[0001] The present invention concerns the sector of screening and sorting processes and
in particular it concerns a new screen for sorting solid waste,
[0002] Several types of screen are presently used, mainly wire netting screens and screens
with plate rollers,
[0003] Wire netting screens comprise a net with meshes with increasing size, Sough which
the material to be screened falls in sequence. Smaller objects pass through the net,
that is, they fall first, in the area with finer meshes, while bigger objects fall
in the successive areas, where the net has larger meshes.
[0004] Wire netting screens are expensive due to the fact that the net is dragged and wears
out rather quickly, and they also require a material advance system.
[0005] The screens with plate rollers comprise a series of parallel rollers, each one of
which is constituted by an axis with plates fixed to it.
[0006] The pitch between the rollers and between the plates of the same roller may be constant
or increasing.
[0007] All the rollers are set rotating at the same time and in the same direction. The
upper area of each roller rotates towards the rollers that are most spaced and have
the most spaced plates.
[0008] The objects to be screened are put onto the first rollers with reduced pitch, which
provide for conveying them towards the rollers with increased pitch. Along their course,
the smaller objects fall into the spaces between rollers and plates, while the objects
with increasing size pass through the successive rollers and plates.
[0009] Up to now the screens with plate rollers have been used to screen solid objects,
for example stones, but have not been extensively used for the screening of urban
solid waste or similar materials, since thin and long objects, like bags, are twisted
around the rollers, clogging them and obstructing the spaces between the rollers and
between the plates, which obviously makes the screening process useless.
[0010] In order to eliminate the drawbacks mentioned above, a new type of screen for sorting
urban solid waste has been designed and implemented.
[0011] The new sorting screen comprises, in its main parts, a support and alignment frame,
a set of rollers with plates and anti-clogging elements.
[0012] The frame is constituted by several metal parts and has the function of supporting
and aligning all the rollers, of containing the material to be screened and of covering
all the members that transmit motion to the rollers. The frame houses the various
rollers, which are parallel to one another and whose pitch may be constant or increasing
in the direction of advance of the material to be screened.
[0013] The rollers comprise a main axis with perpendicular plates fixed to it. Between the
various plates, around the axes, there are anti-clogging elements constituted by movable
cylindrical tubes whose diameter is longer than the axis,
[0014] The plates may have any shape, that is, they may be circular, elliptic, triangular,
quadrangular, pentagonal, hexagonal, etc.
[0015] The edge of each plate is provided with a metal strip perpendicular to the plate
itself, so that the section of the plate has the shape of a double T.
[0016] As an alternative, a double, angled strip can be applied to the plate edge and inclined
towards the centre of the plate, so that the section of the plate itself has the shape
of a double arrow.
[0017] As a further variant of the invention, the plate edge may also be provided with two
lateral strips arranged along the diameter of the plate and perpendicularly to it,
instead of the double inclined strip. These double strips may be polygonal, like the
plate itself, or annular.
[0018] If the plate is circular or elliptic, the strip/s is/are shaped like a curved ring,
while if the plate is polygonal the strip has the shape of a polygonal ring, formed
by several plane sections that are as long as the side of the plate/polygon.
[0019] The various plates are fixed to the roller axis, so that the surface of the plate
is perpendicular to the axis length.
[0020] The anti-clogging elements are inserted around the axis, between each plate pair
of each roller.
[0021] Each anti-clogging element comprises a cylindrical tube whose diameter is longer
than the roller axis and whose length is substantially identical to the distance between
two adjacent plates of the roller.
[0022] Unlike the plates, the cylindrical anti-clogging tubes are not fixed to the rollers,
but they simply surround the axis section included between two plates and are free
to rotate around the roller axis.
[0023] The plates and/or the cylindrical anti-clogging tubes may be made of metal, plastic
or any other suitable material,
[0024] The pitch between the various plates in the rollers may be the same for all rollers
or increase starting from the first rollers towards the final rollers along the course
of the objects to be screened.
[0025] The plane constituted by the various rollers may be fixed with respect to the frame
or inclinable by means of hydraulic mechanisms, in such a way as to optimize the screening
process.
[0026] The roller rotation speed is set by the operator and it may be constant, or it may
vary in all rollers, or vary according to the position of the rollers at the beginning,
at the centre or at the end of the course of the material to be screened.
[0027] The sorting screen constituted as described above makes it possible to sort solid
waste without any problem, since the cylindrical tubes provided on the rollers and
the strips present on the plate edges prevent the twisting and entanglement of thin
and/or long objects and/or similar elements. The special polygonal shape of the plates
and the strip present on the plate edges facilitates the advance of the material to
be screened that, due to its size, cannot pass between the least spaced rollers.
[0028] The new sorting screen can be used for any waste with suitable consistency, like
urban solid waste, industrial wastes from the woodworking, plastic, textile sectors,
agricultural wastes like compost, algae, grass and loose materials in general.
[0029] The following is just an example among many of the invention in question, illustrated
in the enclosed drawings, wherein:
[0030] Figure 1a shows an horizontal section of two rollers (1) positioned side by side,
while Figure 1b is an axonometric view of a portion of roller (1).
[0031] In both figures it is possible to observe the centre axis (1.1), the plates (1.2)
perpendicular to the axis and provided with the strip (1.21) on their edge, so that
the section of each plate (1.2) has the shape of a double T. The anti-clogging elements
constituted by cylindrical tubes (1.3) whose diameter is longer than the axis (1,1)
are positioned between the various plates (1.2) of the rollers (1), around the axis
(1.1).
[0032] Figure 2 shows an example of the arrangement of the rollers (1) on the frame (2).
Figure 3 shows a vertical section of the new sorting screen, where it is possible
to observe the frame (2) that supports the rollers (1) and the sides (3) that contain
the material to be screened.
[0033] Figure 4a shows an horizontal section of two rollers (1) positioned side by side,
while Figure 4b is an axonometric view of a portion of roller (1).
[0034] In both figures it is possible to observe the centre axis (1.1), the plates (1.2)
perpendicular to the axis and provided with the strips (2.21) on their edge, so that
the section of each plate (1.2) has the shape of a double arrow. The anti-clogging
elements constituted by cylindrical tubes (1.3) whose diameter is longer than the
axis (1.1) are positioned between the various plates (1.2) of the rollers (1), along
the axis (1.1).
[0035] Figures 5a, 5b and 5c show other possible variants of the invention, in which the
lateral strips (2.22, 2.23) are positioned along the diameter of the plate (1,2) and
have the shape of a polygon (2.22) or of a ring (2.23).
1. Screen for sorting solid waste provided with rollers, each roller comprising an axis
with plates parallel to one another and perpendicular to the axis itself, characterized
in that between the various rollers of an axis there is an anti-clogging element in
the shape of a cylindrical tube, said anti-clogging element being free to travel and
being substantially parallel to the axis, and wherein the diameter of said anti-clogging
element in the shape of a cylindrical tube is longer than the axis and shorter than
the diameter of the plates.
2. Screen for sorting solid waste according to claim 1, characterized in that the edge
of said parallel plates is provided with a strip that is perpendicular to the plate,
so that the plate itself has T-shaped section along its entire perimeter.
3. Screen for sorting solid waste according to claim 1, characterized in that the edge
of said plates is provided with two strips inclined towards the centre of the plate,
so that the plate itself has arrow-shaped section along its entire perimeter.
4. Screen for sorting solid waste according to claim 1, characterized in that the diameter
of the plates is provided with two strips that are perpendicular to the plate, so
that the plate itself has cross-shaped section along its entire perimeter,
5. Screen for sorting solid waste according to claims 1, 2, 3, 4, characterized in that
the plates have polygonal section,
6. Screen for sorting solid waste according to claims 1, 2, 3, 4, characterized in that
the plates have circular section.
7. Screen for sorting solid waste according to claims 1, 2, 3, 4, characterized in that
the plates have elliptic section.
8. Screen for sorting solid waste according to claims 1, 2, 3, 4, characterized in that
the lateral strips are polygonal, like the plates.
9. Screen for sorting solid waste according to claims 1, 2, 3, 4, characterized in that
the lateral strips are annular.