit
formed of the rectifying separator 317, the cooling unit 318 and the reservoir unit
319 can be detached from the main circuit. As a result of this, the circuit which
makes the two-phase refrigerant flow into the low pressure side can be blocked so
that loss of heat amount required for rectifying separation can be eliminated. Accordingly,
the heat pump apparatus of Embodiment 13 can reduce performance in response to the
load and carry out a highly efficient operation.
[0574] Next, the load determination is carried out in STEP 8. In the case that the difference
between the intake air temperature "t" of the indoor unit 325, which is detected by
the indoor thermal sensor 326, and the set air temperature "to", which is stored in
the memory apparatus 327, is the second predetermined value "Δt2" or less (

), that is to say, in the case that the cooling load is even smaller, the conditions
in STEP 7 are maintained so that the main circuit is operated with the refrigerant
of a large amount of high boiling point components.
[0575] On the other hand, in STEP 8, in the case that the difference between the intake
air temperature "t" of the indoor unit 325, which is detected by the indoor thermal
sensor 326, and the set air temperature "to", which is stored in the memory apparatus
327, exceeds the second predetermined value "Δt2" (

), that is to say, in the case that the refrigerant load becomes larger, the process
returns to STEP 1 so that the closing signal of the two-way valve 320 and the opening
signal of the two-way valves 323 and 324 are sent from the operation control apparatus
328.
[0576] As a result of this, the two-way valve 320 becomes in the closed condition while
the two-way valves 323 and 324 become in the open condition. By converting to these
conditions the refrigerant collected in the reservoir unit 319 is absorbed into the
compressor 311 via the two-way valves 323 and 324, and the refrigerant components
of the main circuit return to the form of filler components of high performance. In
addition the refrigerant amount in the main circuit increases so that the operation
of high performance in response to the load can be restarted.
[0577] In this way, in the heat pump apparatus of Embodiment 13, the size of the load is
detected by using the difference between the temperature of the intake air of the
indoor unit 325 and the set air temperature so that performance control is carried
out through a simple operation of opening and closing the two-way valves 320, 323
and 324. The heat pump apparatus of Embodiment 13 can operate by switching between
the means for carrying out performance control by reducing the refrigerant amount
in the main circuit in the case that the load is slightly reduced and the means for
carrying out performance control by reducing the refrigerant amount in the main circuit
and, additionally, can operate by shifting the refrigerant components into the condition
corresponding to the load in the case that the load is greatly reduced. Thereby, the
heat pump apparatus of Embodiment 13 becomes an apparatus which allows even greater
control in response to the load change.
[0578] In addition, by detaching the closed circuit formed of the rectifying separator 317,
the cooling unit 318 and the reservoir unit 319 from the main circuit at the time
of completion of the rectifying separation operation the two-phase refrigerant can
be made not to flow into the low pressure side so as to enable the elimination of
the loss of the heat amount required for the rectifying separation. Due to such a
structure the heat pump apparatus of Embodiment 13 can carry out a highly efficient
operation at the time of performance reduction.
[0579] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling, of which the description
is omitted. The opening and closing operation of the two-way valves 320, 323 and 324
is the same as that of the control flow chart indicating the control operation as
shown in FIG. 25.
[0580] Here, in the above-mentioned Embodiment 13, though both the two-way valve 323 and
the two-way valve 324 are in the open condition, either one, only, of the two-way
valve 323 or the two-way valve 324 may be open in the structure so as to gain the
same effects as in the above-mentioned Embodiment 13.
〈〈Embodiment 14〉〉
[0581] Next, a heat pump apparatus of Embodiment 14 in accordance with the present invention
is described with reference to FIGS. 26 and 27. FIG. 26 is a system configuration
view of the heat pump apparatus of Embodiment 14. FIG. 27 is a control flow chart
of the heat pump apparatus of Embodiment 14.
[0582] In the heat pump apparatus of Embodiment 14, elements, of which the descriptions
are omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 12 are referred to using the same numerals.
[0583] The heat pump apparatus of Embodiment 14 is provided with a gas liquid separator
330 between the outdoor main expansion apparatus 314 and the indoor main expansion
apparatus 315 in the heat pump apparatus of Embodiment 12.
[0584] The upper part of this gas liquid separator 330 is connected to the two-way valve
320. In addition, the lower part of the gas liquid separator 330 is connected to the
inlet of the two-way valve 320 via the sub-expansion apparatus 331.
[0585] Next, the operation of the refrigeration cycle of the heat pump apparatus of Embodiment
14 formed as in the above is described with reference to FIG. 27.
[0586] FIG. 27 is a control flow chart of the heat pump apparatus of Embodiment 14.
[0587] In the following description the case where high performance is required, such as
immediately after the start-up of the compressor 311, is assumed to be the start of
the process.
[0588] First, the operation at the time of cooling is described. In STEP 1 the two-way valve
320 is closed while the two-way valves 323 and 324 are open. At this time, the refrigerant
of high temperature and high pressure which has been discharged from the compressor
311 passes through the four-way valve 312 and flows into the outdoor heat exchanger
313. The refrigerant which has been condensed and liquefied in the outdoor heat exchanger
313 flows into the outdoor main expansion apparatus 314 and is reduced in pressure,
here, to the intermediate pressure.
[0589] Under the above-mentioned conditions, the load determination is carried out (STEP
2). In the case that the difference between the intake air temperature "t" of the
indoor unit 325 detected by the indoor thermal sensor 326 and the set air temperature
"to" stored in the memory apparatus 327 exceeds a predetermined value "Δt" (

), that is to say, in the case that the cooling load is large, a closing signal of
the two-way valve 320 and an opening signal of the two-way valves 323 and 324 are
sent from the operation control apparatus 328. As a result of this, the two-way valve
320 is maintained in the closed condition and the two-way valves 323 and 324 are maintained
in the open condition.
[0590] Accordingly, all of the refrigerant of the intermediate pressure which has come out
of the outdoor main expansion apparatus 314 passes through the gas-liquid separator
330 and through the indoor main expansion apparatus 315 so as to be put under low
pressure and, then, is sent into the indoor heat exchanger 316. The refrigerant which
evaporates in the indoor heat exchanger 316 cools the space wherein the indoor unit
325 is provided and, after that, the refrigerant passes through the four-way valve
312 so as to be again absorbed into the compressor 311.
[0591] The two-way valve 320 is closed while the two-way valves 323 and 324 are opened and
the cooling unit 318 and the reservoir unit 319 are connected to the intake pipe of
the compressor 311, and therefore, the inside of the rectifying separator 317, the
inside of the cooling unit 318 and the inside of the reservoir unit 319 are filled
with low pressure gas and hold almost no reservoir of the refrigerant.
[0592] By forming the refrigeration cycle as described above, the refrigerant in the main
circuit is non-azeotropic refrigerant where the filler components have been mixed
in and the operation is carried out in the condition wherein the main circuit has
a large amount of refrigerant. Accordingly, the heat pump apparatus can carry out
the operation with high performance appropriate to the load.
[0593] Next, a load determination is carried out (STEP 2). In STEP 2, in the case that the
difference between the temperature "t" of the intake air of the indoor unit 325 which
is detected by the indoor thermal sensor 326 and the set air temperature "to" stored
in the memory apparatus 327 is a predetermined value "Δt" or less (

), that is to say, in the case that the cooling load is small, an opening signal of
the two-way valves 320 and 323 and a closing signal of tile two-way valve 324 are
sent from the operation control apparatus 328. As a result of this, the two-way valves
320 and 323 are opened (STEP 3), and therefore, the two-phase refrigerant of intermediate
pressure which has come out of the outdoor main expansion apparatus 314 flows into
the gas-liquid separator 330 so as to be separated into the gas and the liquid.
[0594] In the gas liquid separator 330 gas components are held, mainly, in the upper part
of the gas liquid separator 330 while the liquid components are held, mainly, in the
lower part of the gas liquid separator 330. In this gas liquid separator 330 the gas
components flow, mainly, to the two-way valve 320 from the pipe connected to the upper
part of the gas liquid separator 330 while the liquid components flow, mainly, into
the same two-way valve 320 via the sub-expansion apparatus 331 from the pipe connected
to the lower part of the gas liquid separator 330.
[0595] Under the above-mentioned conditions, by properly adjusting the resistance amount
of the flow of the sub-expansion apparatus 331, the weight of the flow amount of the
gas components which flow from the upper part of the gas liquid separator 330 to the
two-way valve 320 and that of the liquid components which flow from the lower part
of the gas liquid separator 330 via the sub-expansion apparatus 331 can be made approximately
the same. The two-phase refrigerant, of which the components are the mixture of gas
and liquid, flows into the bottom of the rectifying separator 317.
[0596] At an initial stage of this condition, the insides of the rectifying separator 317,
the cooling unit 318 and the reservoir unit 319 contain little refrigerant, and are
in an almost empty condition, and therefore, the refrigerant passes through the rectifying
separator 317 and the cooling unit 318 so as to be collected in the reservoir unit
319. In addition, part of the refrigerant which has flown into the bottom of the rectifying
separator 317 passes through the sub-expansion apparatus 322 so as to be reduced in
pressure and becomes a two-phase refrigerant of low temperature and, then, flows into
the cooling unit 318. In the cooling unit 318 the two-phase refrigerant of low temperature
indirectly exchanges heat with the refrigerant in the top part of the rectifying separator
317.
[0597] Under the above-mentioned conditions, the refrigerant of the reservoir unit 319 gradually
increases so that the front part of the liquid refrigerant within the reservoir unit
319 flows into the rectifying separator 317 and, then, moves downward into the rectifying
separator 317. Under these conditions a small, and diminishing, amount of liquid refrigerant
moves upward into the rectifying separator 317 and mainly gas refrigerant starts moving
upward into the rectifying separator 317 from the bottom of the rectifying separator
317. The refrigerant which has moved upward into the rectifying separator 317 is cooled
and liquefied in the cooling unit 318 and, then, is collected in the reservoir unit
319. Then, the refrigerant which has returned to the top part of the rectifying separator
317 moves downward into the rectifying separator 317.
[0598] When these conditions occur in sequence the refrigerant gas which moves upward into
the rectifying separator 317 and the refrigerant liquid which moves downward into
the rectifying separator 317 make a contact between the gas and the liquid within
the rectifying separator 317. This contact between the gas and the liquid causes rectifying
effects so that refrigerant which gradually increases in refrigerant components of
low boiling point is collected in the reservoir unit 319. On the other hand, the refrigerant,
which moves downward into the rectifying separator 317, gradually increases in refrigerant
components of high boiling point. Therefore, the refrigerant which moves downward
in the rectifying separator 317 merges together with the two-phase refrigerant which
has passed through the two-way valve 320 and the sub-expansion apparatus 321 and which
has flown into the bottom of the rectifying separator 317 and, then, passes through
the sub-expansion apparatus 322, the cooling unit 318 and, in addition, through the
opened two-way valve 323 so as to be absorbed into the compressor 311.
[0599] In this manner, the main circuit contains the refrigerant of which the high boiling
point refrigerant components gradually increase, and the performance level can be
lowered in response to the load, in the case that the load is small. In addition,
since the refrigerant of low boiling point is collected in the reservoir unit 319,
the main circuit contains a decreasing amount of refrigerant. Accordingly, the decrease
of the refrigerant amount contributes to the further lowering of the performance level
so that the heat pump apparatus of Embodiment 14 can carry out the operation of low
performance appropriate for the load.
[0600] In the heat pump apparatus of Embodiment 14, the two-phase refrigerant of low temperature
and low pressure of which the enthalpy is the lowest in the refrigeration cycle is
utilized as the cooling source of the cooling unit 318, and therefore, the latent
heat of the refrigerant can be utilized effectively so that not only the cooling unit
318 can be made compact but also the gas in the top part of the rectifying separator
317 can, without fail, be liquefied.
[0601] In addition, the heat pump apparatus of Embodiment 14 is formed so that substantially
the same amount of liquid refrigerant, that has the latent heat required for liquefying
the gas and which moves upward into the rectifying separator 317, flows into the cooling
unit 318, and therefore, it is formed so that the minimum amount of liquid refrigerant
required for liquefying the gas flows into the intake side of the compressor 311 via
the cooling unit 318 and the two-way valve 323. Thereby, the heat pump apparatus of
Embodiment 14 can reduce the heat loss during the rectifying separation operation
so that the performance and efficiency can be prevented from being reduced.
[0602] Next, under the above-mentioned conditions the load determination is carried out
(STEP 4). In STEP 4, when the load becomes large and in the case that the difference
between the intake air temperature "t" of the indoor unit 325 detected by the indoor
thermal sensor 326 and the set air temperature "to" stored in the memory apparatus
327 exceeds a predetermined value "Δt" (

), a closing signal of the two-way valve 320 and an opening signal of the two-way
valves 323 and 324 are sent from the operation control apparatus 328. As a result
of this, the two-way valve 320 is again closed while the two-way valves 323 and 324
are opened (STEP 1).
[0603] In this manner, by closing the two-way valve 320 and by opening the two-way valves
323 and 324, the refrigerant of low boiling point which has been collected in the
reservoir unit 319 is absorbed into the compressor 311 via the two-way valves 323
and 324 so that the refrigerant components of the main circuit return to the condition
of the filler components of high performance. Then the refrigerant amount in the main
circuit increases so that the heat pump apparatus can restart the operation of high
performance in response to the load.
[0604] In the heat pump apparatus of Embodiment 14, since the two-way valve 324 is, in particular,
directly connected to the reservoir unit 319 and the intake pipe of the compressor
311, the refrigerant within the reservoir unit 319 can be made to flow out in a short
period of time, which allows excellent control in response to the load change.
[0605] In this way, the conditions of the refrigerant amount and the refrigerant components
in the main circuit can be changed, through a simple operation of opening and closing
the two-way valves 320, 323 and 324, in response to the size of the load which is
detected by using the difference between the temperature of the intake air of the
indoor unit 325 and the set air temperature. Accordingly, the refrigerant amount and
the refrigerant components of the main circuit can be adjusted in response to the
load. As a result, the heat pump apparatus of Embodiment 14 can carry out performance
control appropriately and with high precision in response to the load.
[0606] In addition, in the heat pump apparatus of Embodiment 14, since the ratio between
the gas components and the liquid components of the refrigerant which flows into the
two-way valve 321 from the gas liquid separator 330 at the time of the separation
operation can be made approximately the same, an excessive and wasteful amount of
liquid refrigerant is not made to flow into the intake side of the compressor 311
so as to enable the reduction of heat loss during the rectifying separation operation.
Therefore, the heat pump apparatus of Embodiment 14 becomes an excellent apparatus
which can prevent the performance and the efficiency from being reduced so as to achieve
energy conservation.
[0607] Next, the operation at the time of heating is described.
[0608] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling.
[0609] In the case that, at the time of heating, a high heating performance is required,
such as immediately after the start-up of the compressor 311, the two-way valve 320
is closed while the two-way valves 323 and 324 are open (STEP 1). The refrigerant
of high temperature and high pressure discharged from the compressor 311 in this condition
passes through the four-way valve 312 and flows into the indoor heat exchanger 316.
In the indoor heat exchanger 316, the refrigerant which has contributed to the heating
so as to be condensed and liquefied flows into the indoor main expansion apparatus
315 and is reduced in pressure, here, to the intermediate pressure.
[0610] Under the above-mentioned conditions, a load determination is carried out (STEP 2).
In STEP 2, in the case that the difference between the temperature "t" of the intake
air of the indoor unit 325 detected by the indoor thermal sensor 326 and the set air
temperature "to" which is stored in the memory apparatus 327 exceeds a predetermined
value "Δt", that is to say, in the case that the heating load is large, a closing
signal of the two-way valve 320 and an opening signal of two-way valves 323 and 324
are sent from the operation control apparatus 328. As a result of this, the two-way
valve 320 is maintained in the closed condition while the two-way valves 323 and 324
are maintained in the open condition.
[0611] Accordingly, the refrigerant of intermediate pressure, which has come out of the
indoor main expansion apparatus 315, passes through the gas liquid separator 330 and
is, all, sent to the outdoor expansion apparatus 314. The refrigerant which has been
put under low pressure in the outdoor expansion apparatus 314 evaporates in the outdoor
heat exchanger 313 by taking in heat from the outside air and, afterwards, passes
through the four-way valve 312 so as to be again absorbed into the compressor 311.
[0612] Under the above-mentioned conditions since the two-way valve 320 is closed and the
cooling unit 318 and the reservoir unit 319 are connected to the intake pipe of the
compressor 311 via the opened two-way valves 323 and 324, the insides of the rectifying
separator 317, the cooling unit 318 and the reservoir unit 319 contain gas of low
pressure with almost no reservoir of refrigerant.
[0613] In this manner, by closing the two-way valve 320 and by opening the two-way valves
323 and 324, the operation is carried out under the conditions where the refrigerant
in the main circuit is non-azeotropic refrigerant as the filled in components have
been mixed and where the main circuit has a large amount of refrigerant. Accordingly,
the heat pump apparatus of Embodiment 14 can carry out the operation of high performance
appropriate to the load.
[0614] Next a load determination is carried out (STEP 2). In STEP 2, in the case that the
difference between the temperature "t" of the intake air of the indoor unit 325 detected
by the indoor thermal sensor 326 and the set air temperature "to" stored in the memory
apparatus 327 is a predetermined value "Δt" or less (

), that is to say, in the case that the heating load is small, an opening signal of
the two-way valves 320 and 323 and a closing signal of the two-way valve 324 are sent
from the operation control apparatus 328. As a result of this, the two-way valves
320 and 323 are opened (STEP 3), and therefore, the two-phase refrigerant of intermediate
pressure which has come out of the indoor main expansion apparatus 315 flows into
the gas liquid separator 330 so as to be separated into gas and liquid. In the gas
liquid separator 330, the gas components are, mainly, held in the upper part while
the liquid components are held, mainly, in the lower part.
[0615] Accordingly, the gas components flow, mainly, into the two-way valve 320 from the
pipe connected to the upper part of the gas liquid separator 330 while the liquid
components flow, mainly, into the same two-way valve 320 via the sub-expansion apparatus
331 from the pipe connected to the lower part of the gas liquid separator 330. Accordingly,
by adjusting the resistance amount of the flow of the sub-expansion apparatus 331,
the weight of the flow amount of the gas components and the liquid components which
flow from the gas liquid separator 330 to the two-way valve 320 can be made approximately
the same. In this way, the mixed two-phase refrigerant, which has come out of the
gas liquid separator 330, flows into the bottom of the rectifying separator 317 via
the sub-expansion apparatus 331 and the two-way valve 320.
[0616] Initially under the above-mentioned conditions the rectifying separator 317, the
cooling unit 318 and the reservoir unit 319 contain almost no refrigerant and are
in a substantially empty condition, and therefore, the refrigerant which has passed
through the rectifying separator 317 and the cooling unit 318 is collected in the
reservoir unit 319. In addition, part of the refrigerant which has flown into the
bottom of the rectifying separator 317 passes through the sub-expansion apparatus
322 so as to be reduced in pressure and becomes the two-phase refrigerant of low temperature
and flows into the cooling unit 318. In this cooling unit 318, the two-phase refrigerant
of low temperature indirectly exchanges heat with the refrigerant in the top part
of the rectifying separator 317.
[0617] Under the above-mentioned conditions, the refrigerant of the reservoir unit 319 gradually
increases so that the front part of the liquid refrigerant within the reservoir unit
319 allows the liquid refrigerant to move downward into the rectifying separator 317.
Under these conditions, almost no liquid refrigerant moves upward into the rectifying
separator 317. The main gas refrigerant starts moving upward into the rectifying separator
317 from the bottom of the rectifying separator 317 and is cooled and liquefied in
the cooling unit 319 so as to be collected in the reservoir unit 319. Then, the refrigerant
returns to the top part of the rectifying separator 317 and moves downward into the
rectifying separator 317.
[0618] When these conditions occur in sequence the refrigerant gas which moves upward into
the rectifying separator 317 and the refrigerant liquid which moves downward into
the rectifying separator 317 make a contact between the gas and the liquid within
the rectifying separator 317 so as to cause rectifying effects. As a result of this,
the refrigerant which gradually increases in refrigerant components of low boiling
point is collected in the reservoir unit 319. On the other hand, the refrigerant,
which moves downward into the rectifying separator 317, gradually increases in refrigerant
components of high boiling point, and passes through the two-way valve 320 and the
sub-expansion apparatus 321 and merges together with the two-phase refrigerant which
has flown into the bottom of the rectifying separator 317. The resultant refrigerant
which has merged in this way passes through the sub-expansion apparatus 322, the cooling
unit 318 and the opened two-way valve 323 and is absorbed into the compressor 311.
[0619] In this manner, in the heat pump apparatus of Embodiment 14, the main circuit contains
the refrigerant of which the high boiling point refrigerant components gradually increase,
and the performance level is lowered in response to the load, in the case that the
load is small. In addition, in the heat pump apparatus of Embodiment 14, since the
refrigerant of low boiling point is collected in the reservoir unit 319, the main
circuit contains a decreasing amount of refrigerant and the decrease of the refrigerant
amount contributes to the further lowering of the performance level so that the operation
of low performance appropriate for the load can be carried out.
[0620] In addition, in the heat pump apparatus of Embodiment 14, the two-phase refrigerant
of low temperature and low pressure of which the enthalpy is the lowest in the refrigeration
cycle is utilized as the cooling source of the cooling unit 318, and therefore, the
latent heat of the refrigerant can be utilized effectively so that not only the cooling
unit 318 can be made compact but also the gas in the top part of the rectifying separator
317 can, without fail, be liquefied.
[0621] In addition, the heat pump apparatus of Embodiment 14 is formed so that the same
amount of liquid refrigerant, which has the latent heat required for liquefying the
gas that moves upward into the rectifying separator 317, is made to flow into the
cooling unit 318 and no liquid refrigerant exceeding the necessary amount is made
to flow into the intake side of the compressor 311 via the cooling unit 318 and the
two-way valve 323. Accordingly, the heat pump apparatus of Embodiment 14 can reduce
heat loss during the rectifying separation operation, that is to say, the amount of
liquid refrigerant which can be effectively utilized for cooling and which is bypassed
to the compressor 311, and therefore, can reduce the loss of performance and efficiency.
[0622] Next, under the above-mentioned conditions (STEP 3) the load determination is carried
out (STEP 4). In STEP 4, in the case that the load becomes large and the difference
between the intake air temperature "t" of the indoor unit 325 detected by the indoor
thermal sensor 326 and the set air temperature "to" stored in the memory apparatus
327 exceeds a predetermined value "Δt" (

), a closing signal of the two-way valve 320 and an opening signal of the two-way
valves 323 and 324 are sent from the operation control apparatus 328. As a result
of this, the two-way valve 320 is again closed and the two-way valves 323 and 324
are opened (STEP 1).
[0623] Thereby, the reservoir which has been collected in the reservoir unit 319 is absorbed
into the compressor 311 via the two-way valves 323 and 324 so that the refrigerant
composition of the main circuit returns to the condition of the filler components
of high performance. In addition, the refrigerant amount of the main circuit increases
so that the operation of high performance in response to the load can be restarted.
[0624] In the heat pump apparatus of Embodiment 14 the two-way valve 324, in particular,
makes a direct connection between the reservoir unit 319 and the intake pipe of the
compressor 311, and therefore, the refrigerant within the reservoir unit 319 can be
made to flow out in a short period of time so that excellent control is achieved in
response to the load.
[0625] In this manner, in the heat pump apparatus of Embodiment 14, the refrigerant amount
of the main circuit and the refrigerant composition can be changed through a simple
operation of opening and closing the two-way valves 320, 323 and 324, by detecting
the size of the load through the difference between the intake air temperature of
the indoor unit 325 and the set air temperature. Therefore, the heat pump apparatus
of Embodiment 14 can carry out an appropriate performance control with high precision
in response to the load.
[0626] In addition, in the heat pump apparatus of Embodiment 14 the ratio between the gas
components and the liquid components of the refrigerant which flows into the two-way
valve 321 from the gas liquid separator 330 at the time of separation operation can
be made approximately equal, and therefore, heat loss during the rectifying separation
operation can be reduced.
[0627] Thereby, the heat pump apparatus of Embodiment 14 becomes an apparatus which can
prevent the performance and the efficiency from being lowered so as to be excellent
in energy conservation.
[0628] Here, in Embodiment 14, under either of the operation conditions of cooling or heating,
in the case that the load becomes large and the difference between the in take air
temperature "t" of the indoor unit 325 detected by the indoor thermal sensor 326 and
the set air temperature "to" stored in the memory apparatus 327 exceeds a predetermined
value "Δt", only one of either the two-way valve 323 or the two-way valve 324 may
be opened. Even in this configuration, the same effects as in the above-mentioned
Embodiments are gained.
〈〈Embodiment 15〉〉
[0629] Next, a heat pump apparatus of Embodiment 15 in accordance with the present invention
is described with reference to FIGS. 28 and 29. FIG. 28 is a system configuration
view of the heat pump apparatus of Embodiment 15. FIG. 29 is a control flow chart
of the heat pump apparatus of Embodiment 15.
[0630] In the heat pump apparatus of Embodiment 15, elements, of which the descriptions
are omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 12 are referred to using the same numerals.
[0631] The heat pump apparatus of Embodiment 15 is provided with a discharge thermal sensor
341 which detects the discharge temperature of the compressor 311. In addition, the
memory apparatus 342 of the heat pump apparatus of Embodiment 15 is formed so as to
store the set discharge temperature value which has been preset. In addition, the
operation control apparatus 343 of the heat pump apparatus of Embodiment 15 compares
the set discharge temperature value of the memory apparatus 342 with the discharge
temperature detected by the discharge thermal sensor 341 for operation so as to control
the two-way valves 320, 323 and 324 to open and to close.
[0632] Next, the operation of the refrigeration cycle in the heat pump apparatus of Embodiment
15 formed as in the above is described with reference to FIG. 29.
[0633] FIG. 29 is a flow chart of the discharge temperature control in the heat pump apparatus
of Embodiment 15.
[0634] In the following the case where high performance is required, such as immediately
after the start-up of the cooling operation of the compressor 311, is assumed to be
the start of the process.
[0635] At the time of cooling operation, immediately after the start up of the compressor
311, the two-way valve 320, 324 and 324 are in the closed condition (STEP 1). In the
following STEP 2 the discharge temperature Td of the compressor 311 which is detected
by the discharge temperature sensor 341 is compared with the first set discharge temperature
T1 stored in the memory apparatus 342. Then, in the case that the discharge temperature
Td is the first set discharge temperature T1 or less (Td ≦ T1), the process returns
to STEP 1 and the closing signal of the two-way valves 320, 323 and 324 is sent from
the operation control apparatus 343. As a result of this, the two-way valves 320,
323 and 324 maintain the closed condition. In this case, no refrigerant passes through
the two-way valves 320, 323 and 324 and the refrigerant circulates only through the
main circuit.
[0636] On the other hand, in the case that in STEP 2, the discharge temperature Td of the
compressor 311 which is detected by the discharge thermal sensor 341 exceeds the first
set discharge temperature T1 which is stored in the memory apparatus 342 (Td > T1),
the process moves to STEP 3. In STEP 3, the opening signal of the two-way valve 320
and 324 and the closing signal of the two-way valve 323 are sent from the operation
control apparatus 343. As a result of this, the two-way valves 320 and 324 are opened
and the two-way valve 323 maintains the closed condition.
[0637] In this case, part of the refrigerant of intermediate pressure, which has come out
of the outdoor expansion apparatus 314, passes through the two-way valve 320 and the
sub-expansion apparatus 321, and flows into the bottom of the rectifying separator
317. Then the refrigerant which has flown into the bottom of the rectifying separator
317 passes through the opened two-way valve 324 via the reservoir unit 319 and flows
into the intake pipe of the compressor 311. Here, the refrigerant which has flown
in is mixed with the refrigerant gas which has passed through the four-way valve 312
and is absorbed into the compressor 311 while lowering the temperature or degree of
dryness of the refrigerant gas. Thereby, the discharge temperature of the compressor
311 can be lowered to a safer value.
[0638] Next, in the case that in STEP 4 the discharge temperature Td of the compressor 311,
which is detected by the discharge thermal sensor 341, is the second set discharge
temperature T2, which is stored in the memory apparatus 342, or less (Td ≦ T2), the
process returns to STEP 2. Here, the second set discharge temperature T2 is a value
larger than the first set discharge temperature T1 (T2 > T1). In this case, when the
process returns to STEP 2, the opening signal of the two-way valves 320 and 324 and
the closing signal of the two-way valve 323 are sent from the operation control apparatus
343 in the next STEP 3 so that the two-way valves 320 and 324 are opened and the two-way
valve 323 maintains the closed condition.
[0639] On the other hand, in the case that in STEP 4, the discharge temperature Td of the
compressor 311, which is detected by the discharge thermal sensor 341, exceeds the
second set discharge temperature T2 (Td > T2), the process moves to STEP 5. In STEP
5 the opening signal of the two-way valves 320, 323 and 324 is sent from the operation
control apparatus 343 and the two-way valves 320, 323 and 324 are opened.
[0640] In this case, part of the refrigerant of intermediate pressure which has come out
of outdoor expansion apparatus 314 passes through the two-way valve 320 and sub-expansion
apparatus 321 and flows into the bottom of the rectifying separator 317. Then, part
of the refrigerant which has flown into the bottom of the rectifying separator 317
passes through the reservoir unit 319 and passes through the opened two-way valve
324 so as to flow into the intake pipe of the compressor 311.
[0641] On the other hand, part of the refrigerant which has flown into the bottom of the
rectifying separator 317 flows into the intake pipe of the compressor 311 via the
sub-expansion apparatus 322, the cooling unit 318 and the two-way valve 323. Here,
the refrigerant which has flown in is mixed with the refrigerant gas which has passed
through the four-way valve 312 and is absorbed by the compressor 311 while lowering
the temperature and the degree of dryness.
[0642] In the heat pump apparatus of Embodiment 15 since the two-way valve is controlled
to open and to close, as described above, a greater amount of two-phase refrigerant
of intermediate pressure can be made to flow into the intake pipe of the compressor
311. Accordingly, the heat pump apparatus of Embodiment 15 can allow the discharge
temperature of the compressor 311 to be instantly lowered to a safer value.
[0643] Next, the operation at the time of heating is described.
[0644] The flow of the refrigerant at the time of the heating operation is in the opposite
direction in the main circuit and the remaining part of the operation is the same
as the above-mentioned operation at the time of cooling, of which the description
is omitted.
[0645] Here, though, in Embodiment 15, the relationship between the opening and closing
control of the two-way valve and the rectifying separation operation is not described
in detail, the discharge temperature control method in accordance with the present
invention is, of course, operable under any load circumstances, as shown in the above-mentioned
Embodiment 12.
[0646] As described above, in Embodiment 15 a discharge thermal sensor 341 which detects
the discharge temperature of the compressor 311 is provided and simply through a simple
operation of opening and closing, which compares the two-way valves 320, 323 and 324
with the set discharge temperature value, which has been preset, the discharge temperature
of the compressor 311 can be reduced to a safe value. In addition, in the heat pump
apparatus of Embodiment 15, since a large amount of two-phase refrigerant can be made
to flow through the switching operation of the two-way valves in the case that the
discharge temperature is higher, the temperature can be swiftly lowered to a safe
temperature and, since the flow amount is adjusted in accordance with the discharge
temperature, no excessive two-phase refrigerant is made to flow to lower the reliability
of the compressor.
〈〈Embodiment 16〉〉
[0647] Next, a heat pump apparatus of Embodiment 16 in accordance with the present invention
is described with reference to FIG. 30. FIG. 30 is a system configuration view of
the heat pump apparatus of Embodiment 16. A non-azeotropic refrigerant is charged
in the heat pump apparatus of Embodiment 16 which forms the main circuit of a refrigeration
cycle by connecting, through pipes, a compressor 421, a four-way valve 422, an outdoor
heat exchanger 423, an outdoor expansion apparatus 424, an indoor expansion apparatus
425 and an indoor heat exchanger 426 in an annular structure.
[0648] The heat pump apparatus of Embodiment 16 is provided with a heat regenerator 427.
One end of the heat regenerator 427 is connected, via the two-way valve 428, to the
pipe which links the four-way valve 422 and the indoor heat exchanger 426. This two-way
valve 428 is operated so as to be opened at the time of the heat storage operation.
And, one end of the heat regenerator 427 is connected to the intake pipe of the compressor
421 via the two-way valve 430. This two-way valve 430 is operated so as to be opened
at the time of usage of stored heat. The other end of the heat regenerator 427 is
connected, via the heat storage expansion apparatus 429, to the pipe which links the
outdoor expansion apparatus 424 and the indoor expansion apparatus 425. In addition,
the heat regenerator 427 is provided within the heat storage tank 439, while the inside
of the heat storage tank 439 is filled in with heat storage material 440, such as
water.
[0649] The rectifying separator 431 is formed of a straight pipe which is long in the vertical
direction into which filling material (not shown) is filled. In addition, the top
part of the rectifying separator 431 is communicated to the top of a reservoir unit
433 via a cooling unit 432. And the bottom of the reservoir unit 433 is communicated
to the top part of the rectifying separator 431. The top part of the rectifying separator
431, the cooling unit 432 and the reservoir unit 433 are connected in an annular structure
so as to form a closed circuit.
[0650] In the heat pump apparatus of Embodiment 16, the top part of the reservoir unit 433
is arranged to be in a higher position than the top part of the rectifying separator
431. In addition, the cooling unit 432 is arranged in a position higher than the top
part of the reservoir unit 433.
[0651] The pipe which makes a connection between the top part of the rectifying separator
431 and the cooling unit 432 is connected to the opening of the ceiling of the top
part of the rectifying separator 431. The pipe which makes a connection between the
bottom of the reservoir unit 433 and the top part of the rectifying separator 431
is connected to the opening formed on the side of the top part of the rectifying separator
431.
[0652] The pipe which links the outdoor expansion apparatus 424 and the indoor expansion
apparatus 425 is connected to the bottom of the rectifying separator 431, via the
two-way valve 434 and the sub-expansion apparatus 435. In addition, the bottom of
the rectifying separator 431 is connected to the intake pipe of the compressor 421
which create a linkage between the compressor 421 and the four-way valve 422 via the
sub-expansion apparatus 436, the cooling unit 432 and the two-way valve 437. In addition,
the cooling unit 432 is formed so that the refrigerant moving from the bottom of the
rectifying separator 431 toward the two-way valve 437 via the sub-expansion apparatus
436 and the refrigerant in the top part of the rectifying separator 431 indirectly
exchange heat. As for the cooling unit 432, it is possible to adopt a double pipe
structure. In addition, the bottom of the reservoir unit 433 is connected, via the
two-way valve 438, to the intake pipe of the compressor 421 which creates a linkage
between the compressor 421 and the four-way valve 422.
[0653] Next, the operation of the refrigeration cycle of the heat pump apparatus of Embodiment
16, formed as described above, is described.
[0654] In the cooling operation mode the two-way valves 428 and 430 are closed and the refrigerant
gas of high pressure, which has come out of the compressor 421, passes through the
four-way valve 422 and is condensed and liquefied when releasing heat to the outside
air in the outdoor heat exchanger 423. The liquid refrigerant which has condensed
and liquefied passes through the outdoor expansion apparatus 424 and the indoor expansion
apparatus 425 and is reduced in pressure so as to be sent to the indoor heat exchanger
426. The refrigerant which has been sent to the indoor heat exchanger 426 absorbs
heat from the indoor space so as to contribute to the cooling operation and evaporates
so as to, again, pass through the four-way valve 422 and, then, returns to the compressor
421.
[0655] In the heating operation mode the two-way valves 428 and 430 are closed and the refrigerant
gas of high pressure which has come out of the compressor 421 passes through the four-way
valve 422 and releases heat into the indoor space in the indoor heat exchanger 426
so as to contribute to the heating operation and condenses so as to pass through the
indoor expansion apparatus 425 and the outdoor expansion apparatus 424 and, then,
is reduced in pressure. The refrigerant which has been reduced in pressure evaporates
by absorbing heat from the outside air in the outdoor heat exchanger 423 and, again,
passes through the four-way valve 422 so as to return to the compressor 421.
[0656] Next, the heat storage operation mode which stores heat in the heat storage material
440 within the heat storage tank 439 is described. In the heat storage operation mode
the two-way valve 428 is opened while the two-way valve 430 is closed. And, the outdoor
expansion apparatus 424 is in the opened condition while the indoor expansion apparatus
425 is either closed or is in, when the apparatus is somewhat opened, a slightly opened
condition.
[0657] Because of the opening and closing control in this manner the refrigerant gas of
high pressure, which has come out of the compressor 421 passes through the four-way
valve 422, and almost none of the refrigerant flows into the indoor heat exchanger
426, rather, most of the refrigerant gas passes through the two-way valve 428 so as
to flow into the heat regenerator 427. Then, the refrigerant which has flown into
the heat regenerator 427 releases heat to the heat storage material 440 which is placed
within the heat storage tank 439 and the heat is stored in the heat storage material
440.
[0658] The refrigerant liquid which has come out of the heat regenerator 427 passes through
the heat storage expansion apparatus 429 as well as the outdoor expansion apparatus
424, and is reduced in pressure and, then, flows into the outdoor heat exchanger 423.
The refrigerant which has absorbed heat from the outside air in the outdoor heat exchanger
423 and which has contributed to the cooling operation evaporates and passes through
the four-way valve 422 again so as to return to the compressor 421.
[0659] Next, the stored heat usage operation mode wherein the stored heat of the heat storage
material 440 within the outdoor heat storage tank 439 is utilized for the heating
operation is described.
[0660] In the stored heat usage operation mode, the two-way valve 428 is closed while the
two-way valve 430 is opened. And, the outdoor expansion apparatus 424 is in the completely
closed condition while the indoor expansion apparatus 425 is in the opened condition.
[0661] Because of the opening and closing control in this manner the refrigerant gas of
high pressure, which has come out of the compressor 421, passes through the four-way
valve 422 and all of the refrigerant flows into the indoor heat exchanger 426. The
refrigerant which has released heat into the indoor space in the indoor heat exchanger
426 and which has contributed to the heating operation condenses and passes through
the indoor expansion apparatus 425 and the heat storage expansion apparatus 429 so
as to be reduced in pressure and flows into the heat regenerator 427.
[0662] The refrigerant which has flown into the heat regenerator 427 absorbs heat from the
heat storage material 440 which has stored heat and is of a high temperature. The
refrigerant which has evaporated in the heat regenerator 427 passes through the two-way
valve 430 and returns to the compressor 421. By carrying out the stored heat usage
operation mode in this manner, the evaporation temperature of the refrigerant is maintained
at a high level, the pressure becomes high and the circulation amount of the refrigerant
in the main circuit increases. As a result of this, the heating performance becomes
excellent.
[0663] Here, in this stored heat usage operation mode, it is possible to implement the operation
of the mode which absorbs heat only from the heat storage material 440 and the operation
of the mode which uses the outdoor heat exchanger 423 as an additional evaporator.
In the case that the operation is carried out while adjusting the opening degree of
the outdoor expansion apparatus 424 by using the outdoor heat exchanger 423 in this
manner, this operation is effective when the amount of stored heat in the heat storage
material 440 is lowered in comparison with the heating load.
[0664] In the above-mentioned refrigeration cycle, the operation utilizes three heat exchangers
of the outdoor heat exchanger 423, the indoor heat exchanger 426 and the heat regenerator
427, and therefore, the optimal refrigerant amount is not constant in each operation
mode and an extra refrigerant amount is generated in certain operation modes. In that
case, by opening the two-way valve 434 while closing the two-way valves 437 and 438,
the extra refrigerant passes through the sub-expansion apparatus 435 and the rectifying
separator 431 so as to be collected in the reservoir unit 433. Through opening and
closing control in this manner it becomes possible to adjust to the optimal refrigerant
amount in each operation mode so as to increase the operational efficiency.
[0665] In Embodiment 16 storing heat in the heat storage material 440 and utilizing the
stored heat can be easily implemented through a simple operation of switching the
two-way valves 428 and 430.
[0666] On the other hand, in the case that the performance level is desired to be reduced
when the load becomes small at the time of the cooling operation or at the time of
the heating operation or in the case that the temperature of the stored heat in the
heat storage material 440 has increased at the time of the heat storage operation
and the pressure has increased to a high level, then the two-way valves 434 and 437
are opened while the two-way valve 438 is closed in either operation mode. Through
the opening and closing control in this manner, part of the two-phase refrigerant
of intermediate pressure which is in the middle of the indoor expansion apparatus
425 and the storage expansion apparatus 429 passes through the two-way valve 434 and
the sub-expansion apparatus 435 and flows into the bottom of the rectifying separator
431. The refrigerant which has passed through the rectifying separator 431 is collected
in the reservoir unit 433. In addition, part of the refrigerant which has flown into
the bottom of the rectifying separator 431 passes through the sub-expansion apparatus
436 so as to be reduced in pressure and becomes a two-phase refrigerant of low temperature
so as to flow into the cooling unit 432. In the cooling unit 432 the two-phase refrigerant
of low temperature indirectly exchanges heat with the refrigerant in the top part
of the rectifying separator 431.
[0667] The refrigerant within the storage unit 433 gradually increases and the front part
of the liquid refrigerant within the reservoir unit 319 moves downward into the rectifying
separator 431. Under these conditions, almost no liquid refrigerant moves upward into
the rectifying separator 431 and, mainly, the gas refrigerant starts moving upward
into the rectifying separator 431 from the bottom, which is cooled in the cooling
unit 432 so as to be liquefied and is collected in the reservoir unit 433. Then, the
refrigerant returns to the top part of the rectifying separator 431 and moves downward
into the rectifying separator 431.
[0668] When this condition occurs continuously the refrigerant gas which moves upward into
the rectifying separator 431 and the refrigerant liquid which moves downward into
the rectifying separator 431 makes a gas-liquid contact within the rectifying separator
431 and this gas-liquid contact causes the rectifying operation so that the refrigerant
of low boiling point is gradually collected in the reservoir unit 433.
[0669] On the other hand, the refrigerant which moves downward into the rectifying separator
431 gradually becomes refrigerant of high boiling point and merges together with the
two-phase refrigerant which has passed through the two-way valve 434 and the sub-expansion
apparatus 435 and which has flown into the bottom of the rectifying separator 431
and passes through the sub-expansion apparatus 436, the cooling unit 432 and the opened
two-way valve 437 so as to be absorbed into the compressor 411.
[0670] In this manner, the main circuit gradually begins to contain refrigerant of high
boiling point so as to enable the reduction of the performance in accordance with
the case wherein the load is small. In addition, even in the case that the temperature
of the heat storage material 440 increases and the condensation temperature increases
at the time of the heat storage operation since the pressure is lowered, the high
pressure can be maintained at a low level and it is possible to generate a high condensation
temperature while maintaining the pressure of the compressor 421 within the upper
limit range and the heat storage temperature can be enhanced so as to increase the
amount of stored heat.
[0671] Moreover, in Embodiment 16, since the two-phase refrigerant of low temperature and
low pressure of which the enthalpy is the lowest in the refrigeration cycle is utilized
as the cooling source of the cooling unit 432, the latent heat of the refrigerant
can be utilized efficiently and not only the cooling unit 432 can be made compact
but, also, the gas in the top part of the rectifying separator 431 can be liquefied
without fail.
[0672] On the other hand, in the case that load becomes large at the time of the cooling
operation and at the time of the heating operation or in the case that the temperature
of stored heat of the heat storage material 440 is low and high performance is necessary
at the time of the initial heat storage operation, or the like, the two-way valve
434 is closed while the two-way valves 437 and 438 are opened. Through the opening
and closing control in this manner the refrigerant which has been collected in reservoir
unit 433 is absorbed into the compressor 421 via the two-way valve 437 and 438 and
the refrigerant composition of the main circuit returns to the condition of the filler
composition of high performance. As a result of this, the heat pump apparatus of Embodiment
16 can restart the operation of high performance in accordance with the load.
[0673] In the heat pump apparatus of Embodiment 16, since the two-way valve 438 is directly
connected, in particular, to the reservoir unit 433 and to the intake pipe of the
compressor 421, the refrigerant within the reservoir unit 433 can be made to flow
out in a short period of time so as to allow for excellent control in response to
the load change.
[0674] As described above, in the heat pump apparatus of Embodiment 16, it becomes possible
to switch to the heat storage mode or to the stored heat usage mode merely through
a simple operation of opening and closing the two-way valves 428 and 430. In addition,
the extra refrigerant is collected through the opening and closing operation of the
two-way valve 434 so as to enable the adjustment to the optimal refrigerant amount
in each mode, and therefore, the heat pump apparatus of Embodiment 16 can be operated
in a highly efficient manner.
[0675] In addition, in the case that the heat storage temperature has increased it becomes
possible to store heat at high temperature while maintaining a safe pressure merely
through a simple operation of opening and closing the two-way valves 434, 437 and
438.
[0676] In addition, the heat pump apparatus of Embodiment 16 can change the refrigerant
composition in the main circuit at the time of the cooling operation as well as at
the time of the heating operation merely through a simple operation of opening and
closing the two-way valves 428 and 430. Accordingly, the heat pump apparatus of Embodiment
16 can carry out performance control with high precision in response to the load.
[0677] In addition, in Embodiment 16 the compressor 421 doesn't have a particular limitation
but, rather, it is possible to use a performance variable type compressor such as
an inverter compressor or a plurality of compressors may be used so as to gain the
same effects as in the above-mentioned embodiment.
[0678] In addition, the refrigerant gas which is led into the bottom of the rectifying separator
431 may be led in from the refrigerant gas of the intake pipe of the compressor or
from the intake pipe of the compressor 421 and other cooling sources may be used as
the cooling source of the cooling unit 432 to gain the same effects.
〈〈Embodiment 17〉〉
[0679] Next, a heat pump apparatus of Embodiment 17 in accordance with the present invention
is described with reference to FIGS. 31 and 32. FIG. 31 is a system configuration
view of the heat pump apparatus of Embodiment 17. FIG. 32 is a control flow chart
of the heat pump apparatus of Embodiment 17.
[0680] In the heat pump apparatus of Embodiment 17, elements, of which the descriptions
are omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 16 are referred to using the same numerals.
[0681] The heat pump apparatus of Embodiment 17 is provided with a heat storage thermal
sensor 441 which detects the temperature of the heat storage material 440 within the
heat storage tank 439. The heat storage thermal sensor 441 is arranged inside of the
representative heat storage material 440 and is formed so as to detect the temperature
thereof. Information of the detected temperature is sent to the operation control
apparatus 443 to be operationally processed.
[0682] The memory apparatus 442 stores the preset temperature of the heat storage material
440. The operation control apparatus 443 compares the set temperature "to" of the
heat storage material which is stored in the memory apparatus 442 and the heat storage
material temperature "t" of the heat storage material 440 detected by the heat storage
thermal sensor 441 for operation so as to control the two-way valves 434, 437 and
438 for opening and closing. In addition, the operation control apparatus 443 has
a function of determining the period of time of continuous operation of the two-way
valve.
[0683] The structure of the refrigeration cycle of the heat pump apparatus of Embodiment
17 is the same as the reflection cycle of the heat pump apparatus of Embodiment 16
as shown in the above-mentioned FIG. 30, of which the description is omitted.
[0684] Next, the operation of the refrigeration cycle of the heat pump apparatus of Embodiment
17, formed as described above, is described with reference to FIG. 32.
[0685] FIG. 32 is a control flow chart showing the control operation of the heat pump apparatus
of Embodiment 17. The following description centers on the operation of the heat storage
mode and the case wherein the compressor 421 is started up, under the condition where
the temperature of the heat storage material is low, is assumed to be the start for
the description.
[0686] In the above-mentioned case, since the initial heat storage requires a high performance
level, the two-way valve 434 is closed while the two-way valves 437 and 438 are opened
(STEP 1). Through the opening and closing control in this manner, the refrigerant
gas of high pressure which has come out of the compressor 421 passes through the four-way
valve 422 and most of the refrigerant passes through the two-way valve 428 and flows
into the heat regenerator 427. This refrigerant releases heat into the heat storage
material 440 which is placed within the heat storage tank 439 and this heat is stored
in the heat storage material 440.
[0687] Under these conditions, the temperature of the heat storage material 440 is determined
(STEP 2). In the case that the temperature "t" of the heat storage material 440, which
has been detected by the heat storage thermal sensor 441, is the set temperature "to"
of the heat storage material, which is stored in the memory apparatus 442, or less
(t ≦ to) in STEP 2, that is to say, in the case that the temperature of the heat storage
material 440 is low and the storage heat load is determined to be continuously large,
the closing signal of the two-way valve 434 and the opening signal of the two-way
valves 437 and 438 are sent from the operation control apparatus 443. As a result
of this, the two-way valve 434 stays closed while the two-way valves 437 and 438 stay
opened so as to continue the operation.
[0688] At this time, since the two-way valve 434 is closed and the cooling unit 432 and
the reservoir unit 433 are connected to the intake pipe of the compressor 421 via
the opened two-way valves 437 and 438, the inside of the rectifying separator 431,
the cooling unit 432 and the reservoir unit 433 contain the gas of low pressure with
little storage of the refrigerant.
[0689] Through the opening and closing control in this manner, the main circuit is operated
with the refrigerant being a non-azeotropic refrigerant, which remains the filler
component. Accordingly, it becomes possible for the heat pump apparatus of Embodiment
17 to be operated with high performance in response to the heat storage load.
[0690] On the other hand, the temperature "t" of the heat storage material 440 is determined
in STEP 2 and in the case that the temperature "t" of the heat storage material 440,
which is detected by the heat storage thermal sensor 441, exceeds the set temperature
"to" of the heat storage material, which is stored in the memory apparatus 442, (t
> to), that is to say, in the case that the temperature of the heat storage material
440 is high while the storage heat load is small, the opening signal of the two-way
valves 434 and 437 and the closing signal of the two-way valve 438 are sent from the
operation control apparatus 443. As a result of this, the two-way valves 434 and 437
are opened while the two-way valve 438 is closed (STEP 3).
[0691] In this case, the condensation temperature of the heat regenerator 437 increases
and the discharge pressure of the compressor 421 also increases, and therefore, the
pressure approaches to the upper limit where the compressor 421 is operable. Here,
part of the two-phase refrigerant of intermediate pressure which has come out of the
heat storage expansion apparatus 429 passes through the two-way valve 434 and the
sub-expansion apparatus 435 and flows into the bottom of the rectifying separator
431. The operation of the refrigerant hereinafter is the same operation as described
with reference to Embodiment 16. As a result of this, the main circuit gradually contains
the refrigerant of high boiling point.
[0692] By making the main circuit to contain the refrigerant of high boiling point in this
way, the pressure gradually decreases from that of the non-azeotropic refrigerant
which was originally filled in, because the refrigerant of high boiling point attains
a lower pressure at the same temperature. Therefore, the heat regenerator 437 maintains
the condensation temperature while the discharge pressure of the compressor 421 becomes
lower, so as to be far below the operable high pressure limit, wherein continuation
of the heat storage operation becomes possible.
[0693] After that, the discharge pressure of the compressor 421 gradually increases and,
together with this, the condensation temperature increases. Accordingly, it becomes
possible to greatly increase the temperature "t" of the heat storage material 440
so as to increase the amount of stored heat of the heat storage material 440.
[0694] Next, time determination is carried out in STEP 4. In the case that the operation
under the conditions of STEP 3 is detected to have continued for a specific period
of time (Tset) the process moves to STEP 5. In STEP 5 the two-way valves 434, 437
and 438 are all in the closed condition. Since the two-way valve 434 is in the closed
condition the two-phase refrigerant of intermediate pressure which has come out of
the heat storage expansion apparatus 429 will not flow into the rectifying separator
431. Accordingly, it becomes possible to eliminate heat loss when the two-phase refrigerant
of intermediate pressure flows into the intake pipe of the compressor 421, such as
at the time of the rectifying separation operation. In addition, the refrigerant of
low boiling point, which has been collected in the reservoir unit 433 in STEP 3, is
maintained in the same collected condition when the main circuit undergoes circulation
with the same refrigerant composition of high boiling point. Accordingly, the rectifying
separation operation is not required to be carried out again, even at the time of
restart up after the apparatus has been stopped, and therefore, the heat storage operation
can be maintained while increasing the operational efficiency.
[0695] Next, the temperature "t" of the heat storage material 440 is determined in STEP
6. In the case that the temperature "t" of the heat storage material 440, which has
been detected by the heat storage thermal sensor 441 exceeds the set temperature "to"
of the heat storage material, which is stored in the memory apparatus 442, (t > to),
that is to say, in the case that the temperature "t" of the heat storage material
440 is high, the temperature "t" of the heat storage material 440 is determined as
to whether or not it has exceeded a prescribed value (STEP 7). In the case that the
temperature "t" of the heat storage material 440 is the preset upper limit temperature
"tmax" of the heat storage material 440 or more (t≧tmax) in STEP 7, the heat storage
operation is completed. On the other hand, in the case that the temperature "t" of
the heat storage material 440 is lower than the upper limit temperature tmax (t <
tmax) in STEP 7, the process returns to STEP 5 so as to continue the heat storage
operation.
[0696] On the other hand, in the case that the temperature "t" of the heat storage material
440, which has been detected by the heat storage thermal sensor 441, is the set temperature
"to" of the heat storage material, which is stored in the memory apparatus 442, or
less (t ≦ to) in STEP 6, that is to say, in the case that the temperature of the heat
storage material 440 is low and the heat storage load becomes large, the process returns
to STEP 1. Then, the closing signal of the two-way valve 434 and the opening signal
of the two-way valves 437 and 438 are sent from the operation control apparatus 443
so that the two-way valve 434 remains closed while the two-way valves 437 and 438
are opened.
[0697] Thereby, the refrigerant of low boiling point, which has been collected in the reservoir
unit 433, is absorbed into the compressor 421 via the two-way valves 437 and 438 so
that the refrigerant composition of the main circuit returns to the condition of filler
composition of high performance.
[0698] As a result of this, the heat pump apparatus of Embodiment 17 can restart the operation
of high performance in response to the load.
[0699] In the heat pump apparatus of Embodiment 17, the two-way valve 438 is directly connected,
in particular, to the reservoir unit 433 and the intake pipe of the compressor 421,
and therefore, the refrigerant within the reservoir unit 433 can be made to flow out
in a short period of time so as to allow excellent control of change of the load.
[0700] As described above, the heat pump apparatus of Embodiment 17 is formed so that the
temperature of the heat storage material 440 is detected, and in the case that the
temperature of the heat storage material has increased, the two-way valves 435, 437
and 438 are opened or closed to carry out the rectifying separation operation so that
the main circuit contains the refrigerant of high boiling point, and therefore, it
becomes possible to store the heat of high temperature while maintaining a safe pressure
through a simple operation. In addition, in accordance with Embodiment 17, in the
case that the load becomes large the operation of high performance can be carried
out with sealed non-azeotropic refrigerant, and therefore, it becomes possible to
shorten the time required for heat storage.
[0701] In addition, though the configuration is such that the time determination is carried
out in STEP 4 and though in the case that the operation of STEP 3 is continued for
a specific period of time, the configuration may be arranged so that the process moves
to STEP 5 and the refrigerant composition which circulates through the main circuit
may be detected in STEP 4 so that the process moves to STEP 5 in the case that the
refrigerant composition has become the preset composition so as to gain the same effects.
[0702] In Embodiment 17 the detection means of the refrigerant composition includes a method
of calculation derived from the pressure and temperature of the main circuit, or the
like.
[0703] In addition, though the time determination is carried out in STEP 4 of Embodiment
17, the system may be controlled so that the process moves to STEP 5 in the case that
the refrigerant composition of the reservoir unit 433 is detected in STEP 4 and the
refrigerant composition has become the refrigerant composition which has been preset.
This control becomes possible since it can be determined whether or not the refrigerant
composition which circulates through the main circuit has become the set refrigerant
composition from the refrigerant composition in the reservoir unit 433 due to the
fact that the total amount of the refrigerant doesn't change and such a composition
allows the gaining of the same effects as in Embodiment 17. In this configuration
the detection means of the refrigerant composition includes a method of calculating
from the pressure and temperature of the reservoir unit, the rectifying tower or the
like.
[0704] In addition, In Embodiment 17, though the heat storage thermal sensor 441 detects
the temperature of the heat storage material 440 and the control of the switching
of the composition circulating through the main circuit is carried out, the control
may be carried out by detecting the pipe temperature of the heat regenerator 427,
or the like, so as to gain the same effects.
[0705] In addition, the compressor 421 is not specifically limited in Embodiment 17, rather,
it may be a performance variable type compressor such as an inverter compressor or
a plurality of compressors so as to gain the same effects.
[0706] In addition, the refrigerant gas led into the bottom of the rectifying separator
431 may be led in from the discharge gas of the compressor and the intake pipe of
the compressor 421 and other cooling sources may be used as the cooling source of
the cooling unit 432 so as to gain the same effects.
〈〈Embodiment 18〉〉
[0707] Next, a heat pump apparatus of Embodiment 18 in accordance with the present invention
is described with reference to FIGS. 33 and 34. FIG. 33 is a system configuration
view of the heat pump apparatus of Embodiment 18. FIG. 34 is a control flow chart
of the heat pump apparatus of Embodiment 18.
[0708] In the heat pump apparatus of Embodiment 18, elements, of which the descriptions
are omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 16 are referred to using the same numerals.
[0709] In the heat pump apparatus of Embodiment 18 the discharge pressure sensor 444 which
detects the discharge pressure of the compressor 421 is arranged in the discharge
pipe of the compressor 421. And, in the heat pump apparatus of Embodiment 18 the memory
apparatus 445 stores the first set pressure P1 which has been preset and the second
set pressure P2 which is smaller than this first set pressure P1. The operation control
apparatus 446 compares the first set pressure P1 and the second set pressure P2 which
are stored in the memory apparatus 445 as well as the discharge pressure Pd which
has been detected by the discharge pressure sensor 444 for the operation so as to
control the two-way valves 434, 437 and 438 for opening and closing. The operation
control apparatus 446 also has a function of determining a period of time of continuous
operation of the two-way valve.
[0710] The structure of the refrigeration cycle of the heat pump apparatus of Embodiment
18 is the same as the reflection cycle of the heat pump apparatus of Embodiment 16
as shown in the above-mentioned FIG. 30, of which the description is omitted.
[0711] Next, the operation of the refrigeration cycle of the heat pump apparatus of Embodiment
18, formed as described above, is described with reference to FIG. 34. FIG. 34 is
a control flow chart showing the control operation in the heat pump apparatus of Embodiment
18. The following description centers on the operation of the heat storage mode and
the case wherein the compressor 421 is started up, under the condition where the temperature
of the heat storage material 440 is low, is assumed to be the start for the description.
[0712] In the above-mentioned case, since the initial heat storage requires a high performance
level, the two-way valve 434 is closed while the two-way valves 437 and 438 are opened
(STEP 1). Through the opening and closing control in this manner, the refrigerant
gas of high pressure which has come out of the compressor 421 passes through the four-way
valve 422 and most of the refrigerant passes through the two-way valve 428. Then the
refrigerant which has passed through the two-way valve 428 flows into the heat regenerator
427 and releases heat into the heat storage material 440 which is placed within the
heat storage tank 439 and this heat is stored in the heat storage material 440.
[0713] Under the above-mentioned conditions, a determination of the discharge pressure of
the compressor 421 is carried out (STEP 2). In the case that the discharge pressure
Pd of the compressor 421, which has been detected by the discharge pressure sensor
444, is the first set pressure P1, which is stored in the memory apparatus 445, or
less (Pd ≦ P1), the temperature of the heat storage material 440 is low and condensation
temperature in the heat regenerator 427 is low, and therefore, it is determined that
the heat storage capacity is insufficient and the heat storage load is large. Based
on this determination, the closing signal of the two-way valve 434 and the opening
signal of the two-way valves 437 and 438 are sent from the operation control apparatus
446 so that the two-way valve 434 remains closed while the two-way valves 437 and
438 remain open.
[0714] Under these conditions, since the two-way valve 434 is closed and the cooling unit
432 and the reservoir unit 433 are connected to the intake pipe of the compressor
421 via the opened two-way valves 437 and 438, the inside of the rectifying separator
431, the cooling unit 432 and the reservoir unit 433 contain the gas of low pressure
with little storage of the refrigerant.
[0715] Through the opening and closing control in this manner, the main circuit is operated
with the refrigerant being a mixed non-azeotropic refrigerant, which remains the filler
component. As a result of this, it becomes possible for the heat pump apparatus to
be operated with high performance in response to the heat storage load.
[0716] On the other hand, in STEP 2 in the case that the determination of the discharge
pressure of the compressor 421 is carried out and the discharge pressure Pd of the
compressor 421 which has been detected by the discharge pressure sensor 444 is higher
than the first set pressure P1 which is stored in the memory apparatus 445 (Pd > P1),
the temperature of the heat storage material 440 is high and the condensation temperature
in the heat regenerator 427 is high. Therefore, the heat storage load is determined
to be small and the opening signal of the two-way valves 434 and 437 and the closing
signal of the two-way valve 438 are sent from the operation control apparatus 443.
As a result of this, the two-way valves 434 and 437 are opened while the two-way valve
438 is closed (STEP 3).
[0717] In this case, the condensation temperature of the heat regenerator 437 and the discharge
pressure of the compressor 421 both increase and the discharge pressure of the compressor
421 approaches to the upper limit where the compressor 421 is operable. Under these
conditions, part of the two-phase refrigerant of intermediate pressure which has come
out of the heat storage expansion apparatus 429 passes through the two-way valve 434
and the sub-expansion apparatus 435 and flows into the bottom of the rectifying separator
431. Then the refrigerant operates in the same manner as that in the above-mentioned
Embodiment 16 and the main circuit gradually contains the refrigerant of high boiling
point.
[0718] Through the opening and closing operation in this manner, the pressure gradually
decreases from that of the non-azeotropic refrigerant which was originally filled
in, because the refrigerant of high boiling point attains a lower pressure at the
same temperature. As a result of this, the heat regenerator 427 maintains the condensation
temperature while the discharge pressure of the compressor 421 becomes lower than
the operable high pressure limit. Therefore, the heat pump apparatus converts to the
conditions wherein continuation of the heat storage operation becomes possible.
[0719] After that, the discharge pressure of the compressor 421 gradually increases and,
together with this, the condensation temperature increases so that it becomes possible
to greatly increase the temperature of the heat storage material 440. As a result
of this, the amount of stored heat of the heat storage material 440 increases.
[0720] Next, time determination is carried out in STEP 4, and in the case that the operation
under the conditions of STEP 3 continues for a specific period of time (TSET), the
process moves to STEP 5. In STEP 5 the two-way valves 434, 437 and 438 are all in
the closed condition and, thereby, the two-phase refrigerant of intermediate pressure
which has come out of the heat storage expansion apparatus 429 will not flow into
the rectifying separator 431 because the two-way valve 434 is closed. Accordingly,
it becomes possible to eliminate heat loss when the two-phase refrigerant of intermediate
pressure flows into the intake pipe of the compressor 421, such as at the time of
the rectifying separation operation. In addition, the refrigerant of low boiling point,
which has been collected in the reservoir unit 433 in STEP 3, is maintained as is
collected when the main circuit undergoes circulation with the same refrigerant of
high boiling point. Therefore, in the heat pump apparatus in Embodiment 18, the rectifying
separation operation is not required to be carried out again, even at the time of
restart up after the apparatus has been stopped, so that the heat storage operation
can be maintained while increasing the operational efficiency.
[0721] Next, in STEP 6 a determination of the discharge pressure of the compressor 421 is
carried out. In the case that the discharge pressure Pd of the compressor 421 which
has been detected by the discharge pressure sensor 444 is higher than the second set
pressure P2 which is stored in the memory apparatus 445 (Pd > P2), that is to say,
in the case that the temperature of the heat storage material 440 is high and the
heat storage load is small, further determination of the discharge pressure is carried
out (STEP 7). In STEP 7, in the case that the discharge pressure Pd is the upper limit
pressure Pmax which is stored in the memory apparatus 445 or more (Pd ≧ Pmax), the
heat storage operation is completed. And, in the case that the discharge pressure
Pd is smaller than the upper limit pressure Pmax (Pd < Pmax), the process returns
to STEP 5.
[0722] On the other hand, in the case that the discharge pressure Pd of the compressor 421
which has been detected by the discharge pressure sensor 444 is the second set pressure
P2 which is stored in the memory apparatus 445 or less (Pd ≦ P2) in STEP 6, that is
to say, in the case where it is determined that the temperature of the heat storage
material 440 is low and the heat storage load is large, the process returns to STEP
1. Then, the closing signal of the two-way valve 434 and the opening signal of the
two-way valves 437 and 438 are sent from the operation control apparatus 446 so that
the two-way valve 434 remains closed while the two-way valves 423 and 424 are opened.
[0723] Thereby, the refrigerant which has been collected in the reservoir unit 433, is absorbed
into the compressor 421 via the two-way valves 437 and 438 so that the refrigerant
composition of the main circuit returns to the condition of filler composition of
high performance, and the operation of high performance in response to the load can
be restarted.
[0724] In the heat pump apparatus of Embodiment 18, the two-way valve 438 is directly connected,
in particular, to the reservoir unit 433 and the intake pipe of the compressor 421,
and therefore, the refrigerant within the reservoir unit 433 can be made to flow out
in a short period of time so as to allow excellent control of change of the load.
[0725] As described above, the heat pump apparatus of Embodiment 18 is formed so that, in
the case that the discharge pressure of the compressor 421 is detected and the discharge
pressure has risen, the two-way valves 435, 437 and 438 are opened and closed so as
to carry out the rectifying separation operation and to make the main circuit to contain
the refrigerant of high boiling point. Thereby, it becomes possible for the heat pump
apparatus of Embodiment 18 to store heat of high temperature while maintaining a safe
pressure through a simple operation. In addition, in the case that the load becomes
large the operation of high performance can be carried out with sealed non-azeotropic
refrigerant, and therefore, it becomes possible to shorten the time required for heat
storage in the heat pump apparatus of Embodiment 18.
[0726] Here, it is desirable that the first set pressure P1 is a mean saturation pressure
which approximately corresponds to the set condensation temperature in the sealed
refrigeration composition before rectifying separation and the second set pressure
P2 is a mean saturation pressure which approximately corresponds to the condensation
temperature, in the same way as the above, in the composition of high boiling point
refrigerant after rectifying separation.
[0727] Here, in the heat pump apparatus of Embodiment 18, though the pressure sensor 444
detects the discharge pressure and the control of the switching of the refrigerant
composition, which circulates through the main circuit, is carried out, the condensation
pressure of the heat regenerator 427, or the like, may be detected for control so
as to gain the same effects.
[0728] In addition, the refrigerant gas led into the bottom of the rectifying separator
431 may be led in from the discharge gas of the compressor and the intake pipe of
the compressor 421 and other cooling sources may be used as the cooling source of
the cooling unit 432 so as to gain the same effects.
〈〈Embodiment 19〉〉
[0729] Next, a heat pump apparatus of Embodiment 19 in accordance with the present invention
is described with reference to FIGS. 35 and 36. FIG. 35 is a system configuration
view of the heat pump apparatus of Embodiment 19. FIG. 36 is a control flow chart
of the heat pump apparatus of Embodiment 19.
[0730] In the heat pump apparatus of Embodiment 19, elements, of which the descriptions
are omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 16 are referred to using the same numerals.
[0731] The heat pump apparatus of Embodiment 19 uses an inverter compressor 447, and the
discharge pressure sensor 448 for detecting the discharge pressure thereof is arranged
in the discharge pipe of the inverter compressor 447. And, in the heat pump apparatus
of Embodiment 19 the memory apparatus 449 stores the first set pressure P1 which has
been preset and the second set pressure P2 which is smaller than this first set pressure
P1. The operation control apparatus 450 compares the first set pressure P1 and the
second set pressure P2 which are stored in the memory apparatus 449 as well as the
discharge pressure Pd which has been detected by the discharge pressure sensor 448
for the operation so as to control the two-way valves 434, 437 and 438 for opening
and closing. The operation control apparatus 450 also has a function of determining
a period of time of continuous operation of the two-way valve.
[0732] In addition, in the heat pump apparatus of Embodiment 19, the control apparatus 451
controls the operation frequency of the inverter compressor 447 and controls the frequency
of the signal which is inputted to the inverter compressor 447 so that the discharge
pressure becomes close to the first set pressure or the second set pressure.
[0733] In addition, the heat pump apparatus of Embodiment 19 is provided with a thermal
sensor 452, which detects the temperature of the refrigerant pipe in the approximate
center, longitudinally, of the refrigerant pipe of the indoor heat exchanger 426 and
a pressure sensor 453, which detects the refrigerant pressure at the same position
of this thermal sensor 452.
[0734] Here, the operation control apparatus 450 also has the function of opening and closing
operation of the two-way valves 434, 437 and 438 by detecting the refrigerant composition
of the main circuit from the temperature value detected by the thermal sensor 452
and the pressure value detected by the pressure sensor 453 so as to be compared with
the preset refrigerant composition.
[0735] The structure of the refrigeration cycle of the heat pump apparatus of Embodiment
19 is the same as the reflection cycle of the heat pump apparatus of Embodiment 16
as shown in the above-mentioned FIG. 30, of which the description is omitted.
[0736] Next, the operation of the refrigeration cycle of the heat pump apparatus of Embodiment
19, formed as described above, is described with reference to FIG. 36.
[0737] FIG. 36 is a control flow chart showing the control operation in the heat pump apparatus
of Embodiment 19. The following description centers on the operation of the heat storage
mode and the case wherein the inverter compressor 447 is started up, under the condition
where the temperature of the heat storage material 440 is low, is assumed to be the
start for the description.
[0738] In the above-mentioned case, since the initial heat storage requires a high performance
level, the two-way valve 434 is closed while the two-way valves 437 and 438 are opened
(STEP 1). Through the opening and closing control in this manner, the refrigerant
gas of high pressure which has come out of the inverter compressor 447 passes through
the four-way valve 422 and most of the refrigerant passes through the two-way valve
428 so as to flow into the heat regenerator 427. The refrigerant which has flown into
the heat regenerator 427 releases heat into the heat storage material 440 which is
placed within the heat storage tank 439 and this heat is stored in the heat storage
material 440.
[0739] At this time the discharge pressure Pd of the inverter compressor 447 which has been
detected by the discharge pressure sensor 448 is sent to the control apparatus 451.
In the control apparatus 451 the discharge pressure Pd is compared with the value
of the first set pressure P1 which has been preset in the memory apparatus 449 (STEP
2). In the initial stage of heat storage the condensation temperature of the heat
regenerator 427 is low and, thereby, the discharge pressure Pd of the inverter compressor
447 is the first set pressure P1 or less (Pd ≦ P1). In this case, an instruction of
increasing the frequency of the inverter compressor 447 is sent from the frequency
control apparatus 451 (STEP 3-1). As a result of this, the inverter compressor 447
increases in revolution number and the circulation amount increases so that the discharge
pressure Pd of the inverter compressor 447 gradually increases. Then, the determination
of the discharge pressure Pd is, again, carried out in STEP 2. In the case that the
discharge pressure Pd of the inverter compressor 447 which has been detected by the
discharge pressure sensor 448 exceeds the first set pressure P1 which is stored in
the memory apparatus 449 (Pd > P1), the temperature of the heat storage material 440
is observed to have risen. In this case, an instruction of reducing the frequency
of the inverter compressor 447 is sent from the frequency control apparatus 451 (STEP
3-2). As a result of this, the inverter compressor 447 is reduced in revolution number
and the circulation volume is reduced so that the discharge pressure Pd of the inverter
compressor 447 gradually decreases.
[0740] By adjusting the frequency of the signal inputted into the inverter compressor 447
in the frequency control apparatus 451 in this manner, the discharge pressure Pd of
the inverter compressor 447 can be maintained approximately at the first set pressure
P1. As a result of this, it becomes possible for the heat pump apparatus of Embodiment
19 to have a heat storage operation which continues safely without exceeding the high
pressure upper limit of the inverter compressor 447.
[0741] Next, in STEP 4 it is determined whether or not the frequency F of the inverter compressor
447 at the time of operation is the minimum frequency Fmin. In the case that the frequency
F of the inverter compressor 447 is a higher frequency than the minimum frequency
Fmin (F > Fmin), the process again returns to STEP 2 so as to carry out the frequency
control. On the contrary, in the case that the frequency F of the inverter compressor
447 is the minimum frequency Fmin or less (F ≦ Fmin), the opening signal of the two-way
valves 434 and 437, and the closing signal of the two-way valve 438 are sent from
the operation control apparatus 450 so that the two-way valves 434 and 437 are opened
while the two-way valve 438 is closed (STEP 5).
[0742] In STEP 5 part of the two-phase refrigerant of intermediate pressure which has come
out of the heat storage expansion apparatus 429 passes through the two-way valve 434
and the sub-expansion apparatus 435 and flows into the bottom of the rectifying separator
431. Then, the refrigerant behaves in the same manner as is described in the above
Embodiment 16 and the main circuit gradually comes to contain the refrigerant of high
boiling point.
[0743] Through the opening and closing operation in this manner the refrigerant of high
boiling point is gradually reduced in pressure to a pressure lower than the filled
in non-azeotropic refrigerant since the refrigerant of high boiling point becomes
a lower pressure at the same temperature. As a result of this, in the heat pump apparatus
of Embodiment 19 the discharge pressure of the inverter compressor 447 decreases while
the condensation temperature of the heat regenerator 427 is maintained and the pressure
becomes lower than the upper limit where the system is operable. Thereby, it becomes
possible for the heat pump apparatus of Embodiment 19 to continue the heat storage
operation.
[0744] In addition, the discharge pressure Pd of the inverter compressor 447 gradually increases
while the heat storage operation proceeds in the heat pump apparatus of Embodiment
19 and, together with that, the condensation temperature increases. Thereby, the temperature
of the heat storage material 440 can be greatly increased so that the amount of stored
heat increases.
[0745] Next, in STEP 6, the operation control apparatus 450 detects the refrigerant composition
C which circulates through the main circuit based on the temperature detection value
which has been detected by the thermal sensor 452 and the pressure detection value
which has been detected by the pressure sensor 453. In the case that the detected
refrigerant composition C has not yet become the preset refrigerant composition Co
(refrigerant composition with a large amount of refrigerant of high boiling point)
(C ≦ Co), the rectifying separation operation is continued while remaining in STEP
5. On the contrary, in the case that the detected refrigerant components have become
the preset refrigerant component Co (refrigerant component with a large amount of
refrigerant of high boiling point) (C > Co), the process moves to STEP 7.
[0746] Next, the principle according to which the refrigerant composition C that circulates
through the main circuit can be detected based on the temperature detection value
which has been detected by the thermal sensor 452 and the pressure detection value
which has been detected by the pressure sensor 453 is described with reference to
FIG. 37.
[0747] FIG. 37 is a characteristics diagram indicating the temperature detection value of
the thermal sensor 452 along the horizontal axis and the pressure detection value
of the pressure sensor 453 along the vertical axis. In FIG. 37, in the case that the
degree of dryness of the refrigerant is maintained at approximately a constant value
(here approximately 0.5), the relationship between the temperature detection value
and the pressure detection value in a set composition is represented by one curve
as shown in curve A.
[0748] In FIG. 37, in the case that the point, which is related by the temperature direction
value which has been detected by the thermal sensor 452 and by the pressure detection
value, which has been detected by the pressure sensor 453, exists at point B, it can
be determined that the pressure of point B is higher than the pressure of curve A
of the refrigerant composition set at the same temperature, that is to say, the refrigerant
composition of the main circuit at this time has not yet become the set refrigerant
composition with a large amount of refrigerant of high boiling point.
[0749] On the other hand, in the case that the point, which is related by the temperature
detection value which has been detected by the thermal sensor 452 and by the pressure
detection value which has been detected by the pressure sensor 453, exists at point
C, it can be determined that the pressure of point C is lower than the pressure of
curve A of the set refrigerant composition at the same temperature, that is to say,
the refrigerant composition has become the set refrigerant composition with a large
amount of refrigerant of high boiling point.
[0750] In STEP 7, the two-way valves 434, 437 and 438 are all in the closed condition. Accordingly,
since the two-way valve 434 is closed part of the two-phase refrigerant of intermediate
pressure which has come out of the heat storage expansion apparatus 429 will not flow
into the rectifying separator 431. Thereby, it becomes possible to eliminate heat
loss when the two-phase refrigerant of intermediate pressure flows into the intake
pipe of the inverter compressor 447 and the main circuit allows the refrigerant of
high boiling point to remain circulating while maintaining the collected condition
of the refrigerant of low boiling point which has been collected in the reservoir
unit 433 in STEP 5. As a result of this, it is not necessary for the heat pump apparatus
of Embodiment 19 to again carry out the rectifying separation operation, even at the
time of restart up after the apparatus has been stopped, and the heat storage operation
can be continued while increasing the operational efficiency.
[0751] Next, in STEP 8 a determination of the discharge pressure of the inverter compressor
447 is carried out. In the case that the discharge pressure Pd which has been detected
by the discharge pressure sensor 448 exceeds the second set pressure P2 which is stored
in the memory apparatus 449, that is to say, in the case that the temperature of the
heat storage material 440 is high and the heat storage load is small (Pd > P2), further
determination of the discharge pressure is carried out (STEP 9). Then in STEP 9, in
the case that the discharge pressure Pd is the upper limit pressure Pmax which is
stored in the memory apparatus 449 or more (Pd ≧ Pmax), the heat storage operation
is completed. On the contrary, in the case that the discharge pressure Pd is smaller
than the upper limit pressure Pmax (Pd < Pmax), the process returns to STEP 7.
[0752] On the other hand, in the case that the discharge pressure Pd of the compressor 421
which has been detected by the discharge pressure sensor 447 is the second set pressure
P2 which is stored in the memory apparatus 449 or less (Pd ≦ P2) in STEP 8, that is
to say, in the case where it is determined that the temperature of the heat storage
material 440 is low and the heat storage load is large, the process returns to STEP
1 wherein the closing signal of the two-way valve 434 and the opening signal of the
two-way valves 437 and 438 are sent from the operation control apparatus 450. As a
result of this, the two-way valve 434 remains closed while the two-way valves 423
and 424 are opened.
[0753] Thereby, the refrigerant which has been collected in the reservoir unit 433, is absorbed
into the inverter compressor 447 via the two-way valves 437 and 438 so that the refrigerant
composition of the main circuit returns to the condition of filler composition of
high performance, and the operation of high performance in response to the load can
be restarted.
[0754] In the heat pump apparatus of Embodiment 19, the two-way valve 438 is directly connected,
in particular, to the reservoir unit 433 and the intake pipe of the inverter compressor
447, and therefore, the refrigerant within the reservoir unit 433 can be made to flow
out in a short period of time so as to allow excellent control of change of the load.
[0755] As described above the heat pump apparatus of Embodiment 19 detects the discharge
pressure of the inverter compressor 447 and, by controlling the frequency of the compressor
so that the discharge pressure becomes approximately a constant, the operation wherein
the pressure will not exceed the upper limit of the inverter compressor 447 can easily
be carried out and a safe heat storage operation can be achieved.
[0756] In addition, in the heat pump apparatus of Embodiment 19, in the case that the discharge
pressure exceeds the set pressure, which has been preset, and the capacity of the
compressor is minimum, the performance of the apparatus is fully utilized so that
the time required for the heat storage operation can be shortened since the operation
control apparatus is provided for the opening and closing operation of the two-way
valves. Moreover, according to Embodiment 19, the heat storage operation of high temperature
can be safely carried out while maintaining the high pressure of the refrigeration
cycle at a low level so as not to exceed the tolerance pressure of the compressor
and the amount of stored heat can be greatly increased.
[0757] Here, in Embodiment 19, it is desirable that the first set pressure P1 is a mean
saturation pressure which approximately corresponds to the set condensation temperature
in the sealed refrigeration composition before rectifying separation. It is also desirable
that the second set pressure P2 is a mean saturation pressure which approximately
corresponds to the condensation temperature, in the same way as the above, in the
composition of high boiling point refrigerant after rectifying separation.
[0758] In addition, in the heat pump apparatus of Embodiment 19, though the discharge pressure
sensor 447 detects the discharge pressure and the control of the switching of the
refrigerant composition, which circulates through the main circuit, is carried out,
the condensation pressure of the heat regenerator 427, or the like, may be detected
for control so as to gain the same effects as in Embodiment 19.
[0759] In addition, the refrigerant gas led into the bottom of the rectifying separator
431 may be led in from the discharge gas of the compressor and the intake pipe of
the compressor 421 and other cooling sources may be used as the cooling source of
the cooling unit 432 so as to gain the same effects as in Embodiment 19.
[0760] In addition, in the heat pump apparatus of Embodiment 19, in the case that R407C,
which is a substitute refrigerant for R22 and which is a mixture of three types of
single refrigerants R32, R125 and R134a, is used as the sealed non-azeotropic refrigerant,
the difference of boiling points of refrigerants R32 and R125, of which the boiling
points are low, and a refrigerant R134a, of which the boiling point is high, can be
made large, which is advantageous for the rectifying separation performance, and moreover,
the ratio of lowering of the performance can be made large so that the most suitable
performance control becomes possible for a large load variation.
〈〈Embodiment 20〉〉
[0761] Next, a heat pump apparatus of Embodiment 20 in accordance with the present invention
is described with reference to FIGS. 38 and 39. FIG. 38 is a system configuration
view of the heat pump apparatus of Embodiment 20. FIG. 39 is a control flow chart
of the heat pump apparatus of Embodiment 20.
[0762] In the heat pump apparatus of Embodiment 20, elements, of which the descriptions
are omitted, having the same function or the same structure as in the heat pump apparatus
of the above-mentioned Embodiment 16 are referred to using the same numerals.
[0763] The heat pump apparatus of Embodiment 20 is provided with a thermal sensor 455 which
detects the refrigerant temperature of the reservoir unit 433 and a pressure sensor
456 which detects the refrigerant pressure of the reservoir unit 433.
[0764] The operation control apparatus 457 in the heat pump apparatus of Embodiment 20 compares
the first set pressure P1 and the second set pressure P2, which are stored in the
memory apparatus 449 as well as the discharge pressure Pd, which has been detected
by the discharge pressure sensor 448, for the operation and controls the two-way valves
434, 437 and 438 in opening and closing. In addition, the operation control apparatus
457 has a function of determining the time of continuous operation of the two-way
valves and a function of detecting the refrigerant composition of the refrigerant
which has been collected in the reservoir unit 433 from temperature detection value
of the reservoir unit 433 detected by the thermal sensor 455 and the pressure detection
value of the refrigerant in the reservoir unit 433 detected by the pressure sensor
456. The operation control apparatus 457 calculates the refrigerant composition in
the main circuit from the refrigerant composition of the reservoir unit 433 which
has been detected so as to be compared with a preset refrigerant composition and controls
the two-way valves 434, 437 and 438 in opening and closing.
[0765] The operation of the heat pump apparatus of Embodiment 20 is different from that
of the heat pump apparatus of Embodiment 19 only in a part of STEP 6 of the control
flow chart as shown in the above-mentioned FIG. 36, and therefore, this different
STEP 6 is described in the following.
[0766] In STEP 6 of Embodiment 20, the temperature detection value of the refrigerant of
the reservoir unit 433 which has been detected by the thermal sensor 455 and the pressure
detection value of the refrigerant in the reservoir unit 433 which has been detected
by the pressure sensor 456 are sent to the operation control apparatus 457.
[0767] In the operation control apparatus 457, the refrigerant composition which circulates
in the main circuit is detected based on the temperature detection value of the thermal
sensor 455 and the pressure detection value of the pressure sensor 456.
[0768] The operation principle of the this operation control apparatus 457 is described
with reference to FIG. 39. FIG. 39 is a characteristic diagram showing the temperature
detection value of the thermal sensor 455 along the lateral axis and the pressure
detection value of the pressure sensor 456 along the vertical axis.
[0769] The total refrigerant amount W of the heat pump apparatus, the refrigerant amount
Ws collected in the reservoir unit 433 and the refrigerant amount Wc in the main circuit
have the relationship of

. In addition, the refrigerant amount Wh of the refrigerant of high boiling point
in the entire heat pump apparatus, the refrigerant amount Whs of the refrigerant of
high boiling point collected in the reservoir unit 433 and the refrigerant amount
Whc of the refrigerant of high boiling point in the main circuit have the relationship
of

.
[0770] Under the conditions which have the above-mentioned relationship, the total refrigerant
amount W of the heat pump apparatus and the refrigerant amount Wh, which is contained
in the former, of the refrigerant of high boiling point are already known while the
refrigerant amount Ws collected in the reservoir unit 433 is determined by the capacity
of the reservoir unit 433 and is already known. Thereby, in the case that the refrigerant
amount Whs of the refrigerant of high boiling point collected in the reservoir unit
433 is found, the ratio (Whc/Wh) of the refrigerant amount of high boiling point in
the main circuit, that is to say the refrigerant composition in the main circuit,
can be calculated.
[0771] In other words, it can be calculated at which value the refrigerant composition in
the reservoir unit should be set in order for the main circuit to reach the set refrigerant
composition.
[0772] In FIG. 39 the lateral axis shows the temperature detection value by the thermal
sensor 455 while the vertical axis shows the pressure detection value by the pressure
sensor 456. The reservoir unit 433 is occupied, almost completely, with liquid, which
can be assumed to be a saturated solution and the relationship between the temperature
and the pressure of the refrigerant composition in the reservoir unit 433 for the
main circuit to have the set refrigerant composition can be represented with one curve
as curve D.
[0773] For example, in the case that the point which is decided by the temperature detection
value detected by the thermal sensor 455 and the pressure detection value detected
by the pressure sensor 456 exists at the point E, the pressure of the point E is lower
than the pressure of the curve D of the set refrigerant composition at the same temperature,
that is to say the refrigerant composition of low boiling point in the reservoir unit
433 is small in amount and it is judged that the refrigerant composition which circulates
in the main circuit hasn't reached the set refrigerant of high boiling point. Therefore,
the rectifying separation operation is continued without leaving STEP 5.
[0774] In addition, in the case that the point which is decided by the temperature detection
value detected by the thermal sensor 455 and the pressure detection value detected
by the pressure sensor 456 exists at the point F, the pressure of the point F is higher
than the pressure of the curve D of the set refrigerant composition at the same temperature,
that is to say the refrigerant composition of low boiling point in the reservoir unit
433 is large in amount and it is judged that the refrigerant composition which circulates
in the main circuit has reached the set refrigerant of high boiling point. Therefore,
the process moves to STEP 7.
[0775] As described above the heat pump apparatus of Embodiment 20 detects the discharge
pressure of the inverter compressor 447 and, by controlling the frequency of the compressor
so that the discharge pressure becomes approximately a constant, the operation wherein
the pressure will not exceed the upper limit of the inverter compressor 447 can easily
be carried out and a safe heat storage operation can be achieved.
[0776] In addition, in the heat pump apparatus of Embodiment 20, in the case that the discharge
pressure exceeds the set pressure, which has been preset, and the capacity of the
compressor is minimum, the performance of the apparatus is fully utilized so that
the time required for the heat storage operation can be shortened since the operation
control apparatus is provided for the opening and closing operation of the two-way
valves. Moreover, according to Embodiment 20, the heat storage operation of high temperature
can be safely carried out while maintaining the high pressure of the refrigeration
cycle at a low level so as not to exceed the tolerance pressure of the compressor
and the amount of stored heat can be greatly increased.
〈〈Embodiment 21〉〉
[0777] Next, one embodiment of the rectifying separator used in the heat pump apparatus
of Embodiment 21 in accordance with the present invention is described. FIG. 40 is
a cross section view showing a schematic configuration of the rectifying separator
used in the heat pump apparatus of Embodiment 21.
[0778] In FIG. 40, the container 520 of the rectifying separator is formed of a straight
cylindrical pipe which extends lengthwise in vertical direction. The refrigerant flows
into the rectifying separator via a flow-in connection pipe 521 from the main circuit
of the heat pump apparatus. The flow-in connection pipe is provided at the bottom
of the container 520 and, mainly, the gas refrigerant in the two-phase gas-liquid
refrigerant passes through this flow-in connection pipe 521, flows into the container
520 and moves upward into the container 520.
[0779] The flow-out connection pipe 522 which makes the refrigerant flow out to the main
circuit of the heat pump apparatus is provided at the bottom of the container 520
and the liquid refrigerant which has moved downward into the container 520 passes
through this flow-out connection pipe and flows out to the main circuit of the heat
pump apparatus.
[0780] The cylindrical container 520, into which the filling material 523 has been inserted,
is formed of woven material having a mesh, using metal thread material such as stainless
steel or copper, and is arranged above the flow-in connection pipe 521 and the open
part of the flow-out connection pipe 522.
[0781] The gas flow-out pipe 524 which makes the gas refrigerant in the top part of the
container 520 to flow out to the cooling unit is connected to the ceiling surface
of the top part of the container 520 and the open edge thereof is arranged inside
of the top part.
[0782] A liquid return pipe 525 which makes the liquid refrigerant return from the reservoir
unit pierces, in a substantially horizontal direction, from the side of the top part
of the container 520 to the vicinity of the center of the container 520. The open
edge of this liquid return pipe 525 is arranged above the filling material 523 within
the container 520 and below the gas flow-out pipe 524.
[0783] FIG. 41 is a view showing the filling material 523, which has been inserted into
the container 520 of the rectifying separator in Embodiment 21 in accordance with
the present invention, in an expanded view. As shown in FIG. 41 the filling material
523 is a woven material 526 which has a mesh.
[0784] The woven material 526 is formed using metal thread material such as stainless steel
or copper and this woven material 526 is rolled up to form a columnar shape, which
is inserted into the container 520 of the rectifying separator. FIG. 42 is a perspective
view showing the condition where the woven material 526 is rolled up.
[0785] The woven material 526 is in a shape which has appropriate spaces between the thread
material by being woven as shown in FIG. 41. Then, as shown in FIG. 42, a plurality
of woven materials 526 are overlapped and are rolled up from one end of the woven
materials 526 so as to form an overall columnar shape with spiral shaped ends.
[0786] The cross-sectional diameter of the filling material 523 is formed larger than the
inner diameter of the cylindrical container 520 of the rectifying separator under
the conditions where it is formed. This filling material 523 is inserted into the
container 520 of the rectifying separator while being pressed toward the center direction
of the container 520. By being formed in this way the outer peripheral surface of
the filling material 523 contacts with the inner surface of the cylindrical container
520 of the rectifying separator without any gaps.
[0787] Here, in Embodiment 21, the cross-sectional diameter of the thread material forming
the filling material 523 is approximately 0.2 mm. And under the conditions where the
filling material 523 has been inserted into the container 520 of the rectifying separator,
the filling material 523 is manufactured so that the space ratio within the container
520 of the rectifying separator becomes approximately 90%.
[0788] The filling material 523 is formed by weaving the thread material of metal, or the
like, into the woven material 526 as shown in FIG. 41, and therefore, a regular texture
is generated in the filling material 523 and the gap between the thread material can
become even. In addition, the filling material 523 is formed into a cylindrical shape
by being rolled up from one end as shown in FIG. 42 and is inserted into the container
520 so that a uniform space ratio which is appropriate for the gas refrigerant to
move upward can be secured. In addition, by forming the filling material 523 as described
above, the gas liquid contact area with the liquid refrigerant which moves downward
is expanded and the gas-liquid contact is promoted so as to increase the separation
performance.
[0789] In addition, the cross-sectional diameter of the filling material 523 is formed larger
than the inner diameter of the cylindrical container 520, under the condition immediately
after it is formed, which has been inserted into the container 520 while being pressed
into the direction to the approximate center of the container 520. Thereby, through
the recovery power of the filling material 523 due to the formation of the filling
material 523 into the woven material, the outer peripheral surface of the filling
material 523 contacts with the inner peripheral surface of the cylindrical container
520 without any gaps. Therefore, through the friction power between the inner peripheral
surface of the container 520 and the filling material 523, the filling material 523
can be maintained at the inserted position. Accordingly, even in the case that there
is a flow of refrigerant within the rectifying Separator the filling material 523
will not move within the container 520, and therefore, it is not necessary to provide
clamps, or the like, to the upper and lower parts of the filling material 523. As
a result of this, the configuration of the rectifying separator in Embodiment 21 can
be simplified so as to achieve cost reduction for manufacturing the heat pump apparatus.
[0790] In addition, the filling material 523 may be inserted, one time, into the container
520, which eliminates the time and effort for a plurality of insertion when a plurality
of small filling materials are sealed according to a prior art, and therefore, the
time required for production or assembly can be greatly reduced.
[0791] As for a practical method for evaluating the separation performance of the filling
material, there is NTP (Numbers of Theoretical Plate). R407C is used as the non-azeotropic
refrigerant in order to evaluate the performance of the filling material 523 in Embodiment
21 and the filling material 523, wherein the cross-sectional diameter of the metal
thread material of stainless steel and the space ratio within the container 520 are
varied, is inserted into the container 520 and NTP is evaluated. Here, the used container
520 has the inner diameter of approximately 23 mm and the length of the filling material
of approximately 200 mm.
[0792] FIG. 43 is a graph showing the experiment results of the separation performance evaluation
of the filling material. In this evaluation experiment, comparisons are carried out
among five types of cross-sectional diameters of the filling material 0.05 mm, 0.1
mm, 0.2 mm, 0.3 mm and 0.35 mm and among five types of space ratios of 80%, 85%, 90%,
95% and 97.5%. As shown in FIG. 43, in the case that the cross-sectional diameter
of the metal thread material is from 0.1 mm to 0.3 mm and the space ratio is from
85% to 95% the NTP becomes optimal and, in particular, the case of the cross-sectional
diameter of 0.2 mm and the space ratio of 90% is found to have the highest NTP.
[0793] As for the tendency of the separation performance in relation to the size of the
cross-sectional diameter, the larger the cross-sectional, diameter of the thread material
the more the surface area is reduced in the case that the space ratio is the same
and the gas-liquid contact area decreases and the separation performance deteriorates.
[0794] On the other hand, the smaller the cross-sectional diameter of the thread material
is, the more the surface area increases in the case that the space ratio is the same,
and therefore, it is generally considered that the separation performance is improved
because the gas-liquid contact area can be increased. In the present evaluation, however,
in the case that the cross-sectional diameter of the thread material is too small,
NTP tends to get lower. This is because, in the case that the cross-sectional diameter
of the thread material is too small, the gap between the thread material becomes small
so that a liquid bridge, between the thread materials due to the viscosity of the
refrigerant liquid which moves downward, becomes easier to create. Therefore, the
liquid which moves downward is not dispersed but, rather, is connected continuously
and it becomes easy to move downward and it is considered that the degree of the gas-liquid
contact with the gas which moves upward deteriorates. This is clarified by the present
evaluation for the first time.
[0795] The refrigerant liquid which moves downward into the rectifying separator generally
has a tendency to flow in greater volume closer to the wall surface of the container
520, and therefore, the refrigerant liquid which moves downward flows out while the
refrigerant gas which moves upward flows in which causes the phenomenon that the gas-liquid
contact is not sufficiently created. In Embodiment 21, the filling material 523, which
is formed in a columnar shape, is configured so that the space ratio becomes smaller
in relation to the direction to the outer periphery. Therefore, the space ratio of
the outer periphery side of the filling material 523 is smaller so as to make the
refrigerant liquid flow difficult and the flow of the refrigerant liquid is prevented
from moving toward the outer periphery and, thus, the flow can be made uniform in
the cross-section. In the same way, the gas which moves upward passes through the
gaps between the flow of the refrigerant liquid which moves downward, and therefore,
the gas-liquid contact becomes uniform in the cross-section so as to enable the further
increase of the separation performance.
[0796] As for a manufacturing method for the filling material 523, the woven material 526
may be formed through pressing, or the like, so that the closer the position is to
the outer periphery the thinner it becomes, as shown in FIG. 41, and, after that,
this woven material 526 may be rolled up from one end, which becomes the inner periphery
direction, and, thereby, the end surfaces form a spiral and the overall form is a
columnar shape. By manufacturing the filling material 523 in this way, the space ratio
of the filling material 523 becomes smaller in relation to the closer it comes to
the outer periphery.
[0797] Here, a variety of materials, such as metal, fiber or plastic, can be considered
as the thread material, any of which can gain the same effects, and therefore, they
are all included in the scope of the present invention.
[0798] In addition, as for the shape of the woven thread material, not only the one as shown
in FIG. 41 but a variety of ways of weaving can be considered so that any manner of
weaving is included in the scope of the present invention as long as the gaps between
the thread materials are properly distributed.
Applicability in the Industry
[0799] The present invention provides a compact heat pump apparatus which is formed so as
to enable the operation of the main circuit in the case of a large load, under the
condition of a large amount of refrigerant of which the refrigerant composition is
the same as the filled in refrigerant state, and in the case of a small load, under
the condition of a small amount of refrigerant which includes a large amount of high
boiling point refrigerant derived by collecting the low boiling point refrigerant
in the reservoir unit and which, thereby, has a wide performance control range so
as to enable appropriate performance control in response to the load and which becomes
useful as an apparatus for cooling and heating.