[0001] The present invention relates to a screw-type tightening knob with preadjustable
active torque.
[0002] As it is known, in many cases it is necessary to fasten two bodies to each other,
by resorting to a screw coupling so that the fastening force, i.e. the applied torque,
is not excessive.
[0003] This occurs whenever excessive tightening damages one of the fastened bodies, i.e.
produces the so-called stripping of the thread of one of the elements that compose
the screw coupling.
[0004] Torque wrenches are known for these specific requirements which, preset to specific
values of torque and used to tighten nuts and bolts, avoid reaching the critical values
which, as mentioned, cause damage.
[0005] However, the use of these wrenches, which are substantially expensive, entails their
availability in significant numbers, both for adaptation to the sizes of the nuts
and bolts to be tightened and for the torque values that are preset in each wrench.
[0006] Moreover, it is difficult for the operator as well, to have to resort to wrenches
whenever the above problem arises.
[0007] The aim of the present invention is to solve the above problems of the prior art,
by providing a screw tightening knob with preadjustable active torque which allows
to mutually join two bodies with a calibrated force and without exceeding said force
and risking damage to the coupling elements, all without the need to resort to the
use of torque wrenches or the like.
[0008] This aim and other objects are achieved by a screw tightening knob with preadjustable
active torque, characterized in that it is composed of an adaptor base which can be
rigidly coupled to a body to be tightened and onto which a handgrip can be screwed
with interposed pre-loaded friction coupling means.
[0009] Further characteristics and advantages will become better apparent from the description
of a preferred embodiment of a screw tightening knob with preadjustable active torque,
illustrated only by way of non-limitative example in the accompanying drawings, wherein:
[0010] Figures 1, 2, 3, and 4 are partially sectional views of as many possible embodiments
of the knob according to the invention.
[0011] With particular reference to the above figures, 1 designates a screw tightening knob
with preadjustable active torque.
[0012] The knob 1 is composed of an adaptor base 2, which can be rigidly coupled to an intended
body to be tightened and on which it is possible to screw a corresponding handgrip
4 with interposed pre-loaded friction coupling means 3.
[0013] A threaded axial pivot 5 protrudes from the adaptor base 2 and is adapted to be inserted
snugly, while allowing free forward and backward sliding, in a corresponding axial
cavity 6 which passes through the handgrip 4 until it protrudes beyond the end of
the cavity 6 in order to allow the screwing of a corresponding nut 7 of the self-locking
type for fastening the handgrip 4 to the adaptor base 2.
[0014] Advantageously, an elastic means 8 for reactive contrast by compression is interposed
between said nut 7 and said handgrip 4 and is substantially constituted by at least
one helical spring 9 whose turns are wound coaxially on the portion of the pivot 5
protruding from the axial cavity 6 and whose ends rest respectively against said nut
7 and the bottom of a wider portion 6a of the axial cavity 6 which is formed at the
end directed towards the nut 7 and is adapted to fully contain said nut in the screwed-on
configuration.
[0015] The friction coupling means 3 can be provided in four substantially equivalent embodiments.
[0016] According to a first embodiment, they are constituted by a plurality of balls 10
which are accommodated in corresponding hollow seats 11 so as to protrude slightly
from them; said hollow seats 11 are formed in the face 4b of the end of the handgrip
4 that is directed towards the adaptor base 2, and in the opposite face 2a of said
base there are provided corresponding hemispherical cavities 12, in practice domes,
which are adapted to contain the protruding portions of said balls 10.
[0017] In a second embodiment, the friction coupling means 3 are constituted by corresponding
complementarily shaped sets of teeth 13 and 14 which are again formed on the opposite
faces 4b of the handgrip 4 and 2a of the adaptor base 2.
[0018] In the third possible embodiment of the invention, the friction coupling means 3
are constituted by a male-female coupling which has a frustum-shaped profile; more
precisely, the male body 15 is axially associated with the adaptor base 2 and the
corresponding female seat 16 is formed in the facing end of the handgrip 4.
[0019] In the fourth possible embodiment, the friction coupling means 3 are constituted
by two plates 17 and 18 made of materials having known grip coefficients, applied
to the respective facing faces 4b of the handgrip 4 and 2a of the adaptor base 2.
[0020] The operation of the invention is as follows: the adaptor base 2 is fixed in a conventional
manner to any body to be tightened.
[0021] The handgrip 4 is fitted over the base 2, making the threaded pivot 5 slide inside
the axial cavity 6 until its end protrudes into the wider portion 6a.
[0022] The spring 9, which is helical or of the Belleville washer type or the like and has
a preset modulus of elasticity, is then fitted onto said end and the handgrip is fastened
with the nut 7, which is preferably of the so-called self-locking type.
[0023] The tightening of said nut 7 pre-loads the spring 9, and when a torque is applied
to the handgrip 4 in order to fasten the body on which the knob 1 is applied to another
body, if the intensity of said torque is lower than the reactive value of the pre-loading
of the spring 9, the knob transmits said torque in full.
[0024] If the intensity of said torque is higher than said preset value, the friction coupling
means 3 mutually disconnect the handgrip 4 and the adaptor base 2.
[0025] In detail, in the first embodiment of the invention the balls 10 are kept coupled
to the corresponding seats 12 until the applied force exceeds said predefined value,
beyond which the handgrip 4 moves backward on the pivot 5, overcoming the contrast
of the spring 9 and rotating without being connected to the base 2 in steps which
are determined by the rotary succession of the stepwise movements of the balls 10
in the mutually opposite seats 12.
[0026] If the intensity of the applied torque decreases, the rigid connection between the
handgrip 4 and the adaptor base 2 is automatically restored.
[0027] The same also occurs for the other three possible embodiments of the knob 1: when
the applied torque exceeds the preset loading value of the spring 9, in the second
embodiment the teeth of the set of teeth 13 perform a ratcheting motion over the teeth
of the complementarily set of teeth 14, mutually disconnecting the handgrip 4 and
the base 2, and mutually reengage when the value of said applied torque decreases.
[0028] Thus, in the third embodiment of the invention, the male body 15 and the corresponding
female seat 16, clad with, or directly made of, materials having known adhesion coefficients,
remain mutually engaged until the maximum torque value is reached; once this value
has been exceeded, grip becomes friction and the surfaces in mutual contact slide
over each other, mutually disconnecting the handgrip 4 and the adaptor base 2.
[0029] In a fully similar manner, the plates 17 and 18 transmit the torque applied until
the limit value of mutual grip is reached; after this, grip becomes friction, causing
their mutual slippage and the disconnection of the handgrip 4 from the adaptor base
2.
[0030] By fitting on the pivot 5 springs 9 which in each instance have several coefficients
of elasticity and by acting on the tightening of the nut 7, it is possible to determine
an extremely wide range of presetting values for the knob 1 so as to prevent an excessive
applied torque from damaging the bodies to be joined by means of it.
[0031] In practice it has been found that the described invention achieves the intended
aim.
[0032] The invention thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the inventive concept.
[0033] All the details may further be replaced with other technically equivalent ones.
[0034] In practice, the materials used, as well as the shapes and the dimensions, may be
any according to requirements without thereby abandoning the scope of the protection
of the appended claims.
[0035] The disclosures in Italian Utility Model Application No. M099U000056 from which this
application claims priority are incorporated herein by reference.
[0036] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A screw tightening knob with preadjustable active torque, characterized in that it
is composed of an adaptor base (2) which can be rigidly coupled to a body to be tightened
and onto which a handgrip (4) can be screwed with interposed pre-loaded friction coupling
means (3).
2. The knob according to claim 1, characterized in that a threaded axial pivot (5) protrudes
from said adaptor base (2) for freely-sliding precision insertion in a corresponding
axial cavity (6) that passes through said handgrip (4), protruding beyond said cavity
(6) for the screwing of a corresponding self-locking fastening nut (7), an elastic
means (8) for reactive contrast by compression being interposed between said nut (7)
and said handgrip (4).
3. The knob according to claim 2, characterized in that said elastic contrast means (8)
is constituted by at least one helical spring (9) whose turns are wound coaxially
on the portion of said pivot (5) protruding from said axial cavity (6) of the handgrip
(4) and whose ends rest respectively against said nut (7) and against the opposite
face of said handgrip (4).
4. The knob according to claim 2, characterized in that said elastic contrast means (8)
is constituted by at least one spring (9) of the Belleville washer type which is fitted
on the end of said pivot (5) protruding from said axial cavity (6) and is interposed
between said nut (7) and the opposite face of said handgrip (4).
5. The knob according to claims 2 and 3, characterized in that said axial cavity (6)
of said handgrip (4) has, at its end directed towards said lock nut (7), a wider portion
(6a) which is meant to fully contain said nut (7) in the screwed-on configuration.
6. The knob according to claim 1, characterized in that said friction coupling means
(3) are constituted by a plurality of balls (10) which are accommodated so as to protrude
in corresponding hollow seats (11) formed in the face (4b) of the end of said handgrip
(4) that is directed towards said adaptor base (2), in the face (2a) of which that
lies opposite said handgrip (4) there are provided corresponding hemispherical cavities
(12) for containing the protruding portions of said balls (10).
7. The knob according to claim 1, characterized in that said friction coupling means
(3) are constituted by corresponding complementary sets of teeth (13, 14) formed on
the opposite faces of said handgrip (4) and said adaptor base (2).
8. The knob according to claim 1, characterized in that said friction coupling means
(3) are constituted by a male-female coupling (15, 16) which has a frustum-shaped
profile with contacting surfaces which have known grip coefficients.
9. The knob according to claim 8, characterized in that, in said coupling, the male body
(15) is axially associated with said adaptor base (2) and the corresponding female
seat (16) is formed in the facing end (4b) of said handgrip (4).
10. The knob according to claim 1, characterized in that said friction coupling means
(3) are constituted by two plates (17,18) made of materials having known grip coefficients
which are applied to the respective opposite faces (4b, 2a) of the handgrip (4) and
of the adaptor base (2).