1. Field of the invention.
[0001] This invention relates to a radiographic light-sensitive silver halide photographic
film material having thin tabular {111} hexagonal grains rich in silver bromide, a
combination of two radiographic intensifying luminescent phosphor screens with said
film material and a black-and-white diagnostic image forming method after exposure
of said screen/film combination with X-rays.
2. Background of the invention
[0002] Since the early eighties practical use of light-sensitive silver halide grains or
crystals has become common knowledge for anyone skilled in the art of photography.
From Eastman Kodak's basic patents relied thereupon those related with the preparation
of {111} tabular silver halide grains, sensitivity increase by spectral and chemical
sensitization, and coating in a light-sensitive silver halide photographic material,
more particularly in a forehardened duplitized radiographic material showing improved
covering power for tabular grains having a thickness of less than 0.20 µm as described
in US-A 4,414,304 and in the patents corresponding therewith in Japan and in the European
countries, it becomes clear that problems encountered by making use of such grains
are related with image tone and developability as has also been set forth in US-A
5,595,864.
[0003] In radiographic applications the film materials are coated with relatively high amounts
of silver, in order to provide a suitable sensitometry even if a low radiation dose
is applied to the patient as is always desirable. Use of {111} tabular silver halide
grains permits coating of lower amounts of silver if compared e.g. with grains having
a more globular shape as applied before practical application of said tabular grains.
Within the {111} tabular grains those showing a higher "tabularity" (defined as ratio
between aspect ratio and grain thickness) are even more in favour of lower coating
amounts of silver halide, but the need to provide an acceptable image tone after development
of such materials having light-sensitive silver halide layers containing said tabular
grains having high tabularity is even more stringent: reduction of thickness of the
{111} tabular grains coated in a radiographic film material hitherto, although providing
a higher covering power, remains unambiguously related indeed with the occurrence,
after processing of such materials, of diagnostic images having an unacceptable reddish-brown
image tone for radiologists as image tone and image quality are closely related with
each other in the specific context of examination of diagnostic images.
[0004] Measures taken in order to get a shift in image tone from reddish-brown to the desired
bluish-black color of the developed silver, well-known from the state-of-the-art are
hitherto unsatisfactory. Coating light-sensitive emulsion layers on a blue base as
in US-A 5,800,976 makes increase minimum density, a phenomenon which is interpreted
by the radiologist as an undesired increase of fog density. Incorporation in the other
layers of the film material of such dyes or dye precursors providing blue color directly
or indirectly (by processing and oxidative coupling reactions) are e.g. known from
US-A's 5,716,769 and 5,811,229 and EP-A 0 844 520, and JP-A 10-274 824 respectively
and causes the same problems as set forth hereinbefore, moreover showing, in the worst
cases, staining of the screens with blue dyes diffusing from the material onto the
screen, with residual color of dyes due to uncomplete removal of said dyes in nowadays
desired rapid processing cycles and problems related with criticality of generation
of imagewise developed blue colored silver and preservation characteristics of the
material.
[0005] Another disadvantage of ultrathin tabular grains is related with the increased total
specific grain surface and the need to provide huge amounts of suitable spectral sensitizers
in order to reach the desired sensitometric characteristics. So the attainable speed
is, besides a probable shift in the exposure light absorption spectrum which can be
expected, highly dependent on adsorption characteristics of the spectral sensitizer(s)
in the required high concentrations and on the development inhibiting properties of
the grain covered with the spectral sensitizer(s), moreover present in the said huge
amounts. Especially the said development inhibiting properties (leading to desensitization
phenomena) may lay burden on the attainable sensitometric characteristics, inclusive
for covering power and residual color after processing. Moreover the effect on image
tone for those thin tabular grains and on decolorizing properties in the processing,
again due to the use of large amounts of spectral sensitizer, is unknown and may become
a stringent problem when rapid processing is required, especially in ecological processing
systems wherein replenishment is reduced to a minimum in order to get as low amounts
of chemical waste as possible.
[0006] Last but not least lowering of coating amounts of silver halide in silver halide
photographic materials may not lead to loss in image quality due to increased cross-over
percentages measured for double side-coated photographic materials, especially for
those spectrally sensitized in the green wavelength range of the visible light spectrum,
normally expected to show lower image definition than those spectrally sensitive to
radiation in the blue to ultraviolet wavelength range. As light absorption by the
spectral sensitizer should not be lowered when lowering coated amounts of silver halide,
amounts of spectral sensitizer should be increased which perfectly matches with the
requirements as set forth above for tabular grains having a high tabularity. Moreover
high amounts of spectral sensitizer for such grains is closely related with the need
for suitable site-directing action of said sensitizer in order to provide an optimized
chemical sensitization without further loss processes.
3. Objects of the invention.
[0007] Therefore there is, as a first object of the present invention, a stringent demand
to get a desired blue-black image tone, even when a higher covering power is measured
for a processed film providing a diagnostic image provided by duplitized radiographic
materials coated with light-sensitive layers having thin tabular grains with a thickness
of at most 0.15 µm.
[0008] It is a second object to reduce to a minimum level the residual color of the diagnostic
black-and-white image obtained after processing of the radiographic light-sensitive
silver halide film material having stored the latent image of the subject to be examined.
[0009] It is a third object of the present invention to provide suitable sensitometric characteristics
for the film material, more particularly a high speed.
[0010] It is still a further object of the present invention to provide a good image quality
reflected in low cross-over percentages. Further objects will become apparent from
the description hereinafter.
4. Summary of the invention.
[0011] In order to reach the objects of the present invention a light-sensitive silver halide
photographic film material has been provided, said material comprising a transparent
support and on one or both sides thereof at least one light-sensitive emulsion layer
having spectrally and chemically sensitized tabular silver halide grains rich in silver
bromide, further having silver iodide in an amount of less than 3 mole % based on
silver, with two flat, parallel, hexagonal {111} crystal faces, said grains accounting
for a total projective surface of said parallel crystal faces in said emulsion of
at least 50 %, further having an average aspect ratio of at least 2:1 and a grain
thickness of from 0.05 up to 0.15 µm, wherein said emulsion is obtained by adding,
prior to chemical sensitisation, a site-directing compound satisfying general formulae
(I.1) or (I.2) as described hereinafter in the detailed description and in the claims
in an amount of not less than 1 x 10
-4 mole per mole of silver coated and one or more J-aggrega-ting spectrally sensitizing
dye(s), wherein a molar ratio amount between said site directing compound and said
J-aggregating spectrally sensitizing dye(s) is at least 1:6 for a grain coverage of
said {111} tabular grains exceeding 50 % and wherein said site-directing compounds
are represented by the formulae (I.1) or (I.2). A radiographic screen/film combination
comprising the light-sensitive silver halide photographic film material in combination
with a pair of supported or self-supporting X-ray intensifying screens has also been
disclosed, wherein said screens essentially consists of luminescent phosphor particles
emitting light in the wavelength range for which the film material has been made spectrally
sensitive.
[0012] Moreover a black-and-white image-forming method providing diagnostic images has also
been disclosed, said method comprising the steps of exposing said screen/film material
to X-rays passing a subject to be examined, and processing the film material by the
steps of developing, fixing, rinsing and drying.
5. Detailed description.
[0013] In order to attain the full benifits of the present invention for a radiographic
film material having thin {111} tabular silver halide grains rich in silver bromide
as further described herein it has unexpectedly been found that it is required to
add, prior to chemical sensitisation, high amounts, i.a., not less than 1 x 10
-4 mole per mole of silver halide coated as claimed, of the site-directing azacyanine
compound satisfying the general formula (I) described herein in the light-sensitive
emulsion layers of the double side coated or duplitized radiographic film material,
together with one or more J-aggregating spectrally sensitizing dye(s), wherein a molar
ratio amount between said site directing compound and said a J-aggregating spectrally
sensitizing dye(s) should be at least 1:6, for a grain coverage exceeding 50 %.
[0014] Specific azacyanine dyes particularly suitable for use in the emulsions coated in
the light-sensitive layers of the material of to the present invention are following,
according to the formulae (I.1) or (I.2):

wherein each of the substituents R
1-R
4 independently represents hydrogen, an (unsubstituted or substituted) alkyl, an (unsubstituted
or substituted) aryl or an (unsubstituted or substituted) aralkyl;
wherein R
1 and R
2 and/or R
3 and R
4 may form a (substituted or unsubstituted) benzoring, which, if substituted, has the
same or different substituents as R
1-R
4;
wherein R represents an (unsubstituted or substituted) alkyl, an (unsubstituted or
substituted) aryl or an (unsubstituted or substituted) aralkyl group;
wherein R' represents hydrogen, an (unsubstituted or substituted) alkyl, an (unsubstituted
or substituted) aryl or an (unsubstituted or substituted) aralkyl group;
and wherein cations or anions are present as charge compensating ions.
[0015] More particularly preferred each of R and R' independently represents
(CH
2)
nH or (CH
2)
nOH, n being an integer having a value from 1 to 4, (CH
2)
m(SO
3-) or (CH
2)
mO(SO
3-), m being an integer having a value from 2 to 4,
(CH
2)
2CH(Y)SO
3- wherein Y represents CH
3-, -Cl or -OH;
(CH
2)
mN(R)SO
3- or (CH
2)
mN(R'SO
3-
(CH
2)
n(COO
-) or (CH
2)
n(COOH),
(CH
2)
sSO
2-(CH
2)
tH wherein s equals 2 or 3 and t equals 1 or 2;
(CH
2)
x-Phen-W, wherein W represents -COO
- or SO
3-; Phen represents phenyl which is substituted or unsubstituted; and x equals 1, 2,
3 or 4,
(CH
2)
nCONHSO
2R or (CH
2)
nCONHSO
2R', provided that R' may represent hydrogen as set forth hereinbefore or
a latent solubilizing group as, e.g., (CH
2)
m-(C=O)-O-CH
2-(C=O)-CH
3,
wherein m' is an integer having a value of from 1 to 5.
[0016] In order to get neutral azacyanine structures preferred charge compensating cations
are Li
+, Na
+, K
+, HN
+Et
3, wherein Et represents ethyl, whereas preferred charge compensating anions are Cl
-, Br
-, I
-,
-OTos,
-OMes, CF
3SO
3-, wherein
-OTos represents tosylate and
-OMes represents mesylate.
[0018] The silver halide photographic film material of the present invention thus comprises
a transparent film support having first and second major surfaces coated on one or
both sides of the said major surfaces of the support with at least one photosensitive
layer overcoated with a protective antistress layer, said photosensitive layer containing
in an amount of at least 50 %, preferably at least 70 % and even more preferably at
least 90 % of the total projective surface of all grains a light-sensitive emulsion
having {111} tabular grains rich in silver bromide, silver iodide being present in
an amount of less than 3 mole % based on silver, with an average grain thickness of
from 0.05 µm up to 0.15 µm, further having, as an essential feature of the present
invention, the site-directing azacyanine compound satisfying the general formulae
(I.1) or (I.2) as described herein in a high amount of not less than 1 x 10
-4 mole per mole of silver halide coated, besides one or more J-aggregating spectrally
sensitizing dye(s), wherein a molar ratio amount between said site directing compound
and said a J-aggregating spectrally sensitizing dye(s) is at least 1:6 for a grain
coverage exceeding 50 %.and wherein said ratio is even more preferably from 1:3 to
1:1.
[0019] Preparation of spectrally and chemically sensitized tabular grains as may be applied
to emulsion grains to be coated light-sensitive layers of a radiographic material
according to the present invention has been described in US-A 4,439,520, wherein it
has been established to perform spectral sensitization before chemical sensitization,
so that the spectral sensitizer acts as a site-director for the sensitivity specks,
generated during chemical sensitization. A broad review about spectral sensitization
can be found in in Research Dislosure No. 389057, p. 591-639 (1996), more particularly
in Chapter V. Further useful information about additives which may be used in order
to prepare emulsions to be coated in a material according to the present invention
can be found in Research Dislosure No. 389057, p. 591-639 (1996), as in Chapter VII
about antifoggants and stabilizers, in Chapter VIII about coating physical property
modifying addenda, in Chapter XI about layer arrangements and in Chapter XV about
supports.
[0020] The {111} tabular silver halide emulsion grains, present in light-sensitive emulsion
layers of materials according to the present invention, are spectrally sensitized
in the blue to near ultraviolet wavelength range and/or green wavelength range, preferably
prior to chemical sensitisation, depending on the requirements as set forth by medecins
examining radiological images as especially sharpness (low cross-over percentage),
but also contrast (which should be a "dedicated contrast" depending on the density
range wherein image details should be discernable), speed and density range.
[0021] In a particular embodiment of the present invention the duplitized film material
comprises in its light-sensitive emulsion layers coated on a subbed support an emulsion
having {111} hexagonal tabular grains rich in silver bromide, further having silver
iodide in an amount of less than 3 mole % based on silver,spectrally sensitive to
irradiation in the green wavelength range, but treated before adsorption of the J-aggregate
forming green sensitizing dye(s) with azacyanine dyes in the high amounts set forth
in the statement of the present invention.
[0022] The radiographic film material according to the present invention thus treated with
high amounts of at least 10
-4 mole per mole of silver of the site-directing azacyanine dye(s) according to the
general formula (I) becomes spectrally sensitive to irradiation in the green wavelength
range between 500 and 555 nm by the further presence of at least one spectrally sensitizing
(orthochromatic) dye having a maximum absorption in the wavelength range between 540
and 555 nm and satisifying the general formula (II)

wherein
Z and Z' each independently represents a nitrogen or an oxygen atom and wherein Z
is substituted with R8 if Z is a nitrogen atom and Z' is substituted with R9 if Z' is a nitrogen atom;
R5, R6 and R8 and R9 each independently represents substituted or unsubstituted alkyl,
R7 represents hydrogen, substituted or unsubstituted alkyl or substituted or unsubstituted
aryl,
T and T' may each independently represent hydrogen, a substituted or unsubstituted
alkyl, a substituted or unsubstituted aryl or a substituted or unsubstituted heterocyclic
group;
(X-)p represents an negatively charged atom or group of atoms to compensate for the positive
charge(s) present on the dye, and
(M+)q represents a positively charged atom or group of atoms to compensate for the negative
charge(s) present on the dye, wherein p and q each represent an integer in order to
get an electronically neutral compound.
[0023] In a more preferred embodiment in the material according to the present invention
the J-aggregating cyanine dye(s) adsorbed at the grain surface of the preferred silver
bromoiodide or silver bromochloroiodide {111} tabular hexagonal grains corresponds
to the general formula (II) wherein
R
7 is -C
2H
5, Z and Z' are both representing an oxygen atom,
at least one of R
5 and R
6 represents
- a sulphoalkyl group, preferably corresponding to the formulae
- (CH2)nSO3- wherein n equals 2, 3 or 4,
- (CH2)2-CH(CH3)-SO3-
-CH2-CHY'-CH2-SO3- wherein Y' represents -OH or -Cl;
- a sulphatoalkyl group, preferably corresponding to the formula
- (CH2)nOSO3- wherein n equals 2, 3 or 4,
- an acylsulphonamido group, preferably corresponding to the formulae
-(CH2)n-C(O)-N(R10)-SO2-(CH2)mH wherein n equals 1, 2 or 3; m equals 1, 2, 3, etc.
- (CH2)r-SO2-N(R10)-SO2-(CH2)sH wherein r equals 2, 3 or 4; s equals 1, 2, 3, etc.,
-(CH2)v-SO2-N(R10)-C(O)-(CH2)wH wherein v equals 2, 3 or 4; w equals 1, 2, 3, etc.;
- a carboxyalkyl group, preferably corresponding to the formula (CH2)xCOOH or (CH2)xCOO- wherein x equals 1, 2, 3, etc.;
wherein R
10 represents H or alkyl; and wherein each of T and T' independently represents hydrogen,
5-phenyl, 5-Cl, 5-OCH
3 and 5-CH
3.
[0024] In an even more preferred embodiment the J-aggregating cyanine dye corresponds to
the general formula (II) wherein R
11 is hydrogen, Z is an nitrogen atom, T represents hydrogen, 5-phenyl, 5-Cl, 5-OCH
3 or 5-CH
3 and wherein T' represents 5,6-(Cl)
2; 5-CN-6-Cl; 5-CF
3-6-Cl; 5-Cl; 5-CN, 5-CF
3, 5-CHF
2, 5-SO
2CH
3 or 5-SO
2R
12 (R
12 representing a fluoro-subsituted or non-fluoro-substituted alkyl group), 5-COOR
13 and 5-SO
2-N (R
x) (R
y) or 5-CO-N (R
x) (R
y), wherein R
x and R
y each independently represents substituted or unsubstited alkyl groups, which may
form a ring with the N-atom to which they are attached.
[0025] Still more preferred in the formula (II) each of Z and Z' represents oxygen and each
of T and T' represents Cl or, alternatively, T represents Cl and T' represents Phenyl
or vice versa and wherein further
R
5 and R
6 represent all combinations of the formulae
- (CH
2)
nSO
3- wherein n equals 2, 3 or 4,
- (CH
2)
2-CH(CH
3)-SO
3- and
- CH
2-CHY-CH
2-SO
3- wherein Y represents -OH or -Cl;
and wherein R
5, corresponding to the formulae given above, is combined with R
6 corresponding to the formulae
- (CH
2)
JH wherein j equals 1, 2, 3 or 4;
- CH
2-Phen-SO
3-
-CH
2-Phen-COOH
- (CH
2)
k-Phen-COOH wherein k equals 1, 2 or 3.
- (CH
2)
l-COOH, wherein l equals 1, 2 or 3, etc..
[0026] In a particularly preferred embodiment said J-aggregating spectrally sensitizing
dye is a 5,5'-dichloro-3,3'-bis(SO
3-R)-9-ethyl-benzoxacarbocyanine with R being n-propylene or n-butylene and more particularly
anhydro-5,5'-dichloro-3,3'-bis(n-sulphobutyl)-9-ethyloxacarbocyanine hydroxide or
anhydro-5,5'-dichloro-3,3'-bis(n-sulphopropyl)-9-ethyloxa-carbocyanine hydroxide.
Furthermore green-light absorbing spectral sensitizers according to the formulae given
in JP-A's 06,035,104; 06,035,101; 06,035,102; 62,191,847; 63,249,839; 01,312,536;
03,200,246; US-A 4,777,125 and DE 3,819,241 may be used. The right choice of said
sensitizers or combinations thereof is always related with the purpose of obtaining
the highest possible photographic speed while reducing dye stain after processing.
[0027] In order to characterise the {111} hexagonal tabular grains by quantitative parameters
average grain volumes can be determined from calculations, after measurement for each
individual grain of its volume determined after having applied electrochemical reduction
techniques, wherein electrical signals thus obtained are related with silver halide
grain volumes after total reduction thereof to metallic silver at the cathode of an
electrochemical cell. The percentage of the total projective area of all tabular grains
with respect to the total projective area of all grains present in the emulsion is
calculated from electron microscopic photographs.
[0028] Average grain diameters and thicknesses of the tabular grains are calculated after
determination of individual grain thickness and diameter, calculated as equivalent
circular diameter of the hexagonal surface, from shadowed electron microscopic photographs
or scanning electron microscopic photographs. From the average ratios of (equivalent
circular) diameter to thickness for each individual tabular grain aspect ratios are
determined in order to get ability to further calculate the mean aspect ratio of the
tabular grains in the emulsion distribution.
[0029] Such average crystal diameters for the emulsion crystals present in the light-sensitive
layer(s) of the materials according to the present invention are between 0.3 and 3.0
µm, said grains having two flat parallel {111} crystal faces, accounting for a total
projective surface of said parallel crystal faces in said emulsion of at least 50
%, more preferably at least 70 % and even more preferably more than 90 % of the total
projective surface area of said grains.
[0030] From the average ratios of (equivalent circular) diameter to thickness for each individual
tabular grain aspect ratios are determined in order to get ability to further calculate
the mean aspect ratio of the tabular grains in the emulsion distribution of the material
according to the present invention: said aspect ratio is preferably 5 or more, i.a.,
from 5:1 up to 50:1 and more preferably from 5:1 up to 20:1.
[0031] Not only in favour of image tone as set forth in the objects of the present invention
but also in favour of developability it is an essential feature to have a limited
amount of iodide, i.a. less than 3 mole % based on silver. More preferably said iodide
is present as silver iodide
at the grain surface of the tabular grains in order to get an average amount of iodide over the whole grain volume of less than
3 mole % based on silver, preferably less than 1 mole %, even more preferably from
0.05 mole % up to 0.5 mole %, and most preferably in an average amount of from 0.1
mole % up to 0.4 mole %.
[0032] The duplitized radiographic film material according to the present invention in the
most preferred embodiment thus comprises light-sensitive layers at both sides of the
film support wherein the thin {111} tabular silver halide grains rich in silver bromide
are containing silver iodide, in limited amounts of from 0.1 mole % up to 0.4 mole
%. The {111} tabular grain population in the light-sensitive emulsion is further preferably
homogeneous, i.e., has a variation coeffient of less and 0.40 and more preferably
even of from 0.10 up to 0.30, based on the equivalent circular diameters calculated
for the individual {111} tabular grains.
[0033] Preparation methods for {111} tabular grain emulsions rich in silver bromide can
be found in Research Dislosure No. 389057, p. 591-639 (1996), more particularly in
Chapter I. A very useful method has been described in EP-A 0 843 208. Said {111} tabular
hexagonal crystals rich in silver bromide are preferably composed of silver bromoiodide
or silver bromochloroiodide (with less than 10 mole % of silver chloride, based on
silver). Iodide ions present at the surface of al {111} tabular hexagonal grains are
provided in the preparation method by addition of an inorganic iodide salt as potassium
iodide. More preferred as providing slower liberation of iodide in the reaction vessel
is addition of organic agents releasing iodide ions in order to provide the low silver
iodide concentrations, not exceeding 3 mole %, preferably not exceeding 1 mole % and
most preferably not exceeding the range from 0.1 mole % up to 0.4 mole % based on
silver over het whole grain volume. Addition of iodide by organic agents releasing
iodide ions has been described e.g. in EP-A's 0 561 415, 0 563 701, 0 563 708 and
0 651 284 and in US-A's 5,482,826 and 5,736,312. In an alternative method iodide ions
can be released from iodate as has been described in US-A 5,736,312. Release of iodide
in the presence of a compound adjusting the rate of iodide release can be applied
as described in US-A 5,807,663.
[0034] In another preferred embodiment addition of iodide to emulsion grains rich in silver
bromide is performed by adding fine preformed grains of silver iodide, whether or
not including bromide and/or chloride in minor amounts, said grains having a grain
diameter of not more than 100 nm, and ,more preferably, not more than 50 nm. Such
fine grains are so-called "Lippmann" emulsions. Addition of iodide making use from
such fine grains rich in silver iodide has been described for the preparation of {111}
tabular grains in JP-A's 04-251241 and 08-029904 and in EP-A's 0 662 632 and 0 658
805, wherein an outermost phase rich in silver iodide has been added to {111} tabular
grains rich in silver bromide (optionally comprising up to less than 10 mole % of
silver chloride). Addition of said fine AgI-Lippmann emulsions to the surface of the
silver halide crystals in order to get a global iodide content of less than 1 mole
% in the grain may advantageously proceed as disclosed in EP-A 0 475 191, wherein
an excellent speed/fog ratio and a high covering power are attained.
[0035] Preparation of {111} tabular grain emulsions is performed in the presence of gelatin
or colloidal silica sol as a binder providing colloidal stability during all preparation
steps. In one embodiment the precipitation of the tabular silver halide crystals according
to the present invention is performed in the presence of a protective, hydrophilic
colloid, e.g. conventional lime-treated or acid treated gelatin but also oxidized
gelatin (see e.g. EP-A 0 843 208) or a synthetic peptiser may be used. The preparation
of such modified gelatin types has been described in e.g. "The Science and Technology
of Gelatin", edited by A.G. Ward and A. Courts, Academic Press 1977, page 295 and
next pages. The gelatin can also be an enzyme-treated gelatin as described in Bull.
Soc. Sci. Phot. Japan, No. 16, page 30 (1966). Before and during the formation of
the silver halide grains it is common practice to establish a gelatin concentration
of from about 0.05 % to 5.0 % by weight in the dispersion medium.
[0036] In another embodiment tabular silver halide grains used in emulsions according to
the present invention are precipitated in the absence of gelatin by using colloidal
silica sol as a protective colloid in the presence of an onium compound, preferably
a phosphonium compound, as has been described in EP-A 0 677 773.
[0037] In order to control the grain size, besides dyes (even spectral sensitizing dyes
e.g.) or crystal habit modifiers, other grain growth restrainers or accelerators may
also be used during the precipitation, together with the flow rate and/or concentration
variations of the silver and halide salt solutions, the temperature, pAg, physical
ripening time, etc.. Silver halide solvents such as ammonia, a thioether compound,
thiazolidine-2-thione, tetra-substituted thiourea, potassium or ammonium rhodanide
and an amine compound may be present during grain precipitation in order to further
adjust the average grain size.
[0038] At the end of the precipitation the emulsion can be made free from excess of soluble
inorganic salts by a conventional washing technique e.g. flocculation by ammonium
sulphate or polystyrene sulphonate, followed by one or more washing and redispersion
steps. Another well-known washing technique is ultrafiltration. Finally, extra gelatin
is added to the emulsion in order to obtain a gelatin to silver ratio which is optimized
with respect to the coating conditions and/or in order to establish the required thickness
of the coated emulsion layer. Preferably a gelatin to silver halide weight ratio ranging
from 0.3 to 1.0 is then obtained.
[0039] It is clear that {111} tabular silver halide emulsion grains, present in light-sensitive
emulsion layers of materials according to the present invention, are, besides spectrally
sensitized, also chemically sensitized, at least with a preferred combination of labile
sulphur compounds and gold compounds, more preferably with compounds providing sulphur,
selenium or even tellurium and gold. Chemical sensitization methods for {111} tabular
grain emulsions rich in silver bromide can be found in Research Dislosure No. 389057,
p. 591-639 (1996), more particularly in Chapter IV. Very useful methods related therewith
have been disclosed in EP-A's 0 443 453, 0 454 069, 0 541 104 and in US-A's 5,112,733
and 5,654,134. Useful labile selenium compounds have been disclosed in EP-A's 0 831
363, 0 889 354 and 0 895 121. Said labile selenium compounds are commonly applied
in combination with sulphur and gold, and so are labile tellurium compounds as has
been disclosed in EP-Application No. 99202439, filed July 23, 1999.
[0040] As it is a particularly favorable aspect for materials coated with emulsions having
tabular grains in general, and more specifically for materials according to the present
invention coated from emulsions having such thin {111} hexagonal tabular grains to
be coated with lower amounts of silver without loss of covering power in the material,
the total amount of coated silver halide in said film material, expressed as an equivalent
amount of silver nitrate, is less than 7 g/m
2. In the film material according to the present invention a total amount of coated
silver halide in said film, expressed as an equivalent amount of silver nitrate, is
more preferably in the range of from 3.0 to 6.0 g/m
2.
[0041] From an economical (lower amounts of silver used) as well as from an ecological (need
for lower amounts of chemicals in the processing and lower silver recovery afterwards)
point of view these advantages are remarkable.
[0042] It is clear that radiographic film materials coated at only one side (called "single-side"
material) of the support, and suitable for use in radiographic applications as mammography
can also be provided with light-sensitive emulsion layers having thin hexagonal {111}
tabular grains as set forth hereinbefore. Such materials already have the advantage
of a better image definition as incident light generated by luminescent phosphors
is coming from only one side of the film support and as there is no cross-over as
is the case with duplitized films having transparent film supports, exposed from both
sides of said support by a pair of screens emitting light from their respective luminescent
phosphors.
[0043] The duplitized film materials of the present invention are thus irradiated by the
light emitted imagewise by X-ray intensifying screens, positioned as a sandwich in
intimate contact at both sides of the film coated with light-sensitive emulsion layers
having the spectrally and chemically sensitized thin hexagonal {111} tabular grains,
after conversion of X-rays passing through the patient.
[0044] A diagnostic silver image, in conformity with the X-ray image, is obtained after
processing of the film material according to the present invention. For use in common
medical radiography (projection radiography) the X-ray film material comprises a transparent
film support, coated on both sides with at least one silver halide emulsion layer,
further overcoated with at least one protective antistress layer and, optionally,
an afterlayer as disclosed e.g. in EP-A's 0 644 454 and 0 644 456. It is further advised
to add to the protective antistress layer(s), besides the normally added components
(see Examples) a mercapto tetrazole compound, preferably a substituted 1-phenyl 5-mercaptotetrazole
compound in exceptionally huge amounts of at least 0.5 mmole per mole of coated silver
halide, and even up to an amount 10 mmole. It has namely been established that the
presence of such compounds in the protective antistress layer(s) further improves
image tone in that a "colder" blue-black image is obtained for at least the same and
even an increased covering power.
[0045] During the X-ray irradiation said film is thus arranged in a cassette between two
X-ray intensifying screens, both of them making contact with the corresponding light-sensitive
side(s), thus forming a film/screen system.
[0046] In one embodiment according to the present invention a radiographic screen/film combination
or system is thus provided comprising a duplitized film material, in contact with
or sandwiched between a pair of supported or self-supporting X-ray intensifying screens,
characterized in that
- i) supported or self-supporting X-ray intensifying screens essentially consist of
luminescent phosphor particles emitting at least 50 % and more preferably at least
80 % of their emitted radiation in the blue/ultraviolet and/or green wavelength range,
more particularly in the green wavelength range of from 500 nm to 550 nm, as e.g.
a terbium doped gadolinium oxisulfide phosphor;
- ii) said film material according to the present invention comprise, in the light-sensitive
layers, one or more {111} tabular silver halide emulsion(s) as set forth hereinbefore,
comprising said thin hexagonal {111} tabular grains rich in silver bromide, spectrally
sensitive to irradiation in the preferred wavelength range, said preferred wavelength
range being from 500 to 550 nm by the presence of at least one J-aggregating (green)
spectral sensitizer according to the general formula (II).
[0047] In the context of the present invention, more particularly with respect to the purposes
to get reduced dye stain besides an excellent image tone, said reduced dye stain delivering
an indispensible asset thereto, azacyanine dyes according to the general formulae
(I.1) and (I.2) should be used in the said high amounts during the preparation of
{111} tabular grain emulsions as the presence of said dyes not only has a site-directing
function, but as it also permits further addition of the J-aggregating spectral sensitizers
according to the general formula (II) in lower amounts, without loss in speed, thereby
providing better decoloration in the processing. J-aggregating spectral sensitizers
suitable for spectrally sensitizing emulsions in materials of the present invention
have in part been described by F.M. Hamer in "The Cyanine Dyes and Related Compounds",
1964, John Wiley & Sons, while other examples have been given in Research Disclosure
Item 22534 and in a more recent overview in EP-A 0 757 285, wherefrom dyes forming
J-aggregates on the flat surface of the preferred silver bromoiodide or silver bromochloroiodide
crystals are particularly useful.
[0048] According to the present invention, in a particular embodiment, a radiographic screen/film
combination is thus provided comprising the light-sensitive silver halide photographic
film material as set forth above in combination with a supporting or self-supporting
X-ray intensifying screen, characterized in that said supported or self-supporting
X-ray intensifying screen essentially consists of luminescent phosphor particles emitting
green light irradiation in the wavelength range between 540 and 555 nm.
[0049] Beside spectrally sensitizing dyes other dyes, which per se do not have any spectral
sensitization activity, or certain other compounds, which do not substantially absorb
visible radiation, can be added in order to provide a supersensitization effect when
they are incorporated together with said spectral sensitizing agents into the emulsion.
Suitable supersensitizers are, i.a. heterocyclic mercapto compounds containing at
least one electronegative substituent as described e.g. in US-A 3,457,078, nitrogen-containing
heterocyclic ring-substituted aminostilbene compounds as described e.g. in US-A's
2,933,390 and 3,635,721, aromatic organic acid/for-maldehyde condensation products
as described e.g. in US-A 3,743,510 as well as cadmium salts and azaindene compounds.
[0050] At least one non-spectrally sensitizing dye can be added to an emulsion layer or
to one or more non-light-sensitive hydrophilic layers such as e.g. an antihalation
undercoat layer between a subbing layer, providing good adhesion between the support
and adjacent layers, and a light-sensitive emulsion layer. The presence of such dye(s)
in adapted amounts is not only recommended to adjust the sensitivity of the different
emulsion layers and eventually the required contrast, but also in order to reduce
scattering of exposure radiation and thus to enhance sharpness. Preferred dyes are
those that are removed easily from the photographic material during wet processing
in order not to leave any residual color. When said dyes are added to the emulsion
side, it may be preferred that these dyes are non-diffusible during coating of the
hydrophilic layers. Examples of such dyes, without being limited thereto, are the
dyes that have been described in e.g. US-A's 3,560,214; 3,647,460; 4,288,534; 4,311,787
and 4,857,446. These dyes may be added to the coating solution as a solid particle
dispersions of water insoluble dyes having a mean particle diameter of less than 10
µm, more preferably less than 1 µm and still more preferably less than 0.1 µm. Examples
of such dyes are disclosed in EP-A's. 0 384 633; 0 351 593; 0 586 748; 0 587 230 and
0 656 401, EP-A's. 0 323 729; 0 274 723 and 0 276 566, and in US-A's 4,900,653; 4,904,565;
4,949,654; 4,940,654; 4,948,717; 4,988,611; 4,803,150 and 5,344,749. Said dyes can
also be added in form of a solid silica particle dispersion as disclosed in EP-A 0
569 074. Still another technique applied in order to obtain ultra fine dye dispersions
consists in acidifying a slightly alkaline coating compo-sition "in situ" just before
coating it onto the supporting layer. A more recent review of dispersion methods,
useful in the context of the present application has been described in EP-A 0 756
201.
[0051] The silver halide emulsions used in light-sensitive layers of the material according
to the present invention may further comprise compounds preventing the formation of
a high minimum density or stabilizing the photographic properties during the production
or storage of photographic materials or during the photographic treatment thereof.
Many known compounds can be added as fog-inhibiting agent or stabilizer to the silver
halide emulsion. Suitable examples are i.a. the heterocyclic nitrogen-containing compounds
such as benzothiazolium salts, nitroimidazoles, nitrobenzimidazoles, chlorobenzimidazoles,
bromobenzimidazoles, mercaptothiazoles, mercaptobenzothiazoles, mercaptobenzimidazoles,
mercaptothiadiazoles, aminotriazoles, benzotriazoles (preferably 5-methyl-benzotriazole),
nitrobenzotriazoles, mercaptotetrazoles, in particular 1-phenyl-5-mercapto-tetrazole,
mercaptopyrimidines, mercaptotriazines, benzothiazoline-2-thione, oxazoline-thione,
triazaindenes, tetrazaindenes and pentazaindenes, especially those described by Birr
in Z. Wiss. Phot. 47 (1952), pages 2-58, triazolopyrimidines such as those described
in GB-A 1,203,757, GB-A 1,209,146, JP-B 77/031738 and GB-A 1,500,278, and 7-hydroxy-s-triazolo-[1,5-a]-pyrimidines
as described in US-A 4,727,017, and other compounds such as benzenethiosulphonic acid,
benzenethiosulphinic acid and benzenethiosulphonic acid amide.
[0052] Other compounds which can be used as fog-inhibiting compounds are those described
in Research Disclosure No. 17643 (1978), Chaptre VI. These fog-inhibiting agents or
stabilizers can be added to the silver halide emulsion prior to, during, or after
the ripening thereof and mixtures of two or more of these compounds can be used.
[0053] The binder of the layers, especially when gelatin is used as a binder, can be forehardened
with appropriate hardening agents such as those of the epoxide type, those of the
ethylenimine type, those of the vinylsulfone type, e.g. 1,3-vinylsulphonyl-2-propanol
or di-(vinylsulphonyl)-methane, vinylsulphonyl-ether compounds, vinylsulphonyl compounds
having soluble groups, chromium salts like e.g. chromium acetate and chromium alum,
aldehydes as e.g. formaldehyde, glyoxal, and glutaraldehyde, N-methylol compounds
as e.g. dimethylolurea and methyloldimethylhydantoin, dioxan derivatives e.g. 2,3-dihydroxy-dioxan,
active vinyl compounds e.g. 1,3,5-triacryloyl-hexahydro-s-triazine, active halogen
compounds e.g. 2,4-dichloro-6-hydroxy-s-triazine, and mucohalogenic acids e.g. mucochloric
acid and mucophenoxychloric acid. These hardeners can be used alone or in combination.
The binder can also be hardened with fast-reacting hardeners such as carbamoylpyridinium
salts as disclosed in US-A's 4,063,952 and with the onium compounds as disclosed in
EP-A 0 408 143.
[0054] The photographic material according to the present invention may further comprise
various kinds of surface-active agents in the light-sensitive emulsion layer(s) or
in at least one other
[0055] hydrophilic colloid layer. Suitable surface-active agents include non-ionic agents
such as saponins, alkylene oxides, e.g., polyethylene glycol, polyethylene glycol/polypropylene
glycol condensation products, polyethylene glycol alkyl ethers or polyethylene glycol
alkylaryl ethers, polyethylene glycol esters, polyethylene glycol sorbitan esters,
polyalkylene glycol alkylamines or alkylamides, silicone-polyethylene oxide adducts,
glycidol derivatives, fatty acid esters of polyhydric alcohols and alkyl esters of
saccharides, anionic agents comprising an acid group such as a carboxyl, sulpho, phospho,
sulphuric or phosphoric ester group; ampholytic agents such as aminoacids, aminoalkyl
sulphonic acids, aminoalkyl sulphates or phosphates, alkyl betaines, and amine-N-oxides;
and cationic agents such as alkylamine salts, aliphatic, aromatic, or heterocyclic
quaternary ammonium salts, aliphatic or heterocyclic ring-containing phosphonium or
sulphonium salts. Such surface-active agents can be used for various purposes, e.g.
as coating aids, as compounds preventing electric charges, as compounds improving
film transport in automatic film handling equipment, as compounds facilitating dispersive
emulsification, as compounds preventing or reducing adhesion, and as compounds improving
photographic properties such as higher contrast, sensitization and development acceleration.
Especially when rapid processing conditions are important, development acceleration
may be useful, which can be accomplished with the aid of various compounds, preferably
polyoxyalkylene derivatives having a molecular weight of at least 400 such as those
described in e.g. US-A's 3,038,805; 4,038,075 and 4,292,400. Especially preferred
developing accelerators are recurrent thioether groups containing polyoxyethylenes
as described in DE 2,360,878, EP-A's 0 634 688 and 0 674 215. The same or different
or a mixture of different developing accelerators may be added to at least one of
the hydrophilic layers at the emulsion side. It may be advantageous to partially substitute
the hydrophilic colloid binder, preferably gelatin, of the light-sensitive silver
halide emulsion layer or of an hydrophilic colloid layer in water-permeable relationship
therewith by suitable amounts of dextran or dextran derivatives to improve the covering
power of the silver image formed and to provide a higher resistance to abrasion in
wet condition.
[0056] The photographic material of the present invention may further comprise various other
additives such as compounds improving the dimensional stability of the photographic
material, UV-absorbers, spacing agents, lubricants, plasticizers, antistatic agents,
etc. Suitable additives for improving the dimensional stability are i.a. dispersions
of a water-soluble or hardly soluble synthetic polymer e.g. polymers of alkyl (meth)acrylates,
alkoxy(meth)acrylates, glycidyl (meth)acrylates, (meth)acrylamides, vinyl esters,
acrylonitriles, olefins and styrenes, or copolymers of the above with acrylic acids,
methacrylic acids, α-β-unsaturated dicarboxylic acids, hydroxyalkyl (meth)acrylates,
sulphoalkyl (meth)acrylates, and styrene sulphonic acids. Suitable UV-absorbers are
e.g. aryl-substituted benzotriazole compounds as described in US-A 3,533,794, 4-thiazolidone
compounds as described in US-A's 3,314,794 and 3,352,681, benzophenone compounds as
described in JP-A 2784/71, cinnamic ester compounds as described in US-A's 3,705,805
and 3,707,375, butadiene compounds as described in US-A 4,045,229, and benzoxazole
compounds as described in US-A 3,700,455.
[0057] In general, the average particle size of spacing agents is comprised between 0.2
and 10 µm. Spacing agents can be soluble or insoluble in alkali. Alkali-insoluble
spacing agents usually remain permanently in the photographic material, whereas alkali-soluble
spacing agents usually are removed in an alkaline processing bath. Suitable spacing
agents can be made i.a. of polymethyl methacrylate, of copolymers of acrylic acid
and methyl methacrylate, and of hydroxypropylmethyl cellulose hexahydrophthalate.
Other suitable spacing agents have been described in US-A 4,614,708.
[0058] Compounds which can be used as a plasticizer for the hydrophilic colloid layers are
acetamide or polyols such as trimethylolpropane, pentanediol, butanediol, ethylene
glycol and glycerine. Further, a polymer latex is preferably incorporated into the
hydrophilic colloid layer for the purpose of improving the anti-pressure properties,
e.g. a homopolymer of acrylic acid alkyl ester or a copolymer thereof with acrylic
acid, a copolymer of styrene and butadiene, and a homopolymer or copolymer consisting
of monomers having an active methylene group.
[0059] The photographic material according to the present invention may comprise an antistatic
layer to avoid static discharges during coating, processing and other handling of
the material. Such antistatic layer may be an outermost coating like the protective
layer or an afterlayer or a stratum of one or more antistatic agents or a coating
applied directly to the film support or other support and overcoated with a barrier
or gelatin layer. Antistatic compounds suitable for use in such layers are e.g. vanadium
pentoxide soles, tin oxide soles or conductive polymers such as polyethylene oxides
or a polymer latex, or antistatic agents providing permanent electronic conductivity
such as polyethylene dioxythiophenes described e.g. in US-A 5,395,472 and EP-A 1 031
875.
[0060] During X-ray irradiation of the radiographic film material of the present invention
said film material (made spectrally sensitive - e.g. to green light as in a preferred
embodiment - by suitable spectral sensitization of its light-sensitive emulsion grains)
is thus arranged in a cassette with X-ray intensifying screen (emitting green light
by presence of suitable green-light emitting luminescent phosphors). For chest radiography
said cassette is provided with two X-ray intensifying screens making contact with
two X-ray intensifying screens, being the same or different. When two intensifying
screens are used it is not excluded to use two identical screens (having same radiation
sensitivity), to use two screens emitting the same irradiation but differing in speed,
e.g. due to different coating amounts of phosphors (coating thickness), or even to
use two intensifying screens having a different light emission. So combination of
an intensifying screen sensitive to blue/UV-irradiation and a screen sensitive to
green light is not excluded and may be favorable in order to attain desired properties
with respect to sensitometry (desired sensitometric curve from the point of diagnostic
view) and/or image quality (granularity and/or image definition, particularly sharpness).
[0061] Specific intensifying screens or conversion screens emitting green (or blue light
as in very particular applications with non-symmetric screens and (a)symmetric duplitized
films in screen/film combinations for use in the diagnostic image forming method according
to the present invention are the commercially available X-ray generating devices providing
an exposure to X-rays with a tube voltage from 20 up to 40 kV (as in mammography)
and from 70 kV up to 100 kV (as in chest radiography). It is always desired to expose
the patient to a low X-ray dose, if possible, so that exposure to low voltage sources
is not excluded and even recommended.
[0062] A preferred luminescent phosphor coated in the X-ray conversion screen used in a
film/screen system sensitive to green light is Gd
2O
2S:Tb, emitting light in the wavelength range from 540 tot 555 nm. Said phosphor and
its use in intensifying screens have been described extensively in patent literature,
e.g. in US-A's. 3,872,309; 4,130,429; 4,912,333; 4,925,594; 4,994,355; 5,021,327;
5,107,125 and 5,259,016 and in GB-Patent 1,489,398 and is suitable for use in the
context of the film/screen system according to the present invention. Otherwise in
the particular application wherein a blue/UV emitting screen is used at one side,
said screen is provided with blue/UV emitting luminescent phosphor particles emitting
at least 50 % and more preferably at least 80 % of their emitted radiation in the
wavelength range shorter than 420 nm, use can be made of the specific intensifying
screens emitting ultraviolet-blue radiation as disclosed in US-A's 4,225,653; 4,387,141;
4,710,637; 5,112,700; 5,173,611 and 5,432,351; in EP-A's 0 650 089; 0 658 613; in
PCT-Applications WO 93/11457 and WO 95/15514. Typical blue-UV emitting phosphors therein
are tantalates as described in PCT-Applications WO 93/1521 and 93/1522, hafnates as
described in US-A 5,173,611 and fluorohalides (fluorobromides) of barium and strontium
as in WO 91/1357 and US-A 5,629,125, doped with europium and co-doped with samarium
as in US-A's 5,422,220 and 5,547,807 and even mixtures of tantalates and fluorohalides
as in US-A 5,077,145 and EP-A 0 533 234, replacing CaWO
4 as representative for an older well-known generation of luminescent phosphors. Very
useful phosphor particles have e.g.been disclosed in EP-A 0 820 069 wherein particles
of niobium doped, monoclinic M, yttriumtantalate phosphor and particles of an europium
doped bariumfluorohalide phosphor are composing the screen. Phosphor particles having
niobium and gadolinium doped, monoclinic M, yttriumtantalate (MYT) phosphor according
to formula YTaO
4:Gd:Nb are particularly useful.
[0063] The thickness of the phosphor layer therein depends on the amount of coated phosphor
required in order to obtain the desired screen speed. X-ray intensifying screens used
in the film/screen system according to the present invention can be self-supporting
or supported. X-ray intensifying screens in the screen/film system according to the
present invention generally comprise in order: a support (also called substrate),
at least one layer comprising phosphor particles dispersed in a suitable binder and
a protective coating coated over the phosphor containing layer to protect said layer
during use. Further, a primer layer is sometimes provided between the phosphor containing
layer and the substrate to closely bond said layer thereto.
[0064] X-ray intensifying screens in the film/screen system according the present invention
can be self-supporting or supported. X-ray intensifying screens generally comprise
in order: a support (also called substrate), at least one layer comprising phosphor
particles dispersed in a suitable binder and a protective coating coated over the
phosphor containing layer to protect said layer during use. Further, a primer layer
is sometimes provided between the phosphor containing layer and the substrate to closely
bond said layer thereto. A plastic film is preferably employed as the support material.
Depending on the speed class of the screens for which a synergistic effect should
be attained in the relation between speed and sharpness, supports characterized by
their reflectance properties, expressed as % reflectance over the wavelength range
from 350 to 600 nm, are particularly used as described e.g. in US-A 5,381,015. Such
supports can be highly light reflecting as e.g. polyethylene terephthalate comprising
a white pigment, e.g. BaSO
4, TiO
2, etc., or it can be light absorbing supports, e.g. polyethylene terephthalate comprising
a black pigment, e.g. carbon black. Supports comprising dyes or pigments that absorb
light of a specific wavelength can also be useful in the preparation of X-ray intensifying
screens in the film/screen system according to the present invention. In most applications
the phosphor layers contain sufficient binder to give structural coherence to the
layer.
[0065] A mixture of two or more of these binders may be used, e.g., a mixture of polyethyl
acrylate and cellulose acetobutyrate. The weight ratio of phosphor to binder is generally
within the range of from 50:50 to 89:11, preferably from 80:20 to 89:11.
[0066] The screen used in a screen/film system according to the present invention may comprise
a supported layer of phosphor particles dispersed in a binding medium comprising one
or more rubbery and/or elastomeric polymers as described in EP-A's 0 647 258 and 0
648 254. In this way a ratio by weight of pigment to binding medium of more than 90:10
and more preferably of at least 93:7, e.g. 98:2 can be obtained providing besides
an excellent image resolution a high ease of manipulation as a result of a good elasticity
of the screen and good adhesion properties between the support and the phosphor layer.
[0067] After the formation of the fluorescent layer, a protective layer is generally provided
on top of the fluorescent layer. In a preferred embodiment the protective coating
has a layer thickness d comprised between 1 and 50 µm and an embossed surface roughness
is applied for high ease of manipulation, thereby avoiding sticking, friction and
electrostatic attraction with maintenance of an excellent image resolution. The embossed
protective layer can be provided on the phosphor layer in order to protect it against
mechanical and chemical damage as described in EP-A's 0 510 753 and 0 510 754. Assemblies
providing means for reducing cross-over to less than 10 % for radiation longer than
300 nm in wavelength have been described e.g. in US-A 5,259,016.
[0068] According to the present invention a black-and-white image-forming method has thus
been provided, said method comprising the steps of contacting the film material according
to the the present invention between a sandwich of a pair of supported or self-supporting
X-ray intensifying screens , wherein said pair of supported or self-supporting X-ray
intensifying screens comprises luminescent phosphor particles emitting at least 50
% of their emitted radiation in the wavelength range for which said material has been
made spectrally sensitive; exposing the film to X-rays passing a subject to be examined,
(said X-rays having an energy of e.g. from 70 to 100 keV while being in contact with
the said screens and preferably having a lower energy); and processing the film by
the steps of developing, fixing, rinsing and drying.
[0069] The said processing is preferably performed in an automatic processsing machine.
More in detail for processing the film material of the present invention, preferably
an automatically operating apparatus is used provided with a system for automatic
replenishment of the processing solutions. The processing dry-to-dry within a short
processing time of from 30 to 90 seconds and more preferably from 30 seconds to less
than 60 seconds of materials coated from low amounts of silver is made possible by
the steps of developing said material in a developer (preferably) without hardening
agent; fixing said material in a fixer, optionally without hardening agent; rinsing
and drying said material.
[0070] A normally used configuration in the processing apparatus shows the following consecutive
tank units corresponding with, as consecutive solutions: developer-fixer-rinse water.
Recent developments however have shown, that from the viewpoint of ecology and especially
with respect to reduction of replenishing amounts, as consecutive solutions the sequence
developer-fixer-fixer-rinse water-rinse water is preferred. One washing step between
developing and fixation and one at the end before drying may als be present.
[0071] As ecology and low replenishing amounts are main topics with respect to the present
invention use is made of concentrated hardener free processing solutions in one single
package.
[0072] Examples thereof have been disclosed e.g. in US-A's 5,187,050 and 5,296,342. Especially
preferred developers comprising ecologically acceptable developing agents such as
ascorbic acid and derivatives thereof have been described in EP-A 0 732 619 and in
US-A's 5,593,817 and 5,604,082. Instead of or partially substituting (e.g. in a ratio
by weight of from 1:1 up to 9:1) the ecologically questionable "hydroquinone" (iso)ascorbic
acid, l-ascorbic acid and tetramethyl reductic acid are preferred as main developing
agent in the developer. Said developing agents have further been described in EP-A's
0 461 783, 0 498 968, 0 690 343, 0 696 759, 0 704 756, 0 732 619, 0 731 381 and 0
731 382; in US-A's 5,474,879 and 5,498,511 and in Research Disclosure No 371052, published
March 1, 1995, wherein a more general formula covering the formula of said developing
agents has been represented. In order to reduce "sludge formation" which is favored
by solubilizing agents like sulphites, present in the developer as preservatives,
a particularly suitable developer solution is the one comprising a reduced amount
of sulphite and ascorbic acid which acts as a main developer and antioxidant as well
and which is called "low-sludge" developer. Suitable measures taken therefore have
recently been described in the EP-Applications Nos. 99201891 and 99201892, both filed
simultaneously June 14, 1999.
[0073] In favour of ecological fixation the presence of aluminum ions should be reduced,
and more preferably, no aluminum ions should be present. This is moreover in favour
of the absence of "sludge" formation, a phenomenon which leads to pi-line defects
when high amounts of silver are coated in the light-sensitive layers. Measures in
order to reduce "sludge-formation" have further been described in US-A's 5,447,817;
5,462,831 and 5,518,868. A particularly suitable fixer solution comprises an amount
of less than 25 g of potassium sulphite per liter without the presence of acetic acid
wherein said fixer has a pH value of at least 4.5, in order to make the fixer solution
quasi odorless. If however aluminum ions are present in the fixer composition for
whatever a reason, the presence of α-ketocarboxylic acid compounds is recommended
as has been described in EP-A's 0 620 483 and 0 726 491 as well as in RD 16768, published
March 1978. It is possible to use sodium thiosulphate as a fixing agent, thus avoiding
the ecologically undesirable ammonium ions normally used. For low coating amounts
of emulsion crystals rich in chloride a fixation time which is reduced to about 2
to 10 seconds can be attained. Moreover regeneration is kept to a minimum, especially
in the processing of materials coated with reduced amounts of silver halide as in
the present invention.
[0074] It is clear that although use of hexagonal {111} tabular emulsion grains in a duplitized
material as in the present invention is claimed, it does however not exclude use of
such emulsions in single-side coated materials, whether or not in radiographic applications
(as already set forth hereinbefore) such as in combination with a single screen having
luminescent phosphors with a high prompt emission of fluorescent light on X-ray irradiation
and low afterglow in favour of image sharpness used in mammography, wherefore the
relationship between resolution and speed of X-ray intensifying screens has been described
e.g. in Med. Phys. 5(3), 205 (1978)). Other single-side coated materials wherein the
emulsions as set forth hereinbefore can advantageously applied, e.g. with respect
to preservation properties, developability, etc. are black-and-white silver halide
material used e.g. in micrography, in aviation photography, in black-and-white cinefilms,
in laserfilms or hardcopy films and in graphic or reprographic applications. Even
use thereof in color photographic applications may be useful.
[0075] Having described in detail preferred embodiments of the present invention it is understood
by a person skilled in the art that, within the scope of the present invention, it
is not limited thereto, just as the following examples illustrating the present invention.
EXAMPLES
Example 1
Preparation of tabular emulsion A.
[0076] To a solution of 6.9 g of an oxidized gelatin in 3 1 of demineralized water at 51°C,
adjusted to a pH of 2.5 by adding H
2SO
4, stirred up to a rate of 600 r.p.m., were added by a double jet method aqueous solutions
of 0.98 M AgNO
3 (hereinafter referred to as A1) and 0.98 M KBr (hereinafter referred to as B1): 25
ml of A1 and 25 ml of B1 were added in a time interval of 30 seconds. When the addition
was completed, the temperature was increased up to 70°C over a period of 30 minutes:
UAg was controlled (expressed in mV versus a Ag/AgCl(sat.) reference electrode and
should be in the range from 44.5 ± 5 mV at a temperature of 70°C ± 1°C. 1 minute later
pH was set to a value of 5.0 ± 0.3 and immediately thereafter a solution of 50 g of
inert gelatin in 500 ml of demineralized water of 70°C was added. 3 minutes later
B1 was added at a rate of 7.06 ml/min. during 120 seconds, while simultaneously adding
by double jet A1 at a rate of 7.5 ml/min.). In a further double jet addition A1 and
B1 were added during 2822 seconds at a linearly increasing rate going from 7.0 up
to 21.11 ml/min. for A1 and from 7.06 up to 21.29 ml/min. in order to maintain a constant
UAg potential of + 40 mV in the reaction vessel. After 5 minutes A1 and B1 were simultaneously
added by double-jet addition during 60 seconds at a rate of 10.0 and 10.04 ml/min.
respectively whereby the UAg value was held at a constant value of 50 mV while increasing
the flow rate up to 46.49 ml/min. and 46.69 ml/min. respectively over a total time
period of 81 min. and 5 seconds.
[0077] After that double-jet addition period, an amount of an emulsion having ultrafine
(ca. 0.040 µm) 100 % AgI crystals, dissolved in 20 g of demineralized water at 40°C,
was added to the reaction vessel in order to get a total AgI content at the end of
precipitation of 0.1 mole % vs. silver precipitated.
[0078] The average grain size of the silver bromoioide tabular {111} emulsion grains thus
prepared, expressed as equivalent volume diameter, was 0.53 µm, the average thickness
was 0.12 µm.
[0079] After washing, gelatin and water were added in order to obtain a silver halide content
of 230.5 g/kg, expressed as AgNO
3, and a gelatin content of 72.6 g/kg. The emulsion having a weight of 3442 g, the
pH of which was adjusted to 5.5, was divided into 10 equal parts. To each part were
added consecutively 4 ml of a 1 wt.% KSCN solution, x ml (0.4 wt %) of the azacyanine
dye corresponding with the formula as set forth hereinafter dissolved in 18 ml of
methanol, followed by addition , after 5 minutes of 2 ml of a 4.76x10
-5 M solution of sodium toluenethiosulphonate in methanol, further followed by addition
after 5 minutes of 1200 ml of a 0.25 wt.% solution of anhydro-5,5'-dichloro-3,3'-bis(n-propyl-3-sulphonate)-9-ethyl-benzoxa-carbocyanine
triethylammonium salt, y mg of sodium thiosulphate dissolved in 10 ml of demineralized
water at 35°C, z ml of a 0.001 wt.% solution of 2-carboxyethyl-N-benzothiazine selenide,
w ml of a solution containing 1.456x10
-3 M chloro auric acid and 1.58x10
-2 M ammonium rhodanide, and finally 10 ml of a 1 wt.% solution of 1-(p-carboxyphenyl)-5-mercapto-tetrazole.
[0080] The 10 emulsion samples for which values of x, y, z and w have been given in Table
1 were chemically ripened at 50°C during a time in order to get the best compromise
between fog and sensitivity. After cooling phenol was added as a preservative.

see formula (I.3)- but with counterion as in (I.5) hereinbefore
Table 1
| Em . No |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
| X |
7.2 |
7.2 |
7.2 |
7.2 |
7.2 |
50.0 |
50.0 |
50.0 |
50.0 |
50.0 |
| Y |
7 |
7 |
6 |
6 |
7 |
7 |
6 |
6 |
5 |
5 |
| Z |
8 |
8 |
7 |
7 |
8 |
8 |
7 |
7 |
7 |
7 |
| W |
9 |
12 |
7 |
9 |
9 |
12 |
9 |
12 |
9 |
12 |
[0081] Following coating agents, summarized in Table 2, were added to the emulsion before
coating the emulsion layer:
Table 2
| Compound (amounts per mole silver halide) |
Emulsion layer |
| 5,5'-dichloro-3,3'-bis(n-butyl-4-sulphonate)-9-ethylbenzoxacarbocyanine, anhydrous
triethylammonium salt |
50 mg |
| 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene |
87 mg |
| bis-metasulphophenyl-disulphide |
- |
 |
33 mg |
| Sorbitol |
15.5 g |
| polyethylacrylate, latex plasticizer |
12 g |
| Phloroglucinol |
195 mg |
| Resorcinol |
2.8 g |
| potassium bromide |
160 mg |
| polydextran (M.W. 10,000) |
15 g |
The following protective layer was coated thereupon (pH value: 6.25) at both sides
(see Table 3):
Table 3
| Composition of the protective antistress layer |
| Gelatin |
1.11 g/m2 |
| Graft copolymer (1) |
14 mg/m2 |
| Chromium acetic acid |
7.3 mg/m2 |
| Compound (2) |
16 mg/m2 |
| Compound (3) |
6.7 mg/m2 |
| Mobilcer Q (MMM trademarked product) |
9 ml/m2 |
| Compound (4) |
15 mg/m2 |
| Compound (5) |
40 mg/m2 |

[0082] The photographic materials according to these examples comprise one emulsion layer
and one protective layer. The coating solutions of the emulsion layers were prepared
by adding solutions of the compounds indicated in Table 2 to the melted chemically
ripened emulsion samples Nos 1-10 while stirring. The coating solution of the protective
layer is given in Table 3.
[0083] After adjusting pH to 6.7, the viscosity and surface tension of the coating solutions
were optimised according to the requirements of the coating method. The emulsion layer(s)
and the protective layer were coated simultaneously on one side of a substrated polyester
support having a thickness of 175 µm by means of conventional coating techniques.
The silver coverage of the emulsions was about 5-5.5 g/m
2, expressed as an equivalent amount of silver nitrate.
[0084] Separate strips of the coated materials were subsequently exposed for the same exposure
time of 2 seconds to white light, filtered with a U535-green light filter. Development
proceeded for 12 seconds in a developer having the following composition:
| hydroquinone |
30 g |
| 1-phenyl-pyrazolidine-3-one |
1.5 g |
| acetic acid 99 % |
9.5 ml |
| potassiumsulphite |
63.7 g |
| potassiumchloride |
0.8 g |
| EDTA-2Na |
2.1 g |
| potassium carbonate |
32 g |
| potassiummetabisulfite |
9 g |
| potassium hydroxyde |
14 g |
| diethyleneglycol |
25 ml |
| 6-methylbenztriazol |
0.09 g |
| glutardialdehyde 50 wt% |
9.5 ml |
| 5-nitroindazole |
0.25 g |
| demineralized water to make 1 1. |
|
[0085] The
starter solution to be added had the following composition:
| acetic acid 99 % |
15.5 ml |
| KBr |
16 g |
| demineralized water up to 100 ml |
[0086] Hereupon, the developed photographic strips were fixed in a conventional fixing bath
comprising e.g. sodium thiosulfate and potassium metabisulfite, and then rinsed in
water and allowed to dry.
[0087] Sensitometric properties of these film strips are given in Table 4, wherein the sensitometric
results have been shown in terms of fog F (figures multiplied by a factor of 1000),
speed S (figures multiplied with a factor of 100: the lower the figure, the more sensitive
is the emulsion; lowering with 30 units is equivalent with a doubling in speed), overall
contrast GG (figures multiplied with a factor of 100, the gradation was measured from
the characteristic curve over a density range of 1.75 starting from a density value
of 0.25 up to 2.00 above fog) and covering power CP, calculated as maximum density
per gram of coated silver. Sensitometric data were obtained by developing in a developer
having a composition as indicated above during an overall developing time of 12 seconds.
[0088] Moreover image tone was evaluated and represented as "IT", from figures corresponding
with D
r, wherefore data are summarised with respect to the density D
r measured through a red filter at a density D
b=2 behind a blue filter: the higher this value (figure multiplied by a factor of 100),
the better (more desired blue-black instead of undesired red-brown) is the color of
the developed silver. Differences of 0.02 are considered to be significant as being
visually perceptible.
Table 4
| Matl.No. |
F |
S |
GG |
CP |
IT |
AgNO3/m2 |
| 1(comp.) |
208 |
228 |
197 |
56 |
194 |
5.27 g |
| 2(comp.) |
201 |
232 |
206 |
60 |
194 |
4.91 g |
| 3(comp.) |
201 |
228 |
215 |
63 |
194 |
4.97 g |
| 4(comp.) |
202 |
252 |
180 |
49 |
194 |
4.85 g |
| 5(comp.) |
197 |
248 |
188 |
51 |
194 |
4.89 g |
| 6 (inv.) |
208 |
154 |
306 |
83 |
195 |
4.90 g |
| 7 (inv.) |
203 |
157 |
321 |
76 |
195 |
5.05 g |
| 8 (inv.) |
202 |
155 |
323 |
78 |
195 |
5.06 g |
| 9 (inv.) |
201 |
161 |
325 |
80 |
195 |
5.00 g |
| 10 (inv.) |
203 |
152 |
314 |
80 |
195 |
5.09 g |
[0089] As can be concluded from the Table 4 the presence in the light-sensitive silver halide
photographic emulsions of
high enough an amount of azacyanine as site-directing compound in the chemical sensitization of the thin tabular {111} silver bromoiodide grains
provides the desired high speed, high contrast and enhanced covering power without
loss in image tone. Moreover said image tone looks even slightly better, based on
the figures obtained. The comparative emulsions and corresponding materials Nos. 1-5
are clearly inferior if compared with the inventive emulsions and corresponding materials
Nos. 6-10: besides the spectacular increase in speed (up to 8 times!), a tremendous
increase in covering power is attained without deterioration of the image tone. It
may be concluded that these results are at least illustrative for a
breakthrough
in the relationship thus obtained between covering power and image tone.
[0090] Due to the presence of such high amounts of site-directing compound - see formula
(I.3)- but with counterion as in (I.5) hereinbefore - a small hypsochromic shift in
absorption maximum of the materials for visible (green) light is obtained from 547
nm (comparative materials) to 544 nm (inventive materials), without however having
other negative consequences, as e.g. on attainable speed.
Example 2
[0091] The same emulsion as in Example 1 was prepared again.
[0092] After washing, gelatin and water were added in order to obtain a silver halide content
of 230.5 g/kg, expressed as AgNO
3, and a gelatin content of 72.6 g/kg. The emulsion the pH of which was adjusted to
5.5, was divided into 4 equal parts, numbered Emulsion Nos. 11-14. To each part were
added consecutively, per equivalent amount of 500 g of silver nitrate, 4 ml of a 1
wt.% KSCN solution, x ml (1 wt %) of the azacyanine dye corresponding with the same
formula as in Example 1 dissolved in 18 ml of methanol, followed by addition , after
5 minutes of 2 ml of a 4.76x10
-5 M solution of sodium toluenethiosulphonate in methanol, further followed by addition
after 5 minutes of w' ml of a 0.25 wt.% solution of anhydro-5,5'-dichloro-3,3'-bis(n-propyl-3-sulphonate)-9-ethylbenzoxa-carbocyanine
triethylammonium salt, 5.5 mg of sodium thiosulphate dissolved in 10 ml of demineralized
water at 35°C, 7 ml of a 0.001 wt.% solution of 2-carboxyethyl-N-benzothiazine selenide,
9.0 ml of a solution containing 1.456x10
-3 M chloro auric acid and 1.58x10
-2 M ammonium rhodanide, and finally 10 ml of a 1 wt.% solution of 1-(p-carboxyphenyl)-5-mercapto-tetrazole.
Table 5
| Em.No |
11 |
12 |
13 |
14 |
| X |
75 |
100 |
75 |
100 |
| w' |
1200 |
1000 |
1000 |
1000 |
[0093] Same coatings in amounts equivalent with about 5 g AgNO
3 per sq.m. (see following Table 6) were prepared as in Example 1 and the strips thus
obtained were numbered Materials Nos. 11-14. After exposure and processing, just as
in Example 1, following results, summarized in Table 6 were obtained.
[0094] As can be concluded from the data in the Table 6 hereinafter higher amounts of azacyanine
dyes permit addition of lower amounts of spectral sensitizer without impairing sensitometry,
which moreover favorably attributes to better decoloration and less residual color
after processing. The trend to an improved image tone and an improved relation between
image tone and covering power is clearly confirmed when such high amounts of azacyanine
dye are added.
Table 6
| Matl.No. |
F |
S |
GG |
CP |
IT |
AgNO3/m2 |
| 11(inv.) |
199 |
156 |
331 |
76 |
195 |
5.32 g |
| 12(inv.) |
201 |
160 |
330 |
76 |
196 |
5.37 g |
| 13(inv.) |
202 |
152 |
315 |
76 |
195 |
5.01 g |
| 14(inv.) |
207 |
155 |
310 |
76 |
196 |
5.36 g |
Example 3
Preparation of tabular emulsion A'.
[0095] To a solution of 7.5 g of an oxidized gelatin in 3 1 of demineralized water at 55°C,
adjusted to a pH of 2.0 by adding H
2SO
4, stirred up to a rate of 600 r.p.m., were added by a double jet method aqueous solutions
of 0.98 M AgNO
3 (hereinafter referred to as A1) and 0.98 M KBr (hereinafter referred to as B1): 30
ml of Al and 30 ml of B1 were added in a time interval of 30 seconds. The temperature
was increased up to 70°C over a period of 32 minutes: UAg was controlled and should
be in the range from 44.5 ± 5 mV (measured versus a Ag/AgCl(sat.) reference electrode.
pH was set to a value of 5.0
+ 0.3 and immediately thereafter a solution of 50 g of inert gelatin in 500 ml of demineralized
water of 70°C was added.
[0096] 3 minutes later Bl was added at a rate of 7 ml/min. during 120 seconds, while simultaneously
adding by double jet A1 at a rate of 7.23 ml/min.. In a further double jet addition
A1 and B1 were added during 2808 seconds at a linearly increasing rate going from
7.0 up to 21.11 ml/min. for A1 and from 7.23 up to 21.74 ml/min. for B1 in order to
maintain a constant UAg potential of + 10 mV in the reaction vessel. After 4 minutes
22 seconds A1 and B1 were simultaneously added by double-jet addition during 60 seconds
at a rate of 10.0 and 10.14 ml/min. respectively time during which the UAg value was
held at a constant value of 30 mV, further increasing the flow rate up to 46.39 ml/min.
and 47.04 ml/min. respectively over a total time period of 80 min. and 52 seconds.
[0097] After that double-jet addition period, an amount of an emulsion having ultrafine
(ca. 0.040 µm) 100 % AgI crystals, dissolved in 20 g of demineralized water at 40°C,
was added to the reaction vessel in a tim of 2 minutes in order to get a total AgI
content at the end of precipitation of 0.1 mole % vs. silver precipitated.
[0098] The average grain size of the silver bromoioide tabular {111} emulsion grains thus
prepared, expressed as equivalent volume diameter, was 0.43 µm, the average thickness
was 0.09 µm.
[0099] After washing, gelatin and water were added in order to obtain a silver halide content
of 230.5 g/kg, expressed as AgNO
3, and a gelatin content of 72.6 g/kg. The emulsion having a weight of 3442 g, the
pH of which was adjusted to 5.5, was divided into 10 equal parts. To each part were
added consecutively 4 ml of a 1 wt.% KSCN solution, x ml (0.4 wt %) of the azacyanine
dye corresponding with the formula as set forth hereinafter - see also Example 1 -
dissolved in 18 ml of methanol, followed by addition , after 5 minutes of 2 ml of
a 4.76x10
-5 M solution of sodium toluenethiosulphonate in methanol, further followed by addition
after 5 minutes of y' ml of a 0.25 wt.% solution of anhydro-5,5'-dichloro-3,3'-bis(n-propyl-3-sulphonate)-9-ethyl-benzoxacarbocyanine
triethylammonium salt, amounts of sodium thiosulphate, 2-carboxyethyl-N-benzothiazine
selenide and chloro auric acid (including ammonium thiocyanate) in order to get an
optimized fog-speed relationship. Finally 10 ml of a 1 wt.% solution of 1-(p-carboxyphenyl)-5-mercapto-tetrazole
were added.

see formula (I.3)- but with counterion as in (I.5)
[0100] Seven emulsion samples for which values of x and y' have been given in Table 5 were
chemically ripened at 50°C during a time in order to get the best compromise between
fog and sensitivity. After cooling phenol was added as a preservative. Coatings (at
an average coating amount of about 4 g, expressed as equivalent amount of silver nitrate)
were performed, just as for Materials Nos. 1-10 in Example 1: Materials Nos. 15-21
were exposed, processed and evaluated in the same way as in Example 1.
[0101] Results obtained for Fog, Speed, Covering Power, Image Tone and Cross-Over % have
been summarized in Table 7.
[0102] The cross-over percentage (C.O.%) was determined as follows. Double side coated samples
were adjusted between a single green light emitting screen (CURIX Ortho Regular, trademarked
product from Agfa-Gevaert NV, Mortsel, Belgium) and a white paper replacing the second
screen. This film-screen element directed with its light emitting screen to the X-ray
tube, was exposed with varying radiation doses, expressed as log E(xposure). After
processing the minimum dose needed to obtain a density of 0.5 above fog was determined
from the front layer (log E
front) and from the back layer (log E
back) separately. The cross-over percentage was then calculated from the following equation:
Table 7
| Matl.No. |
x |
y' |
F |
S |
%CO |
CP |
IT |
| 15(comp.) |
0 |
1200 |
206 |
195 |
39 |
65 |
189 |
| 16(inv.) |
108 |
1200 |
211 |
173 |
38 |
75 |
189 |
| 17(comp.) |
0 |
1350 |
213 |
178 |
34 |
71 |
189 |
| 18(comp.) |
0 |
1500 |
210 |
180 |
33 |
71 |
189 |
| 19(inv.) |
108 |
1500 |
205 |
164 |
35 |
81 |
187 |
| 20 (comp.) |
0 |
1650 |
208 |
189 |
27 |
75 |
187 |
| 21 (comp.) |
0 |
1800 |
197 |
201 |
29 |
80 |
187 |
[0103] From the data summarized in Table 7 it can be concluded that an optimized speed is
attainable for materials having ultrathin {1ll} tabular grains when
besides high amounts of azacyanine site-directing compounds (at least 0.1 mmole per mole of silver) high
amounts of green sensitizing dyes are present (see inventive Examples Matl. No. 19 versus No. 16).
[0104] No negative effect on cross-over percentage (representative for image sharpness)
is attained (compare Materials Nos. 19 and 20) and besides a good to comparable image
tone for both inventive samples, an outstanding covering power is calculated.
[0105] It can thus be concluded that an increase in covering power does not negatively influence
image tone of the image obtained after processing.
[0106] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the following
claims.